Lithium-ion Franck Cecchi Investors day – Jacksonville, November 2014

Transcription

Lithium-ion
Franck Cecchi
Investors day – Jacksonville, November 2014
Agenda
1. SAFT Lithium Ion Footprint
2. Product Strategy for cells
3. Product Strategy for Systems
4. Jacksonville
5. Takeaway
2
1. SAFT Lithium Ion Footprint
3
SAFT Lithium-ion Flash Back
Early
90s
1996
Mid
90s
4
2004
1998
2009
2005
2012
2011
2013/
14
Lithium ion Footprint
Cockeysville (MD) – Development
USA
Multi technology cells and systems manufacturing
Research & Development Center for North America
Jacksonville (FL) – High Volume Production
Opened since September 2011
Large volume, multi application manufacturing
Prismatic and cylindrical cell, Modules and Batteries
Europe
Bordeaux (France) – Development
Multi technology cells and systems manufacturing
Research & Development Center for Europe
Nersac (France) – High Volume Production
World’s 1st production facility for Li-ion automotive batteries
Opened since January 2008 - Automotive ISO/TS 16949 Qualified
Cylindrical cell and modules
Battery Assembly using standard products could be in different locations
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2. Product Strategy for cells
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Differentiating Strategy for Li-ion (cell)
 Saft offers 3 Li-ion chemistries: NMC – NCA - SLFP
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3 different types of cells: Energy / Medium Power / High Power
2 different shapes: cylindrical and prismatic
 However all chemistries use:
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Same or similar processes for electrodes manufacturing
Very low capex needed to produce a new chemistry in same hardware
 Standard cell hardware for cylindrical or prismatic:
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Same or similar processes for cell assembly / filling and formation
Same mechanical interface could be used at pack level
 Different management algorithms depending on chemistry
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Saft Li-ion Large Cells Offer
NCA
SLFP
 VL30P, VL41M, VL45E and VL80E
 VL30P Fe, VL41M Fe and VL43E Fe
 Main Markets
 Main Markets
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ESS, PV
Telecom
Hybrids
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Long life
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Stable Impedence
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NMC
 Prismatic: LP28M
 Main Markets
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Motive power
ESS
 Energy Density
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Mobility
Rail traction
Marine
Medical carts
SPECIAL CELLS
 Extreme High Power
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Defense and Formula 1
 Space Cells
3. Product Strategy for Systems
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Differentiating Strategy for Li-ion (system)
 Different applications often have similar and overlapping requirements
 This allows creating of a portfolio of modules and system components
for a group of markets with similar requirements
 As result installed manufacturing capacity can be better utilized
serving variety of markets
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Battery system:
Lithium ion requires new competences
 Mission: Design & Qualification
of battery system
 Battery system design :
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 Skills & Expertise
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Program Management
Risk analysis
Testing and validation
Prototype manufacturing
Customer support & integration
Quality
Purchasing
 Saft has acquired these skills during
the last 20 years
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Architecture
Mechanical / Thermal
Electrical
Electronics / Software & algorithms
Battery system:
from standard to Customized products
Components
Cells
Electronics
Mechanical integration
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Standard
Modules
Customized
Batteries
SAFT has a product for each targeted Market
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Energy Storage Systems
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Telecommunications standby systems
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3
Evolion modules – 48 V, 4.0 kWh
Vehicles Solutions
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Intensium Max containers – Up to 2 MW containerized battery
Synerion E modules – 48 V modules, 2.2 kWh
Heavy duty Bus & Truck
Forklift / AGV’s / Cart
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Aviation
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Railways
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Military
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Naval
4. Jacksonville
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Overview
Land: 4.8 hectares
Building: 22 000 m2
Dry/clean rooms (ISO 6): 5 300 m2
Formation: 1 700 m2
Office area: 1 400 m2
LEED® Silver certification
1.02 MW power output; 4 340 solar modules
235 watt poly-crystalline Siliken® modules
115 214 ft2 (10 704 m2) total PV array
2 Inverters
Satcon® 500 kW inverters
21 miles electrical wiring
Energy savings, annual
(1 300) MWhr
(903) metric tons CO2
(2,100) barrels of oil
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Plant History
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1
Project Kick-off
Dec 2009
2
Groundbreaking
Mar 2010
3
Start construction
May 2010
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Construction complete
Mar 2011
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Line #1 installed
Jul 2011
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Grand Opening
Sep 2011
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1st product delivery
Dec 2011
Jacksonville: A World Class Manufacturing Plant
 Scale up from Nersac processes
 Worldwide best in class equipment suppliers
 Dry and Clean Rooms
 Fully Automated Processes
 Lean Manufacturing
 Continuous Improvement
 Quality integrated from development to product delivery
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ISO 9001 / 14000 / TS (in 2015)
 Experienced, skilled and trained personnel
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Evolion for Telecom
Key Features
Voltage
48 V
Total Energy
4 kWh
Max power (continuous)
1 kW
System
36%
 14 cells
 1 Module
 Integrated Board
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cells
64%
ESS batteries in container
Key Features
IM20+
Voltage
784 V
Total Energy
1 000 kWh
Max power (continuous)
500 kW
System
50%
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6664 cells
476 Modules
Electronics layers
Racks / Air conditionning
Fire Suppression System
cells
50%
Product Flow - General
Formation
Future Workshop #3
Workshop #2 – Prismatic Cells
Workshop #1 – Cylindrical Cells
Filling/sealing
cell assembly - winding
calendering
slitting
coating
mixing
OCV
Raw
Material
Sort/Grade
Battery Assembly
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Ship &
Receiv
e
Container
Finish
Assembly,
Goods
Testing
Offices
Process Flow Chart
 Electrode Manufacturing
Materials
 Cell Assembly
 Pack Assembly
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Mixing
Coating
Slitting
Calendering
Winding
Assembly
Filling
Formation
Module
Battery/Container
VIDEO
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5. Takeaway
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Takeaway
 High volume Manufacturing plants in Europe and America
 Jacksonville and Nersac can produce multi technology products
 Standard approach in Development
 Saft has a solution/product for each targeted market
 Combined Sales capacity about 300M$
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Plant tour
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Lithium-ion Franck Cecchi Investors day – Jacksonville, November 2014

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