Stress Aero-Structures out of Take the
Transcription
Stress Aero-Structures out of Take the
3M Aerospace 3M Scotch-Weld Advanced Liquid Shim EC-7272 B/A ™ ™ Take the Stress out of Aero-Structures Optimise shimming processes with a new high-strength, fast-curing, injectable liquid shim: • Fill gaps up to 3mm • Cures to drilling strength within 4-5 hours at room temperature • Superior fatigue resistance • Non sag in vertical applications • Easy and accurate injection application 3 Shore D hardness was determined according to ISO 868 in two conditions using 50 g of mixed material on a disc of 70 mm diameter and 10 mm height. Technical Properties • Fills gaps up to 3mm • Shore D hardness of 82 after 4 hours at room temperature* to Perform • Superior fatigue resistance • Non sag in vertical applications • Excellent chemical and environmental resistance Shore D Hardness Designed 90 • Easy injectable application • E xtrudable from duo-pack cartridges for easy and 85 80 75 70 65 124 612 accurate mixing Hours Condition 1: 23 °C ± 2 °C, 50 % ± 5 % relative humidity Condition 2: 30 °C ± 2 °C, 50 % ± 5 % relative humidity As the demand for aircraft reaches new heights, the pressure is on suppliers to develop solutions that increase manufacturing productivity without compromising performance. Dispensing Equipment 3M Scotch-Weld Advanced Liquid Shim EC-7272 B/A can be dispensed manually and pneumatically using the following equipment. Shimming Processes Duo-Pak Cartridge Size Manual Dispenser Pneumatic Dispenser Preferred Nozzle 50ml 3M Scotch-Weld EPX Manual Dispenser ll 50ml Not Applicable 3M Scotch-Weld EPX Structural Adhesive Nozzle 7 Element 200ml 3M Performance Manual Applicator 08117 3M Performance Pneumatic Applicator 09930 3M Static Mixing Nozzle 08193 400ml Not Applicable 3M Scotch-Weld EPX Pneumatic Applicator 3M Static Mixing Nozzle 08193 ™ Shimming materials are required to fill small gaps in rib-to-skin and other load-bearing aero-structure applications in order to ™ ™ reduce stress and premature fatigue cracking of the assembly. Shimming materials are required in load-bearing applications and structures designed to have flexibility, such as fixed wings, in order to prevent premature fatigue cracking and increase fatigue resistance of the part. ™ ™ ™ Aside from the costly and complex management of hundreds of ™ ™ ™ ™ bespoke sizes, traditional hard shims are time-consuming and labour-intensive to apply. 3M Scotch-Weld Advanced Liquid Shim EC-7272 B/A ™ ™ 3M Scotch-Weld EPX Manual Dispenser II 50ml ™ ™ 3M Performance Manual Applicator 08117 ™ 3M Performance Pneumatic Applicator 09930 ™ 3M Scotch-Weld EPX Pneumatic Applicator ™ ™ 3M Static Mixing Nozzle 08193 ™ For the last 6 years, 3M Aerospace has been engineering a sophisticated epoxy-based liquid shim that offers superior structural gap filling properties up to 3mm, thereby significantly reducing the need for hard shims. 3M Scotch-Weld Advanced Liquid Shim EC-7272 B/A is a single, injectable, ™ ™ fast-curing solution designed to deliver an increase in productivity and overall cost reduction. Curing to drilling strength* within 4-5 hours at room temperature without excessive exothermicity, Scotch-Weld EC-7272 B/A combines excellent Storage Details Store at room temperature. Shelf life is 6 months from date of shipment in the original unopened containers. toughness and high compressive strength while increasing production throughput. The rheology of the liquid shim has been specifically engineered to balance the need for precise and fast injection with minimal slump thereby enabling application versatility. * Shore D hardness of 82 achieved after 4 hours at 23 °C ± 2 °C, 50 % ± 5 % relative humidity. The test was conducted using 50 g of mixed material on a disc of 70 mm diameter and 10 mm height and was determined according to ISO 868. 3M Scotch-Weld EPX Structural Adhesive Nozzle 7 Element ™ ™ Product Use: Many factors beyond 3M’s control and uniquely within user’s knowledge and control can affect the use and performance of a 3M product in a particular application. Given the variety of factors that can affect the use and performance of a 3M product, user is solely responsible for evaluating the 3M product and determining whether it is fit for a particular purpose and suitable for user’s method of application. Aerospace and Commercial Transportation Division 3M United Kingdom plc 3M Centre Cain Road, Bracknell Berkshire RG12 8HT Tel: +44 (0) 845 604 6395 www.3M.co.uk/aerospace 3M Ireland Limited The Iveagh Building The Park, Carrickmines Dublin 18 Tel: 00 353 1 280 3555 Fax: 00 353 1 280 3509 3M and Scotch-Weld are trademarks of 3M Company Please recycle. Printed in the United Kingdom. © 3M 2014. All rights reserved. 03M87543