P S RO EP, LTD.

PROSEP, LTD.
Liquid Separation & Purification Solutions
PILOT PLANTS
SALES AND LEASE
Technology
Engineering
Manufacturing
Service
PROSEP, LTD.
PILOT PLANTS FOR SALE or LEASE
Intermittent Simulated Moving Bed
ProSep designs, engineers, manufactures, and
services liquid separation and purification pilot
plant systems
The pilot plant shown below is available
through our Rental and Lease Program
We develop customized pilot plants to meet the
specifications for your studies. Our expert team
is keen to support you during commissioning
and testing of the pilot plant.
In addition to the sale of pilot plants, ProSep has
a number of specialized pilot plants in its Rental
and Lease Program. These pilot plants are
available for customer assessment of separation
and purification technologies.
COLUMNS - Four (4) 316 SS 6” X 72” @ 100 psig rating,
each containing 8.3 liters separation media; optional middle
plates to minimize system pressure drop
ELECTRICAL REQUIREMENTS: 480V, 60 HZ, 60 amp
316 SS PIPE/TUBING, FITTINGS
GASKETS
Teflon
VALVES
Off/On 316 SS Swagelok Ball Valves
Manual 316 SS Ball and Needle Valves
TYPICAL PILOT PLANTS OFFERED
Flow Control 316 SS Badger Research Valve
•
Chromatography using SMB Modes
DISTRIBUTION Drilled and Screened 316 SS Plates
•
Ion Exchange – Fixed Bed or
Continuous
JACKETED COLUMNS Hot Water, Electric Heater & Pump
•
Membrane – Polymer or Ceramic
Stay in the forefront of process development
and innovation with a ProSep pilot plant.
FOOD GRADE MATERIAL CERTIFICATION
AUTOMATION
Feed Supply and Desorbent Supply Systems
Transfer pumps, measurement and control valve assemblies.
Feed and desorbent to be supplied under slight pressure to
pilot plant, pumps by client
EXTRACT and RAFFINATE STREAMS
Influents to flow measurement and control valve assemblies
for these streams are under pressure from the ISMB
CONTROL PANEL and SOFTWARE
AB PanelView Plus1500 graphic touchscreen communicates to
an AB CompactLogix Programmable Logic Controller (PLC)
PLC controls all valves and pumps on the system, and
continuously monitors alarm conditions and process control
PROSEP, LTD.
SMB - Selectable Mode Pilot Plant
is our most flexible pilot plant system. The pilot plant
control system is designed to allow the user to
choose one of three modes of operation for simulated
moving bed chromatography:
• Traditional SMB
• Sequential SMB
• Intermittent SMB
All three modes of SMB are operational with the
same size columns, providing an ideal method of
comparing a separation using different modes of
SMB chromatography
Choice of column size for the Selectable Mode Pilot
Plant is 1” to 4” diameter X 40” lengths; when
purchasing the pilot plant materials of construction
can also be selected
Simulated Moving Bed - Selectable Mode
The pilot plant shown below is available
through our Rental & Lease Program
COLUMNS - Twelve (12) 316 SS 1-1/2” X 40”, 100 psig
rating, each containing 1 liter separation media; optional
column sizes of 1”, 1-1/2”, 2”, 3” and 4” diameter
ELECTRICAL REQUIREMENTS: 480V, 60 HZ, 60 amp
316 SS PIPE/TUBING, FITTINGS
GASKETS
VALVES
EPDM Food Grade
Off/On 316 SS Swagelok Ball Valves
Manual 316 SS Ball and Needle Valves
Flow Control 316 SS Badger Research Valve
DISTRIBUTION Drilled and screened 316SS lates
JACKETED COLUMNS Hot water, electric heater, pump
FOOD GRADE MATERIAL CERTIFICATION
AUTOMATION
Feed Supply and Desorbent Supply Systems
Transfer pumps, measurement and control valve
assemblies. Feed and desorbent to be supplied by client,
under slight pressure to the pilot plant pumps.
EXTRACT and RAFFINATE STREAMS
Influents to the flow measurement and control valve
assemblies for these streams are under pressure from
the pilot plant.
CONTROL PANEL/SOFTWARE
AB PanelView Plus 1500 graphic touchscreen
communicates to an AB CompactLogix Programmable
Logic Controller (PLC).
PLC controls all valves and pumps on the system, and
continuously monitors alarm conditions and process control.
PROSEP, LTD.
MEMBRANE SYSTEMS Available Through our Rental and Lease Program
Membrane Filtration Pilot Plant
•
Flexible unit to perform testing on full range of
membrane technologies (RO, UF, NF, MF) and
a wide range of conditions; CIP capable
•
Standard configuration of pilot plant allows
testing with spiral, polymeric membranes or
tubular, ceramic membranes
•
Skid mounted and delivered with components
required for quick installation & easy operation
Standard Features
•
•
•
•
•
•
•
•
•
•
•
•
•
Two spiral membrane housings
One membrane/housing
4” diameter elements X 40” length
Bag filter pretreatment
Feed pump (3 HP) with VFD
Recirculation pump (10 HP) with VFD
Two permeate rotameters
One concentrate rotameter
Recirculation rotameter
Conductivity sensors on feed and permeate
Pressure and temperature gauges
316 stainless steel construction
Dimensions = 3’ X 7’ and 5’ tall
Operating Conditions
• Spiral membrane area = 4 to15 m2
Ceramic membrane area = 0.2 to 0.36 m2
• Spiral permeate = 20 to 50 gal/hr
Ceramic permeate = 5 to 50 gal/hr
• 450 psig and 180oF design rating
• Feed pump
320 psig @ 1 gpm to
190 psig @ 13 gpm
• Recycle pump
340 psig @ 1 gpm to
160 psig @ 45 gpm
Utility Requirements
• Power = 230/460V, 3 phase, 60 HZ
• Line size = ½” to 1 ¼”
Feasibility Test Unit
•
•
•
•
•
•
•
2 ½ “ dia X 15” - 40” membranes
Ceramic or polymer membrane
Spiral or tubular configuration
Pressure rating = 1000 psig
Temperature rating = 150o F
Power requirements = 120V, 60HZ
Dimensions = 4’ X 2’ base, 4’ tall
PROSEP, LTD.
PILOT PLANTS in the following descriptions are
ProSep designed, engineered, and manufactured
that have been sold to a wide range of clients.
Four Key Reasons to Utilize Pilot Plants
1.
2.
3.
4.
These are EXAMPLES of pilot plants that utilize
ProSep’s overall team approach to development
of separation and purification systems and a
dedication to working with customers.
Validation - validate your technology
Scalability - gather design data for scale-up
Optimization - find better operating conditions
Market Development - produce realistic
product samples for customer testing
SSMB with CIX Platform
24-port valve assembly that is a fully functional
Continuous Ion Exchange (CIX) contactor.
Depending upon SSMB process configuration the
unit can handle feed flows from 0.3 to 6.0 liters/hr.
Primary Components
1)
2)
3)
4)
5)
6)
7)
8)
9)
multi-port valve and pressure housing
motor and gearbox drive for the valve
control box for electrical and valve control
resin columns and support arms
frame structure and access door
heater and insulation
process configuration switchboard
flow control pumps and valves
central control panel
Allen-Bradley PLC controls all valves and pumps in
the system. ProSep software provides process flow
control for feed, desorbent, extract, and raffinate.
NANOFILTRATION SYSTEM
Eight (8) polymer membranes in two (2) 8” diameter
sanitary style housings. Brine purification at 25 Bar
max and 70o C with heat exchanger.
Allen-bradley PLC controls all valves and pumps in
the system, and continuously monitors alarm
conditions and process flow control.
PROSEP, LTD.
SEQUENTIAL SIMULATED MOVING BED
Six (6) 12” diameter CPVC fixed columns, piping and valves, PLC
control and measurement.
Fully automated feed, desorbent,
extract, and raffinate. Operation at 60o C and 8 Bar.
SIX-BED ION EXCHANGE SYSTEM
12” diameter IX columns with merry-goround service and regeneration of the three
pairs of cation-anion units. Units are rubber
lined steel tanks, stainless steel and PP lined
piping and valves.
Automated operation of flow control and
indication; operation 8 Bar, 60o C , and
regeneration with HCl and NaOH.
A-B PanelView graphic touchscreen
communicates to an A-B CompactLogix
Programmable Logic Controller (PLC).
PLC controls all valves and pumps on the
system; monitors alarm conditions and
process flow control. Interlock signal can go
to customer’s DCS via Ethernet.
PROSEP, LTD.
MICROFILTER AND DIAFILTRATION MF
Polymer and ceramic membranes. Automated
operation for flow control and flow indication;
operation at 20-100 GFD, 10 Bar pressure, 70o C
with manual Clean-In-Place feature.
ELECTRICAL CONTROL SYSTEMS
Pilot plants use reliable and state-of-the-art PLC
and HMI or integrated controls. High quality
components for trouble free and long lasting life.
COST EFFECTIVE PILOT PLANTS
3-D MODELING
The ProSep overall team approach to design engineering
and manufacturing provides technically optimal, high-quality,
and cost-effective pilot plant systems.
• Lease a standard or purchase a customized system to meet
your unique process requirements
• Flexible and expandable system designs to accommodate
changing budget and process needs
• Designed and constructed for safety to applicable codes and
standards. Systems can be manufactured for installation in
hazardous classified areas
• PC, PLC, or DCS based control system utilizing client’s
preferred hardware and software
• Reliable state-of-the-art designs and components are
procured from industry respected suppliers recognized for
the performance, high quality and durability of their products
ProSep uses 3-D modeling to
help our customers participate
closely in the design of their pilot
plant systems
Contact ProSep today to discuss your Pilot Plant needs:
ProSep, Ltd.
PO Box 200
Roscoe, IL 61073
www.prosep-ltd.com
salesdept@prosep-ltd.com
Ph 815.623.7630
Fax 815.623.7336