Lennox LGH-156 & 240 IOM

Transcription

INSTALLATION
INSTRUCTIONS
Litho U.S.A.
2014
WARNING
Improper installation, adjustment, alteration, ser
vice or maintenance can cause property damage,
personal injury or loss of life. Installation and ser
vice must be performed by a qualified installer, ser
vice agency or the gas supplier
Table of Contents
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Arrangements . . . . . . . . . . . . . . . . . . . . . . . . .
Shipping and Packing List . . . . . . . . . . . . . . . . . . . .
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unit Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Duct Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rigging Unit For Lifting . . . . . . . . . . . . . . . . . . . . . . .
Condensate Drains . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure Test Gas Piping . . . . . . . . . . . . . . . . . . . . .
High Altitude Derate . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . .
Blower Operation and Adjustments . . . . . . . . . . . .
Page 2
Page 5
Page 6
Page 6
Page 7
Page 8
Page 8
Page 8
Page 8
Page 9
Page 10
Page 10
Page 12
LGH/LCH156H
LGH/LCH180H
LGH/LCH210H
LGH/LCH240H
LGH/LCH300S
(13 Ton)
(15 Ton)
(17.5 Ton)
(20 Ton)
(25 Ton)
ROOFTOP PACKAGED UNITS
507124-01
6/2014
Supersedes 10/2012
Cooling Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas Heat Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heating Operation and Adjustments . . . . . . . . . . . .
Electric Heat Start-Up . . . . . . . . . . . . . . . . . . . . . . . .
Supply Air Inverter Start-Up . . . . . . . . . . . . . . . . . . .
Supply Air Inverter Operation . . . . . . . . . . . . . . . . .
Hot Gas Reheat Operation and Start-Up . . . . . . . .
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ECTO Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page 19
Page 37
Page 39
Page 39
Page 40
Page 42
Page 43
Page 48
Page 50
RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE
LGH180 SHOWN
06/14
*2P0614*
507124-01
*P507124-01*
LGH/LCH156 Unit Dimensions - Inches (mm) - Gas Heat Section Shown
107−3/4(2737)
BASE
4−1/4 (108)
12−3/8
(314)
28−3/8
(721)
ALTERNATE (THRU THE BASE)
CONDENSATE DRAIN LOCATION
5−5/8 (143)
1−5/8 in. (41 mm) Diameter
18 (457)
12−3/8
(314)
60−1/2 (1537)
BOTTOM RETURN
AIR OPENING
15 (381)
BOTTOM SUPPLY
AIR OPENINGS
28
(711)
20 (508)
4−1/2
(114)
91−1/8 (2315)
BASE
28
(711)
20 (508)
CENTER OF
GRAVITY
4
(102)
4
(102)
BOTTOM POWER ENTRY
5 X 8 inches (127 X 203 mm)
TOP VIEW
90−1/8
(2289)
OPTIONAL
DISCONNECT
(Factory Installed)
106−1/2
(2705)
OPTIONAL
115 VOLT OUTLET
(Factory Installed Inside Unit)
51
(1295)
GAS SUPPLY INLET
CONDENSATE
DRAIN
SIDE
ELECTRICAL
5−3/8 INLETS
(137)
28−3/4
(730)
GAS SUPPLY OUTLET
(For Bottom
Gas Supply Only)
91−1/8 (2315)
BASE
4
(102)
54−1/4
(1378)
54−1/4
(1378)
10−1/4
(260)
8−1/4
(210)
LIFTING HOLES
(For Rigging
Front and Back)
3−1/4
(83)
FORKLIFT SLOTS
(Front and Left Side Only)
107−3/4(2737)
BASE
SIDE VIEW
END VIEW
Page 2
LGH/LCH156, 180, 210, 240, 300S
FLUE
OUT LET
LGH/LCH180 Unit Dimensions - Inches (mm) - Gas Heat Section Shown
133−1/8
(3394)
BB
AA
4−1/4 (108)
28−3/8
(721)
12−3/8
(314)
1−5/8 in. (41 mm) Diameter 5−5/8 (143)
12−3/8
(314)
60−1/2 (1537)
BOTTOM RETURN
AIR OPENING
BOTTOM SUPPLY
18 (457) AIR OPENINGS
15 (381)
4−1/2
(114)
28
(711)
20 (508)
91−1/8
(2315)
28
(711)
20 (508)
4
(102)
CENTER OF
GRAVITY
CC
DD
4
(102)
BOTTOM POWER ENTRY
5 X 8 inches (127 X 203 mm)
TOP VIEW
90−1/8
(2289)
GAS SUPPLY INLET
CONDENSATE
DRAIN
SIDE
ELECTRICAL
5−3/8 INLETS
(137)
28−3/4
(730 )
GAS SUPPLY OUTLET
(For Bottom
91−1/8 (2315) Gas Supply Only)
OPTIONAL
DISCONNECT
(Factory Installed)
132−5/8
(3369)
OPTIONAL
115 VOLT OUTLET
51
(1295)
4
(102)
10−1/4
(260)
54−1/4
(1378)
FLUE
OUT LET
54−1/4
(1378)
8−1/4
(210) 3−1/4
(83)
LIFTINGHOLES
(For Rigging
Front and Back)
BASE
END VIEW
FORKLIFT SLOTS
107−3/4 (2737)
BASE
25−3/8
(645)
SIDE VIEW
Page 3
507124-01
6/2014
LGH/LCH210, 240 & 300S Unit Dimensions - Inches (mm) - Gas Heat Section Shown
133−1/8
(3381)
BB
AA
4−1/4 (108)
12−3/8
(314)
28−3/8
(721)
60−1/2 (1537)
15 (381) BOTTOM RETURN
AIR OPENING
Y
BOTTOM SUPPL
AIR OPENINGS
18 (457)
1−5/8 in. (41 mm) Diameter 5−5/8 (143)
12−3/8
(314)
28
(711)
20 (508)
4−1/2
(114)
91−1/8
(2315)
28
(711)
20 (508)
CENTER OF
GRAVITY
4
(102)
CC
DD
4
(102)
BOTTOM POWER ENTRY
5 X 8 inches (127 X 203 mm)
TOP VIEW
90−1/8
(2289)
OPTIONAL
DISCONNECT
(Factory Installed)
132−5/8
(3369)
OPTIONAL
115 VOLT OUTLET
51
(1295)
GAS SUPPLY INLET
CONDENSATE
DRAIN
28−3/4
(730)
SIDE
ELECTRICAL
5−3/8 INLETS
(137)
GAS SUPPLY OUTLET
(For Bottom
Gas Supply Only)
91−1/8 (2315)
BASE
4
(102)
54−1/4
(1378)
10−1/4
(260)
8−1/4
(210) 3−1/4
(83)
LIFTINGHOLES
(For Rigging
Front and Back)
FORKLIFT SLOTS
107−3/4(2737)
BASE
END VIEW
SIDE VIEW
Page 4
LGH/LCH156, 180, 210, 240, 300S
54−1/4
(1378)
FLUE
OUT LET
25−3/8
(645)
LGH156, 180, 210, 240, 300S PARTS ARRANGEMENT
ECONOMIZER
DAMPERS (OPTIONAL)
FILTERS
(SIX - 24 X 24 X 2”)
CONDENSER FANS
(3 FANS ON 156 UNITS; 6 FANS
ON 210, 240, & 300S UNITS
EVAPORATOR
COIL
BLOWERS
UNIT
CONTROLLER
INVERTER
(OPTIONAL)
CONDENSER
COILS
CONDENSATE
DRAIN
DISCONNECT
COMPRESSORS
(4 ON 240 & 300S UNITS)
(Factory-installed option)
GAS VALVE
COMBUSTION
AIR INDUCER
BURNERS
CONDENSER FANS
(3 FANS ON 156 UNITS; 6 FANS
ON 210, 240, & 300S UNITS
LCH156, 180, 210, 240, 300S PARTS ARRANGEMENT
ECONOMIZER
DAMPERS (OPTIONAL)
FILTERS
(SIX - 24 X 24 X 2”)
EVAPORATOR
COIL
BLOWERS
UNIT
CONTROLLER
INVERTER
(OPTIONAL)
CONDENSER
COILS
CONDENSATE
DRAIN
DISCONNECT
COMPRESSORS
(4 ON 240 & 300S UNITS)
(Factory-installed option)
ELECTRIC
HEAT
Page 5
507124-01
6/2014
Shipping and Packing List
Package 1 of 1 contains:
1- Assembled unit
Check unit for shipping damage. Receiving party should
contact last carrier immediately if shipping damage is found.
IMPORTANT - Hot gas reheat units require a specific
field-provided and installed humidity sensor.
CAUTION
Danger of sharp metallic edges. Can cause injury.
Take care when servicing unit to avoid accidental
contact with sharp edges.
Requirements
See figure 1 for unit clearances.
General
These instructions are intended as a general guide and
do not supersede local codes in any way. Authorities
having jurisdiction should be consulted before
installation.
UNIT CLEARANCES
180 UNIT SHOWN
Optional
Outdoor
Air Hood
The LGH156 gas/electric packaged rooftop unit is
available in 260,000 & 360,000 Btuh heating input. The
LGH180, 210, 240, & 300S gas/electric packaged
rooftop units are available in 260,000, 360,000, or
480,000 Btuh heating inputs.
The LCH156, 180, 210, 240, & 300S cooling packaged
rooftop unit is the same basic design as the LGH unit
except for the heating section. Optional electric heat is
factory- or field-installed in LCH units.
D
B
LGH and LCH units have identical refrigerant circuits with
respective 13, 15, 17‐1/2, 20 and 25 ton cooling
capacities. 156, 180 and 210 units contain three
compressors; 240 and 300S units contain four
compressors.
Units come standard with a lightweight, all-aluminum
condenser coil. Units are available with an optional,
traditional fin/tube condenser coil.
In addition to normal heating and cooling, hot gas reheat
units provide a dehumidifying mode of operation. Refer to
Reheat Operation section.
Units equipped with an optional supply air inverter are
available. The blower will operate at lower speeds when
demand is low and increase to higher speeds when
demand is high. Refer to Inverter Start-Up section.
Units use R410A, an ozone-friendly HFC refrigerant.
Refer to the Cooling Start-Up section for precautions
when installing unit.
WARNING
Electric shock hazard and danger of
explosion. Can cause injury, death or
product or property damage. Turn off
gas and electrical power to unit before
performing any maintenance or
servicing operations on the unit. Follow
lighting instructions attached to unit
when putting unit back into operation
and after service or maintenance.
Page 6
LGH/LCH156, 180, 210, 240, 300S
C
A
FIGURE 1
1Unit
Clearance
A
in.(mm)
B
in.(mm)
C
in.(mm)
D
in.(mm)
Top
Clearance
Service
Clearance
60
(1524)
36
(914)
36
(914)
66
(1676)
Unob
structed
Clearance to
Combus
tibles
36
(914)
1 (25)
1 (25)
1 (25)
Unob
structed
Minimum
Operation
Clearance
36
(914)
36
(914)
36
(914)
41
(1041)
Unob
structed
Note - Entire perimeter of unit base requires support when elevated above
mounting surface.
1 Service Clearance - Required for removal of serviceable parts.
Clearance to Combustibles - Required clearance to combustible material
(gas units).
Minimum Operation Clearance - Required clearance for proper unit operation.
NOTICE
Roof Damage!
This system contains both refrigerant and oil.
Some rubber roofing material may absorb oil,
causing the rubber to swell. Bubbles in the rubber
roofing material can cause leaks. Protect the roof
surface to avoid exposure to refrigerant and oil
during service and installation. Failure to follow
this notice could result in damage to roof surface.
Use of this unit as a construction heater or air conditioner
is not recommended during any phase of construction.
Very low return air temperatures, harmful vapors and
operation of the unit with clogged or misplaced filters will
damage the unit.
A-Downflow Discharge Application
Roof Mounting with LARMF18/36
1- The LARMF roof mounting frame must be installed,
flashed and sealed in accordance with the
instructions provided with the frame.
If this unit has been used for heating or cooling of
buildings or structures under construction, the following
conditions must be met or the warranty will be void:
2- The LARMF roof mounting frame should be square
and level to 1/16” per linear foot (5mm per linear
meter) in any direction.
The vent hood must be installed per these installation
instructions.
3- Duct must be attached to the roof mounting frame
and not to the unit; supply and return plenums must
be installed before setting the unit.
A room thermostat must control the unit. The use of
fixed jumpers that will provide continuous heating or
cooling is not allowed.
A pre-filter must be installed at the entry to the return
air duct.
The return air duct must be provided and sealed to
the unit.
Return air temperature range between 55°F (13°C)
and 80°F (27°C) must be maintained.
Air filters must be replaced and pre-filters must be
removed upon construction completion.
The input rate and temperature rise must be set per
the unit rating plate.
The heat exchanger, components, duct system, air
filters and evaporator coil must be thoroughly
cleaned following final construction clean-up.
The unit operating conditions (including airflow,
cooling operation, ignition, input rate, temperature
rise and venting) must be verified according to these
installation instructions.
IMPORTANT
Installer's Roof Mounting Frame
Many types of roof frames can be used to install the unit
depending upon different roof structures. Items to keep
in mind when using the building frame or supports are:
1- The base is fully enclosed and insulated, so an
enclosed frame is not required.
2- The frames or supports must be constructed with
non-combustible materials and should be square and
level to 1/16” per linear foot (5mm per linear meter)
in any direction.
3- Frame or supports must be high enough to prevent
any form of moisture from entering unit.
Recommended minimum frame height is 14”
(356mm).
4- Duct must be attached to the roof mounting frame
and not to the unit. Supply and return plenums must
be installed before setting the unit.
5- Units require support along all four sides of unit base.
Supports must be constructed of steel or suitably
treated wood materials.
NOTE-When installing a unit on a combustible surface for
downflow discharge applications, an LARMF18/36 roof
mounting frame is required.
B-Horizontal Discharge Applications
The Clean Air Act of 1990 bans the intentional vent
ing of refrigerant (CFC's and HCFC's) as of July 1,
1992. Approved methods of recovery, recycling or
reclaiming must be followed. Fines and/or incar
ceration may be levied for non-compliance.
1- Units installed in horizontal airflow applications must
use an LARMFH18/24 horizontal roof mounting
frame. The supply air duct connects to the horizontal
supply air opening on the LARMFH18/24. The return
air duct connects to the unit horizontal return air
opening. Refer to unit dimensions.
Unit Support
2- Specified installation clearances must be maintained
when installing units. Refer to figure 1.
In downflow discharge installations, install the unit on a
non-combustible surface only. Unit may be installed on
combustible surfaces when used in horizontal discharge
applications or in downflow discharge applications when
installed on an LARMF18/36 roof mounting frame.
3- Top of support slab should be approximately 4”
(102mm) above the finished grade and located so no
run-off water from higher ground can collect around
the unit.
4- Units require support along all four sides of unit base.
Supports must be constructed of steel or suitably
treated wood materials.
NOTE - Securely fasten roof frame to roof per local codes.
Page 7
507124-01
6/2014
Duct Connection
All exterior ducts, joints and openings in roof or building
walls must be insulated and weather-proofed with
flashing and sealing compounds in accordance with
applicable codes. Any duct passing through an
unconditioned space must be insulated.
and a maximum of 10.5” (2.60kPa) w.c. For LP/propane
gas units, operating pressure at the unit gas connection
must be a minimum of 11” w.c. (2.74kPa) and a maximum
of 13.5” w.c. (3.36kPa).
RIGGING
Unit
CAUTION
In downflow applications, do not drill or punch
holes in base of unit. Leaking in roof may occur if
unit base is punctured.
Rigging Unit For Lifting
Rig unit for lifting by attaching four cables to holes in unit
base rail. See figure 2.
*Weight
Kg.
Lbs.
LG 156, LC 156, LC 180
2350
LG 180, LG 210, LC 210, LC 240
LC 300
1066
2635 1195
LG 240, LG300
2780
1261
*Maximum weight with all available factoryinstalled accessories.
LIFTING POINT SHOULD BE DIRECTLY
ABOVE CENTER OF GRAVITY
1- Detach wooden base protection before rigging.
IMPORTANT - ALL PANELS MUST
BE IN PLACE FOR RIGGING.
2- Connect rigging to the unit base using both holes in
each corner.
3- All panels must be in place for rigging.
4- Place field‐provided H‐style pick in place just above
top edge of unit. Frame must be of adequate
strength and length. (H-style pick prevents damage
to unit.)
Condensate Drains
Remove cap and make drain connection to the 1”
N.P.T. drain coupling provided on unit. A trap must be
installed between drain connection and an open vent
for proper condensate removal. See figure 3. It is
sometimes acceptable to drain condensate onto the
roof or grade; however, a tee should be fitted to the trap
to direct condensate downward. The condensate line
must be vented. Check local codes concerning
condensate disposal. Refer to pages 2, 3 and 4 for
condensate drain location.
Note - The drain pan is made with a glass reinforced
engineered plastic capable of withstanding typical joint
torque but can be damaged with excessive force. Tighten
pipe nipple hand tight and turn an additional quarter turn.
Connect Gas Piping
Before connecting piping, check with gas company or
authorities having jurisdiction for local code
requirements. When installing gas supply piping, length
of run from gas meter must be considered in determining
pipe size for 0.5” w.c. (.12kPa) maximum pressure drop.
Do not use supply pipe smaller than unit gas connection.
For natural gas units, operating pressure at the unit gas
connection must be a minimum of 4.7” w.c. (1.17kPa)
Page 8
LGH/LCH156, 180, 210, 240, 300S
CAUTION - Do not
walk on unit.
FIGURE 2
CONDENSATE DRAIN CONNECTION
NOTE - Allow clearance to
open doors when installing
condensate piping.
CAULK AROUND
CONDENSATE
COUPLING
UNIT
Minimum Pitch
1” (25 mm) per
10' (3 m) of line
Á
Á
Á
Á
OPEN VENT
MOUNTING
FRAME
FIGURE 3
When making piping connections a drip leg should be
installed on vertical pipe runs to serve as a trap for
sediment or condensate. A 1/8” N.P.T. plugged tap is
located on gas valve for test gauge connection. Refer to
Heating Start-Up section for tap location. Install a ground
joint union between the gas control manifold and the
main manual shut-off valve. See figure 4 for gas supply
piping entering outside the unit. See figure 5 for gas
supply entering through bottom of unit.
BOTTOM ENTRY GAS PIPING
TO GAS
VALVE
GROUND
JOINT UNION
Compounds used on threaded joints of gas piping shall be
resistant to the action of liquified petroleum gases.
MANUAL MAIN
SHUT-OFF VALVE
Pressure Test Gas Piping
When pressure testing gas lines, the gas valve must
be disconnected and isolated. Gas valves can be
damaged if subjected to more than 0.5 psig (3.48kPa).
See figure 6.
NOTE-Codes may require that manual main shut-off
valve and union (furnished by installer) be installed in
gas line external to unit. Union must be of the ground
joint type.
EXISTING
SUPPLY
DRIP LEG
CAP
FIGURE 5
After all connections have been made, check all piping
connections for gas leaks. Also check existing unit gas
connections up to the gas valve; loosening may occur
during installation. Use a leak detection solution or other
preferred means. Do not use matches candles or other
sources of ignition to check for gas leaks.
PRESSURE TEST GAS LINE
MANUAL MAIN
NOTE-In case emergency shut down is required, turn off
the main manual shut-off valve and disconnect main
power to unit. These devices should be properly labeled
by the installer.
SHUT-OFF VALVE
OUTSIDE OF UNIT GAS PIPING
TO GAS
VALVE
GAS VALVE
FIGURE 6
GROUND
JOINT UNION
CAUTION
MANUAL MAIN
SHUT-OFF VALVE
Some soaps used for leak detection are corrosive
to certain metals. Carefully rinse piping thoroughly
after leak test has been completed. Do not use
matches, candles, flame or othe sources of ignition
to check for gas leaks.
TO
GAS
SUPPLY
(REFER TO
LOCAL CODES)
CAP
WARNING
GAS PIPING
SUPPORT
DRIP LEG
Danger of explosion. Can cause injury
or product or property damage. Do not
use matches, candles, flame or other
sources of ignition to check for leaks.
FIGURE 4
Page 9
507124-01
6/2014
B-Wire Routing
High Altitude Derate
Locate the high altitude conversion sticker in the unit
literature bag. Fill out the conversion sticker and affix next
to the unit nameplate.
Refer to table 1 for high altitude adjustments.
TABLE 1
HIGH ALTITUDE DERATE
Altitude Ft.*
2000-4500
4500 And Above
Gas Manifold Pressure
See Unit Nameplate
Derate 2% / 1000 Ft. Above Sea Level
*Units installed at 0-2000 feet do not need to be modified.
Route thermostat cable or wires from subbase through
knockout provided in unit. Use 18 AWG wire for all
applications using remotely installed electro-mechanical
and electronic thermostats.
On hot gas reheat units, route wires from RH sensor or
remote switch through knockout provided in unit. For
sensor installations, use 22AWG stranded, two twisted
pairs, individually shielded, 100% aluminum shield with
drain wire and Teflon jacket.
IMPORTANT - Unless field thermostat wires are rated for
maximum unit voltage, they must be routed away from
line voltage wiring.
NOTE ‐ This is the only permissible derate for these units.
C-Wire Connections
Electrical Connections
POWER SUPPLY
Do not apply power or close disconnect switch until
installation is complete. Refer to start-up directions.
Refer closely to unit wiring diagram.
The Unit Controller will operate the unit from a
thermostat or zone sensor based on the System Mode.
The default System Mode is the thermostat mode. Refer
to the Unit Controller Installation and Setup Guide to
change the System Mode. Use the menu navigation
arrows and select button; see Settings - Install.
Refer to unit nameplate for minimum circuit ampacity
and maximum fuse size.
1- Default Thermostat Mode The Unit Controller will operate two stages of heating
and cooling based on thermostat demands. Install
thermostat assembly in accordance with instructions
provided with thermostat. See figure 7 for field wiring
and and refer to wiring diagrams on unit.
IMPORTANT-Terminal connections at the wall plate or
subbase must be made securely. Loose control wire
connections may result in intermittent operation.
2- Route power through the bottom power entry area
and connect to line side of unit disconnect, circuit
breaker or terminal block. See unit wiring diagram.
FIELD WIRING WITH ELECTRONIC AND
ELECTRO-MECHANICAL THERMOSTATS
(Thermostat Mode)
3- Units With Optional 120v GFCI Outlet Route and connect separate 120v wiring to GFCI
outlets which do not have factory-installed wiring.
CONTROL WIRING
A-Thermostat Location
Room thermostat mounts vertically on a standard 2” X 4”
handy box or on any non-conductive flat surface.
Locate thermostat approximately 5 feet (1524mm)
above the floor in an area with good air circulation at
average temperature. Avoid locating the room
thermostat where it might be affected by:
-drafts or dead spots behind doors and in corners
-hot or cold air from ducts
-radiant heat from sun or appliances
-concealed pipes and chimneys
Page 10
LGH/LCH156, 180, 210, 240, 300S
24 V POWER
R
J297A P297
1
A55
P262
J262C
1- Units are factory-wired for 240/460/575 volt supply.
For 208V supply, remove the insulated terminal
cover from the 208V terminal on the control
transformer. Move the wire from the transformer
240V terminal to the 208V terminal. Place the
insulated terminal cover on the unused 240V
terminal.
10
2
C
B
11
G
3
W1
4
W1
W2
5
W2
Y1
6
Y2
7
12
8
OCP
C
9
10
FIGURE 7
2- Zone Sensor Mode The Unit Controller will operate heating and cooling
based on the Unit Controller internal setpoints and the
temperature from the A2 zone sensor. An optional
Network Control Panel (NCP) can also be used to provide
setpoints. A thermostat or return air sensor can be used
as a back-up mode. Make zone sensor wiring
connections as shown in figure 8.
Wire runs over 150 feet (mm):
Use a local, isolated 24VAC transformer such as Lennox
cat #18M13 (20VA minimum) to supply power to RH
sensor as shown in figure 10. Use two shielded cables
containing 20AWG minimum, twisted pair conductors
with overall shield. Belden type 8762 or 88760 (plenum)
or equivalent.
FIELD WIRING REHEAT UNITS (Using A Humidity
Sensor With Less Than 150 Ft. Wire Runs)
Note - Install sensor and make communication wiring
connections as shown in literature provided with sensor.
FIELD WIRING IN ZONE SENSOR MODE
(Zone Sensor Mode)
A55 UNIT
CONTROLLER
NOT
CONNECTED
J298A
A91
UNIT CONTROLLER
B
VIN
24VAC SENSOR SENSOR
OUTPUTS
IAQ
R
C
AI1
HUM
TMP D01
D02
C
DRAIN
D
VO
NOT
CONNECTED
A2 SENSOR
FIGURE 8
2- Make wiring connections as shown in figure 7 for
Thermostat Mode and figure 8 for Zone Sensor
Mode. In addition, connect either a humidity sensor
or a dehumidification input. See figure 9 or 10 for
humidity sensor wiring and figure 11 for
dehumidification input wiring.
R
2
C
3
AI-1
4
HUM
5
7
TMP
8
DO-1
9
C
10
DO-2
DI-1
UNUSED
WIRE
FIGURE 9
D-Hot Gas Reheat Units Only
1- Install humidity sensor in accordance with instructions
provided with sensor. A DDC input may be used to
initiate dehumidification instead of a sensor.
P298
6
GND
J298
1
FIELD WIRING REHEAT UNITS (Using A Humid
ity Sensor With More than 150 Ft. Wire Runs)
NOT
CONNECTED
ISOLATED 24V
TRANSFORMER
A55 UNIT
CONTROLLER
J298A
A91
VIN
Humidity Sensor Cable Applications:
Wire runs of 50 feet (mm) or less:
Use two separate shielded cables containing 20AWG
minimum, twisted pair conductors with overall shield.
Belden type 8762 or 88760 (plenum) or equivalent.
Connect both cable shield drain wires to TB1-7 as shown
in figure 9.
Wire runs of 150 feet (mm) or less:
Use two separate shielded cables containing 18AWG
minimum, twisted pair conductors with overall shield.
Belden type 8760 or 88760 (plenum) or equivalent.
Connect both cable shield drain wires to TB1-7 as shown
in figure 9.
Page 11
DRAIN
NOT
CONNECTED
B
C
1
P298
R
2
C
3
AI-1
4
HUM
5
6
GND
D
VO
7
TMP
8
DO-1
9
C
10
DO-2
DI-1
FIGURE 10
507124-01
6/2014
A-Blower Operation
FIELD WIRING REHEAT UNITS
(Using A Dehumidification Switch)
Initiate blower only (G) demand at thermostat according
to instructions provided with thermostat. Unit will cycle on
thermostat demand. The following steps apply to
applications using a typical electro-mechanical
thermostat.
J299
DEHUMIDIFICATION
SWITCH
7
R
8
DI−4
9
C
10
1- Blower operation is manually set at the thermostat
subbase fan switch. With fan switch in ON position,
blowers will operate continuously.
Use 24 VAC (R) from any terminal
available on J299−2, −5, or −7.
FIGURE 11
2- With fan switch in AUTO position, the blowers will
cycle with demand. Blowers and entire unit will be off
when system switch is in OFF position.
Blower Operation and Adjustments
B-Blower Access
Supply Air Inverter Units - The blower rotation will
always be correct on units equipped with an inverter.
Checking blower rotation is not a valid method of
determining voltage phasing for incoming power.
Supply Air Inverter Units and Units Equipped With
Optional Voltage or Phase Detection - The Unit
Controller checks the incoming power during start-up. If
the voltage or phase is incorrect, the Unit Controller will
display an alarm and the unit will not start.
IMPORTANT
Three Phase Scroll Compressor Voltage Phasing
Three phase scroll compressors must be phased se
quentially to ensure correct compressor and blower*
rotation and operation. Compressor and blower are
wired in phase at the factory. Power wires are colorcoded as follows: line 1-red, line 2-yellow, line 3-blue.
1-Observe suction and discharge pressures and blow
er* rotation on unit start-up.
2-Suction pressure must drop, discharge pressure must
rise and blower* rotation must match rotation marking.
If pressure differential is not observed or blower* rota
tion is not correct:
3-Disconnect all remote electrical power supplies.
4-Reverse any two field-installed wires connected to
the line side of S48 disconnect or TB13 terminal strip.
Do not reverse wires at blower contactor.
5-Make sure the connections are tight.
Discharge and suction pressures should operate at
their normal start‐up ranges.
*Supply air inverter blower motors should rotate in the
correct direction; verify scroll compressor rotation
separately. Contact technical support if the blower is
rotating incorrectly.
1- Disconnect jack/plug connector to blower motor. Also
disconnect jack/plug connector heating limit switches
on gas units.
2- Remove screws on either side of blower assembly
sliding base. See figure 12.
3- Pull base toward outside of unit.
C-Determining Unit CFM
IMPORTANT - Supply air inverter units are factory-set
to run the blower at full speed when there is a blower (G)
demand without a heating or cooling demand. Refer to
the field-provided, design specified CFM for all modes
of operation. Use the following procedure to adjust
motor pulley to deliver the highest CFM called for in the
design spec. See Inverter Start-Up section to set blower
CFM for all modes once the motor pulley is set.
1- The following measurements must be made with a
dry indoor coil. Run blower (G demand) without a
cooling demand. Measure the indoor blower shaft
RPM. Air filters must be in place when measurements
are taken.
2- With all access panels in place, measure static
pressure external to unit (from supply to return).
Blower performance data is based on static pressure
readings taken in locations shown in figure 13.
Note - Static pressure readings can vary if not taken
where shown.
Page 12
LGH/LCH156, 180, 210, 240, 300S
BLOWER ASSEMBLY - NO TENSIONER
TO INCREASE CFM
LOOSEN ALLEN SCREW &
TURN PULLEY CLOCKWISE
TO INCREASE BELT TENSION
TO DECREASE CFM
1-Loosen four screws securing blower motor to
sliding base.
TURN PULLEY
COUNTERCLOCKWISE
2-Turn adjusting screw to the left, or counter
clockwise, to move the motor downward and
tighten the belt.
3-Tighten four screws.
BELT TENSION
ADJUSTING
SCREW
BLOWER
WHEEL
BLOWER
ASSEMBLY
SLIDING BASE
BLOWER
MOTOR
LOOSEN (4) SCREWS TO
ADJUST BELT TENSION
PULLEY
SIDE VIEW
MOTOR
ALLEN
SCREW
REMOVE SCREWS TO
SLIDE BLOWER
ASSEMBLY OUT OF UNIT
PULLEY
FIGURE 12
3- Referring to page 16, use static pressure and RPM
readings to determine unit CFM. Use page 16 when
installing units with any of the optional accessories
listed.
4- The blower RPM can be adjusted at the motor pulley.
Loosen Allen screw and turn adjustable pulley
clockwise to increase CFM. Turn counterclockwise to
decrease CFM. See figure 12. Do not exceed
minimum and maximum number of pulley turns as
shown in table 2.
TABLE 2
MINIMUM AND MAXIMUM PULLEY ADJUSTMENT
Belt
Minimum Turns Open
Maximum Turns Open
A Section
No minimum
5
B Section
1*
6
*No minimum number of turns open when B belt is used on
pulleys 6” O.D. or larger.
Page 13
507124-01
6/2014
LOCATION OF STATIC PRESSURE READINGS
INSTALLATIONS WITH DUCTWORK
INSTALLATIONS WITH CEILING DIFFUSERS
ROOFTOP UNIT
ROOFTOP UNIT
RETURN AIR
READING LOCATION
SUPPLY
RE
TURN
SUPPLY
FIRST BRANCH
OFF OF MAIN RUN
MAIN
DUCT RUN
SUPPLY AIR
READING
LOCATION
SUPPLY AIR
READING
LOCATION
RE
TURN
RETURN AIR
READING
LOCATION
DIFFUSER
FIGURE 13
PULLEY ALIGNMENT - NO TENSIONER
ALIGNED
MOTOR
PULLEY
BLOWER
PULLEY
BELT
D-Blower Belt Adjustment
Maximum life and wear can be obtained from belts only if
proper pulley alignment and belt tension are maintained.
Tension new belts after a 24-48 hour period of operation.
This will allow belt to stretch and seat into pulley grooves.
Make sure blower and motor pulley are aligned. See figure
14 for blowers not equipped with a tensioner and figure 15
for units equipped with an optional belt tensioner.
Blowers Without Belt Tensioner
1- Loosen four screws securing blower motor to sliding
base. See figure 12.
NOT ALIGNED
2- To increase belt tension Turn belt tension adjusting screw to the left, or
counterclockwise, to tighten the belt. This increases
the distance between the blower motor and the
blower housing.
FIGURE 14
PULLEY ALIGNMENT - WITH TENSIONER
To loosen belt tension Turn the adjusting screw to the right, or clockwise to
loosen belt tension.
ALIGNED
TENSIONER
3- Tighten four screws securing blower motor to sliding
base once adjustments have been made.
Blowers Equipped With Belt Tensioner
BELT
MOTOR
PULLEY
1- Loosen the bolt in the center of the tensioner. See
figure 16.
BLOWER
PULLEY
2- Place belt over all three pulleys.
NOT ALIGNED
3- Using a 15/16” wrench, turn the tensioner nut until
marks align as shown in figure 16.
4- Hold the tensioner with marks aligned and tighten the
bolt to 23 ft.lbs. using the 9/16” wrench.
FIGURE 15
Page 14
LGH/LCH156, 180, 210, 240, 300S
PULLEY ALIGNMENT - WITH TENSIONER
FIXED
PULLEY
ADJUSTABLE
PULLEY
TENSIONER BOLT AND
ADJUSTMENT NUT
TENSIONER
NUT
BOLT
ALIGN
TENSIONER
MARKS
FIGURE 16
E-Check Belt Tension
MEASURE BELT TENSION
Overtensioning belts shortens belt and bearing life.
Check belt tension as follows:
1- Measure span length X. See figure 17.
2- Apply perpendicular force to center of span (X) with
enough pressure to deflect belt 1/64” for every inch
of span length or 1.5mm per 100mm of span length.
FORCE
Example: Deflection distance of a 40” span would be
40/64” or 5/8”.
DEFLECTION 1/64” PER INCH OF SPAN
OR 1.5mm PER 100mm OF SPAN
Example: Deflection distance of a 400mm span
would be 6mm.
3- Measure belt deflection force. For a used belt, the
deflection force should be 5 lbs. (35kPa) . A new belt
deflection force should be 7 lbs. (48kPa).
A force below these values indicates and
undertensioned belt. A force above these values
indicates an overtensioned belt.
FIGURE 17
F-Field-Furnished Blower Drives
For field-furnished blower drives, use page 16 and 17 to
determine BHP and RPM required. Reference table 3 to
determine the manufacturer's model number.
Page 15
507124-01
6/2014
Page 16
BLOWER DATA
Air
Volume 0.20
cfm
RPM
2750
385
3000
395
3250
405
3500
415
3750
425
4000
435
4250
445
4500
455
4750
470
5000
480
5250
495
5500
505
5750
520
6000
530
6250
545
6500
560
6750
570
7000
585
7250
600
7500
615
7750
630
8000
640
8250
655
8500
670
8750
685
9000
700
9250
715
9500
730
9750
745
10,000 760
10,250 775
10,500 790
10,750 805
11,000 820
BHP
0.30
0.35
0.40
0.45
0.50
0.55
0.60
0.70
0.75
0.85
0.95
1.05
1.15
1.30
1.40
1.55
1.70
1.85
2.00
2.20
2.40
2.55
2.80
3.00
3.25
3.50
3.75
4.00
4.30
4.60
4.90
5.20
5.55
5.90
0.40
RPM BHP
505 0.50
515 0.55
520 0.60
530 0.70
540 0.75
545 0.85
555 0.90
565 1.00
575 1.10
585 1.25
595 1.35
605 1.45
615 1.60
630 1.75
640 1.90
650 2.05
665 2.20
675 2.35
690 2.60
700 2.75
715 3.00
725 3.20
740 3.40
750 3.65
765 3.90
780 4.20
790 4.45
805 4.75
820 5.05
835 5.40
845 5.65
860 6.00
875 6.40
890 6.80
0.60
RPM BHP
600 0.70
610 0.75
615 0.85
620 0.95
630 1.05
635 1.10
645 1.25
655 1.35
660 1.45
670 1.60
680 1.70
690 1.85
700 2.00
710 2.15
720 2.35
730 2.50
745 2.70
755 2.90
765 3.10
775 3.30
790 3.55
800 3.80
810 4.00
825 4.30
835 4.55
850 4.85
860 5.15
875 5.45
885 5.75
900 6.15
910 6.45
925 6.85
940 7.25
950 7.60
0.80
RPM BHP
680 0.90
685 1.00
695 1.10
700 1.20
710 1.30
715 1.40
725 1.55
730 1.65
740 1.80
750 1.95
755 2.10
765 2.25
775 2.45
785 2.60
795 2.80
805 3.00
815 3.20
825 3.40
835 3.65
845 3.85
855 4.10
865 4.35
880 4.65
890 4.90
900 5.20
910 5.50
925 5.85
935 6.15
950 6.55
960 6.85
970 7.20
985 7.65
1000 8.05
1010 8.45
Low (L), Standard (S) and Medium Heat (M) - 4500 cfm minimum
High Heat (H) - 5125 cfm minimum
TOTAL STATIC PRESSURE - Inches Water Gauge (Pa)
1.00
1.20
1.40
1.60
1.80
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
755 1.10 820 1.30 - - ----------760 1.20 825 1.45 885 1.70 - - ------765 1.30 830 1.60 890 1.85 950 2.10 - - --775 1.45 840 1.70 900 2.00 955 2.25 1005 2.55
780 1.60 845 1.85 905 2.15 960 2.45 1010 2.70
785 1.70 850 2.00 910 2.30 965 2.60 1020 2.90
795 1.85 855 2.15 915 2.45 970 2.80 1025 3.10
800 2.00 865 2.35 925 2.65 980 3.00 1030 3.30
810 2.15 870 2.50 930 2.85 985 3.20 1040 3.55
815 2.30 880 2.70 940 3.05 995 3.40 1045 3.80
825 2.50 890 2.90 945 3.25 1000 3.65 1050 4.00
835 2.65 895 3.05 955 3.45 1010 3.85 1060 4.25
840 2.85 905 3.25 960
3.65 1015 4.10 1065 4.50
850 3.05 910 3.45 970 3.90 1025 4.35 1075 4.80
860 3.25 920 3.70 975 4.15 1030 4.60 1080 5.05
870 3.45 930 3.95 985 4.40 1040 4.85 1090 5.35
880 3.70 940 4.20 995 4.65 1045 5.10 1095 5.60
890 3.95 950 4.45 1005 4.95 1055 5.40 1105 5.95
900 4.15 955 4.65 1015 5.25 1065 5.75 1115 6.25
910 4.45 965 4.95 1020 5.50 1075 6.05 1125 6.60
920 4.70 975 5.25 1030 5.80 1080 6.35 1130 6.90
930 4.95 985 5.50 1040 6.10 1090 6.70 1140 7.25
940 5.25 995 5.85 1050 6.45 1100 7.05 1150 7.65
950 5.55 1005 6.15 1060 6.80 1110 7.40 1160 8.05
960 5.85 1015 6.45 1070 7.15 1120 7.75 1165 8.35
970 6.15 1025 6.80 1080 7.50 1130 8.15 1175 8.75
985 6.55 1040 7.20 1090 7.85 1140 8.55 1185 9.20
995 6.90 1050 7.60 1100 8.25 1150 8.95 1195 9.60
1005 7.20 1060 7.95 1110 8.65 1160 9.40 1205 10.05
1015 7.60 1070 8.35 1120 9.05 1170 9.80 1215 10.50
1030 8.00 1080 8.75 1135 9.55 1180 10.25 1225 11.00
1040 8.40 1095 9.20 1145 10.00 1190 10.70 1235 11.45
1055 8.85 1105 9.65 1155 10.45 1200 11.20 - - --1065 9.30 1115 10.05 1165 10.90 - - -------
MINIMUM AIR VOLUME REQUIRED FOR DIFFERENT GAS HEAT SIZES
Then determine from blower table blower motor output and drive required.
See page 17 for wet coil and option/accessory air resistance data.
See page 17 for factory installed drive kit specifications.
1 - Wet indoor coil air resistance of selected unit.
2 - Any factory installed options air resistance (electric heat, economizer, etc.)
3 - Any field installed accessories air resistance (electric heat, duct resistance, diffuser, etc.)
BLOWER TABLE INCLUDES RESISTANCE FOR BASE UNIT ONLY WITH DRY INDOOR COIL & AIR FILTERS IN PLACE
FOR ALL UNITS ADD:
2.00
RPM BHP
----------------1060 3.00
1070 3.25
1075 3.45
1080 3.65
1085 3.90
1095 4.15
1100 4.40
1110 4.70
1115 4.95
1120 5.20
1130 5.50
1140 5.85
1145 6.10
1155 6.45
1160 6.75
1170 7.15
1180 7.50
1185 7.85
1195 8.25
1205 8.65
1215 9.05
1220 9.40
1230 9.85
1240 10.30
1250 10.80
1260 11.25
-----------------
2.20
RPM BHP
----------------1110 3.30
1115 3.55
1120 3.75
1130 4.05
1135 4.25
1140 4.50
1150 4.80
1155 5.10
1160 5.35
1170 5.65
1175 5.95
1185 6.30
1190 6.60
1200 6.95
1205 7.30
1215 7.65
1225 8.05
1230 8.40
1240 8.85
1250 9.25
1255 9.65
1265 10.10
1275 10.55
1285 11.05
1295 11.50
---------------------
2.40
RPM BHP
--------------------1160 3.85
1165 4.10
1175 4.35
1180 4.65
1185 4.90
1195 5.20
1200 5.50
1205 5.80
1215 6.10
1220 6.45
1225 6.75
1235 7.10
1240 7.45
1250 7.85
1260 8.25
1265 8.60
1275 9.00
1280 9.40
1290 9.85
1300 10.30
1310 10.80
1315 11.20
-----------------------------
2.60
RPM BHP
--- ----- ----- ----- ----- --1205 4.15
1210 4.45
1215 4.70
1225 5.00
1230 5.30
1235 5.60
1240 5.90
1250 6.25
1255 6.55
1265 6.90
1270 7.25
1275 7.60
1285 8.00
1290 8.35
1300 8.75
1305 9.15
1315 9.60
1325 10.05
1330 10.45
1340 10.90
1350 11.40
--- ----- ----- ----- ----- ----- ----- ----- ---
BLOWER DATA
FACTORY INSTALLED BELT DRIVE KIT SPECIFICATIONS
Motor Efficiency
Nominal hp
Maximum hp
Drive Kit Number
RPM Range
2
2
3
3
3
3
5
5
5
7.5
7.5
7.5
10
10
10
2.30
2.30
3.45
3.45
3.45
3.45
5.75
5.75
5.75
8.63
8.63
8.63
11.50
11.50
11.50
1
2
1
2
3
4
3
4
5
6
7
8
7
10
11
535 - 725
710 - 965
535 - 725
710 - 965
685 - 856
850 - 1045
685 - 856
850 - 1045
945 - 1185
850 - 1045
945 - 1185
1045 - 1285
945 - 1185
1045 - 1285
1135 - 1365
Standard or High
Standard or High
Standard
Standard
High
High
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
NOTE - Using total air volume and system static pressure requirements determine from blower performance tables rpm and motor output required. Maximum usable
output of motors furnished are shown. In Canada, nominal motor output is also maximum usable motor output. If motors of comparable output are used, be sure to keep
within the service factor limitations outlined on the motor nameplate.
NOTE – Units equipped with an inverter are limited to a motor service factor of 1.0.
FACTORY INSTALLED OPTIONS/FIELD INSTALLED ACCESSORY AIR RESISTANCE
Air
Volume
CFM
2750
3000
3250
3500
3750
4000
4250
4500
4750
5000
5250
5500
Wet Indoor Coil
156H,
180H
210H,
240H,
300S
in. w.g.
.01
.01
.01
.01
.01
.02
.02
.02
.02
.02
.02
.02
in. w.g.
.02
.02
.03
.03
.03
.04
.04
.05
.05
.05
.06
.07
Horizontal
Gas Heat Exchanger
CondRoof Curb
enser
Electric Econo
Low/
Filters
156H
Reheat
Heat
Medium High
mizer
thru
300S
Standard
Coil
Heat
Heat
240H
Heat
in. w.g. in. w.g. in. w.g. in. w.g. in. w.g. in. w.g. MERV 8 MERV 13 in. w.g. in. w.g.
.01
.02
.04
.05
----.01
.03
----.01
.03
.04
.05
----.01
.03
----.01
.03
.05
.06
----.01
.04
.01
--.02
.03
.05
.06
----.01
.04
.01
--.02
.04
.06
.07
----.01
.04
.01
--.02
.04
.06
.07
----.04
.06
.06
--.02
.04
.06
.08
----.04
.06
.07
--.02
.05
.07
.09
----.04
.07
.07
.02
.02
.05
.08
.10
----.04
.07
.08
.03
.02
.05
.09
.11
----.05
.07
.08
.03
.03
.06
.10
.12
----.05
.07
.09
.04
.03
.06
.10
.13
----.05
.07
.10
.04
5750
.03
.07
.03
.06
.11
.14
---
---
.05
.08
.11
.05
6000
6250
6500
6750
7000
7250
7500
8000
8500
9000
9500
10,000
10,500
11,000
.03
.03
.03
.04
.04
.04
.05
.05
.06
.07
.08
.08
.09
.11
.08
.08
.09
.10
.10
.11
.12
.13
.15
.16
.18
.20
.22
.24
.03
.03
.04
.04
.04
.04
.05
.05
.05
.06
.07
.07
.08
.08
.07
.07
.08
.08
.09
.09
.10
.11
.12
.13
.14
.16
.17
.18
.12
.12
.13
.14
.15
.16
.17
.19
.20
.23
.25
.27
.30
.31
.15
.16
.17
.18
.19
.20
.21
.24
.26
.29
.32
.35
.38
.40
.01
.01
.01
.01
.01
.01
.01
.02
.02
.04
.05
.06
.09
.11
--.01
.02
.03
.04
.05
.06
.09
.11
.14
.16
.19
.22
.25
.05
.05
.05
.05
.06
.06
.06
.06
.06
.07
.07
.07
.07
.08
.08
.08
.08
.08
.08
.09
.09
.09
.09
.10
.10
.11
.11
.11
.11
.12
.13
.14
.15
.16
.17
.19
.21
.24
.26
.29
.31
.34
.06
.07
.08
.08
.09
.10
.11
.13
.15
.17
.19
.21
.24
.27
Page 17
TABLE 3
MANUFACTURER'S NUMBERS
DRIVE COMPONENTS
Drive
No.
RPM
H.P.
ADJUSTABLE SHEAVE
FIXED SHEAVE
Min
Max
Supplier No.
OEM
Part No.
Supplier No.
BELTS (STD.)
BELTS (WITH TENSION
ER)
SPLIT BUSHING
OEM Part No.
Supplier
No.
OEM
Part No.
Supplier
No.
OEM
Part No.
Supplier
No.
OEM
Part No.
1
2 & 3 Std.
535
725
1VP40x7/8
79J0301
BK95 x 1-7/16
80K1601
BX59
59A5001
BX60
100245-10
N/A
N/A
2
2 & 3 Std.
710
965
1VP40x7/8
79J0301
BK72 x 1‐7/16
100244-13
BX55
63K0501
BX56
100245-11
N/A
N/A
3
3 High & 5
685
865
1VP50x1-1/8
P-8-1977
BK100 x 1‐7/16
39L1301
BX61
93J9801
BX62
57A7701
N/A
N/A
4
3 High & 5
850
1045
1VP65x1-1/8
100239-03
BK110H
100788-06
BX65
100245-08
BX66
97J5901
H-1-7/16
49M6201
5
5
945
1185
1VP60x1-1/8
41C1301
BK90H x 1-7/16
100788-04
BX61
93J9801
BX62
57A7701
H-1-7/16
49M6201
6
7.5
850
1045
1VP65x1-3/8
78M7101
BK110H
100788-06
BX66
97J5901
BX67
100245-09
H-1-7/16
49M6201
7
7.5 & 10
945
1185
1VP60x1-3/8
78L5501
BK90H x 1-7/16
100788-04
BX62
57A7701
BX64
97J5801
H-1-7/16
49M6201
8
7.5
1045
1285
1VP65x1-3/8
78M7101
BK90H x 1-7/16
100788-04
BX64
97J5801
BX65
100245-08
H-1-7/16
49M6201
10
10
1045
1285
1VP65x1-3/8
78M7101
1B5V86
78M8301
5VX660
100245-20
5VX680
100245-35
B-1-7/16
100246-01
11
10
1135
1365
1VP65x1-3/8
78M7101
1B5V80
100240-05
5VX660
100245-20
5VX670
100245-21
B-1-7/16
100246-01
Cooling Start-Up
IMPORTANT-The crankcase heater must be energized
for 24 hours before attempting to start compressor. Set
thermostat so there is no demand to prevent
compressors from cycling. Apply power to unit.
NOTE - These units must not be used as a “construction
heater” at any time during any phase of construction. Very
low return air temperatures, harmful vapors and
misplacement of the filters will damage the unit and its
efficiency. Additionally, a unit which will be subject to cold
temperatures when not in operation must have a vapor
barrier installed to seal the duct connections. Failure to
protect the unit from moisture laden air or harmful vapors
(generated from the construction process and temporary
combustion heating equipment) will cause corrosive
condensation within the unit. Failure to properly protect the
unit in this situation will cause electrical and electronic
component failure and could affect the unit warranty status.
A-Preliminary Checks
1- Make sure that unit is installed in accordance with the
installation instructions and applicable codes.
2- Inspect all electrical wiring, both field‐ and
factory‐installed, for loose connections. Tighten as
required.
3- Check to ensure that refrigerant lines do not rub against
the cabinet or against other refrigerant lines.
4- Check voltage at disconnect switch. Voltage must be
within range listed on nameplate. If not, consult
power company and have voltage condition
corrected before starting unit.
5- Make sure filters are in place before start‐up.
B-Start-Up
Supply Air Inverter Units - Refer to the Supply Air
Inverter Start-Up section.
1- Initiate first and second stage cooling demands
according to instructions provided with thermostat.
2- First-stage thermostat demand will energize
compressors 1 and 2. Second-stage thermostat
demand will energize compressors 3 and 4 (fourth
compressor on 20 and 25 ton units only). On units
with an economizer, when outdoor air is
acceptable, a first-stage demand will energize the
economizer; a second-stage demand will energize
compressors 1 and 2.
3- 156, 180, & 210 Units contain three refrigerant circuits or systems.
Evaporator and condenser coil refrigerant circuits 1
and 2 make up stage 1 cooling. Evaporator and
condenser coil refrigerant circuit 3 makes up stage 2
cooling. See figure 18.
240, 300S Units contain four refrigerant circuits or systems.
Evaporator and condenser coil refrigerant circuits 1
and 2 make up stage 1 cooling. Evaporator and
condenser refrigerant circuits 3 and 4 make up stage
2 cooling. See figure 19.
4- Each refrigerant circuit is separately charged with
R410A refrigerant. See unit rating plate for correct
amount of charge.
5- Refer to Cooling Operation and Adjustment section for
proper method to check refrigerant charge.
C-R410A Refrigerant
Units charged with R410A refrigerant operate at much
higher pressures than R22. The expansion valve and
liquid line drier provided with the unit are approved for use
with R410A. Do not replace them with components
designed for use with R22.
R410A refrigerant is stored in a pink cylinder.
IMPORTANT
Mineral oils are not compatible with R410A. If oil
must be added, it must be a polyol ester oil.
Manifold gauge sets used with systems charged with
R410A refrigerant must be capable of handling the higher
system operating pressures. The gauges should be rated
for use with pressures of 0-800 on the high side and a low
side of 30” vacuum to 250 psi with dampened speed to
500 psi. Gauge hoses must be rated for use at up to 800
psi of pressure with a 4000 psi burst rating.
Page 19
507124-01
6/2014
156, 180, & 210 REFRIGERANT CIRCUITS
EVAPORATOR
COIL
STAGE 1
CONDENSER
COILS
STAGE 2
EVAPORATOR
COIL
STAGE 1
EVAPORATOR
COIL
STAGE 2
CONDENSER
COILS
FIGURE 18
240, & 300S REFRIGERANT CIRCUITS
EVAPORATOR
COIL
STAGE 2
EVAPORATOR
COIL
STAGE 1
EVAPORATOR
COIL
STAGE 1
CONDENSER COIL
STAGE 2
CONDENSER COIL
FIGURE 19
Page 20
LGH/LCH156, 180, 210, 240, 300S
charging curve on Page 24 through Page 33 to
determine a target liquid temperature.
D-Refrigerant Charge and Check - All-Aluminum Coils
WARNING-Do not exceed nameplate charge under
any condition.
Note - Pressures are listed for sea level applications.
This unit is factory charged and should require no further
adjustment. If the system requires additional refrigerant,
reclaim the charge, evacuate the system, and add
required nameplate charge.
4- Use the same thermometer to accurately measure the
liquid temperature (in the outdoor section).
If measured liquid temperature is higher than
the target liquid temperature, add refrigerant to
the system.
NOTE - System charging is not recommended below
60F (15C). In temperatures below 60F (15C), the
charge must be weighed into the system.
If measured liquid temperature is lower than
the target liquid temperature, recover some
refrigerant from the system.
If weighing facilities are not available, or to check the
charge, use the following procedure:
5- Add or remove charge in increments. Allow the system
to stabilize each time refrigerant is added or removed.
IMPORTANT - Charge unit in standard cooling mode.
1- Make sure outdoor coil is clean. Attach gauge
manifolds and operate unit at full CFM in cooling mode
with economizer disabled until system stabilizes
(approximately five minutes). Make sure all outdoor air
dampers are closed.
6- Continue the process until measured liquid
temperature agrees with the target liquid
temperature. Do not go below the target liquid
temperature when adjusting charge. Note that
suction pressure can change as charge is adjusted.
2- Check each system separately with all stages
operating. Compare the normal operating pressures
(see tables 4 - 8) to the pressures obtained from the
gauges. Check unit components if there are
significant differences.
7- Example LGH/LCH180 Circuit 1: At 95°F outdoor
ambient and a measured suction pressure of
130psig, the target liquid temperature is 96.5°F. For
a measured liquid temperature of 106°F, add charge
in increments until measured liquid temperature
3- Measure the outdoor ambient temperature and the
agrees with the target liquid temperature.
suction pressure. Refer to the appropriate circuit
TABLE 4
LGH/LCH156 NORMAL OPERATING PRESSURES - ALUMINUM COIL
Normal Operating Pressures
Outdoor Coil Entering Air Temperature
65 F
Circuit 1
Circuit 2
Circuit 3
75 F
85 F
95 F
105 F
115 F
Suct
(psig)
Disc
(psig)
Suct
(psig)
Disc
(psig)
Suct
(psig)
Disc
(psig)
Suct
(psig)
Disc
(psig)
Suct
(psig)
Disc
(psig)
Suct
(psig)
Disc
(psig)
111
245
112
285
115
329
117
379
120
462
122
554
121
244
121
282
123
329
128
371
128
447
131
551
139
251
142
287
145
328
148
374
148
431
151
506
157
260
161
298
164
338
167
383
170
435
174
492
109
243
110
280
112
325
115
374
116
445
118
514
118
244
119
279
121
325
123
371
125
429
127
506
136
250
139
286
141
328
143
374
144
428
146
489
154
258
158
298
161
337
164
382
167
432
169
488
112
249
113
289
114
344
116
398
120
452
122
530
121
251
119
298
122
343
124
396
127
455
130
534
140
259
143
298
144
343
146
396
148
453
151
512
157
268
161
310
165
350
168
398
170
451
174
509
Page 21
507124-01
6/2014
TABLE 5
65 F
Circuit 1
Circuit 2
Circuit 3
75 F
85 F
95 F
105 F
115 F
Suct
(psig)
Disc
(psig)
Suct
(psig)
Disc
(psig)
Suct
(psig)
Disc
(psig)
Suct
(psig)
Disc
(psig)
Suct
(psig)
Disc
(psig)
Suct
(psig)
Disc
(psig)
104
235
106
275
105
326
106
389
110
466
113
552
114
238
118
275
115
319
117
378
119
447
122
527
130
245
134
281
136
320
136
365
138
424
141
483
146
253
153
289
157
330
159
374
162
421
165
478
100
241
103
281
104
327
105
379
109
442
112
513
111
244
112
282
113
327
115
379
116
445
119
507
128
249
132
286
131
331
132
377
135
434
139
488
144
257
151
295
154
336
158
382
158
439
161
498
106
241
110
278
110
326
111
380
114
447
117
536
118
242
115
282
120
326
120
380
123
437
126
512
134
250
138
287
140
328
139
378
142
431
145
491
151
260
157
298
160
340
163
385
165
435
167
494
TABLE 6
65 F
Circuit 1
Circuit 2
Circuit 3
75 F
Suct
(psig)
Disc
(psig)
110
119
85 F
Suct
(psig)
Disc
(psig)
228
113
231
121
136
238
152
95 F
Suct
(psig)
Disc
(psig)
262
114
266
123
139
271
246
157
112
232
121
137
105 F
Suct
(psig)
Disc
(psig)
302
116
305
125
141
312
277
161
111
267
113
235
123
272
242
141
278
153
253
159
105
241
112
115 F
Suct
(psig)
Disc
(psig)
Suct
(psig)
Disc
(psig)
349
118
352
127
402
119
466
405
128
143
358
466
146
409
149
319
165
464
363
169
414
171
312
472
115
358
116
414
119
479
125
144
311
127
357
126
415
129
476
317
146
365
149
415
151
289
164
471
333
168
374
171
425
174
106
284
478
108
327
110
375
112
429
115
244
115
489
282
118
323
121
369
121
428
123
130
251
487
132
289
135
332
138
378
141
428
145
146
261
484
151
297
156
339
159
386
163
437
165
495
Page 22
LGH/LCH156, 180, 210, 240, 300S
TABLE 7
65 F
Circuit 1
Circuit 2
Circuit 3
Circuit 4
75 F
85 F
95 F
105 F
115 F
Suct
(psig)
Disc
(psig)
Suct
(psig)
Disc
(psig)
Suct
(psig)
Disc
(psig)
Suct
(psig)
Disc
(psig)
Suct
(psig)
Disc
(psig)
Suct
(psig)
Disc
(psig)
107
249
109
286
111
331
113
391
116
450
118
513
115
251
118
285
120
332
122
383
125
443
128
513
134
255
136
291
139
334
141
383
143
441
146
506
156
269
160
305
164
352
163
393
166
451
168
508
105
236
106
277
109
320
112
373
114
445
116
538
114
239
116
275
117
323
119
372
122
438
125
530
131
245
134
279
136
322
138
372
140
427
144
489
153
257
157
291
161
337
161
377
164
433
167
486
110
247
112
286
114
330
115
386
117
444
119
507
119
251
121
289
122
334
123
384
126
442
128
512
136
259
139
298
141
341
144
389
145
445
147
506
157
276
162
314
166
358
166
399
168
457
170
511
104
240
106
276
108
319
110
372
111
435
115
492
113
244
114
280
117
320
117
371
120
432
123
497
128
251
131
289
133
331
136
376
139
430
142
486
149
264
154
301
157
345
157
387
161
442
165
493
TABLE 8
LGH/LCH300S NORMAL OPERATING PRESSURES - ALUMINUM COIL
65 F
Circuit 1
Circuit 2
Circuit 3
Circuit 4
75 F
85 F
Suct
(psig)
Disc
(psig)
Suct
(psig)
Disc
(psig)
107
252
109
115
256
118
130
268
146
106
95 F
Suct
(psig)
Disc
(psig)
290
111
295
120
134
305
283
150
240
108
114
244
129
105 F
Suct
(psig)
Disc
(psig)
335
113
339
122
138
348
321
154
278
110
117
282
254
133
145
266
110
115 F
Suct
(psig)
Disc
(psig)
Suct
(psig)
Disc
(psig)
385
115
388
124
440
118
500
442
127
140
395
502
143
450
146
506
363
159
322
112
410
163
462
166
521
371
115
427
117
119
326
486
121
376
123
429
126
290
137
490
333
139
379
142
433
144
149
304
493
154
344
158
392
162
446
166
252
111
509
294
112
342
114
394
118
447
121
118
258
509
121
298
123
345
124
398
127
451
129
133
512
270
137
307
141
352
143
399
146
457
148
517
150
282
153
323
158
369
162
416
167
470
170
533
105
247
107
286
110
330
112
379
113
434
116
496
112
252
115
292
117
336
120
386
123
437
125
500
128
263
131
300
134
345
136
392
140
448
143
507
143
274
146
313
151
359
155
407
159
461
164
523
Page 23
507124-01
6/2014
LGH/LCH156 CHARGING CURVE CIRCUIT 1
Outdoor Temperature (°F)
130
115°
120
105°
110
95°
100
85°
90
75°
80
65°
70
60
110
115
120
125
130
135
140
145
150
155
160
165
170
175
180
Suction Pressure (psig)
130
115°
120
105°
110
95°
100
85°
90
75°
80
65°
70
60
105
110
115
120
125
130
135
140
145
Page 24
LGH/LCH156, 180, 210, 240, 300S
150
155
160
165
170
175
130
115°
120
105°
95°
110
85°
100
75°
90
80
65°
70
110
115
120
125
130
135
140
145
150
155
160
165
170
175
180
Page 25
507124-01
6/2014
120
115°
105°
110
95°
100
85°
90
75°
80
70
65°
60
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170
120
115°
105°
110
95°
100
85°
90
75°
80
65°
70
60
100
105
110
115
120
125
130
135
140
Page 26
LGH/LCH156, 180, 210, 240, 300S
145
150
155
160
165
170
120
115°
105°
110
95°
100
85°
90
75°
80
65°
70
60
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170
Page 27
507124-01
6/2014
130
115°
120
105°
110
95°
100
85°
90
80
75°
70
65°
60
105
110
115
120
125
130
135
140
145
150
155
160
165
170
175
130
115°
120
105°
110
95°
100
85°
90
80
75°
70
65°
60
110
115
120
125
130
135
140
145
150
Page 28
LGH/LCH156, 180, 210, 240, 300S
155
160
165
170
175
180
130
115°
120
105°
110
95°
100
85°
90
75°
80
70
65°
60
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170
Page 29
507124-01
6/2014
130
115°
120
105°
110
95°
100
85°
90
75°
80
70
65°
60
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170
130
115°
120
105°
110
95°
100
85°
90
75°
80
65°
70
60
100
105
110
115
120
125
130
135
140
Page 30
LGH/LCH156, 180, 210, 240, 300S
145
150
155
160
165
170
130
115°
120
105°
110
95°
100
85°
90
75°
80
65°
70
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170
130
115°
120
105°
110
95°
100
85°
90
75°
80
65°
70
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170
Page 31
507124-01
6/2014
LGH/LCH300S CHARGING CURVE CIRCUIT 1
130
115°
120
105°
110
95°
100
85°
90
80
75°
70
65°
60
110
120
130
140
150
160
170
130
115°
120
110
105°
100
95°
90
85°
80
75°
70
65°
60
110
120
130
140
Page 32
LGH/LCH156, 180, 210, 240, 300S
150
160
170
130
115°
120
105°
110
95°
100
85°
90
75°
80
65°
70
60
110
120
130
140
150
160
170
130
115°
120
105°
110
95°
100
85°
90
75°
80
65°
70
60
100
110
120
130
140
150
160
170
Page 33
507124-01
6/2014
E-Refrigerant Charge and Check - Fin/Tube Coil
WARNING-Do not exceed nameplate charge under any condition.
This unit is factory charged and should require no further
adjustment. If the system requires additional refrigerant,
reclaim the charge, evacuate the system and add
required nameplate charge.
NOTE - System charging is not recommended below
60°F (15°C). In temperatures below 60°F (15°C), the
charge must be weighed into the system.
If weighing facilities are not available, or to check the
charge, use the following procedure:
IMPORTANT - Charge unit in normal cooling mode.
1- Attach gauge manifolds and operate unit in cooling
mode with economizer disabled until system
stabilizes (approximately five minutes). Make sure all
outdoor air dampers are closed.
2- Check each system separately with all stages
operating.
3- Use a thermometer to accurately measure the
outdoor ambient temperature.
4- Apply the outdoor temperature to tables 9 through 18
to determine normal operating pressures. Pressures
Outdoor
Coil En
tering
Air Temp
65F*
75F
85F
95F
105F
115F
Outdoor
Coil En
tering
Air Temp
65F*
75F
85F
95F
105F
115F
are listed for sea level applications at 80°F dry bulb and
67°F wet bulb return air.
5- Compare the normal operating pressures to the
pressures obtained from the gauges. Minor
variations in these pressures may be expected due to
differences in installations. Significant differences
could mean that the system is not properly charged
or that a problem exists with some component in the
system. Correct any system problems before
proceeding.
6- If discharge pressure is high, remove refrigerant from
the system. If discharge pressure is low, add
refrigerant to the system.
Add or remove charge in increments.
Allow the system to stabilize each time
refrigerant is added or removed.
7- Use the following approach method along with the
normal operating pressures to confirm readings.
Outdoor
Coil En
tering
Air Temp
65F*
75F
85F
95F
105F
115F
TABLE 9
LG/LC Series 156H Std.
Circuit 1
Circuit 2
Dis.
Suc.
Dis.
Suc.
+10
+5
+10
+5
psig
psig
psig
psig
265
140
258
135
300
141
294
137
342
143
334
140
389
147
381
142
440
148
432
144
495
153
485
147
Circuit 3
Dis.
Suc.
+10
+5
psig
psig
275
139
314
141
355
145
403
147
454
150
506
153
Page 34
LGH/LCH156, 180, 210, 240, 300S
Outdoor
Coil En
tering
Air Temp
65F*
75F
85F
95F
105F
115F
Outdoor
Coil En
tering
Air Temp
65F*
75F
85F
95F
105F
115F
TABLE 10
LG/LC Series 156H Reheat
Circuit 1
Circuit 2
Dis.
Suc.
Dis.
Suc.
+10
+5
+10
+5
psig
psig
psig
psig
275
138
268
134
310
140
304
136
352
142
344
139
399
146
391
141
450
147
442
143
505
152
495
146
Circuit 3
Dis.
Suc.
+10
+5
psig
psig
275
139
314
141
355
145
403
147
454
150
506
153
TABLE 11
Circuit 1
Circuit 2
Dis.
Suc.
Dis.
Suc.
+10
+5
+10
+5
psig
psig
psig
psig
248
137
257
135
285
139
294
137
328
143
336
139
374
146
383
141
425
148
433
144
479
151
488
147
Circuit 3
Dis.
Suc.
+10
+5
psig
psig
259
137
296
137
338
140
385
144
435
147
488
151
TABLE 12
Circuit 1
Circuit 2
Dis.
Suc.
Dis.
Suc.
+10
+5
+10
+5
psig
psig
psig
psig
258
136
267
133
295
138
304
135
338
142
346
137
384
145
393
139
435
147
443
142
488
150
498
145
Circuit 3
Dis.
Suc.
+10
+5
psig
psig
259
137
296
137
338
140
385
144
435
147
488
151
TABLE 13
Circuit 1
Circuit 2
Dis.
Suc.
Dis.
Suc.
+10
+5
+10
+5
psig
psig
psig
psig
246
138
252
142
284
142
294
145
326
145
335
147
373
148
380
149
422
150
430
151
472
153
482
154
Circuit 3
Dis.
Suc.
+10
+5
psig
psig
264
138
306
140
348
142
393
144
441
145
492
148
Outdoor
Coil En
tering
Air Temp
65F*
75F
85F
95F
105F
115F
Outdoor
Coil En
tering
Air Temp
65F*
75F
85F
95F
105F
115F
Outdoor
Coil En
tering
Air Temp
65F*
75F
85F
95F
105F
115F
Outdoor
Coil En
tering
Air Temp
65F*
75F
85F
95F
105F
115F
TABLE 14
Circuit 1
Circuit 2
Dis.
Suc.
Dis.
Suc.
+10
+5
+10
+5
psig
psig
psig
psig
258
136
264
141
296
140
306
144
338
143
347
146
385
146
392
148
434
148
442
150
484
151
494
153
Circuit 3
Dis.
Suc.
+10
+5
psig
psig
264
138
306
140
348
142
393
144
441
145
492
148
TABLE 15
Circuit 1
Circuit 2
Circuit 3
Dis. Suc Dis. Suc Dis. Suc
+10 . +5 +10 . +5 +10 . +5
psi psi psi psi psi psi
g
g
g
g
g
g
255 137 246 132 260 141
291 140 284 137 298 144
332 142 325 140 340 146
378 145 371 142 385 148
428 148 421 145 436 150
481 151 473 148 488 153
Circuit 4
Dis. Suc
+10 . +5
psi psi
g
g
252 135
290 137
331 139
377 141
428 143
479 145
TABLE 16
Circuit 1
Circuit 2
Circuit 3
+10 . +5 +10 . +5 +10 . +5
g
g
g
g
g
g
270 13 261 130 260 141
306 137 299 135 298 144
347 140 340 137 340 146
393 143 386 140 385 148
443 145 436 143 436 150
496 148 488 145 488 153
Circuit 3
Dis. Suc
+10 . +5
psi psi
g
g
252 135
290 137
331 139
377 141
428 143
479 145
TABLE 17
LG/LC Series 300S Std.
Circuit 1
Circuit 2
Circuit 3
+10 . +5 +10 . +5 +10 . +5
g
g
g
g
g
g
281 135 270 132 284 135
319 138 308 137 323 138
362 141 352 140 367 141
411 143 401 143 420 143
462 146 454 146 474 146
518 149 511 147 531 149
Circuit 4
Dis. Suc
+10 . +5
psi psi
g
g
274 131
312 135
357 138
407 141
461 143
516 146
Outdoor
Coil En
tering
Air Temp
65F*
75F
85F
95F
105F
115F
TABLE 18
LG/LC Series 300S Reheat
Circuit 1
Circuit 2
Circuit 3
+10 . +5 +10 . +5 +10 . +5
g
g
g
g
g
g
289 133 278 130 284 135
326 136 316 135 323 138
369 139 359 138 367 141
418 141 409 141 420 143
469 144 462 144 474 146
526 147 519 145 531 149
Circuit 4
Dis. Suc
+10 . +5
psi psi
g
g
274 131
312 135
357 138
407 141
461 143
516 146
F-Charge Verification - Approach Method - AHRI Testing
(Fin/Tube Coil)
1- Using the same thermometer, compare liquid
temperature to outdoor ambient temperature.
Approach Temperature = Liquid temperature (at
condenser outlet) minus ambient temperature.
2- Approach temperature should match values in table
19. An approach temperature greater than value
shown indicates an undercharge. An approach
temperature less than value shown indicates an
overcharge.
3- The approach method is not valid for grossly over or
undercharged systems. Use tables 9 through 18 as a
guide for typical operating pressures.
TABLE 19
APPROACH TEMPERATURES - FIN/TUBE COIL
L Series
Unit
156 Std.
156
Reheat
Liquid Temp. Minus Ambient Temp.
1st Stage
2nd Stage 3rd Stage
4th Stage
9°F + 1
9°F + 1
11°F + 1
NA
(5.0°C +0.5) (5.0°C +0.5) (6.1°C +0.5)
6°F+1
6°F+1
11°F+1
(3.3°C+0.5) (3.3°C+0.5) (6.1°C+0.5)
NA
180 Std.
6°F + 1
(3.3°C +0.5)
6°F + 1
(3.3°C +0.5)
6°F + 1
(3.3°C +0.5)
NA
180
Reheat
4°F + 1
(2.2°C +0.5)
4°F + 1
(2.2°C +0.5)
6°F + 1
(3.3°C +0.5)
NA
210 Std.
6°F + 1
(4.4°C +0.5)
6°F + 1
(4.4°C +0.5)
7°F + 1
(3.9°C +0.5)
NA
210
Reheat
4°F + 1
(2.2°C +0.5)
4°F + 1
(2.2°C +0.5)
7°F + 1
(3.9°C +0.5)
NA
240 Std.
6°F + 1
(4.4°C +0.5)
6°F + 1
(4.4°C +0.5)
7°F + 1
(3.9°C +0.5)
7°F + 1
(3.9°C +0.5)
240
Reheat
4°F + 1
(2.2°C +0.5)
4°F + 1
(2.2°C+0.5)
8°F + 1
(4.4°C +0.5)
8°F + 1
(4.4°C +0.5)
300 Std.
&
Reheat
6°F+1
6°F+1
6°F+1
6°F+1
(3.3°C+0.5) (3.3°C+0.5) (3.3°C+0.5) (3.3°C+0.5)
Page 35
507124-01
6/2014
G-Compressor Controls
See unit wiring diagram to determine which controls are
used on each unit.
1- High Pressure Switch (S4, S7, S28, S96)
The compressor circuit is protected by a high
pressure switch which opens at 640 psig + 10 psig
(4413 kPa + 70 kPa) and automatically resets at 475
psig + 20 psig (3275kPa + 138 kPa).
2- Low Pressure Switch (S87, S88, S97, S98)
The compressor circuit is protected by a low
pressure switch. Switch opens at 40 psig + 5 psig
(276 + 34 kPa) and automatically resets at 90 psig
+ 5 psig (621 kPa + 34 kPa).
3- Crankcase Heater (HR1, HR2, HR5, HR11)
Units have compressors which contain a belly band
compressor oil heater which must be on 24 hours before
running compressors. Energize by setting thermostat so
that there is no cooling demand, to prevent compressor
from cycling, and apply power to unit.
4- Low Ambient Pr. Sw. (S11, S84, S85, S94)
Switch maintains adequate discharge pressure by
de-energizing condenser fan when liquid pressure
falls below 240 psig +10 (1655 kPa+69). Switch
closes to energize condenser fan when pressure
rises to 450 psig +10 (3103kPa + 69).
156
All three condenser fans are energized on a Y1
cooling demand and continue to operate when Y2
demand is initiated. See figure 20.
Condenser fans 2 and 3 are de-energized when
outdoor temperature drops below 55°F (13°C). S11,
S84 and S85 pressure switches (in refrigerant circuits
1, 2 and 3 respectively) are wired to the Unit
Controller.
Condenser fan 1 is cycled by S11, S84 and S85
pressure switches when outdoor temperature drops
below 55°F (13°C).
180
All four condenser fans are energized on a Y1 cooling
demand and continue to operate when Y2 demand is
initiated. See figure 21.
outdoor temperature drops below 55°F (13°C). S11,
S84, S85 pressure switches (in refrigerant circuits 1,
2 and 3 respectively) are wired to unit controller.
Condenser fan 1 is cycled by S11 and S85 pressure
switches when outdoor temperature drops below
55°F (13°C).
switches when outdoor temperature drops below
55°F (13°C).
210
All six condenser fans are energized on a Y1 cooling
demand and continue to operate when Y2 demand is
initiated. See figure 22.
Condenser fans 1, 2, 5 and 6 are energized after a
2-second delay.
180 CONDENSER FANS
COND.
FAN 3
COND.
FAN 1
COND.
FAN 4
COND.
FAN 2
FIGURE 21
outdoor temperature drops below 55°F (13°C).
outdoor air temperature is below 40°F (4°C).
switches (refrigerant circuits 1 and 3 respectively)
when outdoor temperature drops below 55°F (13°C).
switch (refrigerant circuits 2 and 3 respectively) when
210 CONDENSER FANS
156 CONDENSER FANS
COND.
FAN 1
COND.
FAN 2
COND.
FAN 3
COND.
FAN 4
COND.
FAN 1
COND.
FAN 5
COND.
FAN 2
COND.
FAN 6
COND.
FAN 3
FIGURE 20
FIGURE 22
Page 36
LGH/LCH156, 180, 210, 240, 300S
240 & 300S
Gas Heat Start-Up (Gas Units)
Condenser fans 1, 2 and 3 are energized on a Y1
cooling demand; condenser fans 4, 5 and 6 are
energized on a Y2 cooling demand. Condenser fans
1, 2, 5 and 6 are energized after a 2-second delay.
See figure 23.
outdoor air temperature is below 40°F (4°C).
FOR YOUR SAFETY READ BEFORE LIGHTING
BEFORE LIGHTING smell all around the appliance area
for gas. Be sure to smell next to the floor because some
gas is heavier than air and will settle on the floor.
Use only your hand to push in or turn the gas control knob.
Never use tools. If the knob will not push in or turn by
hand, do not try to repair it, call a qualified service
technician. Force or attempted repair may result in a fire
or explosion.
This unit is equipped with an automatic spark ignition
system. There is no pilot. In case of a safety shutdown,
move thermostat switch to OFF and return the thermostat
switch to HEAT to reset ignition control.
WARNING
Electric shock hazard. Can cause injury
or death. Do not use this unit if any part
has been under water. Immediately call
a qualified service technician to inspect
the unit and to replace any part of the
control system and any gas control
which has been under water.
240 & 300 CONDENSER FANS
COND.
FAN 4
COND.
FAN 1
COND.
FAN 5
COND.
FAN 2
COND.
FAN 6
COND.
FAN 3
WARNING
Danger of explosion. Can cause injury
or product or property damage. If
overheating occurs or if gas supply
fails to shut off, shut off the manual gas
valve to the appliance before shutting
off electrical supply.
WARNING
FIGURE 23
5- Freezestats (S49, S50, S53, S95)
Switches de-energize compressors when evaporator
coil temperature falls below 29°F (-2°C) to prevent
evaporator freeze-up. Switches reset when
evaporator coil temperature reaches 58°F (15°C).
6- Thermal Protector (S5, S8, S31, S180)
The compressors used on 180 and 240 units are
each protected by an external temperature switch.
The N.C. switch opens at 248°F + 9 (120°C + 13) and
automatically resets at 169°F + 18 (76°C+8). The
compressors used on 156, 210 and 300S unit
compressors are each protected by an internal
thermal protector switch.
Electric shock hazard. Can cause
injury or death. Before attempting to
perform any service or maintenance,
turn the electrical power to unit OFF at
disconnect switch(es). Unit may have
multiple power supplies.
WARNING
SMOKE POTENTIAL
The heat exchanger in this unit could be a source of
smoke on initial firing. Take precautions with re
spect to building occupants and property. Vent ini
tial supply air outside when possible.
WARNING
Danger of explosion. Can cause injury or
death. Do not attempt to light manually.
Unit has a direct spark ignition system.
Page 37
507124-01
6/2014
gas supplier from a neighbor's phone. Follow the gas
supplier's instructions. If you do not smell gas, go to
the next step.
A-Placing Unit In Operation
WARNING
7- Turn the knob on the gas valve counterclockwise
to “ON”. Do not force.
Danger of explosion and fire. Can cause
injury or product or property damage.
You must follow these instructions
exactly.
8- Close or replace the heat section access panel.
9- Turn on all electrical power to appliance.
Gas Valve Operation for Honeywell VR8205Q /
VR8305Q (figure 24)
11- The ignition sequence will start.
HONEYWELL VR8205Q/VR8305Q SERIES GAS VALVE
HIGH FIRE
ADJUSTMENT
LOW FIRE
ADJUSTMENT
10- Set thermostat to desired setting.
MANIFOLD
PRESSURE
TAP
12- If the appliance does not light the first time (gas line
not fully purged), it will attempt up to two more
ignitions before locking out.
13- If lockout occurs, repeat steps 1 through 10.
14- If the appliance will not operate, follow the
instructions “Turning Off Gas to Appliance” and call
your service technician or gas supplier.
INLET
PRESSURE
TAP
Turning Off Gas to Appliance
1- If using an electromechanical thermostat, set to the
lowest setting.
Gas valve knob is shown in OFF position.
FIGURE 24
1- Set thermostat to lowest setting.
2- Before performing any service, turn off all electrical
power to the appliance.
2- Turn off all electrical power to appliance.
3- Open or remove the heat section access panel.
3- This appliance is equipped with an ignition device
which automatically lights the burner. Do not try to
light the burner by hand.
4- Open or remove the heat section access panel.
5- Turn the knob on the gas valve clockwise
“OFF”. Do not force.
to
6- Wait five (5) minutes to clear out any gas. If you then
smell gas, STOP! Immediately call your
Page 38
LGH/LCH156, 180, 210, 240, 300S
4- Turn the knob on the gas valve clockwise
“OFF”. Do not force.
to
WARNING
death. Do not attempt to light manually.
Unit has a direct spark ignition system.
C-Heating Adjustment
Heating Operation and Adjustments
Main burners are factory-set and do not require adjustment.
(Gas Units)
A-Heating Sequence of Operation
1- On a heating demand the combustion air inducer
starts immediately.
2- Combustion air pressure switch proves inducer
operation. After a 30-second pre-purge, power is
allowed to ignition control. Switch is factory set and
requires no adjustment.
The following manifold pressures are listed on the gas valve.
Natural Gas Units - Low Fire - 1.6” w.c. (not adjustable)
Natural Gas Units - High Fire - 3.7” w.c.
LP Gas Units - Low Fire - 5.5” w.c. (not adjustable)
LP Gas Units - High Fire - 10.5” w.c.
LIMIT LOCATION
DRIP
SHIELD
3- Spark ignitor energizes and gas valve solenoid
opens.
4- Spark ignites gas, ignition sensor proves the flame
and combustion continues.
5- If flame is not detected after first ignition trial, ignition
control will repeat steps 3 and 4 two more times
before locking out the gas valve.
6- For troubleshooting purposes, an ignition attempt
after lock out may be re-established manually. Move
thermostat to “OFF” and return thermostat switch to
“HEAT” position.
B-Limit Controls
Limit controls are factory-set and are not adjustable. Two
limits are located on the drip shield in the blower
compartment. See figure 25.
LIMITS
FIGURE 25
Electric Heat Start-Up (LCH Units)
Factory- or Field-Installed Option
Electric heat will stage on and cycle with thermostat
demand. Number of stages of electric heat will vary
depending on electric heat assembly. See electric heat
wiring diagram on unit for sequence of operation.
Page 39
507124-01
6/2014
C-Enter Design Specifications Into Controller
Inverter Start-Up
A-Design Specifications
Use table 20 to fill in field-provided, design specified
blower CFM for appropriate unit.
If only high and low cooling design specifications are
provided, set the medium cooling CFM at the high or low
cooling design spec or any CFM between.
B-Set Maximum CFM
Use table 20 to determine highest blower CFM for
appropriate unit. Adjust the blower pulley to deliver that
amount of CFM with only the blower operating. See
Determining Unit CFM in the Blower Operation and
Adjustment section.
TABLE 20
Blower CFM Design Specifications
Unit
T'Stat or
Zone Con
trol Stages
Blower Speed
Htg.
156,
180,
210
Settings / Control / Guided Setup (enter information as
prompted by the Unit Controller if not already done).
Advanced Guided Setup (enter information as prompted
by the Unit Controller if not already done).
Setup Equipment / Change MSAV® Settings? / Yes
Blower /
Heat CFM
Cooling High CFM 1
Cooling Low CFM 1
Vent CFM
1The Unit Controller will prompt when more cooling
stages are available depending on the number of
compressors and the control mode.
D-Set Damper Minimum Position
Clg. High
2
Clg. Low
Ventilation
Htg.
Clg. High
156,
180,
210
Design
Specified
CFM
Use the following menu to enter the blower design
specified CFM into the Unit Controller. Make sure blower
CFM is within limitations shown in table 21. Refer to the
Unit Controller manual provided with unit.
3 or 4
Clg. Med.
Clg. Low
Ventilation
Htg.
To maintain required minimum ventilation air volumes
when the unit is in the occupied mode, two minimum
damper positions must be set. The Unit Controller will open
the dampers to “Min OCP Blwr Low” when blower CFM is
BELOW a “midpoint” CFM. The Unit Controller will open
the damper to “Min OCP Blwr High” when blower CFM is at
or ABOVE the “midpoint” CFM.
The Unit Controller will calculate the “midpoint” CFM.
Set Minimum Position 1
Clg. High
240, 300
2
Clg. Low
Ventilation
Htg.
Clg. High
240, 300
3
Clg. Med.
Use the following menu in the Unit Controller to set “Min
OCP Blwr Low” for the blower CFM below the “midpoint”
CFM. When navigating into this menu, the Unit Controller
will bring on the corresponding blower speed and allow
damper position adjustment.
Settings / Control / MSAV / Damper / Low Speed
Clg. Low
Ventilation
Htg.
Clg. High
Clg. Med. High
240, 300
4
Clg. Med. Low
Measure the intake air CFM. If the CFM is lower than the
design specified CFM for ventilation air, use the Unit
Controller to increase the damper percent open. If the
CFM is higher than specified, decrease the damper
percent open.
Note - Intake air CFM can also be determined using the
outdoor air temperature, return air temperature and
Ventilation
mixed air temperature. Refer to the economizer or
*Available blower speeds vary by unit and thermostat stages.
outdoor air damper installation instructions.
Page 40
Clg. Low
LGH/LCH156, 180, 210, 240, 300S
Set Minimum Position 2
Use the same menu in the Unit Controller to set “Min OCP
Blwr High” for the blower CFM above the “midpoint” CFM.
When navigating into this menu, the Unit Controller will
bring on the corresponding blower speed and allow
damper position adjustment.
Settings / Control / MSAV / Damper / High Speed
Measure the intake air CFM. If the CFM is lower than the
design specified CFM for ventilation air, use the Unit
Controller to increase the damper percent open. If the
CFM is higher than specified, decrease the damper
percent open.
TABLE 21
MINIMUM AND MAXIMUM CFM
Gas Heat Minimum CFM
Unit
Gas Heat Size
Airflow CFM
LGH156-300S
Low, Std. Med.
4500
LGH180-300S
High
5125
Electric Heat Minimum CFM
Unit
Heat Size (kW)
Airflow CFM
LCH156
All
5200
LCH180-300S
All
6000
Note - Intake air CFM can also be determined using the
outdoor air temperature, return air temperature and
mixed air temperature. Refer to the economizer or
outdoor air damper installation instructions.
Unit
Cooling Minimum CFM - 220 CFM/ton
Blower Speed
Airflow CFM
LGH/LCH156
Low, Med. Low, Med., Med. High
2860
E-Inverter Bypass Option
LGH/LCH180
3300
The supply air inverter is factory-set to by-pass the
inverter manually. To by-pass the inverter and operate the
blower in the constant air volume mode, use the following
Unit Controller menu and set to “engaged”:
LGH/LCH210
3850
LGH/LCH240
4400
LGH/LCH300S Low, Med. Low, Med., Med. High
5500
Cooling Minimum CFM - 280 CFM/ton
Settings / Control / MSAV / VFD Bypass
Blower Speed
Airflow CFM
LGH/LCH156
High
3640
LGH/LCH180
High
4200
Settings / Install / New M2 / MSAV VFD Bypass
LGH/LCH210
High
4900
Caution - Units not equipped with an inverter will be set to
Settings / Control / MSAV VFD Bypass / None. The blower
motor could be damaged and/or result in product or
property damage if the setting is changed to automatic or
manual.
LGH/LCH240
High
5600
LGH/LCH300S
High
7000
To configure the unit to by-pass the inverter automatically,
use the following Unit Controller menu and set to
“automatic”:
Unit
Smoke and Ventilation Minimum CFM - 150 CFM/ton
Unit
Not Applicable
Airflow CFM
LGH/LCH156
NA
1950
LGH/LCH180
NA
2250
LGH/LCH210
NA
2625
LGH/LCH240
NA
3000
LGH/LCH300S
NA
3750
Heating and Cooling Maximum CFM - 480 CFM/ton
Unit
Blower Speed
Airflow CFM
LGH/LCH156
High
6240
LGH/LCH180
High
7200
LGH/LCH210
High
8400
LGH/LCH240
High
9600
LGH/LCH300S
High
12000
Page 41
507124-01
6/2014
Supply Air Inverter Operation
This is a summary of cooling operation. Refer to the
sequence of operation provided in the Engineering
Handbook or Service Manual for more detail.
Note - During a dehumidification demand the blower
operates at the highest speed. Free cooling is locked-out
during reheat operation. Refer to reheat start-up and
operation section for details.
A-Two-Stage T'Stat; 3- and 4-Compressor Units
1-Economizer With Outdoor Air Suitable
Y1 Demand Compressors Off
Blower Cooling Low
Dampers modulate
Blower Cooling High
Dampers Modulate
Note - If dampers are at maximum open for three minutes,
compressor 1 and 2 are energized and blower stays on
cooling high.
2-No Economizer or Outdoor Air Not Suitable
Y1 Demand First-stage Compressors On
Blower Cooling Low
Dampers Minimum Position
Y2 Demand All Compressors On
Blower Cooling High
Dampers Minimum Position
B-Three-Stage T'Stat, 3 and 4 Compressor Units AND
Zone Sensor (4 Clg. Stages), 3-Compressor Units
Three-Compressor Units:
Blower Cooling Low
Dampers Modulate
Blower Cooling High
Dampers Modulate
compressor 1 is energized and blower stays on cooling high.
Y3 Demand Compressors 1 and 2 On
Blower Cooling High
Dampers Maximum Open
Blower Cooling High
Four-Compressor Units:
Blower Cooling Low
Dampers modulate
Blower Cooling High
Dampers Modulate
compressors 1 and 2 are energized and blower stays on
cooling high.
Y3 Demand Compressors 1, 2 and 3 On
Blower Cooling High
Three-Compressor Units:
Y1 Demand Compressor 1 On
Blower Cooling Low
Blower Cooling Medium
Y3 or Y4 Demand All Compressors On
Blower Cooling High
Page 42
LGH/LCH156, 180, 210, 240, 300S
Four-Compressor Units:
Hot Gas Reheat Start-Up And Operation
Blower Cooling Low
General
Hot gas reheat units provide a dehumidifying mode of
operation. These units contain a reheat coil adjacent to
and downstream of the evaporator coil. Reheat coil
solenoid valves, L14 and L30, route hot discharge gas
from the compressor to the reheat coil. Return air pulled
across the evaporator coil is cooled and dehumidified;
the reheat coil adds heat to supply air.
Blower Cooling Medium
Blower Cooling High
C-Zone Sensor (4 Clg. Stages), 4-Compressor Units
Blower Cooling Low
Dampers modulate
L14 and L30 Reheat Coil Solenoid Valves
When Unit Controller (P298-5 or J299-8) indicates room
conditions require dehumidification, L14 and L30 reheat
valves are energized (Unit Controller P269-3 or P269-4)
and refrigerant is routed to the reheat coil.
Blower Cooling High
Dampers Modulate
Reheat Setpoint
Note - If dampers are at maximum open for three
minutes, compressor 1 is energized and blower stays on
cooling high.
Blower Cooling High
Blower Cooling High
Y1 Demand Compressor 1 On
Blower Cooling Low
Blower Cooling Medium Low
Blower Cooling Medium High
See figure 26 for 156, 180 and 210 reheat refrigerant
routing, figure 27 for 156, 180 and 210 normal cooling
refrigerant routing, figure 28 for 240 and 300S reheat
refrigerant routing and figure 29 for 240 and 300S normal
cooling refrigerant routing.
Reheat is factory-set to energize when indoor relative
humidity rises above 60% (default). The reheat setpoint
can be adjusted by changing Unit Controller Settings Control menu. A setting of 100% will operate reheat from
an energy management system digital output. The reheat
setpoint can also be adjusted using an optional Network
Control Panel (NCP).
Reheat will terminate when the indoor relative humidity
falls 3% (57% default) or the digital output de-energizes.
The reheat deadband can be adjusted at Settings Control menu.
A91 Humidity Sensor
Relative humidity should correspond to the sensor (A91)
output voltage listed in table 22. For example: if indoor air
relative humidity is 80% + 3%, the humidity sensor output
should read 8.00VDC.
Check the sensor output annually for accuracy. Keep the
air intake openings on the sensor clean and free of
obstructions and debris.
Check-Out
Test hot gas reheat operation using the following
procedure.
1- Make sure reheat is wired as shown in wiring section.
Blower Cooling High
2- Make sure unit is in local thermostat mode.
3- Select Unit Controller Service - Test.
Page 43
507124-01
6/2014
1- Blower must be operating.
TABLE 22
2- System must be in occupied mode.
Relative Humidity (%RH + 3%)
Sensor Output (VDC)
20
2.00
30
3.00
40
4.00
50
5.00
60
6.00
For other reheat control options, refer to the Unit
Controller manual.
70
7.00
Additional Cooling Stages
80
8.00
90
9.00
Units are shipped from the factory to provide two stages of
cooling.
3- System must NOT be operating in heating mode.
IMPORTANT - Free cooling does not operate during
reheat.
The blower, compressor 1 and compressor 2 (reheat)
should be operating. L14 and L30 LED's on the Unit
Controller should also be ON, indicating the reheat valves
are energized. Reheat mode will appear on the Unit
Controller display.
4- Deselect Unit Controller Service - Test.
Compressor 1 and 2 (reheat) should de-energize, L14
and L30 LED's should go OFF, blower should still be
energized.
Default Reheat Operation
Reheat will operate as shown in table 23 once three
conditions are met:
Three stages of cooling is available in zone sensor mode.
Three stages of cooling is also available by installing a
transfer relay and a three-stage thermostat. Refer to the Main
Control Operation section in the Unit Controller manual when
using the transfer relay.
Four stages of cooling is available in zone sensor mode on
units with four compressors (240, 300S).
Compressors are not de-energized when unit operation
changes from cooling to reheat or from reheat to cooling.
Instead, L14 and L30 reheat valves are energized
(reheat) or de-energized (cooling).
NOTE - Another thermostat staging option is available
which allows both compressors to be energized during
free cooling. See Unit Controller manual for details.
REHEAT MODE REFRIGERANT ROUTING
156, 180, & 210 UNITS
STAGE 2
EVAPORATOR
COIL
STAGE 1
EVAPORATOR
COIL
Note: Two refrigerant circuits are shown;
both circuits operate during reheat.
EXPANSION
VALVES
CIRCUIT 1
CONDENSER
COIL
REHEAT
COIL
CIRCUIT 2
CONDENSER
COIL
1
2
3
CHECK
VALVE
L14
REHEAT
VALVE
L30
REHEAT
VALVE
CHECK
VALVE
FIGURE 26
Page 44
LGH/LCH156, 180, 210, 240, 300S
COOLING MODE REFRIGERANT ROUTING
156, 180, & 210 UNITS
STAGE 2
EVAPORATOR
COIL
EXPANSION
VALVES
STAGE 1
EVAPORATOR
COIL
both circuits operate when there is a
first-stage thermostat demand (default).
CIRCUIT 1
CONDENSER
COIL
REHEAT
COIL
CIRCUIT 2
CONDENSER
COIL
1
2
3
CHECK
VALVE
L14
REHEAT
VALVE
L30
REHEAT
VALVE
CHECK
VALVE
FIGURE 27
REHEAT MODE REFRIGERANT ROUTING
240 AND 300S UNITS
STAGE 2
EVAPORATOR
COIL
both circuits operate during reheat.
EXPANSION
VALVES
STAGE 1
EVAPORATOR
COIL
CIRCUIT 2
CONDENSER
COIL
REHEAT
COIL
1
2
3
4
CHECK
VALVE
CIRCUIT 1
CONDENSER
COIL
L14
REHEAT
VALVE
L30
REHEAT
VALVE
CHECK
VALVE
FIGURE 28
Page 45
507124-01
6/2014
COOLING MODE REFRIGERANT ROUTING
240 AND 300S UNITS
STAGE 2
EVAPORATOR
COIL
both circuits operate when there is a
first-stage thermostat demand (default).
EXPANSION
VALVES
STAGE 1
EVAPORATOR
COIL
CIRCUIT 2
CONDENSER
COIL
REHEAT
COIL
1
2
3
4
CHECK
VALVE
CIRCUIT 1
CONDENSER
COIL
L14
REHEAT
VALVE
L30
REHEAT
VALVE
CHECK
VALVE
FIGURE 29
Page 46
LGH/LCH156, 180, 210, 240, 300S
TABLE 23
REHEAT OPERATION
Two-Stage Thermostat - Default
Operation
T'stat and Humidity Demands
156, 180, 210 (3-Compressors)
240, 300S (4-Compressors)
Reheat Only
Compressor 1 & 2 Reheat
Reheat & Y1
Compressor 1 & 2 Reheat and
Compressor 3 Cooling1
Compressor 3 & 4 Cooling1
Reheat &Y1 & Y2
Compressor 1, 2, & 3 Cooling3
Compressor 1, 2, 3 & 4 Cooling3
Three-Stage Thermostat (Transfer relay required)
Operation
T'stat and Humidity Demands
156, 180, 210 (3-Compressors)
Reheat Only
Reheat & Y1
Reheat Y1 & Y2
Compressor 1, & 2, Cooling2
Compressor 3, & 4 Cooling3
Reheat Y1 & Y2 & Y3
Compressor 1, 2, 3, & 4 Cooling4
Four-Stage Zone Sensor Mode
Operation
Cooling* and Humidity** Demands
156, 180, 210 (3-Compressors)
Reheat Only
Reheat & Y1
Reheat & Y1 & Y2
Compressor 1, & 2, Cooling2
Compressor 3 & 4 Cooling2
Reheat & Y1 & Y2 & Y3
Reheat & Y1 & Y2 & Y3 & Y4
Compressor 1, 2, 3, & 4 Cooling5
*Cooling stage is initiated when zone temperature is higher than the cooling setpoint plus the appropriate stage
differential.
**Reheat demand is initiated when relative humidity is higher than relative humidity setpoint.
1 If
there is no reheat demand and outdoor air is suitable, free cooling will operate.
2 If
there is no reheat demand and outdoor air is suitable, free cooling and compressor 1 will operate.
3If
there is no reheat demand and outdoor air is suitable, free cooling and compressor 1 and 2 will operate.
4 If
there is no reheat demand and outdoor air is suitable, free cooling, compressor 1, 2 and 3 will operate.
5 If
there is no reheat demand and outdoor air is suitable, free cooling, compressor 1, 2, 3 and 4 will operate.
The following conditions must be met before reheat will be energized:
(factory-default; see Unit Controller manual for other options)
1- Blower must be operating.
3- System must NOT be operating in heating
mode.
2- System must be in occupied mode.
Page 47
507124-01
6/2014
1- Turn off both electrical power and gas supply to unit.
Service
The unit should be inspected once a year by a qualified
service technician.
A-Filters
Units are equipped with six 24 X 24 X 2” filters. Filters
should be checked monthly and replaced when
necessary with filters of like kind and size. Take note of
air flow direction marking on filter frame when
reinstalling filters. See figure 30.
NOTE-Filters must be U.L.C. certified or equivalent for
use in Canada.
2- Open burner compartment access panel.
3- Remove two screws securing burners to burner
support and lift the burners from the orifices. See
figure 31. Clean as necessary.
4- Locate the ignitor under the left burners. Check
ignitor spark gap with appropriately sized twist drills
or feeler gauges. See figure 32.
5- Check the alignment of the ignitor and the sensor as
shown in figure 33 and table 24.
6- Replace burners and screws securing burner.
B-Lubrication
7- Replace access panel.
All motors are lubricated at the factory. No further
lubrication is required.
8- Restore electrical power and gas supply. Follow
lighting instructions attached to unit and use
inspection port in access panel to check flame.
Blower shaft bearings are prelubricated. For extended
bearing life, relubricate at least once every two years with
a lithium base grease, such as Alvania 3 (Shell Oil),
Chevron BRB2 (Standard Oil) or Regal AFB2 (Texas Oil).
Use a hand grease gun for relubrication. Add only enough
grease to purge through the bearings so that a bead of
grease appears at the seal lip contacts.
WARNING
death. Do not overtighten main burner
mounting screws. Snug tighten only.
GAS
VALVE
REMOVE FILTERS
PULL TO
REMOVE
FILTERS
BURNER BOX ASSEMBLY
BURNERS
FLAME
SENSOR
GAS MANIFOLD
FIGURE 30
FIGURE 31
CAUTION
IGNITOR
Label all wires prior to disconnection when servic
ing controls. Wiring errors can cause improper and
dangerous operation. Verify proper operation after
servicing.
SPARK GAP
SHOULD BE
1/8” (3mm)
C-Burners (Gas Units)
Periodically examine burner flames for proper
appearance during the heating season. Before each
heating season examine the burners for any deposits or
blockage which may have occurred.
FIGURE 32
Clean burners as follows:
Page 48
LGH/LCH156, 180, 210, 240, 300S
TABLE 24
4- Clean inducer wheel blades with a small brush and
wipe off any dust from housing. Clean accumulated
dust from front of flue box cover.
Length - in. (mm)
Dimension
Unit
Btuh Input
Ignitor
Sensor
A
260K
7-3/4 (197)
11 (279)
B
360K
5 (127)
5-1/2 (140)
C
480K
2-1/4 (57)
2-3/4 (70)
5- Return combustion air inducer motor and vent
connector to original location and secure with retained
screws. It is recommended that the combustion air
inducer gasket be replaced during reassembly.
D-Combustion Air Inducer (Gas Units)
A combustion air proving switch checks combustion air
inducer operation before allowing power to the gas
controller. Gas controller will not operate if inducer is
obstructed.
Under normal operating conditions, the combustion air
inducer wheel should be checked and cleaned prior to the
heating season. However, it should be examined
periodically during the heating season to establish an
ideal cleaning schedule. With power supply
disconnected, the condition of the inducer wheel can be
determined by looking through the vent opening.
1- Shut off power supply and gas to unit.
air
tubing
from
3- Remove and retain screws securing combustion
air inducer to flue box. Remove and retain two
screws from bracket supporting vent connector.
See figure 34.
IGNITOR
WARNING
The State of California has determined that this
product may contain or produce a chemical or
chemicals, in very low doses, which may cause se
rious illness or death. It may also cause cancer,
birth defects, or reproductive harm.
E-Flue Passageway and Flue Box (Gas Units)
1- Remove combustion air inducer assembly as
described in section D.
Clean combustion air inducer as follows:
2- Disconnect pressure switch
combustion air inducer port.
6- Clean combustion air inlet louvers on heat access
panel using a small brush.
2- Remove flue box cover. Clean with a wire brush as
required.
3- Clean tubes with a wire brush.
4- Reassemble the unit. The flue box cover gasket and
combustion air inducer gasket should also be
replaced during reassembly.
IGNITOR AND SENSOR POSITION
A
SENSOR
A
B
B
TOP VIEW
C
C
SIDE VIEW IGNITOR
SIDE VIEW SENSOR
Gas Flow
Gas Flow
1-3/4”
(45mm)
1-3/8”
(35mm)
13/16”
(21mm)
BURNER BOX
3/8”
(10mm)
FIGURE 33
Page 49
507124-01
6/2014
HEAT EXCHANGER ASSEMBLY
IMPORTANT
HEAT
EXCHANGER
TUBE
Some scroll compressors have an internal vacu
um protector that will unload scrolls when suc
tion pressure goes below 20 psig. A hissing
sound will be heard when the compressor is run
ning unloaded. Protector will reset when low
pressure in system rises above 40 psig. DO NOT
REPLACE COMPRESSOR.
COMBUSTION
AIR INDUCER
Factory ECTO Settings
VENT
CONNECTOR
Use the following menu in the Unit Controller to adjust
ECTO settings. Refer to the Unit Controller manual
provided with each unit.
Settings / Control / ECTO
GAS VALVE
BURNER
FIGURE 34
Tables 25 through 34 show factory settings (in degrees, %
of fan CFM, etc.). Record adjusted settings on the ECTO
label located inside the compressor access panel.
TABLE 25
580057
F-Evaporator Coil
Inspect and clean coil at beginning of each cooling season.
Clean using mild detergent or commercial coil cleaner.
Flush coil and condensate drain with water taking care not
to get insulation, filters and return air ducts wet.
G-Condenser Coil
Units With IMC LonTalk or BACnet Module ECTO Set
tings
ECTO
Factory
Setting
Value
6.01
3
3
Sets mode to zone
sensor.
6.17
1
1
Continuous blower
during occupied period.
All-Aluminum Coil -
Conventional Fin/Tube Condenser Clean condenser coil annually with detergent or
commercial coil cleaner and inspect monthly during the
cooling season. Access panels are provided on front and
back of condenser section.
H-Supply Air Blower Wheel
Field
Value
Description
TABLE 26
580059
Clean condenser coil annually with water and inspect
monthly during the cooling season.
Clean the coil by spraying the coil steadily and uniformly
from top to bottom. Do not exceed 900 psi or a 45 angle;
nozzle must be at least 12 inches from the coil face. Take
care not to fracture the braze between the fins and
refrigerant tubes. Reduce pressure and work cautiously
to prevent damage.
Field
Setting
Units With Automated Logic DDC ECTO Settings
ECTO
Factory
Setting
Value
Field
Setting
Field
Value
4.13
60
120
Compressor minimum
run time.
5.04
3
3
Thermostat with three
cooling stages.
5.17
51
400
Damper “start open”
CO2 setpoint for DCV.
5.18
255
2000
Damper “full open”
CO2 setpoint for DCV.
6.04
104
74
Backup occupied cool
ing setpoint.
6.16
15
60
Time delay between
heating and cooling
mode.
Description
Annually inspect supply air blower wheel for accumulated
dirt or dust. Turn off power before attempting to remove
access panel or to clean blower wheel.
Units With Zone Sensor or CPC Gateway ECTO Settings
J-Compressor
ECTO
Factory
Setting
Value
6.01
3
3
If Interlink compressor replacement is necessary, call
1-800-4-LENNOX (1-800-453-6669).
Page 50
LGH/LCH156, 180, 210, 240, 300S
TABLE 27
580090
Field
Setting
Field
Value
Description
Sets mode to zone
sensor.
TABLE 28
580385
LGH/LCH 156/180/210 (3-Compressor) Inverter (Without ALC)
Unit Controller Menu Selection
Field Setting
Description
ECTO
Factory Setting
SETTINGS -> CONTROL -> MSAV -> (can also be accessed through guided setup)
HEATING CFM
CFM
Inverter staged output during heating.
0.04*
100%
COOLING HIGH CFM
CFM
Inverter staged output during compressor 3 operation.
0.15*
100%
COOLING MED CFM
CFM
0.14*
66%
COOLING LOW CFM
CFM
0.05*
66%
VENT CFM
CFM
Inverter staged output during ventilation.
0.03*
100%
Notes: Use ECTO 0.14 & 0.15 to set blower speeds for thermostat or control with 2-stage cooling.
Use ECTO 0.05, 0.14 & 0.15 to set blower speeds for thermostat or control with 3-stage and 4-stage cooling.
SETTINGS -> SETPOINTS -> DAMPER ->(can also be accessed through guided setup)
MIN OCP BLWR LOW
%
Damper minimum position during LOW blower operation.
0.09
0%
MIN OCP BLWR HIGH
%
Damper minimum position during HIGH blower operation.
5.24
0%
Note:For inverter units, the minimum position potentiometer on Prodigy unit controller board is disabled; changes must be done through menu.
SETTINGS -> INSTALL -> NEW M2 ->
PHASE/VOLTAGE MONITOR
INSTALLED
Confirm setting is INSTALLED.
INSTALLED
SETTINGS -> CONTROL -> ECTO -> BLOCK/PARAM/COUNT ->
*
B#
P#
CNT#
0
01
Supply air control mode set to inverter mode
0.01
3
0
02
%SPEED
Inverter staged % output during smoke detection.
0.02
100%
0
06
%SPEED
Inverter min. output for cooling, ventilation, or smoke.
0.06*
50%
0
07
%SPEED
Inverter minimum output for heating.
0.07*
60%
0
10
%SPEED
Damper minimum position during G blower operation. (Setting
ECTO 0.10 to 101 disables ECTO 0.10 and passes control to
ECTO 0.09 or 5.24.)
0.10
101%
0
11
%SPEED
Maximum blower speed % for stg. 2 power exhaust inhibited.
0.11
70%
8
20
%
Min. damper % for stage 1 power exhaust operation.
8.20
50%
8
23
%
Min. damper % for stage 2 power exhaust operation.
8.23
50%
8
21
%
Deadband % for stage 1 power exhaust operation.
8.21
5%
8
24
%
8.24
5%
8
16
Two stage power exhaust enabled.
8.16
8
8
22
Stage 1 power exhaust off-delay.
8.22
0
ECTO will be updated when CFM for different operating modes are input through menu or guided setup.
Page 51
507124-01
6/2014
TABLE 29
580386
LGH/LCH 240/300S (4-compressor) Inverter (Without ALC)
Field Setting
Description
ECTO
Factory Setting
HEATING CFM
CFM
0.04*
100%
COOLING HIGH CFM
CFM
Inverter staged output during Stage 4 cooling (compressor 4)
operation.
0.16*
100%
COOLING MED HIGH CFM
CFM
operation. This parameter is inactive for thermostats with 2-stage
cooling.
0.15*
88%
COOLING MED LOW CFM
CFM
operation.
0.14*
66%
COOLING LOW CFM
CFM
operation. This parameter is inactive for thermostats with 2-stage
or 3-stage cooling.
0.05*
66%
VENT CFM
CFM
0.03*
100%
Use ECTO 0.14, 0.15 and 0.16 to set blower speeds for thermostat or control with 3-stage cooling.
Use ECTO 0.05, 0.14, 0.15 and 0.16 to set blower speeds for thermostat or control with 4-stage cooling.
MIN OCP BLWR LOW
%
0.09
0%
MIN OCP BLWR HIGH
%
5.24
0%
INSTALLED
INSTALLED
*
B#
P#
CNT#
0
01
Supply air control mode set to inverter mode.
0.01
3
0
02
%SPEED
0.02
100%
0
06
%SPEED
0.06*
50%
0
07
%SPEED
0.07*
60%
0
10
%SPEED
ECTO 0.09 or 5.24.)
0.10
101%
0
11
%SPEED
Maximum blower speed % for power exhaust 2nd stage inhibited.
0.11
70%
8
20
%
Minimum damper % for stage 1 power exhaust operation.
8.20
50%
8
23
%
8.23
50%
8
21
%
8.21
5%
8
24
%
8.24
5%
8
16
Two stage power exhaust enabled.
8.16
8
8
22
Stage 1 power exhaust off-delay.
8.22
0
Page 52
LGH/LCH156, 180, 210, 240, 300S
TABLE 30
580388
TABLE 31
580389
Units with M2 BACnet module
Factory
ECTO
Setting
Value
6.02
140
65
Units With Hot Gas Reheat
Field
Setting
ECTO
Value
Factory
Setting
Field
Setting
Description
Sets the backup occu
pied heating setpoint to
65F.
4.24
Description
Hot Gas Reheat Option 6: Hot gas re
heat is only possible if blower is ener
gized during occupied periods. Con
trolled by RH sensor (A91) connected to
input A55_P298_5 and set point set at
ECTO 4.25 (default 60%).
6
Note: After unit testing is complete, disconnect the BACnet module
network cable from the M2 and wire tie so it won’t short out. This will
allow the unit to automatically operate during start-up based on heating
SP = 65F and cooling SP = 75F (ECTOs).
TABLE 32
580390
Units with IMC BACnet Module ECTO Settings
Factory
Field
ECTO
Setting
Value
Setting
Value
4.13
60
120
Sets the compressor minimum run time to 2 minutes.
4.25
99
99
Set reheat SP from connected sensor to 99% to basically disable. Reheat will
be controlled over by BAS. Only applies to units with the reheat option.
5.04
3
3
Thermostat with three cooling stages.
5.16
0
0
DCV max. open damper. 0=controlled by network.
6.01
6
6
Sets mode to remote demand (network).
6.03
124
69
Backup unoccupied heating setpoint.
6.04
104
74
Backup occupied cooling setpoint.
6.05
100
75
Backup unoccupied cooling setpoint.
6.16
15
60
Time delay between heating and cooling mode.
Description
6.17
1
1
Continuous blower during occupied period.
8.20
65
65
Damper % open to energize power exhaust.
Page 53
507124-01
6/2014
TABLE 33
580422
LGH/LCH 156/180/210 (3-compressor) Inverter (With ALC)
Field Setting
Description
ECTO
Factory Setting
HEATING CFM
CFM
0.04*
100%
COOLING HIGH CFM
CFM
0.15*
100%
COOLING MED CFM
CFM
0.14*
66%
COOLING LOW CFM
CFM
0.05*
66%
VENT CFM
CFM
0.03*
100%
Use ECTO 0.05, 0.14 & 0.15 to set blower speeds for thermostat or control with 3-stage and 4-stage cooling.
MIN OCP BLWR LOW
%
0.09
0%
MIN OCP BLWR HIGH
%
5.24
0%
Note:
For inverter units, the minimum position potentiometer on Prodigy unit controller board is disabled; changes must be done through menu.
INSTALLED
INSTALLED
B#
P#
0
01
0
02
%SPEED
0
06
%SPEED
0
07
0.01
3
0.02
100%
0.06*
50%
%SPEED
0.07*
60%
10
%SPEED
ECTO 0.09 or 5.24.)
0.10
101%
0
11
%SPEED
Maximum blower speed % for power exhaust inhibited.
0.11
70%
8
20
%
8.20
50%
8
21
%
8.21
5%
0
*
CNT#
Page 54
LGH/LCH156, 180, 210, 240, 300S
TABLE 34
580423
LGH/LCH 240/300S (4-compressor) Inverter (With ALC)
Field Setting
Description
ECTO
Factory Setting
HEATING CFM
CFM
0.04*
100%
COOLING HIGH CFM
CFM
0.16*
100%
COOLING MED HIGH CFM
CFM
Inverter staged output during compressor 3 cooling operation.
This parameter is inactive for thermostats with 2-stage cooling.
0.15*
88%
COOLING MED LOW CFM
CFM
0.14*
66%
COOLING LOW CFM
CFM
Inverter staged output during compressor 1 operation. This pa
rameter is inactive for thermostats with 2-stage or 3-stage cooling.
0.05*
66%
VENT CFM
CFM
0.03*
100%
Use ECTO 0.14, 0.15 and 0.16 to set blower speeds for thermostat or control with 3-stage cooling.
Use ECTO 0.05, 0.14, 0.15 and 0.16 to set blower speeds for thermostat or control with 4-stage cooling.
MIN OCP BLWR LOW
%
0.09
0%
MIN OCP BLWR HIGH
%
5.24
0%
INSTALLED
INSTALLED
*
B#
P#
CNT#
0
01
0.01
3
0
02
%SPEED
0.02
100%
0
06
%SPEED
0.06*
50%
0
07
%SPEED
0.07*
60%
0.10
101%
0
10
%SPEED
ECTO 0.09 or 5.24.)
0
11
%SPEED
Maximum blower speed % for power exhaust inhibited.
0.11
70%
8
20
%
8.20
50%
8
21
%
8.21
5%
Page 55
507124-01
6/2014

Lennox LGH-156 & 240 IOM

Transcription

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