Lifting Sockets
Transcription
Lifting Sockets
Lifting Sockets 2-1 www.cfsfixings.com Contents Socket Systems 2-3 Tube Cross-Hole Sockets 2-4 Solid Cross-Hole Sockets 2-5 Economy Cross-Hole Sockets 2-6 Lifting Capacities for Cross-Hole Sockets 2-7 Anchorage Reinforcement for Cross-Hole Sockets 2-8 Angled Pull Reinforcement for Cross-Hole Sockets 2-9 2-10 Wavy Tail Socket Anchors 2-11 Lifting Capacities for Wavy Tail Socket Anchors 2-12 Angled Pull Reinforcement for Wavy Tail Socket Anchors 2-14 Shear Reinforcement for Wavy Tail Socket Anchors 2-15 Flat Steel Socket Anchors 2-16 Lifting Capacities for Flat Steel Socket Anchors 2-17 Anchorage Reinforcement for Flat Steel Socket Anchors 2-18 Angled Pull Reinforcement for Flat Steel Socket Anchors 2-19 Crown Foot Socket Anchors 2-20 Lifting Capacities for Crown Foot Socket Anchors 2-21 Anchor Reinforcement for Crown Foot Socket Anchors 2-22 Shear Reinforcement for Crown Foot Anchors 2-23 Crosspin Socket Anchors 2-24 Lifting Capacities for Crosspin Socket Anchors 2-25 Shear Reinforcement for Crosspin Socket Anchors 2-26 Lifting Loops 2-27 Rotating Eyes 2-28 Identification 2-29 Retro Eye 2-30 Accessories 2-31 Accessories 2-32 LIFTING SOCKETS Shear Reinforcement for Cross-Hole Socket Anchors 10 www.cfsfixings.com 2-2 Socket Systems Cross Hole Sockets Tube Sockets Crown Foot Socket Anchors Solid Sockets Economy Sockets Solid Crosspin Sockets Flat Plate Socket Anchors Wavy Tail Anchors Short 2-3 Long www.cfsfixings.com Tube Cross-Hole Sockets d • Electroplated or stainless steel • Precision steel tube (S355) • Rd thread g • The socket is anchored into the concrete unit using a reinforcement bar threaded through the cross-hole. L • A pressed-plastic stopper prevents the penetration of the concrete from below into the thread. e • Sockets can be used in a wide range of applications due to the flexible way in which the reinforcement can be applied; pipes, walls, slabs Part No Zinc Plated Part No Stainless Steel Load Group Dimensions of socket CFS-LS-12 CFS-LSS-12 0.5 Rd 12 40 22 8 CFS-LS-16 CFS-LSS-16 1.2 Rd 16 54 27 13 d L g e mm CFS-LS-20 CFS-LSS-20 2 Rd 20 69 35 15 CFS-LS-24 CFS-LSS-24 2.5 Rd 24 78 43 18 CFS-LSS-30 4 Rd 30 103 56 22 CFS-LSS-36 6.3 Rd 36 125 68 27 CFS-LS-42 CFS-LSS-42 8 Rd 42 145 80 32 CFS-LS-52 CFS-LSS-52 12.5 Rd 52 195 97 40 Essential Steps: Check Lifting Load Capacity Table page 2-7 LIFTING SOCKETS CFS-LS-30 CFS-LS-36 Axial Pull – Include Anchorage Reinforcement page 2-8 Angled Pull – Include Anchorage Reinforcement page 2-8 and Angled Reinforcement page 2-10 Shear Pull – include Anchorage Reinforcement page 2-8 and Shear Reinforcement page 2-9 www.cfsfixings.com 2-4 Solid Cross-Hole Sockets d • Precision Electroplated or Stainless Steel Solid Rod • M thread g • The socket is anchored into the concrete unit using a reinforcement bar threaded through the cross-hole. L • This socket provides the highest corrosion resistance as there is protection by solid stainless steel e • Sockets can be used in a wide range of applications due to the flexible way in which the reinforcement can be applied; pipes, walls, slabs • These sockets may also be used as fixing sockets Part No Zinc Plated Part No Stainless Steel Load Group Dimensions of socket d L Outside Diameter g e d mm CFS-LSRH-10 CFS-LSRHS-10 0.4 M 10 50 21 9 16 CFS-LSRH-12 CFS-LSRHS-12 0.5 M 12 50 23 11 16 CFS-LSRH-16 CFS-LSRHS-16 1.2 M 16 75 26 14 22 CFS-LSRH-20 CFS-LSRHS-20 2 M 20 75 33 16 27 CFS-LSRH-24 CFS-LSRHS-24 2.5 M 24 100 42 18 32 CFS-LSRH-30 CFS-LSRHS-30 4 M 30 125 54 22 40 Essential Steps: Lifting – Check Lifting Load Capacity Table page 2-7 Fixing – Check Fixing Load Capacity Table page 3-4 Axial Pull – Include Anchorage Reinforcement page 2-8 Angled Pull – Include Anchorage Reinforcement page 2-8 and Angled Reinforcement page 2-9 Shear Pull – include Anchorage Reinforcement page 2-8 and Shear Reinforcement page 2-10 2-5 www.cfsfixings.com Economy Cross-Hole Sockets • An economical range of flat end lifting sockets d • Zinc plated or Stainless Steel g • M thread • The socket is anchored into the concrete unit using a reinforcement bar threaded through the cross-hole. e L • Sockets can be used in a wide range of applications due to the flexible way in which the reinforcement can be applied; pipes, walls, slabs Part No. Zinc Plated Part No. Stainless Steel Load Group CFS-LSE-12 CFS-LSES-12 0.5 CFS-LSE-16 CFS-LSES-16 1.2 CFS-LSE-20 CFS-LSES-20 CFS-LSE-24 CFS-LSES-24 Dimensions of socket d L g e M 12 60 25 10.3 M 16 79 27 13.3 2 M 20 99 37 15.3 2.5 M24 112 43 17.3 mm Check Lifting Load Capacity Table page 2-7 Axial Pull – Include Anchorage Reinforcement page 2-8 Angled Pull – Include Anchorage Reinforcement page 2-8 and Angled Reinforcement page 2-9 Shear Pull – include Anchorage Reinforcement page 2-8 and Shear Reinforcement page 2-10 www.cfsfixings.com LIFTING SOCKETS Essential Steps: 2-6 Lifting Capacities for Cross-Hole Sockets Part No Load Group Typical Installation Conditions Axial Load Shear Load Edge Distance Element thickness Fv FQ Ccr hcr Min Concrete Strength (N/mm2) 15 mm 25 15 25 kN CFS-LS*-10 0.4 140 80 8 9 3.7 4.8 CFS-LS*-12 0.5 140 80 11 12 4.1 5.3 CFS-LS*-16 1.2 180 100 17 18 6.2 8 CFS-LS*-20 2 250 120 30 36 12 15.6 CFS-LS*-24 2.5 300 120 37 40 12.8 16.6 CFS-LS*-30 4 350 160 48 52 20.8 26.8 CFS-LS*-36 6.3 400 160 63 76 20.8 26.8 CFS-LS*-42 8 500 200 80 102 20.8 26.8 CFS-LS*-52 12.5 600 200 125 140 35 45 LS* - LS, LSRH or LSE These tables are for these sockets to be used as lifting devices. They should be compared the loads calculated using the method outlined in section 1 of this catalogue and include consideration of dynamic factors, formwork adhesion etc. These tables show a typical situation and you should check your situation is within these parameters. If your situation falls out of these parameters, please contact CFS for bespoke advice and calculations. Where two or more sockets are in use, they should be spaced at a minimum of 2xCcr apart. Minimum reinforcement of two layers of 131mm2/m mesh. 15° Fv Fv 60° Fs Fs FQ hcr hcr CcrCcr ds D min D min ds hcr hcr CcrCcr D min L1 h cr L Axial Pull – Include Anchorage Reinforcement page 2-8 2-7 Ccr www.cfsfixings.com Angled Pull – Include Anchorage Reinforcement page 2-8 and Angled Reinforcement page 2-9 Shear Pull – include Anchorage Reinforcement page 2-8 and Shear Reinforcement page 2-10 Anchorage Reinforcement for Cross-Hole Sockets Cross-hole sockets must be used with anchorage reinforcement. Part No Load Group Reinforcement B500B (min) ds G Dmin mm CFS-LS*-10 0.4 6 250 60 CFS-LS*-12 0.5 6 300 60 CFS-LS*-16 1.2 12 350 70 CFS-LS*-20 2 12 400 80 CFS-LS*-24 2.5 16 500 116 CFS-LS*-30 4 16 600 135 CFS-LS*-36 6.3 20 600 150 CFS-LS*-42 8 25 650 200 CFS-LS*-52 12.5 32 900 300 The legs of the reinforcement should be vertical as shown here, or may be angled up to 60° from the vertical depending on the application. G n mi LIFTING SOCKETS D ds www.cfsfixings.com 2-8 Angled Pull Reinforcement for Cross-Hole Sockets Where the lifting chains are angled greater than 15° from the vertical, the additional reinforcement must be used and placed on the opposite side of the socket, opposing the pull force. This reinforcing bar should touch the socket where it wraps around and be located as close to the concrete surface as cover allows. Part No Load Group Reinforcement B500B (min) ds L Dmin mm CFS-LS*-10 0.4 8 130 32 CFS-LS*-12 0.5 8 130 32 CFS-LS*-16 1.2 8 170 32 CFS-LS*-20 2 10 220 40 CFS-LS*-24 2.5 10 240 40 CFS-LS*-30 4 16 265 56 CFS-LS*-36 6.3 16 285 56 CFS-LS*-42 8 20 350 140 CFS-LS*-52 12.5 20 370 140 LS* - LS, LSRH or LSE Fv 15° Fs hcr FQ Ccr hcr D min ds Ccr Ccr hcr L 15° 2-9 www.cfsfixings.com FQ Shear Reinforcement for Cross-Hole Socket Anchors Where the unit is being tilted, or the lift is in the edge of the element resulting in a shear pull on the socket, the reinforcement shown here must be used. This reinforcing bar should touch the socket where it wraps around and be located as close to the concrete surface as cover allows. Part No Load Group Reinforcement B500B (min) ds L1 Dmin mm CFS-LS*-10 0.4 8 95 24 CFS-LS*-12 0.5 8 95 24 CFS-LS*-16 1.2 8 130 32 CFS-LS*-20 2 10 170 40 CFS-LS*-24 2.5 10 185 48 CFS-LS*-30 4 16 195 48 CFS-LS*-36 6.3 16 200 64 CFS-LS*-42 8 16 215 64 CFS-LS*-52 12.5 20 220 140 LS* - LS, LSRH or LSE 15° LIFTING SOCKETS 31 15° FQ D min 60 ° ds ds D min D min Ccr ds h cr D min L L1 L 31 60 ° 15° 2-10 www.cfsfixings.com ds ds ds L Wavy Tail Socket Anchors d g • Zinc plated or Stainless Steel • Rd thread The socket is anchored into the concrete unit using 0102• 6 its integral reinforcement bar. No need for anchorage ng reinforcement u g i n i e ch • Quick and easy to fix into unit ds • Wavy Tail Short Anchors are typically used in beams L • Wavy Tail Long Anchors are typically used in panels and walls a. wicht e Stück Die Lasttabellen sind auf zwei BetonWürfeldruckfestigkeiten aufgebaut: 15 N/mm2 und 25 N/mm2. Alle Lasten sind an Staatl. Materialprüfungsämtern in entsprechenden VerPart No Part No Load Group Dimensions of socket 4,60 Zinc Platedsuchen Stainless Steel ermittelt worden, und des sind die L 2,60 mm Sicherheiten garantiert, die durch die Wavy Tail Short Types für Transportanker hes Gewinde „Sicherheitsregeln Rundgewinde mit ca. CFS-WAS-12-108 CFS-WASS-12-108 0.5 Rd 12 108 4,80 und -systeme von Betonfertigteilen“ der167 metrischer Steigung Gewicht CFS-WAS-16-167 CFS-WASS-16-167 1.2 Rd 16 0,90 Berufsgenossenschaften gefordert sind.je187 CFS-WAS-20-187 CFS-WASS-20-187 2 Rd 20 kg] CFS-WAS-24-240 CFS-WASS-24-240 2.5 Rd 24 100 Stück 240 1,90 d x L sind Die Gewindeteile galvanisch CFS-WAS-30-300 CFS-WASS-30-300 4 Rd 30 mit 4 –300 Bestell-Nr. [mm] Bestell-Nr. [kg] CFS-WAS-36-380 CFS-WASS-36-380 6.3 Rd 36 380 0,40 6 µm Auflage verzinkt. CFS-WAS-42-450 CFS-WASS-42-450 8 Rd 42 CFS-WAL-20-257 CFS-WALS-20-257 Rd 16 x 320 CFS-WALS-30-450 Rd 18 x 360 2 CFS-WALS-24-360 2.5 k3116lrRd 24 k3118lrRd 30 CFS-WALS-36-570 6.3 450 Wavy Tail Long 0 k3112lm Rd 12 x 300 k3112lr 14,60 SieTypes können auch in rostfrei oder 6,90 CFS-WAL-12-137 CFS-WALS-12-137 0.5 Rd 12 137 mechanisch 0 k3114lm Rd 14verzinkt x 310 geliefert k3114lrwerden.22,60 7,10 CFS-WAL-16-216 CFS-WALS-16-216 1.2 Rd 16 216 0 k3116lm 8,90 CFS-WAL-24-360 CFS-WAL-30-450 6,10 CFS-WAL-36-570 4 Rd 20 Rd 36 257 34,80 360 450 50,90 570 0 0 CFS-WALS-42-620 Rd 42 620 In den Schroeder-Tabellen ist die k3120lm Rd 20 x 400 8 k3120lr 61,90 CFS-WAL-52-880 CFS-WALS-52-880 12.5 Rd 52 880 Laststufe der Praxis übliche 90,40 k3124lm Rdeine 24 xin 450 k3124lr Belastungsangabe für Transportanker Essential Steps: und -systeme, k3130lm Rd 30 xdie 600pro Gewinde k3130lr für alle 186,90 ist. Lifting – Artikelgruppen Check LiftingRd Load36 Capacity Table page 2-12 and 2-13 k3136lm x gleich 750 k3136lr 347,10 0 0 Tragfähigkeit die Höchstbelastung k3142lm Rd 42 ist x 850 k3142lr 498,90 Shear Pull – include Shear Reinforcement page 2-15 nach den „Sicherheitsregeln für k3152lm Rd 52 x 900 k3152lr 756,10 0 0 CFS-WAL-42-620 ds g 22 Die Lasttabellen sind auf 27 würfeldruckfestigkeiten a Würfeldruckfestigkeiten 16 35 2 2 20 15 N/mm43 und 25 N/mm 8 12 20 56 Alle Lasten sind an Staa 69 28 prüfungsämtern 80 in entsp suchen ermittelt worden 8 22 Sicherheiten garantiert, 12 27 für Tr 16 „Sicherheitsregeln 35 20 und -systeme 43 von Beton 20 56 Berufsgenossenschaften 25 25 28 28 69 80 Die Gewindeteile sind ga 90 6 µm Auflage verzinkt. Sie können auch in rostf mechanisch verzinkt gel Angled Pull – Include Angled Reinforcement page 2-14 Transportanker und -systeme von Betonfertigteilen“, wobei alle Sicherheitsfaktoren für Seilbruch (4), Stahl- und Betonbruch (3) enthalten sind. m] g 252-11 25 www.cfsfixings.com In den Schroeder-Tabelle Laststufe eine in der Pra Belastungsangabe für Tra und -systeme, die pro Ge Artikelgruppen gleich ist Tragfähigkeit ist die Höc nach den „Sicherheitsreg Transportanker und -syst fertigteilen“, wobei alle S faktoren für Seilbruch (4 Lifting Capacities for Wavy Tail Socket Anchors These tables are for these sockets to be used as lifting devices. They should be compared the loads calculated using the method outlined in section 1 of this catalogue and include consideration of dynamic factors, formwork adhesion etc. These tables show a typical situation and you should check your situation is within these parameters. If your situation falls out of these parameters, please contact CFS for bespoke advice and calculations. The capacities are the same for both electroplated and stainless steel anchors. Wavy Tail Short Types Table Part No Load Group Typical Installation Conditions Axial Load Edge Distance Element thickness Min Concrete Strength (N/mm2) Ccr hcr 15 mm Angled Load Shear Load 25 15 25 15 25 kN Wavy Tail Short Types CFS-WAS-12-118 0.5 95 140 5 7 5 7 4.3 5.6 CFS-WAS-16-167 1.2 135 195 14.4 18.5 12 15.5 13.4 14 CFS-WAS-20-187 2 170 215 20 26 20 26 15.8 20.3 CFS-WAS-24-240 2.5 220 270 27.6 36 25 32.2 18 23.2 CFS-WAS-30-300 4 275 330 40 50.4 40 50.4 35.7 46.1 CFS-WAS-36-380 6.3 300 415 63 81.3 63 81.3 35.7 46.1 CFS-WAS-42-450 8 400 480 80 103.3 80 103.3 45 58.1 15° Fv Fv D min ds ds Ccr Ccr hcr hcr Ccr Ccr L1 D min FQ hcr hcr D min 60 ° Fs Fs LIFTING SOCKETS Where two or more sockets are in use, they should be spaced at a minimum of 2xCcr apart. Minimum reinforcement of two layers of 131mm2/m mesh. Ccr hcr L Axial Pull Angled Pull – Angled Reinforcement page 2-14 Shear Pull – Shear Reinforcement page 2-15 D min Fv Fv Fs Fs D min ds hcr hcr Ccr Ccr L1 FQ ds D min 60 ° 15° hcr hcr Ccr Ccr L Ccr hcr www.cfsfixings.com 2-12 Wavy Tail Long Types Table Part No Load Group Typical Installation Conditions Axial Load Edge Distance Element thickness Min Concrete Strength (N/mm2) Ccr hcr 15 mm Angled Load Shear Load 25 15 25 15 25 kN Wavy Tail Long Types CFS-WAL-12-137 0.5 CFS-WAL-16-216 1.2 CFS-WAL-20-257 2 CFS-WAL-24-360 2.5 CFS-WAL-30-450 4 CFS-WAL-36-570 6.3 CFS-WAL-42-620 8 CFS-WAL-52-880 12.5 150 200 250 300 350 500 500 600 60 5 7 5 7 2.5 2.6 80 6.7 8.6 6.7 9.3 2.7 3.5 100 8.3 10.9 8.3 10.9 3.3 4.3 130 10.9 10.9 10.9 10.9 4.3 5.6 80 14.4 18.5 12 15.5 7.4 9.6 100 18 23.2 15 19.4 8 10.3 120 21.6 25.4 18 23.2 11.1 14 145 25.4 25.4 21.8 25.4 13.4 14 100 20 26 20 25.8 9 11.5 120 24 30.9 24 30.9 11.6 13.9 140 28 34.1 28 34.1 12.6 16.3 175 34.1 34.1 34.1 34.1 15.8 20.3 100 27.6 35.6 25 32.2 9 11.6 120 33.1 42.7 27 34.9 10.8 13.9 140 38.6 45.7 31.6 37.6 12.6 16.2 200 45.7 45.7 45.7 45.7 18 23.2 120 34.2 44.2 34.2 44.2 17.1 22.1 140 40 51.6 40 51.6 20 25.8 160 45.6 58.9 45.6 58.9 22.8 29.4 250 69.1 69.1 69.1 69.1 35.7 46.1 140 55.9 72.2 55.1 71.1 18.8 24.2 160 63.9 82.6 63 81.3 21.5 27.8 180 71.9 92.8 70.8 91.5 25.6 33.1 220 100.4 113 86.6 111 .8 31.5 40.6 250 113 113 98.4 113 35.7 45.1 160 86.8 112 80 103.3 22.4 29 180 97.6 126 90 116.2 25.2 35.5 200 108.5 138.5 100 129 28 36.1 240 130.2 138.5 106.7 137.7 40 51.6 300 138.5 138.5 133.3 138.5 45 58.1 200 146.6 180 125 161.4 38 49 240 175.2 180 150 180 45.6 58.8 280 180 180 175 180 62.5 62.5 300 180 180 180 180 62.5 62.5 Where two or more sockets are in use, they should be spaced at a minimum of 2xCcr apart. Minimum reinforcement of two layers of 131mm2/m mesh. 15° Fv Fv D min ds D min Ccr Ccr ds hcr hcr Ccr Ccr L1 Ccr hcr L Axial Pull 2-13 FQ hcr hcr D min 60 ° Fs Fs Angled Pull – Angled Reinforcement page 2-14 www.cfsfixings.com 15° Shear Pull – Shear Reinforcement page 2-15 Angled Pull Reinforcement for Wavy Tail Socket Anchors Where the lifting chains are angled greater than 15° from the vertical, the additional reinforcement must be used and placed on the opposite side of the socket, opposing the pull force. This reinforcing bar should touch the socket where it wraps around and be located as close to the concrete surface as cover allows. Part No Load Group Reinforcement B500B (min) ds L Dmin mm CFS-WA*-12 0.5 8 130 32 CFS-WA*-16 1.2 8 170 32 CFS-WA*-20 2 10 220 40 CFS-WA*-24 2.5 10 240 40 CFS-WA*-30 4 16 265 56 CFS-WA*-36 6.3 16 285 56 CFS-WA*-42 8 20 350 140 CFS-WA*-52 12.5 20 370 140 WA* - WAL or WAS 15° Fs hcr FQ Ccr LIFTING SOCKETS Fv hcr D min ds CC cr cr hcr L 15° Fv Fs hcr www.cfsfixings.com FQ ds 2-14 Shear Reinforcement for Wavy Tail Socket Anchors Where the unit is being tilted, or the lift is in the edge of the element resulting in a shear pull on the socket, the reinforcement shown here must be used. This reinforcing bar should touch the socket where it wraps around and be located as close to the concrete surface as cover allows. Part No Load Group Reinforcement B500B (min) ds L1 Dmin mm CFS-WA*-12 0.5 8 95 24 CFS-WA*-16 1.2 8 130 32 CFS-WA*-20 2 10 170 40 CFS-WA*-24 2.5 10 185 48 CFS-WA*-30 4 16 195 48 CFS-WA*-36 6.3 16 200 64 CFS-WA*-42 8 16 215 64 CFS-WA*-52 12.5 20 220 140 WA* - WAL or WAS 15° 31 15° FQ D min 60 ° ds ds D min D min Ccr ds hcr L L1 D min 31 15° 15° 60 ° FQ www.cfsfixings.com ds n 2-15 L ds ds Flat Steel Socket Anchors • Zinc plated or Stainless Steel • Rd thread • The flattest profile lifting socket available • The socket is anchored into the concrete unit using reinforcement over its flat plate. • Sockets are typically used in slabs Part No ar Load Group aA Dimensions of socket d h e a b t 0.5 Rd 12 30 22 35 25 3 CFS-FA-16 1.2 Rd 16 35 27 50 35 3 CFS-FA-20 2 Rd 20 47 35 CFS-FA-24 2.5 Rd 24 54 43 ar 60 60 5 80 60 5 CFS-FA-30 4 Rd 30 72 56 100 80 6 CFS-FA-36 6.3 Rd 36 84 68 130 100 6 CFS-FA-42 8 Rd 42 100 80 130 130 8 CFS-FA-52 12.5 Rd 52 120 100 150 130 8 LIFTING SOCKETS mm CFS-FA-12 Essential Steps: Lifting – Check Lifting Load Capacity Table page 2-7 Axial Pull - include Anchorage Reinforcement page 2-18 Angled Pull - include Anchorage Reinforcement page 2-18 and Angled Reinforcement page 2-19 Shear Pull - include Anchorage Reinforcement page 2-18 and Angled Reinforcement page 2-20 www.cfsfixings.com 2-16 Lifting Capacities for Flat Steel Socket Anchors These tables are for these sockets to be used as lifting devices. They should be compared the loads calculated using the method outlined in section 1 of this catalogue and include consideration of dynamic factors, formwork adhesion etc. These tables show a typical situation and you should check your situation is within these parameters. If your situation falls out of these parameters, please contact CFS for bespoke advice and calculations. Part No Load Group Edge Distance Element Thickness Axial or Angled Load ≤ 45º Min Concrete Strength (N/mm2) Ccr hcr 15 mm mm kN 25 CFS-FA-12 0.5 180 80 5 6.5 CFS-FA-16 1.2 250 90 12 15.5 CFS-FA-20 2 300 110 20 25.8 CFS-FA-24 2.5 400 125 25 32.3 CFS-FA-30 4 500 150 40 51.6 CFS-FA-36 6.3 650 165 63 81.3 CFS-FA-42 8 650 180 80 103.3 CFS-FA-52 12.5 750 215 125 161.4 Where two or more sockets are in use, they should be spaced at a minimum of 2xCcr apart. Include minimum slab reinforcement in slab as shown in the table on page 2-18 Axial Pull – Include Anchorage Reinforcement page 2-18 2-17 www.cfsfixings.com Angled Pull – Include Anchorage Reinforcement page 2-18 and Angled Reinforcement page 2-19 Shear Pull – include Anchorage Reinforcement page 2-18 and Shear Reinforcement page 2-19 Anchorage Reinforcement for Flat Steel Socket Anchors If you have used the capacities described as “with anchorage reinforcement” then the following reinforcement must be included in the element you are lifting. Please ensure that the reinforcement touches the end plate of the socket. Part No Reinforcement B500B (min) for Axial Load n x ds Min Slab Reinforcement Ls L0 Lges B500M mm CFS-FA-12 2x6 60 60 250 Q188A CFS-FA-16 2x8 70 90 420 Q188A CFS-FA-20 4 x 10 80 90 640 Q188A CFS-FA-24 4 x 10 100 90 640 Q188A CFS-FA-30 4 x 12 110 110 830 Q257A CFS-FA-36 4 x 16 120 140 1140 Q335A CFS-FA-42 4 x 16 120 140 1250 Q424A CFS-FA-52 4 x 20 150 160 1530 Q524A LIFTING SOCKETS www.cfsfixings.com 2-18 Angled Pull Reinforcement for Flat Steel Socket Anchors Where the lifting chains are angled greater than 15° from the vertical, the additional reinforcement must be used and placed on the opposite side of the socket, opposing the pull force. This reinforcing bar should touch the socket where it wraps around and be located as close to the concrete surface as cover allows. Part No Load Group Reinforcement B500B (min) ds L Dmin mm CFS-FA-12 0.5 8 130 32 CFS-FA-16 1.2 8 170 32 CFS-FA-20 2 10 220 40 CFS-FA-24 2.5 10 240 40 CFS-FA-30 4 16 265 56 CFS-FA-36 6.3 16 285 56 CFS-FA-42 8 20 350 140 CFS-FA-52 12.5 20 370 140 15° ds dmin ds dmin L1 L1 2-19 www.cfsfixings.com Crown Foot Socket Anchors • Zinc plated • Rd thread • Easy to install requiring no anchorage reinforcement • Economical solution • Sockets are typically used in light to medium weight beam applications Part No Load Group Dimensions of socket d L mm CFS-CRA-16-80 1.2 Rd 16 80 CFS-CRA-20-100 2 Rd 20 100 CFS-CRA-24-115 2.5 Rd 24 115 CFS-CRA-30-120 4 Rd 30 120 CFS-CRA-30-150 4 Rd 30 150 Essential Steps: Lifting – Check Lifting Load Capacity Table page 2-22 www.cfsfixings.com LIFTING SOCKETS For most applications no additional reinforcement will be required. Enhanced capacities may be achieved by using additional reinforcement as guided by the capacity tables. 2-20 Lifting Capacities for Crown Foot Socket Anchors These tables are for these sockets to be used as lifting devices. They should be compared the loads calculated using the method outlined in section 1 of this catalogue and include consideration of dynamic factors, formwork adhesion etc. These tables show a typical situation and you should check your situation is within these parameters. If your situation falls out of these parameters, please contact CFS for bespoke advice and calculations. Part No Load Group Typical Installation Conditions Axial Load Shear Load without rebar with rebar Edge Distance Element thickness Min Concrete Strength (N/mm2) C1, C2, C3, C4 d 15 mm 25 without rebar with rebar 15 15 25 15 25 5.2 6.8 13.1 14.4 14.1 22.5 7.5 9.7 14.4 14.4 kN CFS-CRA-16-80 1.2 110 110 8.2 11.9 CFS-CRA-20-100 2 140 130 12.9 16.7 CFS-CRA-24-115 2.5 160 150 16.2 20.9 18.8 31.3 9.5 12.3 17.2 20.7 CFS-CRA-30-120 4 170 150 17.3 22.3 28.4 40.8 10.5 13.6 19 20.7 CFS-CRA-30-150 4 210 180 24.3 31.4 33.4 50.2 14.3 18.5 28.7 36.9 Where there is axial load and shear load at the same time, please ensure that the each of the axial and shear components are less than the capacities and also that: Axial Component Axial Capacity + Shear Component Shear Capacity ≤ 1.2 Where two or more sockets are in use, they should be spaced at a minimum of 2xC apart. Crown Foot Axial Reinforcement – See page 2-23 Crown Foot Shear Reinforcement – include hear Reinforcement page 2-24 b N V C2 d C1 V C1 2-21 25 C2 www.cfsfixings.com C3 C4 Anchor Reinforcement for Crown Foot Socket Anchors Lh Where the values with reinforcement have been used from the load capacities table, the following reinforcement must be included. Part No edge bars for shear loads CFS-CRA-20-100 CFS-CRA-24-115 Load Group n 2 4 mm 2.5x e 0,5 4 d Lb 120 50 10 140 50 U bars for axial 10 loads e CFS-CRA-30-120 4 4 12 150 50 CFS-CRA-30-150 4 4 12 180 75 Lh e e If your element does not allow the inclusion of this reinforcement, please discuss with CFS as alternative solutions can be designed for your particular problem. LIFTING SOCKETS 0,5 x e e e U bars for axial loads www.cfsfixings.com 2-22 Shear Reinforcement for Crown Foot Anchors Where the values with reinforcement have been shearused U barfrom the shear bar loadUcapacities table, the following reinforcement must be included. Part No Load Group edge bars for shear loads U-Bars d U bars for axial U bar loads edge bars for shear loads Standard Edge Bars Lb d e mm CFS-CRA-16-80 1.2 10 200 8 ≤ 100 CFS-CRA-20-100 2 10 200 10 ≤ 100 CFS-CRA-30-120 4 12 CFS-CRA-30-150 4 16 250 edge bars10for shear loads 10 ≤ 100 e edge bars 200 for shear loads 220 ≤ 100 U bars for axial U bar loads ≤ 100 10 e Edge Bars e U-Bar 12 e shear U bar shear U 2.5 bar CFS-CRA-24-115 0,5 x e 0,5 x e Lb Lb If your element does not allow the inclusion of this reinforcement, please discuss with CFS as alternative solutions can be designed for your particular problem. Lb 2-23 Lb www.cfsfixings.com Crosspin Socket Anchors d • Zinc Plated or Stainless Steel Solid Rod and Crosspin • M thread L • The socket is anchored into the concrete unit using a crosspin provided through the cross-hole. • In stainless steel, this socket provides the highest corrosion resistance as there is protection by solid stainless steel • Sockets used in axially require no further reinforcement • These sockets may also be used as fixing sockets Part No Zinc Plated Part No Stainless Steel Load Group f Dimensions of socket d L F mm CFS-LSRB-10-50 CFS-LSRBS-10-50 0.4 M10 50 50 CFS-LSRB-12-50 CFS-LSRBS-12-50 0.5 M12 50 75 CFS-LSRB-12-75 CFS-LSRBS-12-75 0.5 M12 75 75 CFS-LSRB-16-75 CFS-LSRBS-16-75 1.2 M16 75 75 CFS-LSRB-20-75 CFS-LSRBS-20-75 2 M20 75 90 CFS-LSRB-24-100 CFS-LSRBS-24-100 2.5 M24 100 100 Essential Steps: Fixing – Check Fixing Load Capacity Table page 3-9 For most applications no additional reinforcement will be required. Enhanced capacities may be achieved by using additional reinforcement as guided by the capacity tables. www.cfsfixings.com LIFTING SOCKETS Lifting – Check Lifting Load Capacity Table page 2-26 2-24 Lifting Capacities for Crosspin Socket Anchors These tables are for these sockets to be used as lifting devices. They should be compared the loads calculated using the method outlined in section 1 of this catalogue and include consideration of dynamic factors, formwork adhesion etc. These tables show a typical situation and you should check your situation is within these parameters. If your situation falls out of these parameters, please contact CFS for bespoke advice and calculations. If you wish to uses these sockets for permanent fixing, please consult the table on page 3-9. Part No Zinc Plated Part No Stainless Steel Load Group Typical Installation Conditions Axial Load Shear Load without rebar Edge Distance Element thickness Min Concrete Strength (N/mm2) C1, C2 d 15 C3, C4 mm with rebar 25 15 25 15 25 kN CFS-LSRB-12-50 CFS-LSRBS-12-50 0.5 90 55 80 5 6.4 1.8 2.3 4.3 5.2 CFS-LSRB-12-75 CFS-LSRBS-12-75 0.5 125 90 100 9.4 12.2 3.7 4.8 7.5 9.2 CFS-LSRB-16-75 CFS-LSRBS-16-75 1.2 120 80 100 8.4 10.9 3.3 4.3 7.5 9.2 CFS-LSRB-20-75 CFS-LSRBS-20-75 2 120 75 100 8.3 10.7 3.1 4 7.5 9.2 CFS-LSRB-24-100 CFS-LSRBS-24-100 2.5 160 100 130 12 15.5 4.9 6.3 17.2 20.7 Where there is axial load and shear load at the same time, please ensure that the each of the axial and shear components are less than the capacities and also that: Axial Component Axial Capacity + Shear Component Shear Capacity ≤ 1.2 Where two or more sockets are in use, they should be spaced at a minimum of 2xC3 apart. Crosspin Shear Reinforcement – where required, please see page 2-27 2-25 www.cfsfixings.com Shear Reinforcement for Crosspin Socket Anchors Where the values with reinforcement have been used from the load capacities table, the following reinforcement must be included. This U-Bar should be touching the socket and placed as close to the surface as concrete cover allows. Part No Zinc Plated Part No Stainless Steel Load Group U-Bars d Lb mm CFS-LSRB-10-50 CFS-LSRBS-10-50 0.4 8 100 CFS-LSRB-12-50 CFS-LSRBS-12-50 0.5 8 100 CFS-LSRB-12-75shear U bar CFS-LSRBS-12-75 edge 8 bars for shear loads 8 0.5 U bar l 130 CFS-LSRBS-16-75 1.2 CFS-LSRBS-20-75 2 8 130 130 CFS-LSRB-24-100 CFS-LSRBS-24-100 2.5 12 200 e CFS-LSRB-16-75 CFS-LSRB-20-75 LIFTING SOCKETS Lb Lb www.cfsfixings.com 2-26 Lifting Loops The CFS lifting loop is designed for use with CFS threaded socket systems. Loops are available from 12 to 52 mm sizes in both Rd & M thread types. The load capacity for each application is to be taken from the corresponding tables. The CFS loops can be subjected to a diagonal lift up to 45°. If a transverse loading is to be applied, a rotating eye should be used. Loops should be discarded immediately if a wire strand has broken. Loops carry an individual number identifiable to a certificate. The loops also have a tag indicating the load group of the loop. The tag is colour coded showing which load category threaded anchor the loop should be used with. All tags are CE marked. M and Rd Thread Compatibility Rd thread loops should only be used in Rd sockets. M thread loops can be used in either Rd or M thread sockets with no reduction in load capacity. Part No Load Group Dimensions of socket d L Colour Tag g s mm CFS-LL-12 0.5 CFS-LL-16 1.2 M/Rd 12 M/Rd List 16 130 22 6 Orange 170 27 8 Red 42 CFS-LL-20 2 M/Rd 20 210 35 10 Light Green CFS-LL-24 2.5 M/Rd 24 260 43 12 Black CFS-LL-30 4 M/Rd 30 340 56 16 Dark Green CFS-LL-36 6.3 M/Rd 36 380 68 18 Blue CFS-LL-42 8 M/Rd 42 420 80 20 Grey CFS-LL-52 12.5 M/Rd 52 550 97 26 Yellow h The lifting capacities of the loops exceed those of the sockets they fit, so please refer to the load capacity table for the sockets to make selections for your application. Approx. weight per piece Load capacity [kg] [kg] 2-27 axial 0.06 900 0.10 1400 www.cfsfixings.com l e 45° minimum angle for lifting Die fortschrittlichste Generation der An The advanced Generation of attachmen Rotating Eyes The CFS Rotating Eye is used to transport precast elements with socket anchors. It is designed for inclined lifting operations up to 90° and thus is used for tilting and shear lifting operations. It is also our most durable option for lifting operations. D1 The rotating eye is easy to attach or remove due to the forged hexagon shaped body of the swivel. There is also a crimp on the link to prevent it from kinking. Both external and internal surfaces are protected against corrosion by a tough galvanized coating. The link can swing more than 180° and rotate 360° and it can rotate under load which also means that it is not possible to loosen the baseplate under load. e M Rotating eyes carry an individual number identifiable to a certificate. The eyes have a marking indicating the load group of the loop. All eyes are CE marked. Part No Load Group » Erhöhu unter B Funktio » Leichte durch g am Wir » Quetsc Verklan » Korrosio Überzu » Über 18 » Vierfach allen Be » Unter L » Eindeu der Tra Dimensions of socket M D1 e mm 0.4 M10 36.5 18 0.5 M12 36.5 18 CFS-RE-16 1.2 M16 36.5 20 CFS-RE-20 2 Anschlagpunkte Anschlagpunkte M20 52 30 CFS-RE-24 2.5 M24 CFS-RE-30 4 M30 CFS-RE-36 6.3 Lift Generation eneration der derAnschlagwirbel Anschlagwirbel CFS-RE-42 8 ation ion ofofattachment attachment swivels swivels12.5 CFS-RE-52 Lifting Lifting Points Points 57 30 70 35 M36 81 50 M42 81 60 M52 104 60 45° 60° LIFTING SOCKETS CFS-RE-10 CFS-RE-12 » Eindeut Neigung Anschla » Zusätzlic Drehen » Mit Hil keitsta Ablege ageanweisungen tageanweisungen finden finden Sie Sie m um Download. Download. » Verbes The The corresponding corresponding operating-/assembly operating-/assembly instructions instructions can can bebe found found onon www.jdt.de www.jdt.de forfor download. download. 1 1 1 1 2 2 2 2 2 2 0° 0° 90°90° 0° 0° 90°90° t t t t t t t t t t t t t t t t 1,01,0 0,50,5 2,02,0 1,01,0 0,70,7 0,50,5 1,01,0 0,75 0,75 1,41,4 0,70,7 2,82,8 1,41,4 1,01,0 0,70,7 1,41,4 1,01,0 0° 0° – 45° – 45° mecha Abstüt » Sämtlic auf Anf 3 o. 3 o. 4 4 45°45° – 60° – 60° 0° 0° – 45° – 45° MOR 45°45° – 60° – 60° Tragfähigkeit Tragfähigkeit | WLL | WLL 2,02,0 1,01,0 4,04,0 2,02,0 1,41,4 1,01,0 2,12 2,12 1,51,5 2,82,8 1,41,4 5,65,6 2,82,8 2,02,0 1,41,4 3,03,0 2,12 2,12 www.cfsfixings.com 2-28 Identification The following identification information data is stencilled in every rotating eye (figure): Use and Operation The rotating eye is screwed into the lifting anchor. Insert threaded bolt deep enough to achieve a close fit between the concrete and the base plate. If the unit is lifted the wide base plate is supported by the concrete, and an undesirable bending of the threaded bolt is prevented. For correct installation of the rotating eye it is essential that: The contact surface of the base plate is absolutely at right angles to the longitudinal axis of the lifting anchor. If precast concrete units are being lifted with rotating eyes, it is recommended to install the lifting anchor with large plastic nailing plate. The rotating eye body is tightened by hand against the concrete surface. Do not use smaller recesses then the eye diameter. Safe working load Safe working load Size = Type Size = Type Flat side for tightening by hand Flat side for tightening by hand Max. clearance between and lower part >S< The rotating eye can turn in any direction against the base plate thus ensuring the correct direction of the inclined force. The rotating eye is not to be used to rotate precast elements. 2-29 Attention Maintenance Before attaching put link in the correct position. Rotating eyes are filled with grease during production when first used. The compact design prevents penetration of dirt. However should dirt have collected in the interior of the rotating eye impairing an easy turning operation, the turning mechanism can be oiled. Normal Size Max. Clearance S 0,5 – 1,4t 2,0 – 2,5t 3,0 – 6,7t 8,0 – 10,0t 15,0t 20,0 – 30,0t 1,5mm 1,5mm 2,4mm 3,2mm 4,0mm 4,5mm www.cfsfixings.com Max. clearance between upper Max. clearance upper and lowerbetween part >S< and lower part >S< LoADLoAD RIngRIng - VLBg - VLBg Retro Eye Complies Complies with the with machinery the machinery directives directives 2006/42/EC 2006/42/EC The CFS Retro Eye is used to lift existing concrete slabs where lifting anchors are not cast in. It is used with the CFS Female Bar Coupler Fixings and either Fisher FIS V-360 Resin or bolted through the element. It is available to suit a range of slab thicknesses with load capacities from 0.3t to 20t. Please consult CFS for your individual application. Part No Max Load Capacity kN CFS-VLBG-8 3 CFS-VLBG-10 6.3 CFS-VLBG-12 10 CFS-VLBG-16 15 CFS-VLBG-20 25 CFS-VLBG-24 40 CFS-VLBG-30 50 CFS-VLBG-42 100 CFS-VLBG-48 200 User User Instructions Instructions - Part- 1Part 1 LIFTING SOCKETS SafetySafety instructions instructions This safety This instruction safety instruction / declaration / declaration of the manufacturer of the manufacturer has to be has kepttoonbefile kept for on thefile whole for the lifetime whole o EC-Declaration EC-Declaration of the manufacturer of the manufacturer AccordingAccording to the Machinery to the Machinery Directive 2006/42/EC, Directive 2006/42/EC, annex II Bannex and amendments. II B and amendments. We hereby We declare herebythat declare the design that the and design construction and construction of the equipment of the equipment detailed within detailed thiswithin document this d appropriate appropriate level of health level and of health safetyand of the safety corresponding of the corresponding EC regulation. EC regulation. Any un-authorised Any un-authorised modification modification of the equipment of the equipment and/or anyand/or incorrect any usage incorrect of the usage equipment of the equipm not ad these userthese instructions user instructions waivers this waivers declaration this declaration invalid. invalid. The equipment The equipment must be regularly must be regularly tested and tested inspected and inspected as per BGR as per 500.BGR Failure 500.toFailure carry out to car the maintenance maintenance and testing and of testing the equipment of the equipment waivers this waivers declaration this declaration invalid. invalid. Designation Designation of the equipment: of the equipment: LIFtIng PoInt LIFtIng PoInt Type: LoadType: ring Load - VLBg ring - for - VLBg bolting - for bolting Manufacturer’s Manufacturer’s sign: sign: CFS bar coupler in resin Drawings are Drawings available areon available requeston as request hard copies as hard or DXF copies files. or Drawings DXF files.can Drawings also becan downloaded also be downloaded from our w www.rud.com.au. www.rud.com.au. CFS bar coupler drilled through slab Check the Check RUD website: the RUDwww.rud.com.au website: www.rud.com.au for productfor information. product information. Workshop Workshop wall chartswall available chartsupon available request upon forrequest workingfor load working limits load (WLL). limits (WLL). Please visit Please ourvisit website our website at www.rud.com.au at www.rud.com.au to register to register for yourfor FREE yourCD FREE with www.cfsfixings.com 2-30 Accessories Plastic Recess Plate D The nail plate is used to attach the socket anchors to the formwork. The plastic nail plates are available for thread sizes M/Rd12 to M/Rd52. The plastic recess plate produces a recess into which a lifting loop or a rotating eye can be threaded. Part No h Dimensions Rd D1 h mm CFS-NPL-12 M/Rd 12 58 10 CFS-NPL-16 M/Rd 16 58 10 CFS-NPL-20 M/Rd 20 58 10 CFS-NPL-24 M/Rd 24 70 10 CFS-NPL-30 M/Rd 30 70 10 CFS-NPL-36 M/Rd 36 100 12 CFS-NPL-42 M/Rd 42 100 12 CFS-NPL-52 M/Rd 52 95 15 Rd Magnetic Recess Plate D2 The magnetic nail plate attaches socket anchors to steel formwork by magnets. They are available for thread sizes M/Rd12 to M/Rd52. The magnetic recessl plate produces a recess into which a lifting loop or a rotating eye can be threaded. h D1 Part No 2-31 Thread Adhesion D1 mm kPa mm D2 h CFS-MAG-12 12 100 165 60 12 CFS-MAG-16 16 100 165 60 12 CFS-MAG-20 20 100 165 60 12 CFS-MAG-24 24 100 178.2 74 12 CFS-MAG-30 30 120 194.2 90 12 CFS-MAG-36 36 120 105.2 101 12 CFS-MAG-42 42 180 115.3 110 15 CFS-MAG-52 52 180 135.3 130 15 www.cfsfixings.com Accessories Marking recess disc with fixing These provide additional safety by marking the concrete surface with an imprint of the thread size and load capacity. The disc diameter is sufficient to allow rotating eyes to be used with the cast in socket. (1) Marking Recess Disc – composite material Part No For fixing screw pin size L d D g mm CFS-MPP-12 M12 150.5 12 23.5 10 CFS-MPP-16 M16 159.2 16 30.5 10 M20 173.5 20 37 10 M24 178.2 24 41 12 CFS-MPP-30 M30 194.2 30 50 12 CFS-MPP-36 M36 105.2 36 59 12 CFS-MPP-42 M42 115.3 42 67.5 15 CFS-MPP-52 M52 135.3 52 81 15 LIFTING SOCKETS CFS-MPP-20 CFS-MPP-24 (2) Fixing Screw Pin – Steel Part No d l Internal thread depth mm CFS-FSP-12 M12 23.5 8 CFS-FSP-16 M16 30.5 8 CFS-FSP-20 M20 37 8 CFS-FSP-24 M24 41 9.5 CFS-FSP-30 M30 50 9.5 CFS-FSP-36 M36 59 9.5 CFS-FSP-42 M42 67.5 12 CFS-FSP-52 M52 81 16 www.cfsfixings.com 2-32 Seal Caps For using directly in sockets and other threaded products without outer disc. Part No. For Lifting Anchor Dimensions ØL Ød CFS-CAPG-12 CFS-CAPG-16 CFS-CAPG-20 Rd 12 Rd 16 Rd 20 18.5 25.5 31.5 12 16 20 CFS-CAPG-24 CFS-CAPG-30 Rd 24 Rd 30 24 30 CFS-CAPG-36 CFS-CAPG-42 CFS-CAPG-52 Rd 36 Rd 42 Rd 52 35.5 44.0 52.5 55.9 69.5 36 42 52 Architectural Socket Caps We can provide architectural socket caps to use directly in sockets and other threaded products to cover up the exposed thread and provide an architecturally pleasing appearance. These are available in all sizes and produced to order to suit your concrete recess dimension. Please contact CFS to discuss your requirement. 2-33 www.cfsfixings.com LIFTING SOCKETS www.cfsfixings.com 2-34