Cummins 800-850kva - Sakr Power Systems

Tel: +20 2 635 5561 Mob.:
+20 12 324 0990 Fax: +20 2
635 5569
info@sakregypt.com
www.sakregypt.com
Egypt – Cairo Apt. 4, Bldg. 17 Farid Symica Str.,
Heliopolis
Cummins
QSK 23 G3
Newage Stamford
HCI 634
Generator
Model:
Generator
Model:
3-Phase
Cos Φ = 0.8
50 Hz
RATINGS
BCC 800P-50
BCC 850S-50
Power Factor
PRIME POWER (PRP)
STANDBY POWER (LTP)
BCC 800P-50
BCC 850S-50
Voltage
kVA
kW e
kVA
kW e
Amps
415/240
800
640
850
680
1183
400/230
800
640
850
680
1227
380/220
800
640
850
680
1291
Definition of Ratings & Reference Conditions
Prime Power is continuously available for variable or constant load applications, with a maximum of 10% overload for one
hour in every 12 hours of continuous operation. The average load must not exceed 70% of the nominal Prime Power rating.
Standby Power is available for varying load applications only, and for a maximum of 500 hours per year. No overload is
acceptable. The average load must not exceed 70% of the nominal Standby Power rating.
The above power ratings are based on operating conditions of 25°C (77°F) air inlet temperature, 100kPa barometric
pressure [110m (360ft) above sea level] and 60% relative humidity.
Note: The above ratings may be subject to derate at different operating conditions. Please see the Derate guidelines on the
Broadcrown website.
All power ratings comply with the requirements of ISO 8526-1 and ISO 3046-1.
Key Features:
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Efficient water cooled Diesel engine.
Single bearing Newage Stamford alternator
Radiator with pressure cap and drain point
Fully guarded engine-driven fan
Fully welded steel baseframe with lifting / jacking points
Various fuel system options
Heavy duty rubber anti-vibration mountings
24V starter batteries and connecting cables
Separate engine-driven battery charging alternator
Spin on oil and fuel filters and dry type air filter element
Industrial silencer(s) supplied loose
Auto Start control system with digital instrumentation
Main line circuit breaker
Factory Test Certificate
Operation & Maintenance Manual
Wide range of optional extra features available
Overall Dimensions & Weights - Open Set
Length (L) = 4210mm
Width (W) = 1750mm
Height (H) = 2230mm
H
L
Dry Weight (inc oil) = 6085kg
Operating Weight = 6195kg
W
Typical Open Generator Sound Pressure Level at 1m, Free Field (dB)
Overall dBA
63 Hz
125 Hz
250 Hz
500 Hz
1000 Hz
2000 Hz
4000 Hz
8000 Hz
106
95
100
101
101
101
99
95
94
All specifications and design are subject to change without notice
BCC 800P-50
BCC 850S-50
CUMMINS QSK 23 G3
ENGINE & COOLING SYSTEM
STANDBY
768
15
753
m
3200
3200
General
Cylinders / Type
Aspiration / Charge Cooling
Governing / Engine Management
Bore / Stroke
Cubic Capacity
BMEP
mm
litres
kPa
6 cyl / Inline / 4-stroke
Turbocharged / Air to Air
Electronic Governor / ECU
170 / 170
23.15
2422
2654
Fuel
Fuel Consumption at 100% Power
Fuel Consumption at 75% Power
Fuel Consumption at 50% Power
Total fuel flow
Standard Fuel Tank Capacity
litres/h
litres/h
litres/h
litres/h
litres
Air
Engine Air Flow
Maximum Air Intake Restriction (used filter)
m³/s
kPa
0.815
Exhaust
Exhaust Gas Flow
Exhaust Gas Temperature
Maximum Exhaust Back Pressure
Typical Exhaust Pipe Diameter
m³/s
°C
kPa
mm
2.259
532
Cooling
Radiator Cooling Air Flow
Max Restriction to Cooling Air Flow
Max Radiator Air-On Temperature
Maximum Coolant Temperature
Coolant Capacity - Engine Only
Total Coolant Capacity
m³/s
Pa
°C
°C
litres
litres
9.7
250
45
104
46.5
96.5
Total Oil Capacity incl Filters
Typical Oil Pressure at Rated Speed
Typical Oil Consumption (>250hrs Operation)
litres
kPa
litres/h
103
345
0.42
Heat Rejection to Engine Cooling Water
Heat Rejection to Charge Cooler
Heat Radiated From Engine (Typical)
kW
kW
kW
Electrical System Voltage
Battery Type
Battery Capacity SAE CCA
V
Performance
701
15
686
Oil
1500
r/min
kWm
kWm
kWm
Thermal
Engine Speed
Gross Power
Fan Power
Net Power
Emissions Certification
Altitude Capability
PRIME
Elec
SI Units
0.888
6.23
2.463
543
10.2
250
215
122
65
222
146
71
24
2 (Series) 623
865
NEWAGE STAMFORD HCI 634
SI Units
General Data
178
134
94
684
720
A
ALTERNATOR
Manufacturer
Model (may vary with voltage)
Operating Temperature
Coupling / No. of Bearings
Phase / Poles / Winding Type
Power Factor
Excitation
Insulation System
AVR Type
Voltage Regulation
161
121
85
°C
All specifications and design are subject to change without notice
PRIME
STANDBY
NEWAGE STAMFORD
HCI 634 G
HCI 634 G
40
27
Direct / Single Bearing
3-Phase / 4-Pole / Winding 311
Cos Φ = 0.8
Separately excited by PMG
Class H
MX321
± 0.5%
BCC 800P-50
BCC 850S-50
STANDARD CONTROL SYSTEM - EXPORT PRODUCTS
BC 5110 Digital Auto Start
The standard control system for Export products is BC 5110 (photo), based on the
Deep Sea Electronics DSE5110 Digital Auto Start controller.
This provides for the manual and automatic remote start of the generator with a LCD
digital display of :
▪
▪
▪
▪
▪
Coolant Temperature, with integral high temperature protection
Oil Pressure, with integral low pressure protection
Volts, Amps and Frequency
Engine operating hours
Battery volts
Also featuring :
▪
▪
▪
▪
Automatic cool-down timer function
Emergency Stop button
Ample auxillary inputs/outputs for optional features
Optional - battery charger and door mounted illuminated switch.
CONTROL SYSTEM OPTIONS - EXPORT PRODUCTS
BC 5310 & BC 5320 control systems (just the DSE modules shown here)
provide complete power monitoring and protection facilities.
Compared to BC 5110, addition features include :
▪
▪
▪
▪
▪
Pre-alarms for Low Oil Pressure and High Coolant Temperature
Digital display of kW, kVA and Power Factor
Under/Over Volts protection
Over Current Protection
Full RS485 Telemetry implementation
The BC 5320 provides full AMF functionality with integrated mains monitoring
and generator/mains contactor control.
The BC 5510 & BC 5520 control systems provide the same features as
BC 5310 & BC 5320 respectively, plus :
▪ BC 5510 - Set-to-Set Synchronisation
▪ BC 5520 - Single Set-to-Mains Supply Synchronisation with
integrated mains monitoring
For Multi Set-to-Mains synchronisation, each set requires BC 5510 with the addition
of one mains monitoring panel BC 5560 (not illustrated).
See the Synchronisation Guidelines for further details.
CONTROL SYSTEM OPTIONS - X-RANGE
The X-Range of control systems has been developed to suit larger generating sets (>500kVA)
for the UK and Projects market.
The entry level is Remote Start and provides for the manual and automatic remote start of the
generator with LCD digital display all operating paramaters including :
▪
▪
▪
▪
▪
▪
Coolant temperature with high temperature alarm and shutdown
Oil pressure with low pressure alarm and shutdown
Engine operating hours, battery charge volts and amps
Volts, with Under/Over Volts protection
Amps, with Over Current protection
Frequency, kW, kVA, Power Factor
The Automatic Main Fail variant add full AMF functionality with integrated mains monitoring and
generator/mains breaker control.
The Generator Parallel system makes provision for set-to-set synchronisation, whilst the Mains
Parallel version allows single set-to-mains synchronisation with integrated AMF functionality.
By means of the Multi-Set Mains Parallel system (not illustrated) a number of sets can be
synchronised with each other and the mains supply.
All specifications and design are subject to change without notice