Presentation

Transcription

Presentation
Lifting and transporting equipment
www.Liftra.com
Liftra Self-Hoisting Crane lifting gearbox
Blade Dragon installing blade vertically
Main Shaft Fixture Siemens 2.3MW
Introduction
Liftra is a Danish engineering and production company founded in 2003. Liftra is specialized in developing and producing lifting- and transportation equipment for the
wind turbine industry. With experience from more than 500 projects, Liftra embraces
the full cycle of the wind turbine, and supplies to major players in the wind industry.
Liftra’s vision is to continually set new standards for lifting and handling of the wind
turbine parts, and by doing that, lower the cost of energy.
Projects Also Offshore
References
O&M / Energy
Turbine Manufacturers
Suppliers / Other
Broadwind
Centrica
Dong Energy
Duke Energy / Outland
E.ON
EDF / EnXco
Kruger Energy
Meridian Energy
NextEra (FPL)
Statoil
Alstom
Acciona
Yinhe Avantis
Doosan
Gamesa
IMPSA
Mitsubishi
Senvion (Repower)
Samsung
Siemens Wind Power
Suzlon
Vestas
A2SEA
ATS Wind Energy Services
Bifab
Bladt Industries
Moventas
MT Højgaard
Smulders
Technip Offshore
Win & P
Hochtief
LT998-1 Lifting yoke for Gearbox
LT890-1 Rotor yoke NM64-NM72-NM82(V82)
LT576 J-Hook 50 Ton
Products & Projects
Explore our best-selling lifting, transportation, and maintenance products, including
main shaft fixtures, rotor yokes, and tower stacking frames. All are developed and
produced for a wide range of turbine parts and manufacturers. In order to ensure
our customers a short lead time, we have storage space in the US, Europe, and China
containing our high demand products.
Each Liftra project is unique and developed for a specific customer or task. Projects
may be initiated based on an idea, or based upon necessity, whether during development or through delivery. Liftra also performs structural analysis, certification, and
production of previously developed designs.
LT532-3 Tower stacking frames WLL 80ton/
tower section
LT019-1 Vestas & NEG Micon
NM64C-72-82/1500 / NM72/1650 / V82
Liftra Self-Hoisting Crane installed on top of
nacelle, ready for use
Liftra Self-Hoisting Crane
Changing major components without a mobile crane
The crane is designed for all turbines with gearboxes up to 24 ton and
where the roof can be moved back / removed without a mobile crane.
Only one 40 foot container is needed for transportation of the Liftra Self-Hoisting Crane, for installation and
replacement of a gearbox or generator.
Liftra Self-Hoisting Crane is lifted from container to
nacelle using its own lifting wire
Crane, just below Jib, ready for installation on
base
Compatibility:
We manufacture multiple crane bases that can be
interchanged to replace gearboxes on the following
turbines:
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Siemens 2,3MW
NEG Micon/Vestas NM72, NM82, V82
Suzlon S88
Vestas V80
Nordex 2,5MW Platform
GE 1.5MW
Liftra Self-Hoisting Cranes can be designed for use on
Exchange of main shaft fixture
all turbines with a removable roof.
Advantages of the Liftra Self-Hoisting Crane:
• Significantly reduces mobilization costs
• Operation in higher wind velocities (Up to 18m/s)
Gearbox Installation
Generator exchange
Nacelle maintenance without the use
of mobile crane
Rotor Installation
Main Shaft Fixture
LT998-1 Rotor Yoke lifting
a gearbox
Save time
Eliminates the cost of lowering a rotor
Reduces risks
Functions in higher wind speeds
Fixture is assembled within nacelle
Ejector system pushes gearbox off main-shaft
A main shaft fixture can be assembled by the internal turbine hoist without the
need for an external main crane, and without dismantling the rotor. The main
crane capacity is significantly lower since it eliminates the rotor which is commonly the heaviest lift. All fixtures have an ejector system that pushes off the
gearbox with up to 30 tons of force.
Liftra has a growing selection of more than 10 different main shaft fixtures. For
additional information please contact us.
For all the Liftra Main Shaft Fixtures:
Main Shaft Fixtures
RePower/Senvion MM82 & NM92 (2,0MW)
Siemens 2.3MW
GE Energy 1.5 MW
Vestas and NEG Micon NM64c-72-82/1500
and NM72/1650 & V82
Vestas and NEG Micon NM48/750KW and
NM52/900KW
Suzlon S88 (2,1MW)
The fixture is delivered in a transport box and includes ejector system, fitting,
and custom tools. This ensures that all parts needed for replacement of the gearbox is in a single unit - minimizing down time on site. The transport box is weather proof and can be locked.
LT019-1 Vestas & NEG Micon
NM64C-72-82/1500 & NM72/1650 & V82
LT928-1 Repower / Senvion MM82 &
MM92 (2,0MW)
LT860-1 Vestas & NEG Micon
NM48/750KW & NM52/900KW
LT019-1 Vestas & NEG Micon
NM64C-72-82/1500 & NM72/1650 & V82
LT586-2 Siemens 2,3MW
LT560-1 GE Energy 1,5 MW
Blade installation
Liftra Blade Dragon lifting
a 81,6mblade
Lifting on one point
No tailing crane needed
Electrically powered
Remote controlled
Double electrical system and remotes
Sensor to ensure correct clamping
DNV certified
Blade Dragon
sets a new standard for single blade installation.
It is a remote controlled yoke for rotor assembly and disassembly.
Performs in wind up to 18 m/s and connects to the hub in all positions.
Offshore
Haliadetm 150-6MW - Alstorm
Blade Yoke used for installation of blades offshore, lifting blades
horizontal to vertical
LT631 & LT632 used for installation of a blade in +- 30deg
LT575 Blade Dragon Installing 30 deg. horizontal
LT870-1 Blade Yoke for lifting blade during assembly and
disassembly of the rotor
Service
Liftra provides a wide range of services including
re-certification of used Liftra equipment, operation and
engineering support of customer equipment, and major
component replacement with the Liftra Self Hoisting
Crane.
Major Component Replacement
One of the services that Liftra provides is the replacement
of major components, such as gearboxes, generators,
main-shafts, and rotors utilizing the Liftra Self-Hoisting
Crane.
Spare parts for various Liftra Products and Projects
Gearbox exchange using Liftra Self-Hoisting Crane
Main Shaft Fixture installed and ready for installation of new gearbox
Gearbox exchange
Tower Stacking Frames
Each set consists of four support feet, two frames and ladders. Using a fork lift,
two feet are assembled on the top tower section, and ladders are subsequently
mounted. The bottom section is mounted with feet and frames then lifted to the
NEW! Our LT532-4 Stacking
frame for stacking of tower
sections from 4 - 5m and up
to 100ton.
stacking destination on the ship. Following this, the top section will be lifted and
joined with the bottom section. This allows for safe and easy transportation of the
tower section.
• Save $350,000-$650,000 per Shipment
• Available for rent
• Minimize space requirements
• Tower flange diameter 2.3 - 4.6m (5m)
• Up to 100 ton / Tower Section
• Fast assembly
• In use since 2005
• DNV approval
LT532-3 Stacking set, assembled on the
ship
LT532-1 Stacking Set lashed to ship
LT532-3 stacking system packed in 40¨
container
LT532-2 feets and ladders installed on
tower, ready to lift to ship
LT532-3 towers are stacked, using Tower Stacking Frames, ready for transport
LT532-3 Stacking set with lashing
LT532-1 lifting a tower to ship, ready for
stacking of top section
LT985-1
LT986-1
LT985/LT986 Lifting yokes for Jacket
LT987 Lifting yoke for 760ton Jacket
Assembly supports
Offshore
Liftra has been part of the offshore turbine industry for over a decade. Today,
Liftra is a major supplier of davit cranes, special lifting yokes for blades, nacelles, towers and platforms for several offshore projects. To read more details,
see the offshore page on www.Liftra.com . Liftra offshore projects comply with
international standards and can be approved by DNV, GL, and others. We can
modify most projects for offshore application. Please contact us for further information.
Blade Dragon installing at 30 deg
LT666 Lifting Yoke for tower and nacelle
LT870-1 Blade Yoke lifting a 61.m blade
Davit Cranes
• Liftra has made 8 different types of davit cranes
• First davit developed in 2005
• Offshore cranes from 200kg - 2ton
• Approved for person lift
• Offshore coating
• Reach from 0.8 - 4 m
• Integrated permanent hoist
LT850-1 Davit crane with integrated hoist
Liftra has been producing Davit Cranes since 2005, and is a major supplier of davits in
the offshore wind turbine industry. Mounted on the base of offshore wind turbines
to lift tools and spare parts from supply boats. In addition, the davits can be certified
for personal rescue.
The product range spans davits WLL from 0.2T to 2T with reach from 0.8M to 5M.
The bigger cranes can be delivered with integrated hoist as well as an optional slew
drive.
Supplier to:
Vestas
MT Højgaard
Technip
Statoil
BiFab
G&G
Delivery batch of LT592-1 Davit cranes SWL 800kg, 2m reach
LIFTRA DENMARK (MAIN OFFICE) Liftra ApS.
Liftra ApS.
Phone: +45 96 600 300
Stationsmestervej 81
E-Mail: liftra@liftra.dk
9200 Aalborg SV
Denmark-DK
LIFTRA SPAIN Liftra SL.
Liftra SL.
Phone: +34 944 044 521
Avenida San Bartolome
E-Mail: spain@liftra.com
Portal N°1, Piso 2°A
Baracaldo (Vizcaya)
C.P. 48902 España
LIFTRA GERMANY Liftra ApS.
Phone: +49 (40) 248 278 800
Mobile: +49 171 93 63 080
E-Mail: germany@liftra.com
Papenreye 63
22453 Hamburg
LIFTRA CHINA Liftra Tianjin Co., Ltd.
Liftra Tianjin Co. Ltd.
Phone: +86 (22) 5981 0101
E4C-103, Binhai Finance Zone.
Phone: +86 (22) 5981 0812
3rd Avenue, TEDA,
E-Mail: china@liftra.com
Tianjin, 300457 China
LIFTRA USA
Liftra USA Inc.
Phone: +1 513 745 0880
10831 Joslyn Dr
Mobile: +1 309 255 4751
Cincinnati, OH 45242
E-Mail: liftra@liftra.com Liftra ApS.
USA
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