here - Alette
Transcription
here - Alette
Alette™ Groutable Vinyl Tile Installation Instructions General • • • • • • • On concrete subfloors ensure that moisture tests have been conducted and that the results do not exceed 5.0 lbs. per 1000 sq. ft. in 24 hours as per ASTM F-1869 and 85% In-Situ relative humidity when tested according to ASTM F-2170. Conduct an adhesive bond test. The permanent HVAC system must be turned on and set to a minimum of 65° F (18° C) for a minimum of 48 hours prior to, during and after installation. Thereafter, maintain a room temperature between 55oF (13oC) and 100° F (38oC). Flooring material must be climatized to the installation area for a minimum of 48 hours prior to installation. The bulk shipping container should be broken down into a series of piles, no more than 3 cartons high, Before you begin the installation, inspect the flooring material for any obvious defects. Ensure you have the correct color, pattern, quantity, and that all the material is of the same production number. Beginning the installation means that you have accepted the conditions. Flooring shall be stored in a clean, dry environment, protected from the elements. Storage temperature should be between 65° and 85°F. Store cartons on a smooth, level surface. Stack cartons squarely. Do not stack more than 10 cartons high. Do not store tiles on their edges. Do not drop cartons. Do not double stack pallets. Storing tile at high temperatures and on uneven surfaces may cause a permanent distortion of the material. Subfloors • • Wood floors should be double construction with a minimum thickness of 1”. The floor must be rigid, free from movement and have at least 18” of well-ventilated air space below. Adore should not be installed over wooden subfloors built on sleepers over, on grade, or below grade concrete floors unless specific design has been undertaken to eliminate the chance of failure due to the excessive moisture vapor emissions from the concrete. Underlayment panels are used to correct deficiencies in the subfloor and to provide a smooth, sound surface on which to adhere the resilient flooring. APA underlayment grade plywood, minimum ¼” thickness, with fully sanded face is the preferred panel. Underlayment panels such as Multiply, Tee-Ply and Ulay are recommended. The underlayment must be free of any foreign material that may cause staining, such as patching compounds, sealers, inks, solvents, etc. • • The underlayment should be installed with dispersion type staples placed every 4 to 6 inches in the field and every 2 to 3 inches along the seams. Sanding is a preferred method for smoothing joints. Particle board/chip board, tempered hardboard are not suitable to install Adore floor coverings over. Luan board is not considered a suitable underlayment to install Adore over. In some cases permanent staining has occurred from chemicals used in the construction of Luan board. This is also true when using pressure treated or fire retardant wood. Regardless of which underlayment is used, failures in the performance of Adore due to the underlayment are not covered by Adore’s warranty. Preparation • • • Undercut door frames to allow tile to slide under Remove base shoe and moldings. Save to replace after installation. Patch any subfloor irregularities with a cementious patching compound. Installation Tools needed: 1/16” x 1/32” x 1/16” notched trowel 100 pound steel roller Hard edged rubber grouting float Square edge dense sponge 3M white square edge nylon scrub pad Tile spacers Water buckets Spray bottle Tile Layout • • • • • • • Use standard tile layout to balance the tile in the room. Avoid having tile joints directly over subfloor and underlayment joints. Divide the room into four equal sections by snapping two perpendicular chalk lines which intersect at the center of the room. Dry lay a row of tiles along the chalk lines to determine the size of the last border tile. Remember to use the tile spacers to account for the grout lines. If the last tile is less than 8”, shift the chalk line left or right to give a balanced layout. Leave a 1/8” gap around the walls, cabinets. After completion install base shoe to cover the gap. Apply the Adore adhesive using a 1/32” x 1/16” x 1/32” to a quarter or half of the room depending on the size and working time. Allow adhesive to flash off for 15 – 30 minutes depending on the substrate porosity, temperature and ambient humidity. Install all tile into adhesive within 90 minutes. Alette Floors | 5 Dubon Court, Farmingdale, NY 11735 | www.alettefloors.com • • • • • • • • • Choose the desired size grout spacers, from 1/16” to 3/16”. The actual grout width will be slightly larger than the spacer size. Position the first tile into the adhesive at the intersection of the two chalk lines. Install tiles quarter turned to each other. Install the tile along the chalk line using the tile spacers to maintain a consistent joint spacing. Clean any adhesive off the face and edge of the tile as you go. Cut border tiles leaving a 1/8” space along the wall. Within 1 hour, remove tile spacers and roll the tile slowly in both directions with a 100 pound three section steel roller. Install remaining sections in the same manor. Re-roll entire floor in both directions. Grouting • • • • • • • Grouting may be done the same day or the following day. Use Alette premixed grout only. Traditional cement grouts will not work. Re-roll entire floor just before grouting to ensure all tiles are well seated. Start grouting at the far end and work towards the exit door. Apply grout in small sections at a time, approximately 3 tile by 3 tiles Using the end of a hard rubber float, fully pack the grout into the joint, holding the float at right angles to the joint. Immediately remove excess grout from the tile holding the float on a diagonal across the joint. Cleaning • • • • Using a spray bottle, apply a light mist of water over the grouted tile, let set 30 seconds. Using the 3M white nylon pad, very gently, using a circular motion, clean the grout haze from the tile. Use a damp, firm, square edge sponge to remove the excess solution and grout. Take caution not to dig the grout out of the joint. Rinse the sponge in clean water. Change rinse water frequently. Final Cleaning • • • • Allow the grout to dry for 24 hours Remove remaining haze using a dilute solution of ¼ cup household ammonia to one gallon of warm water. Apply a mist of the solution in a small section at a time. Use a clean sponge or 3M pad to loosen the haze. Buff with a clean terry cloth towel. Keep all foot traffic off the floor for 24 hours. Normal traffic and moving of furniture may resume after 48 hours. Alette Floors | 5 Dubon Court, Farmingdale, NY 11735 | www.alettefloors.com