“V SERIES” MANURE SPREADER

Transcription

“V SERIES” MANURE SPREADER
“V SERIES”
MANURE SPREADER
RODA MANUFACTURING
338 MAIN ST.
HULL, IA. 51239
Art’s-Way 712-439-2366
Manufacturing Co., Inc.
Hwy
9
West - PO Box 288
WWW.RODAMFG.COM
Armstrong, IA. 50514 U.S.A
EW 2008
2
INTRODUCTION
Thank you for purchasing a Roda Spreader. We appreciate your business. Here at Roda, we do our best to
provide you with a rugged and durable unit, which is easy to maintain. If you have any suggestions for any of
our products, please let us know.
Roda Manufacturing Inc.
USING THIS MANUAL
This manual should be considered a permanent part of your machine, and should remain with the machine when
you sell it.
This manual has been designed to help you become familiar with your unit. Before you operate your unit, be
sure you understand and follow all the operation, safety, and lubrication instructions on the following pages in
this manual. These have been written for your safety and convenience, and to help keep your unit running
trouble-free for many years.
ADDITIONAL OPERATORS MANUALS, SERVICE PARTS LISTINGS and safety decals may be
obtained through your dealer, or Roda Manufacturing.
TABLE OF CONTENTS
Introduction
Safety
Safety Decals & Location
Manure Spreader Safety
Pre-Operation
Lubrication
Inspection & Adjustments
Spreader Operation
Tandem Assembly Breakdown
Frame and Shield Breakdown
Driveline Breakdown
Apron Breakdown
Slop Gate Breakdown
Worm Gear Breakdown
Hub and Spindle Breakdown
Single Axle Breakdown
Truck Mount Breakdown
Apron Drive Hydraulics Breakdown
Slop Gate Hydraulics Breakdown
Limited Warranty
Warranty Registration
3
4-6
6-8
9-10
11
12
13-14
14-15
17
18-19
20-21
22-23
24-25
26-27
28
29
30-31
32-33
34
35
37
3
SAFETY
UNDERSTAND SAFETY WORDS AND SYMBOLS
THIS SAFETY ALERT SYMBOL is used in this manual whenever personal safety is involved
and means ATTENTION! BECOME ALERT! It stresses an attitude of “HEADS UP” for safety.
Read and understand all pages in this manual that bear this safety symbol and…TAKE TIME TO BE
CAREFUL!
The Signal Word or Message areas of all safety decals are color coded to indicate the level of hazard.
CAUTION: Is used to direct attention to unsafe practices, and uses the color yellow.
WARNING: Denotes a specific potential hazard, and uses the color yellow or orange.
DANGER: Denotes a most serious specific potential hazard, and uses the color red.
READ THE OPERATORS MANUAL
Any person who will be operating or maintaining this manure spreader should first read and understand this
manual and all safety warnings on the unit.
This instruction manual should always be available to those responsible for the operation and maintenance of
this manure spreader. It is the owner’s responsibility to provide this safety information to his operators and
employees.
Any person who does not understand the safety and operation instructions contained in this manual should not
be considered qualified to operate this manure spreader.
FOLLOW SAFETY INSTRUCTIONS
Specialized procedures and instructions are required and must be adhered to when working on this equipment.
Failure to follow the instructions contained in this manual could result in severe personal injury, death, and/or
product or property damage. Personnel when operating or maintaining this equipment must use all applicable
safety procedures such as OSHA requirements, regional and local safety codes and requirements, safe working
practices, and good judgment.
4
SAFETY
OPERATING SAFETY PRECAUTIONS
WHEN THE SPREADER IS IN OPERATION, IT HAS MANY MOVING PARTS,
WHICH COULD CAUSE SEVERE INJURY OR DEATH TO PERSONS COMING IN
CONTACT WITH THESE PARTS. TO HELP AVOID SERIOUS ACCIDENTS, THE
FOLLOWING GUIDELINES MUST BE FOLLOWED.
x BE SURE ALL SAFETY SHIELDS are in place before operating, including any truck and driveline
shields. Exposed machinery, due to missing shielding, can cause severe injury or death. Repair or replace
any damaged or missing shielding.
x NEVER PUT ARMS OR FEET INSIDE UNIT, or near discharge areas, nor climb on or in the spreader
while it is running. NEVER allow anyone to position themselves over or near the top, or near the discharge
area of the spreader while it is running. Rotating beaters, shafting, belts, pulleys, and sprockets can grab
clothing or create pinch points, which can cause severe injury or death to the operator or bystanders.
Always stop engine and remove ignition key so that the spreader cannot be accidentally turned on while
inspection, servicing, repairing, or cleaning the spreader.
x NEVER ATTEMPT TO RELEASE JAMMED MATERIALS OR CLEAN MATERIALS from any
area of the spreader of discharge without turning the spreader off first. Materials can hide moving parts and
stopped parts can start unexpectedly, causing severe injury. Always stop engine and remove ignition key
before attempting to remove jammed material or clean the spreader.
x DO NOT ALLOW OPERATION OF THIS UNIT BY AN INEXPERIENCED OR UNQUALIFIED
PERSON. Keep all unqualified people away from spreader during operation. Operators of this unit must
be alert and use good judgment at all times and must have fully read and understand this manual.
x DO NOT WEAR LOOSE OR FLOPPY CLOTHING while operating this unit. Loose clothing may
become entangled in moving machinery.
x BE SURE THE INSIDE OF SPREADER IS CLEAR of any obstructions before loading.
x SHOULD A PROBLEM OCCUR DURING THE OPERATION OF SPREADER, always turn off
engine and remove ignition key before investigating problem. If power source has not been turned off,
the spreader may start unexpectedly, causing severe injury or death.
5
SAFETY
TRANSPORTING SAFETY PRECAUTIONS
WHEN TRANSPORTING A LOADED SPREADER, USE REDUCED SPEED AND BE
SURE THE VEHICLE HAS ADEQUATE BRAKES TO STOP.
x
DO NOT ALLOW ANYONE TO RIDE ON OR INSIDE THE SPREADER.
x REDUCE SPEED WHEN TRAVELING loaded and/or over rough, soft, or wet terrain. Exercise caution
on side slopes and when turning corners.
x AVOID OPERATING THE SPREADER CROSSING GULLIES OR DITCHES.
x WHEN WORKING ON SLOPES or inclines, travel uphill or downhill. Keep the transmission in gear
when going downhill.
x AVOID DRIVING ON loose fill, rocks, inclines, ditches, and holes.
x ALWAYS PARK the spreader on level ground and block the tires.
x IF UNIT IS FOR HIGHWAY TRANSIT the end user is responsible for federal, state and local vehicle
safety regulation compliance (example: under ride requirements, lighting and weight limitations).
SAFETY DECALS
SAFETY DECALS ARE PLACED ON THIS UNIT FOR THE PROTECTION OF THE
OPERATOR OR ANY PERSON NEAR THE UNIT.
x BE SURE EVERYONE WHO OPERATES THE SPREADER UNDERSTANDS ALL THE
INFORMATION, WARNING, CAUTION AND DANGER DECALS.
x KEEP THE DECALS CLEAN so they are readable. This applies to all caution, warning, and danger
decals.
x It is the OWNER’S RESPONSIBILITY to provide information for safe operation of this machine.
x REPLACE ANY DAMAGED OR WORN DECAL. Once any part of a decal becomes non-readable, it
should be replaced. Replacement decals may be ordered through your dealer or Roda Manufacturing.
x WHEN REPLACING DECALS, be sure the surface area is clean and dry, peel the backing off the decal,
and apply to the unit. Be sure to wipe with a clean cloth to rub out all air bubbles to assure a good seal. For
best adhesion decals should be applied in temperatures of 50 q(f) or warmer.
6
SAFETY
SAFETY DECALS
1.)
4.)
2.)
5.)
6.)
7.)
11.)
3.)
8.)
9.)
12.)
13.)
7
10.)
SAFETY
SAFETY DECAL LOCATION
2
11
11
6
5
13
5
4
4
12
4
7
4
12
5
9
8
12
10
3
1
DECALS ARE THE SAME FOR OPPOSITE SIDE.
MODEL AND SERIAL NUMBER INFORMATION is located in the upper center area of the front panel.
This is the number to give service personnel for parts and service questions.
8
MANURE SPREADER SAFETY
THERE ARE INHERENT HAZARDS ASSOCIATED WITH THE OPERATION OF A
MANURE SPREADER. FOR YOUR SAFETY:
x ONLY PROPERLY INSTRUCTED PEOPLE SHOULD OPERATE THE SPREADER. Do not allow
children or inexperienced persons to operate spreader.
x KEEP ALL GUARDS AND SHIELDS IN PLACE. Moving parts can crush and dismember.
x CLEAR THE AREA before equipment start up.
x KEEP HANDS, FEET, AND LOOSE CLOTHING AWAY FROM ANY MOVING PARTS.
x DO NOT GO NEAR THE SPREADER WHILE THE MACHINE IS OPERATING.
x MAKE SURE THE PTO IS SECURELY LOCKED to both the tractor and spreader before operating this
unit.
x DO NOT OPERATE PTO AT SPEEDS HIGHER than manufacturer’s recommendations.
x HIGHWAY TRAFFIC IS NOT TO EXCEED 10 MPH. The tires supplied are for farm use only and are
not designed for use above this speed.
x USE ADEQUATE SAFETY CHAINS when towing the spreader.
x USE OF A SLOW MOVING VEHICLE SIGN IS REQUIRED on all public roads. Obey all applicable
highway safety laws and rules.
x ALWAYS USE A TRACTOR LARGE ENOUGH TO PROVIDE SUFFICIENT BRAKING assistance
when towing a loaded spreader.
x USE CAUTION WHEN TRAVELING over uneven terrain and when approaching stops.
x DO NOT LOAD THE SPREADER unless it is hitched to the tractor.
x DO NOT UNHITCH A LOADED SPREADER from the tractor. Leaving it supported by only the jack.
x PARK THE SPREADER ON LEVEL GROUND and place blocks ahead of and behind the wheels before
unhooking from tractor to avoid unexpected rolling when separated from vehicle
x DO NOT ALLOW RIDERS ON THE SPREADER.
9
FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH
THERE ARE ADDITIONAL HAZARDS ASSOCIATED WITH THE SERVICE AND MAINTENENCE
OF YOUR SPREADER.
FOR YOUR SAFETY:
x INSPECT when first delivered and regularly thereafter; that all connections and bolts are tight and secure
before operating.
x RETIGHTEN ALL WHEEL BOLTS after the first hour of towing. Check periodically thereafter.
x MAINTAIN PROPER TIRE AIR PRESSURE at all times.
x ALWAYS WEAR EYE PROTECTION when operating or servicing spreader.
x BE SURE ALL MOVEMENT HAS STOPPED and that the PTO is disconnected and the tractor is shut
off before servicing the spreader or components.
x ESCAPING HYDRAULIC FLUID UNDER PRESSURE can penetrate skin and cause serious injury.
Relieve all pressure from the hydraulic system before connecting of disconnecting the lines or making
repairs. Check all hoses and fittings before start-up and periodically during operation.
x NEVER MAKE ANY ALTERATIONS or modifications to this equipment.
FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH
10
PRE-OPERATION
IMPORTANT: READ BEFORE OPERATING SPREADER.
IT IS THE RESPONSIBILITY OF THE OWNER TO MAKE SURE THE SPREADER IS SET
UP PROPERLY. THE FOLLOWING
RECOMMENDATIONS SHOULD BE HELPFUL.
x CHECK FOR PROPER ASSEMBLY, adjustment and lubrication. Check to be sure all bolts and
setscrews are tight. Check to be sure that all belts and belt tighteners are properly adjusted. Review
Operating Safety Precautions and Lubrication instructions for more information.
x BE SURE ALL SHIELDS are properly in place, including any drive-line shields
x CHECK FOR AND REMOVE ANY FOREIGN OBJECTS in the spreader box and discharge area.
x BE SURE NO ONE IS NEAR THE SPREADER.
x TEST RUN THE SPREADER.
x WITH THE SPREADER EMPTY, start the apron and beaters.
x RUN FOR AT LEAST 5 MINUTES.
x CHECK THE SPREADER DRIVE COMPONENTS TO BE SURE THEY ARE NOT
ABNORMALLY HOT.
If any of these items are not running as indicated, immediately repair or contact your service representative.
Always refer to Operating Safety Precautions before operating or servicing the spreader.
11
LUBRICATION
ALWAYS STOP THE MANURE SPREADER AND DISCONNECT POWER BEFORE SERVICING,
REPAIRING, OR CLEANING. USE SAFE SHOP PROCEDURE AND EXERCISE CAUTION WHEN
WORKING ON THIS MACHINE!
It is extremely important to properly lubricate your new RODA machine before it is used for the first time. If
the mechanical drive components of your unit are not protected from shock and frictional abrasion, the wear
rate of these components will be vastly accelerated and their life span will be drastically reduced. For proper
care and maintenance, your machine should be serviced with engine oil, multipurpose grease, and fluids
specified below.
It is extremely important that the lubrication guide be followed. For lubricating bearings, use good quality
multipurpose grease. Pump the grease in slowly. Roller chains should be lubricated with engine oil, or a sprayon chain lubricant and then the spreader operated under a no-load condition. This will allow the roller chains to
be thoroughly lubricated and thus minimize heat-up during operation.
DESCRIPTION
TANDEM PIVOTS
APRON BEARINGS
APRON GEAR CASES
APRON CHAIN
BEATER GEAR CASE
UNIVERSAL JOINTS
AXLE HUBS
PTO SHAFTS
SLIP CLUTCH
CAST FLANGE BEARINGS
PILLOW BLOCK BEARINGS
SLOP GATE PIVOT POINT
INTERVAL
15-20 HOURS
15-20 HOURS
ANNUALLY
WHEN PARKED
ANNUALLY
15-20 HOURS
BI-ANNUALLY
15-20
BI-ANNUALLY
15-20 HOURS
15-20 HOURS
15-20 HOURS
LUBRICANT
GREASE
GREASE
75W-90 SYNTHETIC OIL
30WT OIL
EP90 GEAR LUBE
GREASE
GREASE
GREASE
GREASE
GREASE
GREASE
GREASE
ALWAYS REPLACE ALL SHIELDS AFTER MAINTENANCE AND LUBRICATION IS COMPLETE
12
INSPECTION & ADJUSTMENTS
ALWAYS STOP SPREADER, SHUT OFF VEHICLE ENGINE AND REMOVE IGNITION
KEY BEFOR SERVICING, REPAIRING, OR CLEANING, USE SAFE SHOP PROCEDURES
AND EXERCISE CAUTION WHEN WORKING ON THIS SPREADER!
x SHIELDING to be sure all shielding is in place and functioning properly. Replace all damaged or
missing shielding immediately-Contact your nearest dealer or the Roda parts/service dept. for more
information. Check bolts and Set Screws after a few hours of use and each month thereafter, and tighten
if necessary.
x AFTER A FEW HOURS OF INITIAL OPERATION, check all bolts and set screws to be sure they
are tight and secure.
x CHECK BEATER TEETH. Bolts must stay tight to prevent teeth from being flung from beaters.
Look for wear on teeth and replace any that are worn out or damaged.
x SAFETY DECALS FOR READABILITY. If any safety decals are removed, obstructed, or otherwise
not understandable, they should be replaced immediately. Keep all decals clean!
x IMPORTANT: IF YOU WELD ON THIS UNIT: Do Not allow the currents to flow through the
bearings. Ground directly to the item being welded.
x PERIODICALLY CHECK all set screws and bolts and retighten if necessary.
x APRON CHAINS for wear, proper alignment and tension, according to the adjustment guidelines as
shown.
x BE SURE TO KEEP PROPER TENSION ON APRON CHAINS. The (4) apron tightener bolts are
located at the front of the unit at each end of the apron shaft. They should be adjusted evenly for their
respective assembly as shown below:
13
TIGHTEN IF 1" OF DROOP
OR MORE BETWEEN GUIDES
If apron is loose, remove one link from each side of that apron chain assembly and readjust to tension as
shown. CAUTION: Over tightening can cause premature failure of the drive components.
SPREADER OPERATION
ALWAYS REFER TO THE OPERATING SAFETY PRECAUTIONS AND SAFETY DECAL
SECTIONS OF THIS MANUAL BEFORE OPERATING THIS SPREADER
LOADING
x BEFORE LOADING THE SPREADER, be sure there are no obstructions in the beaters or discharge
opening. Inspect the spreader to see that it is in good mechanical condition and that all shields are in
place and functional.
x NEVER CHECK THE SPREADER WHILE IT IS OPERATING
x IN FREEZING WEATHER, make sure the apron is not frozen with manure. If this appears likely,
turn off vehicle engine, remove ignition keys, loosen the frozen area and operate before loading.
x AVOID LOADING ROCKS AND OTHER SOLID OBJECTS INTO THE SPREADER
x NEVER COVER BEATERS when loading, beaters should spin freely before engaging.
14
OPERATION
x BEFORE OPERATING, BE SURE NO ONE IS NEAR THE SPREADER AND THAT THE
DISCHARGE AREA IS CLEAR OF ALL OBJECTS OR PERSONS THAT COULD BE
HARMED IF MATERIAL WAS DISCHARGED!
x WITH THE VEHICLE STOPPED and the engine throttled down, engage the apron and beater levers.
x START VEHICLE IN MOTION.
x THE SPREAD RATE IS CONTROLLED BY THE VEHICLE GROUND SPEED. The type of
material being spread affects the rate at which material is discharged from the spreader. Semi-liquid
materials will discharge faster then the more solid type materials.
x WHEN THE SPREADER IS EMPTY DURING FREEZING TEMPERATURES, be sure that the
spreader is cleaned out to prevent the apron from freezing down.
x IF THE BEATER QUITS TURNING, stop the vehicle, turn off the motor, remove the ignition key,
and check driveline of the spreader, starting in the front with the PTO and working towards the rear of
the spreader.
x NEVER LOAD THE SPREADER SO THE LOAD IS ON THE BEATERS.
*If a problem should occur while unloading the spreader, or if you want to clean off the spreader after it
is empty, NEVER leave the VEHICLE without first turning off the engine and removing ignition key.
15
16
TANDEM ASSEMBLY BREAKDOWN
1
17
2
5
7
3
4
15
14
12
13
8
10
10
11
6
*OPTIONAL*
9
ITEM NO. PART NUMBER
16
DESCRIPTION
QTY.
1
160007
AXLE (TANDEM)
1
2
160008
TANDEM BEAM ASSY, LEFT
1
3
4
5
160009
160010
160017
PIVOT PIN ASSY
TANDEM BEAM ASSY, RIGHT
SPINDLE PIN ASSY (TANDEM)
2
1
4
6
160072
SPINDLE WEIGH BAR BUSHING
4
7
Z82-71-0432
.25"x 2" COTTER PIN
4
8
9
10
Z82-03-1232
Z82-40-1212
Z82-60-1212
3/4" HEX HEAD BOLT,2"
3/4" HEX NUT
3/4" FLAT WASHER
8
8
16
11
Z82-66-1212
3/4" LOCK WASHER
8
12
13
14
N69-07-4074
N69-07-4073
N69-05-4031
HD SPLIT RIM, 10-BOLT
16.00 R-20 TIRE
873 HUB ASSEMBLY
4
4
4
15
N69-06-4056
SPINDLE FOR 873 HUB
4
16
17
Z85-03-2072
Z85-42-2020
BOLT, HEX, 1-1/4" X 7" Z8
NUT, LOCK, DEFORMED, 1-1/4"-7 Z8
2
2
17
FRAME & SHIELD BREAKDOWN
8
3
4
36
38
37
37
35
24
24
32
19
26
30
30
16
2
29
6
5
18
23
1
31
20
27
7
28
14
20
11
15
21
34
13
10
17
9
33
12
18
33
22
25
FRAME & SHIELD PARTS LIST
ITEM
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
PART
NUMBER
160001
160011
160016
160020
160022
160023
160025
160029
160071
160075
160076
160077
J76-02-0103
J99-00-0144
H76-02-8199
H76-02-8200
H76-02-8202
H76-02-8238
Z85-03-1636
Z82-60-1616
Z82-66-1616
Z82-40-1616
Z85-03-1032
Z82-60-1010
Z85-46-1010
Z82-03-0416
Z82-66-0404
Z82-40-0404
Z82-03-0516
Z82-60-0505
Z82-66-0505
Z82-40-0505
Z85-42-1616
Z85-03-1664
Z82-03-0824
Z82-40-0808
Z82-60-0808
Z82-66-0808
DESCRIPTION
Frame &
Shield/QTY.
V-SERIES 16' BOX
TONGUE ASSY
2-FT EXTENSION
PRO V SPLASH GUARD
LONG HOSE HOLDER
SHORT HOSE HOLDER
PTO SHIELD ASSY
CAB PROTECTOR EXT
HITCH RECEIVER
SWIVEL SHAFT
SWIVEL HITCH WASHER
SWIVEL HITCH STOP
BULLDOG SIDEWINDER JACK
PLUG, BLK, ROUND PLASTIC, 2-1/2" ID PIPE
CLEVIS FOR HITCH
3/4" HEX HEAD BOLT, 5" GRD 8
3/4" LOCK NUT
HITCH, CAT4 AUSTEMPERED HITCH
1" HEX HEAD BOLT, 2.5" GRD 8
1" FLAT WASHER
1" LOCK WASHER
1" HEX NUT
5/8" HEX HEAD BOLT 2" GRADE 8
5/8" FLAT WASHER
5/8" LOCK NUT
1/4" HEX HEAD BOLT, 1"
1/4" LOCK WASHER
1/4" HEX HEAD NUT
5/16" HEX HEAD BOLT, 1"
5/16" FLAT WASHER
5/16" LOCK WASHER
5/16" HEX HEAD NUT
NUT, LOCK, DEFORMED, 1"-8 Z8
BOLT, HEX, 1" X 6" Z8
1/2" x 1.5" HEX HEAD BOLT
1/2" HEX NUT
1/2" FLAT WASHER
1/2" LOCK WASHER
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
12
6
6
10
20
10
4
4
4
5
10
5
5
4
4
2
2
4
2
19
DRIVELINE BREAKDOWN BEFORE 2009
11
13
15
4
13
15
10
16
12
5
12
19
12
15
13
3
13
20
11
5
15
18
12
17
10
17
18
20
12
2
19
18
15
13
19
1
18
9
8
19
17
22
21
7
12
4
6
11
11
13
14
20
DRIVELINE PARTS LIST BEFORE 2009
ITEM NO. PART NUMBER
DESCRIPTION
Driveline
Breakdown/QTY.
1
160045
48" PTO W/ CLUTCH PACK, SHEAR YOKE
1
2
160028
PTO DRIVE SHAFT
1
3
160027
ANGLED DRIVE SHAFT
1
4
160012
DRIVE SHAFT
1
5
160046
35N UNIVERSAL JOINT
2
6
O66-99-5037
PUMP ADAPTER, 540 RPM
1
7
160047
REAR PTO ASSEMBLY
1
8
H75-01-8198
VERTICAL BEATER
1
9
200101
BEATER LOCATOR PIN
2
10
K08-03-1035
BEARING, 1.50", FLANGE
2
11
K08-55-1027
BEARING, 1.50", PILLOW BLOCK
4
12
K3838-2
3/8" SQR KEY 2" LONG
6
13
Z82-71-0212
1/8" x .75" COTTER PIN
6
14
Z82-70-0536
5/16" x 2.50" CLEVIS PIN
1
15
Z82-70-0540
5/16" x 3" CLEVIS PIN
5
16
Z82-03-0832
1/2" x 2" HEX HEAD BOLT
8
17
Z82-03-0824
1/2" x 1.5" HEX HEAD BOLT
12
18
Z82-66-0808
1/2" LOCK WASHER
20
19
Z82-40-0808
1/2" HEX NUT
20
20
Z82-60-0808
1/2" FLAT WASHER
16
21
Z82-03-0616
3/8" x 1" HEX HEAD BOLT
2
22
Z82-40-0606
3/8" HEX HEAD NUT
2
21
DRIVELINE BREAKDOWN 2009 & UP
13
14
11
10
3
6
12
17
18
16
15
19
12
13
11
13
14
12
16
10
17
2
19
14
17
18
18
1
7
17
8
18
16
4
5
21
3
11
11
20
9
12
20
DRIVELINE PARTS LIST 2009 & UP
ITEM NO. PART NUMBER
DESCRIPTION
Driveline
Breakdown/QTY.
1
160045
48" PTO W/ CLUTCH PACK, SHEAR YOKE
1
2
160028
PTO DRIVE SHAFT
1
3
160012
DRIVE SHAFT
1
4
160047
REAR PTO ASSEMBLY (16' BOX)
1
5
160048
REAR PTO ASSEMBLY (18' BOX)
1
6
160073
SLIP SLEAVE SHAFT ASSY
1
7
H75-01-8198
VERTICAL BEATER
1
8
200101
BEATER LOCATOR PIN
2
9
200186
PUMP ADAPTER
1
10
K08-03-1035
BEARING, 1.50", FLANGE
2
11
K08-55-1027
BEARING, 1.50", PILLOW BLOCK
4
12
K3838-2
3/8" SQR KEY 2" LONG
4
13
Z82-71-0212
1/8" x .75" COTTER PIN
4
14
Z82-70-0540
5/16" x 3.00" CLEVIS PIN
4
15
Z82-03-0832
1/2" x 2" HEX HEAD BOLT
8
16
Z82-03-0824
1/2" x 1.5" HEX HEAD BOLT
12
17
Z82-66-0808
1/2" LOCK WASHER
20
18
Z82-40-0808
1/2" HEX NUT
20
19
Z82-60-0808
1/2" FLAT WASHER
16
20
Z82-03-0616
3/8" x 1" HEX HEAD BOLT
2
21
Z82-40-0606
3/8" HEX HEAD NUT
2
21
APRON DRIVE BREAKDOWN
22
18
25
19
21
37
20
18
33
17
5
11
38
15
1
34
7
12
6
37
36
9
10
38
25
32
2
36
37
19
30
31
29
26
35
37
27
14
16
20
17
13
39
8
3
23
24
13
37
38
39
28
4
22
36
APRON DRIVE PARTS LIST
ITEM
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
PART NUMBER
DESCRIPTION
160002
160003
160004
160005
160006
160014
160014-01
160024
160034
160035
160041
160044
200074
610078
610079
810027
C47-00-3123
M08-56-3077
W25SDA008030
W00101-02
K5050-2
K3838-2
Z82-61-2612
Z82-71-0432
Z85-11-0620
Z82-03-0820
Z82-66-0808
Z82-60-1212
Z82-03-1024
Z82-60-1010
Z82-66-1010
Z82-40-1010
Z82-03-0520
Z82-01-0524
Z82-03-0540
Z82-66-0505
Z82-60-0505
Z82-40-0505
Z82-46-1212
REAR GANG
APRON IDLER SHAFT
INSIDE APRON TIGHTENER
OUTSIDE APRON TIGHTENER
SHAFT,APRON CHAIN-REAR
APRON CHAIN
APRON FLIGHT
CENTER TENSIONER PLATE
FLASHING,FRONT
STRAP FOR FRONT FLASHING
UHMW PLASTIC FLOOR, REAR SECTION
UHMW PLASTIC FLOOR, MAIN SECTION
FRONT IDLER SPROCKET
WORM GEAR MOUNT
RIGHT HYD MOTOR BRACE
LEFT HYD MOTOR BRACE
HYD MOTOR, 101-1013
8 TOOTH, 2" BORE, DRIVE SPRKT
WORM GEAR DRIVE
1" COUPLER
1/2" SQR KEY 2" LONG
3/8" SQR KEY 2" LONG
1-5/8" MACHINE WASHER
.25"x 2" COTTER PIN
3/8" SOCKET HEAD CAP SCREW, 1.25"
1/2" x 1.25" HEX HEAD BOLT
1/2" LOCK WASHER
3/4" FLAT WASHER
5/8" HEX HEAD BOLT,1.5"
5/8" FLAT WASHER
5/8" LOCK WASHER
5/8" HEX NUT
BOLT, HEX, 5/16" X 1-1/4" Z5
BOLT, CARRIAGE, 5/16"-18 X 1-1/2" Z5
BOLT, HEX, 5/16" X 3" Z5
5/16" LOCK WASHER
5/16" FLAT WASHER
5/16" HEX HEAD NUT
3/4" LOCKNUT
23
Apron
Breakdown/QTY.
1
2
2
2
1
2
1
1
1
1
1
1
4
2
1
1
2
4
2
2
4
2
2
2
8
8
8
2
8
8
8
8
7
13
2
22
31
22
4
SLOP GATE BREAKDOWN
1
19
18
12
17
4
17
5
16
11
8
5
6
10
17
18
19
17
16
4
12
9
11
7
20
3
21
17
18
16
9
14
17
2
15
19
17
16
10
24
6
13
SLOP GATE PARTS LIST
ITEM NO. PART NUMBER
DESCRIPTION
Slop Gate
Breakdown/QTY.
1
160015-01
SLOP GATE
1
2
160015-02
SWINGING SECTION
1
3
160019
SLOP GATE PIVOT PIN
2
4
610023
CYLINDER PIN KIT
2
5
160030
FLASHING,SLOP GATE, UPPER SIDE
2
6
160031
FLASHING,SLOPGATE, LOWER SIDE
2
7
160032
FLASHING,SLOP GATE-BOTTOM
1
8
160033
FLASHING,SLOP GATE-MIDDLE
1
9
160038
BOTTOM SLOP GATE STRAP
2
10
160039
LOWER SIDE SLOP GATE STRAP
2
11
160040
UPPER SIDE SLOP GATE STRAP
2
12
C21-01-3116
HYD CYLINDER, 2" BORE 24" STROKE
2
13
Z82-03-1236
3/4" HEX HEAD BOLT,2.5"
8
14
Z82-60-1212
3/4" FLAT WASHER
16
15
Z82-46-1212
3/4" LOCKNUT
8
16
Z82-03-0620
3/8" x 1.25" HEX HEAD BOLT
32
17
Z82-60-0606
3/8" FLAT WASHER
64
18
Z82-66-0606
3/8" LOCKWASHER
32
19
Z82-40-0606
3/8" HEX HEAD NUT
32
20
Z82-03-0640
3/8" x 3" HEX HEAD BOLT
2
21
Z82-46-0606
3/8" HEX HEAD LOCKNUT
2
25
WORM GEAR BREAKDOWN
15
6
20
21
5
8
7
23
2
22
18
17
11
12
10
24
11
26
17
19
9
16
14
25
13
2
26
1
7
8
4
3
WORM GEAR BREAKDOWN PARTS LIST
ITEM N O .
P ART N UM BER
DESC RIPTIO N
Q TY.
1
203293
1
2
400300
RETAIN IN G RIN G , EXT
1.00 SH FT
P LUG , 1/2-14 N PT
SC H D W /3M
3
W 26231
EN D C AP,
C P-2.312-.313 D .#0049
1
4
200301
EN D C AP, C P -1.50-.25
D .#0653
1
5
209843
1
6
W H 3254-01
7
W 15101
8
W 15245
SEAL, 1.00-1.49-.25 (R)
TC
ADAPTER, H YD
4-BO LT 3/8-TH RU
B EARIN G , C O N E 1.00
V N -15101
B EARIN G , C UP 2.4409
V N -15245
9
W 26R02-01
G EAR, W O RM
RO LLED 2-L RH 25:1
1
10
W 26R25-0
G EAR, W O RM 25:1 RH
2.00 3/8 KW
1
11
804949
2
12
W 00100-03
13
4003VB
14
2003PR
15
W 00001-0
B EARIN G , C O N E
TM KN # LM 104949
SH AFT, W O RM
W 00100
B USHIN G , 1/2-14 NPT
TO 1/8 N PT
P LUG , VEN T 5PSI V/N
005677
C ASTIN G , M AC H
W 260 TAP STAN D
16
W 00002-0
C ASTIN G , M AC H
W 260 TH RU STAND
1
17
804911
2
18
819762
19
W 26262
20
W 00101-02
21
W 50001
22
23
24
W 00200
200200
W 00201
25
SC -38-1.5
26
SC -38-2.25
BEARIN G ,C UP
TM KN # LM 104911
SEAL, 2.00-2.623-.312
(R) TC
EN D C AP,
C P-2.312-.313 D .#0049
C O UPLER
RETAIN IN G RIN G , IN T
1.00 BO RE
K EY, 1/4 x 1/4, 2.731
K EY, 1/4 x 1/4, .930
K EY, 3/8 x 3/8, 1.80
3/8" SO C KET H EAD
C AP SC REW , 1.5"
3/8" SO C KET H EAD
C AP SC REW , 2.25"
27
9
1
2
2
1
1
1
1
1
1
1
1
1
1
1
10
4
873 HUB & SPINDLE BREAKDOWN
13
14
1
15
2
3
4
5
6
7
8
9
10
11
ITEM NO. PART NUMBER
12
DESCRIPTION
QTY.
1
N69-06-4056
SPINDLE FOR 873 HUB
1
2
N64-02-4028
GREASE SEAL #33464 SA
1
3
N69-02-4064
INSIDE BEARING #33275
1
4
N69-02-4066
INSIDE BEARING RACE #33462
1
5
N69-05-4072
873 HUB MACHINED CASTING
1
6
N69-02-4068
OUTSIDE BEARING RACE #453A
1
7
N69-02-4045
OUTSIDE BEARING #460
1
8
Z82-60-2042
FLAT WASHER, 1.25" ID x 3.25" OD
1
9
Z82-49-2020
1.25" CASTLE NUT
1
10
N69-02-4030
4-BOLT DUST CAP
1
11
Z82-66-0404
1/4" LOCK WASHER
4
12
Z82-03-0412
1/4" HEX HEAD BOLT, .75"
4
13
N69-02-4061
3/4" WHEEL STUD
10
14
N69-02-4042
3/4" LUG NUT
10
15
Z82-71-0440
.25"x 3" COTTER PIN
1
28
SINGLE AXLE BREAKDOWN
3
10
5
6
8
1
5
4
2
8
9
7
4
10
AXLE
Explode
View/QTY.
2
N69-07-4018
WHEEL, 20.5 -25 TIRE ON 17 X 25 10 HOLE 5 PIECE WHEEL (LEFT)
1
N69-07-4015
WHEEL, 20.5 -25 TIRE ON 17 X 25 10 HOLE 5 PIECE WHEEL (RIGHT)
1
4
Z85-03-2072
BOLT, HEX, 1-1/4" X 7" Z8
2
5
Z85-42-2020
NUT, LOCK, DEFORMED, 1-1/4"-7 Z8
2
6
Z82-03-1232
3/4" HEX HEAD BOLT,2"
1
7
Z82-40-1212
3/4" HEX NUT
1
8
Z82-60-1212
3/4" FLAT WASHER
2
9
Z82-66-1212
3/4" LOCK WASHER
1
10
810037
810, 881 HUB ASSEMBLY
2
ITEM NO. PART NUMBER
1
160021
2
3
DESCRIPTION
29
TRUCK MOUNT BREAKDOWN
2
1
18
17
11
19
3
9
6
16
27
15
5
23
14
8
13
21
10
12
28
7
20
24
22
25
23
30
26
4
TRUCK MOUNT PARTS LIST
ITEM NO.
PART NUMBER
DESCRIPTION
Truck
Mnt/QTY.
1
160001
V-SERIES 16' BOX
1
2
160020
V SERIES SPLASH GUARD
1
3
160037
V SERIES HYD TANK
1
4
160043
LADDER
1
5
160054
TRUCK MNT DRIVE SHAFT
1
6
160070
MANIFOLD MNT 2
1
7
160083
PUMP MNT BRKT
1
8
T71-61-3232
BALL VALVE, BRASS, 2" FULL PORT
1
9
T21-26-3232
ELBOW, BLACK, 90, STR 2"
1
10
T51-16-3220
BUSHING, Z/HP, 2" X 1-1/4"
1
11
T54-46-1620
CONNECTOR, #16 MALE JIC X 1-1/4" MALE PIPE THREAD
1
12
T81-03-2020
NIPPLE, PLATED, KING, 1-1/4"
1
13
T99-25-2020
ELBOW, 90, 1-1/4" BARB X #20 MALE ORING
1
14
T51-86-1212
PLUG, MAGNETIC, 3/4"
1
15
C28-01-3155
FILTER, SUCTION STRAINER, EXTERNAL, 2" X 2", W/BY PASS
1
16
C34-01-3117
GAUGE, SIGHT/TEMP 5" METRIC THREAD BLACK ANODIZED
1
17
C28-01-3131
TANK, HYD MOUNTED FILTER WITH SYNTHETIC ELEMENT AA# 5931
1
18
C28-01-3100
FILTER, HYD BREATHER
1
19
C28-02-3129
TANK, HYD BREATHER ADAPTOR
1
20
C50-00-3154
PUMP, SINGLE GEAR, 5.1 CU. INCH, 1-1/4" KEYED, CCW, P51S
1
21
C67-08-3192
VALVE MANIFOLD, DUAL PUMP, MAIN SYSTEM HYDRAULIC
1
22
C67-08-3193
VALVE, BRAND CONTROLLER, WITH 25' CABLE AND DEUTSCH CONNECTORS
1
23
O66-07-5063
PTO, CUSTOM DRIVE SHAFT MEASURING __" FROM FACE TO FACE
2
24
O20-00-5050
COUPLER, 6018 COUPLER SPROCKET 1-1/4" BORE
1
25
O20-00-5051
COUPLER, 6018 COUPLER SPROCKET 1-1/2" BORE
1
26
O20-00-5052
COUPLER, CHAIN 6018 DOUBLE
1
27
O66-05-5047
PTO, YOKE 1-1/2" COMPANION FLANGE
1
28
BELT DRIVE SYSTEM
(VERSION 4)
5 V-BELT DRIVE
1
31
APRON DRIVE HYDRAULICS BREAKDOWN
32
APRON DRIVE HYDRAULICS PARTS LIST
ITEM NO.
PART NUMBER
DESCRIPTION
QTY.
1
W25SDA008030
WORM GEAR DRIVE
2
2
C47-00-3123
MOTOR, HYD EATON H-SERIES 11.3 CU IN 4 BOLT 1" KEYED
2
3
C67-04-3137
VALVE, FLOW CONTROL 10 ORB
1
4
C67-03-3138
VALVE, HYD RESTRICTOR FOR REVERSE
1
5
C67-04-3196
VALVE, FLOW CONTROL 3/4-NPT
1
6
T54-45-1012
ADAPTER, HYD, #10 STRAIGHT UNION X 3/4" MALE PIPE
1
7
T54-46-1012
CONNECTOR, #10 MALE JIC X 3/4" MALE PIPE THREAD
1
8
T53-43-1010
TEE, HYD, #10 MALE JIC X #10 MALE JIC X #10 ORING
1
9
T53-20-1010
90 ELBOW, 7/8-14, M-FLARE x M-"O" RING
2
10
T53-46-1010
CONNECTOR, HYD, #10 MALE JIC X #10 MALE ORING, STR THREAD
2
11
T52-79-0808
BULKHEAD, RUN TEE 3/4"-16 X 3/4"-16 X 3/4"-16
2
12
T52-77-0808
BULKHEAD, 90 DEGREE 3/4"-16 X 3/4"-16
4
13
T52-90-0808
BULKHEAD, ADAPTER NUT 3/4"-16
6
14
T55-73-0808
PIONEER TIP, 3/4-16, M
2
15
160085/160097
HOSE TO AND FROM APRON MOTOR (18' OR 16')
4
16
160086
RIGHT FRONT BULKHEAD HOSE (APRON)
2
17
160087
LEFT FRONT BULKHEAD HOSE (APRON)
2
18
160088
EXHAUST HOSE, BULKHEAD TO TEE (APRON)
1
19
160089
HOSE, BULKHEAD TO RESTRICTOR (APRON)
1
20
160090
HOSE, TRACTOR RETURN (APRON)
1
21
160091
HOSE, TRACTOR SUPPLY (APRON)
1
33
SLOP GATE HYDRAULICS BREAKDOWN
34