the CosyFloor Brochure

INFLOOR HEATING
luxury
Electric In-Floor Heating Systems | Insulation Boards | Tile Backer Boards
Product Catalog
Edition 4
CosyFloor... committed to quality. From concept to design and
solution, our vision is to provide an inspiring range of modern,
contemporary products and bring this affordable luxury into the range
of every household in North America. At the cutting edge of design
we are driven by our company mission to do everything we do right,
enthusiastically and on time. Each of our products has been created for
a specific look and feel to suit the needs of architects, interior designers
and private individuals who appreciate sophistication and substance.
1
Infloor heating is the most efficient way to heat
a room. Heat rises. CosyFloor has combined
these principles to provide leading edge
infloor heating systems to cater to every need
and floor layout. All CosyFloor heatmats are
manufactured from materials of the finest
quality, include a lifetime warranty and meet
our stringent factory inspection tests and the
index
HISTORY OF INFLOOR HEATING .................................... 3-5
WHY COSYFLOOR ............................................................................ 6
COSYFLOOR MATS
About CosyFloor mats ........................................................................ 7-9
CosyFloor mat installation.....................................................................10
CosyFloor mat systems ........................................................................... 11
requirements of CSA. Our extensive customer
service and cutting edge technology will ensure
COSYFLOOR CABLE
that your infloor heating products provide you
CosyFloor cable installation ................................................................ 12
with a rewarding experience. Choose from our
wide range of sizes, layout configurations and
About CosyFloor cable .......................................................................... 13
CosyFloor cable systems........................................................................14
installation options to find the product which best
THERMOSTATS
compliments your home.
Thermostats & accessories ............................................................15-16
ABOUT COSYBOARD
Why Cosyboard .........................................................................................18
Cosyboard products ................................................................................19
Call Toll-Free 1-877-757-8930
HISTORYof infloor heating
Since Roman times there has been “below floor” heating. It
consisted of small tunnels collecting to an arched opening
in the basement. The heat from the furnace (praefurnham)
in the basement (bypocausis) passed through the arch into
these tunnels and thus heated the rooms above. The hot
air was then drawn up into the “flues” set into the walls and
finally through the “vents” in the roof. It was these flues that
provided the “through draft” that made the system work. It
was known as “Hypocaust heating”
infloor heating
TODAY
Times have moved on, technology has
advanced, and both hydronic
and electric infloor heating is now
extensively used and recommended.
We have built on these concepts and
introduced our range of ultra thin lay
flat electric infloor heating. Remember,
the Romans invented it…Cosyfloor
improved it….you enjoy it.
about
COSYFLOOR
CosyFloor is one of the fastest and easiest to install infloor heating
systems on the market today. The CosyFloor range of products
combines the flexibility of the loose wire system with the ease of lay
of the mat system, and uses an ultra thin proven quality heating cable.
CosyFloor’s lifetime warranty combined with our customer service and
online floor planner will provide you with the complete package you
need to make your infloor heating installation a success.
InFloor heating is a tried and proven concept. Why? Because we heat
Temperature (°C)
from the floor upwards which maintains a balanced room temperature.
fast and efficient
25°
CosyFloor infloor heating systems installed in
conjunction with CosyBoard Insulation Board ensures
that the optimium floor temperature is achieved quickly
and efficiently with minimal heat loss.
20°
CosyFloor (inc. CosyBoard)
Other infloor heating systems
15°
0.5
1.0
1.5
2.0
2.5
Time in hours
use with almost any floor finish!
CosyFloor infloor heating systems can be used
with almost any floor finish. It adds only 3/16” to
the finished floor height, making it ideal for all
new-build and renovation projects.
5
WHYCosyFloor
• CosyFloor 12W/Sq. Ft. 110V or 220V is available for all primary and secondary heating requirements
• Suitable for all types of subfloors
• Suitable for most floor finishes including tile, stone, vinyl, laminate and carpet
• Fully approved for residential and commercial installations and most types of room
• Zero maintenance plus a lifetime warranty for peace of mind
• CosyFloor adds only 3/16” to your floor height
• CosyFloor is easy to install using our online floor planner, layout drawings and customer support
• ETL approved and manufactured to highest standards and stringent safety tests
• Highly efficient and affordable, both in installation and running costs that are more competitive than conventional heating
• Available in a range of standard sizes, customizable to any
room configuration
high efficiency equals
LOW COST
F
G
IN
AT
HE
15°C
20°C
Temperature
6
IR
0
COSYFLO
OR
OPTIMUM HEAT CURVE
3ft
E
RC D A
O
7ft
...just roll out the HEAT
25°C
10’
VERSATILE
CosyFloor infloor heating is extremely versatile,
and can be adapted to fit even the most complicated
floor layouts, making it your first choice for all projects.
10’
Tile
Tile
Thinset Cement
Thinset Cement
CosyFloor Mat
CosyBoard
Thinset Cement
Plywood
Joists
Suitable for any floor construction used in
conjunction with Cosyboard (see pg. 20).
It increases the insulation value which is
especially effective for non-insulated
concrete basement floors.
7
CosyFloor Mat
CosyBoard
Thinset Cement
Concrete
“
“Many thanks for all your help on
our installation. The infloor heating
has been wonderful and is as warm
as hot sand underfoot.
My only regret is that we didn’ t
use this for our kitchen reno.”
”
“
”
— RW, Red Deer, Alberta
“I felt compelled to write to you to thank you for
your clear installation guide for our Cosyfloor mat. The
installation went like a dream and with the combination
of your towel warmer and Cosyfloor mat we have
transformed our bathroom (which was on the exposed
corner of the house) from a cold utility to a warm haven.
I will not hesitate to recommend your products.
Many thanks”
8
— PT, Halifax, NS
5 REASONS
to use CosyFloor mats
• Very easy to install as cables are pre-spaced on an ultra-thin lay flat mesh
• Suitable for larger rooms
• Ease of lay of the mat system with the flexibility
of the cable system
• Heatmats incorporate self-adhesive tape which facilitates adhesion to the subfloor where necessary
• Single cold lead connection to thermostat
One of the best infloor heating
systems for a time saving installation.
High quality lay-flat mesh provides
ultimate ease of installation.
Thinnest and most robust heating
cable coupled with a lifetime warranty
combine for complete peace of mind.
Only 3/16th of an inch thick for
integration into almost any room.
l
ua e
t
ac siz
9
CosyFloor mat
INSTALLATION
1. Electrical Rough-In
2. Subfloor Preparation
Install an electrical box with
a 15A power feed at desired
thermostat location. Install a
conduit from the electrical box
to the floor to facilitate the
heatmat cold connection cable.
Ensure that the floor is clean,
free of sharp edges and structurally stable. Install CosyBoard
for higher efficiency and faster
heat-up times.
3. Layout Drawing
4. Resistance Test
5. Heatmat Installation
Decide the best layout for
the heatmat and sketch on
the layout drawing template
in the installation guide.
Prior to installation of
the heatmat, perform a
resistance test.
Roll out the heatmat as
outlined in the layout drawing
created earlier, cutting the
heatmat mesh where needed
for return runs.
7. Resistance Test
8. Floor Finish
9. Resistance Test
10. Electrical
Connections
During installation of
the heatmat, perform a
resistance test.
Install floor covering.
The yellow heating cables
should always be encapsulated in thinset cement or
a self-leveling compound.
(after installation)
After installation of the
heatmat, perform a
resistance test. Return
completed warranty form.
Install the thermostat
in accordance with the
thermostat installation
instructions.
(during installation)
10
(before installation)
6. Floor Sensor
Installation
The floor sensor should be
placed within the heated
area, midway between the
yellow heating cables.
CosyFloor
MAT SYSTEMS
SQ. FT.
SIZES
AMPS
WATTS
HEATMAT SYSTEM CODE
110 VOLT COSYFLOOR HEATMAT SYSTEM
10
73" X 20"
1.0
106
C1010S
15
110" X 20"
1.6
176
C1015S
20
146" X 20"
2.1
230
C1020S
25
183" X 20"
2.5
275
C1025S
30
220" X 20"
3.1
340
C1030S
35
256" X 20"
3.8
420
C1035S
40
293" X 20"
5.1
560
C1040S
50
366" X 20'
5.5
610
C1050S
60
439" X 20"
7.3
800
C1060S
70
512" X 20"
7.5
820
C1070S
80
585" X 20"
7.9
870
C1080S
90
659" X 20"
8.5
940
C1090S
100
732" X 20"
10.7
1180
C1100S
110
805" X 20"
9.8
1080
C1110S
220 VOLT COSYFLOOR HEATMAT SYSTEM
10
73" X 20"
0.4
98
C2010S
15
110” X 20”
0.8
180
C2015S
20
146” X 20”
1.0
210
C2020S
25
183” X 20”
1.3
290
C2025S
30
220" X 20"
1.6
350
C2030S
35
256” X 20”
1.9
415
C2035S
40
293" X 20"
2.1
460
C2040S
50
366" X 20"
2.5
550
C2050S
60
439" X 20"
3.1
680
C2060S
80
585" X 20"
5.1
1120
C2080S
100
732" X 20"
5.5
1200
C2100S
120
878" X 20"
7.3
1600
C2120S
140
1025" X 20"
7.5
1650
C2140S
160
1171" X 20"
7.9
1740
C2160S
180
1317" X 20"
8.5
1870
C2180S
220
1610" X 20"
9.8
2150
C2220S
System Includes: Heatmat, Installation Manual, Tape Measure, 7 Day Programmable Thermostat,
Circuit Fault Detector and Thermostat Heat Sensor.
11
CosyFloor
CABLE
SYSTEMS
SQ. FT.
CABLE LENGTH
AMPS
10
42’
1.0
WATTS
CABLE SYSTEM CODE
106
C3010S
110 VOLT COSYFLOOR CABLE SYSTEM
15
63'
1.6
176
C3015S
20
84'
2.1
230
C3020S
25
105'
2.5
275
C3025S
30
126'
3.1
340
C3030S
35
148'
3.8
420
C3035S
40
169'
5.1
560
C3040S
50
210'
5.5
610
C3050S
60
253'
7.3
800
C3060S
70
295'
7.5
820
C3070S
80
336'
7.9
870
C3080S
90
377'
8.5
940
C3090S
100
421'
10.7
1180
C3100S
110
459’
9.8
1080
C3110S
10
42'
0.4
98
C4010S
220 VOLT COSYFLOOR CABLE SYSTEM
20
84'
1.0
210
C4020S
30
127'
1.6
350
C4030S
40
168'
2.1
460
C4040S
50
209'
2.5
550
C4050S
60
251'
3.1
680
C4060S
80
338'
5.1
1120
C4080S
100
427'
5.5
1200
C4100S
120
506’
7.3
1600
C4120S
140
587'
7.5
1650
C4140S
160
671'
7.9
1740
C4160S
180
758'
8.5
1870
C4180S
220
923’
9.8
2150
C4220S
System Includes: Heating Cable, Fixing Strips, Installation Manual, 7 Day Programmable Thermostat,
Circuit Fault Detector and Thermostat Heat Sensor.
12
5 REASONS
to use CosyFloor Cable
• Suitable for rooms of any shape and configuration including larger rooms
•
100% heat coverage can be achieved due to extreme versatility
•
Single cold lead connection to thermostat
•
Superior fixing system for faster, easier, hassle free installation
•
One of the thinnest heating cables on the
market today
COSYFLOOR loose cable
Area
Price guide per ft2*
$10
1 - 25 ft2
26 - 50 ft
2
$8
51 - 100 ft2
$6
101+ ft2
$5
*Thermostat extra
versatile
CosyFloor infloor heating is extremely versatile, and
can be adapted to fit even the most complicated
floor layouts, making it your first choice for all
bathroom projects.
Tile
Tile
Thinset Cement
Thinset Cement
CosyFloor Wire
CosyBoard
Thinset Cement
Plywood
Joists
13
CosyFloor Wire
CosyBoard
Thinset Cement
Concrete
CosyFloor cable
INSTALLATION
1. Electrical Rough-In
2. Subfloor Preparation
Install an electrical box with
a 15A power feed at desired
thermostat location. Install a
conduit from the electrical box
to the floor to facilitate the cold
connection cable.
Ensure that the floor is clean,
free of sharp edges and structurally stable. Install CosyBoard
for higher efficiency and faster
heat-up times.
3. Layout Drawing
4. Resistance Test
5. Cable Installation
Decide the best layout for
the heating cable and sketch
on the layout drawing template in the installation guide.
Prior to installation of the
heating cable, perform a
resistance test.
Install the cable fixing strips
as outlined in your layout
drawing, and string the heating cables between the fixing
strips at the required spacing.
7. Resistance Test
8. Floor Finish
9. Resistance Test
10. Electrical
Connections
During installation of the
heating cable, perform a
resistance test.
Install floor covering.
The yellow heating cables
should always be encapsulated in thinset cement or a
self-leveling compound.
(after installation)
After installation of the
heating cable, perform
a resistance test. Return
completed warranty form.
Install the thermostat
in accordance with the
thermostat installation
instructions.
(during installation)
14
(before installation)
6. Floor Sensor
Installation
The floor sensor should be
placed within the heated
area, midway between the
yellow heating cables.
THERMOSTATS
& CONTROLS
Dual VoltageThermostat
The T5267 Dual Voltage thermostat is suitable for 110V
or 220V applications where the heated area does not
exceed 220 sq ft.
•
•
•
•
•
•
•
7 Day programmable
Inbuilt GFCI protection
Dual voltage capabilties
Auto and manual settings
Air and floor temperature sensing
Battery back-up
2 Year warranty
MODEL
DESCRIPTION
T5267
110V/220V Dual voltage 15A Programmable Thermostat
(includes T5262 thermostat heat sensor)
T5301
Programmable Master Thermostat
(includes T5262 thermostat heat sensor)
T5304
Dual Voltage Slave Unit
T5301 Master Thermostat
Master Thermostat & Slave Unit System
The master thermostat and slave unit system is ideal
for 110V and 220V applications where the heated area
exceeds 220 sq ft. The master thermostat is capable
of controlling up to 10 slave units. Each slave unit is
capable of controlling up to 220 sq ft (220V) or 110 sq ft
(110V) of heated area.
• Provides precision temperature control of larger
heated areas using one programmable master thermostat.
• Provides zoning capabilities throughout larger
heated areas.
• 2 Year warranty.
T5304 Slave Unit
15
InFloor heating
ACCESSORIES
CosyFloor offers a full range of accessories needed to complete larger
infloor heating installations or where replacement parts are required. The
accessories listed below are not normally needed for an infloor heating
installation where the heated area is less than 220sq ft.
MODEL
DESCRIPTION
T5262
Thermostat Heat Sensor
T5271
Wire Repair Kit
T5275-25
25' Connection Cable (inc. connection kit)
T5273
CosyFloor Circuit Fault Detector
T5278
Cosyfloor Cable Fixing Strips (Pack of 20)
S3240
Cosyfloor Imperial/Metric Tape Measure (Singles)
25’ Connection Cable
• To extend cold conne-
ction cable in heated areas with remote
thermostat locations
Tape Measure
Thermostat Heat Sensor
Fixing Strips
• For use when fixing
• Replacement floor
sensor to be used with T5267 and T5301
• Used in conjunction
with the thermostat to determine the floor
temperature
Cosyfloor cable systems
to any sub floor
Wire Repair Kit
• Use to repair yellow heating cable in cases
of damage
16
• 16’ Imperial/Metric tape measure. Handy for
Imperial/Metric
comparisons
Circuit Fault Detector
• Connect heatmat to monitor prior to installa-
tion, and an audible
warning will sound if damage to the heatmat has occurred.
COSYBOARD
insulation board
Cementicious surface
Reinforcing
fibreglass mesh
Foam insulation
Your lightweight insulating substrate for all tile
installations. Use CosyBoard to provide a superior
substrate for all tile applications that are:
•
•
•
•
•
Fully Waterproof - Waterproof joint tape available for all wet room installations.
Highly Insulating - R-Value of 5.3 per inch.
Crack Isolating - Includes stabilizing and
de-coupling properties.
Lightweight - Only 8.4lb per 1/4” board.
Easy to Install - Can be cut using a standard
utility knife.
ANTI-FRACTURE
WATERPROOF
LIGHTWEIGHT
Plywood
✔
✔
De-Coupling Membrane
✔
✔
✔
✔
✔
Cement Board
✔
✔
✔
✔
✔
✔
✔
CosyBoard Insulation Board
INSULATING
DE-COUPLING
SUBSTRATE
STIFFENING
3’ x 5’ Boards in stock in 1/4”, 1/2” and 3/4” thicknesses. Use CosyBoard for all your
wall and floor tile installations where efficiency and longevity are paramout.
✔
✔
✔
• Provides a completely waterproof installation
• Provides an excellent substrate for all tile installations
• Anti-fracture membrane for increased stability
• Extremely lightweight and easy to cut
Without
CosyBoard
• High insulation value
17
With
CosyBoard
CosyBoard
ACCESSORIES
Accessories for CosyBoard Installation:
CosyBoard insulation board is all you need to provide a
superior, waterproof substrate for all wall and floor tile
installations. Coupled with our accessories below, this
product is the number 1 choice for all floor, shower and
wet room installations.
MODEL
T7006
1/4” Insulation Board. 3’ x 5’
T7012
1/2” Insulation Board. 3’x 5’
T7101
T7201
T7202
T7301
18
DESCRIPTION
1-1/4” Fastening Washer
QTY
12 boards/pack
(180 sq ft per pack)
12 boards/pack
(180 sq ft per pack)
(one bag of washers needed per pack of
boards)
Reinforcing Joint Tape - 4” x 100’
250/bag
(one roll of joint tape needed
per pack of boards.)
Waterproof Sealing Tape - 4” x 50’
(two rolls of joint tape needed
per pack of boards.)
Waterproof Caulking
Fastening Washers
Reinforcing Joint Tape
• Allows board to be
fastened to any wood
surface using screws
• Provides increased
stability at insulation
board seams.
1 roll
2 rolls
1 tube
Waterproof
Sealing Tape
• Waterproofs insulation board seams for a totally watertight installation.
Waterproof Caulking
• Apply to insulation board seams to
ensure a water
tight installation
www.cosyfloor.ca
Canadian Office Regina, SK
USA Office Portland, OR
toll free phone 877 757 8930
toll free fax 877 757 8940
email info@icocanada.com