Physical Properties And Milling Characteristics Of Different Paddy
Transcription
Physical Properties And Milling Characteristics Of Different Paddy
IJSART - Volume 1 Issue 4 βAPRIL 2015 ISSN [ONLINE]: 2395-1052 Physical Properties And Milling Characteristics Of Different Paddy Varieties Manpreet Singh 1, Preetinder Kaur 2, Jugraj Singh 3 Department of Processing & Food Engineering 1, 3 Krishi Vigyan Kendra, Punjab Agricultural University, Ludhiana, Punjab 2 Punjab Agricultural University, Ludhiana, Punjab Abstract- Physical properties of rice are necessary for the design of equipment to handle, transport, process and store the crop. The paddy varieties viz. PR-121, PR-114, PR-118 & PR-122 were tested for characteristic diameter, sphericity, angle of repose, bulk density, true density, porosity at 12% moisture content (% db). The basic objective of a rice milling system is to remove the husk and the bran layers, and produce an edible, white rice kernel that is sufficiently milled and free of impurities. Depending on the requirements of the customer, the rice should have a minimum of broken kernels. Total milled rice contains whole grains or head rice, and brokens. The milling characteristics investigated includes husk content (%), bran content (%), total yield (%), head yield (%), brokens (%), milling degree (%) and milling recovery (%). Maximum characteristic diameter (0.456cm) and bulk density (0.608 g/cc) was observed for PR-121 while maximum angle of repose (44.8o) and porosity (51.182) was observed for PR122. Husk content of PR-122 is minimum (19.58%) but comparable to PR-121 (19.68%) with non significant difference in means. Head yield is maximum for PR-121 (64.86%) & brokens (10.25%) are also less which are comparable to PR-118 (10.18%, minimum). Milling degree (94.38%) and milling recovery (75.50%) of PR-121 and milling degree (95.03%) and milling recovery (76.31%) PR122 are comparable with non significant differences in means. Keywords- Paddy, characteristics varieties, physical properties, milling I. INTRODUCTION Rice (Oryza sativa L.) stands out, constituting the basic food for large number of human beings, sustaining twothirds of the world population (Zhout et al. 2002). Rice is one of the most important food crops of India in term of area, production and consumer preference. India is the second largest producer and consumer of rice in the world. Rice production in India crossed the mark of 100 million MT in 2011-12 accounting for 22.81% of global production in that year. The productivity of rice has increased from 19.8 q/ha in 2004-05 to 23.7 q/ha in 2011-12. Indian share in global rice Page | 59 production has been hovering in the range of 19.50 to 24.52 % during the last decade (www.agricoop.nic.in ). In India, rice consumption is generally accomplished in various forms like whole cooked grain, as dish meal, where rice is served normally in two ways, white rice and parboiled grains. It is the main base for preparation of many indigenous fermented food products (like idli, dosa, uttapam), sweets (anarasa, khir), khichadi, pulav, puffed and extruded products. The marketing values of rice as an agricultural product depend on its physical qualities after the harvesting. The percentage of whole grain is the most important parameter for the rice processing industry (Marchezan 1991). Broken grain has half the market value of head rice (head rice=75100% of whole kernel) (Trop Rice International Rice Research Institute 2004). The physical and mechanical properties of rice, which are important in the design and selection of storage structures and storage and processing equipment, depend on grain moisture content. Therefore, the determination and consideration of properties such as bulk density, true density, porosity of grain has an important role (Mohsenin 1980; Molenda et al. 2002; Kashaninejad et al. 2006). The principal axial dimensions of seeds are useful in selecting sieve separators and in calculating power during the milling process. Knowing the grain's bulk density, true density and porosity can be useful in sizing grain hoppers and storage facilities: they can affect the rate of heat and mass transfer of moisture during the aeration and drying processes. A grain bed with low porosity will have greater resistance to water-vapor escape during the drying process, which may lead to the need for higher power to drive the aeration fans. Cereal-grain kernel densities have been of interest in breakage susceptibility and hardness studies (Chang 1988). Other researchers have determined the properties of different types of grains and seeds: canola and wheat (Bargale et al. 1995) lentils; (Çarman 1996); sunflower seeds (Gupta and Das 1997); black pepper (Murthy and Bhattacharya 1998); pigeon peas (Baryeh and Mangobe 2002); cotton (Ozarslan 2002); millet (Baryeh 2002); popcorn (Karababa 2006); caper seeds (Dursun and Dursun 2005); pistachio nuts (Kashaninejad et al. 2006); and barley (Özturk and Esen 2008). Many studies have reported on the physical, chemical and surface properties of wheat husks, www.ijsart.com IJSART - Volume 1 Issue 4 βAPRIL 2015 ISSN [ONLINE]: 2395-1052 rye husks and soft wood and their polypropylene composites (Bledzki et al. 2010). Milling is a crucial step in post-production of rice. The basic objective of a rice milling system is to remove the husk and the bran layers, and produce an edible, white rice kernel that is sufficiently milled and free of impurities. Depending on the requirements of the customer, the rice should have a minimum of broken kernels. Total milled rice contains whole grains or head rice, and brokens. The byproducts in rice milling are rice hull, rice germ and bran layers and brokens. This study investigated some physical properties and milling characteristics of four varieties of rice viz. PR114, PR-118, PR-121 & PR-122, respectively typically cultivated in Punjab. The properties measured were characteristic diameter (mm), sphericity, angle of repose, bulk density (g/cc), true density (g/cc), porosity and the milling characteristics include husk content(%), bran content(%), total yield (%), head yield (%) and brokens (%), milling degree (%) and milling recovery (%). II. MATERIAL AND METHODS The samples for four varieties of paddy viz. PR-121, PR-114, PR-118 & PR-122 were procured from Krishi Vigyan Kendra Farms, SBS Nagar and were evaluated in Department of Processing & Food Engineering, PAU, Ludhiana. Samples were cleaned of any foreign material prior to analysis for properties and milling characteristics. D= Diameter of pile, cm The bulk density values of paddy were determined using the following relation (Mohsenin 1980). π΅π’ππ π·πππ ππ‘π¦ π ππππ ππ‘ ππ πππππ¦ ππππππ (π) = ππ (4) ππππ’ππ ππ π‘ππ ππππ‘πππππ (ππ ) The true density values of paddy were determined using the following relation (Mohsenin 1980). πππ’π π·πππ ππ‘π¦ π ππ = ππππ ππ‘ ππ πππππ¦ ππππππ (π) ππππ’ππ ππ π‘πππ’πππ πππ ππππππ (ππ ) (5) The porosity (%) values were determined using the following relation (Mohsenin 1980). πππππ ππ‘π¦ % = πππ’π π·πππ ππ‘π¦ βπ΅π’ππ π·πππ ππ‘π¦ πππ’π π·πππ ππ‘π¦ π₯ 100 (6) Milling Characteristics The cleaned paddy samples were milled in laboratory scale dehuller (Make: Satake, Japan) and polisher (Make: Satake, Japan) available in laboratory of Department of Processing & Food Engineering, PAU, Ludhiana. Following parameters were evaluated during the study for different varieties of paddy. Husk content (%) was computed using the equation Physical properties π»π’π π πΆπππ‘πππ‘ % = Physical properties determined includes characteristic diameter (cm), sphericity from the physical dimensions of paddy grains. πΆππππππ‘ππππ π‘ππ π·πππππ‘ππ π·ππ£π; ππ = 3 πππ (1) ππππ ππ‘ ππ ππ’π π (π) ππππ ππ‘ ππ π πππππ π’π ππ (π) π₯ 100 (7) Bran content was computed using the equation π΅πππ πΆπππ‘πππ‘ % = ππππ ππ‘ ππ ππππ ππππ (π) ππππ ππ‘ ππ ππππ€π ππππ (π) π₯ 100 (8) πππππππππ‘π¦ = π·ππ£π π (2) Total yield was computed using the equation πππ‘ππ πππππ % = When the bulk materials are poured onto a horizontal surface, a conical pile will form. The internal angle between the surface of the pile and the horizontal surface is known as the angle of repose. Angle of repose was determined using a method described by Mohsenin (1980). π = tanβ1 2π» π₯ 100 (9) Head yield was computed using the equation π»πππ πππππ % = ππππ ππ‘ ππ ππππ ππππ (π) ππππ ππ‘ ππ π πππππ π’π ππ (π) π₯ 100 (10) (3) π· Brokens (%) was computed using the equation π΅ππππππ % = Where, H = Height of pile, cm Page | 60 ππππ ππ‘ ππ π€πππ‘π ππππ (π) ππππ ππ‘ ππ π πππππ π’π ππ (π) ππππ ππ‘ ππ πππππππ (π) ππππ ππ‘ ππ π πππππ π’π ππ (π) π₯ 100 (11) www.ijsart.com IJSART - Volume 1 Issue 4 βAPRIL 2015 ISSN [ONLINE]: 2395-1052 Milling degree was computed based on the amount of bran removed from the brown rice. It is calculated using the equation πππππππ π·πππππ % = ππππ ππ‘ ππ ππππππ ππππ (π) ππππ ππ‘ ππ ππππ€π ππππ (π) π₯ 100 (12) Milling recovery is computed using the following equation πππππππ π ππππ£πππ¦ % = ππππ ππ‘ ππ ππππππ ππππ (π) ππππ ππ‘ ππ π πππππ π’π ππ (π) π₯100 (13) Statistical Analysis The data was subjected to ANOVA using Statgraphics Plus for Windows Version 3 (Statistical Graphics Corp.) to analyze whether there was a significant difference in varieties on the basis of studied parameters. The method currently used to discriminate among the means was Fisher's least significant difference (LSD) procedure. III. RESULTS AND DISCUSSION Physical Properties Average values of physical properties along with standard deviations for different varieties of paddy are presented in Table 1. The physical dimensions viz. length, breadth and thickness of the grain samples are shown in Fig. 1. Maximum length was found to be 0.97cm for PR-114 closely followed by 0.96 for PR-121. Maximum breadth was found to be 0.39 for PR-121 closely followed by 0.38 for PR-122 and PR-118. Maximum thickness was found to be 0.25 for PR-121 and PR118 closely followed by 0.24 for PR-114 and 0.23 for PR-122. Table-1: Average values (± S.D) of physical properties of different paddy varieties Page | 61 Maximum characteristic diameter Davg was observed to be 0.456cm for PR-121 followed by 0.445cm for PR-118, 0.437 for PR-114 & 0.431 for PR-122. Since the P-value observed during statistical analysis was less than 0.05, there was a statistically significant difference between the mean characteristic diameter (Davg) from one variety to another at the 95.0% confidence level. Variety PR-121 followed by PR118, all the mean differences between different varieties are significantly different (5% level) except between varieties PR114 & PR-118 and PR-114 & PR-122. Maximum value of sphericity was found out to be 0.484 for PR-118 followed by 0.475 for PR-121, 0.472 for PR-122 and 0.449 for PR-114. Since the P-value of the F-test is less than 0.05, there is a statistically significant difference between the mean sphericity from one level of variety to another at the 95.0% confidence level. Paired comparison shows statistically significant differences between means of different varieties except between varieties PR-121 and PR-122. Maximum value of angle of repose was found out to be 44.8o for PR-122 followed by 38.8o for PR-114, 35.1o for PR-121 and 33.1o for PR-118. Since the P-value is less than 0.05, variety has a statistically significant effect on angle of repose at the 95.0% confidence level. Paired comparison showed a significant difference in means of all varieties. Maximum value of bulk density was found out to be 0.608 g/cc for PR-121 closely followed by 0.606 g/cc for PR-118, 0.559 g/cc for PR-114 and 0.570 g/cc for PR-122. Since the P-value of the F-test is less than 0.05, there is a statistically significant difference between the mean bulk density from one level of variety to another at the 95.0% confidence level. Paired comparisons showed a significant difference in means of all varieties. Maximum value of true density was found out to be 1.239 g/cc for PR118 followed by 1.168 g/cc for PR-122, 1.159 g/cc for PR-121 and 1.039 g/cc for PR-114. Since the P-value of the F-test is less than 0.05, there is a statistically significant difference between the mean true density from one level of variety to another at the 95.0% confidence level. Paired comparisons showed a significant difference at 5 % level of significance in mean values of true density for all varieties except varieties PR-121 & PR-122. Maximum value of porosity was found out to be 51.182 for PR-122 followed by 50.789 for PR-118, 47.547 for PR-121 and 42.390 for PR-114. Since the P-value of the F-test is less than 0.05, there is a statistically significant difference between the mean porosity from one level of variety to another at the 95.0% confidence level. Paired comparisons showed a significant difference at 5 % level of significance in mean values of porosity for all varieties except varieties PR-118 and PR-122. www.ijsart.com Issue 4 βAPRIL 2015 ISSN [ONLINE]: 2395-1052 Page | 62 100 P R -1 2 1 P R -1 1 4 80 P R -1 1 8 60 P R -1 2 2 40 20 ry ee ve gr ns M il M li il li ng ng re co de ke B d ea H ro yi yi el el d d 0 t Maximum value of husk content (%) was found to be 22.73 for PR-114 followed by 22.16 for PR-118. Comparatively less value was observed for PR-122(19.58) and PR-121(19.68). Husk content of PR-121 and PR-122 was significantly lower than that of PR-114 and PR-118 varieties whereas the mean difference in husk content of PR-121 and PR-122 was non-significant. Since one P-value is less than 0.05, variety has a statistically significant effect on husk content at the 95.0% confidence level. All differences in means were significantly different except between varieties PR-121 & PR-122. Maximum value of bran content (%) was found to be 5.63 for PR-122 followed by 5.60 for PR-114. Comparatively less value was observed for PR-118(4.13) and PR-121(4.39). Non-significant difference in bran content was observed for all comparisons except that bran content was en Table-2: Average values (± S.D) of milling characteristics for different varieties of paddy al Average values of milling characteristics along with standard deviations for different varieties of paddy are presented in Table 2 and the variation in these properties is illustrated in Fig. 2. ot Milling Characteristics T Fig. 1: Physical dimensions of paddy samples t S iz e p a ra m e te rs nt D a v g S p h e ric ity en c co b nt a n 0 .0 ra 0 .5 co P R -1 2 2 B P R -1 1 8 1 .0 k D im e n s io n , c m P R -1 1 4 V a lu e , % P R -1 2 1 significantly higher in PR-114 than in PR-121 and PR-118. All differences in means were significantly different except between varieties PR-121 & PR-118 and PR-114 & PR-122. Maximum value of total yield (%) was found out to be 76.32 for PR-122 followed by 75.50 for PR-121. Total yield was lowest for PR-114 (71.73). Since one P-value is less than 0.05, variety has a statistically significant effect on bran content at the 95.0% confidence level. Maximum value of head yield (%) was found out to be 64.86 for PR-121 followed by 63.96 for PR-122. Head yield was lowest for PR-114 (59.15). Since the P-value of the F-test is less than 0.05, there is a statistically significant difference between the mean head yield from one level of variety to another at the 95.0% confidence level. All differences in means except between varieties PR-118 and PR122 were statistically significant. Maximum brokens (%) were found out to be 12.33 for PR-114 while minimum brokens were found out to be 10.18 for PR-118. Since the Pvalue of the F-test is less than 0.05, there is a statistically significant difference between the mean brokens from one level of variety to another at the 95.0% confidence level. All differences in means were significantly different at 5% level of significance. Maximum milling degree (%) was found out to be 95.03 for PR-122 followed by 94.83 for PR-118. Minimum milling degree was for PR-114 (93.23). Since the Pvalue of the F-test is less than 0.05, there is a statistically significant difference between the mean milling degree from one level of variety to another at the 95.0% confidence level. The differences in mean values were non-significant except between varieties PR-121 & PR-114 and varieties PR-114 & PR-118. Maximum milling recovery (%) was found out to be 76.31% for PR-122 followed by 75.50% for PR-121. Lowest milling recovery was for PR-114 (71.72). Since the P-value is less than 0.05, variety has significant effect on mean Milling recovery at the 95.0% confidence level. All differences in means were statistically significant at 5 % level of significance except between varieties PR-122 and PR-121. us 1 .5 H IJSART - Volume 1 M illin g p a r a m e te r s Fig. 2. Average values of milling characteristics for different varieties www.ijsart.com IJSART - Volume 1 Issue 4 βAPRIL 2015 IV. CONCLUSION Maximum characteristic diameter (0.456cm) and bulk density (0.608 g/cc) was observed for PR-121 while maximum angle of repose (44.8o) and porosity (51.182) was observed for PR-122. Husk content of PR-122 is minimum (19.58%) but comparable to PR-121 (19.68%) with non significant difference in means. Head yield is maximum for PR-121 (64.86%) & brokens (10.25%) are also less which are comparable to PR-118 (10.18%, minimum). Milling degree (94.38%) and milling recovery (75.50%) of PR-121 and milling degree (95.03%) and milling recovery (76.31%) PR122 are comparable with non significant differences in means. It can be concluded that for milling purpose variety PR-121 can be considered as best closely followed by PR-122 amongst the varieties investigated. 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