RIP - TRIP - Marsden Engineering Ltd
Transcription
RIP - TRIP - Marsden Engineering Ltd
© COPYRIGHT: MARSDEN MANUFACTURING Ltd (aka MARSDEN ENGINEERING), All rights reserved. (For publication date and contact address, see titleblock). This document and any designs depicted on it may not be used, sold, stored in any form, or divulged to third parties, without prior permission HOW IT WORKS WHY BUY A MARSDEZYN RIP-TRIP ? A belt rip or peeling bottom cover, dangles down and strikes the comb, flipping it over and tripping the proximity sensor. This signals the conveyor controller to alarm and/or stop. Instead of industry standard rip and wander detection switchgear? · Only one circuit to wire on site instead of four; simple and economic. · Re-set from either side of the conveyor, and without crawling underneath. · No loose trip-cable to retrieve or untangle from downstream idlers, as with other devices. · A complete solution in one compact package, just drill four holes, no brackets to make. · Separate adjustment for defect size and sensitivity, to optimize trip setting. To RE-SET, swing the comb back up to click the detent cam back into place. (Can do from either side of the conveyor). If the belt wanders excessively ("tracks off") its edge strikes the wing tip, and trips the switch. If the belt bounces excessively, ("belt flap") it will strike the comb and trip the switch. Adjust Size of defect and bounce tolerated by raising/lowering the unit on its mounting studs; comb wings may also tilt to reduce/increase the gap near the belt edges. Wingtips adjust to set a wander tolerance. Adjustable wing tips trip the unit if the belt wanders Set an Impact Sensitivity by adjusting the detent cam pressure, high enough to eliminate nuisance tripping (wind, vibration). gap g e l b n sta ippi adju nder tr a for w Idler illustrated here has 20° trough x Ø102 rollers see notes Detent Cam: adjust this to set the impact sensitivity Adjusts for any trough angle from 20° to 45° and any idler roller from Ø102 to Ø152 Gap adjustable for defect tolerance REVERSE BELT TRAVEL NORMAL BELT TRAVEL Junction Box (see electrical note) Proximity switch (see electrical note) SHAFT Don't mount on top of a dust cover or beam, where accumulating debris may jam it. Adjust nuts to set desired gap between comb and belt (defect size sensitivity) Bolt centers always match idler bolt centers Drill frame Ø14 and mount with bolts downward, away from dirt. Only mount pointing up if the conveyor frame clashes. ELECTRICAL NOTES Mounting holes are provided for a PDL junction box WJ1 (83x83mm rated IP56). No electrical hardware is supplied unless requested. Proximity switch: Any make/model/type may be used that has 8mm sensing distance, and maximum Ø20 size. Example: Telemecanique Osiconcept XS618B1. It must be wired with normally closed contacts when sensing metal (i.e. "fail safe") UNITS AVAILABLE Belts 400 wide to 1350 wide, 3-roll trough 20° to 45°, Ø102 to Ø152 idlers Return strand of belt, 400 to 1350 wide Larger sizes and Flat-belt units are under development. For safety, the conveyor must not restart automatically after the comb is set back in place. The system may be "enabled" but only restarted by pressing a start button. Caution: Due to ongoing development, some features on this promotional illustration may not exactly match the product being sold. C:\0 MARSDEZYN\0 STD DESIGNS\MBE Belt Conv Electric Trips\DRAWINGS\MBE-RIP Rip & Wander Trip Mk2 v3.dwg Marsden Engineering Presents The ! Marsdezyn RIP - TRIP CONVEYOR BELT RIP AND WANDER DETECTOR 200 Minimise 56 MOUNTING LOCATION Locate the Rip-Trip as close as possible to an idler (leading is preferred, as shown); swing the comb to its stops to confirm free travel. At the idler, the belt best conforms to the true trough geometry. Mounting further away where the belt sags and bulges will require setting the comb further down from the belt surface to avoid nuisance tripping, and this will reduce effectiveness. 1 McKechnie st (off Majors road) Geraldine 7930 PO Box 96 Phone: 03 693 9634 After hours: 027 242 2110 www.marsdenengineering.co.nz email: marsdeneng@gmail.com INITIALS & REV DATE IM 16-04-2015 A3 3rd L Projection DRAWING NUMBER MBE-RIP-000 SHEET REVISION 2 of 3 C C:\0 MARSDEZYN\0 STD DESIGNS\MBE Belt Conv Electric Trips\DRAWINGS\MBE-RIP Rip & Wander Trip Mk2 v3.dwg © COPYRIGHT: MARSDEN ENGINEERING Ltd, All rights reserved. (For publication date and contact address, see titleblock). This document and any designs depicted on it may not be used, sold, stored in any form, or divulged to third parties, without prior permission of MARSDEN ENGINEERING Ltd Caution: Due to ongoing development, some features on this sales illustration may not exactly match actual hardware SALES PROMOTION AND INSTALLATION DRAWING MBE-RIP-000 Sheet 2 400 to 500 Belt Width, Flat Return Belt 600 to 900 Belt Width, Flat Return Belt 1000 to 1350 Belt Width, Flat Return Belt MBE-RIP-004 MBE-RIP-005 MBE-RIP-006 400 to 500 Belt Width, 20° to 45° 3-Roll Trough 600 to 900 Belt Width, 20° to 45° 3-Roll Trough 1000 to 1350 Belt Width, 20° to 45° 3-Roll Trough MBE-RIP-001 MBE-RIP-002 MBE-RIP-003 B 2014-11-05 General revision A 2014-08-13 Issued for pricing, review, & promotion REV DATE IM DESCRIPTION IM BY 1 McKechnie st (off Majors road) Geraldine 7930 PO Box 96 Geraldine 7956 phone: 03 693 9634 After hours: 027 242 2110 www.marsdenengineering.co.nz email: marsdeneng@gmail.com UNLESS OTHERWISE STATED All dimensions are in millimeters, "typical", DESIGNER / DATE and symmetrical about centerlines. Tolerance ±1 on last digit if < 3000mm; IM 2014-08-06 ± 2mm if <10m, and ± 3mm thereafter. 3rd L Projection Remove all sharp features "handsafe". Minimum weld FPBW or 5 continuous fillet NOT TO SCALE MB = MATERIAL HANDLING, BELT CONVEYOR ELECTRICAL DEVICES - RIP & WANDER TRIP GENERAL CATALOGUE TRUE SCALE BAR CORRECT AT ANY PRINT SIZE ORIGINAL SCALE none AT CLIENT Marsden Engineering Ltd MARSDEZYN STANDARD DESIGNS DRAWING NUMBER A3 MBE-RIP-000 SHEET REVISION 1 of 3 B