PK 1.2 Pelletiser Process Description

PK 1.2 pelletiser
Via Germoglio 36, 44123, Ferrara, Italy
www.polycykle.com - info@polycykle.com
info@poly
PK1.2 pelletiser components
1 horizontal mixing silo
1 large auger system for the loading of the RdF material
3 conveyor belts
1 large belt to unload into the mixer
1 large hopper
I GaussMagnetti demetaliser (modified for both ferrous and non-ferrous
materials)
1 hopper to load into the pelletiser
1 fully modified pelletiser
1 cooler and de-dusting belt
2 big bag loading structures
1 centralized refrigeration for the pelletiser
1 centralized switchboard with specific PLC and software
CE certificates
2
www.polycykle.com
info@polycykle.com
PolycyKle Srl
Via Germoglio 36
44123 – Ferrara
P. IVA.: 01942460385
PK 1.2 pelletiser process
The production levels that can be expected through Polycykle’s machinery PK1.2
pelletiser should be between approximately 1000 - 1500kg per hour of pellets,
depending on the quality of the base material used.
The material that has already been pretreated and shredded (dried to approx 25%
humidity and shredded with a Ø15-20mm grill) is loaded into a horizontal silo
through a conveyor belt. The plastic and mineral additives are loaded into
separate containers. Both the silo and the additive containers will also act with
built-in weighing mechanisms so that a correct mixing process is carried out.
Should the additives available on the market be fairly large in size, they will need
to be put through a further pretreatment (shredding) process.
After mixing, the product is then loaded through a hopper system and perfectly
dosed onto the demetalizing belts and ballistic separation (both for ferrous and
non-ferrous particles), in order to clean the material from any metal material.
The product is then dosed into the Pelletiser where it is subsequently compacted
into plastic pellets Ø4.5mm and 8-10mm long. The pelletising occurs at 85°C so
therefore almost no emissions are made; only the residual humidity in the previously
loaded product is evident.
Once the material has been compacted it is then sent through a de-dusting and
cooling belt before being loaded into big bags of approximately 800-1000kg
each, and then placed onto individual pallets.
The material is then ready for storage and distribution.
3
www.polycykle.com
info@polycykle.com
PolycyKle Srl
Via Germoglio 36
44123 – Ferrara
P. IVA.: 01942460385