[MI 019-179] Flow Products Safety Information
Transcription
[MI 019-179] Flow Products Safety Information
MI 019-179 Instruction May 2015 Flow Products Safety Information MI 019-179 – May 2015 2 Contents Figures ........................................................................................................................................... 7 Tables ............................................................................................................................................ 9 1. General Warnings .................................................................................................................... 11 Local Code Warning .................................................................................................................11 ATEX Warning .........................................................................................................................11 Intrinsically Safe Warning .........................................................................................................11 Process Fluid Warning...............................................................................................................11 Abrasive Fluid Warning.............................................................................................................12 Loss of Flow Signal Warning .....................................................................................................12 Parts Replacement Warning.......................................................................................................12 2. 83 Series Vortex Flowmeters .................................................................................................... 13 Electrical Certification Rating ...................................................................................................13 ATEX Compliance Documents ............................................................................................14 Type n Warning ........................................................................................................................14 PED Compliance ......................................................................................................................14 Maximum Working Pressure .....................................................................................................15 83F Flanged Body Flowmeters .............................................................................................15 83W Wafer Body Flowmeters...............................................................................................15 83S Sanitary Flowmeters ......................................................................................................15 Isolation Valves.....................................................................................................................15 Flowmeter Materials..................................................................................................................17 Flowmeter Body ...................................................................................................................17 Sensor Diaphragm and Fill Fluid..........................................................................................17 Sensor Replacement ..................................................................................................................18 3. 84 Series Vortex Flowmeters .................................................................................................... 19 Electrical Certification Rating ...................................................................................................19 ATEX and IECEx Warnings .................................................................................................21 ATEX Compliance Documents ............................................................................................21 IECEx Compliance Documents ...........................................................................................21 Explosionproof/Flameproof and Enclosure Warning .................................................................21 Connection Diagrams ...............................................................................................................22 PED Compliance ......................................................................................................................25 3 MI 019-179 – May 2015 Contents Maximum Working Pressure .....................................................................................................26 84W Wafer Body Flowmeters...............................................................................................26 84S Sanitary Flowmeters ......................................................................................................26 Isolation Valves.....................................................................................................................26 Flowmeter Materials..................................................................................................................28 Flowmeter Body (Style A).....................................................................................................28 Flowmeter Body (Style B).....................................................................................................28 Sensor Material, Fill Fluid, and Temperature Range .............................................................29 Isolation Valve ......................................................................................................................29 Sensor Replacement ..................................................................................................................29 4. 84C Series Vortex Flowmeters ................................................................................................. 31 Electrical Certification Rating ...................................................................................................31 Explosionproof/Flameproof and Enclosure Warning .................................................................31 Connection Diagram ................................................................................................................31 PED Compliance ......................................................................................................................31 Maximum Working Pressure .....................................................................................................31 84CF Flanged Body Flowmeters...........................................................................................31 Flowmeter Materials..................................................................................................................32 Flowmeter Body ...................................................................................................................32 Sensor Material, Fill Fluid, and Temperature Range .............................................................32 Sensor Replacement ..................................................................................................................32 5. Mass Flow Products................................................................................................................. 35 CFS10 and CFS20 Mass Flowtubes ..........................................................................................35 Flowtube Identification: CFS10/CFS20 Connected to CFT51 ............................................35 Electrical Certification Rating ..............................................................................................35 Process Wetted Parts.............................................................................................................36 PED Compliance .................................................................................................................36 Maximum Working Pressure ................................................................................................37 CFS25 Mass Flowtubes .............................................................................................................38 Flowtube Identification: CFS25 Connected to CFT51.........................................................38 Electrical Certification Rating ..............................................................................................38 Process Wetted Parts.............................................................................................................39 PED Compliance .................................................................................................................39 Maximum Working Pressure ................................................................................................39 CFT51 Mass Flow Transmitters ................................................................................................40 Electrical Certification Rating ..............................................................................................40 ATEX Warnings ...................................................................................................................41 For Explosionproof Certifications:...................................................................................42 4 Contents MI 019-179 – May 2015 ATEX Compliance Documents ............................................................................................42 IECEx Compliance Documents ...........................................................................................42 Operating Temperature Limits .............................................................................................42 Connection Diagrams ..........................................................................................................43 6. Magnetic Flow Products .......................................................................................................... 47 8000A Magnetic Flowtubes.......................................................................................................47 PED Compliance .................................................................................................................47 Process Pressure and Temperature Limits..............................................................................47 Process Wetted Parts.............................................................................................................48 9300A Magnetic Flowtubes.......................................................................................................48 PED Compliance .................................................................................................................48 Pressure and Temperature Limits ..........................................................................................48 Process Wetted Parts.............................................................................................................51 8300 Magnetic Flowtubes .........................................................................................................51 PED Compliance .................................................................................................................51 Ambient Temperature Limits................................................................................................52 Process Pressure and Temperature Limits..............................................................................52 Process Wetted Parts.............................................................................................................53 2800 Magnetic Flowtubes .........................................................................................................54 PED Compliance .................................................................................................................54 Ambient Temperature Limits................................................................................................54 Process Pressure and Temperature Limits..............................................................................54 Sizes 2.5 through 300 mm (1/10 through 12 in) .............................................................54 Sizes 350 through 900 mm (14 through 36 in)................................................................56 Sanitary Flowtubes ..........................................................................................................57 Process Wetted Parts.............................................................................................................57 9100A and 9200A Magnetic Flowtubes ....................................................................................57 PED Certification ................................................................................................................57 Process Pressure and Temperature Limits..............................................................................57 Process Wetted Parts.............................................................................................................57 5 MI 019-179 – May 2015 6 Contents Figures 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Sample Flowmeter Junction Box Agency Plate ....................................................................13 Pressure-Temperature Limits with Isolation Valves ..............................................................16 Sample 84 Flowmeter Junction Box Agency Plate ...............................................................19 Intrinsically Safe Integral Mount Flowmeter........................................................................22 Intrinsically Safe Flowmeter with Remote Transmitter ........................................................23 Flameproof Integral Mount Transmitter..............................................................................24 Physical Earth Ground ........................................................................................................24 Flameproof Flowmeter with Remote Transmitter ................................................................25 Pressure -Temperature Limits with Isolation Valves .............................................................27 Flowtube in Zone 0 and Transmitter in Zone 2 Area ..........................................................43 Flowtube and Transmitter Located in Zone 2 Area..............................................................44 Flowtube in Zone 0 and Transmitter in Zone 1 (Flameproof ) Area .....................................45 Process Pressure and Temperature Limits PTFE-Lined Flowtubes — 830H through 8312 Sizes Only .....................................................................................................................52 Process Temperature and Pressure Limits for Flowtubes with PFA or PTFE Lining. ............55 Process Temperature and Pressure Limits - Sanitary Flowtubes ............................................57 7 MI 019-179 – May 2015 8 Figures Tables 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Electrical Safety Specifications.............................................................................................14 Test Pressure........................................................................................................................18 Electrical Safety Specifications.............................................................................................20 Flanged Flowmeter..............................................................................................................28 Male NPT Flowmeter .........................................................................................................28 Material, Fill Fluid, and Temperature Range .......................................................................29 Maximum Test Pressure ......................................................................................................30 Material, Fill Fluid, and Temperature Range .......................................................................32 Maximum Test Pressure ......................................................................................................33 CFS10, CFS20 Electrical Safety Specification When Used with CFT51..............................35 Process Temperature Range for Electrical Safety Design Codes When Used with CFT51....36 End Connection Process Temperature/Pressure Limits ........................................................37 Flowtube Process Temperature/Pressure Limits - Threaded End Connections .....................38 CFS25 Electrical Safety Specification When Used with CFT51 ..........................................38 Flowtube Process Pressure Rating ........................................................................................39 CFT51 Electrical Safety Specifications ................................................................................40 Process Pressure and Temperature Limits: Wafer Body Flowtubes with Ceramic Lining ......47 Process Pressure and Temperature Limits: Wafer Body Flowtubes with PFA Lining.............48 Transmitter Remote Mounted PFA-Lined Flowtubes ..........................................................49 Transmitter Remote Mounted PTFE-Lined Flowtubes........................................................49 Transmitter Remote Mounted Polyurethane-Lined Flowtubes.............................................49 Transmitter Integrally Mounted PFA-Lined Flowtubes........................................................50 Transmitter Integrally Mounted PTFE-Lined Flowtubes .....................................................50 Transmitter Integrally Mounted Polyurethane-Lined Flowtubes ..........................................50 Flange Pressure-Temperature Limits for PFA-Lined/PTFE-lined Flowtubes ........................51 Process Pressure and Temperature Limits PTFE-Lined Flowtubes — 8314 through 8324 Sizes Only ..........................................52 Process Pressure and Temperature Limits Polyurethane-Lined Flowtubes — 8302 through 8336 Sizes..........................................53 Process Pressure and Temperature Limits Neoprene-Lined Flowtubes — 8314 through 8336 Sizes...............................................53 Process Temperature and Pressure Limits for Polyurethane Lining.......................................55 Process Pressure and Temperature Limits - ptfe-Lined Flowtubes (2814 - 2824 Sizes Only) 56 Process Pressure and Temperature Limits - Polyurethane-Lined Flowtubes ..........................56 Process Pressure and Temperature Limits - Neoprene-Lined Flowtubes ...............................56 9 MI 019-179 – May 2015 10 Tables 1. General Warnings Local Code Warning ! WARNING These products must be installed to meet all applicable local installation regulations, such as hazardous location requirements, electrical wiring codes, and mechanical piping codes. Persons involved in the installation must be trained in these code requirements to ensure that the installation takes maximum advantage of the safety features designed into the flowmeter. ATEX Warning ! WARNING Apparatus marked as Category 1 equipment and used in hazardous areas requiring this category must be installed in such a way that, even in the event of rare incidents, the versions with an aluminum alloy enclosure can not be an ignition source due to impact and friction. Intrinsically Safe Warning ! WARNING Since live maintenance is not specified, to prevent ignition of flammable atmospheres, disconnect power before servicing unless the area is certified to be nonhazardous. Process Fluid Warning ! WARNING If process containing parts are to be disassembled: 1. Make sure that process fluid is not under pressure or at high temperature. 2. Take proper precautions concerning leakage or spillage of any toxic or otherwise dangerous fluid. Follow any Material Safety Data Sheet (MSDS) recommendations. 11 MI 019-179 – May 2015 1. General Warnings ! WARNING These flowmeters are built using materials that are corrosion resistant to a wide variety of fluids. However, with aggressive fluids, a potential exists for corrosive failure. Therefore, verify the material compatibility with the NACE guidelines and/or user knowledge of the flowmeter material compatibility with the process fluid at operating conditions. Abrasive Fluid Warning ! WARNING Fluids containing abrasive particles and flowing at high rates can cause significant wear to pipes. If these conditions exist, check the flowmeter periodically for wear. Loss of Flow Signal Warning ! WARNING If the flowrate signal appears to have a calibration shift or goes to zero, check the flowmeter for corrosion or wear. Parts Replacement Warning ! WARNING If replacing parts, do not use parts made of other materials or that in any other way change the product as described in the model code on the data plate. 12 2. 83 Series Vortex Flowmeters When the flowmeter is remotely mounted, the junction box on the flowtube body has an agency plate showing its hazardous location rating. See Figure 1. Figure 1. Sample Flowmeter Junction Box Agency Plate Electrical Certification Rating The electrical safety design code is printed on the data plate as part of the model code. The location of the code within the model number is shown below: 83F-A02S2SDTAA ELECTRICAL SAFETY DESIGN CODE See Table 1 to identify this code. The type of protection is also marked on the data plate. 13 MI 019-179 – May 2015 2. 83 Series Vortex Flowmeters Table 1. Electrical Safety Specifications Testing Laboratory, Type of Protection, and Area Classification Application Conditions Electrical Safety Design Code ATEX II 2 G, EEx ib IIC. 83 (F and W) -A, -D, and -T Temperature Class T4 at 0.8 W at -20 to +80°C. Temperature Class T5 at 0.7 W at -20 to +40°C. Temperature Class T6 at 0.5 W at -20 to +40°C. E ATEX II 3 G, EEx nL IIC. 83 (F and W) -A, -D, and -T Temperature Class T4 at -20 to +80°C. Temperature Class T5 at -20 to +40°C. Temperature Class T6 at -20 to +40°C. N NOTE These flowmeters have been designed to meet the electrical safety descriptions listed in Table 1. For detailed information, or status of testing laboratory approvals/certifications, contact Global Customer Support. ATEX Compliance Documents EN 50014: 1997 EN 50020: 1994 EN 50021: 1999 Type n Warning ! WARNING On flowmeters certified for ATEX protection nL, the threaded housing covers must be installed. PED Compliance The 83 Series Vortex Flowmeters are fully compliant with the European Pressure Equipment Directive as process piping devices for Fluid Groups 1 and 2 for Gas and Liquid applications. The product data plate is marked accordingly for the line sizes and pressure ratings for the above fluid groups. Contact Global Customer Support for the specific product category classification for any given line size and pressure rating. Line sizes and pressure ratings that are categorized as Category II or III carry the notifying body (DNV) number 0575 under the CE mark. The PED compliance marking is affixed only to products that have the ATEX electrical safety certifications and carry the ATEX Notify Body number 0344. 14 2. 83 Series Vortex Flowmeters MI 019-179 – May 2015 Maximum Working Pressure 83F Flanged Body Flowmeters For specific temperature/pressure ratings for different materials and flanges, see MI 019-189. 83W Wafer Body Flowmeters For specific temperature/pressure ratings for different materials and flanges, see MI 019-189. 83S Sanitary Flowmeters For specific temperature/pressure ratings for different materials and flanges, see MI 019-173. Isolation Valves Flowmeters equipped with an isolation valve have a maximum pressure rating of 1440 psi at 100°F (99 bar at 38°C). Isolation valves used with standard temperature range and with extended temperature range flowmeters are further limited to values shown in Figure 2. The temperature range of your flowmeter is found within the model number on the data label as follows: 83F-A02S2KDTAA ISOLATION VALVE (S or T) TEMPERATURE RATING TEMPERATURE RATING Standard temp = D, F, R, OR S Extended temp = C OR T 15 MI 019-179 – May 2015 2. 83 Series Vortex Flowmeters Figure 2. Pressure-Temperature Limits with Isolation Valves 200°F FLUOROLUBE SENSOR LIMIT 800°F 400°F SILICON SENSOR LIMIT EXTENDED TEMP. LIMIT (NO FILL) 1600 1440 1400 EXTENDED TEMP. VALVE WITH GRAPHITE SEAT P-T LIMITS WITH ISOLATION VALVE PROCESS PRESSURE, psig 1200 1000 845 psig 800 STANDARD TEMP. VALVE WITH GLASS-FILLED ptfe SEAT LINEARLY INTERPOLATED 600 500 400 200 0 -20 0 100 200 300 400 500 600 PROCESS TEMPERATURE, °F 90°C FLUOROLUBE SENSOR LIMIT 120 38°C 800 200°C 430°C EXTENDED TEMP. LIMIT (NO FILL) SILICON SENSOR LIMIT EXTENDED TEMP. VALVE WITH GRAPHITE SEAT 100 PROCESS PRESSURE, bar 700 P-T LIMITS WITH ISOLATION VALVE 80 58.3 bar 60 STANDARD TEMP. VALVE WITH GLASS-FILLED ptfe SEAT LINEARLY INTERPOLATED 40 35 204°C 20 0 0 -10 16 50 90 100 150 250 350 200 300 PROCESS TEMPERATURE, °C 400 430 450 2. 83 Series Vortex Flowmeters MI 019-179 – May 2015 Flowmeter Materials Flowmeter Body The flowmeter body material is shown on the data label. ♦ CF8M = cast 316 stainless steel body and shedder per ASTM A351 grade CF8M ♦ 304 SS = welded pipe and flange body with 304 ss pipe and shedder per ASTM 312 and 304 ss flanges per ASTM 182 ♦ 304/A105 = welded pipe and flange body with 304 ss pipe and shedder per ASTM 312 and carbon steel flanges per ASTM A105 ♦ CW2M = cast Nickel alloy(1) body and shedder per ASTM A494-CW2M ♦ 316 SS = AISI Type 316 stainless steel. Sensor Diaphragm and Fill Fluid The sensor diaphragm and fill fluid for the 83F and 83W Flowmeters are found within the model number on the data label as follows: 83F-A02S2KDTAA DIAPHRAGM MATERIAL AND FILL FLUID Code Diaphragm Material Fill Fluid D Nickel alloy CW2M (a) Fluorolube F 316L Stainless Steel Fluorolube R Nickel alloy CW2M (a) Silicone (DC550) S 316L Stainless Steel Silicone (DC550) C Nickel alloy CW2M (a) Unfilled T 316L Stainless Steel Unfilled a. Equivalent to Hastelloy® C-4C. The sensor diaphragm for the 83S Flowmeter is 316 Stainless Steel (meets both 316 and 316L properties); the fill fluid is Silicone (DC550). The isolation valve materials are as follows: Valve Body: ASTM A351 grade CF8M stainless steel Valve Ball: AISI Type 316 stainless steel Valve Seats: Glass Filled ptfe for standard temperature flowmeters Graphite for extended temperature flowmeters The temperature range of your flowmeter is found within the model number on the data label as follows: 83F-A02S2KDTAA TEMPERATURE RATING STANDARD TEMP = D, F, R, OR S EXTENDED TEMP = C OR T 1. Equivalent to Hastelloy® C-4C. Hastelloy® is a registered trademark of Haynes International Inc. 17 MI 019-179 – May 2015 2. 83 Series Vortex Flowmeters Sensor Replacement ! WARNING To prevent injury from escaping process fluids, to maintain agency certification of this product, and to prove the integrity of the parts and workmanship in containing process pressure, a hydrostatic pressure test must be performed after the sensor replacement is complete. The flowmeter must hold the appropriate pressure from Table 2 for one minute without leaking. Table 2. Test Pressure Model 83F 83W 18 End Connection Test Pressure ANSI Class 150 450 psi PN 16 3.2 MPa ANSI Class 300 1125 psi PN 40 6 MPa PN 64 9.6 MPa ANSI Class 600 2250 psi PN 100 15 MPa All 15 MPa (2250 psi) 3. 84 Series Vortex Flowmeters When the flowmeter is remotely mounted, the junction box on the flowtube body has an agency plate showing its hazardous location rating. See Figure 3. Figure 3. Sample 84 Flowmeter Junction Box Agency Plate MODEL 84 VORTEX FLOWMETER Remote Sensor Housing MODEL NO: S/N: ST : DO NOT OPEN WHILE ENERGIZED CAUTION: CABLE ENTRIES 1/2-14 NPT IP 66 ENCLOSURE WARNING: EXPLOSION HAZARD -SUBSTITUTION OF COMPONENTS MAY IMPAIR SAFETY. WARNING: ENSURE AREA IS KNOWN TO BE NON-HAZARDOUS BEFORE REMOVING COVER. WARNING: EXPLOSION HAZARD- DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN TURNED OFF OR THE AREA IS KNOWN TO BE NON -HAZARDOUS. WARNING: TO PREVENT IGNITION OF FLAMMABLE OR COMBUSTIBLE ATMOSPHERES, DISCONNECT POWER BEFORE SERVICING. Sira 06ATEX2067X II 1G II 2D Ex ia IIC T4 Ga (Ta = -40°C to +80°C) Ex tb IIIC T103°C Db SEE CERTIFICATE FOR ELECTRICAL DATA. 0344 INVENSYS SYSTEMS INC. FOXBORO, MA., U.S.A. 02035 Electrical Certification Rating The electrical safety design code is printed on the data plate as part of the model code. The location of the code within the model number is shown below: 84F-T02S2SRTJE ELECTRICAL SAFETY CODE See Table 3 to identify this code. The type of protection is also marked on the data plate. NOTE These flowmeters have been designed to meet the electrical safety descriptions listed in Table 3. For detailed information, or status of testing laboratory approvals/certifications, contact Global Customer Support. 19 MI 019-179 – May 2015 3. 84 Series Vortex Flowmeters Table 3. Electrical Safety Specifications Testing Laboratory, Type of Protection, and Area Classification (a) (b) Application Conditions Electrical Safety Code ATEX Specifications ATEX intrinsically safe: II 1G II 2D Ex ia IIC T4 Ga Ex tb IIIC T103°C Db Sira 06ATEX2067X Integrally mounted or remote mounted (electronics and junction box). Temperature Class T4; Ta = -40° to +80°C E ATEX flameproof: II 2/1 (1) G II 2D Ex d [ia Ga] ia IIC T4 Gb Ex tb IIIC T85°C Db Sira 06ATEX2067X Integrally mounted electronics. Temperature Class T4; Ta = -20° to +80°C H ATEX flameproof: II 2/1 (1) G II 2D Ex d [ia Ga] IIC T4 Gb Ex tb IIIC T85°C Db Sira 06ATEX2067X Electronics housing of remote mounted version. Temperature Class T4; Ta = -20° to +80°C CSA Specifications( (c)) CSA intrinsically safe for Class I, II, III, Div. 1, Groups A, B, C, D, E, F, and G. Also Zone certified intrinsically safe Ex ia IIC Temperature Class T4; Ta = -40 ° to +80°C C CSA explosionproof with IS sensor connection for Temperature Class T5; Ta = 60°C Class I, Div. 1, Groups B, C, and D; dust-ignitionproof for Class II, Div. 1, Groups E, F, and G; Class III, Div. 1 Also Zone certified Ex d [ia] IIC. Temperature Class T5; Ta = -40 ° to +80°C D CSA for Class I, Div. 2, Groups A, B, C, and D; Class II, Div. 2, Groups F and G; Class III, Div. 2 Temperature Class T4; T=80°C M FM intrinsically safe for Class I, II, III, Div. 1, Groups A, B, C, D, E, F, G Also Zone approved AEx ia IIC Temperature Class T4; Ta = 80°C F FM explosionproof with IS sensor connection for Class I, Div. 1, Groups B, C, and D; dust-ignitionproof for Class II, Div. 1, Groups E, F, and G; Class III, Div. 1 Temperature Class T5; Ta = 85°C G FM nonincendive for Class I, Div. 2, Groups A, B, C, and D; Class II, Div. 2, Groups F and G; Class III, Div. 2 Temperature Class T4; Ta = 80°C K IECEx intrinsically safe: Ex ia IIC T4 Ga Ex tb IIIC T103°C Db Temperature Class T4; Ta = -40° to +80°C L IECEx flameproof: Ex d [ia Ga] ia IIC T4 Gb Ex tb IIIC T85°C Db Integrally mounted electronics. Temperature Class T4; Ta = -20° to +80°C B IECEx flameproof: Ex d [ia Ga] IIC T4 Gb Ex tb IIIC T85°C Db Electronic housing of remote mounted version. Temperature Class T4; Ta = -20° to +80°C FM Specifications IECEx Specifications NEPSI Specifications NEPSI intrinsically safe, Zone 0, Ex ia IIC Temperature Class T4; Ta = -40 ° to +80°C R NEPSI flameproof, Zone 1, Ex d IIC (except acetylene) Temperature Class T5; Ta = -40 ° to +85°C S CE Specifications Unit with CE mark and PED controls and records Y Unit does not have CE mark; not to be installed in European Union (EU) countries Z a. With intrinsically safe approvals and certifications with a 24 V dc supply, an active barrier is required. b. When the LCD indicator is used, the low temperature limit is -20°C. c. Refer to MI 019-177 for FM and CSA Connection Diagrams. 20 3. 84 Series Vortex Flowmeters MI 019-179 – May 2015 ATEX and IECEx Warnings ! WARNING 1. Ensure area is known to be nonhazardous before removing cover. 2. Do not open while circuits are alive. 3. Do not open when energized or when an explosive atmosphere may be present. 4. Explosion Hazard: Substitution of components may impair intrinsic safety or Division 2 approvals. 5. Explosion Hazard: Do not disconnect equipment unless power has been turned off or the area is known to be nonhazardous. For explosionproof certifications: ! WARNING 1. Keep cover tight while circuits are alive unless area is known to be nonhazardous. 2. To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing. 3. The Model 84 Vortex electronics housing and housing covers contain more than 10% aluminum and is considered to constitute a potential risk of ignition by impact or friction. Care must be taken to prevent impact and friction when installing or using the flowmeters in a Zone 0 installation. ! DANGER For nonintrinsically safe installations, to prevent a potential explosion in a Zone 1 hazardous area, de-energize the transmitter before you remove the threaded housing cover. Failure to comply with this warning could result in an explosion resulting in severe injury or death. ATEX Compliance Documents EN 60079-1:2007 EN 60079-26:2007 EN 60079-31:2008 IEC 60079-0:2011 IEC 60079-11:2011 IECEx Compliance Documents IEC 60079-0:2011 Ed 6 IEC 60079-26:2007 Ed 2 IEC 60079-1:2007 Ed 6 IEC 60079-31:2008 Ed 1 IEC 60079-11:2011 Ed 6 Explosionproof/Flameproof and Enclosure Warning ! WARNING To prevent possible explosion and to maintain explosionproof/flameproof and dustignitionproof protection, plug unused openings with the provided metal pipe plug. This plug must be engaged a minimum of five full threads. The threaded housing 21 MI 019-179 – May 2015 3. 84 Series Vortex Flowmeters covers must be installed. Turn covers to seat O-ring into the housing and then continue to hand tighten until the cover contacts the housing metal-to-metal. Connection Diagrams Figure 4. Intrinsically Safe Integral Mount Flowmeter HAZARDOUS LOCATION UNCLASSIFIED LOCATION INTRINSICALLY SAFE ATEX: II 1G II 2D Ex ia IIC T4 Ga Ex tb IIIC T103°C Db IECEx: Ex ia IIC T4 Ga Ex tb IIIC T103°C Db Model 84) (Integral Mount) ENTITY PARAMETERS (Loop Interface) Ui = 30 V Ii = 110 mA Pi = 0.8 W Ci = 0 nF Li = 0 mH ENTITY PARAMETERS (Pulse Interface) Ui = 30 V Ii = 110 mA Pi = 0.8 W Ci = 0.3 nF Li = 0 mH Loop Interface + + – – + AGENCY ENTITY APPROVED ASSOCIATED APPARATUS OR BARRIER – G Pulse Interface + + – – + AGENCY ENTITY APPROVED ASSOCIATED APPARATUS OR BARRIER – G Uo = 6.51V Io = 6.6 mA OPTIONAL PULSE OUTPUT IF AVAILABLE INTRINSICALLY SAFE GROUND NOTE: The negative terminal loop power shall only be connected to a load resistor to the negative side of the incoming power supply. Consult certificate 22 3. 84 Series Vortex Flowmeters MI 019-179 – May 2015 Figure 5. Intrinsically Safe Flowmeter with Remote Transmitter UNCLASSIFIED LOCATION HAZARDOUS LOCATION INTRINSICALLY SAFE ATEX: II 1G II 2D Ex ia IIC T4 Ga Ex tb IIIC T103°C Db IECEx: Ex ia IIC T4 Ga Ex tb IIIC T103°C Db Model 84 (Remote Transmitter) ENTITY PARAMETERS (Loop Interface) Ui = 30 V Ii = 110 mA Pi = 0.8 W Ci = 0 nF Li = 0 mH ENTITY PARAMETERS (Pulse Interface) Ui = 30 V Ii = 110 mA Pi = 0.8 W Ci = 0.3 nF Li = 0 mH Loop Interface + + – – AGENCY ENTITY APPROVED ASSOCIATED APPARATUS OR BARRIER + – G Pulse Interface + + – – + AGENCY ENTITY APPROVED ASSOCIATED APPARATUS OR BARRIER – G Uo = 6.51V Io = 6.6 mA OPTIONAL PULSE OUTPUT IF AVAILABLE REMOTE CABLE (SEE NOTE 2) INTRINSICALLY SAFE GROUND PREAMPLIFIER HOUSING AND FLOWTUBE ONLY NOTES 1. THE NEGATIVE TERMINAL LOOP POWER SHALL ONLY BE CONNECTED TO A LOAD RESISTOR TO THE NEGATIVE SIDE OF THE INCOMING POWER SUPPLY. CONSULT CERTIFICATE 2. INTRINSICALLY SAFE TRANSMITTER/FLOWTUBE CONNECTION. CONSULT CERTIFICATE. 23 MI 019-179 – May 2015 3. 84 Series Vortex Flowmeters Figure 6. Flameproof Integral Mount Transmitter HAZARDOUS LOCATION UNCLASSIFIED LOCATION FLAMEPROOF ATEX: II 2/1 (1) G II 2D Ex d [ia Ga] ia IIC T4 Gb Ex tb IIIC T85°C Db IECEx: Ex d [ia Ga] ia IIC T4 Gb Ex tb IIIC T85°C Db Model 84 (Integral Mount) FLAMEPROOF CONDUIT CONSULT CERTIFICATE + SUPPLY 4-20 mA – PHYSICAL EARTH GROUND (See Figure 7) FLAMEPROOF CONDUIT CONSULT CERTIFICATE + PULSE (if present) – Figure 7. Physical Earth Ground M20 CONDUIT CONNECTION (2 PLACES) + + P U L S E – PHYSICAL EARTH GROUND 24 3. 84 Series Vortex Flowmeters MI 019-179 – May 2015 Figure 8. Flameproof Flowmeter with Remote Transmitter HAZARDOUS LOCATION UNCLASSIFIED LOCATION FLAMEPROOF ATEX Electronics Housing II 2 (1) G II 2D Ex d [ia Ga] IIC T4 Gb Ex tb IIIC T85°C Db ATEX Flowtube Junction Box II 1G II 2D Ex ia IIC T4 Ga Ex tb IIIC T103°C Db IECEX Electronics Housing Ex d [ia Ga] IIC T4 Gb Ex tb IIIC T85°C Db IECEX Flowtube Junction Box Ex ia IIC T4 Ga Ex tb IIIC T103°C Db Model 84 (Remote Transmitter) FLAMEPROOF CONDUIT CONSULT CERTIFICATE + SUPPLY 4-20 mA – PHYSICAL EARTH GROUND (See Figure 7) + PULSE (if present) – REMOTE CABLE (SEE NOTE) FLAMEPROOF CONDUIT CONSULT CERTIFICATE PREAMPLIFIER HOUSING AND FLOWTUBE ONLY NOTE: INTRINSICALLY SAFE TRANSMITTER/FLOWTUBE CONNECTION. CONSULT CERTIFICATE. PED Compliance The 84 Series Vortex Flowmeters are fully compliant with the European Pressure Equipment Directive as process piping devices for Fluid Groups 1 and 2 for Gas and Liquid applications. The product data plate is marked accordingly for the line sizes and pressure ratings for the above fluid groups. Contact Global Customer Support for the specific product category classification for any given line size and pressure rating. Line sizes and pressure ratings that are categorized as Category II or III carry the notifying body (DNV) number 0575 under the CE mark. The PED compliance marking is affixed only to products that have the ATEX electrical safety certifications and carry the ATEX Notify Body number 0344. 25 MI 019-179 – May 2015 3. 84 Series Vortex Flowmeters Maximum Working Pressure For specific temperature/pressure ratings for different materials and flanges, see MI 019-202 and MI 019-211. 84W Wafer Body Flowmeters For specific temperature/pressure ratings for different materials and flanges, see MI 019-202 and MI 019-211. 84S Sanitary Flowmeters For specific temperature/pressure ratings for different materials and flanges, see MI 019-205 and MI 019-214. Isolation Valves Flowmeters equipped with an isolation valve have a maximum pressure rating of 1440 psi at 100°F (99 bar at 38°C). Isolation valves used with standard temperature range and with extended temperature range flowmeters are further limited to values shown in Figure 9. The temperature range of your flowmeter is found within the model number on the data label as follows: 84F-T02S6KDVJE TEMPERATURE RANGE ISOLATION VALVE (K or L) 26 STD TEMP = D, F, R, or S EXT TEMP = C or T 3. 84 Series Vortex Flowmeters MI 019-179 – May 2015 Figure 9. Pressure -Temperature Limits with Isolation Valves 200°F 800°F 400°F SILICON SENSOR LIMIT FLUOROLUBE SENSOR LIMIT EXTENDED TEMP. LIMIT (NO FILL) 1600 1440 1400 EXTENDED TEMP. VALVE WITH GRAPHITE SEAT P-T LIMITS WITH ISOLATION VALVE PROCESS PRESSURE, psig 1200 1000 845 psig 800 STANDARD TEMP. VALVE WITH GLASS-FILLED ptfe SEAT LINEARLY INTERPOLATED 600 500 400 200 0 -20 0 100 200 300 400 500 600 PROCESS TEMPERATURE, °F 90°C FLUOROLUBE SENSOR LIMIT 120 38°C 800 200°C 430°C EXTENDED TEMP. LIMIT (NO FILL) SILICON SENSOR LIMIT EXTENDED TEMP. VALVE WITH GRAPHITE SEAT 100 PROCESS PRESSURE, bar 700 P-T LIMITS WITH ISOLATION VALVE 80 58.3 bar 60 STANDARD TEMP. VALVE WITH GLASS-FILLED ptfe SEAT LINEARLY INTERPOLATED 40 35 204°C 20 0 0 -10 50 90 100 150 250 350 200 300 PROCESS TEMPERATURE, °C 400 430 450 27 MI 019-179 – May 2015 3. 84 Series Vortex Flowmeters Flowmeter Materials Flowmeter Body (Style A) The flowmeter body material is shown on the data label. ♦ CF8M = cast 316 stainless steel body and shedder per ASTM™ A351 grade CF8M ♦ 304 SS = welded pipe and flange body with 304 ss pipe and shedder per ASTM 312 and 304 ss flanges per ASTM 182 ♦ 304/A105 = welded pipe and flange body with 304 ss pipe and shedder per ASTM 312 and carbon steel flanges per ASTM A105 ♦ CW2M = cast Nickel alloy CW2M(1) body and shedder per ASTM A494 ♦ 316 SS = AISI Type 316 stainless steel. Flowmeter Body (Style B) The flowmeter body material is shown in Table 4. Table 4. Flanged Flowmeter Line Sizes 3/4 to 4 inch (Codes 3Q to 04) 6 to 8 inch (Codes 06 to 08) 10 and 12 inch (Codes 10 and 12) Body/Shedder Bar Flange Cast 316 SS, CF8M 316 SS per ASTM A182 Grade F316/F316L Cast Duplex SS per ASTM A995 Grade 4A, CD3MN Duplex SS per ASTM A182 Grade F51 Cast nickel alloy, CX2MW (a) Nickel alloy N06022 (a) per ASTM B462 Cast 316 SS, CF8M 304 SS per ASTM A182 Grade F304/304L Cast Duplex SS per ASTM A995 Grade 4A, CD3MN Duplex SS per ASTM A182 Grade F51 Cast nickel alloy, CX2MW (a) Nickel alloy N06022 (a) per ASTM B462 Fabricated 304 SS per ASTM 312 304 SS per ASTM A182 Grade F304/F304L Fabricated Duplex SS per ASTM A790 Duplex SS per ASTM A182 Grade F51 Fabricated nickel alloy UNS N06022 (a) per ASTM Nickel alloy N06022 (a) per ASTM B462 B622 a. Equivalent to Hastelloy® C-22. Hastelloy is a registered trademark of Haynes International, Inc. NOTE An option for a threaded MNPT is available. Materials for that option are shown in Table 5. Table 5. Male NPT Flowmeter Line Sizes Body/Shedder Bar 1 inch (Code 01) Cast 316 SS, CF8M Cast 316 SS, integrally cast to body 2 inch (Code 02) Cast 316 SS, CF8M 316 SS 1. Equivalent to Hastelloy® C-4C. 28 NPT Connection 3. 84 Series Vortex Flowmeters MI 019-179 – May 2015 Sensor Material, Fill Fluid, and Temperature Range The sensor diaphragm material, fill fluid, and temperature range for the 84F and 84W Flowmeters are found within the model number on the data label as follows: 84F-T02S1SRTJF DIAPHRAGM MATERIAL, FILL FLUID, AND TEMPERATURE RANGE Table 6. Material, Fill Fluid, and Temperature Range Code Diaphragm Material Fill Fluid Temperature Range D Nickel alloy CW2M (a) Fluorolube 0 to 200°F (-20 to +90°C) F Stainless Steel CF3M Fluorolube 0 to 200°F (-20 to +90°C) R Nickel alloy CW2M (a) Silicone 0 to 400°F (-20 to +200°C) S Stainless Steel Type CF3M Silicone 0 to 400°F (-20 to +200°C) C (b) Nickel alloy CW2M (a) Unfilled 400° to 800°F (200° to 430°C) T (b) Stainless Steel Type CF3M Unfilled 400° to 800°F (200° to 430°C) A (c) Nickel alloy CW2M (a) Unfilled 400° to 700°F (200° to 370°C) B (c) Stainless Steel Type CF3M Unfilled 400° to 700°F (200° to 370°C) E (c) Nickel alloy CW2M (a) Unfilled 400° to 800°F (200° to 430°C) G (c) Stainless Steel Type CF3M Unfilled 400° to 800°F (200° to 430°C) a. Equivalent to Hastelloy® C-4C. b. Style A Vortex Flowmeters only. c. Style B Vortex Flowmeters only. The sensor diaphragm for the 84S Flowmeter is 316 Stainless Steel (meets both 316 and 316L properties); the fill fluid is Silicone (DC550); the temperature range is 0 to 400°F (-20 to +200°C). Isolation Valve The isolation valve materials are as follows: Valve Body: ASTM A351 grade CF8M stainless steel Valve Ball: AISI Type 316 stainless steel Valve Seats: Glass Filled ptfe for standard temperature flowmeters Graphite for extended temperature flowmeters Sensor Replacement ! CAUTION For ATEX or IECEx certified flameproof units, take special care not to scar, mar, ding, or dent the surface of the sensor stem during assembly. This is critical to the integrity of the flameproof surface finish. 29 MI 019-179 – May 2015 3. 84 Series Vortex Flowmeters ! WARNING To prevent injury from escaping process fluids, to maintain agency certification of this product, and to prove the integrity of the parts and workmanship in containing process pressure, a hydrostatic pressure test must be performed after the sensor replacement is complete. The flowmeter must hold the appropriate pressure from Table 32 for one minute (10 minutes to meet PED requirements) without leaking. It is important that the correct sensor replacement kits are used for 84F (Style B) and for ATEX applications per MI 019-209. Table 7. Maximum Test Pressure Test Pressure Model 84F 84W End Connection Duplex SS, Nickel alloy CW2M (a) (1.5X MWP) Carbon Steel (MWP) ANSI Class 150 413 psi 435 psi 428 psi ANSI Class 300 1080 psi 1125 psi 1110 psi ANSI Class 600 2160 psi 2250 psi 2220 psi ANSI Class 900 3240 psi 3375 psi 3330 psi ANSI Class 1500 5400 psi 5625 psi 5558 psi PN 16 2.4 Mpa 2.4 Mpa 2.4 Mpa PN 25 3.8Mpa 3.8Mpa 3.8Mpa PN 40 6.0 Mpa 6.0 Mpa 6.0 Mpa PN 63 9.5 Mpa 9.5 Mpa 9.5 Mpa PN 100 15.0 Mpa 15.0 Mpa 15.0 Mpa PN 160 24.0 Mpa 24.0 Mpa 24.0 Mpa All 15 MPa (2250 psi) a. Equivalent to Hastelloy® C-4C. 30 316 SS (1.5X MWP) 4. 84C Series Vortex Flowmeters All safety information for the 84 Series Vortex Flowmeters described in Chapter 3, “84 Series Vortex Flowmeters” applies to the 84 Series. Only information unique to the 84C Series is provided in this chapter. Electrical Certification Rating The electrical certification rating for the 84C Vortex Flowmeter is the same as the 84 Series (Style B). See “Electrical Certification Rating” on page 19. Explosionproof/Flameproof and Enclosure Warning The explosionproof/flameproof and enclosure warning for the 84C Vortex Flowmeter is the same as the 84 Series (Style B). See “Explosionproof/Flameproof and Enclosure Warning” on page 21. Connection Diagram The connection diagrams for the 84C Vortex Flowmeter are the same as the 84 Series (Style B). See “Connection Diagrams” on page 22. PED Compliance The 84C Series Vortex Flowmeters are fully compliant with the European Pressure Equipment Directive as process piping devices for Fluid Groups 1 and 2 for Gas and Liquid applications. The product data plate is marked accordingly for the line sizes and pressure ratings for the above fluid groups. Contact Global Customer Support for the specific product category classification for any given line size and pressure rating. Line sizes and pressure ratings that are categorized as Category II or III carry the notifying body (DNV) number 0575 under the CE mark. The PED compliance marking is affixed only to products that have the ATEX electrical safety certifications and carry the ATEX Notify Body number 0344. Maximum Working Pressure 84CF Flanged Body Flowmeters For specific temperature/pressure ratings for different materials and flanges, see MI 019-222. 31 MI 019-179 – May 2015 4. 84C Series Vortex Flowmeters Flowmeter Materials Flowmeter Body The flowmeter body materials for the 84C Series Vortex Flowmeter are the same as the 84 Series (Style B). See “Flowmeter Body (Style B)” on page 28. Sensor Material, Fill Fluid, and Temperature Range The sensor diaphragm material, fill fluid, and temperature range for the 84CF Flowmeters are found within the model number on the data label as follows: 84CF020-TPRF1STDTJCA-CL DIAPHRAGM MATERIAL, FILL FLUID, AND TEMPERATURE RANGE Table 8. Material, Fill Fluid, and Temperature Range Code Diaphragm Material Fill Fluid Temperature Range D Nickel alloy CW2M (a) Fluorolube 0 to 200°F (-20 to +90°C) F Stainless Steel CF3M Fluorolube 0 to 200°F (-20 to +90°C) R Nickel alloy CW2M (a) Silicone 0 to 400°F (-20 to +200°C) S Stainless Steel Type CF3M Silicone 0 to 400°F (-20 to +200°C) A (b) Nickel alloy CW2M (a) Unfilled 300° to 700°F (150° to 370°C) B (b) Stainless Steel Type CF3M Unfilled 300° to 700°F (150° to 370°C) a. Equivalent to Hastelloy® C-4C. b. Not available with Body and Flange Material selection D. NOTE The temperature compensated Multi-Variable option -T allows for up to 500°F (260°C). The temperature element of the RTD is rated up to 500°F (260°C). The rating for the high temperature Vortex sensor is reduced from 700°F (370°C) to 500°F (260°C) when used with this option. Sensor Replacement ! CAUTION For ATEX or IECEx certified flameproof units, take special care not to scar, mar, ding, or dent the surface of the sensor stem during assembly. This is critical to the integrity of the flameproof surface finish. ! WARNING To prevent injury from escaping process fluids, to maintain agency certification of this product, and to prove the integrity of the parts and workmanship in containing process pressure, a hydrostatic pressure test must be performed after the sensor replacement is complete. The flowmeter must hold the appropriate pressure from Table 9 for one minute (10 minutes to meet PED requirements) without leaking. 32 4. 84C Series Vortex Flowmeters MI 019-179 – May 2015 It is important that the correct sensor replacement kits are used for 84C and for ATEX applications per MI 019-223. Table 9. Maximum Test Pressure Test Pressure End Connection 316 SS (1.5X MWP) Duplex SS, Nickel alloy CW2M (a) (1.5X MWP) ANSI Class 150 413 psi 435 psi ANSI Class 300 1080 psi 1125 psi ANSI Class 600 2160 psi 2250 psi ANSI Class 900 3240 psi 3375 psi ANSI Class 1500 5400 psi 5625 psi PN 16 2.4 Mpa 2.4 Mpa PN 25 3.8Mpa 3.8Mpa PN 40 6.0 Mpa 6.0 Mpa PN 63 9.5 Mpa 9.5 Mpa PN 100 15.0 Mpa 15.0 Mpa PN 160 24.0 Mpa 24.0 Mpa a. Equivalent to Hastelloy® C-4C. 33 MI 019-179 – May 2015 34 4. 84C Series Vortex Flowmeters 5. Mass Flow Products CFS10 and CFS20 Mass Flowtubes Flowtube Identification: CFS10/CFS20 Connected to CFT51 Refer to the data plate to determine the maximum pressure and temperature limits. Electrical Certification Rating Electrical certification information is printed on the agency plate (located above the data plate). The electrical design safety code is also printed on the data plate as part of the model number. The location of the code within the model number is shown below. See Table 10 for additional information. CFS10-05SCAAA ELECTRICAL SAFETY CODE Table 10. CFS10, CFS20 Electrical Safety Specification When Used with CFT51 Testing Laboratory, Type of Protection, and Area Classification Application Conditions (a) Electrical Safety Code CSA/CSAus Division 1/Zone 0 Intrinsically Safe Connected to CFT51 Electrical Safety Code CDA and CNA CAA CSA/CSAus Division 2/Zone 2 Non-Incendive Connected to CFT51 Electrical Safety Code CDN and CNN CCN FM Division 1/Zone 0 Intrinsically Safe Connected to CFT51 Electrical Safety Code FDA and FNA FAA FM Division 2/Zone 2 Non-Incendive Connected to CFT51 Electrical Safety Code FDN and FNN FFN ATEX Intrinsic safe Ex ia/ic Connected to CFT51 Electrical Safety Code ADA and ANA AAA ATEX Non Sparking Zone 2 Ex nA Connected to CFT51 Electrical Safety Code ADN and ANN ANN IECEx Intrinsic safe Ex ia/ic Connected to CFT51 Electrical Safety Code EDA and ENA EAA IECEx Non Sparking Zone 2 Ex nA Connected to CFT51 Electrical Safety Code EDN and ENN ENN Agency approvals or certifications not required YYY a. Temperature Class is a function of process temperature. See Table 11. NOTE These flowtubes have been designed to meet the electrical safety descriptions listed in the table above. For detailed information, or status of testing laboratory approvals/certifications, contact Global Customer Support. 35 MI 019-179 – May 2015 5. Mass Flow Products Table 11. Process Temperature Range for Electrical Safety Design Codes When Used with CFT51 Flowtube Size Flowtube Model mm in Ambient Temperature °C °F Process Temperature Range Temp. Class °C °F Process Temperature Range for Intrinsically Safe Electrical Safety Design Codes (CAA, FAA, AAA, EAA) CFS10 CFS20 3 through 20 0.125 through 0.750 25 through 50 1.00 through 2.00 40 and 80 1.50 and 3.00 –40 to +60° –40 to +140° T4 –200 to +180° –328 to +356° –55 to +180° –67 to +356° –55 to +180° –67 to +356° Process Temperature Range for Electrical Safety Design Codes for Zone 2 or Division 2 (CCN, FFN, ANN, ENN) CFS10 and CFS20 All Flowtube Sizes –40 to +60° –40 to +140° T4 –40 to +180° –40 to +356° Process Temperature Range for Electrical Safety Design Code YYY (Agency Approvals Not Required) CFS10 and CFS20 All Flowtube Sizes –40 to +180° –40 to +356° N/A –40 to +180° –40 to +356° NOTE Protect the equipment from the temperature of the process such that the ambient temperature does not exceed 60°C (140°F). Process Wetted Parts The flowtube wetted material is found within the model number on the data label as follows: CFS10-02SAAAA FLOWTUBE WETTED MATERIAL Code Wetted Material S 316L Stainless Steel H Nickel alloy CX2MW (a) C 316L Stainless Steel (as prepared for Sanitary Applications, 3-A Authorization No. 224 a. Equivalent to Hastelloy® C-22. PED Compliance The CFS10 and CFS20 Series Mass Flowtubes are fully compliant with the European Pressure Equipment Directive as process piping devices for Fluid Groups 1 and 2 for Gas and Liquid applications. The product data plate is marked accordingly for the line sizes and pressure ratings for the above fluid groups. Contact Global Customer Support for the specific product category classification for any given line size and pressure rating. Line sizes and pressure ratings that are categorized as Category II or III carry the notifying body (DNV) number 0575 under the CE mark. The PED compliance marking is affixed only to products that have the ATEX electrical safety certifications and carry the ATEX Notify Body number 0344. 36 5. Mass Flow Products MI 019-179 – May 2015 Maximum Working Pressure Maximum process pressure is dependent on the process temperature, flowtube size, and end connections used. The following tables specify the maximum process pressure for either the type of end connection (Table 12) or process temperature (Table 13). Interpolation is required for process temperatures between those listed. Use the lesser of the pressures determined from these tables. Table 12. End Connection Process Temperature/Pressure Limits (a) MWP Process Temp. 316/316L ss Nickel alloy CX2MW (c) ANSI Class 150 Flange 100°F 200°F 300°F 356°F 275 psig 240 psig 215 psig 204 psig 290 psig 260 psig 230 psig 213 psig ANSI Class 300 Flange 100°F 200°F 300°F 356°F 720 psig 620 psig 560 psig 535 psig 750 psig 750 psig 730 psig 713 psig ANSI Class 600 Flange 100°F 200°F 300°F 356°F 1440 psig 1240 psig 1120 psig 1067 psig 1500 psig 1500 psig 1455 psig 1421 psig EN 1092 PN 10/16 Flange RT (d) 100°C 150°C 180°C 16.0 bar 16.0 bar 14.5 bar 13.8 bar 16.0 bar 16.0 bar 14.5 bar 13.8 bar EN 1092 PN 25/40 Flange RT (d) 100°C 150°C 180°C 40.0 bar 40.0 bar 36.3 bar 34.7 bar 40.0 bar 40.0 bar 36.3 bar 34.7 bar EN 1092 PN 100 Flange RT (d) 100°C 150°C 180°C 100 bar 100 bar 90.9 bar 86.9 bar 100 bar 100 bar 90.9 bar 86.9 bar End Connection Type (b) Threaded, NPT, ANSI B2.1 MWP limited by threaded end connection limits per Table 13. Quick Disconnect Sanitary Coupling or DIN 11851 Coupling Maximum working pressure is 10 bar at 25°C (145 psig at 77°F). (e) a. Linear interpolation is acceptable. b. See model codes for flowtube configurations available with 316 ss, 316L ss, and nickel alloy CX2MW (equivalent to Hastelloy® C-22) end connections. c. Equivalent to Hastelloy® C-22. d. RT = Reference Temperature = -10 to +100°C. e. If higher MWPs are required, contact Global Customer Support. 37 MI 019-179 – May 2015 5. Mass Flow Products Table 13. Flowtube Process Temperature/Pressure Limits - Threaded End Connections (a) Nominal Flowtube Size mm 3 and 6 15 and 20 Maximum Working Pressure (MWP) (a) Process Temperature 316/316L ss Nickel alloy CX2MW (b) in °C °F bar psig bar psig 1/8 and 1/4 40 100 150 180 100 200 300 356 179 155 140 133 2600 2243 2026 1932 217 217 213 207 3150 3150 3050 3010 1/2 and 3/4 40 100 150 180 100 200 300 356 100 85 78 75 1440 1240 1120 1080 103 103 100 98 1500 1500 1455 1435 a. Linear interpolation is acceptable. b. Equivalent to Hastelloy® C-22. CFS25 Mass Flowtubes Flowtube Identification: CFS25 Connected to CFT51 Refer to the data plate to determine the maximum pressure and temperature limits. Electrical Certification Rating Electrical certification information is printed on the agency plate (located above the data plate). The electrical design safety code is also printed on the data plate as part of the model code. The location of the safety code within the model code is shown below. See Table 14 for additional information. CFS25-028KHAFHSACAA-A ELECTRICAL SAFETY CODE Table 14. CFS25 Electrical Safety Specification When Used with CFT51 (a) Testing Laboratory, Type of Protection, and Area Classification Application Conditions (b) Electrical Safety Design Code CSA/CSAus Intrinsically Safe Class I, Temperature Class T4 Ta = -40°C to +70°C Division 1/Zone 0, Groups C, D Connected to CFT51 Electrical Safety Code CDA or CNA CAA ATEX Intrinsically Safe Ex ia/ic, Group IIB Temperature Class T4 Ta = -40°C to +70°C Connected to CFT51 Electrical Safety Code ADA or ANA AAA IECEx Intrinsically Safe Ex ia/ic, Group IIB Temperature Class T4 Ta = -40°C to +70°C Connected to CFT51 Electrical Safety Code EDA or ENA EAA No electrical certification a. These flowtubes have been designed to meet the electrical safety descriptions listed in the table above. For detailed information, or status of testing laboratory approvals and certifications, contact Global Customer Support. b. Process temperature range is -100°C to +70°C. 38 YYY 5. Mass Flow Products MI 019-179 – May 2015 Process Wetted Parts The flowtube wetted material is found within the model number on the data label as follows: CFS25-028KHABHSACAA-AW FLOWTUBE WETTED MATERIAL Code Wetted Material S 316L Stainless Steel H Nickel alloy (a) a. Equivalent to Hastelloy® C-22. PED Compliance CFS25 Mass Flowtubes are fully compliant with the European Pressure Equipment Directive as process piping devices for Fluid Groups 1 and 2 for Gas and Liquid applications. The product data plate is marked accordingly for the line sizes and pressure ratings for the above fluid groups. Contact Global Customer Support for the specific product category classification for any given line size and pressure rating. Line sizes and pressure ratings that are categorized as Category II or III carry the notifying body number 0036 (TÜV SÜD Industrie Service) under the CE mark. The PED compliance marking is affixed only to products that have the ATEX electrical safety certifications and carry the ATEX Notify Body number 0123 (TÜV SÜD). Maximum Working Pressure Table 15. Flowtube Process Pressure Rating (a) Maximum Working Pressure (MWP) Model CFS25 bar psi -0325 200 2,900 -0650 200 2,900 -1550 200 2,900 -3100 200 2,900 -5500 345 5,000 -7900 100 1,450 -028K 100 1,450 -065K 100 1,450 a. Pressure ratings are for flowtubes only. End connections may limit the pressure rating. 39 MI 019-179 – May 2015 5. Mass Flow Products CFT51 Mass Flow Transmitters Refer to the data plate to determine the electrical certification rating, origin code, input supply voltage, input power, and ambient temperature limit. Electrical Certification Rating The electrical safety code is printed on the data plate as part of the model number. The location of the code within the model number is shown below. See Table 16 for additional information. CFT51-TB1EABANNANN ELECTRICAL SAFETY CODE Table 16. CFT51 Electrical Safety Specifications Types of Protection and Area Classification Application Conditions Electrical Safety Design Code ATEX, II 2 (1) G Ex d [ia IIB Ga] IIC T6 Gb Flameproof enclosure with Intrinsic safe sensor outputs. Temperature Class T6. Ta = -40°C to +60°C. ADA ATEX, II 2 (3) G Ex d [ic IIB Gc] IIC T6 Gb Flameproof enclosure with Energy Limited or intrinsic safe zone 2 sensor outputs. Temperature Class T6. Ta = -40°C to +60°C. ADN (a) ATEX, II 3 (1) G Ex nA [ia IIB Ga] IIC T4 Gc Non-sparking enclosure with Intrinsic safe sensor Temperature Class T4. Ta = -40°C to +60°C. ANA ATEX, II 3 G Ex nA IIC T4 Gc Non-sparking Temperature Class T4. Ta = -40°C to +60°C ANN (a) CSA/CSAus XP Class I, Division 1, Groups A, B, C, and D; Class II, Division 1, Groups E, F, and G; Class III, Division 1; AIS Class I, Division 1, Groups A, B, C, and D; Ex d IIC [ia] IIB; AEx d IIC [ia] IIB Explosionproof and Flameproof enclosure with intrinsically safe outputs Temperature Class T6. Ta = -40°C to +60°C Temperature Class T4. Ta = -40°C to +60°C CDA CSA/CSAus XP Class I, Division 1, Groups A, B, C, and D; Class II, Division 1, Groups E, F, and G; Class III, Division 1; ANI Class I, Division 2, Groups A, B, C, and D; Ex d [nL] IIC; AEx d [nC] IIC Explosionproof and Flameproof enclosure with Non-Incendive outputs Temperature Class T6. Ta = -40°C to +60°C Temperature Class T4. Ta = -40°C to +60°C CDN (a) CSA/CSAus NI Class I, Division 2, Groups A, B, C, and Non-incendive enclosure with intrinsically safe outputs D; also intrinsically safe for AIS Class I, Division 1, Temperature Class T4. Ta = -40°C to +60°C Groups A, B, C, and D; AEx nA IIC [ia] IIB; Ex nA IIC [ia] IIB CNA CSA/CSAus NI Class I, Division 2, Groups A, B, C, and Non-incendive and Non-sparking D; also nonincendive for ANI Class I, Division 2, Groups Temperature Class T4. Ta = -40°C to +60°C A, B, C, and D; AEx nA [nL] IIC; Ex nA [nC] IIC CNN (a) FM XP Class I, Division 1, Groups A, B, C, and D; Class II, Division 1, Groups E, F, and G; Class III, Division 1; AIS Class I, Division 1, Groups A, B, C, and D. AEx d IIB [ia] IIC Explosionproof and Flameproof enclosure with intrinsically safe outputs Temperature Class T6. Ta = -40°C to +60°C Temperature Class T4. Ta = -40°C to +60°C FDA (a) FM XP Class I, Division 1, Groups A, B, C, and D; Class II, Division 1, Groups E, F, and G; Class III, Division 1; ANI Class I, Division 2, Groups A, B, C, and D. AEx d [nC] IIC Explosionproof and Flameproof enclosure with Non-Incendive outputs Temperature Class T6. Ta = -40°C to +60°C Temperature Class T4. Ta = -40°C to +60°C FDN (a) FM NI Class I, Division 2, Groups A, B, C, and D; AIS Class I, Division 1, Groups A, B, C, and D AEx nA IIC [ia] IIB Non-incendive enclosure with intrinsically safe outputs Temperature Class T4. Ta = -40°C to +60°C FNA (a) 40 5. Mass Flow Products MI 019-179 – May 2015 Table 16. CFT51 Electrical Safety Specifications (Continued) Application Conditions Electrical Safety Design Code FM NI Class I, Division 2, Groups A, B, C, and D; ANI Class I, Division 2, Groups A, B, C, and D AEx nA IIC Non-Incendive Temperature Class T4. Ta = -40°C to +60°C FNN (a) IECEx, Ex d [ia IIB Ga] IIC T6 Gb Flameproof enclosure with Intrinsic safe sensor outputs. Temperature Class T6 Ta = -40°C to +60°C EDA IECEx, Ex d [ic IIB Gc] IIC T6 Gb Flameproof enclosure with Energy Limited or intrinsic safe zone 2 sensor outputs Temperature Class T6. Ta = -40°C to +60°C EDN (a) IECEx, Ex nA [ia IIB Ga] IIC T4 Gc Non-sparking enclosure with Intrinsic safe sensor. Temperature Class T4 Ta = -40°C to +60°C ENA IECEx, Ex nA IIC T4 Gc Non-sparking Temperature Class T4. Ta = -40°C to +60°C ENN (a) No Certifications Not Applicable ZZZ Types of Protection and Area Classification a. Not available with CFS25 flowtube. NOTE These transmitters have been designed to meet the electrical safety descriptions listed in Table 16. For detailed information, or status of testing laboratory approvals/certifications, contact Global Customer Support. ATEX Warnings ! WARNING 1. Ensure area is known to be nonhazardous before removing cover. 2. Do not open while circuits are live. 3. Do not open when energized or when an explosive atmosphere may be present. 4. Explosion Hazard: Substitution of components may impair intrinsic safety or Division 2 approvals. 5. Explosion Hazard: Do not disconnect equipment unless power has been turned off or the area is known to be nonhazardous. 6. The cable or conduit entries and the closing elements of unused openings shall be suitable for the type of protection, as applied and correctly installed. 7. The field wiring must be separately installed and protected against mechanical damage. 41 MI 019-179 – May 2015 5. Mass Flow Products For Explosionproof Certifications: ! WARNING 1. Keep cover tight while circuits are live unless area is known to be nonhazardous. 2. To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing. 3. The CFS10, CFS20, and CFS25 flowtube junction boxes contain more than 10% aluminum and are considered to constitute a potential risk of ignition by impact or friction. Care must be taken to prevent impact and friction when installing or using the junction box in a Zone 0 installation. ! CAUTION The CFT51 transmitter is to be used only with Foxboro CFS flowtubes in accordance with the ATEX and IECEx certificates. ATEX Compliance Documents EN 60079-1:2007 EN 60079-26:2007 EN 60079-31:2008 EN 60079-15:2005 EN 60079-11:2007 IEC 60079-0:2006 IECEx Compliance Documents IEC 60079-0:2004 Ed 4.0 IEC 60079-26:2006 Ed 2 IEC 60079-1:2007 Ed 6 IEC 60079-31:2008 Ed 1 IEC 60079-11:2006 Ed 5 Operating Temperature Limits The operating temperature limits of the electronics are -40 and +60°C (-40 and +140°F). Ensure that the transmitter is operated within this range. 42 5. Mass Flow Products MI 019-179 – May 2015 Connection Diagrams Figure 10. Flowtube in Zone 0 and Transmitter in Zone 2 Area ATEX/IECEx Approvals CFT51 Transmitter in Zone 2 Area with CFS Series Flowtube in Zone 0 Area Unclassified Locations (Non Hazardous Locations) Customer Supplied USER I/O Power Supply AC Version: 120/240 VAC DC Version: 36 VDC (4-20 mA, Pulse, Contact Input, Contact Output, and Comms) CFT51 Transmitter Non Sparking Zone 2 Ex nA IIC Classified Locations (Hazardous Locations) CO PO CO CO CI 17 16 15 14 13 12 11 10 9 8 Conduit or Other Code Approved Zone 2 PO CO COMMS L N 7 1 2 6 5 4 3 2 1 Transmitter Model Code: CFT51*********ANA CFT51*********ENA 1 2 3 4 5 6 7 8 Intrinsically Safe Flowtube/Transmitter Cable Must Be Twisted Shielded Pairs Connection Length Up To 1000 Feet for CFS10 or CFS20 Up To 100 Feet for CFS25 Connect Flowtube Cable to CFT51 and Flowtube per MI 019-140 and MI 019-120 or MI 019-125 Classified Locations (Hazardous Locations) CFS Series Flowtubes Zone 0 Ex ia IIB 1 2 9 10 11 12 3 4 5 6 7 8 9 10 11 12 Flowtube Model Code: CFS10-****AAA CFS10-****EAA CFS20-****AAA CFS20-****EAA CFS25-**********AAA CFS25-**********EAA 43 MI 019-179 – May 2015 5. Mass Flow Products Figure 11. Flowtube and Transmitter Located in Zone 2 Area ATEX/IECEx Approvals CFT51 Transmitter and CFS Series Flowtube in Zone 2 Area Unclassified Locations (Non Hazardous Locations) USER I/O Customer Supplied (4-20 mA, Pulse, Contact Input, Contact Output, and Comms) Power Supply AC Version: 120/240 VAC DC Version: 36 VDC Classified Locations (Hazardous Locations) CO PO CO CO CI 17 16 15 14 13 12 11 10 9 8 Conduit or Other Code Approved Zone 2 PO CO COMMS L N 7 1 2 6 5 4 3 2 1 Transmitter Model Code: CFT51*********ANN CFT51*********ENN 1 2 3 4 5 6 7 8 9 10 11 12 CFT51 Transmitter and CFS Flowtubes Non Sparking Class I Zone 2 Ex nA [nL] IIC Class I Zone 2 AEx nA [nC] IIC Conduit or Other Code Approved Zone 2 Maximum Wiring Length 1000 Foot Cable Must Be Twisted Shielded Pairs 1 Connect Flowtube Cable to CFT51 and Flowtube per MI 019-140 and MI 019-120 44 2 3 4 5 6 7 8 9 10 11 12 Flowtube Model Code: CFS10-****ANN CFS10-****ENN CFS20-****ANN CFS20-****ENN 5. Mass Flow Products MI 019-179 – May 2015 Figure 12. Flowtube in Zone 0 and Transmitter in Zone 1 (Flameproof) Area ATEX/IECEx Approvals CFT51 Transmitter in Zone 1 (Flameproof) Area with CFS Series Flowtube in Zone 0 Area Unclassified Locations (Non Hazardous Locations) USER I/O Customer Supplied (4-20 mA, Pulse, Contact Input, Contact Output, and Comms) Power Supply AC Version: 120/240 VAC DC Version: 36 VDC CFT51 Transmitter Flameproof Class I Zone 1 Ex d IIC Classified Locations (Hazardous Locations) CO PO CO CO CI 17 16 15 14 13 12 11 10 9 8 Conduit or Other Code Approved Zone 1 PO CO COMMS L N 7 1 2 6 5 4 3 2 1 Transmitter Model Code: CFT51*********ADA CFT51*********EDA 1 2 3 4 5 6 7 8 Intrinsically Safe Flowtube/Transmitter Cable Must Be Twisted Shielded Pairs Connection Length Up To 1000 Feet for CFS10 or CFS20 Up To 100 Feet for CFS25 Connect Flowtube Cable to CFT51 and Flowtube per MI 019-140 and MI 019-120 or MI 019-125 Classified Locations (Hazardous Locations) CFS Series Flowtubes Zone 0 Ex ia IIB 1 9 10 11 12 2 3 4 5 6 7 8 9 10 11 12 Flowtube Model Code: CFS10-****AAA CFS10-****EAA CFS20-****AAA CFS20-****EAA CFS25-**********AAA CFS25-**********EAA 45 MI 019-179 – May 2015 46 5. Mass Flow Products 6. Magnetic Flow Products 8000A Magnetic Flowtubes PED Compliance The 8000A Series Magnetic Flowtubes are fully compliant with the European Pressure Equipment Directive as process piping devices for Fluid Group 2 liquids only. the resulting product category classifications are either SEP or Category I, depending on line size and pressure rating, and as such, the product data labels carry the CE mark only (with no notifying body number). Refer to the data plate to determine the model code, origin code, electrode material, and maximum working pressures at specified temperatures. Process Pressure and Temperature Limits Process pressure and temperature limits are dependent on the lining material. The lining material code is printed on the data plate as part of the model number. The location of the code within the model number is shown below: LINING MATERIAL C = Ceramic P = pfa 8002A-WP-PJG LINING MATERIAL Table 17. Process Pressure and Temperature Limits: Wafer Body Flowtubes with Ceramic Lining Flowtube Model Code Operating Condition Limits Remotely Mounted Transmitter Integrally Mounted Transmitter 801SA-WC through 8002A-WC Full Vacuum and: 5.1 MPa at 38°C (740 psi at 100°F) and 4.4 MPa at 204°C (635 psi at 400°F) Full Vacuum and: 5.1 MPa at 38°C (740 psi at 100°F) and 4.7 MPa at 121°C (665 psi at 250°F) 8003A-WC through 8006A-WC Full Vacuum and: 4.6 MPa at 38°C (675 psi at 100°F) and 4.0 MPa at 204°C (580 psi at 400°F) Full Vacuum and: 4.6 MPa at 38°C (675 psi at 100°F) and 4.3 MPa at 121°C (580 psi at 250°F) 47 MI 019-179 – May 2015 6. Magnetic Flow Products Table 18. Process Pressure and Temperature Limits: Wafer Body Flowtubes with PFA Lining Flowtube Model Code Operating Condition Limits Remotely Mounted Transmitter 800HA-WP through Full Vacuum and: 8006A-WP 5.1 MPa at 38°C (740 psi at 100°F) and 4.4 MPa at 180°C (635 psi at 356°F) Integrally mounted Transmitter Full Vacuum and: 5.1 MPa at 38°C (740 psi at 100°F) and 4.7 MPa at 121°C (665 psi at 250°F) Process Wetted Parts The process wetted parts are the flowtube lining, the electrodes, and the gaskets. The lining material code is printed on the data plate as part of the model number (as shown above), the electrode material is shown on the data plate, and the gaskets are supplied by the user. 9300A Magnetic Flowtubes PED Compliance The 9300A Series Magnetic Flowtubes are fully compliant with the European Pressure Equipment Directive as process piping devices for Fluid Group 2 liquids only. the resulting product category classifications are either SEP or Category I, depending on line size and pressure rating, and as such, the product data labels carry the CE mark only (with no notifying body number). Refer to the data plate to determine the model code, origin code, electrode material, and maximum working pressures at specified temperatures. Pressure and Temperature Limits See Tables 19 through 24 for ambient temperature and process pressure/temperature limits of flowtubes with various linings. See Table 25 for process/temperature limits of flowtubes with various end connections. The process temperature limits are dependent on the line size and lining material. The line size and lining material codes are printed on the data plate as part of the model number. The location of the codes within the model number is shown below: 9303A-SIBA-PBJ-GM LINING MATERIAL LINE SIZE 48 LINE SIZE 03 = 3 in 04 = 4 in 06 = 6 in LINING MATERIAL P = PFA T = PTFE 6. Magnetic Flow Products MI 019-179 – May 2015 Table 19. Transmitter Remote Mounted PFA-Lined Flowtubes Influence Ambient Temperature Process Temperature 1 to 6 in 8 to 12 in Process Pressure 1 to 6 in 8 to 12 in Normal Operating Conditions -40 to +70°C -40 to +158°F -40 to +180°C -40 to +356°F -40 to +120°C -40 to +250°F Full Vacuum to 5.1 MPa at 38°C (740 psi at 100°F) Full Vacuum to 4.4 MPa at 180°C (645 psi at 356°F) Full Vacuum to 5.1 MPa at 38°C (740 psi at 100°F Full Vacuum to 4.7 MPa at 120°C (665 psi at 250°F) Table 20. Transmitter Remote Mounted PTFE-Lined Flowtubes Influence Normal Operating Conditions Ambient Temperature -40 to +70°C -40 to +158°F Process Temperature -40 to +180°C -40 to +356°F Process Pressure No vacuum to 2.0 MPa at 38°C (285 psi at 100°F) No vacuum to 1.5 MPa at 180°C (213 psi at 356°F) Table 21. Transmitter Remote Mounted Polyurethane-Lined Flowtubes Influence Normal Operating Conditions Ambient Temperature -29 to +70°C -20 to +158°F Process Temperature -29 to +71°C -20 to +160°F Process Pressure Full vacuum to 2.0 MPa at 38°C (285 psi at 100°F) Full vacuum to 1.9 MPa at 71°C (270 psi at 160°F) 49 MI 019-179 – May 2015 6. Magnetic Flow Products Table 22. Transmitter Integrally Mounted PFA-Lined Flowtubes Influence Normal Operating Conditions Ambient Temperature -20 to +55°C -4 to +131°F Process Temperature -40 to +120°C -40 to +250°F Process Pressure Full vacuum to 5.1 MPa at 38°C (740 psi at 100°F) Full vacuum to 4.7 MPa at 120°C (665 psi at 250°F) Table 23. Transmitter Integrally Mounted PTFE-Lined Flowtubes Influence Normal Operating Conditions Ambient Temperature -20 to +55°C -4 to +131°F Process Temperature -40 to +120°C -40 to +250°F Process Pressure No vacuum to 2.0 MPa at 38°C (285 psi at 100°F) No vacuum to 1.7 MPa at 120°C (245 psi at 250°F) Table 24. Transmitter Integrally Mounted Polyurethane-Lined Flowtubes Influence Normal Operating Conditions Ambient Temperature -20 to +55°C -4 to +131°F Process Temperature -20 to +71°C -4 to +160°F Process Pressure Full Vacuum to 2.0 MPa at 38°C (285 psi at 100°F) Full Vacuum to 1.9 MPa at 71°C (270 psi at 160°F) 50 6. Magnetic Flow Products MI 019-179 – May 2015 Table 25. Flange Pressure-Temperature Limits for PFA-Lined/PTFE-lined Flowtubes Maximum Permissible Operating Pressure at Temperature Listed Carbon Steel (ASME/ANSI Group No. 1.1) 316 ss Stainless Steel DIN Flange Rating –40°C 50°C 100°C 180°C –40°C 50°C 100°C 180°C PN 10 9.0 bar 9.0 bar 7.8 bar 7.1 bar 10.0 bar 10.0 bar 10.0 bar 8.4 bar PN 16 14.2 bar 14.2 bar 12.5 bar 11.5 bar 16 bar 16 bar 16 bar 15.3 bar PN 25 22.36 bar 22.3 bar 19.5 bar 17.9 bar 25.0 bar 25.0 bar 25.0 bar 20.2 bar PN 40 37.4 bar 37.4 bar 31.2 bar 28.6 bar 40 bar 40 bar 40 bar 38.3 bar ANSI Flange Rating –40°F 100°F 200°F 356°F –40°F 100°F 200°F 356°F Class 150 275 psig 275 psig 240 psig 205 psig 285 psig 285 psig 260 psig 213 psig Class 300 720 psig 720 psig 620 psig 538 psig 740 psig 740 psig 675 psig 644 psig NOTE For process temperatures >120°C (>250°F), the transmitter must be remotely mounted. Process Wetted Parts The supplied process wetted parts are the flowtube lining and the electrodes. The electrode material is printed on the data label. The lining material code is printed on the data plate as part of the model number. The location of the code within the model number is shown below: LINING MATERIAL P = PFA T = PTFE 9303A-SIBA-PBJ-GM LINING MATERIAL 8300 Magnetic Flowtubes PED Compliance The 8300 Series Magnetic Flowtubes are fully compliant with the European Pressure Equipment Directive as process piping devices for Fluid Group 2 liquids only. the resulting product category classifications are either SEP or Category I, depending on line size and pressure rating, and as such, the product data labels carry the CE mark only (with no notifying body number). Refer to the data plate to determine the model code, origin code, electrode material, and maximum working pressures at specified temperatures. 51 MI 019-179 – May 2015 6. Magnetic Flow Products Ambient Temperature Limits Normal Operating Condition Limits: -10 and +50°C (20 and 120°F) Operative Limits: -30 and +60°C (-20 and +140°F) Process Pressure and Temperature Limits See Figure 13 and Tables 26, 27, and 28. Figure 13. Process Pressure and Temperature Limits PTFE-Lined Flowtubes — 830H through 8312 Sizes Only (See Table 26 for 8314 through 8324 Sizes) Table 26. Process Pressure and Temperature Limits PTFE-Lined Flowtubes — 8314 through 8324 Sizes Only cf Flange Rating ANSI Class 150 Process Pressure Limits Flowtube Line Size Lower Limit Upper Limit Process Temperature Limits Lower Limit Upper Limit 8314 and 8316 Zero (No Vacuum) 1.38 MPa (200 psig) –18 °C (0 °F) 82 °C (180 °F) 8318 to 8324 Zero (No Vacuum) 1.03 MPa (150 psig) –18 °C (0 °F) 82 °C (180 °F) Metric PN 6 8314 to 8324 Zero (No Vacuum) 0.60 MPa (87 psig) –18 °C (0 °F) 82 °C (180 °F) Metric PN 10 8314 to 8324 Zero (No Vacuum) 1.00 MPa (145 psig) –18 °C (0 °F) 82 °C (180 °F) 52 6. Magnetic Flow Products MI 019-179 – May 2015 Table 27. Process Pressure and Temperature Limits Polyurethane-Lined Flowtubes — 8302 through 8336 Sizes Flange Rating ANSI Class 150 ANSI Class 300 Metric PN 10 Process Pressure Limits Flowtube Line Size Lower Limit Process Temperature Limits Upper Limit Lower Limit 8302 to 8312 Full Vacuum 1.65 MPa (240 psig) –18 °C (0 °F) Upper Limit 71 °C (160 °F) 8314 and 8316 Full Vacuum 1.38 MPa (200 psig) –18 °C (0 °F) 71 °C (160 °F) 8316 to 8324 Full Vacuum 1.03 MPa (150 psig) –18 °C (0 °F) 71 °C (160 °F) 8302 to 8304 Full Vacuum 4.83 MPa (700 psig) –18 °C (0 °F) 71 °C (160 °F) 8306 and 8308 Full Vacuum 1.65 MPa (240 psig) –18 °C (0 °F) 71 °C (160 °F) 8302 to 8324 Full Vacuum 1.00 MPa (145 psig) –18 °C (0 °F) 71 °C (160 °F) 8330 Full Vacuum 0.69 MPa (100 psig) –18 °C (0 °F) 71 °C (160 °F) 8336 Full Vacuum 0.62 MPa (90 psig) –18 °C (0 °F) 71 °C (160 °F) Metric PN 16 8302 to 8312 Full Vacuum 1.62 MPa (235 psig) –18 °C (0 °F) 71 °C (160 °F) Metric PN 25 8302 to 8304 Full Vacuum 2.50 MPa (362 psig) –18 °C (0 °F) 71 °C (160 °F) 8306 to 8312 Full Vacuum 1.65 MPa (240 psig) –18 °C (0 °F) 71 °C (160 °F) 8302 to 8304 Full Vacuum 4.00 MPa (580 psig) –18 °C (0 °F) 71 °C (160 °F) 8306 to 8312 Full Vacuum 1.65 MPa (240 psig) –18 °C (0 °F) 71 °C (160 °F) Metric PN 6 8314 to 8336 Full Vacuum 0.60 MPa (87 psig) –18 °C (0 °F) 71 °C (160 °F) AWWA Class D 8330 Full Vacuum 0.69 MPa (100 psig) –18 °C (0 °F) 71 °C (160 °F) 8336 Full Vacuum 0.62 MPa (90 psig) –18 °C (0 °F) 71 °C (160 °F) Metric PN 40 Table 28. Process Pressure and Temperature Limits Neoprene-Lined Flowtubes — 8314 through 8336 Sizes Flange Rating Process Pressure Limits Flowtube Line Size Lower Limit ANSI Class 150 2814 and 2816 Full Vacuum 2818 to 2824 Full Vacuum AWWA Class D 2830 Full Vacuum 2836 Full Vacuum Metric PN 6 2814 to 2836 Full Vacuum Metric PN 10 2814 to 2824 Full Vacuum 2830 Full Vacuum 2836 Full Vacuum Process Temperature Limits Upper Limit Lower Limit Upper Limit –18 °C (0 °F) 82 °C (180 °F) 1.03 MPa (150 psig) –18 °C (0 °F) 82 °C (180 °F) 0.69 MPa (100 psig) –18 °C (0 °F) 82 °C (180 °F) 0.62 MPa (90 psig) –18 °C (0 °F) 82 °C (180 °F) 0.60 MPa (87 psig) –18 °C (0 °F) 82 °C (180 °F) 1.00 MPa (145 psig) –18 °C (0 °F) 82 °C (180 °F) 0.69 MPa (100 psig) –18 °C (0 °F) 82 °C (180 °F) 0.62 MPa (90 psig) –18 °C (0 °F) 82 °C (180 °F) 1.38 MPa (200 psig) Process Wetted Parts The supplied process wetted parts are the flowtube lining and the electrodes. The electrode material is printed on the data label. The lining material code is printed on the data plate as part of the model number. The location of the code within the model number is shown below: 8303-SAZD-ASJ-G LINING MATERIAL LINING MATERIAL A = Polyurethane N = Neoprene T = ptfe 53 MI 019-179 – May 2015 6. Magnetic Flow Products 2800 Magnetic Flowtubes PED Compliance The 2800 Series Magnetic Flowtubes are fully compliant with the European Pressure Equipment Directive as process piping devices for Fluid Group 2 liquids only. the resulting product category classifications are either SEP or Category I, depending on line size and pressure rating, and as such, the product data labels carry the CE mark only (with no notifying body number). Refer to the data plate to determine the model code, origin code, electrode material, and maximum working pressures at specified temperatures. Ambient Temperature Limits Normal Operating Condition Limits: -10 and +50°C (20 and 120°F) Operative Limits: -30 and +60°C (-20 and +140°F) NOTE If an E96T Transmitter is integrally mounted to the flowtube, the maximum ambient temperature is 38°C (100°F). Process Pressure and Temperature Limits Sizes 2.5 through 300 mm (1/10 through 12 in) See Figure 14 and Table 29. 54 6. Magnetic Flow Products MI 019-179 – May 2015 Figure 14. Process Temperature and Pressure Limits for Flowtubes with PFA or PTFE Lining. B A A E E 1.4 D 200 D PROCESS PRESSURE, MPa PROCESS PRESSURE, psig B 1.6 250 F H 150 J C K 100 50 L 0 FOR 2891 AND 2893 ONLY FULL VACUUM 0 FOR 2891 THROUGH 2804 TUBES ONLY 80 160 240 320 PROCESS TEMPERATURE, ˚F H 1.0 J 0.8 C K 0.6 0.4 0.2 L M FOR 2891 AND 2893 ONLY FULL VACUUM 400 F 1.2 -20 0 FOR 2891 THROUGH 2804 TUBES ONLY 40 80 120 160 PROCESS TEMPERATURE, ˚C M 200 NOTES 1. Process pressure and temperature must be within the following regions: – Region bounded by curve LABCM for flowtubes with ANSI Class 150 or 300 flanges – Region bounded by curve LHJKM for flowtubes with PN 10 flanges – Region bounded by curve LDEFM for flowtubes with PN 16, 25, or 40 flanges 2. Contact Global Customer Support for applications involving elevated pressure. Table 29. Process Temperature and Pressure Limits for Polyurethane Lining Pressure Limits Flange Model Code Series Upper Limits MPa psi bar or kg/cm2 ANSI Class 150 2802 to 2812 1.7 240 17 ANSi Class 300 2802 to 2804 2806 and 2808 4.8 1.7 700 240 48 17 PN10 2802 to 2812 1.0 145 10 PN 16 2802 to 2812 1.6 232 16 PN 25 2802 to 2804 2806 to 2812 2.5 1.7 362 240 25 17 PN 40 2802 to 2804 2806 to 2812 4.0 1.7 590 240 40 17 Temperature Limits Lower Limit Full Vacuum Lower Limit -18°C (0°F) Upper Limit +71°C (+160°F) 55 MI 019-179 – May 2015 6. Magnetic Flow Products Sizes 350 through 900 mm (14 through 36 in) Table 30. Process Pressure and Temperature Limits - ptfe-Lined Flowtubes (2814 - 2824 Sizes Only) Flange Rating Process Pressure Limits Flowtube Model (Line Size) Lower Limit Upper Limit ANSI Class 150 2814 and 2816 Zero (No Vacuum) 1.38 MPa (200 psig) 2818 to 2824 Zero (No Vacuum) 1.03 MPa (150 psig) Metric PN 6 2814 to 2824 Zero (No Vacuum) 0.60 MPa (87 psig) Metric PN 10 2814 to 2824 Zero (No Vacuum) 1.00 MPa (145 psig) Process Temperature Limits Lower Limit -18°C (0°F) Upper Limit 82°C (180°F) Table 31. Process Pressure and Temperature Limits - Polyurethane-Lined Flowtubes Flange Rating ANSI Class 150 Metric PN 10 Flowtube Line Size Process Pressure Limits Lower Limit Upper Limit 2814 and 2816 Full Vacuum 1.38 MPa (200 psig) 2816 to 2824 Full Vacuum 1.03 MPa (150 psig) 2814 to 2824 Full Vacuum 1.00 MPa (114 psig) 2830 Full Vacuum 0.69 MPa (100 psig) 2836 Full Vacuum 0.62 MPa (90 psig) Metric PN 6 2814 to 2824 Full Vacuum 0.60 MPa (87 psig) AWWA Class D 2830 Full Vacuum 0.69 MPa (100 psig) 2836 Full Vacuum 0.62 MPa (90 psig) Process Temperature Limits Lower Limit -18°C (0°F) Upper Limit 71°C (160°F) Table 32. Process Pressure and Temperature Limits - Neoprene-Lined Flowtubes Flange Rating Flowtube Model (Line Size) Process Pressure Limits Lower Limit ANSI Class 150 2814 and 2816 2818 to 2824 Full Vacuum 1.03 MPa (150 psig) AWWA Class D 2830 Full Vacuum 0.69 MPa (100 psig) 2836 Full Vacuum 0.62 MPa (90 psig) Metric PN 6 2814 to 2836 Full Vacuum 0.60 MPa (87 psig) Metric PN 10 2814 to 2824 Full Vacuum 1.00 MPa (145 psig) 2830 Full Vacuum 0.69 MPa (100 psig) 2836 Full Vacuum 0.62 MPa (90 psig) 56 Full Vacuum Upper Limit 1.38 MPa (200 psig) Process Temperature Limits Lower Limit -18°C (0°F) Upper Limit 82°C (180°F) 6. Magnetic Flow Products MI 019-179 – May 2015 Sanitary Flowtubes 2.4 300 1.65 MPa, 71˚C 2.0 1.65 MPa, -18˚C 1.38 MPa, 121˚C 1.6 1.2 ANSI CLASS 150 FLANGE 0.8 0.4 0 VACUUM AREA FULL VACUUM -25 0 25 50 75 100 125 150 175 PROCESS PRESSURE, psi PROCESS PRESSURE, MPa Figure 15. Process Temperature and Pressure Limits - Sanitary Flowtubes 240 psi, 0˚F 250 200 psi, 250˚F 200 ANSI CLASS 150 FLANGE 150 100 50 0 VACUUM AREA FULL VACUUM PROCESS TEMPERATURE, ˚C 240 psi, 160˚F 0 50 100 150 200 250 300 350 400 PROCESS TEMPERATURE, ˚F Process Wetted Parts The supplied process wetted parts are the flowtube lining and the electrodes. The electrode material is printed on the data label. The lining material code is printed on the data plate as part of the model number. The location of the code within the model number is shown below: 2802-SAZD-ASL-G LINING MATERIAL LINING MATERIAL A = Polyurethane T = ptfe N = Neoprene 9100A and 9200A Magnetic Flowtubes PED Certification The PED (Harmonized Pressure Equipment Directive for the European Community) certification is offered on flowmeters with DIN flanges. All other flange types are available with PED certification upon special request. The CE marking on 9100A and 9200A Flowmeters with PED certification carries the PED Notify Body number 0086. Refer to the data plate to determine the model number, maximum temperature, lining material and electrode material. Process Pressure and Temperature Limits The maximum process temperature is shown on the data label. The process pressure limits are equal to the pressure limits of the flanges used. Process Wetted Parts The supplied process wetted parts are the flowtube lining and the electrodes. The lining and electrode material codes are printed on the data plate. 57 MI 019-179 – May 2015 ISSUE DATES APR 2002 JUL 2003 OCT 2003 OCT 2005 FEB 2007 JAN 2009 OCT 2011 DEC 2012 MAR 2015 MAY 2015 Vertical lines to the right of text or illustrations indicate areas changed at last issue date. Invensys Systems, Inc. 10900 Equity Drive Houston, TX 77041 United States of America http://www.invensys.com Global Customer Support Inside U.S.: 1-866-746-6477 Outside U.S.: 1-508-549-2424 Website: http://support.ips.invensys.com Copyright 2002-2015 Invensys Systems, Inc. All rights reserved. Invensys, Foxboro, and I/A Series are trademarks of Invensys Limited, its subsidiaries, and affiliates. All other trademarks are the property of their respective owners. Invensys is now part of Schneider Electric. 0515