CLASSIFICATION Constructional Data Report (CDR)

Transcription

CLASSIFICATION
Constructional Data Report (CDR)
1.0 Reference and Address
Report Number 100087065CRT-005
Standard(s)
Original Issued: 5-Apr-2011
Revised: None
NFPA 33 - 2007
Standard for Spray Application Using Flammable and Combustible Materials.
CR90 -003 1992
Certification Requirement, Paint Spray Booths and Drying Ovens.
Entirely Replaces Report Number 3044064-5, originally issued 11/20/2003.
Blowtherm Spa.
Applicant
Manufacturer Blowtherm Spa.
Via Guido Reni, 5,
Via Borgo, Padova 89,
Address
Address
35134 Padova
35012 Camposanpiero (PD)
Italy
Italy
Country
Country
Mr. Vincenzo Patron
Mr. Vincenzo Patron
Contact
Contact
(39) 049 9300229
(39) 049 9300229
Phone
Phone
N/A
N/A
FAX
FAX
info@blowtherm.com
info@blowtherm.com
Email
Email
Page 1 of 29
Report No. 100087065CRT-005
Blowtherm Spa.
Issued: 5-Apr-2011
Revised: None
Page 2 of 29
2.0 Product Description
Product
Brand name
Description
Models
Automotive Paint Spray Booth
NA
The Product covered by this repot is a fully automated spray booth with a forced air filtration
system and a paint cure cycle. It is erected on site and permanently connected to the supply
sources. A Direct Gas Fired Industrial Air Heater or a Gas or Oil Fired Indirect Heating Forced
Air System. The heat and air exchange source is permanently connected by ducts and damper
assembly. The Spray mode is set for maximum 90°F, the cure or B ake mode is set for
maximum 190°F. During bake or cure mode the air system reduce s exhaust, increases
recirculation by 70 %, air removal is reduced to 30 % of total capacity.
The Automotive Paint Spray Booth is certified for connection to a varied heating input and
electrical voltage supply.
The Explosion Relief Vents are provided by hinged roof panels and access doors. Refer to the
blueprints for panel details.
The Air system is delivered in a DownDraft, Semi Downdraft, pressurized and non pressurized
modes.
Extra,
Extra Total Flow,
Extra / Extra Total Flow
The dimension and component details are based on a code of letters and Roman numerals. As
per the charts enclosed in this listing report (see Illustrations 1 to 1e) :
I, II, IV, V, VI, VII
I, II - 8E Extra.
I, II - 8F Extra Total Flow.
III - Booth Box Layout variables configuration, variables of basement, 4 four wing type
doors, service doors, light fixtures types, Underneath the plenum (Hip lights), E, wall lights, F
Model Similarity
side insulated wall panels, insulated plenum, with external color finishing, internal access
ramp, central lift.
IV - Internal dimensions of the Booth Box.
V - Thermo ventilation unit, number of motors, electrical service, 4 poles or 4 I 6 poles,
with or without post filtration, with or without activated charcoal depurator units.
VI - Heating system, ventilation unit operating system, ventilation unit configuration, cycle
type.
VII - Electric control panel typology.
Lamp Circuit
Ratings
Other Ratings
Motors
115 Vac, 60 Hz, 15 amp maximum current per circuit.
208/270/240 Vac, 3 ph, 60 Hz, 14 to 64 amp.
460-480 Vac, 3 ph, 60 Hz, 14 to 64 amp.
220 Vac, 1 ph, 60 Hz, 32 amp.
GAS RATINGS
Variable inputs based on the Direct Fired or Indirect Fired Heating source.
Input Capacity for the Spray Booth Heating Systems are 360,000 BTUH up to 2,500,000
BTUH.
Variable Air throughput based on number of fan motors
As Tested the Air throughput CFM ranges per Direct Fired Heater / Indirect Fired Heater
7,900 CFM up to 22,000 CFM.
Dimensions range from 236" L x 157" W x 106" H to 394" L x 177" W x 130" H.
ED 16.3.15 (8-Jan-10) Mandatory
Blowtherm Spa.
Page 3 of 29
Issued: 5-Apr-2011
Revised: None
3.0 Product Photographs
Photo 1 - Front view of Automotive Spray Booth. Illustrating 4 door bifold (wing doors), pit style, grates,
Down draft typology.
Photo 2 - View of spray booth. 20 gage painted panels. Double wall insulated or single. Direct Duct
connection to heating, air circulation system. Hip style lamp installation. Control panel visible at right
front corner.
Blowtherm Spa.
Page 4 of 29
Issued: 5-Apr-2011
Revised: None
Photo 3 - Insulation batts for double wall structure of Spray Booth.
Photo 4 - View of filter placement. Visible also is the fire control piping and ejector modules.
Blowtherm Spa.
Page 5 of 29
Issued: 5-Apr-2011
Revised: None
Photo 5 - View of spray booth with raised air return and support grating. Visible is hip and side lamps.
Filter banks at ceiling. Down draft air typology.
Photo 6 - Visible is Spray Booth Heating unit. Package Furnace Heating available as well as Direct Gas
Fired Heating. Air Intake from outdoors visible top left of photo.
Blowtherm Spa.
Issued: 5-Apr-2011
Revised: None
Page 6 of 29
4.0 Critical Components
Photo #
1,2
Item
Name
no.1
1
Control Panels
5
2
Filters
6
3
Panels
1
4
Pressure switch
(door interlock)
(not shown)
Manufacturer/
trademark2
Type / model2
Blowtherm Spa
7AP9152
7AP2331
7AP2284
7AP2414
7AP4240
7AP2229
7AP2194
Columbus
Industries
Blowtherm Spa
Honeywell
Technical data and securement
means
Mark(s) of
conformity3
2 x 10 HP
ETL
4x10 HP
2x10 HP / 2x7.5HP
Type 1980
Kraft paper, polyester hi cap supra cULus
Various
20 Gage, painted
Contact ratings:
C6097
3.0 AFL, 18.0 ALR,
5.0 A resistive (120 Vac);
3.0 AFL, 18.0 ALR,
5.0 A resistive (240 Vac)
NR
UL, CSA
NOTES:
1) Not all item numbers are indicated (called out) in the photos, as their location is obvious.
2) “Various“ means any type, from any manufacturer that complies with the "Technical data and securement means" and meets the "Mark(s)
of conformity" can be used.
3) Indicates specific marks to be verified, which assures the agreed level of surveillance for the component. "NR" - indicates Unlisted and
only visual examination is necessary. "See 5.0" indicates Unlisted components or assemblies to be evaluated periodically refer to section
5.0 for details.
Blowtherm Spa.
Page 7 of 29
Issued: 5-Apr-2011
Revised: None
5.0 Critical Unlisted CEC Components
No Unlisted CEC components are used in this report.
Blowtherm Spa.
Page 8 of 29
Issued: 5-Apr-2011
Revised: None
6.0 Critical Features
Recognized Component - A component part, which has been previously evaluated by an accredited certification
body with restrictions and must be evaluated as part of the basic product considering the restrictions as specified by the
Conditions of Acceptability.
Listed Component - A component part, which has been previously Listed or Certified by an accredited Certification
Organization with no restrictions and is used in the intended application within its ratings.
Unlisted Component - A part that has not been previously evaluated to the appropriate designated component standard. It
may also be a Listed or Recognized component that is being used outside of its evaluated Listing or component recognition.
Critical Features/Components - An essential part, material, subassembly, system, software, or accessory of a product that
has a direct bearing on the product’s conformance to applicable requirements of the product standard.
Construction Details - For specific construction details, reference should be made to the photographs and
descriptions. All dimensions are approximate unless specified as exact or within a tolerance. In addition to the specific
construction details described in this Report, the following general requirements also apply.
1. Spacing - In primary circuits, minimum 1/16 inch spacing is maintained through air and over surfaces of insulating
material between current carrying parts of opposite polarity and between current carrying parts and dead metal parts.
2. Mechanical Assembly - Components such as switches, fuseholders, connectors, wiring terminals and display lamps are
mounted and prevented from shifting or rotating by the use of lockwashers, starwashers, or other mounting format that
prevents turning of the component.
3. Corrosion Protection - All ferrous metal parts are protected against corrosion by painting, plating or the equivalent.
4. Accessibility of Live Parts - All uninsulated live parts in primary circuitry are housed within a metal enclosure
constructed such that any openings are not penetrable by the probe specified in the referenced Standard.
5. Grounding - All exposed dead-metal parts and all dead-metal parts within the enclosure that are exposed are connected
to the grounding lead of the power supply cord or the equipment grounding terminal.
6 Internal Wiring - Internal wiring is routed away from sharp or moving parts. Internal wiring leads terminating in soldered
connections are made mechanically secure prior to soldering. Recognized Component separable (quick disconnect)
connectors of the positive detent type, closed loop connectors, or other types specifically described in the text of this
report are also acceptable as internal wiring terminals. At points where internal wiring passes through metal walls or
partitions, the wiring insulation is protected against abrasion or damage by plastic bushings or grommets. All wiring is
minimum 18 AWG, with a minimum rating of 600V, 90°C and 105°C.
7 Schematics - Refer to Illustration No(s). 3, 4, 5 for schematics requiring verification during Field Representative
Inspection Audits.
8 Markings - The unit is marked with the manufacturer's name, model number, electrical ratings, date of manufacture and
cautionary markings where required. Products for end-use in Canada may be required to have markings in both French
and English. It is the responsibility of the Applicant to determine any such requirement and provide bilingual markings,
where applicable, in accordance with the Provincial Regulatory Authorities.
9 Installation, Operating and Safety Instructions - Instructions for installation and use of this product are provided by the
manufacturer.
This appliance must be installed in accordance with the local codes, or in the absence of any, follow the current:
CSA - C22.1.................................................. Canadian Electrical Code Part 1.
ANSI/NFPA - 70 ........................................................ National Electrical Code
CAN/CGA - B149.1 ............................................ Natural Gas Installation Code
CAN/CGA - B149.2 .................................................. Propane Installation Code
ANSI Z 223.1/NFPA - 54 ............................................. NationaI Fuel Gas Code
Blowtherm Spa.
Page 9 of 29
Issued: 5-Apr-2011
Revised: None
7.0 Illustrations
Illustration 1
Blowtherm Spa.
Page 10 of 29
Issued: 5-Apr-2011
Revised: None
7.0 Illustrations
Illustration 1a
Blowtherm Spa.
Page 11 of 29
Issued: 5-Apr-2011
Revised: None
7.0 Illustrations
Illustration 1b
Blowtherm Spa.
Page 12 of 29
Issued: 5-Apr-2011
Revised: None
7.0 Illustrations
Illustration 1c
Blowtherm Spa.
Page 13 of 29
Issued: 5-Apr-2011
Revised: None
7.0 Illustrations
Illustration 1d
Blowtherm Spa.
Page 14 of 29
Issued: 5-Apr-2011
Revised: None
7.0 Illustrations
Illustration 1e
Illustration 2
Blowtherm Spa.
Page 15 of 29
Issued: 5-Apr-2011
Revised: None
7.0 Illustrations
Illustration 3
Blowtherm Spa.
Page 16 of 29
Issued: 5-Apr-2011
Revised: None
7.0 Illustrations
Illustration 4
Blowtherm Spa.
Page 17 of 29
Issued: 5-Apr-2011
Revised: None
7.0 Illustrations
Illustration 5
Blowtherm Spa.
Page 18 of 29
Issued: 5-Apr-2011
Revised: None
7.0 Illustrations
Illustration 6
Blowtherm Spa.
Page 19 of 29
Issued: 5-Apr-2011
Revised: None
7.0 Illustrations
Illustration 7
Blowtherm Spa.
Page 20 of 29
Issued: 5-Apr-2011
Revised: None
7.0 Illustrations
Illustration 8
Blowtherm Spa.
Page 21 of 29
Issued: 5-Apr-2011
Revised: None
7.0 Illustrations
Illustration 9
Blowtherm Spa.
Page 22 of 29
Issued: 5-Apr-2011
Revised: None
7.0 Illustrations
Illustration 10
Blowtherm Spa.
Page 23 of 29
Issued: 5-Apr-2011
Revised: None
7.0 Illustrations
Illustration 11
Blowtherm Spa.
Page 24 of 29
Issued: 5-Apr-2011
Revised: None
8.0 Test Summary
The representative sample was tested and manufactured for report 570265 Issued: 10/20/1995.
The sample complied with Temperature requirements, as well as dialectric voltage withstand testing.
Additional Test Data on File at Intertek Testing Services NA Ltd., Mississauga, Ontario.
The product(s) covered within this report were evaluated at ETL’s Cortland facility using the revised Standard for
Spray Application Using Flammable and Combustible Materials NFPA33-2007 on August 20, 2010 under Project
G100087065 and found that no additionl testing was necessary.
8.1 Signatures
A representative sample of the product covered by this report has been evaluated and found to comply with the
applicable requirements of the standards indicated in Section 1.0 with regard to the risks of fire, electric shock,
flammability, mechanical hazards and suitability for use in flammable atmospheres, otherwise known as classified
locations only. The risks associated with the other properties of this product have not been investigated. (Edit
the list of risks investigated. Other risks can be added, where approved in writing by the Chief Engineer.)
Yefim Livchits
Allen Pirro
Completed by:
Reviewed by:
Tech.Writer
HVAC
safety
Chief Engineer
Title:
Title:
Signature:
Signature:
Blowtherm Spa.
Page 25 of 29
Issued: 5-Apr-2011
Revised: None
9.0 Correlation Page For Multiple Listings
The following products, which are identical to those identified in this report except for model number and Listee
name, are authorized to bear the ETL label under provisions of the Intertek Multiple Listing Program.
Blowtherm Spa.
BASIC LISTEE
Via Guido Reni, 5,
Address
35134 Padova
Italy
Country
Automotive Paint Spray Booth
Product
MULTIPLE LISTEE 1 Bita Spray Booth
2340 Trinity Mills Road- Suite 300
Address
Carrollton, Texas 75006
USA
Country
Brand Name
ASSOCIATED
MANUFACTURER
Address
Country
Blowtherm Spa.
Via Borgo Padova, 89
35012 Campsosan Piero (PD)
Italy
MULTIPLE LISTEE 1 MODELS
Bita Extra,
Bita Extra Total Flow,
Bita Extra / Extra Total Flow
BASIC LISTEE MODELS
Extra,
Extra Total Flow,
Extra / Extra Total Flow
MULTIPLE LISTEE 2 None
Address
Country
Brand Name
ASSOCIATED
MANUFACTURER
Address
Country
BASIC LISTEE MODELS
MULTIPLE LISTEE 3 None
Address
Country
Brand Name
ASSOCIATED
MANUFACTURER
Address
Country
BASIC LISTEE MODELS
Blowtherm Spa.
Page 26 of 29
Issued: 5-Apr-2011
Revised: None
10.0 General Information
The Applicant and Manufacturer have agreed to produce, test and label ETL Listed products in accordance with
the requirements of this Report. The Manufacturer has also agreed to notify Intertek and to request authorization
prior to using alternate parts, components or materials.
COMPONENTS
Components used shall be those itemized in this Intertek report covering the product, including any amendments
and/or revisions.
LISTING MARK
The ETL Listing mark applied to the products shall either be separable in form, such as labels purchased from
Intertek, or on a product nameplate or other media only as specifically authorized by Intertek. Use of the mark is
subject to the control of Intertek.
MANUFACTURING AND PRODUCTION TESTS
Manufacturing and Production Tests shall be performed as required in this Report.
FOLLOW-UP SERVICE
Periodic unannounced audits of the manufacturing facility (and any locations authorized to apply the mark) shall
be scheduled by Intertek. An audit report shall be issued after each visit. Special attention will be given to the
following:
1. Conformance of the manufactured product to the descriptions in this Report.
2. Conformance of the use of the ETL mark with the requirements of this Report and the Certification Agreement.
3. Manufacturing changes.
4. Performance of specified Manufacturing and Production Tests.
In the event that the Intertek representative identifies non-conformance(s) to any provision of this Report, the
Applicant shall take one or more of the following actions:
1. Correct the non-conformance.
2. Remove the ETL Mark from non-conforming product.
3. Contact the issuing product safety evaluation center for instructions.
10.1 Evaluation of Unlisted Components
Because Unlisted Components are uncontrolled, and they do not fall under a third party follow up program,
Intertek may require these components to be tested and/or evaluated at least once annually, more often for
certain components, as part of the independent certification process. The Unlisted Components in Section 5.0
require testing and/or evaluation as indicated.
Note to Intertek Follow Up Inspector: The Component Evaluation Center, CEC, will notify you in writing
when these components must be selected and sent to the CEC for re-evaluation
Ship the samples to:
Intertek Italia Srl a Socio Unico
ETL Component Evaluation Center
Via Delle Industrie 9/3
20050 Mezzago (MB), Italy
Attn: Andrea Pirovano
Sample Disposition: Due to the destructive nature of the testing, all samples will be
discarded at the conclusion of testing unless, the manufacturer specifically requests the
return of the samples. The request for return must accompany the initial component
Blowtherm Spa.
Page 27 of 29
Issued: 5-Apr-2011
Revised: None
11.0 Manufacturing and Production Tests
The manufacturer agrees to conduct the following Manufacturing and Production Tests as specified:
The manufacturer shall check the components and the assemblies of each appliance in the following manner:
1. Inspect raw materials, to the extent that they may affect the final product, and purchased components using a sampling
plan found mutually acceptable to the manufacturer and the certifying agency.
2. Test each appliance to determine that electrical components function properly. This test shall be conducted on completely
assembled appliances when practical. When not practical, subassemblies shall be tested.
3. Conduct dielectric withstand tests on each factory assembled appliance incorporating high-voltage electrical circuits. If the
appliance employs solid state components which can be damaged by the dielectric potential, the test may be conducted
before these components are electrically connected. The tests shall consist of the application of the 60 hertz potential
between high-voltage current-carrying parts and the casing, frame and similar non-current-carrying parts of the appliance
with any switch contacts closed.
The potential shall be 1000 V for 1 minute, or 1200 V for 1 second.
4. Using a sampling plan found mutually agreeable to the manufacturer and the certifying agency, not less than once
every twelve months completely assembled appliances shall be tested to determine satisfactory operation with respect
to:
a: Safety and interlock component 1 system verification.
b: Verify exhaust system performance as per the NFPA 33
c: Electrical system for lighting assembly
d: Burner operating characteristics.
e: Ignition systems and safety shutoff devices
f: Combustion
g: Air Throughput verification by Pitot Tube and or velocimeter.
h: Thermostatic calibration
i: Dielectric withstand with solid state components connected, if not tested in 3.1.
The tests shall be capable of relating back to the tests in the standard mentioned above.
5. Grounding Continuity Test.
11.1 Dielectric Voltage Withstand Test
Method
One hundred percent of production of the products covered by this Report shall be subjected to a routine production line
dielectric withstand test.
The test shall be conducted on products, which are fully assembled. Prior to applying the test potential, all switches,
contactors, relays, etc., should be closed so that all primary circuits are energized by the test potential. If all primary circuits
cannot be tested at one time, then separate applications of the test potential shall be made.
The test voltage specified below shall be applied between primary circuits and accessible dead-metal parts. The test voltage
may be gradually increased to the specified value but must be maintained at the specified value for one second or one
minute as required.
Test Equipment
The test equipment shall incorporate a transformer with an essentially sinusoidal output, a means to indicate the applied test
potential, and an audible and/or visual indicator of dielectric breakdown.
The test equipment shall incorporate a voltmeter in the output circuit to indicate directly the applied test potential if the rated
output of the test equipment is less than 500VA.
If the rated output of the test equipment is 500VA or more, the applied test potential may be indicated by either:
1 - a voltmeter in the primary circuit;
2 - a selector switch marked to indicate the test potential; or
3 - a marking in a readily visible location to indicate the test potential for test equipment having a single test potential output.
In cases 2 and 3, the test equipment shall include a lamp or other visual means to indicate that the test potential is present
at the test equipment output. All test equipment shall be maintained in current calibration.
Products Requiring Dielectric Voltage Withstand Test:
Product
All products covered by this Report.
Test Voltage
1000V
or
1200V
Test Time
60 s
1s
Blowtherm Spa.
Page 28 of 29
Issued: 5-Apr-2011
Revised: None
11.2 Grounding Continuity Test
Method
Each product listed below shall be subjected to a test to determine that there is continuity between accessible
dead-metal parts of the product and the grounding pin or blade of the attachment plug.
If all accessible dead metal is connected, only a single test need be performed. A visual or audible device
(ohmmeter, buzzer, etc.) may be used to indicate grounding continuity.
Products Requiring Grounding Continuity Test:
All products covered by this Report.
Blowtherm Spa.
Page 29 of 29
Issued: 5-Apr-2011
Revised: None
12.0 Revision Summary
The following changes are in compliance with the declaration of Section 8.1:
Date/
Project Handler/
Section Item Description of Change
Proj # Site ID Reviewer
None

CLASSIFICATION Constructional Data Report (CDR)

Transcription

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