Vejledning ved brug af Totalseal produkter

GETTING STARTED
STEP
Abrasion of the glass surface to bond with
a medium grit paper
(thisisevenmorenecessaryinpresenceof
smoothandshinyceramicfrit).
Arbejdsgang for
1 sikker udskiftning af limede
frontruder på motorkøretøjer med TOTALSEAL produkter
STEP
2
Degreasing and removal of dust and possible invisible
silicone contamination from the new windshield
Spray TOTALSEAL Safe & Clean on the perimeter of the
glass surface to bond.
Then wipe with clean lint-free cloth, following a
single clockwise or anticlockwise movement,
avoiding to brush back and forth - then let it dry.
START ALTID MED AT PUDSE RUDEN
OG KONTROLLÉR FOR RIDSER OG FEJL
STANDARD WORKING CYCLE
homologation OEM
We make it possible
SIMPLIFIED WORKING CYCLE
Application of TS 7000
Application of TS 7016
Cleaning / activation of both contact surfaces
(glass and body) with cleaner activator TS 7016
Apply a film of TS 7016 through a special
pre-soaked napkin or drawing directly from the
bottle with a special swab or lint-free cloth.
WipeofftheexcessofTS 7016.
Operation to be performed in one step avoiding
movements back and forth.
Allowtodry(abt.5min.)
PåføringSTEP
af TS 7000
3
Primer application on the glass
STEPS
345
•
STEP
4
•
Rengøring og/aktivering af begge kontaktflader med KOMBI aktivator TS 7000
På ruden: Påfør TS 7000 på den flade hvorpå der skal limes.
På karosseriet: Påfør TS 7000 på den flade hvorpå der skal limes.
Påføres med fnugfri klud. Skal udføres i én arbejdsgang med eller mod uret.
Bemærk: VedPrimer
ridser
eller bart metal bruges primer 5025
application on the car body
På MALET overflade:
Afluftningstid 5 min.
Påfør sort primer TS 5025
STEP
På restlimstreng:
TS 7000 kan også bruges til følgende:
Påfør sort primer 5025 eller transparent
• På “gammel” limstreng
TS 7000. Hvis bilen har fået malet en rude• Encapsulated/forlimet rude
fals eller der er slebet for rust skal der
kun bruges primer 5025
• Glasses with ceramic frit and no ceramic frit:
apply a film of black primer TS 5028
or TS 5028 C with a wool dauber or a lint
free cloth on the surface to bond following
a single clockwise or anticlockwise direction.
• Encapsulated / co-moulded glasses:
apply a film of black primer TS 5025
(withadauber) or transparent activator
TS 7000 (withalintfreecloth)ontheplasticor
EPDMcontactsurfacetobondfollowingasingle
clockwise or anticlockwise direction.
• Unpainted metal body (galvanized steel
and aluminum): apply on the contact surface
a film of black primer TS 5028 / TS 5028 C
(OEM)ortransparentactivatorTS 7000.
• Painted metal body: apply on the contact
surface a film of black primer TS 5025
(OEM)oractivatorTS 7000 transparent.
• Pinchweld: apply on the contact surface
a film of black primer TS 5025
(recommendedonscratchedareas).
• Plastic* surface (ABS, SMC, RIM,):
apply on the contact surface a film of
black primer TS 5025(OEM).
• PC: apply on the contact surface a film
of black primer TS 5028 C
(OEM)oractivatorTS 7000 transparent.
• Trace of previous sealant: apply on the
contact surface a film of black primer
TS 5025(OEM)ortransparentactivatorTS 7000.
5
* In presence of plastic supports, preliminary
adhesion testing is always highly recommended
NOTES FOR ACTIVATORS AND PRIMERS: TS 7016, TS 5028, TS 5028C,TS 5025, TS 7000
They provide a minimum and a maximum time of use in the application phase:
• Mintime:dryingtime(5-10min.)
• MaxtimeTS 7016 = 4 hours
TS 5028 = 3hours
TS 5028 C=3days(TS 5028 and TS 5028 C can be reactivated with TS 7016 )
TS 5025=1hours.
TS 7000 = 24 hours
They provide a maximum time of use once the package
(bottle) is opened. As an indication:
• 30ml:Usewithin2-3days
• 250ml:Usewithin6-7days
Cleaning / activation on both contact surfaces (glass and body)
with the single activator TS 7000.
Apply a film of TS 7000, both on the ceramic frit of the windscreen
and on the body, with a lint free cloth.
Operation to be performed in one step by avoiding movements
backandforth.WipeofftheexcessofTS 7000
Thenletitdry(5min.Approx.)
ThetransparentactivatorTS7000canbealsosuitablefortheother
followingtypesofsupport:
• Paintedmetal
• Unpaintedmetal(galvanizedsteelandaluminum)
• Traceofprevioussealant
• Encapsulated/co-mouldedglasses:
IMPORTANT! In order to preserve, as long as possible, the characteristics of
the primer / activator once the bottle is opened , please take care
to close it again, immediately after use, always using the safety switch before screwing the plastic cap.
Shake the bottle of primer / activator well before using the product.
Limning og positionering af ruden på karosseriet:
Do not use the same dauber or swab for different applications.
Bonding and positioning of the glass on the body
STEP
6
Characteristics
Extrusion rate
Product
Type
Curing time
Open
time crash test
* Effettuato
mm / 24 h
TS 180
TS 180 HV
TS 5033
Drive Away Time
23°C - 50% R.H.
g/min
o
2 airbags
1 or no airbag
Min.
Diam. 5 mm
23°C - 50% R.H.
23°C - 50% R.H. 23°C - 50% R.H.
4 bars - 23 °C 23°C - 50% R.H.
5-10 C
1 K PU
TS 110
ANBEFALEDE KØR-VÆK TIDER
0 - 1 airbag
15
Fast
80 - normal
Ultra fast
80 - normal
85
4
High tack
20 - very high
5
4
Universal modulus
80 - normal
High modulus
60 - normal
Totalseal
180
Ultra fast
40 - high
5
4
4
2 airbag
3h
12
*
1h*
1h*
1h*
Totalseal
1trucks etc.)
1 K PU (specific150
for big windshields 1
and fixed glasses- buses,
Glass weight
TS 108 T
0
10-15 C
15-23 C
26-30o C
23-26 C
• Placetheglasswithin:
-5min.fromthebeadextrusion(TS
180, TS 180HV, TS
-1h130’airbag
2 airbag
0 - 1 airbag
2 5033)
airbag
0 - 1 airbag
2
-15min.fromthebeadextrusion(TS 110, TS 108 T)
30’
• Holdtheglassagainstthebody,(inordertopreventapossibleslightslip),withappropriatebelts,for:
5
10
3
3
0,5
-15min.approx.frompositioning(TS 180, TS 180HV, TS 5033)
30’
-40min.approx.frompositioning(TS 110, TS 108 T)
30’
1 • Donotwashthevehiclefor24hoursafterbonding
1
0,5
1
0,25
airbag
0 - 1 airbag
2 airbag
1
0,5
1
0,25
0,25
0,25
Drive Away Time
Note: Skin forming and curing time of the adhesive depends on atmospheric conditions present in the environment. The parameters provided refer to applications carried out at room
Kg
3hi timer
Alle KØR-VÆK
tider
er30angivet
ved 50% relativ luftfugtighed.
15
3
temperature(20-23°C)andrelativehumiditylevelofapprox.50%.
50 Kg
7h
Any change of the level of temperature and atmospheric moisture in the air may produce significant changes on the above mentioned parameters.
Denne tabel er din guide
KØR-VÆK tid.
100 Kg til en9hsikker
Forfurtherdetailsandinformation,pleaserefertotheTechnicalDataSheets,alsoavailableatthebelowHutchinsonwebsites:
1 K MS POLYMER
TS MS 155 HM
Withabatteryorpneumaticgun(providedwithpressingpiston),applyabeadofonecomponentpolyurethaneadhesive
TS 110, TS 180, TS 180HV, TS 5033 or TS 108 T (specificfor:buses,trucksetc.)allalongtheglasssurfacetreatedaccording
tothestandardorsimplifiedcycle.Thebead(h2cm.approx),canbeappliedinformofaprism,throughtheuseofapre-cut
nozzle,orbyusinganormalstandardnozzle,purposelycutdiagonally.
o
o
o
5
4
1h*
1h
* Crash test
www.totalseal.net(specificforautomotive-carrepairanddirectglazing)
www.ljfm.com
ThetechnicalstaffofHutchinsonisavailableforadditionalexplanationandassistance.
Work cycle for safe replacement of fixed glasses and
windshields
vehicles
with TOTALSEAL
SE FLERE of
TIPS
OG VEJLEDNINGER
PÅ products
DANGLAS.DK
HUTCHINSON Sealing Systems LJF - Sealants and Adhesives - 84 -116 Rue Salvador Allende B.P. 1016 - Tel. +33 (0) 1 34 23 34 23 Fax +33 (0) 1 34 23 35 82 - info@ljfm.com - www.ljfm.com - www.totalseal.net
DANGLAS.DK • FABRIKVEJ 19 • 8800 VIBORG • 7070 2677 • DAN@DANGLAS.DK
002