Dodge Magnagear - Gearing Engineering Catalog
Transcription
Dodge Magnagear - Gearing Engineering Catalog
DODGE® MAGNAGEAR GEARING ENGINEERING CATALOG Features/Benefits CONTENTS MagnaGear Features & Benefits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Selection/Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Engineering/Technical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Selection/Dimensions Easy Selection Nomenclature Part Number Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INDEX-1 Specifications Easy Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1 FEATURES/BENEFITS Features/Benefits MagnaGear XTR ④ ⑦ ② ⑧ Specifications ⑤ Nomenclature ① ⑨ ③ 1. Longer-Life Bearings Bearing designs meet or exceed AGMA standards, resulting in projected L-10 life over twice that of most competitors Easy Selection 2. Tandem Lip Seals Working together, MagnaGear XTR reducer’s standard HNBR oil seals are protected by an excluder lip seal to minimize shaft wear, provide high temperature protection and twice the sealing power to contain lubricant and protect against contaminates 3. Power Dense Design Heavy-duty power dense design gives you more power in less space and proven DODGE Planetary Gearing 4. Universal Housing Rugged cast iron housing with multiple mounting pads allows a variety of mounting configurations and is flippable to minimize spares 5. Housing designed to increase heat dissipation 6. Oversized Inspection Covers Oversized inspection covers on the MagnaGear XTR reducer housing allows easy accessibility 7. High precision hardened and ground gearing Selection/Dimensions 8. Gear tooth geometry designed to maximize efficiency 9. Available in right angle or parallel shaft configurations 2 MagnaGear XTR Design Elements and Proven Dodge Features Features/Benefits FEATURES/BENEFITS MagnaGear XTR Advantages • Maximum reliability • Proven Dodge reducer technology • Premium seal arrangement • Premium gearing designed with FEA (Finite Element Analysis) computer modeling • Improved heat dissipation • Capabilities exceeding 2,500 Hp Specifications • Longer bearing life • Lower Total Cost of Ownership Selection/Dimensions Easy Selection Nomenclature • Easy maintenance 3 SPECIFICATIONS Features/Benefits GENERAL SPECIFICATIONS for DODGE MAGNAGEAR Speed Reducers to 920,000 in-lbs Bearings MagnaGear speed reducers are a 2 or 3 stage reduction in a parallel or right angle shaft configuration. Gearing type is helical, bevel helical and planetary. Output shaft is solid or hollow with a twin taper bushing. Mounting configurations include foot or shaft mounting and standard mounting accessories include solid base, swing base and tunnel housing. Cooling systems include a shaft mounted fan, electric fan or external cooling system with a water to oil or air to oil heat exchanger. Bearings are spherical type on planetary gears, all others are tapered roller type. Bearings ratings are based on a minimum unadjusted L-10 life of 5000 hours, providing a minimum 25,000 hour average life. Sealing Specifications Gearing Input and output shaft seals are a tandem radial lip arrangement. Between the tandem seals is a grease purge cavity. MagnaGear sizes G100 through G390 utilize helical or bevel helical gearing. Sizes G525 through G920 utilize helical or bevel helical gearing with a planetary gear output. Premium hydrogenated nitrile butadiene rubber (HNBR) oil seals are protected by an excluder lip auxiliary seal. Gear materials are a carburizing grade alloy steel which meets an AGMA Grade 2 standard. All gearing is case carburized to ensure a high surface durability and resilient tooth core for greater impact resistance and longer service life. Shafts Bevel, helical, planet gears and sun pinion are ground after heat treating and carburizing to an AGMA Q11 minimum quality level. Gear quality is equivalent to DIN Grade 6 standard. Shaft extensions are metric dimensions to conform to global standards. MagnaGear sizes G100 through G390 are available with a twin taper bushing hollow output shaft. The taper bushing is manufactured from ductile iron. Backstops Backstops are a centrifugal throw out, lift off design which eliminates sprag sliding and reduces wear. Backstops are integrally mounted on the input shaft of parallel MagnaGear reducers or on the intermediate shaft of right angle reducers. Castings MagnaGear housings are constructed of Class 30 gray iron. Housings are suitable for horizontal output shaft mounting on 4 sides. The same housings are used for parallel and right angle reducers. Nomenclature Backstops are lubricated by the oil in the reducer and are EP and synthetic oil compatible. Housings are a mono-block construction. MagnaGear sizes G525 and larger have oversized assembly covers for ease of maintenance. All housings include bolted end covers instead of bore plugs. Housings and assembly covers are precision matched to ensure proper gear alignment. Housings include cast cooling fins for greater thermal horsepower capabilities. Pipe fittings and plugs are NPT. Lubrication Gearing is splash and dip lubricated. Bearings are lubricated by dip and by gravity feed. Easy Selection Mineral based EP oils are the preferred lubricant, suitable for operating temperatures up to 200˚F (93˚C) as well as for low ambient temperatures down to 25˚F (-4˚C). For applications outside this temperature range, synthetic lubricants which are suitable for operating temperatures up to 212˚F (100˚C) as well as for low ambient temperatures down to -15˚F (-26˚C) may be used. Recommended oil viscosity ISO grade is 220EP to 320EP, depending on output RPM and ambient temperature. MagnaGear reducers are compatible with rust and oxidation inhibiting (R&O) and polyalpha olefin (PAO) lubricants. Selection/Dimensions Oil sampling ports are standard. 4 MAGNAGEAR G 525 H R S L REDUCER DESIGNATION G 3-25 RATIO = MAGNAGEAR Features/Benefits NOMENCLATURE 8 CASE SIZE 100 10 150 11.2 210 12.5 285 14 390 16 525 18 700 20 920 22.4 REDUCER CONFIGURATION 25 = HORIZONTAL 28 SHAFT CONFIGURATION 31.5 R = RIGHT ANGLE 35.5 P = PARALLEL 40 SOLID/HOLLOW SHAFT 45 S = SOLID 50 H = HOLLOW 56 LEFT HAND/RIGHT HAND OUTPUT SHAFT L = LEFT HAND OUTPUT R = RIGHT HAND OUTPUT 63 Nomenclature H Specifications 9 GEARING STAGES 2 = 2 STAGE 3 = 3 STAGE Selection/Dimensions Easy Selection NOMENCLATURE EXAMPLE: G525HRSL3-25 5 EASY SELECTION Features/Benefits MagnaGear Reducer EASY SELECTION METHOD (for 1750 RPM motors) When to Use Easy Selection Example: Easy Selection Method The MagnaGear Easy Selection tables are for electric motor selections up to 1400 Hp with input speeds of 1750 rpm using AGMA recommended service factors. For all other motor/prime mover input speeds and horse powers, use the Horsepower/Torque Selection Method on pages 74 through 90. A 350 Hp 1750 RPM motor is used to drive a heavy duty belt conveyor at 80 rpm operating 16 hours per day. A parallel shaft reducer is required. The reducer is coupling connected at both the input and output shafts. Step 1: Determine Service Factor – From Table 2, Service Factors, locate “Belt Conveyors Heavy Duty not Uniformly Fed”. Select the Service Factor of 1.50 under the column headed 10+ hours/day of service. Specifications NOTE: If your application has unusual requirements (i.e., excessive shock or overloads, extreme ambient temperatures, non-standard motors or oversized equipment), refer to Horsepower/ Torque Selection Method. Step 2: Determine Unit Size – Turn to the Easy Selection Table for Parallel Reducers with a 1.5 Service Factor (page 11). Find the column headed by 350 motor horsepower and read down to a 78 low speed shaft rpm. A MagnaGear G525 is the correct selection and the nominal ratio is 22.4:1. How to Select Step 1: Determine Service Factor – See Table 2 to determine service factor for applications under normal conditions. Note: When service factor exceeds 2.0, Horsepower/ Torque Selection Method must be used. Step 3: Check External Thrust and Overhung Load – Since the input and output shafts are coupling connected, thrust and overhung loads will not exist. Consult DODGE about external thrust loads and overhung loads. Nomenclature Step 2: Determine Unit Size – See Easy Selection tables on pages 10 through 15. Find the service factor table that is required for the application. Read the unit size under required horsepower and opposite the required low speed shaft RPM. Note: For applications where fan cooling is unacceptable, use easy selection table with an increased service factor. Step 4: Check Dimensions – Refer to the dimensions for a Dodge MagnaGear size G525 reducer located on page 63. The part number for the reducer is 449722 and is found on page 61. Step 3: Check External Thrust and Overhung Load – Consult DODGE about external thrust loads and overhung loads. Step 5: Select Accessories – A mechanical cooling fan is required for this example. Refer to the accessory part numbers for a Dodge MagnaGear size G525 reducer located on page 62. The part number for a mechanical cooling fan kit is 453954. Step 4: Check Dimensions – See specification/dimension section, pages 18 through 73 for dimensions, weights, drawings and part numbers. Step 5: Select Accessories. Easy Selection Selection/Dimensions 6 Table 1: Conversion Table For Single Or Multi-Cylinder Engines To Find Equivalent Single Or Multi-Cylinder Application Factor Or Service Factor Steam and Gas Single Multi Turbines, Cylinder Cylinder Hydraulic Engines Engines or Electric Motor 1.00 1.50 1.25 1.25 1.75 1.50 1.50 2.00 1.75 1.75 2.25 2.00 2.00 2.50 2.25 2.25 2.75 2.50 2.50 3.00 2.75 2.75 3.25 3.00 3.00 3.50 3.25 3.50 4.00 3.75 The service factors in the table are based upon the use of an electric or hydraulic motor or the use of a steam or gas turbine as a prime mover. If the prime mover is a single or multi-cylinder engine, then the service factor must be adjusted in accordance with Table1. Application AGITATORS Pure Liquids Liquids & Solids Liquids - Variable Density APRON CONVEYORS Uniformly Loaded or Fed Heavy Duty APRON FEEDERS ASSEMBLY CONVEYORS Uniformly Loaded or Fed Heavy Duty BALL MILLS BARGE HAUL PULLERS BARKING Drums (coupling connected) Mechanical BAR SCREENS (Sewage) BATCHERS (Textile) BELT CONVEYORS Uniformly Loaded or Fed Heavy Duty BELT FEEDERS BENDING ROLLS (Machine) BLOWERS Centrifugal Lobe Vane BOTTLING MACHINERY BREWING & DISTILLING Bottling Machinery Brew Kettles, Cont. Duty Can Filling Machines Cookers - Cont. Duty Mash Tubs - Cont. Duty Service Service 3-10 Hrs./Day 10+ Hrs./Day 1.00 1.25 1.25 1.50 1.25 1.50 1.00 1.25 1.25 1.25 1.50 1.50 1.00 1.25 ▲ 1.25 1.25 1.50 ▲ 1.50 1.25 1.25 2.00 2.00 1.25 1.50 1.00 1.25 1.25 1.25 1.50 1.50 1.25 1.50 1.00 1.25 1.25 1.00 1.25 1.50 1.50 1.25 1.00 1.25 1.00 1.25 1.25 1.25 1.25 1.25 1.25 1.25 Application Scale Hoppers Frequent Starts BRICK PRESS (Clay Working) BRIQUETTE MACHINES (Clay Working) BUCKET Conveyors Uniform Conveyors Heavy Duty Elevators Cont. Elevators Uniform Elevators Heavy Duty CALENDERS Rubber Textile CANE KNIVES CAN FILLING MACHINES CARD MACHINES (Textile) CAR DUMPERS CAR PULLERS CEMENT KILNS CENTRIFUGAL Blowers, compressors, Discharge Elevators, Fans or Pumps CHAIN CONVEYORS Uniformly Loaded or Fed Heavy Duty CHEMICAL FEEDERS (Sewage) CLARIFIERS CLASSIFIERS CLAY WORKING IND. Brick Press Briquette Machines Pug Mills COLLECTORS (Sewage) COMPRESSORS Centrifugal Lobe Service 3-10 Hrs./Day 10+ Hrs./Day 1.25 1.50 1.75 2.00 1.75 2.00 1.00 1.25 1.00 1.00 1.25 1.25 1.50 1.25 1.25 1.50 1.00 1.25 1.75 1.25 ▲ 1.50 1.50 1.50 1.25 1.50 2.00 1.50 ▲ 1.00 1.25 1.00 1.25 1.25 1.50 1.25 1.00 1.25 1.25 1.25 1.50 1.75 1.75 1.25 1.25 2.00 2.00 1.50 1.25 1.00 1.25 1.25 1.50 1.25 Application Reciprocating: Multi-cylinder Single Cylinder CONCRETE MIXERS Continuous Intermittent CONVEYORS - Uniformly Loaded or Fed: Apron Assembly, Belt, Bucket, chain, Flight Oven, Screw CONVEYORS - Heavy Duty Not Uniformly Fed: Apron, Assembly, Belt, Bucket, Chain, Flight, Oven, Screw CONVEYORS-Severe Duty Live Roll Reciprocating Shaker COOKERS (Brewing & Distilling), (Food) COOLING TOWER FANS CRANES CRUSHERS Ore or Stone Sugar DEWATERING SCREENS (Sewage) DISC FEEDERS DISTILLING (See Brewing) DOUBLE ACTING PUMPS 2 or More Cylinders Single Cylinder DOUGH MIXER (Food) DRAW BENCH (Metal Mills) carriage & Main Drive DREDGES Cable Reels, Conveyors Cutter Head & Jig Drives 3-10 Hrs./Day 10+ Hrs./Day 1.50 1.75 1.75 2.00 1.25 1.25 1.50 1.50 1.00 1.25 1.25 1.50 † 1.75 † 2.00 1.25 † † 1.25 † † 1.75 2.00 1.50 1.50 1.00 1.50 1.25 1.25 † 1.25 1.50 † 1.50 1.25 1.50 1.25 2.00 1.50 2.00 Selection/Dimensions Table 2: Service Factors Nomenclature Applications which expose the gear drive to high starting torques, extreme repetitive shock, or where high energy loads must be absorbed as when stalling, require special consideration. Service factors for these special applications should be agreed upon by the user and DODGE since variations of the values in the table may be required. Easy Selection The service factors that follow are adapted from AGMA 6019-E89 Appendix A. Specifications MagnaGear Features/Benefits EASY SELECTION 7 EASY SELECTION Features/Benefits MagnaGear Table 2: Service Factors (continued) Service Application Specifications Nomenclature Easy Selection Maneuvering Winches Pumps Screen Drives Stackers, Utility Winches DRY DOCK CRANES DRYERS & COOLERS (Mills, Rotary) DYEING MACHINERY (Textile) ELEVATORS Bucket - Uniform Load Bucket - Heavy Duty Centrifugal Discharge Escalators Freight Gravity Discharge Man. Lifts, Passenger EXTRUDERS General Plastics Variable Speed Drive Fixed Speed Drive Rubber Continuous Screw Operation Intermittent Screw Operation FANS Centrifugal Cooling Towers Forced Draft Induced Draft Large (Mine, etc.) Large Industrial Light (Small Diameter) FEEDERS Apron, Belt Disc Reciprocating Screw FLIGHT Conveyors, Uniform Conveyors, Heavy FOOD/INDUSTRY Beet Slicers Bottling, Can Filling Machine Cereal Cookers Dough Mixers, Meat Grinders GENERATORS (Not Welding) GRAVITY DISCHARGE ELEVATORS HAMMER MILLS HOISTS (See Cranes) INDUCED DRAFT FANS KILNS LAUNDRY Tumblers Washers LINE SHAFTS Driving Processing Equipment Other Line Shafts, Light LIVE ROLL CONVEYORS LOBE BLOWERS OR 3-10 Hrs./Day 1.25 2.00 1.75 1.25 † 10+Hrs/ Day 1.50 2.00 2.00 1.50 † 1.50 1.25 1.50 1.00 1.25 1.00 1.00 1.25 1.00 † 1.25 1.50 1.25 1.25 1.50 1.25 † 1.50 1.50 1.50 1.75 1.50 1.75 1.75 1.75 1.75 1.75 1.00 † 1.25 1.50 1.50 1.50 1.00 1.25 † 1.25 1.50 1.50 1.50 1.25 1.25 1.00 1.75 1.25 1.50 1.25 2.00 1.50 1.00 1.25 1.25 1.50 1.25 1.50 1.00 1.00 1.25 1.25 1.25 1.50 1.00 1.25 1.00 1.75 † 1.50 ▲ 1.25 2.00 † 1.50 ▲ 1.25 1.50 1.50 2.00 1.25 1 † 1.50 1.25 † Service Application COMPRESSORS LOG HAULS (Lumber) Incline-well Type LOOMS (Textile) LUMBER INDUSTRY Barkers - Spindle Feed Barkers - Main Drive Carriage Drive Conveyors Burner Main or Heavy Duty Main Log Re-Saw Merry-GoRound Slab Transfer Chains - Floor Chains - Green Cut-Off Saws - Chain & Drag Debarking Drums Feeds - Edger Feeds - Gang Feeds - Trimmer Log Deck Log Hauls - Incline, Well Type Log Turning Devices Planer Feed Planer Tilting Hoists Rolls - Live - Off Bearing - Roll cases Sorting Table, Tipple Hoist Transfer - Chain & Craneway Tray Drives Veneer Lathe Drives MACHINE TOOLS Auxiliary Drives Banding Rolls Main Drives Notching Press (Belted) Plate Planers Punch Press (Geared) Tapping Machines MANGLE (Textile) MASH TUBS (Brewing & Distilling MEAT GRINDERS (Food) METAL MILLS Draw Bench Carriages & Main Drives Pinch, Dryer & Scrubber Rolls Reversing Slitters Table Conveyors, Non-Reversing Group Drives Individual Drives Reversing Wire Drawing & Flattening Machines Wire Winding Machines MILLS, ROTARY Ball and Rod Mills with Spur Ring Gear Service 3-10 Hrs./Day 1.25 10+Hrs/ Day 1.50 1.75 1.25 1.75 1.50 1.25 1.75 † 1.50 1.75 † 1.25 1.50 1.75 1.50 1.50 2.00 1.25 1.75 1.25 1.50 1.50 1.50 2.00 1.50 1.50 1.75 1.50 1.75 1.25 1.75 1.25 1.75 1.75 2.00 1.50 1.75 1.50 1.75 1.75 1.75 1.25 1.25 1.75 1.75 1.50 1.50 1.75 1.75 1.25 1.50 1.50 1.25 † 1.75 1.50 † 1.00 1.25 1.25 † 1.75 1.75 1.75 1.25 1.25 1.50 1.50 † 2.00 2.00 2.00 1.50 1.25 1.25 1.25 1.50 1.25 1.50 † 1.25 † 1.50 1.50 2.00 † 1.50 2.00 † 1.50 1.50 2.00 Selection/Dimensions 8 Application with Helical Ring Gear Direct connected Cement Kilns, Dryers, Coolers, Pebble, Plain & Wedge Bar Mills Tumbling Barrels MIXERS (Also see Agitators) Concrete, Cont. & Int. Constant Density Variable Density NAPPERS (Textile) OIL INDUSTRY Chillers Oil Well Pumping Paraffin Filter Press Rotary Kilns ORE CRUSHERS OVEN CONVEYORS Uniform Heavy Duty PAPER MILLS (1) Agitator (Mixer) Agitator for Pure Liquids Barking Drums. Barkers - Mech. Beater Breaker Stack Calender (2) Chipper Chip Feeder Coating Rolls Conveyors Chip, Bark, Chemical Log (Incl. Slab) Couch Rolls Cutter Cylinder Molds Dryers (2) Paper Mach. & Conveyor Type Embosser Extruder Fourdrinier Rolls Lumpbreaker, Wire Turning, Dandy & Return Rolls Jordan Kiln Drive Mt. Hope & Paper Rolls Platter Presses (Felt & Suction) Pulper Reel (Surface Type) Screens Chip, Rotary Vibrating Size Press Super Calender (3) Thickener & Washer AC Motor DC Motor Vacuum Pumps Wind & Unwind Stand Winders (Surface Type) Yankee Dryer (2) PASSENGER ELEVATORS PEBBLE MILLS 3-10 Hrs./Day 10+Hrs/ Day 1.50 2.00 1.75 1.50 2.00 1.25 1.00 1.25 1.25 1.50 1.25 1.50 1.50 1.25 † 1.25 1.25 1.75 1.50 † 1.50 1.50 2.00 1.00 1.25 1.25 1.50 1.50 1.25 2.00 1.50 1.25 1.25 2.00 1.50 1.25 1.25 2.00 1.25 2.00 1.25 1.25 1.25 1.50 1.25 1.50 1.50 1.25 1.50 1.25 2.00 1.25 1.50 2.00 1.25 1.25 † ▲ 1.50 1.25 1.50 1.25 1.25 1.25 † ▲ MagnaGear 1.75 1.50 1.75 1.50 1.25 1.25 1.25 1.25 1.50 1.25 1.25 1.50 1.50 1.25 1.25 1.25 1.50 1.25 1.25 1.25 1.75 † 1.25 1.25 1.25 1.50 1.25 1.25 1.25 1.50 1.25 1.25 1.50 2.00 † 1.50 1.50 1.50 1.00 1.25 1.25 1.50 1.25 1.50 1.25 † † 1.00 1.50 † † 1.25 1.75 2.00 1.75 2.00 1.50 1.75 † ▲ 1.75 2.00 † ▲ 1.00 1.25 1.25 1.50 1.75 1.50 1.75 1.50 Service 3-10 Hrs./Day Application Mixing Mill-2smooth rolls (If corrugated rolls are used, then use the same service factors that are used for a Cracker-Warmer) Batch Drop Mill 2 Smooth Rolls Cracker Warmer-2 Rolls: 1 corrugated Roll Cracker-2 corrugated Rolls Holding, Feed & Blend Mill-2 Rolls Refiner-2 Rolls Calenders SAND MULLERS SCREENS Air Washing Rotary-Sand or Gravel Traveling Water Intake SCREW CONVEYORS Uniform Heavy Duty or Feeder SCUM BREAKERS (Sewage) SEWAGE DISPOSAL Bar Screens Chemical Feeders Collectors Dewatering Screens Scum Breakers Slow or Rapid Mixers Thickeners Vacuum Filters SHAKER CONVEYORS SHEETERS (Rubber) SINGLE ACTING PUMP 1 or 2 Cylinders 3 or More Cylinders SKIP HOIST SLAB PUSHERS Service 10+Hrs./ Day 1.50 1.50 1.50 1.50 1.75 1.75 2.00 2.00 1.25 1.50 1.50 1.25 1.25 1.50 1.50 1.50 1.00 1.25 1.00 1.25 1.50 1.25 1.00 1.25 1.25 1.50 1.50 1.50 1.25 1.25 1.25 1.50 1.50 1.50 1.50 1.50 1.75 1.25 1.25 1.25 1.50 1.50 1.50 1.50 1.50 2.00 1.50 † 1.25 † 1.50 † 1.50 † 1.50 Application SLITTERS (Metal) SLUDGE COLLECTORS (Sewage) SOAPERS (Textile) SPINNERS (Textile) STEERING GEARS STOKERS STONE CRUSHERS SUGAR INDUSTRY Cane Knives, Crushers Mill TABLE CONVEYORS (Non-Reversing) Group Drives Individual Drives Reversing TENTER FRAMES (Textile) TEXTILE INDUSTRY Batchers, calenders Card Machines Dry Cans, Dryers Dyeing Machinery Knitting Machinery Looms, Mangles Nappers, Pads Range Drives Slashers, Soapers Spinners Tenter Framers, Washers, Winders THICKNESS (Sewage) TUMBLING BARRELS VACUUM FILTERS (Sewage) VANE BLOWERS WINCHES (Dredges) WINDERS (Textile) WINDGLASS WIRE Drawing Machines Winding Machines 3-10 Hrs./Day 1.25 10+Hrs./ Day 1.50 1.25 1.25 1.25 1.25 1.50 1.50 1.00 1.75 1.25 2.00 1.50 1.50 2.00 † 1.25 1.50 2.00 † 1.50 1.25 1.25 1.25 1.25 † 1.50 1.50 1.50 1.50 † 1.25 † 1.50 † 1.25 1.50 1.25 1.50 1.75 1.50 1.50 2.00 1.50 1.25 1.25 1.25 † 1.50 1.50 1.50 1.50 † 1.25 1.50 1.50 1.50 † Consult DODGE ▲ See Mill, Rotary (1) Service factors for paper mill applications are applied to the nameplate rating of the electric motor at the motor rated base speed (2) Using anti-friction bearings only. Use 1.50 for sleeve bearings (3) When a super calender operates over a speed range of part constant horsepower and part constant torque and the constant horse power speed range is greater than 1.5:1, use a service factor of 1.00 at base speed. When operating at constant torque over the entire speed range or when the constant horsepower speed range is less than 1.5:1, a 1.25 service factor should be used. Easy Selection 10+Hrs./ Day Selection/Dimensions PLASTICS INDUSTRY Primary Processing Intensive Internal Mixers Batch Mixers Continuous Mixers Batch Drop Mill 2 Smooth Rolls Continuous Feed, Holding & Blend Mill Compounding Mill Calenders Secondary Processing Blow Molders Coating Film Pipe Pre-Plasticizers Rods Sheets Tubing PLATE PLANERS PRINTING PRESSES PROPORTIONING PUMPS PUG MILLS (Clay) PULLERS (Barge Haul) PUMPS Centrifugal Proportioning Reciprocating Single Act., 3 or More Cyl. Double Act, 2 or More Cyl. Single Act., 1 or 2 Cyl. Double Act, 1 Cyl. Rotary: Gear, Lobe, Vane PUNCH PRESS ; (Gear Driven) RECIPROCATING Conveyors, Feeders RECIPROCATING COMPRESSORS Multi Cylinder Single Cylinder REVERSING DIRECTION APPLICATION ROD MILLS ROTARY Pumps Screens (Sand and Gravel) RUBBER INDUSTRY Intensive Internal Mixers Batch Mixers 3-10 Hrs./Day Specifications Service Application Nomenclature Table 2: Service Factors (continued) Features/Benefits EASY SELECTION 9 EASY SELECTION Features/Benefits Parallel - MagnaGear Reducers 1750 RPM - 1.0 Service Factor Specifications Approx. Low Nominal Unit Speed Ratio Red. Shaft RPM 8.00 219 9.00 194 10.0 175 D 11.2 156 O 12.5 140 U B 14.0 125 L 16.0 109 E 18.0 97 20.0 88 22.4 78 25.0 70 28.0 63 T 31.5 56 R 35.5 49 I 40.0 44 P 45.0 39 L 50.0 35 E 56.0 31 63.0 28 Nomenclature Easy Selection Approx. Low Nominal Unit Speed Ratio Red. Shaft RPM 8.00 219 9.00 194 10.0 175 11.2 156 D 12.5 140 O 14.0 125 U B 16.0 109 L 18.0 97 E 20.0 88 22.4 78 25.0 70 28.0 63 ✤ ● ■ MagnaGear Offset Parallel Reducer Size Used with Motor Horsepower of: 50 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 150 75 100 100 100 100 100 100 100 100 100 100 100 100 100 100 150 150 150 150 210 100 100 100 100 100 100 100 100 100 100 100✤ 100✤ 150 150 150 150 210 210 210 285 125 100✤ 100✤ 100✤ 100✤ 100✤ 100✤ 100✤ 100✤ 100✤ 150✤ 150✤ 150✤ 150✤ 210 210 210 285 285 285 150 100✤ 100✤ 100✤ 100✤ 100✤ 100✤ 100✤ 150✤ 150✤ 150✤ 150✤ 210✤ 210✤ 210✤ 210✤ 285 285 285 390 200 100✤ 100✤ 100✤ 100● 100● 150✤ 150✤ 150✤ 150✤ 210✤ 210✤ 210✤ 285✤ 285✤ 285✤ 390✤ 390✤ - 250 100● 100● 100● 150● 150● 150● 210✤ 210✤ 210✤ 210✤ 285✤ 285✤ 285✤ 390✤ 390✤ 390✤ - 300 150● 150● 150● 150● 150● 210✤ 210● 210● 285✤ 285✤ 285✤ 390✤ 390● 390● - 350 150● 150● 150● 150● 210● 210● 210● 285● 285● 390● 390● 390● 390● - 400 150● 150● 150● 210● 210● 285● 285● 285● 285● 390● 390● 525● - MagnaGear Offset Parallel Reducer Size Used with Motor Horsepower of: 500 210● 210● 210● 285● 285● 285● 285● 390● 390● 525● 525● 525● 600 210■ 285● 285● 285● 285● 390● 390● 525● 525● 525● 525● 700● 700 285■ 285■ 285■ 390● 390● 390● 525● 525● 525● 525● 700● 700● 800 285■ 285■ 390● 390■ 390■ 525● 525● 525● 700● 700● 700● 920● 900 285■ 390■ 390■ 390■ 525● 525● 525■ 700● 700● 700● 920● 920● 1000 390■ 390■ 390■ 525■ 525■ 525■ 700● 700● 700● 920● 920● - 1100 390■ 390■ 525■ 525■ 525■ 700■ 700■ 700■ 920● 920■ - 1200 390■ 525■ 525■ 525■ 700■ 700■ 700■ 920■ 920■ - 1300 525■ 525■ 525■ 700■ 700■ 700■ 920■ 920■ - 1400 525■ 525■ 700■ 700■ 700■ 920■ 920■ 920■ - Shaft Driven Cooling Fan Required Electric Cooling Fan Required Heat Exchanger Required Selection/Dimensions NOTE: Cooling systems selected for 80ºF ambient temperature and sea level altitude. If actual installation conditions differ, use thermal ratings tables and adjustment factors starting on page 86. 10 Approx. Low Nominal Unit Speed Ratio Red. Shaft RPM 8.00 219 9.00 194 10.0 175 11.2 156 D 12.5 140 O 14.0 125 U B 16.0 109 L 18.0 97 E 20.0 88 22.4 78 25.0 70 28.0 63 ● ■ 75 100 100 100 100 100 100 100 100 100 100 100 100 100 100 150 150 150 150 210 100 100 100 100 100 100 100 100 100 100 150 150 150 150 210 210 210 210 285 100 100 100 100 100 100 100 100 150 150 150 150 210 210 210 210 285 285 285 390 125 150 200 250 300 350 400 100✤ 100✤ 100✤ 100✤ 100✤ 150 150 150 150 150✤ 210 210 210 285 285 285 390 390 390 100✤ 100✤ 100✤ 150✤ 150✤ 150✤ 150✤ 150✤ 210 210✤ 210✤ 285 285 285 390 390 390 - 150✤ 150✤ 150✤ 150✤ 150✤ 210✤ 210✤ 210✤ 285✤ 285✤ 285✤ 390✤ 390✤ 390✤ - 150✤ 150✤ 150✤ 210✤ 210✤ 210✤ 285✤ 285✤ 285✤ 390✤ 390✤ 390✤ - 150● 210✤ 210✤ 210✤ 285✤ 285✤ 285✤ 285✤ 390✤ 390✤ 525✤ 525✤ - 210● 210● 210● 285✤ 285✤ 285✤ 390✤ 390✤ 390✤ 525✤ 525✤ 525✤ - 210● 285✤ 285✤ 285● 285● 390● 390● 525 525 525● 525● 700 - MagnaGear Offset Parallel Reducer Size Used with Motor Horsepower of: 500 285● 285● 285● 390● 390● 390● 525● 525● 525● 525● 700● 920● 600 285● 390● 390● 390● 525● 525● 525● 700● 700● 700● 920● 920● 700 390● 390● 390● 525● 525● 525● 700● 700● 920● 920● 920● - 800 390● 525● 525● 525● 700● 700● 700● 920● 920● - 900 525● 525● 525● 700● 700● 700● 920● 920● - 1000 1100 1200 1300 1400 525■ 700● 700● 700● 700● 920● 920● - 700● 700● 700● 700■ 920● 920● - 700■ 700■ 700■ 920● 920● 920● - 700■ 700■ 920 ■ 920 ■ 920 ■ - 700■ 920 ■ 920 ■ 920 ■ - Specifications 50 Shaft Driven Cooling Fan Required Electric Cooling Fan Required Heat Exchanger Required NOTE: Cooling systems selected for 80ºF ambient temperature and sea level altitude. If actual installation conditions differ, use thermal ratings tables and adjustment factors starting on page 86. 11 Selection/Dimensions ✤ MagnaGear Offset Parallel Reducer Size Used with Motor Horsepower of: Nomenclature Approx. Low Nominal Unit Speed Ratio Red. Shaft RPM 8.00 219 9.00 194 10.0 175 D 11.2 156 O 12.5 140 U B 14.0 125 L 16.0 109 E 18.0 97 20.0 88 22.4 78 25.0 70 28.0 63 T 31.5 56 R 35.5 49 I 40.0 44 P 45.0 39 L 50.0 35 E 56.0 31 63.0 28 Easy Selection Parallel - MagnaGear Reducers 1750 RPM - 1.5 Service Factor Features/Benefits EASY SELECTION EASY SELECTION Features/Benefits Parallel - MagnaGear Reducers 1750 RPM - 2.0 Service Factor Specifications Approx. Low Nominal Unit Speed Ratio Red. Shaft RPM 8.00 219 9.00 194 10.0 175 D 11.2 156 O 12.5 140 U B 14.0 125 L 16.0 109 E 18.0 97 20.0 88 22.4 78 25.0 70 28.0 63 T 31.5 56 R 35.5 49 I 40.0 44 P 45.0 39 L 50.0 35 E 56.0 31 63.0 28 Nomenclature Easy Selection Approx. Low Nominal Unit Speed Ratio Red. Shaft RPM 8.0 219 9.0 194 10.0 175 D 11.2 156 O 12.50 140 U 14.0 125 B 16.0 109 L 18.0 97 E 20.0 88 22.4 78 25.0 70 ✤ ● ■ (1) MagnaGear Offset Parallel Reducer Size Used with Motor Horsepower of: 50 100 100 100 100 100 100 100 100 100 100 100 150 150 150 150 210 210 210 285 75 100 100 100 100 100 100 100 150 150 150 150 210 210 210 210 285 285 285 390 100 100 100 100 100 100 150 150 150 150 210 210 210 285 285 285 390 390 - 125 100✤ 100✤ 150 150 150 150 210 210 210 210 285 285 285 390 390 390 - 150 150✤ 150✤ 150✤ 150✤ 150✤ 210 210 210 285 285 285 390 390 390 - 200 150✤ 150✤ 210✤ 210✤ 210✤ 285 285✤ 285✤ 285✤ 390✤ 390✤ 525✤ (1) - 250 210✤ 210✤ 210✤ 285✤ 285✤ 285✤ 285✤ 390✤ 390✤ 525✤ 525✤ 525✤ - 300 210✤ 285✤ 285✤ 285✤ 285✤ 390✤ 390✤ 525✤ 525✤ 525✤ 525✤ 700✤ - 350 285✤ 285✤ 285✤ 390✤ 390✤ 390✤ 525✤ 525✤ 525✤ 525✤ 700✤ 700✤ - 400 285✤ 285✤ 390✤ 390● 390● 525✤ 525✤ 525✤ 700✤ 700✤ 700✤ 920✤ - MagnaGear Offset Parallel Reducer Size Used with Motor Horsepower of: 500 390● 390● 390● 525● 525● 525● 700 700 700 920 920 600 390● 525● 525● 525● 700● 700● 700● 920● 920● - 700 525● 525● 700● 700● 700● 920● 920● 920● - 800 700● 700● 700● 700● 920● 920● 920● - 900 700● 700● 700● 920● 920● - 1000 700● 700● 920● 920● - 1100 920● 920● 920● - 1200 920● 920● 920● - 1300 920■ 920■ - 1400 920■ - Shaft Driven Cooling Fan Required Electric Cooling Fan Required Heat Exchanger Required Double Reduction Selection/Dimensions NOTE: Cooling systems selected for 80ºF ambient temperature and sea level altitude. If actual installation conditions differ, use thermal ratings tables and adjustment factors starting on page 86. 12 ● ■ 100 100 100 100 100 100 100 100 100 100 100 100 100 100 150 75 100 100 100 100 100 100 100 100 100 100 150 150 150 150 210 100 125 150 200 250 100✤ 100✤ 100✤ 100✤ 100✤ 100✤ 100✤ 150✤ 150✤ 150✤ 150✤ 210 210 210 210 100✤ 100✤ 100✤ 100✤ 100✤ 150✤ 150✤ 150✤ 150✤ 210✤ 210✤ 210✤ 285✤ 285✤ 285✤ 100✤ 100✤ 100✤ 150✤ 150✤ 150✤ 150✤ 150✤ 210✤ 210✤ 285✤ 285✤ 285✤ 285✤ 390✤ 100● 150✤ 150✤ 150✤ 150● 210✤ 210✤ 210✤ 285✤ 285✤ 285✤ 390✤ 390● 390● 525✤ 150● 150● 150● 210✤ 210● 210● 285 285 285● 390● 390● 525✤ 525● 525● 525● 300 150● 210● 210● 210● 285● 285● 285● 390● 390● 390● 525● 525● 525● 700● 700● 350 210● 210● 210● 285● 285● 285● 390● 390● 525● 525● 525● 525● 700● 700● 700● 400 210● 210● 285● 285● 390● 390● 390● 525● 525● 525● 525● 700● 700● 920● 920● MagnaGear Right Angle Reducer Size Used with Motor Horsepower of: 500 285● 285● 390● 390● 390● 525● 525● 525● 700● 700● 700● 920● 920● 920● - 600 390● 390● 390● 525● 525● 525● 525● 700● 700● 920● 920● 920● - 700 525● 525● 525● 525● 525■ 525■ 700● 700● 920■ 920■ - 800 900 525■ 525■ 525■ 525■ 700■ 700■ 920● 920● 920■ - 525■ 525■ 525■ 700■ 700■ 700■ 920■ 920■ - 1000 525■ 525■ 700■ 700■ 700■ 920■ 920■ - 1100 700■ 700■ 700■ 700■ 920■ 920■ - 1200 700■ 700■ 700■ 920■ 920■ 920■ - 1300 700■ 700■ 920■ 920■ 920■ - 1400 700■ 700■ 920■ 920■ - Shaft Driven Cooling Fan Required Electric Cooling Fan Required Heat Exchanger Required NOTE: Cooling systems selected for 80ºF ambient temperature and sea level altitude. If actual installation conditions differ, use thermal ratings tables and adjustment factors starting on page 86. Selection/Dimensions ✤ 50 Nomenclature Approx. Low Nominal Unit Speed Ratio Red. Shaft RPM 12.5 140 14.0 125 16.0 109 18.0 97 20.0 88 T 22.4 78 R 25.0 70 I 28.0 63 P 31.5 56 L 35.5 49 E 40.0 44 45.0 39 50.0 35 56.0 31 63.0 28 MagnaGear Right Angle Reducer Size Used with Motor Horsepower of: Easy Selection Approx. Low Nominal Unit Speed Ratio Red. Shaft RPM 12.5 140 14.0 125 16.0 109 18.0 97 20.0 88 T 22.4 78 R 25.0 70 I 28.0 63 P 31.5 56 L 35.5 49 E 40.0 44 45.0 39 50.0 35 56.0 31 63.0 28 Specifications Right Angle - MagnaGear Reducers 1750 RPM - 1.0 Service Factor Features/Benefits EASY SELECTION 13 EASY SELECTION Features/Benefits Right Angle - MagnaGear Reducers 1750 RPM - 1.5 Service Factor Specifications Approx. Low Nominal Unit Speed Ratio Red. Shaft RPM 12.5 140 14.0 125 16.0 109 18.0 97 20.0 88 T 22.4 78 R 25.0 70 I 28.0 63 P 31.5 56 L 35.5 49 E 40.0 44 45.0 39 50.0 35 56.0 31 63.0 28 Nomenclature Easy Selection Approx. Low Nominal Unit Speed Ratio Red. Shaft RPM 12.5 140 14.0 125 16.0 109 18.0 97 20.0 88 T 22.4 78 R 25.0 70 I 28.0 63 P 31.5 56 L 35.5 49 E 40.0 44 45.0 39 50.0 35 56.0 31 63.0 28 ✤ ● ■ MagnaGear Right Angle Reducer Size Used with Motor Horsepower of: 50 100 100 100 100 100 100 100 100 100 100 150 150 150 150 210 75 100 100 100 100 100 100 150 150 150 150 210 210 210 285 285 100 100✤ 100✤ 100✤ 150 150 150 150 150 210 210 285 285 285 285 390 125 100✤ 150✤ 150✤ 150✤ 150 210 210 210 210✤ 285 285 285 390 390 525 150 150✤ 150✤ 150✤ 150✤ 210✤ 210✤ 210✤ 285 285✤ 285✤ 390✤ 390✤ 525✤ 525✤ 525✤ 200 150✤ 210✤ 210✤ 210✤ 285✤ 285✤ 285✤ 390✤ 390✤ 390✤ 525✤ 525✤ 525✤ 700✤ 700✤ 250 210✤ 210✤ 285✤ 285✤ 285✤ 390✤ 390✤ 390✤ 525✤ 525✤ 525✤ 700✤ 700✤ 700✤ 920✤ 300 210● 210● 285✤ 285✤ 390● 390● 390● 525✤ 525● 525● 525● 700✤ 700● 920● 920● 350 285● 285● 390● 390● 390● 525✤ 525✤ 525✤ 700● 700● 700● 920● 920● - 400 390● 390● 390● 525✤ 525● 525● 525● 700✤ 700● 920● 920● 920● - MagnaGear Right Angle Reducer Size Used with Motor Horsepower of: 500 525● 525● 525● 525● 525● 700● 700● 920● 920● 920● - 600 525● 525● 525● 700● 700● 700● 920● 920● - 700 700● 700● 700● 700● 920● 920● 920● - 800 700● 700● 700● 920● 920● 920● - 900 700■ 700■ 920● 920● - 1000 920■ 920■ 920■ - 1100 920■ 920■ - 1200 920■ 920■ - 1300 1400 - - Shaft Driven Cooling Fan Required Electric Cooling Fan Required Heat Exchanger Required Selection/Dimensions NOTE: Cooling systems selected for 80ºF ambient temperature and sea level altitude. If actual installation conditions differ, use thermal ratings tables and adjustment factors starting on page 86. 14 ● ■ 100 100 100 100 100 100 100 150 150 150 150 210 210 210 210 75 100 100 100 150 150 150 150 150 210 210 285 285 285 285 390 100 125 150 200 250 300 350 400 100✤ 150 150 150 150 210 210 210 285 285 285 390 390 390 525 150✤ 150✤ 150✤ 210 210 210 285 285 285 390 390 525 525 525 525 150✤ 210 210 210 285 285 285 390 390✤ 390✤ 525✤ 525✤ 525✤ 700✤ 700✤ 210✤ 210✤ 285✤ 285✤ 390✤ 390✤ 390✤ 525✤ 525✤ 525✤ 525✤ 700✤ 700✤ 920✤ 920✤ 285✤ 285✤ 390✤ 390✤ 390✤ 525✤ 525✤ 525✤ 700✤ 700✤ 700✤ 920✤ 920✤ 920✤ - 390✤ 390✤ 390✤ 525✤ 525✤ 525✤ 525✤ 700✤ 700✤ 920✤ 920✤ 920✤ - 525✤ 525✤ 525✤ 525✤ 525✤ 525✤ 700✤ 700✤ 920✤ 920✤ - 525✤ 525✤ 525✤ 525✤ 700✤ 700✤ 920✤ 920✤ 920● - MagnaGear Right Angle Reducer Size Used with Motor Horsepower of: 500 525● 525● 700● 700● 700● 920● 920● - 600 700● 700● 700● 920● 920● 920● - 700 700● 700● 920● 920● - 800 920● 920● 920● - 900 1000 1100 1200 1300 1400 - - - - - - Shaft Driven Cooling Fan Required Electric Cooling Fan Required Heat Exchanger Required NOTE: Cooling systems selected for 80ºF ambient temperature and sea level altitude. If actual installation conditions differ, use thermal ratings tables and adjustment factors starting on page 86. Selection/Dimensions ✤ 50 Nomenclature Low Nominal Speed Unit Ratio Shaft Red. RPM 12.5 140 14.0 125 16.0 109 18.0 97 20.0 88 T 22.4 78 R 25.0 70 I 28.0 63 P 31.5 56 L 35.5 49 E 40.0 44 45.0 39 50.0 35 56.0 31 63.0 28 MagnaGear Right Angle Reducer Size Used with Motor Horsepower of: Easy Selection Approx. Low Nominal Unit Speed Ratio Red. Shaft RPM 12.5 140 14.0 125 16.0 109 18.0 97 20.0 88 T 22.4 78 R 25.0 70 I 28.0 63 P 31.5 56 L 35.5 49 E 40.0 44 45.0 39 50.0 35 56.0 31 63.0 28 Specifications Right Angle - MagnaGear Reducers 1750 RPM - 2.0 Service Factor Features/Benefits EASY SELECTION 15 SELECTION/DIMENSIONS Features/Benefits MagnaGear G100 Parallel Shaft Part Numbers Nominal Ratio D O U B L E Specifications T R I P L E G100HP2 G100HP2 G100HP2 G100HP2 G100HP2 G100HP2 G100HP2 G100HP2 G100HP2 G100HP2 G100HP3 G100HP3 G100HP3 G100HP3 G100HP3 G100HP3 G100HP3 G100HP3 G100HP3 Solid Shaft 8.00 9.00 10.0 11.2 12.5 14.0 16.0 18.0 20.0 22.4 25.0 28.0 31.5 35.5 40.0 45.0 50.0 56.0 63.0 449024 449025 449026 449027 449028 449029 449030 449032 449033 449034 448979 448980 448981 448982 448983 448984 448985 448986 448987 Solid Shaft with Backstop 449037 449038 449039 449040 449041 449042 449043 449044 449045 449046 448988 448989 448990 448991 448992 448993 448994 448995 448996 Hollow Shaft 448998 449000 449001 449002 449003 449004 449006 449007 449008 449009 448960 448961 448962 448963 448964 448965 448966 448967 448968 Hollow Shaft with Backstop 449012 449013 449014 449015 449016 449017 449018 449019 449020 449021 448969 448971 448972 448973 448974 448975 448976 448977 448978 Nomenclature MagnaGear G100 Right Angle Shaft Part Numbers Nominal Ratio Easy Selection T R I P L E G100HR3 G100HR3 G100HR3 G100HR3 G100HR3 G100HR3 G100HR3 G100HR3 G100HR3 G100HR3 G100HR3 G100HR3 G100HR3 G100HR3 G100HR3 Solid Shaft 12.5 14.0 16.0 18.0 20.0 22.4 25.0 28.0 31.5 35.5 40.0 45.0 50.0 56.0 63.0 448930 448931 448932 448933 448934 448935 448936 448937 448938 448939 448940 448941 448942 448943 448944 Solid Shaft with Backstop 448945 448946 448947 448948 448949 448950 448951 448952 448953 448954 448955 448956 448957 448958 448959 Selection/Dimensions 16 Hollow Shaft 448900 448901 448902 448903 448904 448905 448906 448907 448908 448909 448910 448911 448912 448913 448914 Hollow Shaft with Backstop 448915 448916 448917 448918 448919 448920 448921 448922 448923 448924 448925 448926 448927 448928 448929 G100 Accessory Part Numbers Shaft Driven Fan Kits MagnaGear Shaft Configuration Reduction Ratio Part Number G100HP2 Parallel Double 8 - 22.4 454007 G100HP3 Parallel Triple 25 - 63 454006 G100HR3 Right Angle Triple 12.5 - 63 454005 Features/Benefits SELECTION/DIMENSIONS Mechanical fan kit includes fan, fan shroud, fan guard and mounting hardware. MagnaGear Shaft Configuration Reduction Ratio Voltage Phase Part Number All G100 All All All 230/460 3 454096 All G100 All All All 115 1 454097 All G100 All All All 230 1 452287 All G100 All All All 575 3 454080 Specifications Electric Fan Kits Selection/Dimensions Easy Selection Nomenclature Electrical fan kit includes fan, electric motor, fan shroud, fan guard and mounting hardware. 17 SELECTION/DIMENSIONS Features/Benefits MagnaGear G100 Parallel Shaft DOUBLE REDUCTION (8:1 TO 22.4:1) SOLID OUTPUT SHAFT 5.38 [136.65] 5.38 [136.65] 15.82 [401.70] ∅1.02 THRU [26.01] 8.25 [209.55] 6.06 [153.92] 5.43 [138] 6.50 [165] 7.00 [177.80] 5.38 [136.65] Specifications 5.38 6.50 [165] [136.65] 7.00 [177.80] 8.25 [209.55] OIL SAMPLE TUBE M16-2 TAP THRU 2.00 [50.80] 2.00 [50.80] 22.44 [569.85] LOW SPEED END VIEW 5.38 [136.65] 39.90 [1013.56] 13.24 [336.22] 34.72 [881.76] 5.38 [136.65] Nomenclature 7.00 [177.80] 3.25 [82.49] 34.72 [881.76] 6.88 [174.75] 9.70 [246.38] 9.70 [246.38] 20.50 [520.70] 7.00 [177.80] 10.25 [260.35] Easy Selection 14.89 [378.18] 7.18 [182.27] M16-2 X 1.45 DEEP [37] METRIC THREAD 3.90 [98.95] ∅1.7720 ±0.0005 [∅45mm k6] 0.55 [14mm] 1.90 [48.37] INPUT SHAFT DETAIL 0.98 [25mm] M24-3 X 1.97 DEEP [50mm] METRIC THREAD ∅3.7402 ±0.0005 [∅95mm m6] Selection/Dimensions Weight without oil: 1138 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 18 OUTPUT SHAFT DETAIL DIPSTICK/BREATHER SELECTION/DIMENSIONS Features/Benefits MagnaGear G100 Parallel Shaft TRIPLE REDUCTION (25:1 TO 63:1) SOLID OUTPUT SHAFT 8.25 [209.55] 20.57 [522.35] ∅1.02 THRU [26] 5.43 [138] 7.00 [177.80] 6.06 [153.92] 7.00 [177.80] OIL SAMPLE TUBE 6.50 5.38 [165] [136.65] 6.50 5.38 [165] [136.65] M16-2 TAP THRU 2.00 [50.80] LOW SPEED END VIEW 34.72 [881.76] 13.24 5.38 [136.65] 6.88 [174.75] 22.44 [569.85] 2.00 [50.80] 34.72 [881.76] 5.38 [336.22] [136.65] 9.70 [246.38] 39.85 [1012.29] 9.70 [246.38] 7.00 [177.80] 2.76 [70] 20.50 [520.70] 7.00 [177.80] DIPSTICK/BREATHER Nomenclature 3.23 [82.01] 10.25 [260.35] 14.84 [376.91] M12-1.75 X 1.14 DEEP [28.96] METRIC THREAD 1.49 [37.87] 0.39 [10mm] INPUT SHAFT DETAIL 0.98 [25mm] M24-3 X 1.97 DEEP [50.00] METRIC THREAD ∅3.7402 ±0.0005 [∅95mm m6] OUTPUT SHAFT DETAIL Selection/Dimensions ∅1.3784 0.0003 [∅35mm k6] 3.90 [98.95] Easy Selection 8.25 [209.55] 5.38 [136.65] Specifications 5.38 [136.65] Weight without oil: 1163 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 19 SELECTION/DIMENSIONS Features/Benefits MagnaGear G100 Right Angle Shaft TRIPLE REDUCTION (12.5:1 TO 63:1) SOLID OUTPUT SHAFT 5.38 5.38 [136.65] [136.65] Ø 1.02THRU [26] Specifications 8.25 [209.55] 7.00 [177.80] 8.25 [209.55] 7.00 [177.80] 6.50 [165] 5.38 [136.65] 6.50 [165] 5.38 136.65 M16-2 TAP THRU OIL SAMPLE TUBE 22.44 [569.85] 2.00 [50.80] 2.00 [50.80] 34.72 [881.76] 39.82 [1011.55] LOW SPEED END VIEW Nomenclature 5.38 [136.65] 5.38 [136.65] 8.41 [213.69] 33.43 [849.07] 43.13 [1095.45] 9.70 [246.38] DIPSTICK/BREATHER 9.70 [246.38] 5.58 [141.81] 6.00 [152.40] 5.43 [138] 7.00 [177.80] 6.88 [174.75] 5.00 [127] 20.50 [520.70] 7.00 [177.80] 10.25 [260.35] 7.33 [186.23] 14.81 [376.15] 13.18 [334.70] Easy Selection 3.90 [98.95] ∅1.7720 0.0004 [45mm k6] M16-2 X 0.94 DEEP [23.88] METRIC THREAD 1.91 [48.45] 0.98 [24.97] ∅3.7402 ±0.0000 [∅95mm m6] 0.55 [14mm] M24-3 X 1.97 DEEP [50mm] METRIC THREAD INPUT SHAFT DETAIL Selection/Dimensions Weight without oil: 1245 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 20 OUTPUT SHAFT DETAIL SELECTION/DIMENSIONS Features/Benefits MagnaGear G100 Parallel Shaft DOUBLE REDUCTION (8:1 TO 22.4:1) HOLLOW OUTPUT SHAFT 15.82 [401.70] 5.38 [136.65] ∅1.02 THRU [26.01] 7.00 [177.80] 8.25 [209.55] 7.00 [177.80] 8.25 [209.55] OIL SAMPLE TUBE 6.50 5.38 [165] [136.65] 5.38 6.50 [165] [136.65] M16-2 TAP THRU 2.00 [50.80] 22.44 [569.85] 23.74 [602.87] 2.00 [50.80] LOW SPEED END VIEW 5.38 [136.65] 34.72 [881.76] 6.88 [174.75] 9.70 [246.38] Specifications 5.38 [136.65] 39.85 [1012.31] DIPSTICK/BREATHER 5.38 [136.65] 9.70 [246.38] 7.00 [177.80] 3.27 [83] Nomenclature 3.82 [97.02] 20.50 [520.70] ∅6.50 [165.10] 7.00 [177.80] 10.25 [260.35] 9.115 [231.52] 9.115 [231.52] 14.84 [376.91] 1.90 [48.37] M16-2 X 1.45 DEEP [37] METRIC THREAD 0.55 [14mm] “B” ∅1.7720 ± 0.0005 [∅45mm k6] INPUT SHFT DETAIL Easy Selection “A” Selection/Dimensions OUTPUT HUB DETAIL SEE PAGE 24 Weight without oil: 1103 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 21 SELECTION/DIMENSIONS Features/Benefits MagnaGear G100 Parallel Shaft TRIPLE REDUCTION (25:1 TO 63:1) HOLLOW OUTPUT SHAFT 5.38 [136.65] 5.38 [136.65] 20.57 [522.35] ∅1.02 THRU [26] 8.25 [209.55] 6.50 [165] 5.38 [136.65] 7.00 [177.80] Specifications 6.50 [165] 7.00 [177.80] 8.25 [209.55] OIL SAMPLE TUBE 5.38 [136.65] M16-2 TAP THRU 2.00 [50.80] 2.00 [50.80] 23.74 [602.87] LOW SPEED END VIEW 22.44 [569.85] 6.88 [174.75] 9.70 [246.38] 34.72 [881.76] 39.85 [1012.31] Nomenclature 5.38 [136.65] 34.72 [881.76 5.38 [136.65] 9.67 [245.61] 3.24 [82.40] 7.00 [177.80] 2.76 [70] ∅6.50 [165.10] 7.00 [177.80] 20.50 [520.70] 10.25 [260.35] Easy Selection 14.81 [376.15] 9.115 [231.52] 9.115 [231.52] "A" 1.49 [37.87] M12-1.75 X 1.14 DEEP [28.96] METRIC THREAD 0.39 [10mm] “B” ∅1.3784 ±0.0003 [∅35mm k6] INPUT SHAFT DETAIL OUTPUT HUB DETAIL SEE PAGE 24 Selection/Dimensions Weight without oil: 1127 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 22 DIPSTICK/BREATHER SELECTION/DIMENSIONS Features/Benefits MagnaGear G100 Right Angle Shaft TRIPLE REDUCTION (12.5:1 TO 63:1) HOLLOW OUTPUT SHAFT 5.38 [136.65] ∅1.024 [26.01] 7.00 [177.80] 8.25 [209.55] 7.00 [177.80] 6.50 5.38 [165] [136.65] 6.50 5.38 [165] [136.65] M16-2 TAP THRU 2.00 [50.80] 22.44 [569.85] 2.00 [50.80] LOW SPEED END VIEW 39.82 [1011.55] 43.13 [1095.45] 5.38 [136.65] 6.88 [174.75] 9.70 [246.38] 34.72 [881.76] 5.38 [136.65] 33.43 [849.07] 8.41 [213.69] DIPSTICK/BREATHER 9.70 [246.38] 5.58 [141.81] 5.00 [127] 7.00 [177.80] ∅6.47 [164.34] 20.50 [520.70] 10.25 [260.35] 9.19 [233.48] 14.81 [376.17] 9.14 [232.11] Easy Selection 7.00 [177.80] Specifications 8.25 [209.55] OIL SAMPLE TUBE Nomenclature 5.38 [136.65] 1.908 ±0.0005 [48.45 ±0.13] 0.55 [14mm] ∅1.7720 ±0.0004 [∅45mm k6] “A” OUTPUT HUB DETAIL SEE PAGE 24 Weight without oil: 1210 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 23 Selection/Dimensions M16-2 X 0.94 DEEP [23.88] METRIC THREAD “B” SELECTION/DIMENSIONS Features/Benefits MagnaGear G100 Hollow Bore Twin Tapered Bushing Information Specifications Bore Dia. Twin Tapered Bushing Kit Part Number Minimum shaft and keyway length for standard bushing kit Twin Tapered Short Shaft Bushing Kit Part Number Minimum shaft and keyway length for short shaft bushing kit “A” “B” Clearance required for bushing screw removal 3-7/16” 454062 17.13 272730 13.00 2.943” 7/8” 1.81 3-3/16” 454063 17.13 272731 13.00 2.768” 3/4” 1.81 3” 454064 17.13 272732 13.00 2.577” 3/4” 1.81 2-15/16” 454065 17.13 272733 13.00 2.514” 3/4” 1.81 2-7/8” 454066 17.13 272734 13.00 2.450” 3/4” 1.81 2-11/16” 454067 17.13 272735 13.00 2.338” 5/8” 1.81 Nomenclature 2-1/2” 454068 17.13 272736 13.00 2.148” 5/8” 1.81 2-7/16” 454069 17.13 272737 13.00 2.443” 5/8” 1.81 2-3/8” 454070 17.13 272738 13.00 2.021” 5/8” 1.81 2-1/4” 454071 17.13 272739 13.00 1.972” 1/2” 1.81 2-3/16” 454072 17.13 272740 13.00 1.909” 1/2” 1.81 90mm 454078 17.13 - 13.00 81mm 25mm 1.81 85mm 454073 17.13 272742 13.00 76mm 22mm 1.81 80mm 454074 17.13 272743 13.00 71mm 22mm 1.81 75mm 454075 17.13 272744 13.00 67.5mm 20mm 1.81 70mm 454079 17.13 272745 13.00 62.5mm 20mm 1.81 65mm 454076 17.13 272746 13.00 58mm 20mm 1.81 60mm 454077 17.13 272747 13.00 53mm 18mm 1.81 Easy Selection Selection/Dimensions 24 T R I P L E 8.00 9.00 10.0 11.2 12.5 14.0 16.0 18.0 20.0 22.4 25.0 28.0 31.5 35.5 40.0 45.0 50.0 56.0 63.0 449170 449171 449172 449173 449174 449175 449176 449177 449178 449179 449126 449127 449128 449129 449130 449131 449132 449133 449134 Solid Shaft with Backstop 449182 449183 449184 449185 449186 449187 449188 449189 449190 449191 449135 449136 449137 449138 449139 449140 449141 449142 449143 Hollow Shaft 449146 449147 449148 449149 449150 449151 449152 449153 449154 449155 449107 449108 449110 449111 449112 449113 449114 449115 449116 Hollow Shaft with Backstop 449158 449159 449160 449161 449162 449163 449164 449165 449166 449167 449117 449118 449119 449120 449121 449122 449123 449124 449125 MagnaGear G150 Right Angle Shaft Part Numbers T R I P L E G150HR3 G150HR3 G150HR3 G150HR3 G150HR3 G150HR3 G150HR3 G150HR3 G150HR3 G150HR3 G150HR3 G150HR3 G150HR3 G150HR3 G150HR3 Solid Shaft 12.5 14.0 16.0 18.0 20.0 22.4 25.0 28.0 31.5 35.5 40.0 45.0 50.0 56.0 63.0 449077 449078 449079 449080 449081 449082 449083 449084 449085 449086 449087 449088 449089 449090 449091 Solid Shaft with Backstop 449092 449093 449094 449095 449096 449097 449098 449099 449100 449101 449102 449103 449104 449105 449106 Hollow Shaft 449047 449048 449049 449050 449051 449052 449053 449054 449055 449056 449057 449058 449059 449060 449061 Hollow Shaft with Backstop 449062 449063 449064 449065 449066 449067 449068 449069 449070 449071 449072 449073 449074 449075 449076 Selection/Dimensions Nominal Ratio Specifications D O U B L E G150HP2 G150HP2 G150HP2 G150HP2 G150HP2 G150HP2 G150HP2 G150HP2 G150HP2 G150HP2 G150HP3 G150HP3 G150HP3 G150HP3 G150HP3 G150HP3 G150HP3 G150HP3 G150HP3 Solid Shaft Nomenclature Nominal Ratio Easy Selection MagnaGear G150 Parallel Shaft Part Numbers Features/Benefits SELECTION/DIMENSIONS 25 SELECTION/DIMENSIONS Features/Benefits G150 Accessory Part Numbers Shaft Driven Fan Kits MagnaGear Shaft Configuration Reduction Ratio Part Number G150HP2 Parallel Double 8 - 22.4 451010 G150HP3 Parallel Triple 25 - 63 454009 G150HR3 Right Angle Triple 12.5 - 63 454008 Mechanical fan kit includes fan, fan shroud, fan guard and mounting hardware. Electric Fan Kits Specifications MagnaGear Shaft Configuration Reduction Ratio Voltage Phase Part Number All G150 All All All 230/460 3 454047 All G150 All All All 115 1 454048 All G150 All All All 230 1 453933 All G150 All All All 575 3 454049 Electrical fan kit includes fan, electric motor, fan shroud, fan guard and mounting hardware. Nomenclature Easy Selection Selection/Dimensions 26 SELECTION/DIMENSIONS Features/Benefits MagnaGear G150 Parallel Shaft DOUBLE REDUCTION (8:1 TO 22.4:1) SOLID OUTPUT SHAFT 17.77 [451.36] 5.62 [142.75] ∅1.02 THRU [26] 9.00 [228.60] 8.50 [215.90] 8.50 [215.90] 9.00 [228.60] 7.09 [180.09] OIL SAMPLE TUBE 5.62 [142.75] 5.62 [142.75] 7.09 [180.09] 7.25 [184.15] 24.27 [616.46] 2.00 [50.80] 2.00 [50.80] 10.81 [274.57] Specifications 5.62 [142.75] 38.64 [981.46] LOW SPEED END VIEW 43.81 [1112.87] DIPSTICK/BREATHER 5.14 [130.66] 8.50 [215.90] Nomenclature 5.62 5.62 [142.75] [142.75] 6.43 [163.33] 4.94 [125.41] 5.63 [142.88] 23.00 [584.20] 8.50 [215.90] 15.98 [405.99] 14.28 [362.78] 4.57 [116.00] 2.11 [53.5mm] M24-3 X 2.05 [52] DEEP METRIC THREAD M16-2 X 1.14 [29] DEEP METRIC THREAD 0.55 [14mm] ∅1.9685 ±0.0004 [∅50mm m6] 1.10 [28mm] ∅4.3307 ±0.0005 [∅110mm m6] INPUT SHAFT DETAIL OUTPUT SHAFT DETAIL Weight without oil: 1619 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 27 Selection/Dimensions 13.20 [335.15] Easy Selection 11.50 [292.10] SELECTION/DIMENSIONS Features/Benefits MagnaGear G150 Parallel Shaft TRIPLE REDUCTION (25:1 TO 63:1) SOLID OUTPUT SHAFT 23.27 [591.06] 5.62 5.62 [142.75] [142.75] ∅1.02 THRU [26mm] 8.50 [215.90] 9.00 [228.60] Specifications 8.50 [215.90] 9.00 [228.60] 7.09 [180.09] OIL SAMPLE TUBE 5.62 [142.75] 5.62 7.09 [180.09] [142.75] 7.25 [184.15] 24.27 [616.46] 2.00 [50.80] 38.64 [981.46] 2.00 [50.80] LOW SPEED END VIEW 38.64 [981.46] Nomenclature 5.62 5.62 [142.75] [142.75] 5.14 [130.66] 10.81 [274.57] 43.81 [1112.87] DIPSTICK/BREATHER 10.81 [274.57] 6.43 [163.33] 5.63 [142.88] 4.60 8.50 [215.90] [116.84] ∅7.48 [189.99] 8.50 [215.90] 23.00 [584.20] 11.50 [292.10] Easy Selection 12.85 [326.31] 14.28 [362.78] 15.98 [405.99] 11.48 [291.59] OPTIONAL BACKSTOP M16-2 X 1.14 DEEP METRIC THREAD ∅1.7715 ±0.0004 [∅45mm k6] 4.57 [116.00] 1.91 [48.50] Selection/Dimensions INPUT SHAFT DETAIL M24-3 X 2.05 DEEP METRIC THREAD 0.5510 0.0008 [14mm] 1.1023 ±0.0012 [28mm] ∅4.3307 ±0.0005 [∅110mm m6] OUTPUT SHAFT DETAIL Weight without oil: 1655 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 28 SELECTION/DIMENSIONS Features/Benefits MagnaGear G150 Right Angle Shaft TRIPLE REDUCTION (12.5:1 TO 63:1) SOLID OUTPUT SHAFT ∅1.02 THRU [26mm] 7.09 [180.09] 8.50 [215.90] 9.00 [228.60] OIL SAMPLE TUBE 5.62 [142.75] 5.62 7.09 [180.09] [142.75] 9.00 [228.60] 8.50 [215.90] 38.64 [981.46] 2.00 [50.80] 47.80 [1213.99] 5.62 5.62 [142.75] [142.75] 9.16 [232.54] 6.48 [164.58] 43.81 [1112.87] DIPSTICK/BREATHER 36.99 [939.42] 10.81 [274.57] 5.42 [137.54] 5.63 [142.88] 8.50 [215.90] 10.81 [274.57] Nomenclature 2.00 [50.80] 7.25 [184.15] 24.27 [616.46] 4.75 [120.65] ∅7.48 Specifications 5.62 5.62 [142.75] [142.75] 23.00 [584.20] 8.50 [215.90] 11.48 [291.59] OPTIONAL BACKSTOP 14.16 [359.73] 15.98 [405.99] 4.57 [116.00] 2.11 [53.50] M16-2 X 1.14 DEEP METRIC THREAD ∅1.9685 ±0.0004 [∅50mm m6] M24-3 X 2.05 DEEP METRIC THREAD 0.5510 ±0.0008 [14mm] INPUT SHAFT DETAIL ∅4.3307 ±0.0005 [∅110mm m6] Weight without oil: 1714 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 29 1.1023 ±0.0012 [28mm] OUTPUT SHAFT DETAIL Selection/Dimensions 7.93 [201.35] Easy Selection 11.50 [292.10] SELECTION/DIMENSIONS Features/Benefits MagnaGear G150 Parallel Shaft DOUBLE REDUCTION (8:1 TO 22.4:1) HOLLOW OUTPUT SHAFT 17.77 [451.36] 5.62 5.62 [142.75] [142.75] ∅1.02 THRU [26] 9.00 [228.60] 8.50 [215.90] Specifications 9.00 [228.60] 8.50 [215.90] OIL SAMPLE TUBE 7.09 5.62 [180.09] [142.75] 5.62 7.09 [142.75] [180.09] 24.27 [616.46] 2.00 [50.80] 2.00 [50.80] 38.64 [981.46] LOW SPEED END VIEW 7.25 [184.15] 10.81 [274.57] 43.81 [1112.87] DIPSTICK/BREATHER Nomenclature 5.62 5.62 [142.75] [142.75] 8.50 [215.90] 5.37 [136.47] 4.94 [125.41] ∅8.00 [203.20] 8.50 [215.90] 23.00 [584.20] 11.50 [292.10] Easy Selection 9.98 [253.59] 13.20 [335.15] 9.98 [253.59] 15.98 [405.99] 2.11 [53.50mm] M16-2 X 1.14 [29] DEEP METRIC THREAD ∅1.9685 0.0004 [∅50mm m6] “A” “B” 0.55 [14mm] Selection/Dimensions INPUT SHAFT DETAIL OUTPUT HUB SEE PAGE 33 Weight without oil: 1556 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 30 SELECTION/DIMENSIONS Features/Benefits MagnaGear G150 Parallel Shaft TRIPLE REDUCTION (25:1 TO 63:1) HOLLOW OUTPUT SHAFT 23.27 [591.06] 5.62 [142,75 ∅1.02 THRU [26mm] 9.00 [228.60] 8.50 [215.90] 8.50 [215.90] 9.00 [228.60] 7.09 [180.09] OIL SAMPLE TUBE 5.62 [142.75] 5.62 [142.75] 7.09 [180.09] 24.27 [616.46] 2.00 [50.80] 2.00 [50.80] 38.64 [981.46] LOW SPEED END VIEW 7.25 [184.15] 10.81 [274.57] 43.81 [1112.87] 38.64 [981.46] DIPSTICK/BREATHER 10.81 [274.57] 5.62 5.62 [142.75] [142.75] Nomenclature 5.14 [130.66] 4.60 8.50 [116.84] [215.90] 23.00 ∅7.48 ∅8.00 [584.20] [189.99] [203.20] 8.50 [215.90] Specifications 5.62 [142,75 11.50 [292.10] 9.98 [253.59] 9.98 [253.59] 15.98 [405.99] ∅1.7715 ±0.0004 [∅45mm k6] "A" 1.91 [48.50] “B” 0.5510 ±0.0008 [14mm] INPUT SHAFT DETAIL OUTPUT HUB SEE PAGE 33 Selection/Dimensions M16-2 X 1.14 DEEP METRIC THREAD Easy Selection 11.48 [291.60] OPTIONAL BACKSTOP Weight without oil: 1593 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 31 SELECTION/DIMENSIONS Features/Benefits MagnaGear G150 Right Angle Shaft TRIPLE REDUCTION (12.5:1 TO 63:1) HOLLOW OUTPUT SHAFT 5.62 5.62 [142.75] [142.75] OIL SAMPLE TUBE Ø 1.02 THRU [26mm] 8.50 [215.90] 9.00 [228.60] 7.09 5.62 [180.09] [142.75] 7.09 5.62 [180.09] [142.75] Specifications 9.00 [228.60] 8.50 [215.90] 2.00 [50.80] 24.27 [616.46] 2.00 [50.80] 38.64 [981.46] 43.81 [1112.87] LOW SPEED END VIEW DIPSTICK BREATHER 47.80 [1213.99] 5.62 [142.75] 36.99 [939.42] 5.62 [142.75] 7.25 [184.15] 10.81 [274.57] 10.81 [274.57] Nomenclature 5.42 [137.54] 4.75 [120.65] 8.50 [215.90] 23.00 Ø 7.48 Ø 8.00 [584.20] [189.99] [203.20] 8.50 [215.90] 11.50 [292.10] 9.98 [253.59] Easy Selection 9.98 [253.59] 11.48 [291.59] 15.98 [405.99] OPTIONAL BACKSTOP M16-2 X 1.14 DEEP METRIC THREAD "A" 2.11 [53.50] "B" Ø1.9685±0.0004 [Ø50mm m6] 0.5510 ±0.0008 [14mm] INPUT SHAFT DETAIL OUTPUT HUB SEE PAGE 33 Selection/Dimensions Weight without oil: 1651 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 32 Bore Dia. Twin Tapered Bushing Kit Part Number Minimum shaft and keyway length for standard bushing kit Twin Tapered Short Shaft Bushing Kit Part Number Minimum shaft and keyway length for short shaft bushing kit “A” “B” Clearance required for bushing screw removal 4-7/16” 454081 19.00 272750 14.28 3.880” 1” 2.06 4-3/16” 454082 19.00 272751 14.28 3.627” 1” 2.06 3-15/16” 454083 19.00 272752 14.28 3.373” 1” 2.06 3-7/16” 454084 19.00 272753 14.28 2.943” 7/8” 2.06 3-3/16” 454085 19.00 272754 14.28 2.768” 3/4” 2.06 454086 19.00 272755 14.28 2.577” 3/4” 2.06 454087 19.00 272756 14.28 2.514” 3/4” 2.06 120mm 454088 19.00 - 14.28 109mm 32mm 2.06 110mm 454089 19.00 272758 14.28 100mm 28mm 2.06 100mm 454090 19.00 272759 14.28 90mm 28mm 2.06 95mm 454091 19.00 272760 14.28 86mm 25mm 2.06 90mm 454092 19.00 272761 14.28 81mm 25mm 2.06 85mm 454093 19.00 272762 14.28 76mm 22mm 2.06 80mm 454094 19.00 272763 14.28 71mm 22mm 2.06 75mm 454095 19.00 272764 14.28 67.5mm 20mm 2.06 Selection/Dimensions Easy Selection Nomenclature 3” 2-15/16” Specifications MagnaGear G150 Hollow Bore Twin Tapered Bushing Information Features/Benefits SELECTION/DIMENSIONS 33 SELECTION/DIMENSIONS Features/Benefits MagnaGear G210 Parallel Shaft Part Numbers Nominal Ratio D O U B L E Specifications T R I P L E G210HP2 G210HP2 G210HP2 G210HP2 G210HP2 G210HP2 G210HP2 G210HP2 G210HP2 G210HP2 G210HP3 G210HP3 G210HP3 G210HP3 G210HP3 G210HP3 G210HP3 G210HP3 G210HP3 Solid Shaft 8.00 9.00 10.0 11.2 12.5 14.0 16.0 18.0 20.0 22.4 25.0 28.0 31.5 35.5 40.0 45.0 50.0 56.0 63.0 449317 449318 449319 449320 449321 449322 449323 449324 449325 449326 449272 449273 449274 449275 449276 449277 449278 449279 449280 Solid Shaft with Backstop 449329 449330 449331 449332 449333 449334 449335 449336 449337 449338 449281 449282 449283 449284 449285 449286 449287 449288 449289 Hollow Shaft 449292 449293 449294 449295 449296 449297 449298 449299 449300 449301 449253 449254 449255 449256 449257 449258 449259 449260 449261 Hollow Shaft with Backstop 449305 449306 449307 449308 449309 449310 449311 449312 449313 449314 449262 449263 449264 449265 449267 449268 449269 449270 449271 Nomenclature MagnaGear G210 Right Angle Shaft Part Numbers Nominal Ratio Easy Selection T R I P L E G210HR3 G210HR3 G210HR3 G210HR3 G210HR3 G210HR3 G210HR3 G210HR3 G210HR3 G210HR3 G210HR3 G210HR3 G210HR3 G210HR3 G210HR3 Solid Shaft 12.5 14.0 16.0 18.0 20.0 22.4 25.0 28.0 31.5 35.5 40.0 45.0 50.0 56.0 63.0 449222 449223 449224 449225 449226 449227 449228 449229 449230 449231 449232 449233 449234 449235 449236 Solid Shaft with Backstop 449237 449238 449240 449241 449242 449243 449244 449245 449246 449247 449248 449249 449250 449251 449252 Selection/Dimensions 34 Hollow Shaft 449192 449193 449194 449195 449196 449197 449198 449199 449200 449201 449202 449203 449204 449205 449206 Hollow Shaft with Backstop 449207 449208 449209 449210 449211 449212 449213 449214 449215 449216 449217 449218 449219 449220 449221 G210 Accessory Part Numbers Shaft Driven Fan Kits MagnaGear Shaft Configuration Reduction Ratio Part Number G210HP2 Parallel Double 8 - 22.4 454013 G210HP3 Parallel Triple 25 - 63 454012 G210HR3 Right Angle Triple 12.5 - 63 454011 Features/Benefits SELECTION/DIMENSIONS Mechanical fan kit includes fan, fan shroud, fan guard and mounting hardware. MagnaGear Shaft Configuration Reduction Ratio Voltage Phase Part Number All G210 All All All 230/460 3 454044 All G210 All All All 115 1 454045 All G210 All All All 230 1 454033 All G210 All All All 575 3 454046 Specifications Electric Fan Kits Selection/Dimensions Easy Selection Nomenclature Electrical fan kit includes fan, electric motor, fan shroud, fan guard and mounting hardware. 35 SELECTION/DIMENSIONS Features/Benefits MagnaGear G210 Parallel Shaft DOUBLE REDUCTION (8:1 TO 22.4:1) SOLID OUTPUT SHAFT 20.31 [515.87] 2.00 [50.80] 2.00 [50.80] ∅1.02 [26] 10.25 [260.35] 9.25 [234.95] Specifications 9.25 [234.95] 10.25 [260.35] 7.50 [190.50] OIL SAMPLE TUBE 5.75 [146.05] 5.75 7.50 [146.05] [190.50] 15.35 [389.90] 28.00 [711.20] 5.75 5.75 [146.05] [146.05] 8.00 [203.20] LOW SPEED END VIEW 44.50 [1130.30] 12.31 [312.67] 5.75 5.75 [146.05] [146.05] Nomenclature 7.00 [177.80] 5.98 [151.88] 9.25 [234.95] 5.43 [138] 25.50 [647.70] 6.00 [152.40] 9.25 [234.95] 12.75 [323.85] 17.59 [446.76] Easy Selection 15.35 [389.90] 14.05 [356.84] 49.78 [1264.39] 5.00 [127.00mm] 2.32 M16-2 X 1.14 [29] DEEP METRIC THREAD [59.00mm] M24-3 X 2.05 [52] DEEP METRIC THREAD ∅2.1662 ±0.0004 [∅55mm m6] 0.63 [16mm] 1.26 [32mm] ∅4.7244 ±0.0005 [∅120mm m6] INPUT SHAFT DETAIL Selection/Dimensions OUTPUT SHAFT DETAIL Weight without oil: 2134 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 36 SELECTION/DIMENSIONS Features/Benefits MagnaGear G210 Parallel Shaft TRIPLE REDUCTION (25:1 TO 63:1) SOLID OUTPUT SHAFT 26.62 [676.15] 5.75 [146.05] ∅1.02 [26.01] 10.25 [260.35] 9.25 [234.95] 10.25 [260.35] 9.25 [234.95] 7.50 [190.50] OIL SAMPLE TUBE 5.75 [146.05] 9.50 [241.30] 5.75 7.50 [146.05] [190.50] M16-2 THRU 28.00 [711.20] 29.50 [749.30] 2.00 [50.80] 2.00 [50.80] 8.00 [203.20] 2.31 [312.67] 44.50 [1130.30] Specifications 5.75 [146.05] 49.78 [1264.39] LOW SPEED END VIEW 9.25 [234.95] 7.00 [177.80] 4.60 [116.84] Nomenclature 5.14 [130.57] 5.75 5.75 [146.05] [146.05] 6.00 [152.40] 25.50 [647.70] 9.25 [234.95] 12.75 [323.85] 8.34 [211.84] 17.59 [446.76] 15.35 [389.90] 13.26 [336.89] 1.90 [48.40mm] ∅1.7721 ±0.0003 [∅45mm k6] INPUT SHAFT DETAIL M24-3 X 2.05 [52] DEEP METRIC THREAD 0.55 [14mm] 1.26 [32mm] ∅4.7244 ± 0.0005 [∅120mm m6] OUTPUT SHAFT DETAIL Selection/Dimensions M16-2 X 1.14 [29] DEEP METRIC THREAD Easy Selection 5.00 [127.00mm] Weight without oil: 2187 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 37 SELECTION/DIMENSIONS Features/Benefits MagnaGear G210 Right Angle Shaft TRIPLE REDUCTION (12.5:1 TO 63:1) SOLID OUTPUT SHAFT 5.75 5.75 [146.05] [146.05] ∅1.024 [26.01] 7.50 [190.50] 10.25 [260.35] 9.25 [234.95] 5.75 [146.05] 5.75 7.50 [190.50] [146.05] Specifications 9.25 [234.95] 10.25 [260.35] 2.00 [50.80] OIL SAMPLE TUBE 8.00 [203.20] 28.00 [711.20] 44.50 [1130.30] 2.00 [50.80] 49.78 [1264.39] LOW SPEED END VIEW 9.41 [239.12] 5.75 5.75 [146.05] [146.05] Nomenclature 7.00 [177.80] 9.25 [234.95] 41.60 [1056.74] 53.91 [1389.42] 12.31 [312.67] 5.94 [150.87] 5.43 [138] 6.00 [152.40] 25.50 [647.70] 9.25 [234.95] 12.75 [323.85] 8.34 [211.84] 17.59 [446.76] 15.41 [391.43] Easy Selection 2.32 [59mm] M24-3 X 2.05 [52] DEEP METRIC THREAD M16-2 X 1.14 DEEP METRIC THREAD ∅2.1662 ±0.0004 [∅55mm m6] 0.63 ±0.00 INPUT SHAFT DETAIL 5.00 [127.00mm] ∅4.7244 ±0.0005 [∅120mm m6] 1.26 ±0.00 [32mm] OUTPUT SHAFT DETAIL Selection/Dimensions Weight without oil: 2253 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 38 SELECTION/DIMENSIONS Features/Benefits MagnaGear G210 Parallel Shaft DOUBLE REDUCTION (8:1 TO 22.4:1) HOLLOW OUTPUT SHAFT 20.31 [515.87] 5.75 5.75 [146,05] [146,05] ∅1.02 [26] 9.25 [234.95] 7.50 [190.50] 5.75 [146.05] 7.50 5.75 [190.50] [146.05] 9.25 [234.95] 10.25 [260.35] 44.50 [1130.30] 2.00 [50.80] 2.00 [50.80] 28.00 [711.20] LOW SPEED END VIEW 8.00 [203.20] Specifications 10.25 [260.35] OIL SAMPLE TUBE 49.78 [1264.39] DIPSTICK BREATHER 9.25 [234.95] 5.75 5.75 [146.05] [146.05] Nomenclature 5.91 [150.16] 5.43 [138] 25.50 [647.70] 9.25 [234.95] 10.88 [276.35] 10.88 [276.35] 14.05 [356.77] M16-2 X 1.14 [29] DEEP METRIC THREAD 17.59 [446.76] Easy Selection 12.75 [323.85] “A” 2.32 [59.00mm] “B” ∅2.1662 ±0.0004 [55mm m6] INPUT SHAFT DETAIL OUTPUT HUB SEE PAGE 42 Weight without oil: 2057 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 39 Selection/Dimensions 0.63 [16mm] SELECTION/DIMENSIONS Features/Benefits MagnaGear G210 Parallel Shaft TRIPLE REDUCTION (25:1 TO 63:1) HOLLOW OUTPUT SHAFT 26.62 [676.15] 5.75 5.75 [146.05] [146.05] ∅1.024 [26.01] 10.25 [260.35] 9.25 [234.95] Specifications 9.25 [234.95] 10.25 [260.35] 7.50 [190.50] OIL SAMPLE TUBE 5.75 [146.05] 9.50 [241.30] 5.75 7.50 [190.50] [146.05] M16-2 THRU 28.00 [711.20] 2.00 [50.80] 2.00 [50.80] 29.50 [749.30] 8.00 [203.20] 44.50 [1130.30] 12.31 [312.67] 49.78 [1264.39] LOW SPEED END VIEW DIPSTICK/BREATHER 5.75 5.75 [146.05] [146.05] Nomenclature 5.14 [130.57] 9.25 [234.95] 4.60 [116.84] ∅9.25 [234.95] 25.50 [647.70] 12.75 [323.85] 9.25 [234.95] 10.88 [276.35] 10.88 [276.35] 17.59 [446.76] Easy Selection 13.26 [336.89] “A” 1.90 [48.40mm] M16-2 X 1.14 [29] DEEP METRIC THREAD “B” ∅1.7717 ±0.0003 [∅45mm k6] 0.55 [14mm] INPUT SHAFT DETAIL OUTPUT HUB SEE PAGE 42 Selection/Dimensions Weight without oil: 2111 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 40 MagnaGear G210 Right Angle Shaft TRIPLE REDUCTION (12.5:1 to 63:1) HOLLOW OUTPUT SHAFT 5.75 5.75 [146.05] [146.05] ∅1.024 [26.01] 9.25 [234.95] 10.25 [260.35] 7.50 [190.50] OIL SAMPLE TUBE Features/Benefits SELECTION/DIMENSIONS 5.75 [146.05] 10.25 [260.35] 9.25 [234.95] 8.00 [203.20] 12.31 [312.67] 28.00 [711.20] 2.00 [50.80] 44.50 [1130.30] 2.00 [50.80] LOW SPEED END VIEW 41.60 [1056.74] 9.25 [234.95] Nomenclature 9.41 [239.12] 25.50 [647.70] 49.78 [1264.39] DIPSTICK/BREATHER 53.91 [1369.42] 5.75 5.75 [146.05] [146.05] Specifications 5.75 7.50 [190.50] [146.05] 5.94 [150.87] 5.43 [138] ∅9.25] [234.95] 9.25 [234.95] 10.88 [276.35] 10.88 [276.35] 17.59 [446.76] “A” 2.32 [59.00mm] M16-2 X 1.14 DEEP METRIC THREAD “B” 0.63 ±0.00 INPUT SHAFT DETAIL OUTPUT HUB SEE PAGE 42 Selection/Dimensions ∅2.1662 ±0.0004 [∅55mm m6] Easy Selection 12.75 [323.85] Weight without oil: 2175 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 41 SELECTION/DIMENSIONS Features/Benefits MagnaGear G210 Hollow Bore Twin Tapered Bushing Information Bore Dia. Twin Tapered Bushing Kit Part Number Minimum shaft and keyway length for standard bushing kit Twin Tapered Short Shaft Bushing Kit Part Number Minimum shaft and keyway length for short shaft bushing kit “A” “B” Clearance required for bushing screw removal 4-15/16” 454099 20.63 272767 15.44 4.232” 1-1/4” 2.39 4-7/16” 454100 20.63 272768 15.44 3.880” 1” 2.39 Specifications 4-3/16” 454101 20.63 272769 15.44 3.627” 1” 2.39 3-15/16” 454102 20.63 272770 15.44 3.373” 1” 2.39 3-7/16” 454103 20.63 272771 15.44 2.943” 7/8” 2.39 130mm 454104 20.63 - 15.44 118mm 40mm 2.39 125mm 454105 20.63 272773 15.44 114mm 32mm 2.39 120mm 454106 20.63 272774 15.44 109mm 32mm 2.39 110mm 454107 20.63 272775 15.44 100mm 28mm 2.39 100mm 454108 20.63 272776 15.44 90mm 28mm 2.39 95mm 454109 20.63 272777 15.44 86mm 25mm 2.39 90mm 454110 20.63 272778 15.44 81mm 25mm 2.39 Nomenclature Easy Selection Selection/Dimensions 42 T R I P L E 8.0 9.0 10.0 11.2 12.5 14.0 16.0 18.0 20.0 22.4 25.0 28.0 31.5 35.5 40.0 45.0 50.0 56.0 63.0 449461 449462 449463 449464 449465 449466 449467 449468 449469 449470 449417 449418 449419 449420 449421 449422 449423 449424 449425 Solid Shaft with Backstop 449473 449474 449475 449476 449477 449478 449479 449480 449481 449482 449426 449427 449428 449429 449430 449431 449432 449433 449434 Hollow Shaft 449437 449438 449439 449440 449441 449442 449443 449444 449445 449446 449399 449400 449401 449402 449403 449404 449405 449406 449407 Hollow Shaft with Backstop 449449 449450 449451 449452 449453 449454 449455 449456 449457 449458 449408 449409 449410 449411 449412 449413 449414 449415 449416 MagnaGear G285 Right Angle Shaft Part Numbers T R I P L E G285HR3 G285HR3 G285HR3 G285HR3 G285HR3 G285HR3 G285HR3 G285HR3 G285HR3 G285HR3 G285HR3 G285HR3 G285HR3 G285HR3 G285HR3 Solid Shaft 12.5 14.0 16.0 18.0 20.0 22.4 25.0 28.0 31.5 35.5 40.0 45.0 50.0 56.0 63.0 449339 449340 449341 449342 449343 449344 449345 449346 449347 449348 449349 449350 449351 449352 449353 Solid Shaft with Backstop 449384 449385 449386 449387 449388 449389 449390 449391 449392 449393 449394 449395 449396 449397 449398 Hollow Shaft 449369 449370 449371 449372 449373 449374 449375 449376 449377 449378 449379 449380 449381 449382 449383 Hollow Shaft with Backstop 449354 449355 449356 449357 449358 449359 449360 449361 449362 449363 449364 449365 449366 449367 449368 Selection/Dimensions Nominal Ratio Specifications D O U B L E G285HP2 G285HP2 G285HP2 G285HP2 G285HP2 G285HP2 G285HP2 G285HP2 G285HP2 G285HP2 G285HP3 G285HP3 G285HP3 G285HP3 G285HP3 G285HP3 G285HP3 G285HP3 G285HP3 Solid Shaft Nomenclature Nominal Ratio Easy Selection MagnaGear G285 Parallel Shaft Part Numbers Features/Benefits SELECTION/DIMENSIONS 43 SELECTION/DIMENSIONS Features/Benefits G285 Accessory Part Numbers Shaft Driven Fan Kits MagnaGear Shaft Configuration Reduction Ratio Part Number G285HP2 Parallel Double 8 - 22.4 454015 G285HP3 Parallel Triple 25 - 63 454014 G285HR3 Right Angle Triple 12.5 - 63 451526 Mechanical fan kit includes fan, fan shroud, fan guard and mounting hardware. Electric Fan Kits Specifications MagnaGear Shaft Configuration Reduction Ratio Voltage Phase Part Number All G285 All All All 230/460 3 454023 All G285 All All All 115 1 454024 All G285 All All All 230 1 454198 All G285 All All All 575 3 454025 Electrical fan kit includes fan, electric motor, fan shroud, fan guard and mounting hardware. Nomenclature Easy Selection Selection/Dimensions 44 SELECTION/DIMENSIONS Features/Benefits MagnaGear G285 Parallel Shaft DOUBLE REDUCTION (8:1 TO 22.4:1) SOLID OUTPUT SHAFT 22.20 [563,88] ∅1.30 [33,02] ∅1.30 [33,00] 10.00 [254,00] 11.31 [287,27] 10.00 [254,00] 11.31 [287,27] DIPSTICK BREATHER 8.00 6.50 [203,20] [165,10] 6.50 8.00 [165,10] [203,20] 30.06 [763,52] 3.00 [76,20] 3.00 [76,20] 4.99 [126,72] 6.50 [165,10] 6.55 [166,37] 10.00 [254,00] 13.10 [332,74] 7.38 [187,45] Nomenclature 6.50 [165,10] 8.63 [219,20] 47.63 [1209,80] LOW SPEED END VIEW Specifications 6.50 6.50 [165,10] [165,10] 6.50 [165,10] 5.92 [150,37] 27.76 [705,10] ∅9.00 [228,60] 10.00 [254,00] 15.35 [389,81] M12-1.75 X 1.00” DEEP METRIC THREAD 13.26 [336,80] OPTIONAL BACKSTOP 16.30 [414,04] 2.56 [65,13] 1.2586 ±0.0012 [32mm] 0.7086 ±0.0008 [18mm] Easy Selection 13.88 [352,55] 5.39 [136,90] ∅2.3630 ±0.0004 [∅60mm m6] M24-3.00 X 1.97 DEEP METRIC THREAD ∅5.1192 ±0.0005 [∅130mm m6] OUTPUT SHAFT DETAIL Weight without oil: 2379 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 45 Selection/Dimensions INPUT SHAFT DETAIL SELECTION/DIMENSIONS Features/Benefits MagnaGear G285 Parallel Shaft TRIPLE REDUCTION (25:1 TO 63:1) SOLID OUTPUT SHAFT 6.50 [165,10] 6.50 [165,10] 29.20 [741,68] ∅1.30 [33,00] 11.31 [287,27] ∅1.30 [33,02] 8.00 [203,20] 10.00 [254,00] Specifications 11.31 [287,27] DIPSTICK BREATHER 6.50 [165,10] 6.50 8.00 [165,10] [203,20] 10.00 [254,00] 8.63 [219,20] 30.06 [763,52] 3.00 [76,20] LOW SPEED END VIEW 13.10 [332,74] 3.00 [76,20] 6.50 [165,10] 47.63 [1209,80] 6.50 [165,10] Nomenclature 7.38 [187,36] 5.41 [137,41] 10.00 [254,00] 4.72 [119,89] 6.50 [165,10] 27.76 [705,10] 13.88 [352,55] 10.00 [254,00] Easy Selection 14.14 [359,04] 13.26 [336,80] OPTIONAL BACKSTOP 16.3 [413,9] 5.39 [136,90] M12-1,75 X 1.00” DEEP METRIC THREAD 1.2586 ±0.0012 [32mm] 2.10 [53,37] 0.5512 ±0.0008 [14mm] ∅1.9689 ±0.0004 [∅50mm m6] INPUT SHAFT DETAIL Selection/Dimensions M24-3.00 X 1.97” DEEP METRIC THREAD Weight without oil: 2450 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 46 OUTPUT SHAFT DETAIL ∅5.1192 ±0.0005 [∅130mm m6] 4.99 [126,72] SELECTION/DIMENSIONS Features/Benefits MagnaGear G285 Right Angle Shaft TRIPLE REDUCTION (12.5:1 TO 63:1) SOLID OUTPUT SHAFT 6.50 [165,10] 6.50 [165,10] ∅1.30 [33,00] 11.31 [287,27] ∅1.299 THRU [32,995] 16.00 [406,40] 10.00 [254,00] DIPSTICK BREATHER 6.50 [165,10] 10.00 [254,00] 11.31 [287,27] 30.06 [763.52] 3.00 [76,20] 3.00 [76,20] 47.63 [1209,80] 8.63 [219,20] 13.10 [332,74] 4.99 [126,72] Specifications 6.50 [165,10] LOW SPEED END VIEW 57.73 [1466,39] 6.50 [165,10] 7.38 [187,45] USABLE SHAFT LENGTH 6.50 [165,10] KEY LENGTH 10.00 [254,00] 10.10 [256,59] 27.76 [705,10] 44.63 [1133,65] 13.10 [332,74] Nomenclature 6.50 [165,10] 6.55 [166,37] 5.92 [150,37] ∅9.00 [228,60] 10.00 [254,00] 13.88 [352,55] 13.26 [336,80] OPTIONAL BACKSTOP M12-1.75 X 1.00” DEEP METRIC THREAD 2.52 [63,88] 1.2586 ±0.0012 [32mm] Easy Selection 16.30 [413,94] 5.39 [136,90] 0.7086 ±0.0008 [18mm] ∅2.3630 ±.0004 [∅60mm m6] ∅5.1192 ±0.0005 [∅130mm m6] INPUT SHAFT DETAIL Selection/Dimensions OUTPUT SHAFT DETAIL Weight without oil: 2536 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 47 SELECTION/DIMENSIONS Features/Benefits MagnaGear G285 Parallel Shaft DOUBLE REDUCTION (8:1 TO 22.4:1) HOLLOW OUTPUT SHAFT 22.20 [563,88] 6.50 6.50 [165.10] [165.10] ∅1.30 [33,00] 10.00 [254,00] 11.31 [287.27] Specifications 10.00 [254,00] 11.31 [287.27] DIPSTICK BREATHER ∅1.30 [33,02] 8.00 [203,20] 6.50 [165,10] 6.50 8.00 [165,10] [203,20] LOW SPEED END VIEW 6.50 [165,10] 8.63 [219,20] 30.06 [762,52] 3.00 [76,20] 3.00 [76,20] 47.63 [1209,80] 6.50 [165,10] Nomenclature 6.55 [166,37] 10.00 [254,00] 5.92 [150,37] 27.76 [705,10] 13.88 [352,55] 10.00 [254,00] Easy Selection 15.35 [389,81] 11.47 [291,29] M12-1.75 X 1.00” DEEP METRIC THREAD ∅2.3630 ±0.0004 [∅60mm m6] 11.47 [291,43] 13.26 [336,80] OPTIONAL BACKSTOP 2.51 [63,83] 0.7086 0.0008 (18mm) “B” “A” Selection/Dimensions INPUT SHAFT DETAIL OUTPUT HUB SEE PAGE 51 Weight without oil: 2256 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 48 13.10 [332,74] 4.92 [125,06] MagnaGear G285 Parallel Shaft TRIPLE REDUCTION (25:1 TO 63:1) HOLLOW OUTPUT SHAFT ∅1.30 [32,99] 6.50 [165,10] 2.20 [741,68] ∅1.30 [33,00] 11.31 [287,27] 10.00 [254,00] 10.00 [254,00] 11.31 [287,27] DIPSTICK BREATHER 8.00 203,20] 6.50 [165,10] 6.50 8.00 [165,10] 203,20] LOW SPEED END VIEW 13.10 [332,74] 47.63 [1209,80] 6.50 [165,10] 5.41 [137,41] 4.72 [119,89] 27.76 [705,10] 10.00 [254,00] 13.88 [352,55] 14.18 [360,06] M12-1.75 X 1.00” DEEP METRIC THREAD 11.47 [291,43] Easy Selection 11.47 [291,29] 13.26 [336,80] OPTIONAL BACKSTOP 2.10 [53,37] 0.5512 ±0.0008 [14mm] “B” ∅1.9689 ±0.0005 [∅50mm m6] “A” INPUT SHAFT DETAIL OUTPUT HUB SEE PAGE 51 Weight without oil: 2319 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 49 Selection/Dimensions 10.00 [254,00] 4.99 [126,72] Nomenclature 6.50 [165,10] 8.63 [219,20] 30.06 [763,52] 3.00 [76,20] 3.00 [79,20] Specifications 6.50 [165,10] Features/Benefits SELECTION/DIMENSIONS SELECTION/DIMENSIONS Features/Benefits MagnaGear G285 Right Angle Shaft TRIPLE REDUCTION (12.5:1 TO 63:1) HOLLOW OUTPUT SHAFT 6.50 [165,10] 6.50 [165,10] DIPSTICK BREATHER ∅1.299 THRU [32,995] ∅1.30 [33,00] 10.00 [254,00] 11.31 [287,27] 16.00 [406,40] 6.50 [165,10] Specifications 10.00 [254,00] 11.19 [284,23] 8.63 [219,20] 13.10 [332,74] 30.06 [763,52] 3.00 [76,20] 3.00 [76,20] 47.63 [1209,80] LOW SPEED END VIEW 57.73 [1466,39] Nomenclature 6.50 [165,10] 6.50 [165,10] 44.63 [1133,65] 10.10 [256,59] 13.10 [332,74] 6.55 [166,37] 10.00 [254,00] 27.76 [705,10] 10.00 [254,00] 5.92 [150,37] 13.88 [352,55] Easy Selection 11.52 [292,62] 11.42 [290,11] M12-1.75 X 1.00” DEEP METRIC THREADS 13.26 [336,80] OPTIONAL 2.52 [63,88] 0.7086 0.0008 [18mm] “B” Selection/Dimensions ∅2.3630 ±0.0004 [∅60mm m6] INPUT SHAFT DETAIL “A” OUTPUT HUB SEE PAGE 51 Weight without oil: 2413 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 50 4.99 ] [126,72] Bore Dia. Twin Tapered Bushing Kit Part Number Minimum shaft and keyway length for standard bushing kit Twin Tapered Short Shaft Bushing Kit Part Number Minimum shaft and keyway length for short shaft bushing kit “A” “B” Clearance required for bushing screw removal 6” 454114 21.88 - 16.09 5.155” 1-1/2” 2.39 5-15/16” 454115 21.88 - 16.09 5.091” 1-1/2” 2.39 5-7/16” 454116 21.88 272782 16.09 4.740” 1-1/4” 2.39 4-15/16” 454117 21.88 272783 16.09 4.232” 1-1/4” 2.39 4-7/16” 454118 21.88 272784 16.09 3.880” 1” 2.39 454119 21.88 272785 16.09 3.627” 1” 2.39 454120 21.88 272786 16.09 3.373” 1” 2.39 150mm 454121 21.88 - 16.09 138mm 36mm 2.39 130mm 454122 21.88 272788 16.09 119mm 32mm 2.39 125mm 454123 21.88 272789 16.09 114mm 32mm 2.39 120mm 454124 21.88 272790 16.09 109mm 32mm 2.39 110mm 454125 21.88 272791 16.09 100mm 28mm 2.39 100mm 454126 21.88 272792 16.09 90mm 28mm 2.39 Selection/Dimensions Easy Selection Nomenclature 4-3/16” 3-15/16” Specifications MagnaGear G285 Hollow Bore Twin Tapered Bushing Information Features/Benefits SELECTION/DIMENSIONS 51 SELECTION/DIMENSIONS Features/Benefits MagnaGear G390 Parallel Shaft Part Numbers Nominal Ratio D O U B L E Specifications T R I P L E G390HP2 G390HP2 G390HP2 G390HP2 G390HP2 G390HP2 G390HP2 G390HP2 G390HP2 G390HP2 G390HP3 G390HP3 G390HP3 G390HP3 G390HP3 G390HP3 G390HP3 G390HP3 G390HP3 Solid Shaft 8.00 9.00 10.0 11.2 12.5 14.0 16.0 18.0 20.0 22.4 25.0 28.0 31.5 35.5 40.0 45.0 50.0 56.0 63.0 449607 449608 449609 449610 449611 449612 449613 449614 449615 449616 449563 449564 449565 449566 449567 449568 449569 449570 449571 Solid Shaft with Backstop 449619 449620 449621 449622 449623 449624 449625 449626 449627 449628 449572 449573 449574 449575 449576 449577 449578 449579 449580 Hollow Shaft 449583 449584 449585 449586 449587 449588 449589 449590 449591 449592 449545 449546 449547 449548 449549 449550 449551 449552 449553 Hollow Shaft with Backstop 449595 449596 449597 449598 449599 449600 449601 449602 449603 449604 449554 449555 449556 449557 449558 449559 449560 449561 449562 Nomenclature MagnaGear G390 Right Angle Shaft Part Numbers Nominal Ratio Easy Selection T R I P L E G390HR3 G390HR3 G390HR3 G390HR3 G390HR3 G390HR3 G390HR3 G390HR3 G390HR3 G390HR3 G390HR3 G390HR3 G390HR3 G390HR3 G390HR3 Solid Shaft 12.5 14.0 16.0 18.0 20.0 22.4 25.0 28.0 31.5 35.5 40.0 45.0 50.0 56.0 63.0 449515 449516 449517 449518 449519 449520 449521 449522 449523 449524 449525 449526 449527 449528 449529 Solid Shaft with Backstop 449530 449531 449532 449533 449534 449535 449536 449537 449538 449539 449540 449541 449542 449543 449544 Selection/Dimensions 52 Hollow Shaft 449483 449484 449485 449486 449487 449488 449489 449490 449491 449492 449493 449494 449495 449496 449497 Hollow Shaft with Backstop 449498 449499 449500 449501 449502 449504 449506 449507 449508 449509 449510 449511 449512 449513 449514 G390 Accessory Part Numbers Shaft Driven Fan Kits MagnaGear Shaft Configuration Reduction Ratio Part Number G390HP2 Parallel Double 8 - 22.4 454018 G390HP3 Parallel Triple 25 - 63 454017 G390HR3 Right Angle Triple 12.5 - 63 454016 Features/Benefits SELECTION/DIMENSIONS Mechanical fan kit includes fan, fan shroud, fan guard and mounting hardware. MagnaGear Shaft Configuration Reduction Ratio Voltage Phase Part Number All G390 All All All 230/460 3 454026 All G390 All All All 115 1 454027 All G390 All All All 230 1 454199 All G390 All All All 575 3 454028 Specifications Electric Fan Kits Selection/Dimensions Easy Selection Nomenclature Electrical fan kit includes fan, electric motor, fan shroud, fan guard and mounting hardware. 53 SELECTION/DIMENSIONS Features/Benefits MagnaGear G390 Parallel Shaft DOUBLE REDUCTION (8:1 TO 22.4:1) SOLID OUTPUT SHAFT 7.50 [190,50] 7.50 [190,50] DIPSTICK BREATHER 10.56 [268,22] 12.00 [304,80] 9.00 [228,60] 7.50 9.00 [228,60] [190,50] Specifications 10.56 [268,22] 12.00 [304,80] 23.70 [601,98] ∅1.30 [32,99] ∅1.30 [32,99] 9.80 [248,92] 31.88 [809,75] 2.88 [73,15] 2.88 [73,15] 14.17 [359,92] 50.42 [1280,67] LOW SPEED END VIEW 4.67 [118,62] 5.49 [139,45] 7.50 [190,50] 7.50 [190,50] 8.07 [204,98] Nomenclature 29.76 [755,90] 6.69 [169,93] 10.56 [268,22] ∅9.00 [228,60] 10.56 [268,22] 14.88 [377,95] Easy Selection 15.01 [381.28] 14.09 [357,86] OPTIONAL BACKSTOP 17.89 [454,36] 2.93 [74,30] M16-2.0 X 1.42 DEEP METRIC THREAD 6.02 [152,80] 0.7865 ±.0010 [20mm] 1.4161 ±0.0012 [36mm] ∅2.7567 ±0.0004 [∅70mm m6] Selection/Dimensions INPUT SHAFT DETAIL ∅5.7097 ±0.0005 [∅145mm m6] M24-3.0 X 1.97 DEEP METRIC THREAD OUTPUT SHAFT DETAIL Weight without oil: 3215 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 54 5.12 [130,02] SELECTION/DIMENSIONS Features/Benefits MagnaGear G390 Parallel Shaft TRIPLE REDUCTION (25:1 TO 63:1) SOLID OUTPUT SHAFT 7.50 [190,50] 7.50 [190,50] 31.03 [778,16] ∅1.30 [33,02] ∅1.30 [32,99] DIPSTICK BREATHER 9.00 [228,60] 10.56 [268,22] 7.50 [190,50] 7.50 9.00 [190,50] [228,60] 12.00 [304,80] 10.56 [268,22] 9.80 [248,92] 31.88 [809,75] 2.88 [73,15] 50.42 [1280,67] 2.88 [73,15] 14.17 [359,92] 5.12 [130,02] Specifications 12.00 [304,80] LOW SPEED END VIEW 7.50 [190,50] 7.50 [190,50] 3.97 [100,91] Nomenclature 4.63 [117,49] 8.07 [204,98] 29.76 [755,90] 6.69 [169,93] 10.56 [268,22] ∅9.00 [228,60] 10.56 [268,22] 14.88 [377,95] Easy Selection 6.02 [152,80] M16-2.0 X 1.42 DEEP METRIC THREAD ∅1.9689 ±0.0004 [∅50mm m6] 2.10 [53,30] 0.5500 ±0.0008 [14mm] 1.4161 ±0.0012] [36mm] INPUT SHAFT DETAIL M24-3.0 X 1.97 DEEP METRIC THREAD ∅5.7097 ±0.0005 [∅145mm m6] OUTPUT SHAFT DETAIL Weight without oil: 3304 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 55 Selection/Dimensions 14.20 [360,72] 14.09 [357,89] OPTIONAL BACKSTOP 17.89 [454,36] SELECTION/DIMENSIONS Features/Benefits MagnaGear G390 Right Angle Shaft TRIPLE REDUCTION (12.5:1 TO 63:1) SOLID OUTPUT SHAFT 7.50 [190,50] 7.50 [190,50] ∅1.30 [32,99] ∅1.30 [32,99] 12.00 [304,80] 10.56 [268.22] 9.00 [228,60] 7.50 [190,50] 7.50 [190,50] 9.00 [228,60] Specifications 10.56 [268.22] 12.00 [304,80] 9.80 [248,92] 31.88 [809,75] 2.88 [73,15] 50.42 [1280,67] 2.88 [73,15] LOW SPEED END VIEW 7.50 [190,50] 14.17 [359,92] 62.82 [1595,63] 7.50 [190,50] 12.40 [314,96] Nomenclature 6.86 [174,17] 8.07 [204,98] 6.69 [169,93] 10.56 [268,22] 14.17 [359,92] 48.65 [1235,71] 6.10 [154,94] 29.76 [755,90] 10.56 [268,22] 14.88 [377,95] Easy Selection 9.51 [241,43] 14.09 [357,86] OPTIONAL BACKSTOP 17.89 [454,36] M20-2.5 X 1.18 DEEP METRIC THREAD Selection/Dimensions ∅2.5599 ±0.0002 [∅65mm m6] 2.71 [68,83] 6.02 [152,80] 1.4161 ±0.0012 [36mm] 0.7078 ±0.0010 [18mm] INPUT SHAFT DETAIL M24-3.0 X 1.97 DEEP METRIC THREAD ∅5.7097 ±0.0005 [145mm m6] OUTPUT SHAFT DETAIL Weight without oil: 3262 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 56 5.12 [130,02] MagnaGear G390 Parallel Shaft DOUBLE REDUCTION (8:1 TO 22.4:1) HOLLOW OUTPUT SHAFT 7.50 [190,50] 1.30 [32,99] 10.56 [268,22] 12.00 [304,80] 23.70 [601,98] 1.30 [32,99] 9.00 [228,60] 7.50 [190,50] 9.00 [228,60] 7.50 [190,50] DIPSTICK BREATHER Specifications 7.50 [190,50] 10.56 [268,22] 12.00 [304,80] 9.80 [248,92] 31.88 [809,75] 2.88 [73,15] 2.88 [73,15] 50.42 [1280,67] 14.17 [359,92] Features/Benefits SELECTION/DIMENSIONS 5.12 [130,02] LOW SPEED END VIEW 7.50 [190,50] 7.50 [190,50] Nomenclature 5.49 [139,45] 4.67 [118,62] 10.56 [268,22] 29.76 [755,90] 9.00 [228,60] 10.56 [268,22] M16-2.0 X 1.42 DEEP METRIC THREAD 12.44 [315,93] 14.09 [357,89] OPTIONAL BACKSTOP 2.93 [74,30] “A” “B” 0.7864 ±0.0010 [20mm] 2.7567 ±0.0004 [ 70mm m6] INPUT SHAFT DETAIL OUTPUT HUB SEE PAGE 60 Weight without oil: 3056 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 57 Selection/Dimensions 12.44 [315,93] 15.01 [381,29] Easy Selection 14.88 [377,95] SELECTION/DIMENSIONS Features/Benefits MagnaGear G390 Parallel Shaft TRIPLE REDUCTION (25:1 TO 63:1) HOLLOW OUTPUT SHAFT 7.50 [190,50] 31.03 [788,16] ∅1.30 [32,99] 7.50 [190,50] DIPSTICK BREATHER ∅1.30 [32,99] 9.00 [228,60] 12.00 [304,80] 10.56 [268,22] 7.50 [190,50] Specifications 7.50 9.00 [228,60] [190,50] 12.00 [304,80] 10.56 [268,22] 9.80 [248,92] 31.88 [809,75] 2.88 [73,15] 14.17 [359,92] 50.42 [1280,67] 2.88 [73,15] LOW SPEED END VIEW 4.63 [117,49] Nomenclature 3.97 [100,91] 7.50 [190,50] 7.50 [190,50] 10.56 [268,22] 29.76 [755,90] 10.56 [268,22] 14.88 [377,95] Easy Selection 12.48 [317,04] 14.20 [360,72] M16-2,0 X 1.42 DEEP METRIC THREAD ∅1.9689 ±0.0004 [∅50mm m6] 12.48 [316,99] 14.09 [357,89] OPTIONAL BACKSTOP 2.10 [53,30] “A” “B” 0.5500 ±0.0008 [14mm] INPUT SHAFT DETAIL Selection/Dimensions OUTPUT HUB SEE PAGE 60 Weight without oil: 3145 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 58 SELECTION/DIMENSIONS Features/Benefits MagnaGear G390 Right Angle Shaft TRIPLE REDUCTION (12.5:1 to 63.1:) HOLLOW OUTPUT SHAFT 7.50 [190,50] 7.50 [190,50] ∅1.30 [33,0] ∅1.30 [33,0] 9.00 [228,60] 7.50 [190,50] 7.50 [190,50] 9.00 [228,60] 10.56 [268,22] 31.88 [809.75] 2.88 [73,15] 2.88 [73,15] 9.80 [248,92] 50.42 [1280,67] LOW SPEED END VIEW 7.50 [190,50] 7.50 [190,50] 48.65 [1235,71] 12.40 [314,96] 14.17 [359,92] 5.12 [130,02] Specifications 10.56 [268,22] 62.82 [1595,63] 6.86 [174,17] Nomenclature 6.10 [154,94] 10.56 [268,22] ∅9.00 [228,60] 29.76 [755,90] 10.56 [268,22] 14.88 [377,95] 12.44 [315,93] 14.09 [357,86] OPTIONAL BACKSTOP “A” 0.7078 ±0.0008 [18mm] M20-2.5 X 1.18 DEEP METRIC THREAD 145 []6 “B” [] 38,0619 1.4985 Easy Selection 12.44 [315,93] 2.71 [68,80] ∅2.5599 ±0.0004 [∅65mm m6] INPUT SHAFT DETAIL Selection/Dimensions OUTPUT HUB SEE PAGE 60 Weight without oil: 3034 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 59 SELECTION/DIMENSIONS Features/Benefits MagnaGear G390 Hollow Bore Twin Tapered Bushing Information Bore Dia. Twin Tapered Bushing Kit Part Number Minimum shaft and keyway length for standard bushing kit Twin Tapered Short Shaft Bushing Kit Part Number Minimum shaft and keyway length for short shaft bushing kit “A” “B” Clearance required for bushing screw removal 7” 454130 23.50 - 16.78 6.014” 1-3/4” 2.39 Specifications 6-1/2” 454131 23.50 272796 16.78 5.662” 1-1/2” 2.39 6-7/16” 454132 23.50 272797 16.78 5.599” 1-1/2” 2.39 6” 454133 23.50 272798 16.78 5.155” 1-1/2” 2.39 5-15/16” 454134 23.50 272799 16.78 5.091” 1-1/2” 2.39 5-7/16” 454135 23.50 272800 16.78 4.740” 1-1/4” 2.39 4-15/16” 454136 23.50 272801 16.78 4.232” 1-1/4” 2.39 160mm 454137 23.50 272802 16.78 147mm 40mm 2.39 150mm 454138 23.50 272803 16.78 138mm 36mm 2.39 130mm 454139 23.50 272804 16.78 119mm 32mm 2.39 125mm 454140 23.50 272805 16.78 114mm 32mm 2.39 Nomenclature Easy Selection Selection/Dimensions 60 Nominal Ratio D O U B L E Solid Shaft Solid Shaft with Backstop G525HP2 8.00 449713 449725 G525HP2 9.00 449714 449726 G525HP2 10.0 449715 449727 G525HP2 11.2 449716 449728 G525HP2 12.5 449717 449729 G525HP2 14.0 449718 449730 G525HP2 16.0 449719 449731 G525HP2 18.0 449720 449732 G525HP2 20.0 449721 449733 G525HP2 22.4 449722 449734 G525HP2 25.0 449723 449735 G525HP2 28.0 449724 449736 Solid Shaft Solid Shaft with Backstop Specifications MagnaGear G525 Parallel Shaft Part Numbers Features/Benefits SELECTION/DIMENSIONS 12.5 449659 449674 G525HR3 14.0 449660 449675 G525HR3 16.0 449661 449676 G525HR3 18.0 449662 449677 G525HR3 20.0 449663 449678 G525HR3 22.4 449664 449679 G525HR3 25.0 449665 449680 G525HR3 28.0 449666 449681 G525HR3 31.5 449667 449682 G525HR3 35.5 449668 449683 G525HR3 40.0 449669 449684 G525HR3 45.0 449670 449685 G525HR3 50.0 449671 449686 G525HR3 56.0 449672 449687 G525HR3 63.0 449673 449688 Selection/Dimensions T R I P L E G525HR3 Easy Selection Nominal Ratio Nomenclature MagnaGear G525 Right Angle Shaft Part Numbers 61 SELECTION/DIMENSIONS Features/Benefits G525 Accessory Part Numbers Shaft Driven Fan Kits MagnaGear Shaft Configuration Reduction Ratio Part Number G525HP2 Parallel Double 8 - 28 453954 G525HR3 Right Angle Triple 12.5 - 63 453959 Mechanical fan kit includes fan, fan shroud, fan guard and mounting hardware. Electric Fan Kits Specifications MagnaGear Shaft Configuration Reduction Ratio Voltage Phase Part Number All G525 All All All 230/460 3 454029 All G525 All All All 230 1 453388 All G525 All All All 575 3 453389 Electrical fan kit includes fan, electric motor, fan shroud, fan guard and mounting hardware. Nomenclature Easy Selection Selection/Dimensions 62 SELECTION/DIMENSIONS Features/Benefits MagnaGear G525 Parallel Shaft DOUBLE REDUCTION (8:1 TO 28:1) SOLID OUTPUT SHAFT 12.00 [304,80] 16.61 [421,89] 6.00 [152,40] 9.38 [238,25] ∅1.53 [39.00] ∅1.53 [39.00] 10.87 [276,10] 10.87 [276,10] 6.00 [152,40] 7.62 [193,55] DIPSTICK LOCATION (CHECK OIL LEVEL) 18.62 [472,95] 13.37 [339,60] 15.25 [387,35] 20.50 [520,70] 44.42 [1128,27] 9.21 [233,93] 10.87 [276,10] 19.59 [497,70] 1.90 [48,19] MOUNTING PAD THICKNESS 9.00 [228,60] 30.46 [773,68] 6.25 [158,75] 7.33 [186,12] 8.58 [217,96] Nomenclature LOW SPEED END VIEW 29.50 [749,30] 14.75 [374,65] 26.10 [662,86] 4.87 [123,67] 1.92 [48,85] MOUNTING PAD THICKNESS 22.61 [574,29] 1.57 [40mm] M20-2.5 TAP X 1.65 DEEP METRIC THREAD ∅6.6940 ±0.0005 [∅170mm m6] ∅3.1469 ±0.0005 [∅80mm m6] 3.34 [84,94] 7.04 [178,80] 0.87 [22mm] Easy Selection 10.87 [276,10] Specifications 9.38 [238,25] 18.75 [476,25] M24-3 TAP X 2.46 DEEP METRIC THREAD INPUT SHAFT DETAIL OUTPUT SHAFT DETAIL Selection/Dimensions Weight without oil: 3642 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 63 SELECTION/DIMENSIONS Features/Benefits MagnaGear G525 Right Angle Shaft TRIPLE REDUCTION (12.5:1 to 63:1) SOLID OUTPUT SHAFT 6.00 [152,40] 9.38 [238,25] ∅1.53 [39.00] ∅1.53 [39.00] DIPSTICK LOCATION (CHECK OIL LEVEL) 7.83 [198,93] 7.43 [188,72] 10.87 [276,10] 9.38 [238,25] 6.94 [176,28] 18.75 [476,25] Specifications 6.00 7.62 [152,40] [193,55] 10.87 [276,10] 18.62 [472,95] LOW SPEED END VIEW 20.50 [520,70] 58.15 [1477,12] 38.56 [979,42] Nomenclature 9.21 [233,93] 13.37 [339,60] 15.25 [387,35] 19.59 [497,70] 1.90 [48,19] MOUNTING PAD THICKNESS 30.46 [773,68] 9.00 [228,60] 29.50 [749,30] 14.75 [374,65] 22.61 [574,29] 13.63 [346,25] Easy Selection M20-2.5 TAP X 1.77 DEEP METRIC THREADS 1.92 [48,85] MOUNTING PAD THICKNESS 4.87 [123,67] 1.57 [40mm] 0.79 ±0.01 [20mm] M24-3 TAP X 2.46 DEEP METRIC THREAD 3.12 [79,37] ∅2.9536 ±0.0004] [∅75mm m6] ∅6.6940 ±0.0005 [∅170mm m6] 7.04 [178,78] INPUT SHAFT DETAIL OUTPUT SHAFT DETAIL Selection/Dimensions Weight without oil: 3836 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 64 Solid Shaft Solid Shaft with Backstop 8.0 449821 449833 G700HP2 9.0 449822 449834 G700HP2 10.0 449823 449835 G700HP2 11.2 449824 449836 G700HP2 12.5 449825 449837 G700HP2 14.0 449826 449838 G700HP2 16.0 449827 449839 G700HP2 18.0 449828 449840 G700HP2 20.0 449829 449841 G700HP2 22.4 449830 449842 G700HP2 25.0 449831 449843 G700HP2 28.0 449832 449844 Solid Shaft Solid Shaft with Backstop Nominal Ratio G700HP2 D O U B L E Specifications MagnaGear G700 Parallel Shaft Part Numbers Features/Benefits SELECTION/DIMENSIONS 12.5 449767 449782 G700HR3 14.0 449768 449783 G700HR3 16.0 449769 449784 G700HR3 18.0 449770 449785 G700HR3 20.0 449771 449786 G700HR3 22.4 449772 449787 G700HR3 25.0 449773 449788 G700HR3 28.0 449774 449789 G700HR3 31.5 449775 449790 G700HR3 35.5 449776 449791 G700HR3 40.0 449777 449792 G700HR3 45.0 449778 449793 G700HR3 50.0 449779 449794 G700HR3 56.0 449780 449795 G700HR3 63.0 449781 449796 Selection/Dimensions T R I P L E G700HR3 Easy Selection Nominal Ratio Nomenclature MagnaGear G700 Right Angle Shaft Part Numbers 65 SELECTION/DIMENSIONS Features/Benefits G700 Accessory Part Numbers Shaft Driven Fan Kits MagnaGear Shaft Configuration Reduction Ratio Part Number G700HP2 Parallel Double 8 - 28 454020 G700HR3 Right Angle Triple 12.5 - 63 454019 Mechanical fan kit includes fan, fan shroud, fan guard and mounting hardware. Electric Fan Kits Specifications MagnaGear Shaft Configuration Reduction Ratio Voltage Phase Part Number All G700 All All All 230/460 3 452097 All G700 All All All 230 1 452055 All G700 All All All 575 3 452054 Electrical fan kit includes fan, electric motor, fan shroud, fan guard and mounting hardware. Nomenclature Easy Selection Selection/Dimensions 66 SELECTION/DIMENSIONS Features/Benefits MagnaGear G700 Parallel Shaft DOUBLE REDUCTION (8:1 TO 28:1) SOLID OUTPUT SHAFT 13.00 [330,24] 7.00 [177,80] 10.00 [254,00] ∅1.77 [45,01] DIPSTICK/VENT ∅1.77 [45,01] 11.87 [301,50] 10.00 [254,00] 11.87 [301,50] 21.58 [548,12] 7.00 [177,80] 9.25 [234,95] 3/4” NPT OIL DRAIN 3.31 [84,06] LOW SPEED END VIEW 10.75 [273,13] 10.75 [273,13] 17.13 [434,98] 23.50 [596,90] 49.37 [1254,00] 6.70 [170,18] USABLE SHAFT LENGTH 1.93 [49,12] MOUNTING PAD THICKNESS 5.71 [145,03] KEY LENGTH 3.19 [80,94] Specifications 9.25 [235,00] KEY LENGTH 21.43 [544,41] 32.00 [812,80] Nomenclature 10.08 [256,03] USABLE SHAFT LENGTH 16.00 [406,40] 1.77 [45mm] 3.54 [89,83] ∅3.3474 (∅85mm m6) 1.93 [49,12] MOUNTING PAD THICKNESS M24 TAP X 2.46” DEEP [62.5] 0.87 [22mm] 7.87 [199,82] M20 TAP X 1.65” DEEP [42.0] INPUT SHAFT DETAIL Easy Selection 4.87 [123,67] 3/4” NPT OIL DRAIN 26.41 [670,78] 27.49 [698,25] ∅7.48 (∅190mm m6) OUTPUT SHAFT DETAIL Selection/Dimensions Weight without oil: 4947 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 67 SELECTION/DIMENSIONS Features/Benefits MagnaGear G700 Right Angle Shaft TRIPLE REDUCTION (12.5:1 TO 63:1) SOLID OUTPUT SHAFT DIPSTICK LOCATION ( CHECK OIL LEVEL) 7.00 [177,80] 10.00 [254,00] 20.50 [520,70] ∅1.77 [45,01] 14.13 [359,78] ∅1.772 [45,009] 11.87 [301,50] 10.00 [254,00] Specifications 7.00 [177,80] 11.87 [301,50] LOW SPEED END VIEW 21.58 [548,12] 12.33 [313,17] Nomenclature 10.00 [254,00] ∅12.68 [322,07] OPTIONAL BACKSTOP 3.31 [84,06] OIL DRAIN LOCATION TYPE. (4) PLACES TOP & BOTTOM THIS SIDE & FAR SIDE 10.75 [273,13] 17.13 [434,98] 23.50 [596,90] 7.00 [177,80] 1.93 [49,12] MOUNTING PAD THICKNESS 10.08 [256,03] USABLE SHAFT LENGTH 11.87 [301,50] 10.75 [273,13] 41.68 [1058,55] 27.94 [709,59] 63.11 [1602.96] 49.37 [1254,00] 21.43 [544,41] 8.02 [203,71] USABLE SHAFT LENGTH 32.00 [812,80] 11.87 [301,50] 7.38 [187,45] KEY LENGTH 16.00 [406,40] Easy Selection 15.34 [389,66] 20.47 [519,84] OPTIONAL BACKSTOP M20-2.5 TAP X 1.77 METRIC THREADS 1.93 [49,12] MOUNTING PAD THICKNESS 26.41 [670,78] ∅7.4816 0.0006 [∅190mm m6] 1.77 [45mm] 0.87 [22mm] 3.54 [90.00] ∅3.3474 ±0.0004 [∅85mm m6] 7.87 [199,82] M24-3 TAP X 1.97 METRIC THREADS INPUT SHAFT DETAIL OUTPUT SHAFT DETAIL Selection/Dimensions Weight without oil: 5238 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 68 3.19 [80,94] Nominal Ratio D O U B L E Solid Shaft Solid Shaft with Backstop G920HP2 8.00 449929 449941 G920HP2 9.00 449930 449942 G920HP2 10.0 449931 449943 G920HP2 11.2 449932 449944 G920HP2 12.5 449933 449945 G920HP2 14.0 449934 449946 G920HP2 16.0 449935 449947 G920HP2 18.0 449936 449948 G920HP2 20.0 449937 449949 G920HP2 22.4 449938 449950 G920HP2 25.0 449939 449951 G920HP2 28.0 449940 449952 Solid Shaft Solid Shaft with Backstop Specifications MagnaGear G920 Parallel Shaft Part Numbers Features/Benefits SELECTION/DIMENSIONS 12.5 449875 449890 G920HR3 14.0 449876 449891 G920HR3 16.0 449877 449892 G920HR3 18.0 449878 449893 G920HR3 20.0 449879 449894 G920HR3 22.4 449880 449895 G920HR3 25.0 449881 449896 G920HR3 28.0 449882 449897 G920HR3 31.5 449883 449898 G920HR3 35.5 449884 449899 G920HR3 40.0 449885 449900 G920HR3 45.0 449886 449901 G920HR3 50.0 449887 449902 G920HR3 56.0 449888 449903 G920HR3 63.0 449889 449904 Selection/Dimensions T R I P L E G920HR3 Easy Selection Nominal Ratio Nomenclature MagnaGear G920 Right Angle Shaft Part Numbers 69 SELECTION/DIMENSIONS Features/Benefits G920 Accessory Part Numbers Shaft Driven Fan Kits Shaft Configuration Reduction G920HP2 Parallel G920HR3 Right Angle MagnaGear Ratio Part Number Double 8 - 28 454022 Triple 12.5 - 63v 454021 Mechanical fan kit includes fan, fan shroud, fan guard and mounting hardware Electric Fan Kits Specifications MagnaGear Shaft Configuration Reduction Ratio Voltage Phase Part Number All G920 All All All 230/460 3 454030 All G920 All All All 230 1 454031 All G920 All All All 575 3 454032 Electrical fan kit includes fan, electric motor, fan shroud, fan guard and mounting hardware. Nomenclature Easy Selection Selection/Dimensions 70 SELECTION/DIMENSIONS Features/Benefits MagnaGear G920 Parallel Shaft DOUBLE REDUCTION (8:1 TO 28:1) SOLID OUTPUT SHAFT 14.25 [361.95] ∅2.047 [51,994] 1.18 [30,04] 11.45 [290,81] DIPSTICK & BREATHER ∅2.047 [51,994] 12.50 [317,50] 10.25 [260,35] 23.44 [595,38] 7.91 [200,91] 12.50 [317,50] 11.45 [290,91] 4.10 [103,5] 12.08 [306,84] 19.44 [493,78] 12.08 [306,84] 1.16 [29,46] 24.50 [622,30] LOW SPEED END VIEW 4.10 [103,5] 10.25 7.91 [260,35] [200,91] 25.00 [634,96] 7.59 [192,79] 11.50 [292,10] 9.84 [250,00] 6.31 [160,27] 36.00 [914,40] 12.50 [317,50] 18.00 [457,20] 16.19 [411,11] 28.88 [733,55] Easy Selection 12.50 [317,50] Nomenclature 55.13 [1400,18] Specifications 10.25 7.91 [200,91] [260,35] 29.64 [752,73] 8.90 [226,07] 3.93 [99,85] ∅3.7411 ±0.0004 [∅95mm m6] ∅8.4658 ±0.0004 [∅215mm m6] 1.97 [50mm] 8.90 [226,07] 0.98 [25mm] M 20-2.5 X 1.75” METRICTHREAD OUTPUT SHAFT DETAIL INPUT SHAFT DETAIL Weight without oil: 6838 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 71 Selection/Dimensions M24-3.0 X 1.96” METRIC THREAD SELECTION/DIMENSIONS Features/Benefits MagnaGear G920 Right Angle Shaft TRIPLE REDUCTION (12.5:1 TO 63:1) SOLID OUTPUT SHAFT OPTIONAL BACKSTOP 7.91 [200,91] ∅2.047 [52,000] 10.25 [260,35] 1.18 [30,04] 11.45 [290,81] Specifications 11.50 [292,10] 10.25 [260,35] 23.44 [595,38] 7.91 [200,91] 12.50 [317,50] 4.1 [103,5] 12.50 [317,50] 11.45 [290,81] 9.84 [250,00] DIPSTICK & BREATHER LOCATION ∅2.047 [52,000] 12.08 [306,85] 12.08 [306,85] 24.50 [622,30] 4.1 [103,9] 19.44 [493,78] 1.18 [30,04] LOW SPEED END VIEW Nomenclature 46.54 [1182,12] 7.91 10.25 [260,35] [200,91] 71.54 [1817,08] 55.13 [1400,18] 25.00 [634,96] 2.56 [64,98] MOUNTING PAD THICKNESS 12.50 [317,50] 36.00 [914,40] 12.50 [317,50] 18.00 [457,20] Easy Selection 16.19 [411,11] 21.06 [534,87] OPTIONAL BACKSTOP 7.87 [200,00] 8.91 [226,31] 2.56 [63,6] MOUNTING PAD THICKNESS 29.57 [751,07] ∅8.4658 ±0.0006 [∅215mm m6] 3.73 [94,74] M20-2.5 X 1.75” METRIC THREAD M24-3.0 X 1.96” METRIC THREAD ∅3.5443 ±0.0004 [∅90mm m6] Selection/Dimensions 0.98 [25mm] 1.97 [50mm] 8.90 [226,06] OUTPUT SHAFT DETAIL INPUT SHAFT DETAIL Weight without oil: 7309 lbs Dimensions in [ ] are millimeters. Drawing for reference only. Contact DODGE for certified drawing. 72 Features/Benefits SELECTION/DIMENSIONS M SB9 B F SB6 B SB7 SB7 SWING BASE AND TORQUE ARM LOCATED DIRECTLYv BELOW HIGH SPEED SHAFT OF GEAR DRIVE SB3 SB4 SB1 SB3 SB4 Specifications SB8 4 HOLES O S SB5 DIA SB2 R SB2 0.75 0.75 0.75 0.75 0.75 1.00 1.25 1.50 SB3 5.00 5.00 5.00 5.00 5.25 7.00 8.00 9.00 SB4 7.00 7.00 7.00 7.75 8.00 10.00 12.00 13.00 SB5 0.689 0.689 0.689 0.866 0.866 1.024 1.299 1.299 SB6 28.4 29.7 30.9 35.7 39.4 42.1 48.9 54.9 SB7 7.00 7.38 7.50 8.50 9.50 11.88 12.75 13.25 SB8 12.3 12.7 13.4 15.2 16.2 23.1 25.2 28.0 SB9 17.25 18.5 19.8 23.1 24.2 24.3 27.8 30.3 Reaction Forces Solid Low Speed Shaft Drive Size G100 G150 G210 G285 G390 G525 G700 G920 Torque Condition R Force at Torque Arm (lbs) F Force at End of Low Speed Shaft (lbs) 100% 200% 100% 200% 100% 200% 100% 200% 100% 200% 100% 200% 100% 200% 100% 200% 4400 6200 6500 9200 7500 10900 8500 13300 10200 15600 15500 24600 20200 31600 24900 38000 3100 5000 4100 6800 7100 10550 8200 13000 9900 15300 13300 22400 17000 28500 20500 33600 Hollow Low Speed Shaft M Bending Moment at End of Low Speed Shaft (lb-in) 45200 73800 64500 109300 104100 167500 127500 204800 167500 264000 283900 491300 426600 728800 555900 963500 73 R Force at Torque Arm (lbs) F Force at End of Tapered Bushing (lbs) 4300 6200 6400 9100 6600 10000 8300 13100 9900 15300 3100 4900 4000 6700 6000 9400 7700 12400 9100 14500 M Bending Moment at End of Tapered Bushing (lb-in) 31000 50900 44100 75700 65700 102600 88000 142400 113000 180100 Notes: 1 - The illustration above is representative and does not agree in exact detail for all sizes. 2 - Gear drives are for horizontally mounted operation (high speed & low speed shaft) unless specifically stated otherwise. Refer to factory if inclined operation is required. 3 - Dimensions are for reference only and are subject to change without notice unless certified. 4 - Reaction forces are provided for 100% and 200% torque conditions. The 100% condition is representative of normal operating loads at full motor horsepower. The 200% condition is representative of maximum loads encounered at start up. Reaction forces provided are based on estimated weights and full mechanical rating (s.f.=1.0). Values will vary based on actual weights and torque transmitted. Reaction forces (R & F) and bending moment (M) for a specific application will be provided during order processing. 5 - For drives with hollow low speed shafts, the location of “M” and “F” is at the outer edge of the tapered bushing. 6 - Reaction forces may be acting in a direction different than shown. Easy Selection SB1 56.0 62.0 66.0 66.0 73.0 65.0 68.0 78.0 Selection/Dimensions Drive Size G100 G150 G210 G285 G390 G525 G700 G920 Nomenclature MagnaGear Swing Base Dimensions - Inches ENGINEERING/TECHNICAL Engineering/Technical MAGNAGEAR Reducer HORSEPOWER METHOD OF SELECTION Step 1: Determine Service Factor - See Table 2 for electric motor, hydraulic motor, steam turbine or gas turbine driven applications operating up to 10 hours per day or over 10 hours per day. If the application is engine driven, refer to Table 1 to convert the service factor obtained from Table 2 to the service factor required for engine driven applications. Service factor recommendations are minimum. (For extreme shock or high energy loads which must be absorbed, as when stalling, or for power sources not listed, consult DODGE for special consideration.) EXAMPLES OF SELECTION Step 2: Calculate Equivalent Horsepower - Multiply the actual horsepower to be transmitted by the service factor obtained from Step 1. Step 1: Determine Service Factor - From Table 2, Service Factors, locate “Mills, Rotary – Ball and Rod Mills with Helical Ring Gear” and under the column headed “10+ Hrs/Day Service” find the Service Factor which is 1.50. Horsepower Method A ball mill with a helical ring gear operating at 89 rpm is driven by a 600 horsepower 1750 rpm motor. The duty cycle is 24 hours per day. Ambient conditions at the installation are 90 degrees Fahrenheit ambient temperature and an altitude of 5000 feet above sea level. A parallel shaft reducer is required. Part Number Index Step 3: Calculate Required Ratio - Divide the high speed shaft rpm by the low speed shaft rpm. Step 2: Calculate Equivalent Horsepower - Multiply the motor horsepower by the service factor (600 x 1.50 = 900) to get the equivalent horsepower of 900. Step 4: Determine Unit Size and Ratio - Refer to the horsepower tables on pages 76 thru 80. From the high speed input shaft rpm in the left hand column and desired ratio and output speed in the next two columns, trace right into the table and find the horsepower rating equal to or greater than the equivalent horsepower obtained from Step 2. Step 3: Calculate Required Ratio - Divide the high speed shaft rpm by the low speed shaft rpm (1750 / 89 = 19.66) to get the required ratio of 19.66:1. Step 4: Determine Unit Size and Ratio - Locate the horsepower table for parallel shaft MAGNAGEAR reducers with a 1750 high speed shaft rpm (page 76). Trace down the ratio column to the closest nominal ratio to the 19.66:1 required ratio and find 20.0:1 ratio. Trace to the right until the horsepower equals or exceeds the calculated equivalent horsepower of 900 and find 1004 horsepower listed under a MAGNAGEAR G700 reducer. Step 5: Check Thermal Ratings - Compare the actual horsepower required (without service factor) with the thermal horsepower capacity by referring to the thermal horsepower rating tables on pages 86 thru 90. If the actual transmitted horsepower exceeds the thermal capacity, a shaft driven auxiliary cooling fan, electric auxiliary cooling fan or a heat exchanger may be added to provide additional thermal capacity or a larger reducer may be required. Step 5: Check Thermal Ratings - Refer to the parallel shaft MAGNAGEAR thermal horsepower rating table for parallel reducers on page 86. Locate the table for a 20.0:1 ratio with a 1750 high speed shaft rpm and find the thermal ratings for the MAGNAGEAR G700 reducer. Note the thermal rating without a fan is 262 horsepower, the thermal rating with a shaft fan is 520 horsepower and the thermal rating with an electric fan is 1071 horsepower. These ratings must be adjusted for ambient conditions. From the MAGNAGEAR Thermal Horsepower Rating Adjustment Factor tables on page 90, find the multipliers for 90 degree Fahrenheit ambient temperature and 5000 feet of altitude. Note the factor for 90 degree Fahrenheit ambient is 0.93 and the factor for 5000 feet of altitude is 0.90. (Interpolation can be used to determine factors for values between those listed in the tables). Additional factors for ambient air velocity, duty cycle and maximum oil sump temperature are also provided. NOTE: On applications where the continuous running time never exceeds three hours and the idle time is equal to or greater than the running time, thermal limitations can be disregarded and the unit operated at loads up to the listed mechanical rating modified by applicable service factors. Step 6: Check Overhung and Thrust Loads - Consult DODGE if external thrust loads or overhung loads are present. Step 7: Check Dimensions - See applicable pages for dimensions, weights, part numbers and instructions on how to order. To determine the actual thermal horsepower capacity of the reducer, multiply the thermal horsepower given in the table by the adjustment factors. TORQUE METHOD OF SELECTION Actual Thermal Hp Capacity = 1071 * 0.93 * 0.90 = 896.4Hp. Since 896.4 Hp exceeds the input motor horsepower rating of 600 an electric cooling fan will provide adequate cooling for this application. (Using a shaft fan, the Actual Thermal Hp Capacity = 520 x 0.93 x .90 = 435.2 Hp. Since this is less than the input motor Hp rating of 600 adequate cooling would not be provided). Determine service factor, equivalent torque and unit size using the same steps as outlined above for the horsepower method, except in Step 4 refer to the torque tables on pages 81 thru 85. Convert the required torque without service factor to horsepower by using the following formula: Horsepower = Step 6: Check Overhung and Thrust Loads - Consult Dodge if overhung or thrust loading exists. Torque (lb-in) X Low Speed Shaft rpm 63025 Step 7: Check Dimensions - Refer to the specifications/ dimensions pages 65-67 for DODGE MAGNAGEAR G700 parallel reducer with a 20.0:1 ratio. The part number for the reducer is 449829 and for the electric cooling fan kit is 452097. The exact ratio of the reducer is given on pages 90 thru 91 and is 19.567:1. and compare the computed results with the thermal capacities shown on pages 86 thru 90. Step 8: Check Accessories - Include any accessories that may be required. 74 Step 2: Calculate Equivalent Torque - Multiply the system torque of 198,237 by the service factor of 1.50 (198,237 x 1.50 = 297,356) to get 297,356 lb-in equivalent torque. Locate the table for the thermal horsepower ratings for right angle MAGNAGEAR reducers on page 87. Locate the table for a 28.0:1 ratio with an 1170 high speed shaft RPM and find the thermal ratings for a MagnaGear G285 Reducer. Note the thermal rating without a fan is 147 horsepower, the thermal rating with a shaft fan is 215 horsepower and the thermal rating with an electric fan is 460 horsepower. These ratings must be adjusted for ambient conditions. From the MAGNAGEAR Thermal Horsepower Rating Adjustment Factor tables on page 89, find the multipliers for 100 degree Fahrenheit ambient temperature and 2,500 feet of altitude. Note the factor for 100 degree Fahrenheit ambient is 0.86 and the factor for 2,500 feet of altitude is 0.95. (Interpolation can be used to determine factors for values between those listed in the tables). Additional factors for ambient air velocity, duty cycle and maximum oil sump temperatures are also provided. Step 3: Calculate Required Ratio - Divide the high speed shaft rpm by the low speed shaft rpm (1170 / 43 = 27.2) to get the required ratio of 27.2:1. To determine the actual thermal horsepower capacity of the reducer, multiply the thermal horsepower given in the table by the adjustment factors. Step 4: Determine Unit Size and Ratio - Locate the torque table for right angle MAGNAGEAR reducers with a 1170 high speed shaft rpm (page 84). Trace down the ratio column to the closest nominal ratio to the 27.2:1 required ratio and find 28.0:1 ratio. Trace to the right until the torque equals or exceeds the calculated equivalent torque of 297,356 and find 307,000 listed under a MAGNAGEAR G285 reducer. Actual Thermal Hp Capacity = 215 * 0.86 * 0.95 = 184.9 Hp. Since 184.9 Hp exceeds the input motor horsepower rating of 131.4 a shaft fan will provide adequate cooling for this application. (Using no cooling, the Actual Thermal Hp Capacity = 147 x 0.86 x 0.95 = 126.4 Hp. Since this is less than the input motor Hp rating of 131.4 adequate cooling would not be provided). Step 5: Check Thermal Ratings - In order to use the MAGNAGEAR thermal tables the required torque value without service factor (198,237 in-lbs) must be converted to horsepower: Step 6: Check Overhung and Thrust Loads - Consult Dodge if overhung or thrust loading exists. TORQUE METHOD Running 10 hours a day, a heavy duty bucket elevator requires 198,237 lb-in of torque at a 43 rpm. The motor speed is 1170 rpm and is coupling connected. Ambient conditions at the installation are 100 degrees Fahrenheit ambient temperature and an altitude of 2,500 feet. A right angle reducer is required. Step 1: Determine Service Factor - From Table 1, Service Factors, locate “ELEVATORS – Bucket – Heavy Duty” and under the column headed “3-10 Hrs/Day Service” locate the service factor which is 1.50. Horsepower = Example: Horsepower = Step 7: Check Dimensions - Refer to the specifications/ dimensions pages 43, 44 and 47 for DODGE MAGNAGEAR G285 right angle solid shaft reducer with a 28.0:1 ratio. The part number for the reducer is 449346 and for the shaft driven cooling fan kit is 451526. The exact ratio of the reducer is given on page 91 and is 28.254:1. Torque x Reducer Output RPM 63025 Step 8: Check Accessories - Include any accessories that may be required. In the case of an elevator application a backstop is often specified. If a MAGNAGEAR with an integral backstop is required, refer again to the specifications/ dimensions pages 43, 44 and 47 for DODGE MAGNAGEAR G285 right angle solid shaft reducer with a 28.0:1 ratio and a backstop. The part number for the reducer is now 449391. The part number for the shaft driven cooling fan kit does not change and remains 451526. 198,237 x (1170/28) 63025 = 131.4 Hp 75 Part Number Index MAGNAGEAR Reducer HORSEPOWER METHOD OF SELECTION Engineering/Technical ENGINEERING/TECHNICAL ENGINEERING/TECHNICAL Engineering/Technical MAGNAGEAR Parallel Shaft Rating Horsepower Rating (Multiply listed values by 0.7457 to obtain the power Rating in kilowatt) Part Number Index High Speed Rpm Nominal Ratio 1750 8.00 9.00 10.0 11.2 12.5 14.0 16.0 18.0 20.0 22.4 25.0 28.0 31.5 35.5 40.0 45.0 50.0 56.0 63.0 Approx. Low Speed Rpm 219 194 175 156 140 125 109 97 88 78 70 63 56 49 44 39 35 31 28 Size 100 150 210 285 390 525 700 920 293 263 238 217 200 177 162 145 125 116 103 92 83 76 70 62 57 51 44 466 418 378 346 319 283 258 231 199 185 165 142 128 117 108 96 87 78 67 646 579 523 470 427 386 355 315 276 260 233 208 188 168 153 138 120 113 98 939 836 761 689 623 568 496 446 398 343 324 293 264 240 209 188 167 155 140 1279 1152 1058 947 876 775 649 589 531 475 437 391 361 319 292 266 241 217 194 1543 1430 1332 1233 1139 1036 938 845 762 692 619 564 NA NA NA NA NA NA NA 2135 1973 1817 1631 1480 1330 1222 1113 1004 900 800 735 NA NA NA NA NA NA NA 2849 2643 2388 2166 1945 1760 1584 1435 1279 1179 1073 979 NA NA NA NA NA NA NA Note: Shaded area is Triple Reduction. 76 Horsepower Rating (Multiply listed values by 0.7457 to obtain the power Rating in kilowatt) High Speed Rpm Nominal Ratio 1430 8.0 9.0 10.0 11.2 12.5 14.0 16.0 18.0 20.0 22.4 25.0 28.0 31.5 35.5 40.0 45.0 50.0 56.0 63.0 Approx. Low Speed Rpm 179 159 143 128 114 102 89 79 72 64 57 51 45 40 36 32 29 26 23 Size 100 150 210 285 390 525 700 920 244 219 198 180 166 147 134 120 104 96 86 77 69 63 58 52 47 42 36 389 349 315 288 265 235 214 192 165 154 137 118 107 97 89 79 72 65 55 539 483 436 391 355 321 295 262 230 216 194 173 156 140 127 115 99 93 82 784 698 635 574 518 472 412 371 331 286 269 243 220 200 174 156 139 129 116 1068 962 882 788 728 644 539 490 442 395 364 325 300 265 242 221 200 180 160 1340 1242 1156 1040 948 863 781 703 633 575 514 469 NA NA NA NA NA NA NA 1862 1682 1515 1359 1233 1107 1017 926 836 749 665 610 NA NA NA NA NA NA NA 2429 2206 1991 1806 1621 1467 1319 1194 1064 981 892 813 NA NA NA NA NA NA NA Note: Shaded area is Triple Reduction. 77 Part Number Index MAGNAGEAR Parallel Shaft Rating Engineering/Technical ENGINEERING/TECHNICAL ENGINEERING/TECHNICAL Engineering/Technical MAGNAGEAR Parallel Shaft Rating Horsepower Rating (Multiply listed values by 0.7457 to obtain the power Rating in kilowatt) Part Number Index High Speed Rpm Nominal Ratio 1170 8.00 9.00 10.0 11.2 12.5 14.0 16.0 18.0 20.0 22.4 25.0 28.0 31.5 35.5 40.0 45.0 50.0 56.0 63.0 Approx. Low Speed Rpm 146 130 117 104 94 84 73 65 59 52 47 42 37 33 29 26 23 21 19 Size 100 150 210 285 390 525 700 920 204 182 165 150 138 122 112 100 86 80 71 64 58 53 48 43 39 35 30 325 291 262 239 220 195 178 160 138 128 114 98 89 81 74 66 60 53 46 450 403 363 325 295 267 246 218 191 180 161 144 130 116 105 95 82 77 68 655 582 528 477 431 393 343 309 276 238 224 203 183 166 145 130 115 107 96 892 802 735 655 606 536 449 408 368 329 303 271 250 220 201 183 166 149 133 1180 1068 964 867 790 719 650 585 527 479 428 390 NA NA NA NA NA NA NA 1554 1404 1264 1133 1028 923 847 771 695 623 553 507 NA NA NA NA NA NA NA 2028 1842 1662 1506 1352 1223 1098 995 886 816 742 676 NA NA NA NA NA NA NA Note: Shaded area is Triple Reduction. 78 Horsepower Rating (Multiply listed values by 0.7457 to obtain the power Rating in kilowatt) High Speed Rpm 1750 1430 Nominal Ratio 12.5 14.0 16.0 18.0 20.0 22.4 25.0 28.0 31.5 35.5 40.0 45.0 50.0 56.0 63.0 12.5 14.0 16.0 18.0 20.0 22.4 25.0 28.0 31.5 35.5 40.0 45.0 50.0 56.0 63.0 Approx. Low Speed Rpm 140 125 109 97 88 78 70 63 56 49 44 39 35 31 28 114 102 89 79 72 64 57 51 45 40 36 32 29 26 23 Size 100 150 210 285 390 525 700 920 199 178 161 140 126 115 106 94 86 77 66 59 56 50 45 165 148 133 116 105 96 88 78 71 64 55 49 46 42 38 317 284 256 223 201 183 169 150 137 123 106 94 89 80 73 263 236 213 185 167 152 140 125 114 102 88 78 74 66 60 439 394 355 318 288 250 226 205 189 167 146 130 121 110 101 366 327 295 264 240 207 188 170 157 139 122 108 100 91 83 566 538 478 435 393 355 313 291 263 239 208 187 167 155 140 470 447 397 361 327 295 260 242 219 199 173 155 138 128 116 666 628 595 567 532 480 434 372 331 298 272 245 221 199 174 554 522 494 472 434 392 355 310 275 248 222 200 181 162 143 1014 1014 941 846 771 701 594 542 492 445 400 360 327 292 266 880 836 783 704 642 583 494 450 409 370 332 299 271 242 220 1385 1385 1234 1107 1003 901 778 705 632 580 528 476 426 378 346 1203 1142 1027 921 835 749 646 585 525 482 438 395 353 313 287 1766 1791 1621 1470 1320 1198 1072 927 841 752 681 606 558 507 462 1534 1477 1351 1224 1098 996 891 771 699 625 565 503 463 421 383 79 Part Number Index MAGNAGEAR Right Angle Rating Engineering/Technical ENGINEERING/TECHNICAL ENGINEERING/TECHNICAL Engineering/Technical MAGNAGEAR Right Angle Rating Horsepower Rating (Multiply listed values by 0.7457 to obtain the power Rating in kilowatt) Part Number Index High Speed Rpm Nominal Ratio 1170 12.5 14.0 16.0 18.0 20.0 22.4 25.0 28.0 31.5 35.5 40.0 45.0 50.0 56.0 63.0 Approx. Low Speed Rpm 94 84 73 65 59 52 47 42 37 33 29 26 23 21 19 Size 100 150 210 285 390 525 700 920 137 123 111 97 87 80 73 65 59 53 46 41 38 34 31 219 196 177 154 139 127 117 104 95 85 73 65 61 55 50 305 272 245 220 199 173 157 142 130 115 101 89 83 76 69 391 372 331 301 273 246 217 202 182 165 144 129 115 106 96 461 434 412 393 355 321 290 258 229 206 182 164 148 133 117 765 723 652 586 534 485 411 374 340 307 276 248 225 201 183 1045 951 856 767 695 623 537 487 436 400 364 328 293 260 238 1332 1253 1125 1019 914 829 742 641 581 519 470 418 384 349 318 80 Torque Rating (1,000 In-Lbs) (Multiply listed values by 113 to obtain torque in Nm) High Speed Rpm Nominal Ratio 1750 8.0 9.0 10.0 11.2 12.5 14.0 16.0 18.0 20.0 22.4 25.0 28.0 31.5 35.5 40.0 45.0 50.0 56.0 63.0 Approx. Low Speed Rpm 219 194 175 156 140 125 109 97 88 78 70 63 56 49 44 39 35 31 28 Size 100 150 210 285 390 525 700 920 85 86 87 88 89 90 91 91 93 93 94 95 96 97 98 99 100 100 102 137 138 140 142 143 144 145 147 149 150 152 154 155 157 158 160 161 162 164 187 190 192 194 196 198 200 202 204 205 208 210 212 215 217 219 221 222 225 262 266 269 272 275 278 282 285 288 292 294 296 299 301 305 308 311 313 306 357 362 365 370 373 378 385 389 393 397 400 405 408 412 415 418 422 425 429 455 471 491 511 522 527 533 538 544 549 555 559 NA NA NA NA NA NA NA 621 643 665 673 680 688 694 701 708 716 724 730 NA NA NA NA NA NA NA 837 860 875 884 895 901 915 924 935 943 951 960 NA NA NA NA NA NA NA NOTE: Shaded area is Triple Reduction 81 Part Number Index MAGNAGEAR Parallel Shaft Rating Engineering/Technical ENGINEERING/TECHNICAL ENGINEERING/TECHNICAL Engineering/Technical MAGNAGEAR Parallel Shaft Rating Torque Rating (1,000 In-Lbs) (Multiply listed values by 113 to obtain torque in Nm) Part Number Index High Speed Rpm Nominal Ratio 1430 8.00 9.00 10.0 11.2 12.5 14.0 16.0 18.0 20.0 22.4 25.0 28.0 31.5 35.5 40.0 45.0 50.0 56.0 63.0 Approx. Low Speed Rpm 179 159 143 128 114 102 89 79 72 64 57 51 45 40 36 32 29 26 23 Size 100 150 210 285 390 525 700 920 87 88 89 90 90 91 92 93 94 95 96 97 98 99 99 100 101 102 103 140 141 143 144 145 147 148 149 151 153 154 156 158 159 160 162 163 164 166 191 194 196 198 200 202 203 205 208 209 212 214 216 218 220 222 225 226 228 268 272 274 277 280 282 286 290 293 297 299 302 304 307 310 313 315 317 310 365 370 373 377 379 384 392 396 400 404 407 412 415 419 422 425 428 432 435 483 500 521 527 532 537 542 548 553 558 564 569 NA NA NA NA NA NA NA 663 671 679 687 694 701 707 714 721 728 736 742 NA NA NA NA NA NA NA 873 879 893 902 884 919 932 942 952 960 968 976 NA NA NA NA NA NA NA Note: Shaded area is Triple Reduction. 82 Torque Rating (1,000 In-Lbs) (Multiply listed values by 113 to obtain torque in Nm) High Speed Rpm Nominal Ratio 1170 8.00 9.00 10.0 11.2 12.5 14.0 16.0 18.0 20.0 22.4 25.0 28.0 31.5 35.5 40.0 45.0 50.0 56.0 63.0 Approx. Low Speed Rpm 146 130 117 104 94 84 73 65 59 52 47 42 37 33 29 26 23 21 19 Size 100 150 210 285 390 525 700 920 89 90 90 91 92 93 94 94 96 96 98 98 99 100 101 102 102 103 104 142 144 145 146 148 149 150 152 154 155 157 159 161 162 163 164 165 166 168 195 197 199 201 203 205 207 209 212 213 215 218 220 222 224 225 228 229 231 274 277 279 282 284 287 291 295 298 303 304 307 310 312 315 317 320 321 314 373 377 379 383 386 391 398 403 407 412 414 419 422 426 429 431 434 437 440 520 525 531 537 542 547 552 557 563 568 573 578 NA NA NA NA NA NA NA 677 684 692 700 707 714 720 726 733 741 748 754 NA NA NA NA NA NA NA 891 897 910 920 901 936 949 958 969 976 984 992 NA NA NA NA NA NA NA Note: Shaded area is Triple Reduction. 83 Part Number Index MAGNAGEAR Parallel Shaft Rating Engineering/Technical ENGINEERING/TECHNICAL ENGINEERING/TECHNICAL Engineering/Technical MAGNAGEAR Right Angle Rating Torque Rating (1,000 In-Lbs) (Multiply listed values by 113 to obtain torque in Nm) High Speed Rpm Part Number Index 1750 1430 Nominal Ratio 12.5 14.0 16.0 18.0 20.0 22.4 25.0 28.0 31.5 35.5 40.0 45.0 50.0 56.0 63.0 12.5 14.0 16.0 18.0 20.0 22.4 25.0 28.0 31.5 35.5 40.0 45.0 50.0 56.0 63.0 Approx. Low Speed Rpm 140 125 109 97 88 78 70 63 56 49 44 39 35 31 28 114 102 89 79 72 64 57 51 45 40 36 32 29 26 23 Size 100 150 210 285 390 525 700 920 89 90 91 92 92 93 94 95 96 97 98 99 100 100 101 90 91 92 93 94 95 96 97 98 99 100 101 101 102 103 143 144 146 147 149 150 151 153 154 156 158 160 161 162 163 145 147 148 150 151 153 154 156 157 159 161 162 163 164 165 196 198 200 202 204 206 208 210 212 215 217 220 221 223 224 199 201 203 205 207 210 212 214 216 218 221 223 224 226 227 259 279 283 285 288 291 285 296 299 302 305 308 311 313 306 263 284 287 290 293 296 290 302 305 307 310 313 316 317 311 301 326 347 364 386 380 393 390 378 390 392 391 392 394 391 307 331 353 370 386 380 393 397 385 397 392 391 392 394 391 459 512 532 538 543 548 557 561 566 571 576 581 586 591 596 487 517 542 548 553 558 566 571 575 580 585 590 595 600 604 619 693 694 701 708 716 726 732 740 745 751 758 765 773 778 658 699 707 714 721 728 738 745 752 757 763 770 777 784 789 797 896 912 922 932 941 952 965 973 983 992 1002 1009 1017 1024 846 904 930 939 949 958 968 981 989 999 1008 1017 1024 1032 1040 84 Torque Rating (1,000 In-Lbs) (Multiply listed values by 113 to obtain torque in Nm) High Speed Rpm Nominal Ratio 1170 12.5 14.0 16.0 18.0 20.0 22.4 25.0 28.0 31.5 35.5 40.0 45.0 50.0 56.0 63.0 Approx. Low Speed Rpm 94 84 73 65 59 52 47 42 37 33 29 26 23 21 19 Size 100 150 210 285 390 525 700 920 92 93 94 95 96 97 97 98 99 100 101 102 102 103 104 148 149 151 153 154 155 157 158 160 161 163 164 165 166 167 202 205 207 209 211 214 216 218 220 222 224 226 227 229 230 268 289 293 296 299 302 296 307 310 312 315 317 320 321 314 312 337 359 377 386 380 393 404 392 404 392 391 392 394 391 518 546 552 557 562 567 575 580 584 589 594 599 603 609 613 699 712 719 727 733 741 750 757 763 769 775 781 788 795 800 899 937 947 956 966 975 984 997 1005 1015 1023 1033 1039 1047 1054 85 Part Number Index MAGNAGEAR Right Angle Rating Engineering/Technical ENGINEERING/TECHNICAL ENGINEERING/TECHNICAL Engineering/Technical MagnaGear Thermal Horsepower Ratings Parallel Shaft Ratings based on 80ºF ambient and sea level altitude. Refer to page 90 for adjustment factors if these condition do not apply. Nominal Ratios HS Shaft rpm 1750 1430 Part Number Index 8 - 10 1170 870 1750 1430 11.2 - 14 1170 870 1750 1430 16 - 20 1170 870 Reducer Size Cooling None Shaft Fan Electric Fan None Shaft Fan Electric Fan None Shaft Fan Electric Fan None Shaft Fan Electric Fan None Shaft Fan Electric Fan None Shaft Fan Electric Fan None Shaft Fan Electric Fan None Shaft Fan Electric Fan None Shaft Fan Electric Fan None Shaft Fan Electric Fan None Shaft Fan Electric Fan None Shaft Fan Electric Fan 100 150 210 285 390 525 700 920 114 220 378 110 206 408 119 185 386 130 169 364 111 189 361 110 174 339 116 178 320 112 155 293 105 179 312 102 164 293 101 145 275 97 130 251 143 268 471 143 251 527 154 226 498 169 220 456 140 238 466 143 219 438 150 225 412 145 195 378 133 225 403 133 206 378 132 182 355 126 163 325 177 343 585 175 322 649 190 290 614 208 271 580 173 302 575 176 279 540 185 285 509 179 248 466 164 286 496 164 262 466 162 232 438 155 207 400 206 415 698 206 389 770 223 350 728 244 319 632 202 363 681 206 335 640 217 343 603 210 299 553 191 344 589 192 315 553 190 279 519 181 249 475 221 452 818 239 424 861 245 381 813 259 337 694 216 389 762 226 359 716 238 367 674 230 319 618 205 368 658 211 337 618 208 298 580 199 266 531 222 470 931 234 441 1052 234 397 994 234 305 849 217 437 931 217 403 874 234 413 824 226 359 755 206 414 834 217 379 782 214 335 735 205 300 672 275 544 1103 275 510 1246 275 459 992 275 359 847 277 549 1103 276 506 1036 275 518 976 266 451 895 262 520 1071 275 476 1005 272 421 944 260 376 863 308 585 1239 308 548 1170 308 493 1105 308 403 944 307 584 1239 306 539 1164 308 551 1097 298 480 1006 291 553 1192 297 507 1118 293 448 1051 280 400 961 86 Parallel Shaft Ratings based on 80ºF ambient and sea level altitude. Refer to page 90 for adjustment factors if these condition do not apply. Nominal Ratios HS Shaft rpm 1750 1430 22.4 - 28:1 1170 870 Reducer Size Cooling None Shaft Fan Electric Fan None Shaft Fan Electric Fan None Shaft Fan Electric Fan None Shaft Fan Electric Fan 100 150 210 285 390 525 700 920 96 163 279 93 147 261 88 129 244 83 108 223 120 205 360 120 186 337 116 163 316 112 136 288 149 260 443 148 236 415 145 207 389 140 173 355 174 313 526 174 284 492 171 249 461 165 208 421 186 334 588 190 303 550 192 266 516 187 222 470 187 376 745 196 341 697 198 299 653 193 250 596 238 472 956 259 428 895 260 375 839 254 314 765 264 502 1064 268 455 996 270 399 934 255 334 851 MagnaGear Thermal Horsepower Ratings Parallel Shaft Ratings based on 80ºF ambient and sea level altitude. Refer to page 89 for adjustment factors if these condition do not apply. Nominal Ratios HS Shaft rpm 1750 31.5 - 45 1430 1170 1750 50 - 63:1 1430 1170 Reducer Size Cooling None Shaft Fan Electric Fan None Shaft Fan Electric Fan None Shaft Fan Electric Fan None Shaft Fan Electric Fan None Shaft Fan Electric Fan None Shaft Fan Electric Fan 100 150 210 285 390 92 139 240 89 127 222 85 112 207 82 119 224 80 108 208 74 96 222 116 175 310 112 159 286 107 141 268 104 150 289 100 136 268 97 124 248 143 223 382 139 202 353 133 179 330 128 191 357 124 173 330 115 154 353 167 268 453 162 243 419 155 216 392 150 229 423 144 208 392 139 190 363 179 286 506 173 260 468 166 231 438 160 245 473 154 223 438 144 197 468 87 Part Number Index MagnaGear Thermal Horsepower Ratings Engineering/Technical ENGINEERING/TECHNICAL ENGINEERING/TECHNICAL Engineering/Technical MagnaGear Thermal Horsepower Ratings Right Angle Shaft Ratings based on 80ºF ambient and sea level altitude. Refer to page 90 for adjustment factors if these condition do not apply. Nominal Ratios HS Shaft rpm 1750 1430 Part Number Index 12.5 - 18 1170 870 1750 1430 20 - 28 1170 870 Reducer Size Cooling None Shaft Fan Electric Fan None Shaft Fan Electric Fan None Shaft Fan Electric Fan None Shaft Fan Electric Fan None Shaft Fan Electric Fan None Shaft Fan Electric Fan None Shaft Fan Electric Fan None Shaft Fan Electric Fan 100 150 210 285 390 525 700 920 95 164 305 92 160 290 97 152 274 90 105 260 84 139 273 79 129 257 79 115 242 76 97 221 124 212 396 124 209 375 132 198 355 122 152 324 109 180 354 107 167 333 108 149 314 103 126 286 156 267 498 158 265 473 168 249 447 156 171 424 138 227 445 136 210 420 137 188 395 131 159 361 173 305 580 170 301 550 181 285 521 166 219 475 153 259 519 147 241 489 147 215 460 140 181 420 184 325 618 196 328 586 199 303 555 188 208 525 163 276 553 157 256 521 162 229 491 159 193 447 179 425 709 191 436 672 198 397 636 187 304 580 158 361 634 156 350 597 161 320 562 157 283 513 208 493 822 222 506 780 233 459 738 223 315 699 184 419 735 186 388 692 190 348 652 188 293 595 238 495 942 254 508 893 272 462 845 258 355 771 210 421 841 221 390 793 221 349 747 218 294 681 88 Right Angle Shaft Ratings based on 80ºF ambient and sea level altitude. Refer to page 90 for adjustment factors if these condition do not apply. Nominal Ratios HS Shaft rpm 1750 1430 31.5 - 45 1170 870 1750 1430 50 - 63:1 1170 870 Reducer Size Cooling None Shaft Fan Electric Fan None Shaft Fan Electric Fan None Shaft Fan Electric Fan None Shaft Fan Electric Fan None Shaft Fan Electric Fan None Shaft Fan Electric Fan None Shaft Fan Electric Fan None Shaft Fan Electric Fan 100 150 210 285 390 525 700 920 76 112 223 75 103 208 73 90 195 67 76 177 67 94 199 65 85 185 62 76 174 57 64 159 99 145 289 97 133 270 94 117 253 87 99 230 86 121 258 84 111 240 80 98 226 74 83 206 124 183 365 122 168 340 119 148 319 110 125 289 109 153 326 106 139 302 101 124 285 93 105 259 138 209 425 136 191 396 132 169 371 122 143 337 121 175 379 117 159 352 112 141 331 103 120 302 147 223 452 145 204 422 141 180 395 130 152 359 129 186 404 125 170 375 119 151 353 110 127 322 143 291 518 141 267 484 137 235 453 127 199 411 125 243 463 122 222 430 116 197 405 107 167 369 166 338 601 163 309 561 159 272 526 147 231 477 145 282 537 141 257 498 134 228 469 124 193 428 190 339 689 187 311 642 182 274 602 169 232 546 166 284 615 162 258 570 154 229 537 142 194 490 89 Part Number Index MagnaGear Thermal Horsepower Ratings Engineering/Technical ENGINEERING/TECHNICAL ENGINEERING/TECHNICAL Engineering/Technical MagnaGear Thermal Ratings Ambient Temperature Adjustment Factors Part Number Index Ambient Temperature ( F) Bref 50 1.19 60 1.13 70 1.07 80 1.00 90 0.93 100 0.86 110 0.78 120 0.69 O Duty Cycle Temperature Adjustment Factors Operation Time per Hour BD 100% (3 or more hours continuous) 1.00 80% (Ave 48 min per hour) 1.05 60% (Ave 36 min per hour) 1.15 40% (Ave 24 min per hour) 1.35 20% (Ave 12 min per hour) 1.80 Maximum Allowable Oil Sump Temperature Adjustment Factors Altitude Adjustment Factors Altitude (ft) BA 0 - Sea Level 1.00 Max Oil Sump Temp OF BT 2500 0.95 185 0.81 5000 0.90 200 1.00 7500 0.85 220 1.13 10000 0.81 12500 0.76 15000 0.72 17500 0.68 To determine the actual thermal Hp rating, multiply the rating from the thermal Hp tables by the appropriate factors from the tables above. Actual Thermal Hp = Thermal Hp Rating from Table * Bref * BA * BD * BT * BV Example: A MagnaGear G525 with a shaft fan, right angle, 25:1 ratio will be operated with a 1750RPM input motor. Ambient conditions at the installation site are 100F, 2500ft altitude. MagnaGear will be located in a large indoor space. Duty cycle will be 12 hours continuous operation per day, maximum allowable oil sump temperature is 200F. To calculate the actual thermal Hp rating, find the rated thermal Hp from the right angle thermal Hp table and multiply by the appropriate rating factors. Interpolation can be used to determine factors for values between those listed in the tables. Ambient Air Velocity Adjustment Factors (Does Not Apply to Reducers with Fan Cooling) Ambient Air Velocity (fpm) Typical Environment BV ≤ 100 Small Confined Space 0.75 > 100 and ≤ 275 Large Indoor Space 1.00 > 275 and < 725 Large Indoor Space 1.40 ≥ 725 Outdoors 1.90 Actual Thermal Hp = 361 * 0.86 * 0.95 * 1.00 * 1.00 (Factor BV N/A due to fan cooling) = 295Hp 90 Actual Ratio Actual Ratio Nominal Ratio Size 100 Size 150 Size 210 Size 285 Size 390 Size 525 Size 700 Size 920 8.00 8.080 8.146 8.044 7.759 7.754 8.182 8.083 8.155 9.00 9.115 9.189 9.091 8.838 8.719 9.133 9.048 9.039 10.0 10.195 10.278 10.180 9.813 9.579 10.227 10.161 10.172 11.2 11.271 11.363 11.480 10.956 10.847 11.499 11.460 11.340 12.5 12.335 12.435 12.776 12.256 11.824 12.727 12.764 12.776 14.0 14.053 14.167 14.264 13.571 13.543 14.126 14.370 14.211 16.0 15.552 15.678 15.600 15.761 16.476 15.758 15.777 16.046 18.0 17.515 17.657 17.804 17.722 18.325 17.686 17.492 17.888 20.0 20.611 20.737 20.560 20.096 20.526 19.818 19.576 20.297 22.4 22.306 22.487 22.381 23.598 23.191 22.013 22.076 22.200 25.0 25.343 25.500 24.802 25.187 25.405 24.873 25.132 24.624 28.0 28.589 28.766 28.031 28.119 28.767 27.510 27.577 27.235 31.5 31.975 32.174 31.389 31.457 31.359 NA NA NA 35.5 35.351 35.571 35.396 34.831 35.917 NA NA NA 40.0 38.687 38.928 39.392 40.453 39.519 NA NA NA 45.0 44.074 44.348 43.980 45.487 43.697 NA NA NA 50.0 48.775 49.078 51.983 51.581 48.601 NA NA NA 56.0 54.933 55.274 54.897 55.893 54.439 NA NA NA 63.0 64.642 64.915 63.393 63.381 61.507 NA NA NA Note: Shaded area is Triple Reduction. 91 Part Number Index MAGNAGEAR Parallel Shaft, Double and Triple Reduction Engineering/Technical ENGINEERING/TECHNICAL ENGINEERING/TECHNICAL Engineering/Technical MAGNAGEAR Right Angle Triple Reduction Actual Ratio Actual Ratio Part Number Index Nominal Ratio Size 100 Size 150 Size 210 Size 285 Size 390 Size 525 Size 700 Size 920 12.5 12.409 12.510 12.353 12.698 12.569 12.565 12.412 12.524 14.0 13.998 14.112 13.962 14.409 14.401 14.026 13.895 13.882 16.0 15.657 15.784 15.634 16.414 16.193 15.706 15.605 15.621 18.0 18.230 18.378 17.630 18.224 17.789 17.659 17.600 17.415 20.0 20.390 20.556 19.620 20.346 20.144 19.545 19.603 19.620 22.4 22.543 22.726 22.960 22.761 21.959 21.693 22.068 21.823 25.0 24.670 24.870 25.552 25.308 25.151 25.369 25.910 24.642 28.0 28.105 28.333 28.528 28.254 29.115 28.775 28.859 28.884 31.5 31.103 31.356 31.200 31.607 31.738 31.937 32.488 32.128 35.5 35.030 35.314 35.609 34.998 36.351 35.626 35.669 36.277 40.0 41.221 41.473 41.120 40.646 39.996 39.986 39.547 40.441 45.0 46.655 47.033 46.800 45.705 44.224 44.806 44.258 45.888 50.0 49.770 50.174 50.578 50.091 49.188 49.768 49.911 50.191 56.0 55.572 56.023 55.841 56.550 55.097 56.234 56.821 55.672 63.0 61.832 62.210 61.679 60.289 62.250 62.196 62.348 61.574 92 PART NUMBER INDEX 299140...................... 74, 75 299523...................... 74, 75 448900............................ 16 448901............................ 16 448902............................ 16 448903............................ 16 448904............................ 16 448905............................ 16 448906............................ 16 448907............................ 16 448908............................ 16 448909............................ 16 448910............................ 16 448911............................ 16 448912............................ 16 448913............................ 16 448914............................ 16 448915............................ 16 448916............................ 16 448917............................ 16 448918............................ 16 448919............................ 16 448920............................ 16 448921............................ 16 448922............................ 16 448923............................ 16 448924............................ 16 448925............................ 16 448926............................ 16 448927............................ 16 448928............................ 16 448929............................ 16 448930............................ 16 448931............................ 16 448932............................ 16 448933............................ 16 448934............................ 16 448935............................ 16 448936............................ 16 448937............................ 16 448938............................ 16 448939............................ 16 448940............................ 16 448941............................ 16 448942............................ 16 448943............................ 16 448944............................ 16 448945............................ 16 448946............................ 16 448947............................ 16 448948............................ 16 448949............................ 16 448950............................ 16 448951............................ 16 448952............................ 16 448953............................ 16 448954............................ 16 448955............................ 16 448956............................ 16 448957............................ 16 448958............................ 16 Part No. Page 448959............................ 448960............................ 448961............................ 448962............................ 448963............................ 448964............................ 448965............................ 448966............................ 448967............................ 448968............................ 448969............................ 448971............................ 448972............................ 448973............................ 448974............................ 448975............................ 448976............................ 448977............................ 448978............................ 448979............................ 448980............................ 448981............................ 448982............................ 448983............................ 448984............................ 448985............................ 448986............................ 448987............................ 448988............................ 448989............................ 448990............................ 448991............................ 448992............................ 448993............................ 448994............................ 448995............................ 448996............................ 449000............................ 449001............................ 449002............................ 449003............................ 449004............................ 449006............................ 449007............................ 449008............................ 449009............................ 449012............................ 449013............................ 449014............................ 449015............................ 449016............................ 449017............................ 449018............................ 449019............................ 449020............................ 449021............................ 449024............................ 449025............................ 449026............................ 449027............................ 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 Part No. Page 449028............................ 449029............................ 449030............................ 449032............................ 449033............................ 449034............................ 449037............................ 449038............................ 449039............................ 449040............................ 449041............................ 449042............................ 449043............................ 449044............................ 449045............................ 449046............................ 449047............................ 449048............................ 449049............................ 449050............................ 449051............................ 449052............................ 449053............................ 449054............................ 449055............................ 449056............................ 449057............................ 449058............................ 449059............................ 449060............................ 449061............................ 449062............................ 449063............................ 449064............................ 449065............................ 449066............................ 449067............................ 449068............................ 449069............................ 449070............................ 449071............................ 449072............................ 449073............................ 449074............................ 449075............................ 449076............................ 449077............................ 449078............................ 449079............................ 449080............................ 449081............................ 449082............................ 449083............................ 449084............................ 449085............................ 449086............................ 449087............................ 449088............................ 449089............................ 449090............................ 449091............................ INDEX-1 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 Part No. Page 449092............................ 449093............................ 449094............................ 449095............................ 449096............................ 449097............................ 449098............................ 449099............................ 449100............................ 449101............................ 449102............................ 449103............................ 449104............................ 449105............................ 449106............................ 449107............................ 449108............................ 449110............................ 449111............................ 449112............................ 449113............................ 449114............................ 449115............................ 449116............................ 449117............................ 449118............................ 449119............................ 449120............................ 449121............................ 449122............................ 449123............................ 449124............................ 449125............................ 449126............................ 449127............................ 449128............................ 449129............................ 449130............................ 449131............................ 449132............................ 449133............................ 449134............................ 449135............................ 449136............................ 449137............................ 449138............................ 449139............................ 449140............................ 449141............................ 449142............................ 449143............................ 449146............................ 449147............................ 449148............................ 449149............................ 449150............................ 449151............................ 449152............................ 449153............................ 449154............................ 449155............................ 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 Engineering/Technical Page Part Number Index Part No. PART NUMBER INDEX Part No. Page Engineering/Technical Part Number Index 449158............................ 449159............................ 449160............................ 449161............................ 449162............................ 449163............................ 449164............................ 449165............................ 449166............................ 449167............................ 449170............................ 449171............................ 449172............................ 449173............................ 449174............................ 449175............................ 449176............................ 449177............................ 449178............................ 449179............................ 449182............................ 449183............................ 449184............................ 449185............................ 449186............................ 449187............................ 449188............................ 449189............................ 449190............................ 449191............................ 449192............................ 449193............................ 449194............................ 449195............................ 449196............................ 449197............................ 449198............................ 449199............................ 449200............................ 449201............................ 449202............................ 449203............................ 449204............................ 449205............................ 449206............................ 449207............................ 449208............................ 449209............................ 449210............................ 449211............................ 449212............................ 449213............................ 449214............................ 449215............................ 449216............................ 449217............................ 449218............................ 449219............................ 449220............................ 449221............................ 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 Part No. Page 449222............................ 449223............................ 449224............................ 449225............................ 449226............................ 449227............................ 449228............................ 449229............................ 449230............................ 449231............................ 449232............................ 449233............................ 449234............................ 449235............................ 449236............................ 449237............................ 449238............................ 449240............................ 449241............................ 449242............................ 449243............................ 449244............................ 449245............................ 449246............................ 449247............................ 449248............................ 449249............................ 449250............................ 449251............................ 449252............................ 449253............................ 449254............................ 449255............................ 449256............................ 449257............................ 449258............................ 449259............................ 449260............................ 449261............................ 449262............................ 449263............................ 449264............................ 449265............................ 449267............................ 449268............................ 449269............................ 449270............................ 449271............................ 449272............................ 449273............................ 449274............................ 449275............................ 449276............................ 449277............................ 449278............................ 449279............................ 449280............................ 449281............................ 449282............................ 449283............................ 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 Part No. Page 449284............................ 34 449285............................ 34 449286............................ 34 449287............................ 34 449288............................ 34 449289............................ 34 449292............................ 34 449293............................ 34 449294............................ 34 449295............................ 34 449296............................ 34 449297............................ 34 449298............................ 34 449299............................ 34 449300............................ 34 449301............................ 34 449305............................ 34 449306............................ 34 449307............................ 34 449308............................ 34 449309............................ 34 449310............................ 34 449311............................ 34 449312............................ 34 449313............................ 34 449314............................ 34 449317............................ 34 449318............................ 34 449319............................ 34 449320............................ 34 449321............................ 34 449322............................ 34 449323............................ 34 449324............................ 34 449325............................ 34 449326............................ 34 449329............................ 34 449330............................ 34 449331............................ 34 449332............................ 34 449333............................ 34 449334............................ 34 449335............................ 34 449336............................ 34 449337............................ 34 449338............................ 34 449339............................ 43 449340............................ 43 449341............................ 43 449342............................ 43 449343............................ 43 449344............................ 43 449345............................ 43 449346...................... 43, 75 449347............................ 43 449348............................ 43 449349............................ 43 449350............................ 43 449351............................ 43 449352............................ 43 INDEX-2 Part No. Page 449353............................ 43 449354............................ 43 449355............................ 43 449356............................ 43 449357............................ 43 449358............................ 43 449359............................ 43 449360............................ 43 449361............................ 43 449362............................ 43 449363............................ 43 449364............................ 43 449365............................ 43 449366............................ 43 449367............................ 43 449368............................ 43 449369............................ 43 449370............................ 43 449371............................ 43 449372............................ 43 449373............................ 43 449374............................ 43 449375............................ 43 449376............................ 43 449377............................ 43 449378............................ 43 449379............................ 43 449380............................ 43 449381............................ 43 449382............................ 43 449383............................ 43 449384............................ 43 449385............................ 43 449386............................ 43 449387............................ 43 449388............................ 43 449389............................ 43 449390............................ 43 449391...................... 43, 75 449392............................ 43 449393............................ 43 449394............................ 43 449395............................ 43 449396............................ 43 449397............................ 43 449398............................ 43 449399............................ 43 449400............................ 43 449401............................ 43 449402............................ 43 449403............................ 43 449404............................ 43 449405............................ 43 449406............................ 43 449407............................ 43 449408............................ 43 449409............................ 43 449410............................ 43 449411............................ 43 449412............................ 43 PART NUMBER INDEX 449413............................ 449414............................ 449415............................ 449416............................ 449417............................ 449418............................ 449419............................ 449420............................ 449421............................ 449422............................ 449423............................ 449424............................ 449425............................ 449426............................ 449427............................ 449428............................ 449429............................ 449430............................ 449431............................ 449432............................ 449433............................ 449434............................ 449437............................ 449438............................ 449439............................ 449440............................ 449441............................ 449442............................ 449443............................ 449444............................ 449445............................ 449446............................ 449449............................ 449450............................ 449451............................ 449452............................ 449453............................ 449454............................ 449455............................ 449456............................ 449457............................ 449458............................ 449461............................ 449462............................ 449463............................ 449464............................ 449465............................ 449466............................ 449467............................ 449468............................ 449469............................ 449470............................ 449473............................ 449474............................ 449475............................ 449476............................ 449477............................ 449478............................ 449479............................ 449480............................ 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 Part No. Page 449481............................ 449482............................ 449483............................ 449484............................ 449485............................ 449486............................ 449487............................ 449488............................ 449489............................ 449490............................ 449491............................ 449492............................ 449493............................ 449494............................ 449495............................ 449496............................ 449497............................ 449498............................ 449499............................ 449500............................ 449501............................ 449502............................ 449504............................ 449506............................ 449507............................ 449508............................ 449509............................ 449510............................ 449511............................ 449512............................ 449513............................ 449514............................ 449515............................ 449516............................ 449517............................ 449518............................ 449519............................ 449520............................ 449521............................ 449522............................ 449523............................ 449524............................ 449525............................ 449526............................ 449527............................ 449528............................ 449529............................ 449530............................ 449531............................ 449532............................ 449533............................ 449534............................ 449535............................ 449536............................ 449537............................ 449538............................ 449539............................ 449540............................ 449541............................ 449542............................ 43 43 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 Part No. Page 449543............................ 449544............................ 449545............................ 449546............................ 449547............................ 449548............................ 449549............................ 449550............................ 449551............................ 449552............................ 449553............................ 449554............................ 449555............................ 449556............................ 449557............................ 449558............................ 449559............................ 449560............................ 449561............................ 449562............................ 449563............................ 449564............................ 449565............................ 449566............................ 449567............................ 449568............................ 449569............................ 449570............................ 449571............................ 449572............................ 449573............................ 449574............................ 449575............................ 449576............................ 449577............................ 449578............................ 449579............................ 449580............................ 449583............................ 449584............................ 449585............................ 449586............................ 449587............................ 449588............................ 449589............................ 449590............................ 449591............................ 449592............................ 449595............................ 449596............................ 449597............................ 449598............................ 449599............................ 449600............................ 449601............................ 449602............................ 449603............................ 449604............................ 449607............................ 449608............................ INDEX-3 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 Part No. Page 449609............................ 52 449610............................ 52 449611............................ 52 449612............................ 52 449613............................ 52 449614............................ 52 449615............................ 52 449616............................ 52 449619............................ 52 449620............................ 52 449621............................ 52 449622............................ 52 449623............................ 52 449624............................ 52 449625............................ 52 449626............................ 52 449627............................ 52 449628............................ 52 449659............................ 61 449660............................ 61 449661............................ 61 449662............................ 61 449663............................ 61 449664............................ 61 449665............................ 61 449666............................ 61 449667............................ 61 449668............................ 61 449669............................ 61 449670............................ 61 449671............................ 61 449672............................ 61 449673............................ 61 449674............................ 61 449675............................ 61 449676............................ 61 449677............................ 61 449678............................ 61 449679............................ 61 449680............................ 61 449681............................ 61 449682............................ 61 449683............................ 61 449684............................ 61 449685............................ 61 449686............................ 61 449687............................ 61 449688............................ 61 449713............................ 61 449714............................ 61 449715............................ 61 449716............................ 61 449717............................ 61 449718............................ 61 449719............................ 61 449720............................ 61 449721............................ 61 449722........................ 6, 61 449723............................ 61 449724............................ 61 Engineering/Technical Page Part Number Index Part No. PART NUMBER INDEX Part No. Page Engineering/Technical Part Number Index 449725............................ 61 449726............................ 61 449727............................ 61 449728............................ 61 449729............................ 61 449730............................ 61 449731............................ 61 449732............................ 61 449733............................ 61 449734............................ 61 449735............................ 61 449736............................ 61 449767............................ 65 449768............................ 65 449769............................ 65 449770............................ 65 449771............................ 65 449772............................ 65 449773............................ 65 449774............................ 65 449775............................ 65 449776............................ 65 449777............................ 65 449778............................ 65 449779............................ 65 449780............................ 65 449781............................ 65 449821............................ 65 449822............................ 65 449823............................ 65 449824............................ 65 449825............................ 65 449826............................ 65 449827............................ 65 449828............................ 65 449829...................... 65, 74 449830............................ 65 449831............................ 65 449832............................ 65 449833............................ 65 449834............................ 65 449835............................ 65 449836............................ 65 449837............................ 65 449838............................ 65 449839............................ 65 449840............................ 65 449841............................ 65 449842............................ 65 449843............................ 65 449844............................ 65 449875............................ 69 449876............................ 69 449877............................ 69 449878............................ 69 449879............................ 69 449880............................ 69 449881............................ 69 449882............................ 69 Part No. Page 449883............................ 69 449884............................ 69 449885............................ 69 449886............................ 69 449887............................ 69 449888............................ 69 449889............................ 69 449890............................ 69 449891............................ 69 449892............................ 69 449893............................ 69 449894............................ 69 449895............................ 69 449896............................ 69 449897............................ 69 449898............................ 69 449899............................ 69 449900............................ 69 449901............................ 69 449902............................ 69 449903............................ 69 449904............................ 69 449929............................ 69 449930............................ 69 449931............................ 69 449932............................ 69 449933............................ 69 449934............................ 69 449935............................ 69 449936............................ 69 449937............................ 69 449938............................ 69 449939............................ 69 449940............................ 69 449941............................ 69 449942............................ 69 449943............................ 69 449944............................ 69 449945............................ 69 449946............................ 69 449947............................ 69 449948............................ 69 449949............................ 69 449950............................ 69 449951............................ 69 449952............................ 69 451526............................ 75 452097............................ 74 453954.............................. 6 499782............................ 65 499783............................ 65 499784............................ 65 499785............................ 65 499786............................ 65 499787............................ 65 499788............................ 65 499789............................ 65 499790............................ 65 499791............................ 65 Part No. Page 499792............................ 499793............................ 499794............................ 499795............................ 499796............................ INDEX-4 65 65 65 65 65 Part No. Page Baldor Electric Company • P.O. Box 2400 • Fort Smith, AR 72902-2400 U.S.A. • Ph: (1) 479.646.4711 Baldor - Dodge 6040 Ponders Court • Greenville, SC 29615-4617 U.S.A. • Ph: (1) 864.297.4800 www.baldor.com © Baldor Electric Company CA1610 All Rights Reserved. Printed in USA. 5/15 Litho 10,000
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