Specification Manual copy

Transcription

Specification Manual copy
S P E C I F I C AT I O N M A N U A L
THERMOFORM
S P E C I F I C AT I O N M A N U A L
S P E C I F I C AT I O N M A N U A L
Company Profile
01
Contact Information
02
Door Profiles
03
-Series Two
05
-Series Three
08
-Double Doors
11
Frame and Lattice Doors
12
One Piece MDF Doors
13
Drawer Packs
14
Wine Racks
15
Cornice Molds
16
Frames
17
Panel Options
18
Shaped Shelves
20
Order Form
21
Order Codes
22
Warranty & Care Guides
23
Pricing
24
S P E C I F I C AT I O N M A N U A L
-Series One
C O M PA N Y P R O F I L E
Dezignatek brings together a group of industry professionals with many
years of expertise in the New Zealand kitchen fittings industry.
With the ever growing demand for Thermoformed, Acrylic and Melamine
doors and panels, Dezignatek can provide the market with the latest in
colours and designs to meet the individual requirements for New
Zealanders and their homes.
Dezignatek adheres to strict quality control and is committed to delivering
excellent customer service and 100% customer satisfaction.
When you choose Dezignatek products for your kitchen or bathroom, you
now have the ability to create your own individual style, be it traditional or
contemporary using our extensive range of colours and designs.
Dezignatek uses the latest European technology to achieve classic good
profile to be yet another feature of the door.
Our commitment to quality, reliability, flexibility and value ensure total
customer satisfaction.
S P E C I F I C AT I O N M A N U A L
looks using a flexible hard wearing vinyl overlay, which can allow face
1
GET IN TOUCH
Matt Miller
Mark Baker
Fonz Leat
Operations Manager
021 192 2163
mattmiller@dezignatek.co.nz
Production Planning Manager
021 658 788
sales@dezignatek.co.nz
Manufacturing Manager
021 0236 6354
fonzleat@dezignatek.co.nz
Stuart Baker
Simon Baker
Alison Thirkettle-Tawharu
North Island Sales Manager
021 444 815
stuartbaker@dezignatek.co.nz
North Island Sales Manager
021 774 255
simonbaker@dezignatek.co.nz
Lower North Island Sales Manager
021 862 380
alison@primepanels.co.nz
DEZIGNATEK SUPPORT OFFICE
Viv Burton
SAMPLE REQUEST
South Island Sales Manager
021 193 2112
viv.burton@dezignatek.co.nz
Phone 0800 333 350
samples@dezignatek.co.nz
Phone 0800 333 350
Fax 0800 333 341
PO Box 258-035 Botany
35 Stonedon Drive,
East Tamaki, Auckland
NEW ZEALAND PANELS GROUP
Phone 0800 477 463
Fax 0800 112 757
PO Box 258-035 Botany
43 Stonedon Drive,
East Tamaki, Auckland
Sales@primepanels.co.nz
www.nzpanels.co.nz
S P E C I F I C AT I O N M A N U A L
Sales@dezignatek.co.nz
www.dezignatek.co.nz
2
DOOR PROFILE
SERIES ONE
MILAN
VENICE
TORINO
R3
15
Minimum Height
Minimum Width
Minimum H Cut Draw
50mm
110mm
50mm
ROMA
50mm
110mm
50mm
PALERMO
70mm
110mm
50mm
9
R4
18
18
CAPRI
8
R4
50mm
110mm
50mm
50
8
R4
Minimum Height
Minimum Width
Minimum H Cut Draw
50mm
110mm
50mm
Minimum Height
Minimum Width
Minimum H Cut Draw
140mm
160mm
80mm
S P E C I F I C AT I O N M A N U A L
25
Minimum Height
Minimum Width
Minimum H Cut Draw
Minimum Height
Minimum Width
Minimum H Cut Draw
18
Minimum Height
Minimum Width
Minimum H Cut Draw
R4
18
18
18
R6
3
DOOR PROFILE
SERIES ONE
REGGIO
9
R4
50
RIMINI
8
18
Minimum Height
Minimum Width
Minimum H Cut Draw
195mm
240mm
120mm
MONACO
8
50
R4
Minimum Height
Minimum Width
Minimum H Cut Draw
200mm
240mm
110mm
LYON
Minimum Height
Minimum Width
Minimum H Cut Draw
Minimum Height
Minimum Width
Minimum H Cut Draw
200mm
240mm
110mm
SEVILLE
50mm
115mm
50mm
Minimum Height
Minimum Width
Minimum H Cut Draw
50mm
110mm
50mm
S P E C I F I C AT I O N M A N U A L
Minimum Height
70mm
Minimum Width
110mm
Minimum H Cut Draw
50mm
9
R4
18
8
50
18
9
MODENA
4
DOOR PROFILE
SERIES TWO
MALAGA
8
28
R4
47
VALENCIA
8
18
180mm
180mm
90mm
Minimum Height
Minimum Width
Minimum H Cut Draw
MADRID
Minimum Height
Minimum Width
Minimum H Cut Draw
240mm
265mm
130mm
Minimum Height
Minimum Width
Minimum H Cut Draw
BARCELONA
28
R4
47
8
240mm
265mm
130mm
R4
Minimum Height
Minimum Width
Minimum H Cut Draw
240mm
265mm
130mm
GRANADA
15 15 15
R4
18
8
18
47
8
25 8
R4
240mm
265mm
130mm
Minimum Height
Minimum Width
Minimum H Cut Draw
110mm
110mm
50mm
S P E C I F I C AT I O N M A N U A L
28
47
18
Minimum Height
Minimum Width
Minimum H Cut Draw
28
R4
18
47
18
28
ALICANTE
5
DOOR PROFILE
SERIES TWO
ANDORRA
VIENNA
11
R3
9
15.5
9
15.5
9
20
9
R4
18
18
60
Minimum Height
Minimum Width
Minimum H Cut Draw
160mm
160mm
100mm
Minimum Height
Minimum Width
Minimum H Cut Draw
CALAIS
PARIS
Minimum Height
Minimum Width
Minimum H Cut Draw
Positioning of grooves
75 max
40 min
R3
70
R3
18
18
70
170mm
170mm
90mm
Minimum Height
Minimum Width
Minimum H Cut Draw
170mm
170mm
90mm
Please note positioning of grooves may vary to allow minimum of 40mm and maximum of 75mm spacing
from edge of rail to first groove. Therefore, grooves may not always start from centre of door.
S P E C I F I C AT I O N M A N U A L
75 max
40 min
110mm
110mm
100mm
6
DOOR PROFILE
SERIES TWO
PROVENCE
51
595
R3
50
8
R4
18
18
5 8 5 85
LISBON
Minimum Height
Minimum Width
Minimum H Cut Draw
195mm
195mm
90mm
BORDEAUX
5
44
8
MARSEILLES
Minimum Height
Minimum Width
Minimum H Cut Draw
43
R4
50
8
R4
18
18
20 min.
40 max
180mm
180mm
90mm
140mm
140mm
80mm
Minimum Height
Minimum Width
Minimum H Cut Draw
240mm
240mm
115mm
S P E C I F I C AT I O N M A N U A L
35
Minimum Height
Minimum Width
Minimum H Cut Draw
7
DOOR PROFILE
SERIES THREE
PESARO
56
18
Minimum Height
Minimum Width
Minimum H Cut Draw
180mm
265mm
120mm
Minimum Height
Minimum Width
Minimum H Cut Draw
RONDA
R4
150mm
150mm
120mm
Minimum Height
Minimum Width
Minimum H Cut Draw
150mm
150mm
120mm
OSLO
53
R3
18
R3
18
Minimum Height
Minimum Width
Minimum H Cut Draw
8
150mm
150mm
100mm
Minimum Height
Minimum Width
Minimum H Cut Draw
150mm
150mm
100mm
S P E C I F I C AT I O N M A N U A L
53
45
R3
18
R3
PORTO
18
57
CASTILLA
8
DOOR PROFILE
SERIES THREE
VERONA
75 max
40 min
58
71
R3
75 max
40 min
PARMA
45
8
180mm
265mm
120mm
Minimum Height
Minimum Width
Minimum H Cut Draw
75 max
40 min
58
R3
18
18
Minimum Height
Minimum Width
Minimum H Cut Draw
71
R4
18
71
ELBA
150mm
150mm
100mm
Minimum Height
Minimum Width
Minimum H Cut Draw
150mm
150mm
100mm
LEVANTE
18
R3
Minimum Height
Minimum Width
Minimum H Cut Draw
150mm
150mm
100mm
Positioning of grooves
Please note positioning of grooves may vary to allow minimum of 40mm and maximum of 75mm spacing
from edge of rail to first groove. Therefore grooves may not always start from the centre of the door.
S P E C I F I C AT I O N M A N U A L
53
9
DOOR PROFILE
SERIES THREE
COUNTRY
55
R3
CLASSIC
R3
Minimum Height
Minimum Width
Minimum H Cut Draw
160mm
160mm
100mm
Minimum Height
Minimum Width
Minimum H Cut Draw
47
8
R4
18
18
18
55
CUSTOM
160mm
160mm
100mm
Minimum Height
Minimum Width
Minimum H Cut Draw
160mm
160mm
100mm
CONTEMPORARY
18
R3
Minimum Height
Minimum Width
Minimum H Cut Draw
160mm
160mm
100mm
S P E C I F I C AT I O N M A N U A L
55
10
DOOR PROFILE
DOUBLE DOORS
Extra Length
If a tall door is going to the floor and is
sitting beside other patterned doors, an
extra length at the bottom of the tall door
is required.
Frame Top
Option Available
If a toe kick for example is 150mm then
Extra Length would be approximately
130mm.
This takes into account an approximate
20mm clearance between bottom of door
and floor, or floor tiling.
Pricing
For tall door pricing refer to the schedule for
the relevant door series.
A tall door frame top is priced at Series
Three regardless of the door style.
Add 25% for gloss light colours, add 35% for
gloss dark colours.
Specify
Extra Length
S P E C I F I C AT I O N M A N U A L
Specify
Base
Door Height
11
F R A M E A N D L AT T I C E
DOORS
LATTICE
60
FRAME ONLY
6mm
radius
used in
corners
21
R3
18
8
8
6
R3
R3
18
R3
6mm
radius
used in
corners
6
Pricing
Pricing for Frame Only and Lattice Door is cost of Series Three door.
Add 25% for Gloss Light Colours, add 35% for Gloss Dark Colours.
S P E C I F I C AT I O N M A N U A L
12
ONE PIECE MDF DOORS
Manufactured from high density moisture
resistant fiberboard specifically for a
paint/lacquered finish with a gloss melamine
back.
The two styles are that of a recessed panel
look with square internal corners.
MANAPOURI
‘Tekapo’ has a 4mm depth with ‘Manapouri’
having an 8mm depth. Either style can be
supplied with a square or 3mm radius edge.
R3
8
60
18
Doors come sanded, prepared for foil
pressing, however it is advised to give doors
a light sand ready for painting.
Minimum Height
Minimum Width
Minimum H Cut Draw
150mm
150mm
100mm
TEKAPO
Pricing
Note
R3
4
60
18
Available in any door style, frame or lattice.
Further sanding and preparation is required
before painting. To maintain door stability
MDF doors have a white back.
(gloss white finish only)
Minimum Height
Minimum Width
Minimum H Cut Draw
150mm
150mm
100mm
S P E C I F I C AT I O N M A N U A L
Unsanded MDF Doors from our full range are
available at 40% off the relevant door series
price list. Priced from series 3 list.
13
D R A W E R PA C K S
DRAWER PACK
REDUCED RAILS
INDIVIDUAL
DRAWER FRONTS
Drawer fronts can be ordered as individual drawers, reduced rail drawers
or in a bank of drawers cut to size specified.
Pricing
For Pricing of Individual Drawers and Reduced Rail Drawers refer to the
price schedule for the relevant door series.
S P E C I F I C AT I O N M A N U A L
Pricing for Drawer Pack is cost of overall unit size plus 30%.
14
WINE RACKS
Min Width 150mm
100mm diameter hole
Equal distance between holes can be achieved
Minimum space is 20mm
Specify profile (e.g. 3mm radius)
Min Width 274mm
100mm diameter hole
Equal distance between holes can be achieved
minimum space is 20mm
Pricing
Pricing is the same as Series One door plus $5.00 for each hole.
Please supply drawing with order specifying outer profile required.
Add 25% for Gloss Light Colours, add 35% for Gloss Dark Colours.
S P E C I F I C AT I O N M A N U A L
Specify profile (e.g. 3mm radius)
15
CORNICE MOLDS
COLONIAL STYLE
Raw MDF
230
30
PVC Thermoformed
SINGLE ROUNDED OVER
230
PVC Thermoformed
30
Available in:
radius 3mm
radius 6mm
radius 9mm
Square
BULLNOSE STYLE
PVC Thermoformed
80
80
Available in:
radius 3mm
radius 6mm
radius 9mm
Pricing
Pricing = $85.00 per item.
Only supplied in length = 2400mm.
Only supplied in width = 230mm.
Add 25% for Gloss Light Colours, add 35% for Gloss Dark Colours.
S P E C I F I C AT I O N M A N U A L
30
230
16
FRAMES
MICROWAVE
12mm radius used in corners
Specify profile (e.g. 3mm radius)
Internal radius 3mm
ROLLER
12mm radius used in corners
Specify profile (i.e. 3mm radius)
Pricing
Pricing is same as Series Three door.
Please supply drawing with order specifying rail and stile measurements.
Add 25% for Gloss Light Colours, add 35% for Gloss Dark Colours.
S P E C I F I C AT I O N M A N U A L
Internal radius 3mm
17
PA N E L O P T I O N S
o
180
WRAP AROUND
PVC Foil
Available in:
radius 3mm
radius 6mm
aris
80
o
90 FORMED ONE EDGE
PVC Foil
Available in:
radius 3mm
radius 6mm
aris
square
o
180 WRAP AROUND DOUBLE SIDED
Available in:
radius 3mm
radius 6mm
aris
PVC Foil
80
o
180 WRAPPED TWO EDGES
PVC Foil
80
80
Available in:
radius 3mm
radius 6mm
aris
MAX 1000mm
Note
Formed one
side only
Available in 18mm, 25mm and 30mm only.
Maximum height 2400mm.
Standard Return 80mm. 350mm return available (max height 1200mm)
When using wood grain foils specify if panel is left hand
or right hand to ensure wood grain runs in one direction.
S P E C I F I C AT I O N M A N U A L
FLAT PANEL TOE KICKS
PVC Foil
18
PA N E L O P T I O N S
o
180
FULL WRAP
PVC Foil
Available in:
radius 3mm
radius 6mm
aris
Max Height 1200mm
Width between 200 - 400mm
o
o
90 / 180
FORMED ONE EDGE, WRAPPED ONE EDGE
PVC Foil
80
BOXED END ONE SIDE
Available in:
radius 3mm
radius 6mm
aris
Arris Edge
BOXED END TWO SIDES
Arris Edge
o
80mm
Note
Designed as a smart alternative to waterfall ends on island/breakfast bars.
Max height 1200mm - Max Width 1000mm.
Manufactured with 18mm MR MDF.
Finished face end common thicknesses: 60, 80, 100 & 120mm thick
Pricing
Priced from the 90/180 price list for each component used + $75 assembly
I.e. An 870mm high x 1000mm wide x 60mm thick with a 350mm boxed
return would be priced as
1x 870 x 1410 + $75 Assembly.
S P E C I F I C AT I O N M A N U A L
BOXED END ONE SIDE, 180 WRAPPED ONE SIDE
Arris Edge
19
S H A P E D S H E LV E S
STYLE ONE
150 mm radius
STYLE TWO
In house option to cut
100 mm radius
STYLE THREE
Pricing as per Series One door price plus $5.00 per shelf.
Please supply drawing with order specifying profile required (e.g. 3 mm).
If thermoforming both sides is required add $5.00 per shelf.
S P E C I F I C AT I O N M A N U A L
Note
20
ORDER/QUOTE FORM
Order/Quote 00456
0800 333 350
sales@dezignatek.co.nz
www.dezignatek.co.nz
PO Box 258-035 Botany, Auckland
Customer:
Contact Name:
Phone:
Email:
Purchase Order:
Required by:
Door Style:
Colour:
Delivery Address:
Postal Address:
Please select one core substrate for Melamine
Please select:
Thermoform
Quantity:
Finish:
Acrylic
Height:
Width:
Melamine
Top:
Bottom:
Left:
MDF
PARTICLE BOARD
Other Details/Requests:
Right:
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
17
18
19
20
21
22
23
24
25
Total # of Items:
Signed:
Date:
Confirmed Order/Quote Only:
(Please Circle)
The acceptance of this order includes the acceptance of Dezignatek standard
trading terms and conditions.Dezignatek products are manufactured specifically
to order and therefore cannot be altered, cancelled or returned.
S P E C I F I C AT I O N M A N U A L
16
21
ORDER CODES
Identifies which edge profiled
Identifies a square raw edge not thermoformed
SQ
Identifies a square raw edge to be thermoformed
ID
Individual drawer
DP
Drawer Pack
FO
Frame only for glass
LAT
Lattice: Specify number of panes
PDDP
Pantry door: Double profile
PDDPEL
Pantry door: Double profile, extra length
TBS
Thermoformed, both sides
WR1
Wine rack, one row of holes
WR2
Wine rack, two rows of holes
D
Doors
SS
Shaped shelves
MW
Microwave cut out
ROLLER
Roller frame
FP
Flat panel
EPF1E
End panel, formed one edge 90 degrees
EPF2E
End panel, formed two edge 90 degrees
EPW1E
End panel, wrapped one edge 180 degrees
EPW2E
End panel, wrapped two edges 180 degrees
EPDS1E
End panel, double sided one edge 180 degrees
COL
Colonial style Cornice
1ROVR
Single rounding over Cornice
BUL
Bull nose style Cornice
S P E C I F I C AT I O N M A N U A L
RAW
22
S P E C I F I C AT I O N M A N U A L
LIMITATIONS
Dezignatek doors use a combination of heat and
pressure between the vinyl and the MDF substrate,
which is the ideal surface for normal wear and tear
in a kitchen environment.
However, if doors are subjected to excessive heat
from certain types of ovens and dishwashers on a
prolonged basis, shrinkage of the edges may occur.
To eliminate this potential shrinkage our
recommendations are as follows:
- Fit 180 degrees wrapped panels either side of the
oven and dishwasher, or if under bench scriber panels
will suffice.
- Where a drawer is fitted under an over tower,
fit panel horizontally to protect drawer, or fit an
appropriate powder coated oven deflector in
either white or silver.
When using Melamine panels in conjunction with
Dezignatek doors, melamine PVC clashed panels can
be used for all of the above.
WARRANTY AND MAINTENANCE
Dezignatek Acrylic and Thermoform doors and panels
come with a 10 year guarantee, Melamine carries a 7 year
warranty, providing the products have been correctly
installed as per our specifications.
This guarantee does not limit any rights which may be
available to any consumer under the Consumer
Guarantees Act 1993.
Please note the manufactures guarantee does not
extend to products which have been damaged after
manufacturing through misuse or negligent installation,
cleaning and maintenance,or excessive exposure to
sunlight, heat or moisture.
Tough Stains
All purpose surface cleaner
Shoe Polish: Diluted vinegar or lemon juice
Paint/glue: Wipe with acetone to loosen, then
wipe clean with warm, soapy water and wipe dry
Hair/leather dye: Wipe with methylated spirits,
then a clean, damp cloth
Pencil: Clean with a cloth and water
Clean with Ajax Spray
& Wipe and a soft nylon nail brush to remove
stubborn dirt particles.
NEVER use abrasive cleaners or cleaning tools
Do not use Jiff, Vim, Brasso, Mr Muscle cleaner,
wire wool or sandpaper.
TO SUSTAIN OUR RESOURCES
AND ENVIRONMENT.
NZ Panels Group adopts and promotes sustainable
business practices designed to minimize our
environmental impact.
Some of the sustainable principles include:
- Promoting the use of FSC (Forest Stewardship
Council) controlled veneers, melamine and
MDF boards
- Supply the super low formaldehyde MDF board
- Reducing our manufacturing waste
- Controlling of the manufacturing waste
such as separating waste for recycling
- Reducing and develop new processes
to minimize energy consumption
S P E C I F I C AT I O N M A N U A L
Clean doors and panels with a warm damp cloth which
has had the excess water wrung out and remove any
Moisture afterwards with a dry cloth.
New Zealand Panels Group
Environmental
Promise
23