First choice for high efficiency abrasive slurry pumping

Transcription

First choice for high efficiency abrasive slurry pumping
Minerals
GEHO®
Piston diaphragm pumps
Positive displacement
slurry pumps
First choice for
high efficiency
abrasive slurry
pumping
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1916 - 2016: Innovating for 100 years. Innovating for you.
Designed to pump abrasive
mineral ore, tailings slurries and
mine water with minimal total
cost of ownership
Test facilities,
the Netherlands
GEHO® positive displacement slurry
pumps
For more than 50 years we have specialised in the design and development
of some of the world’s most advanced
piston diaphragm pumps.
The GEHO® high pressure slurry pumps
are designed to meet tomorrow’s
requirements:
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Capacities up to 1600 m3 /h
Discharge pressures up to 30,000 kPa
Slurry concentrations up to 85%
Viscosities up to 8,000 mPa.s
Max. yield stress 200 Pa
Pump efficiencies up to 96%
Slurries with temperatures up to
230 °C
pH from 1-14
High availability, low operating costs
The unique GEHO® piston diaphragm
pump incorporates many design
features ensuring uninterrupted,
trouble-free operation and significantly
reducing operating and maintenance
costs compared to other available
transportation systems.
Continuous innovation
Our innovative pump technology
is backed by continuous advanced
research and in-house laboratory
test facilities, resulting in superior
efficiency, reliability and availability.
Iron ore slurry
pipeline, Brazil
Autoclave feed,
Madagascar
Tailings disposal,
Peru
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GEHO® PD Slurry Pump
98% availability, up to 96% efficiency
Main features
Your benefits
High pump efficiency up to 96% Minimum energy costs and minimum heat production.
Low carbon footprint. Low water consumption with high
solids content slurry.
Heavy duty industrial pump Long maintenance intervals. High MTBF.
Diaphragm protects piston and liner from abrasive
slurry contact Minimal piston wear and maximum service intervals
for piston seal and cylinder liner.
Automatic PLC controlled diaphragm positioning
Long diaphragm lifetime – allows for routine annual
systemreplacement.
Valves are only wear parts. Application specific Maximum valve lifetime based on extensive experience and
designs available lessons learned. Maximum pump availability for end user.
Hydraulic valve seat removal
Quick replacement time for valves.
Pulsation dampener is nitrogen pre-charged
Nitrogen is safe. Low pulsations because of large
dampener volume.
Integrated pressure relief valve at propelling liquid side
Relief valve protects pump against over-pressure.
Piston running in hydraulic fluid Long lasting piston seals with low friction and maximum
efficiency.
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Conservative mechanical rod loading High reliability. Pump loading is based on experience and
extensive reference list.
Sealed against exterior contamination Heavy duty pump design for mining environment.
Resilient, robust single piece frame with low
stress levels
Long reliable, low maintenance operational lifetime.
No continuous external water flush required
No clean water costs.
Applications
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Ore pipeline transport
Tailings disposal
Autoclave or digester
process feed
Reactor feed
Mine dewatering
• Hydraulic ore hoisting
• Mine tailings backfill
• Coal gasifier feed
• High pressure biomass
pumping
• Ash disposal
Operating models
Pump sizing
• ZPM: two-cylinder double-acting piston
diaphragm pump
• Capacity from 10 to 1600 m3 /h
• TZPM: three-cylinder single-acting piston
diaphragm pump
• Pumping pressures from 1,500 to
30,000 kPa
• Power from 15 to 4000 kW
• Heat barrier: ZPM and TZPM high
temperature piston diaphragm pumps
• Total assembly weight from 3,000
to 120,000 kg
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Customer Care
Spanning 70 countries
Long-term partnerships
At Weir Minerals we have gained
worldwide reputation for consistently
meeting our customers’ requirements,
dependable customer support and
extended field support. By aligning
our own objectives with those of our
customers, we build long-term and
Autoclave feed,
Dominican Republic
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mutually beneficial partnerships.
We provide comprehensive support
under flexible servicing agreements
tailored to our customer needs and
ensure on-time delivery of genuine
parts reducing operating costs.
Tailings disposal, Australia
Customer care activities
•Installation and commissioning
by highly qualified and dedicated
service engineers.
•Site visits for pump performance
reviews, inspections and recommendations to optimise performance.
•Local support available throughout
the globe.
•Reliable and cost effective repairs,
overhauls and modifications.
•On-site training and workshop training available at the GEHO® pumps
training academy for operators
and maintenance professionals to
improve general knowledge and
equipment maintenance.
•Spare parts are available from our
manufacturing facility, regional
distribution centers that cover
every continent or from an agreed
consignment stock on-site.
•Customer helpdesk and technical
advice to keep your processing
plant in peak performance.
Fly ash disposal, South Korea
•24/7 on-site technical assistance
to ensure optimised performance
of our equipment and minimise
unplanned downtime.
Low Total Cost of Ownership
Genuine spare parts
With a service and support structure
spanning 70 countries, we are with you
every step of the way to help minimise
your Total Cost of Ownership.
GEHO® spare parts are manufactured using quality materials and
processes. They are reliable, long
lasting and designed to optimise
the performance of your pump.
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Minerals
Weir Minerals Netherlands b.v.
P.O. Box 249, 5900 AE Venlo
The Netherlands
T: +31 (0)77 3895200
F: +31 (0)77 3824844
E: weir@weirminerals.com
www.weirminerals.com
Copyright © 2015, Weir Minerals Netherlands b.v. All rights reserved. GEHO is a trademark and/or registered trademark of Weir Minerals Netherlands bv; WEIR is a trademark and/or registered
trademark of Weir Engineering Services Ltd.
WMNL-GEHO ZPM/TZPM range 2015