First choice for high efficiency abrasive slurry pumping
Transcription
First choice for high efficiency abrasive slurry pumping
Minerals GEHO® Piston diaphragm pumps Positive displacement slurry pumps First choice for high efficiency abrasive slurry pumping 1 1916 - 2016: Innovating for 100 years. Innovating for you. Designed to pump abrasive mineral ore, tailings slurries and mine water with minimal total cost of ownership Test facilities, the Netherlands GEHO® positive displacement slurry pumps For more than 50 years we have specialised in the design and development of some of the world’s most advanced piston diaphragm pumps. The GEHO® high pressure slurry pumps are designed to meet tomorrow’s requirements: • • • • • • • • 2 Capacities up to 1600 m3 /h Discharge pressures up to 30,000 kPa Slurry concentrations up to 85% Viscosities up to 8,000 mPa.s Max. yield stress 200 Pa Pump efficiencies up to 96% Slurries with temperatures up to 230 °C pH from 1-14 High availability, low operating costs The unique GEHO® piston diaphragm pump incorporates many design features ensuring uninterrupted, trouble-free operation and significantly reducing operating and maintenance costs compared to other available transportation systems. Continuous innovation Our innovative pump technology is backed by continuous advanced research and in-house laboratory test facilities, resulting in superior efficiency, reliability and availability. Iron ore slurry pipeline, Brazil Autoclave feed, Madagascar Tailings disposal, Peru 3 GEHO® PD Slurry Pump 98% availability, up to 96% efficiency Main features Your benefits High pump efficiency up to 96% Minimum energy costs and minimum heat production. Low carbon footprint. Low water consumption with high solids content slurry. Heavy duty industrial pump Long maintenance intervals. High MTBF. Diaphragm protects piston and liner from abrasive slurry contact Minimal piston wear and maximum service intervals for piston seal and cylinder liner. Automatic PLC controlled diaphragm positioning Long diaphragm lifetime – allows for routine annual systemreplacement. Valves are only wear parts. Application specific Maximum valve lifetime based on extensive experience and designs available lessons learned. Maximum pump availability for end user. Hydraulic valve seat removal Quick replacement time for valves. Pulsation dampener is nitrogen pre-charged Nitrogen is safe. Low pulsations because of large dampener volume. Integrated pressure relief valve at propelling liquid side Relief valve protects pump against over-pressure. Piston running in hydraulic fluid Long lasting piston seals with low friction and maximum efficiency. 4 Conservative mechanical rod loading High reliability. Pump loading is based on experience and extensive reference list. Sealed against exterior contamination Heavy duty pump design for mining environment. Resilient, robust single piece frame with low stress levels Long reliable, low maintenance operational lifetime. No continuous external water flush required No clean water costs. Applications • • • • • Ore pipeline transport Tailings disposal Autoclave or digester process feed Reactor feed Mine dewatering • Hydraulic ore hoisting • Mine tailings backfill • Coal gasifier feed • High pressure biomass pumping • Ash disposal Operating models Pump sizing • ZPM: two-cylinder double-acting piston diaphragm pump • Capacity from 10 to 1600 m3 /h • TZPM: three-cylinder single-acting piston diaphragm pump • Pumping pressures from 1,500 to 30,000 kPa • Power from 15 to 4000 kW • Heat barrier: ZPM and TZPM high temperature piston diaphragm pumps • Total assembly weight from 3,000 to 120,000 kg 5 Customer Care Spanning 70 countries Long-term partnerships At Weir Minerals we have gained worldwide reputation for consistently meeting our customers’ requirements, dependable customer support and extended field support. By aligning our own objectives with those of our customers, we build long-term and Autoclave feed, Dominican Republic 6 mutually beneficial partnerships. We provide comprehensive support under flexible servicing agreements tailored to our customer needs and ensure on-time delivery of genuine parts reducing operating costs. Tailings disposal, Australia Customer care activities •Installation and commissioning by highly qualified and dedicated service engineers. •Site visits for pump performance reviews, inspections and recommendations to optimise performance. •Local support available throughout the globe. •Reliable and cost effective repairs, overhauls and modifications. •On-site training and workshop training available at the GEHO® pumps training academy for operators and maintenance professionals to improve general knowledge and equipment maintenance. •Spare parts are available from our manufacturing facility, regional distribution centers that cover every continent or from an agreed consignment stock on-site. •Customer helpdesk and technical advice to keep your processing plant in peak performance. Fly ash disposal, South Korea •24/7 on-site technical assistance to ensure optimised performance of our equipment and minimise unplanned downtime. Low Total Cost of Ownership Genuine spare parts With a service and support structure spanning 70 countries, we are with you every step of the way to help minimise your Total Cost of Ownership. GEHO® spare parts are manufactured using quality materials and processes. They are reliable, long lasting and designed to optimise the performance of your pump. 7 Minerals Weir Minerals Netherlands b.v. P.O. Box 249, 5900 AE Venlo The Netherlands T: +31 (0)77 3895200 F: +31 (0)77 3824844 E: weir@weirminerals.com www.weirminerals.com Copyright © 2015, Weir Minerals Netherlands b.v. All rights reserved. GEHO is a trademark and/or registered trademark of Weir Minerals Netherlands bv; WEIR is a trademark and/or registered trademark of Weir Engineering Services Ltd. WMNL-GEHO ZPM/TZPM range 2015