Hydrasun UK Corporate Brochure
Transcription
Hydrasun UK Corporate Brochure
INTEGRATED FLUID TRANSFER, POWER & CONTROL SOLUTIONS HYDRASUN AT A GLANCE Products & Services Fluid Transfer Integrity Management Umbilicals & Subsea Connectors � Bulk and grout hose assemblies � � Chemical hose assemblies � � Utility hose assemblies � � BOP hose assemblies � � Drilling and HP hose assemblies � � Hydraulic hose assemblies � � Fire-rated hose assemblies � Flexible metallic hose assemblies � Special end connections � Mobile service � Field support service Hydraulic Power & Control � Specification, design, installation, testing and flushing of small bore tubing systems Hose integrity management � Hydraulic flying leads (HFLs) Small bore tubing integrity management � Topside control umbilicals Onsite testing and re-certification � Workover umbilicals Containerised workshops � CALM buoy umbilicals Instrumentation & Process Control Integrated turnkey solutions Stab plates, monocouplers and ROV connectors Engineering & Technical Support Tubing and compression fittings � Application advice Valves and manifolds � Technical guidance Flanged products � Performance reviews Pressure gauges � Bespoke product development Differential pressure transmitters � Technical training services Close coupled manifold solutions � Supply chain development � � � Design and manufacture of flushing units � � Design and manufacture of test pumps � � HPU and control panels � � Hydraulic power and control products � Gauge assemblies � Integrated manifolds � Bespoke panel assemblies � GRP enclosures and instrument stands � Worldwide Service & Support Network Established in 1976, Hydrasun has grown its business by providing an excellent service to our customers both domestically and internationally. Our network of operational bases and partnerships ensures the availability, quality and consistency of our product and service offering across the globe. Hydrasun is a leading specialist provider of integrated fluid transfer, power and control solutions to the energy, petrochemical, marine and utilities industries. With over 35 years’ experience, Hydrasun has achieved an enviable record successfully delivering flexible hose, hydraulics, integrated instrumentation products, umbilical and extruded solutions and integrity management services worldwide. Our vision is to be the clear market leader in the high quality, high technical integrity and high reliability segments of every market in which we operate and we are committed to providing excellent service and adding value to our customers’ operations. This commitment is underpinned by five key principles: n n n n n Focus on customer needs Range and size of inventory Speed of response Quality of products and services Value for money EFFECTIVELY DELIVERING OUR EXTENSIVE PORTFOLIO OF SERVICES With services including integrity management, field support, deployment systems, manufacturing, hydraulic power & control, instrumentation & process control and engineering & technical support Hydrasun delivers fully integrated fluid transfer, power and control solutions. Our product and service offering is driven by customer requirements for continually improved safety, quality, technical integrity, reliability, environmental awareness and value for money. Fluid Transfer Solutions Hydrasun offers customers fluid transfer solutions ranging from standard hose assemblies through to more exotic products to meet client-specific requirements. With an extensive product inventory and close working relationships with leading industry manufacturers Hydrasun can provide outstanding turnaround times. This is backed up by a specialist in-house manufacturing capability which produces bespoke fittings and couplings, and a customer support team to advise on the most appropriate products and services. Additionally, through a fleet of mobile units and containerised workshops, we provide a Field Support service delivering onsite assembly and maintenance support to customers whenever and wherever they require it. Umbilicals & Subsea Connectors Hydrasun has developed its manufacturing capabilities to produce a wide range of products for a variety of subsea and topside applications. Such products include high integrity protected hoses through to multi-line hydraulic and electro-hydraulic jumper bundles. From a custom-built extrusion and umbilical facility Hydrasun delivers complete umbilical solutions from production through to end connection termination complete with stabplate integration, pressure testing, flushing and the associated documentation packages. With our ability to draw from an extensive stockholding of specialist hydraulic control line hoses and the in-house capability to manufacture bespoke or specialist end connections, Hydrasun can fulfil customer requirements to the highest specification in short lead-times and uniquely, in short lengths. Integrity Management As industry focus continues to increase on the environmental impact of leakage and loss of containment, companies need to assure the technical integrity and reliability of their assets. Hydrasun works closely with customers and leading industry bodies, and is now at the forefront in the development of best practice technical guidelines for the integrity management of flexible hose assemblies and small bore tubing. Already successfully implemented for major operators and contractors in the oil & gas, marine and defence industries worldwide Hydrasun’s risk-based integrity management model considers each stage of the hose management process from design and specification through to supply and installation. It also includes the provision of risk classification, hose registers, databases, inspection regimes and guides to charting the service life of flexible hose assemblies and small bore tubing. n n n n n Extensive product inventory and close working relationship with key suppliers assures speed of response In-house manufacturing facility provides bespoke fittings, instrumentation products and assemblies Mobile units and containerised workshops support customers’ onsite requirements Custom-built extrusion and umbilical facility combined with large product inventory assures supply of umbilical solutions in short lead-times Industry-leading integrity management strategies provide customers with confidence in the technical integrity of their flexible hose assemblies and small bore tubing SUPPORTING OUR CUSTOMERS AND ADDING VALUE AT EVERY STAGE Hydrasun has the resources, experience and expertise to ensure it provides the right solution, in the right place and at the right time. With an unrivalled back-up support network and excellent supply chain relationships our customers can be assured we will always deliver on our promise. By building strong relationships with our customers and truly understanding their business needs, we are able to provide the most appropriate solutions. Instrumentation & Process Control From specification to manufacture, assembly and supply, Hydrasun provides an integrated service across key instrumentation disciplines including pressure, temperature, flow, level and isolation/control systems. Products can be supplied pre-assembled, integrated into a control panel or as a populated enclosure from stock. Depending on customer specification, bespoke instrumentation and process control solutions can also be specially manufactured. By involving Hydrasun early in the project design phase we can aid customers by minimising interfaces, reducing tubing and instrumentation requirements and by providing innovative cost-effective solutions. We can also provide engineering support for key package vendors. Hydraulic Power & Control Over the years Hydrasun has extended its product and service offering. However, it has never deviated from providing premier products and solutions with a particular focus on safety, quality, technical integrity, reliability and environmental awareness. Hydrasun’s Hydraulic Power & Control solutions offers a full turnkey capability encompassing design, procurement, supply, installation, testing and commissioning of hydraulic control systems and solutions, primarily for subsea wellheads and production systems. We also have the capability to design and manufacture flushing and pressure testing rigs for testing and commissioning subsea production and control systems. The Hydraulic team support a comprehensive range of premier products, including hydraulic filtration and condition-monitoring equipment, hydraulic pumps and motors, valves, cylinders, rotary actuators and accumulators, process filtration and separation products i.e. nitrogen generators, RO water-makers and fuel, oil and air filtration. Engineering & Technical Support The Engineering team within Hydrasun provides a comprehensive and dedicated service covering all aspects of fluid transfer and process control instrumentation. This includes application advice, performance review and recommendations, as well as specialised product development. We also provide tailored programmes of training courses to meet customers’ specific needs. These courses can range from hose storage and handling awareness through to hose assembly in support of hose integrity management strategies. Furthermore, the Hydrasun Field Support service provides dedicated onsite technical and operational support through the deployment of containerised workshops. These mobile units carry a selection of stock products and are fully fitted with the latest hose assembly equipment, ensuring our technicians provide a rapid response service during critical activities. n n n n n n Turnkey hydraulic control systems and solutions Extensive experience in subsea hydraulic systems, instrumentation and process control Comprehensive range of premier hydraulic power & control products Back-up and support provided on all aspects of fluid transfer and process control from application advice through to bespoke product development Tailored customer training developed in support of integrity management programmes Dedicated field support services ensuring rapid response during critical activities COMMITTED TO QUALITY IN EVERY ASPECT OF OUR BUSINESS Every aspect of our business is built around providing best in class solutions. From inventory control to assembly, design to manufacture, and strategy to implementation – safety, quality and reliability are at the heart of Hydrasun’s operations. Continuously improving the quality of products and services in alignment with customer needs and achieving best in class status in all our markets are our ongoing goals. Our People Our Environment Hydrasun employs over 500 talented people worldwide who embody its commitment to providing excellent customer service and delivering integrated fluid transfer and power control solutions safely, on time and on budget. Hydrasun is very aware that the products it supplies may be used to carry fluids which could seriously impact the environment. For this reason the company takes the time to fully understand the specific application its products will be used for and provides the most suitable solution. The company’s focus on organisational development and on core skills and competencies along with the continuous professional development of its employees is key to the company’s continued success. Hydrasun was the first company within its market sector to have its learning and competency management system accredited to the OPITO standard. Our Business Hydrasun has established a reputation for providing high quality, reliable products and services which has helped not only grow its customer base but to ensure sustained repeat business. However, being recognised as a market leader places additional responsibilities on the company regarding the standards it sets. In short, Hydrasun wants to be the best and stay the best at everything we do. To achieve this Hydrasun maintains a relentless focus on continuous improvement whilst further developing its overall capabilities, products, services and solutions. n n n Environmental performance is one of Hydrasun’s key business performance factors. Whilst the company’s environmental policy ensures compliance with all current legislative requirements, Hydrasun goes beyond just meeting minimum requirements. We are committed to minimising our environmental impact and continually improving the rigorous environmental practices that have already been adopted. n n n Quality Assurance Continuous investment in key in-house engineering resources together with externally accredited management systems underpins Hydrasun’s commitment to excellence and service delivery. The company’s quality, environmental, and health & safety management systems are accredited to ISO9001, ISO14001 and BS OHSAS 18001 respectively. Furthermore, Hydrasun is one of the few UKbased companies certified to comply with the Pressure Equipment Directive (PED), which ensures that the hose assemblies it supplies meet mandatory European standards. n Over 650 staff committed to excellent service delivery Focus on core skills, competency and continuous professional development ensures best people with the right skills and attitude to do the job Take responsibility for setting and maintaining high standards Take time to fully understand customer application requirement to minimise any potential HSE impact Go beyond just meeting minimum legislative requirements Continually invest in the business to make sure we meet and exceed customer expectation ISO accreditation and PED certification verify our commitment to safety, quality and reliability CUTTING-EDGE RESOURCES THAT HELP ENSURE WE DELIVER ON OUR PROMISE Our Facilities Innovation Hydrasun has recently invested in excess of £12million in developing its new Group headquarters, along with state-of-the-art engineering, production, manufacturing, training and warehousing facilities in Aberdeen. This investment underlines our drive to further develop the Hydrasun product and service provision and continue to grow the company. As well as ensuring excellent customer service, a central theme for Hydrasun has been to successfully deliver practical customer-focused innovation in our product and service offerings. We have taken the time in planning and building this new facility to ensure that we have everything in place to currently meet the needs of our customers and to enable us to meet their future demands. We also have operational bases and facilities in Edinburgh, Glasgow, Rosyth and Teesside and internationally in The Netherlands, Azerbaijan, Kazakhstan, West Africa, Brazil and the Middle East. Hydrasun also has sales offices and strategic partners in Houston, Gulf of Mexico and Trinidad. n n Technical innovation – where we have engineered standard products, through in-house design and manufacture, in order to meet the most challenging of customers’ non-standard requirements. Innovation in customer support – where we have broken new ground in commercial and technical performance of supplied products and assemblies under life-cycle focused frame agreements with key customers and the development of a range of value-added services. Worldwide Delivery Hydrasun has an established global network of branches and partnerships which ensures the quality and consistency of our product and service offering. Whilst our in-country operations can provide most products from stock, should the need arise they can call from the £22million of stock held in Aberdeen. Having this ability to call from stock assures our customers of the speed of response they have come to expect and ensures Hydrasun meets our customer excellence promise. Hydrasun currently exports to approximately 50 countries worldwide. Hydrasun Headquarters The new Group headquarters in Aberdeen incorporates three-storey office accommodation, state-of-the-art production facilities, engineering and manufacturing facilities, a training centre and warehousing. Group Headquarters: Gateway Business Park Moss Road Aberdeen AB12 3GQ United Kingdom Tel: +44 (0)1224 618618 Email: info@hydrasun.com www.hydrasun.com Operational Bases: United Kingdom � Aberdeen � Edinburgh � Glasgow � Rosyth � Teesside International Angola � Azerbaijan � Brazil � Dubai � Kazakhstan � The Netherlands �