Opmaak 1 - Grinnell.hu
Transcription
Opmaak 1 - Grinnell.hu
G-Press TM Press fitting system for fire protection solutions Save time, make money • • • • Lower system costs Reduced installation time Cleaner site assembly/fitting International fire standards approved www.tyco-fsbp.com Index General, G-PressTM Piping System P. 02 G-Press Sprinkler Tube P. 04 G-Press Fittings P. 06 Fastflex® flexible hoses P. 27 Press Tools P. 30 Installation instruction G-Press P. 34 Technical data G-Press P. 37 TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 01 General, G-Press Piping System Tyco Fire Suppression & Building Products is proud to offer our valued customers a complete piping system for a Sprinkler Fire Protection installation. The Grinnell® G-Press Piping System, offers together with the Grinnell® Grooved Piping Products, a broad piping system solution for all kind of sprinkler installations. G-Press FITTINGS The Galvanized Carbon Steel G-Press fittings are manufactured from unalloyed steel with the material no. 1.0034 [steel 34-2]. They are protected against external corrosion by means of a zinc layer (8-15 µm) applied by an electroplating process. The Stainless Steel G-Press fittings are manufactured from stainless steel with the material no. 1.4404. Pipe press technology is already well established and offers a complete solution including pipe tube, fittings and tools. In Mechanical services it is used mostly in heating, potable water, cooling and compressed air applications. There is a growing need for quicker, more precise sprinkler pipe installation together with the expectation of increased safety and security; GPress Piping Systems are developed to meet these goals and the system has attained all main fire protection approvals. THE G-Press FITTING CONNECTION The connection between the tube and fitting is created by pressure using a pressing tool. The packing sleeve is deformed and adapts to the surface of the tube, which is then pressed in turn against the sealing rings on the surface of the fitting. This ensures the sealing effect and prevents the tube from slipping out. All G-Press fittings are produced with the "M" pressing contour. G-Press PASSIVE LEAK MONITORING (PLM) SEALING RING All the G-Press fittings upto 54 mm are supplied with an EPDM O-ring which secure leaking during pressure testing, if the connection is not pressed. G-Press TUBE The Carbon G-Press tubes for sprinkler systems are thin-walled precision steel tubes corresponding to EN10305-3 (previously DIN 2394/NEN 1982). The tubes are made from cold rolled steel galvanized using the Sendzimir process. During this process zinc is brought onto the metal strip, running through a zinc bath, covering both sides simultaneously. The tube is protected both on the inside and outside with a zinc layer. The thickness of this layer is at least 12µm. The Sendzimir process gives both good ahesion of the zinc layer as well superior resistance to corrosion The Stainless G-Press tubes for sprinkler systems are thin-walled precision steel tubes corresponding to EN10305-3 (previously DIN 2394/NEN 1982). The tubes are made from stainless steel with DIN material number 1.4401, 1.4520 or 1.4521 before pressing after pressing DISCLAIMER Every effort has been made to ensure the accuracy of the information included in this catalogue. However, Grinnell® makes no express or implied warranty of any kind with respect to this information. Grinnell® further accepts no responsibility or liability resulting from the use of the information contained herein. TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice Tyco Fire Suppression & Building Products 02 General, G-Press Piping System ADVANTAGES OF G-Press PIPING SYSTEM In the building installation market the advantages of press systems over traditional solutions like black steel and threaded fittings have long been recognized. The same advantages apply for sprinkler installations, the most important ones are summarize below: √ G-Press Piping System reduces installation time √ G-Press Piping System only requires a press tool for installation √ G-Press Piping System reduces the installation costs √ G-Press Piping System is backed by a 10 years limited warranty. √ G-Press Piping System is reliable; all fittings upto 54 mm are equipped with Leak Before Pressed (LBP) O-rings √ G-Press Piping System is dependable; it is tested and approved by the major Fire Protection approval bodies. √ G-Press Piping System is safe, due to the absence of high heat and flame from welding torches. √ G-Press Piping System has a C-factor of 140 for both stainless and carbon steel piping. √ G-Press Piping System takes up far less space than traditional threaded, welded or flanged systems. √ G-Press Piping System installation does not lead to possible introduction of foreign materials in the pipeline. √ G-Press Piping System is healthy. It does not lead to hazardous fumes in working area. √ G-Press Piping System is extremely user friendly: No need to thread the tubes; No lubrication; Easy tube insertion due to the special Grinnell® design of fittings √ G-Press Piping System is a renowned quality product; it is manufactured according to the ISO 9001 QA standard. High-tech manufacturing using laser welding technology ensures that all welded fittings are 100% tested √ √ G-Press Piping System can be used in hazardous areas, without special precautions. G-Press Piping System is lightweight. Weight reductions up to 50% can be achieved compared to traditional threaded piping systems. G-Press Piping System is not a product: it’s a Tyco Piping solution! TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 03 General, G-Press Piping System, the Approvals Carbon Steel Size mm VdS* Dry System VdS* Wet System FM Dry System FM Wet System 22 not approved 16.0 bar / 230 psi not approved 12.5 bar / 175 psi 28 not approved 16.0 bar / 230 psi not approved 12.5 bar / 175 psi 35 not approved 16.0 bar / 230 psi not approved 12.5 bar / 175 psi 42 not approved 16.0 bar / 230 psi not approved 12.5 bar / 175 psi 54 not approved 16.0 bar / 230 psi not approved 12.5 bar / 175 psi *Approved for up to and including ordinary hazard class 3 (OH3) and partially including hazard class 4 (OH4, concert, exhibition halls, theatres incl. movie theatres). Stainless Steel Size mm VdS* Dry System VdS* Wet System FM Dry System FM Wet System 22 16.0 bar / 230 psi 16.0 bar / 230 psi 12.5 bar / 175 psi 12.5 bar / 175 psi 28 16.0 bar / 230 psi 16.0 bar / 230 psi 12.5 bar / 175 psi 12.5 bar / 175 psi 35 16.0 bar / 230 psi 16.0 bar / 230 psi 12.5 bar / 175 psi 12.5 bar / 175 psi 42 16.0 bar / 230 psi 16.0 bar / 230 psi 12.5 bar / 175 psi 12.5 bar / 175 psi 54 16.0 bar / 230 psi 16.0 bar / 230 psi 12.5 bar / 175 psi 12.5 bar / 175 psi 76.1 16.0 bar / 230 psi 16.0 bar / 230 psi Available soon Available soon 88.9 12.5 bar / 175 psi 12.5 bar / 175 psi Available soon Available soon 108.0 10.0 bar / 150 psi 10.0 bar / 150 psi Available soon Available soon *Approved for up to and including ordinary hazard class 3 (OH3) and partially including hazard class 4 (OH4, concert, exhibition halls, theatres incl. movie theatres). NOTE: For accurate and latest approval status please contact your local G-Press sales office, or visit www.tyco-fsbp.com. TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 04 General, Identification Article Numbers G-Press Pipe Digit Digit Digit Digit Digit Digit Digit Digit Digit Digit 01 02 03 04 05 06 07 08 09 10 P I P E Size Size Size (optional) Finish Finish Finish (optional) Size (mm) Digits for Tees and reducers 22 22 Galvanized CS 28 28 Stainless 1.4401 SS1 35 35 Stainless 1.4520 SS2 42 42 Stainless 1.4521 SS3 54 54 76 76 89 89 108 108 Finish Digits for finish Pipe Figure Numbers Example #1: Example #2: P I P E 10 8 S S 2 PIPE42CS Figure No. Figure No. Size Finish Figure: PIPE Size: 108 Finish: Stainless Steel 1.4520 Size Finish Figure: PIPE Size: 42 Finish: Galvanized Fitting Digit Digit Digit Digit Digit Digit Digit Digit Digit Digit 01 02 03 04 05 06 07 08 09 10 Figure number Figure number Figure number Size Size Size (optional) Size (optional) Size (optional) Size (optional) Finish Size (mm) Digits for Tees and reducers Threaded or Grooved outlet size 22 22 3/8” 28 28 1/2” 35 35 3/4” TC 42 42 1” TD 54 54 1 1/4” TE 76 76 1 1/2” TF 89 89 2” TG 108 108 2 1/2” TH 3” TI Digits for Threaded outlets Finish Digits for finish TA Galvanized 1 TB Stainless 1.4404 4 Fitting Figure Numbers TYCENPRESS-02/09 Example #3: Example #4: G3754TB541 G05544 Figure Size Outlet Size Size No. Finish Figure No. Size Finish Figure: G37 Size: 54 x 1/2” x 54 Finish: Galvanized Figure: G05 Size: 54 Finish: Stainless Steel Tyco reserves the right to change the contents without notice 05 G-Press Sprinkler Tube SPRINKLER TUBE Galvanized Carbon Steel <FM> VdS approved Art. Nr. PIPE22CS PIPE28CS PIPE35CS PIPE42CS PIPE54CS Outside Ø mm Pipe Thickness (B) Length (A) mm 22.0 28.0 35.0 42.0 54.0 1.5 1.5 1.5 1.5 1.5 6000 6000 6000 6000 6000 /mtr 0.624 0.790 1.240 1.503 1.972 Note: Galvanized carbon steel press tube can be recognized by a transparent plastic cover cap Stainless Steel 1.4401 <FM> VdS approved Art. Nr. PIPE22SS1 PIPE28SS1 PIPE35SS1 PIPE42SS1 PIPE54SS1 PIPE76SS1 PIPE89SS1 PIPE108SS1 Outside Ø mm Pipe Thickness (B) Length (A) mm 22.0 28.0 35.0 42.0 54.0 76.1 88.9 108.0 1.2 1.2 1.5 1.5 1.5 2.0 2.0 2.0 6000 6000 6000 6000 6000 6000 6000 6000 /mtr 0.302 1.052 1.320 1.620 2.098 3.710 4.460 5.310 Stainless Steel 1.4520 <FM> approved Art. Nr. PIPE22SS2 PIPE28SS2 PIPE35SS2 PIPE42SS2 PIPE54SS2 Outside Ø mm Pipe Thickness (B) Length (A) mm 22.0 28.0 35.0 42.0 54.0 1.2 1.2 1.5 1.5 1.5 6000 6000 6000 6000 6000 /mtr 0.302 1.052 1.320 1.620 2.098 Stainless Steel 1.4521 <FM> approved Art. Nr. PIPE22SS3 PIPE28SS3 PIPE35SS3 PIPE42SS3 PIPE54SS3 Outside Ø mm Pipe Thickness (B) Length (A) mm 22.0 28.0 35.0 42.0 54.0 1.2 1.2 1.5 1.5 1.5 6000 6000 6000 6000 6000 /mtr 0.302 1.052 1.320 1.620 2.098 Note: Stainless steel press tube can be recognized by a green plastic cover cap General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation instructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 06 G-Press G05 Straight coupling (2x press) G05 Galvanized Carbon Steel Art. Nr. Dimensions mm A mm B mm G05221 G05281 G05351 G05421 G05541 22x22 28x28 35x35 42x42 54x54 55.0 59.0 65.0 76.0 86.0 13.0 13.0 13.0 16.0 16.0 0.067 0.075 0.123 0.148 0.200 Stainless Steel 316L / 1.4404 Art. Nr. Dimensions mm A mm B mm G05224 G05284 G05354 G05424 G05544 G05764 G05894 G051084 22x22 28x28 35x35 42x42 54x54 76x76 89x89 108x108 52.0 56.2 62.3 73.3 83.0 142.0 163.0 192.0 10.0 10.2 10.3 13.3 13.0 32.0 37.0 38.0 0.056 0.075 0.123 0.154 0.221 0.604 0.837 1.193 General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation instructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 07 G-Press G10 Slip coupling (2x press) G10 Galvanized Carbon Steel Art. Nr. Dimensions mm A mm B mm G10221 G10281 G10351 G10421 G10541 22x22 28x28 35x35 42x42 54x54 84.0 91.0 102.0 120.0 140.0 25.0 30.0 30.0 40.0 40.0 0.084 0.112 0.158 0.253 0.368 Stainless Steel 316L / 1.4404 Art. Nr. Dimensions mm A mm B mm G10224 G10284 G10354 G10424 G10544 G10764 G10894 G101084 22x22 28x28 35x35 42x42 54x54 76x76 89x89 108x108 84.0 91.2 102.2 120.3 140.0 230.0 258.0 305.0 25.0 30.0 30.0 40.0 40.0 60.0 70.0 80.0 0.084 0.112 0.158 0.253 0.368 0.874 1.196 1.775 General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation instructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 08 G-Press G11 Slip coupling (press x female thread) A B C L G11 Galvanized Carbon Steel Art. Nr. Dimensions mm A mm B mm C mm L mm G1122TB1 G1122TC1 G1128TB1 G1128TC1 G1128TD1 G1135TC1 G1135TD1 22xRp1/2 22xRp3/4 28xRp1/2 28xRp3/4 28xRp1 35xRp3/4 35xRp1 92.0 97.0 94.0 93.0 soon available soon available soon available 25.0 25.0 30.0 30.0 15.0 16.0 15.0 16.0 40.0 40.0 40.0 40.0 0.117 0.140 0.152 0.189 Stainless Steel 316L / 1.4404 Art. Nr. Dimensions mm A mm B mm C mm L mm G1122TB4 G1122TC4 G1128TB4 G1128TC4 G1128TD4 G1135TC4 G1135TD4 22xRp1/2 22xRp3/4 28xRp1/2 28xRp3/4 28xRp1 35xRp3/4 35xRp1 89.0 94.0 91.0 91.0 soon available soon available soon available 25.0 25.0 30.0 30.0 15.0 16.0 15.0 16.0 40.0 40.0 40.0 40.0 0.133 0.145 0.172 0.187 General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation instructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 09 G-Press G15 Elbow 90° (2x press) G15 Galvanized Carbon Steel Art. Nr. Dimensions mm A mm B mm G15221 G15281 G15351 G15421 G15541 22x22 28x28 35x35 42x42 54x54 51.0 60.0 71.0 86.0 105.0 30.0 37.0 45.0 56.0 70.0 0.106 0.157 0.215 0.329 0.489 Stainless Steel 316L / 1.4404 Art. Nr. Dimensions mm A mm B mm G15224 G15284 G15354 G15424 G15544 G15764 G15894 G151084 22x22 28x28 35x35 42x42 54x54 76x76 89x89 108x108 51.0 60.1 71.1 86.1 105.0 150.0 175.0 214.0 30.0 37.1 45.1 56.1 70.0 95.0 112.0 136.0 0.109 0.165 0.312 0.103 0.220 0.977 1.325 2.091 General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation instructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 10 G-Press G16 Elbow 90° (press x male) G16 Galvanized Carbon Steel Art. Nr. Dimensions mm A mm B mm C mm G16221 G16281 G16351 G16421 G16541 22x22 28x28 35x35 42x42 54x54 51.0 60.0 71.0 86.0 105.0 30.0 37.0 45.0 56.0 70.0 58.1 65.5 75.9 92.5 110.6 0.108 0.116 0.208 0.329 0.496 Stainless Steel 316L / 1.4404 Art. Nr. Dimensions mm A mm B mm C mm G16224 G16284 G16354 G16424 G16544 G16764 G16894 G161084 22x22 28x28 35x35 42x42 54x54 76x76 89x89 108x108 51.0 60.1 71.1 86.1 105.0 150.0 174.0 216.0 30.0 37.1 45.1 56.1 70.0 95.0 112.0 137.0 60.0 65.5 75.9 92.5 110.6 165.0 190.0 238.0 0.108 0.158 0.320 0.103 0.226 0.982 1.371 2.068 General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation instructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 11 G-Press G17 Elbow 90° (press x male thread) G17 Galvanized Carbon Steel Art. Nr. Dimensions mm A mm B mm C mm G1722TC1 G1728TD1 G1735TE1 G1742TF1 G1754TG1 22xR3/4 28xR1 35xR1.1/4 42xR1.1/2 54xR2 61.5 73.5 85.5 95.5 115.5 30.0 37.0 45.0 56.0 70.0 51.0 60.0 71.0 86.0 105.0 0.162 0.234 0.376 0.486 0.724 Stainless Steel 316L / 1.4404 Art. Nr. Dimensions mm A mm B mm C mm G1722TC4 G1728TD4 G1735TE4 G1742TF4 G1754TG4 22xR3/4 28xR1 35xR1.1/4 42xR1.1/2 54xR2 48.5 53.0 60.0 69.0 82.0 27.5 30.0 34.0 39.0 47.0 38.5 46.0 52.0 58.0 68.0 0.274 0.230 0.368 0.502 0.839 General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation instructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 12 G-Press G18 Elbow 90° (press x female thread) G18 Galvanized Carbon Steel Art. Nr. Dimensions mm A mm B mm C mm D mm G1822TB1 G1822TC1 G1828TB1 G1828TC1 G1828TD1 G1835TB1 G1835TC1 G1835TD1 G1842TB1 G1842TC1 G1842TD1 G1854TB1 G1854TC1 G1854TD1 22xRp1/2 22xRp3/4 28xRp1/2 28xRp3/4 28xRp1 35xRp1/2 35xRp3/4 35xRp1 42xRp1/2 42xRp3/4 42xRp1 54xRp1/2 54xRp3/4 54xRp1 59.0 59.0 65.0 65.0 69.5 74.5 74.5 74.5 soon available soon available soon available soon available soon available soon available 30.0 30.0 37.0 37.0 37.0 45.0 45.0 45.0 51.0 51.0 60.0 60.0 60.0 71.0 71.0 71.0 43.0 43.0 46.0 46.0 50.5 54.0 54.0 54.0 0.155 0.154 0.198 0.175 0.175 0.352 0.322 0.323 Stainless Steel 316L / 1.4404 Art. Nr. Dimensions mm A mm B mm C mm D mm G1822TB4 G1822TC4 G1828TB4 G1828TC4 G1828TD4 G1835TB4 G1835TC4 G1835TD4 22xRp1/2 22xRp3/4 28xRp1/2 28xRp3/4 28xRp1 35xRp1/2 35xRp3/4 35xRp1 31.0 33.0 35.0 35.0 37.0 35.0 37.0 40.5 24.0 27.5 24.5 27.5 31.5 30.0 31.5 32.0 45.0 48.5 47.5 50.5 54.5 56.0 57.5 58.0 16.0 16.7 16.0 18.5 17.5 20.0 21.0 21.0 0.285 0.262 0.320 0.295 0.260 0.477 0.452 0.417 General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation instructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 13 G-Press G20 Elbow 45° (2x press) G20 Galvanized Carbon Steel Art. Nr. Dimensions mm A mm B mm G20221 G20281 G20351 G20421 G20541 22x22 28x28 35x35 42x42 54x54 35.2 40.1 46.4 56.1 66.9 14.2 17.1 20.4 26.1 31.9 0.131 0.173 0.186 0.274 0.323 Stainless Steel 316L / 1.4404 Art. Nr. Dimensions mm A mm B mm G20224 G20284 G20354 G20424 G20544 G20764 G20894 G201084 22x22 28x28 35x35 42x42 54x54 76x76 89x89 108x108 35.2 40.2 46.5 56.3 66.9 98.0 112.0 138.0 14.2 17.2 20.5 26.3 31.9 43.0 49.0 61.0 0.130 0.173 0.090 0.210 0.256 0.773 0.991 1.600 General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation instructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 14 G-Press G21 Elbow 45° (press x male) G21 Galvanized Carbon Steel Art. Nr. Dimensions mm A mm B mm C mm G21221 G21281 G21351 G21421 G21541 22x22 28x28 35x35 42x42 54x54 35.2 40.1 46.4 56.1 66.9 14.2 17.1 20.4 26.1 31.9 42.3 45.6 51.3 62.6 72.5 0.131 0.171 0.186 0.274 0.323 Stainless Steel 316L / 1.4404 Art. Nr. Dimensions mm A mm B mm C mm G21224 G21284 G21354 G21424 G21544 G21764 G21894 G211084 22x22 28x28 35x35 42x42 54x54 76x76 89x89 108x108 35.2 40.2 46.5 56.3 66.9 98.0 112.0 138.0 14.2 17.2 20.5 26.3 31.9 43.0 49.0 61.0 42.3 45.6 51.3 62.6 72.5 117.0 131.0 154.0 0.131 0.155 0.090 0.210 0.256 0.767 0.998 1.510 General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation instructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 15 G-Press G25 Bend 90° (2 x male) G25 Galvanized Carbon Steel Art. Nr. Dimensions mm A mm B mm C mm D mm G25221 G25281 G25351 G25421 G25541 22x22 28x28 35x35 42x42 54x54 72.0 82.0 120.0 150.0 200.0 70.0 80.0 100.0 120.0 145.0 120.0 120.0 200.0 250.0 300.0 70.0 80.0 100.0 120.0 145.0 0.142 0.230 0.471 0.611 1.184 Stainless Steel 316L / 1.4404 Art. Nr. Dimensions mm A mm B mm C mm D mm G25224 G25284 G25354 G25424 G25544 22x22 28x28 35x35 42x42 54x54 120.0 120.0 200.0 250.0 300.0 70.0 80.0 100.0 120.0 145.0 72.0 82.0 120.0 150.0 200.0 70.0 80.0 100.0 120.0 145.0 0.155 0.212 0.422 0.648 1.065 General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation instructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 16 G-Press G30 Crossover (2 x male) G30 Galvanized Carbon Steel Art. Nr. Dimensions mm A mm B mm C mm G30221 G30281 22x22 28x28 64.5 75.0 177.0 215.0 37.0 43.0 Art. Nr. Dimensions mm A mm B mm C mm G30224 G30284 22x22 28x28 178.0 210.0 44.0 50.0 65.0 74.0 0.145 0.273 Stainless Steel 316L / 1.4404 0.142 0.217 General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation instructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 17 G-Press G35 Tee equal (3 x press) G35 Galvanized Carbon Steel Art. Nr. Dimensions mm A mm B mm C mm D mm G35221 G35281 G35351 G35421 G35541 22x22x22 28x28x28 35x35x35 42x42x42 54x54x54 39.5 44.5 51.0 60.0 71.0 18.5 21.5 25.0 30.0 36.0 48.5 53.5 60.0 66.5 77.5 27.5 30.5 34.0 36.5 42.5 0.108 0.150 0.210 0.294 0.431 Stainless Steel 316L / 1.4404 Art. Nr. Dimensions mm A mm B mm C mm D mm G35224 G35284 G35354 G35424 G35544 G35764 G35894 G351084 22x22x22 28x28x28 35x35x35 42x42x42 54x54x54 76x76x76 89x89x89 108x108x108 39.5 44.5 51.0 60.0 71.0 116.0 131.0 156.0 18.5 21.5 25.0 30.0 36.0 61.0 68.0 79.0 43.5 48.5 55.0 61.5 72.5 115.0 127.0 155.0 22.5 25.5 29.0 31.5 37.5 60.0 64.0 78.0 0.108 0.150 0.210 0.294 0.430 1.192 1.617 2.450 General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation instructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 18 G-Press G36 Tee reduced (3 x press) G36 Galvanized Carbon Steel Art. Nr. Dimensions mm A mm B mm C mm D mm G362228221 G362822281 G362835281 G363522351 G363528351 G363542351 G364222421 G364228421 G364235421 G364254421 G365422541 G365428541 G365435541 G365442541 22x28x22 28x22x28 28x35x28 35x22x35 35x28x35 35x42x35 42x22x42 42x28x42 42x35x42 42x54x42 54x22x54 54x28x54 54x35x54 54x42x54 39.5 44.5 soon available 51.0 51.0 soon available 60.0 60.0 60.0 soon available 71.0 71.0 71.0 71.0 18.5 21.5 52.0 51.5 29.0 30.5 0.122 0.139 25.0 25.0 55.0 57.0 34.0 34.0 0.183 0.193 30.0 30.0 30.0 57.5 59.5 62.5 36.5 36.5 36.5 0.245 0.255 0.269 36.0 36.0 36.0 36.0 63.5 65.5 68.5 72.5 42.5 42.5 42.5 42.5 0.350 0.360 0.375 0.393 Stainless Steel 316L / 1.4404 Art. Nr. Dimensions mm A mm B mm C mm D mm G362822284 G362835284 G363522354 G363528354 G363542354 G364222424 G364228424 G364235424 G364254424 G365422544 G365428544 G365435544 G365442544 G367622764 G367628764 G367635764 G367642764 G367654764 G368922894 G368928894 G368935894 G368942894 G368954894 G368976894 G360822084 G360828084 G360835084 G360842084 G360854084 G360876084 G360876084 28x22x28 28x35x28 35x22x35 35x28x35 35x42x35 42x22x42 42x28x42 42x35x42 42x54x42 54x22x54 54x28x54 54x35x54 54x42x54 76x22x76 76x28x76 76x35x76 76x42x76 76x54x76 89x22x89 89x28x89 89x35x89 89x42x89 89x54x89 89x76x89 108x22x108 108x28x108 108x35x108 108x42x108 108x54x108 108x76x108 108x89x108 44.5 soon available 51.0 51.0 soon available 60.0 60.0 60.0 soon available 71.0 71.0 71.0 71.0 116.0 116.0 116.0 116.0 116.0 131.0 131.0 131.0 131.0 131.0 131.0 156.0 156.0 156.0 156.0 156.0 156.0 156.0 21.5 46.5 25.5 0.139 25.0 25.0 50.0 52.0 29.0 29.0 0.183 0.193 30.0 30.0 30.0 52.5 54.5 57.5 31.5 31.5 31.5 0.244 0.254 0.269 36.0 36.0 36.0 36.0 61.0 61.0 61.0 61.0 61.0 68.0 68.0 68.0 68.0 68.0 68.0 79.0 79.0 79.0 79.0 79.0 79.0 79.0 58.5 60.5 63.5 67.5 68.0 71.0 75.0 79.0 80.0 76.0 76.0 83.0 85.0 93.0 116.0 85.0 88.0 94.0 96.0 102.0 125.0 135.0 37.5 37.5 37.5 37.5 45.0 47.0 48.0 47.0 43.0 53.0 52.0 56.0 53.0 56.0 61.0 62.0 64.0 67.0 64.0 65.0 70.0 72.0 0.350 0.360 0.374 0.393 0.942 0.956 0.968 0.981 1.067 1.256 1.244 1.267 1.271 1.271 1.297 1.479 1.919 1.939 1.955 1.967 2.147 2.255 General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation instructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 19 G-Press G37 Tee threaded (press x female thread x press) G37 Galvanized Carbon Steel Art. Nr. Dimensions mm A mm B mm C mm D mm G3722TB221 G3722TC221 G3728TB281 G3728TC281 G3728TD281 G3735TB351 G3735TC351 G3735TD351 G3742TB421 G3742TC421 G3742TD421 G3754TB541 G3754TC541 G3754TD541 22xRp1/2x22 22xRp3/4x22 28xRp1/2x28 28xRp3/4x28 28xRp1x28 35xRp1/2x35 35xRp3/4x35 35xRp1x35 42xRp1/2x42 42xRp3/4x42 42xRp1x42 54xRp1/2x54 54xRp3/4x54 54xRp1x54 39.5 39.5 44.5 44.5 44.5 51.0 51.0 51.0 60.0 60.0 60.0 71.0 71.0 71.0 18.5 18.5 21.5 21.5 21.5 25.0 25.0 25.0 30.0 30.0 30.0 36.0 36.0 36.0 39.0 41.0 42.0 44.0 48.0 45.5 47.5 51.5 48.0 50.0 54.0 54.0 56.0 60.0 24.0 24.7 27.0 27.7 29.0 30.5 31.2 32.5 33.0 33.7 35.0 39.0 39.7 41.0 Art. Nr. Dimensions mm A mm B mm C mm D mm G3722TB224 G3722TC224 G3728TB284 G3728TC284 G3728TD284 G3735TB354 G3735TC354 G3735TD354 G3742TB424 G3742TC424 G3742TD424 G3754TB544 G3754TC544 G3754TD544 G3776TC764 G3789TC894 G3708TC084 22xRp1/2x22 22xRp3/4x22 28xRp1/2x28 28xRp3/4x28 28xRp1x28 35xRp1/2x35 35xRp3/4x35 35xRp1x35 42xRp1/2x42 42xRp3/4x42 42xRp1x42 54xRp1/2x54 54xRp3/4x54 54xRp1x54 76xRp3/4x76 89xRp3/4x89 108xRp3/4x108 39.5 39.5 44.5 44.5 44.5 51.0 51.0 51.0 60.0 60.0 60.0 71.0 71.0 71.0 116.0 131.0 156.0 18.5 18.5 21.5 21.5 21.5 25.0 25.0 25.0 30.0 30.0 30.0 36.0 36.0 36.0 61.0 68.0 79.0 37.0 39.0 40.0 42.0 46.0 43.5 45.5 50.0 46.0 48.0 52.5 52.0 54.0 58.0 68.0 87.0 86.0 22.0 23.0 25.0 26.0 27.5 28.5 29.5 31.0 31.0 32.0 33.5 37.0 38.0 39.0 55.0 74.0 73.0 0.113 0.135 0.145 0.165 0.251 0.189 0.209 0.295 0.248 0.271 0.357 0.357 0.377 0.462 Stainless Steel 316L / 1.4404 0.128 0.140 0.158 0.170 0.212 0.203 0.215 0.254 0.261 0.276 0.310 0.370 0.382 0.673 1.009 1.210 1.956 General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation instructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 20 G-Press G40 Reducer (press x male) G40 Galvanized Carbon Steel Art. Nr. Dimensions mm A mm B mm C mm D mm G4028221 G4035221 G4035281 G4042221 G4042281 G4042351 G4054221 G4054281 G4054351 G4054421 28x22 35x22 35x28 42x22 42x28 42x35 54x22 54x28 54x35 54x42 63.0 68.0 69.0 80.0 79.0 76.0 89.0 87.0 89.0 91.0 42.0 47.0 46.0 59.0 56.0 50.0 68.0 64.0 63.0 61.0 28.0 35.0 35.0 42.0 42.0 42.0 54.0 54.0 54.0 54.0 22.0 22.0 28.0 22.0 28.0 35.0 22.0 28.0 35.0 42.0 Art. Nr. Dimensions mm A mm B mm C mm D mm G4028224 G4035224 G4035284 G4042224 G4042284 G4042354 G4054224 G4054284 G4054354 G4054424 G4076424 G4076544 G4089544 G4089764 G40108544 G40108764 G40108894 28x22 35x22 35x28 42x22 42x28 42x35 54x22 54x28 54x35 54x42 76x42 76x54 89x54 89x76 108x54 108x76 108x89 61.2 69.0 68.1 84.5 77.9 77.6 96.5 95.5 94.6 95.1 151.0 140.0 156.0 156.0 204.0 196.0 196.0 40.2 48.0 45.1 63.5 54.9 51.6 75.5 72.5 68.6 65.1 119.0 103.0 119.0 101.0 167.0 141.0 127.0 28.0 35.0 35.0 42.0 42.0 42.0 54.0 54.0 54.0 54.0 76.1 76.1 88.9 88.9 108.0 108.0 108.0 22.0 22.0 28.0 22.0 28.0 35.0 22.0 28.0 35.0 42.0 42.0 54.0 54.0 76.1 54.0 76.1 88.9 0.064 0.080 0.087 0.077 0.101 0.127 0.200 0.123 0.141 0.183 Stainless Steel 316L / 1.4404 0.062 0.077 0.084 0.137 0.114 0.120 0.203 0.197 0.242 0.173 0.425 0.451 0.586 0.653 0.880 0.978 0.992 General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation instructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 21 G-Press G45 Straight connector (press x male thread) G45 Galvanized Carbon Steel Art. Nr. Dimensions mm A mm B mm G4522TB1 G4522TC1 G4522TD1 G4528TC1 G4528TD1 G4535TE1 G4542TF1 G4554TG1 22xR1/2 22xR3/4 22xR1 28xR3/4 28xR1 35xR1.1/4 42xR1.1/2 54xR2 43.0 44.0 50.0 46.0 48.0 55.0 59.0 69.0 22.0 23.0 29.0 23.0 25.0 29.0 29.0 34.0 0.074 0.081 0.095 0.101 0.131 0.190 0.242 0.381 Stainless Steel 316L / 1.4404 Art. Nr. Dimensions mm A mm B mm G4522TB4 G4522TC4 G4522TD4 G4528TC4 G4528TD4 G4528TE4 G4535TD4 G4535TE4 G4535TF4 G4542TE4 G4542TF4 G4554TF4 G4554TG4 G4576TH4 G4589TI4 22xR1/2 22xR3/4 22xR1 28xR3/4 28xR1 28xR1.1/4 35xR1 35xR1.1/4 35xR1.1/2 42xR1.1/4 42xR1.1/2 54xR1.1/2 54xR2 76xR2.1/2 89xR3 42.0 43.3 48.5 45.2 48.0 51.5 52.7 55.0 56.0 59.0 59.0 64.7 69.0 125.0 138.0 21.0 22.3 27.5 22.2 25.0 28.5 26.7 29.0 30.0 29.0 29.0 29.7 34.0 70.0 75.0 0.133 0.083 0.149 0.172 0.133 0.198 0.210 0.194 0.224 0.274 0.249 0.549 0.394 0.820 1.158 General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation instructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 22 G-Press G46 Straight connector (press x female thread) G46 Galvanized Carbon Steel Art. Nr. Dimensions mm A mm B mm G4622TC1 G4628TB1 G4628TC1 G4628TD1 G4635TE1 22xR3/4 28xR1/2 28xR3/4 28xR1 35xR1.1/4 43.0 38.0 40.5 49.0 50.0 5.7 2.0 1.0 7.0 2.3 0.086 0.157 0.107 0.157 0.160 Stainless Steel 316L / 1.4404 Art. Nr. Dimensions mm A mm B mm G4622TC4 G4622TD4 G4628TC4 G4628TD4 G4628TE4 G4635TD4 G4635TE4 G4635TF4 G4642TE4 G4642TF4 G4654TF4 G4654TG4 22xRp3/4 22xRp1 28xRp3/4 28xRp1 28xRp1.1/4 35xRp1 35xRp1.1/4 35xRp1.1/2 42xRp1.1/4 42xRp1.1/2 54xRp1.1/2 54xRp2 39.5 43.6 40.0 44.6 47.0 46.0 50.0 50.0 52.0 54.0 58.0 63.0 7.5 9.6 6.0 8.6 9.0 7.0 9.0 10.0 3.0 10.0 9.0 10.0 0.088 0.118 0.189 0.160 0.170 0.154 0.212 0.196 0.285 0.278 0.496 0.491 General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation instructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 23 G-Press G47 Straight union (press x male thread) G47 Galvanized Carbon Steel Art. Nr. Dimensions mm A mm B mm G4722TC1 G4728TD1 G4735TE1 G4742TF1 G4754TG1 22xR3/4 28xR1 35xR1.1/4 42xR1.1/2 54xR2 70.0 74.7 81.8 88.0 100.0 49.0 51.7 55.8 58.0 65.0 0.206 0.322 0.432 0.519 0.852 General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation instructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 24 G-Press G48 Transition for grooved couplings (press x groove) G48 Galvanized Carbon Steel Art. Nr. Dimensions mm A mm B mm C mm G4828TD1 G4835TE1 G4842TF1 G4854TG1 28x33.7 35x42.4 42x48.3 54x60.3 72.5 78.0 85.0 96.5 33.7 42.4 48.3 60.3 26.5 26.0 25.0 26.5 0.140 0.199 0.241 0.318 Stainless Steel 316L / 1.4404 Art. Nr. Dimensions mm A mm B mm C mm G4828TD4 G4835TE4 G4842TF4 G4854TG4 28x33.7 35x42.4 42x48.3 54x60.3 72.5 78.0 85.0 96.5 33.7 42.4 48.3 60.3 26.5 26.0 25.0 26.5 0.140 0.199 0.241 0.318 Note: Recommended to use figure G48 with Grinnell® Grooved Couplings. Important note for FM approved installations: When connecting the G-press system to a Grooved system it is mandatory to use the G48 transition coupling General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation instructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 25 G-Press G50 Stop end (1 x press) G50 Galvanized Carbon Steel Art. Nr. Dimensions mm A mm B mm G50221 G50281 G50351 G50421 G50541 22.0 28.0 35.0 42.0 54.0 28.5 32.3 34.4 43.2 51.8 7.5 9.3 8.4 13.2 16.8 0.030 0.042 0.063 0.089 0.145 Stainless Steel 316L / 1.4404 Art. Nr. Dimensions mm A mm B mm G50224 G50284 G50354 G50424 G50544 G50764 G50894 G501084 22.0 28.0 35.0 42.0 54.0 76.1 88.9 108 24.1 26.1 29.1 36.6 41.6 95.0 107.0 127.0 3.1 3.05 3.05 6.55 6.55 40.0 44.0 50.0 0.032 0.043 0.065 0.093 0.152 0.427 0.559 0.821 General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation instructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 26 Fastflex® Fastflex® Flexible Hose FASTFLEX® [mm] 700 1000 1200 1500 700 1000 1200 1500 700 1000 1200 1500 Max. 12.1 Bar [175 Psi] [mm] Equivalent Loss Straight [m] Equivalent Loss 90° Bend [m] 25 25 25 25 28 28 28 28 28 28 28 28 7.60 10.35 12.19 15.24 3.00 4.67 5.79 7.24 3.00 4.67 5.79 7.24 7.60 17.08 23.40 29.25 5.18 6.64 7.62 9.53 5.18 6.64 7.62 9.53 0.700 0.900 1.000 1.200 0.700 0.900 1.000 1.200 1.900 1.500 1.600 1.900 √ √ √ √ √ √ √ √ √ √ √ √ APSAD Un-braided Un-braided Un-braided Un-braided Braided Braided Braided Braided Braided Braided Braided Braided Internal Ø VDS YN250700 YN251000 YN251200 YN251500 YB280700 YB281000 YB281200 YB281500 YB280700-F YB281000-F YB281200-F YB281500-F Hose Length LPCB Type UL Art. Nr. FM Model Fastflex® - 1” BSP Female √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ 3 4 3 1 1 2 2 Note: Use Fastflex® in combination with G-Press figure G37 7 6 5 10 10 9 11 Parts List Nr. Description Material Qty 1 2 3 4 5* 6 7 8 9 10* 11 Flexible Tube Weaver Braid Ring Nipple Sprinkler Reducer Slip Nut O-Ring Washer Bracket Clamps Support Bar SS AISI 304 SS AISI 304 Mild Steel Mild Steel Mild Steel Brass NBR/CR Nylon W6 Pressed Steel Pressed Steel Pressed Steel 1 1 2 1 1 1 2 2 1 2 1 *Note part 5: *Note part 10: Sprinkler Reducer is straight, 1/2” NPT thread. Elbows 45° or 90° and 3/4” NPT Connections available on request. Standard Clamp to be used for Recessed Sprinklers. Special Clamp for Concealed Sprinklers available on request. General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation instructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 27 Fastflex® Fastflex® Flexible Hose accessories SPRINKLER REDUCERS Sprinkler Reducers Art. Nr. Description Inlet Hose Ø [mm] RBAR45 RB28AR45 RBAR90 RBAR90S RB28AR90 RBR120 RBR28120 45°-Elbow Reducer Mild Steel 45°-Elbow Reducer Mild Steel 90°-Elbow Reducer Mild Steel 90°-Elbow Reducer Short Special Brass 90°-Elbow Reducer Mild Steel Straight Reducer Mild Steel Straight Reducer Mild Steel 25.0 28.0 25.0 25.0 28.0 25.0 28.0 Outlet 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” NPT NPT NPT NPT NPT NPT NPT Female Female Female Female Female Female Female Sprinkler Reducers Art. Nr. Description Inlet Hose Ø [mm] SBAR45 SB28AR45 SBAR90 SBAR90S SB28AR90 SBR120 SBR28120 45°-Elbow Reducer Mild Steel 45°-Elbow Reducer Mild Steel 90°-Elbow Reducer Mild Steel 90°-Elbow Reducer Short Special Brass 90°-Elbow Reducer Mild Steel Straight Reducer Mild Steel Straight Reducer Mild Steel 25.0 28.0 25.0 25.0 28.0 25.0 28.0 Outlet 3/4” 3/4” 3/4” 3/4” 3/4” 3/4” 3/4” NPT NPT NPT NPT NPT NPT NPT Female Female Female Female Female Female Female BAR FIXINGS CLAMPS Bar Fixing Clamps Art. Nr. Description Length [mm] RBF58T RBF90T RBF38T WING1 WING2 FFBIT Bar Fixing Clamp for recessed sprinkler Bar Fixing Clamp for concealed sprinkler Bar Fixing Clamp Special for plasterboard ceilings Hose Flex Wing Nut for standard reducer Hose Flex Wing Nut for small reducer Bit for Butterfly Nut* 58.0 90.0 38.0 15.0 20.0 *Suitable for electrical screwdriver TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 28 Fastflex® Fastflex® Flexible Hose accessories NIPPLES Hose Nipples Art. Nr. Model Inlet Hose Ø [mm] Outlet Length HOSENIP25 HOSENIP25R HOSENIP28 Hose Nipple Reduced Hose Nipple Hose Nipple 25.0 25.0 28.0 1” BSP Male 1.1/4” BSP Male 1” BSP Male 1” BSP Male 1.1/4” BSP Male 1” BSP Male RADIUS INDICATOR Radius Indicator Art. Nr. Description MRI55 Minimum radius indicator plastic clip with radius 55 mm TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 29 Press Tools ECO 301 PRESS JAWS & COLLARS DEBUR TOOL Art. Nr. Description Approvals ECO301 ECO201 ACO201 UAP100 ECO301 Press tool for dimensions 22-54 mm ECO201 Press tool for dimensions 22-35 mm ACO201 Press tool for dimensions 22-35 mm UAP100 Press tool for dimensions 76-108mm FM FM FM FM / VdS / VdS / VdS / VdS P22ECO301 P28ECO301 P35ECO301 P42ECO301 P54ECO301 P76UAP100 P89UAP100 P108UAP100 ECO301 Press jaw for 22 mm ECO301 Press jaw for 28 mm ECO/ACO201 ECO301 Press collar for 35 mm ECO301 Press collar for 42 mm ECO301 Press collar for 54 mm UAP Press collar for 76mm UAP Press collar for 89mm UAP Press collar for 108mm FM FM FM FM FM FM FM FM / VdS / VdS / VdS / VdS / VdS / VdS / VdS / VdS P22-201 P28-201 ECO/ACO 201 Press jaw for 22 mm ECO/ACO 201 Press jaw for 28 mm FM / VdS FM / VdS ZB201 ZB302 ECO/ACO201 ZB201 Adapter ECO301 ZB302 Adapter FM / VdS FM / VdS MARKER1554 DEBUR1554 Pipe marker for sizes 15-54 mm Hand debur tool for sizes 15-54 mm General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation instructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 30 Press Tools The prescribed available press tools consist of a press machine and the accompanying press jaws or press slings. The press machine can be battery or mains operated. For each tube diameter the corresponding press jaws or press collars should be used in order to ensure a completely tight connection. Pressing of the G-Press Piping System for sizes up to 54 mm is only permitted with press machines and press jaws or collars (M profile) made by Novopress®. For sizes 76.1 mm and up, the Klauke® UAP100 tool should be used. Other machines are not permitted due to the FM and VdS system test symbol on the G-Press Piping System. Below an overview of all FM and VdS approved machines, jaws and collars. Overview of the FM and VdS-approved press tools Novopress® ECO ECO ACO ACO ECO Comfort Line COMFORT LINE Novopress® ECO 301 DN20-50 (22-54 mm) Power supply - 220 - 240 V/50 Hz Power consumption - 560 W Piston force - 45 kN Piston stroke - 45 mm Dimensions L x B x H - 420 x 85 x 110 mm Weight - 5.0 kg With its compact dimensions, press device ECO 301 provides the best results for press connections from DN20 to DN50 (22-54 mm) inclusive. √ Control and monitoring of the entire press cycle is carried out by a microprocessor which ensures optimum press performance at all times over the entire period of use. √ The simple operation and ergonomic design renders even narrow press points readily accessible. √ The electronic retaining bolt securing device and the automatic return after completion of the press point are tried and tested standards. √ Short press cycles of approx. 12 seconds, irrespective of the nominal widths, ensure fast and economical working procedures. TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 31 Press Tools Novopress® ECO 201 DN20-32 (22-35 mm) Novopress® ACO 201 DN20-32 (22-35 mm) Power supply - 220 - 240 V/50 Hz Power consumption - 510 W Piston force - 32 kN Piston stroke - 40 mm Dimensions L x B x H - 483 x 85 x 85 mm Weight - 4.4 kg Power supply - 14.4 V/2.4 Ah Power consumption - 375 W Piston force - 32 kN Piston stroke - 40 mm Dimensions L x B x H - 382 x 76 x 115 mm Weight - 3.8 kg √ The low weight and ergonomic shape render even narrow press points readily accessible. √ Convenience features, such as the electronically controlled press procedure with automatic return and the electronic retaining bolt securing device, guarantee perfect pressing. √ The diagnostic function enables optimum fault analysis for targeted servicing. √ Short press cycles, irrespective of the nominal widths, guarantee fast and economical working procedures. Klauke® UAP100 DN65-100 (76.1-108 mm) Power supply - 220 - 240 V/50 Hz 12V/3.0 Ah (battery) Capacity with battery - 15x108 mm pressings Piston force - 120 kN Dimensions L x B x H - 577 x 173 x 96 mm Weight - 11.9 kg √ Press cycle is between 24 and 36 seconds depending on press size. TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 32 Press Tools NOVOPRESS® JAWS AND COLLARS Press jaws Press collars FM and VdS approved Press Jaws and Collars for G-Press Piping System DN / dimension Nominal width (mm) 20 22 25 26 32 35 40 42 50 54 It is extremely important that pressing is carried out with the correct tools. All tools included in the tables have been tested and approved by FM & VdS for sprinkler systems. Collars are necessary for sizes DN32 to DN50 (35-54 mm). √ Size DN32 (35 mm) can be pressed with all tools. However, it is then important to have the necessary adapter on hand. See table 1. √ Sizes DN40 and DN50 (42-54 mm) must be pressed with special G-Press power collars (4 segments) and only in combination with ECO 301. See table 1. Jaws and collars ECO 301 Art. Nr. Description DN / Dimension Outside Ø mm Adapter P22ECO301 P28ECO301 P35ECO301 P42ECO301 P54ECO301 ECO 301 jaw ECO 301 jaw Press collar 35 Press collar 42 Press collar 54 20 25 32 40 50 22.0 28.0 35.0 42.0 54.0 ZB 302 ZB 302 ZB 302 Table 1: Pressing with ECO 301 Jaws and collars ECO 201, ACO 201 Art. Nr. Description DN / Dimension Outside Ø mm Adapter P22-201 P28-201 P35ECO301 ECO 201 jaw ECO 201 jaw Press collar 35* 20 25 32 22.0 28.0 35.0 ZB 201 Table 2: Pressing with ECO 201 and ACO 201 press tools *Press collar 35 for ECO301 is equal to the press collar 35 for the ECO/ACO 201. Collars UAP100 Art. Nr. Description DN / Dimension Outside Ø mm Adapter P76UAP100 P89UAP100 P108UAP100 Press collar 76.1 Press collar 88.9 Press collar 108.0 65 80 100 76.1 88.9 108.0 - Table 3: Pressing with UAP100 press tools If the press tools referred to in tables 1 & 2 & 3 are correctly used, reliable pressing with the G-Press Piping system is guaranteed. TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 33 Installation Instructions G-Press PRELIMINARY REMARK These assembly and installation instructions apply to the G-Press Piping system for the construction of fixed sprinkler systems only. The G-Press Piping system consists of the following components: √ G-Press fittings √ G-Press Press tubes √ Press tools TRANSPORT AND STORAGE During the transport and storage of G-Press tubes and fittings, it is important to avoid damage and soiling. CUTTING THE TUBE TO SIZE After the measurements have been taken the G-Press tube for sprinklers can be cut to size with a tube cutter or fine-toothed handsaw (Step 1). Step 1 Please check if pipe ends are smooth (Step 2) Step 2 DEBURRING THE TUBE The tube ends should be carefully deburred on the inside and outside after cutting to length in order to prevent damage to the sealing ring when the Step 3 tube is inserted into the press fitting (Step 3). Deburring can be carried out both on the inside and outside either with a suitable hand deburrer or with an electric tube deburrer. Burrs sticking to the tube must definitely be removed. CALIBRATION It must be ensured at all times that the tube ends are radial and even rounded. FITTING DEPTH MARKING In order to guarantee secure and professional pressing, the required insertion depth (see table 1) has to be Step 4 marked on the tube or the press fitting with males before assembly (Step 4). Reliable pressing with the corresponding tensile strengths can only be achieved by proper installation. The pressing operation behind the crimp is of crucial importance for the tensile strength. After the pressing process the marking on the tube must still be visible! CHECK Before assembly, the press fitting must be checked to ensure that it has a proper functioning sealing ring. The tube, press fitting and O-ring should be examined for Step 5 foreign matter (e.g. dirt, burrs), which should be removed if necessary. ASSEMBLY OF TUBE AND FITTINGS Before the pressing operation the fitting or the tube is inserted as far as the insertion depth while being rotaStep 6 ted slightly and pressed in an axial direction at the same time (Step 6).The marking for the insertion depth must still be visible! In the case of fittings without a stop (e.g. sleeves) the tube must be inserted at least as far as the marked insertion depth. “Tilting” the tube into the press fitting may result in damage to the sealing ring and is therefore not permitted. The assembly of tube and fittings may be made more difficult due to the permitted tolerances in size. In this case the sealing ring can be treated before assembly with a lubricant, e.g. soapsuds or water. MAKE THE PRESS CONNECTION Select the right tool for the intended application. For sizes 22 and 28 mm, use jaws. For sizes 35 mm and up, use the intended collars. 22 mm & 28 mm 35-108 mm UNDER NO CIRCUMSTANCES MAY OILS OR GREASE BE USED AS LUBRICANTS. TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 34 Installation Instructions G-Press For practical reasons and in order to optimize the installation time, it is standard procedure to establish a certain number of connections first before pressing the different tube connections one after the other. Marking the distance (A) is therefore necessary in order to ensure that the tube has not been pressed out of the fitting during the pressing procedure for the different connections. Before the final pressing operation is carried out for the different tube connections, some of the minimum clearances must be checked (see table 4). Minimum distance between pressings Insertion depth Minimum distance between 2 pressings Minimum tube length required Ø (mm) A (mm) d min (mm) 2 x A + dmin (mm) C-steel 22.0 28.0 35.0 42.0 54.0 76.1 88.9 108.0 Stainless Steel Carbon Steel 21.0 21.0 23.0 23.0 26.0 26.0 30.0 30.0 35.0 35.0 55.0 55.0 63.0 63.0 77.0 77.0 Stainless Steel Carbon Steel 10.0 10.0 10.0 10.0 10.0 10.0 20.0 20.0 20.0 20.0 40.0 55.0 50.0 65.0 50.0 80.0 Stainless Steel Carbon Steel 52.0 52.0 56.0 56.0 62.0 62.0 80.0 80.0 90.0 90.0 150.0 165.0 176.0 186.0 204.0 234.0 Table 4 Drawing 1 Drawing 2 Drawing 3 Outer Ø (mm) a b a b c d Tube depth (mm) 22.0 28.0 35.0 42.0 54.0 76.1 88.9 108.0 65 75 115 115 120 200 250 250 25 25 75 75 85 170 170 170 80 80 115 115 120 200 250 250 31 31 75 75 85 170 170 170 35 35 75 75 85 190 210 210 150 150 265 265 290 390 460 460 40.0 60.0 70.0 70.0 70.0 80.0 90.0 100.0 [*Slings] Table 5 Table 5 lists important minimum distances and the space requirement for an installation in order to guarantee correct processing. The sizes refer to the Drawing 1 TYCENPRESS-02/09 general installation geometries and are shown schematically in drawings 1, 2, 3. Drawing 2 Tyco reserves the right to change the contents without notice Drawing 3 35 Installation Instructions G-Press PRESSING Before starting the pressing process; be sure the right tool is selected for the application. Details can be found in chapter Tools. The press jaw must be checked for dirt, which must be removed if present. Furthermore, it must be ensured that the press machine is in good condition and that the instructions for operating the device, regular maintenance and the manufacturer's instructions have been followed. It must also be ensured that the correct press jaws and press slings for the fittings are used. In order to create a proper pressed connection, the groove of the press tool must enclose the press fitting O-ring bead. Once the pressing has started always complete the press cycle and under no circumstances interrupt the process. BENDING Depending on the system, it may be necessary to bend the tube during installation. For this, commercially available manual, hydraulic or electric bending tools with the corresponding bending segments are used. The suitability of the bending tool is defined by the manufacturer. Due to the danger of corrosion the tube must not be bent in combination with a heat source. The minimum bending radius is as follows: C-Steel tube; Rmin = 2 x D S-Steel tube; Rmin = 3.1/2 x D THREADED CONNECTIONS The G-Press Piping System range also comprises articles with internal and external thread for connection with other threaded parts of a tube network (for example sprinkler heads, valves, mountings) internal and external threads are produced in accordance with DIN 2999/ISO 7/1. Teflon® may be used as sealing material for the Carbon steel threads. For Stainless Steel threads hemp or other sealing materials not containing clorides can be used. Teflon® may not be used. For threaded connections we recommend that the pressed connections should not be subjected to a load. TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 36 Technical data G-Press FIXED SPRINKLER SYSTEMS Fixed sprinkler systems are permanently installed fire extinguishing and fire protection systems which independently detect and report a fire and automatically start the extinguishing process. The installation of the G-Press Piping System in sprinkler systems is carried out in accordance with appropriate guidelines (e.g. (VdS)-CEA 4001). When the G-Press Piping System is used it should also be ensured that no loads can fall on to the tube network under normal conditions or in the case of a fire; for example ventilation ducts and cable trays must not be installed above the sprinkler tubes. If the sprinkler tubeline has to cross other structural elements such as ventilation ducts or cable trays for planning or structural reasons, the sprinkler tubeline must be secured in front of and behind these potential loads by additional components. In addition, ventilation ducts should be attached by further approved fasteners in the crossover area. The values listed in table 5 apply to the fastener distances. Carbon Steel Pipes DN 20 25 32 40 50 Pipe dimensions (mm) external Ø x wall thickness 22 28 35 42 54 x x x x x 1.5 1.5 1.5 1.5 1.5 Fastener distances See valid local guidelines or NFPA13 or EN12845 Stainless Steel Pipes DN Pipe dimensions (mm) external Ø x wall thickness 20 25 32 40 50 65 80 100 22 x 1.2 28 x 1.2 35 x 1.5 42 x 1.5 54 x 1.5 76.1 x 2.0 88.9 x 2.0 108.0 x 2.0 Fastener distances See valid local guidelines or NFPA13 or EN12845 Table 6: Fastener distances for sprinkler tubes. The fastener distances apply if there are no other working installations such as other tubelines located above the sprinkler tube. DN Nominal width (mm) 20 25 32 40 50 22.0 28.0 35.0 42.0 54.0 Wet & Dry systems EPDM sealing ring (black) 16 16 16 16 16 bar bar bar bar bar Table 7: Operating pressures and sealing ring according to VdS approval Depending on the type of system, the operational conditions stated in table 6 apply. TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 37 Technical data G-Press G-PRESS PASSIVE LEAK MONITORING (PLM) SEALING RING The G-Press fittings upto 54 mm are supplied with an EPDM Passive Leak Monitoring (PLM) O-ring. This O-ring ensures leakages during pressurization of the system by all unpressed connections. Technical data of the G-Press PLM EPDM sealing ring Material Colour Coating Min./max. temperature (ºC) Max. short-term operating temperature (ºC) Max. operating pressure (bar) EPDM black Silicone-free -34ºC bis +110ºC 120ºC 16 bar Table 8: Dimensions and technical data for the G-Press PLM EPDM sealing ring Drawing 6 All the G-Press fittings are supplied with a special designed EPDM O-ring. This specific O-ring is called the PLM-ring (Passive Leak Monitoring) and is designed in such a way that during pressure testing the installer will immediately identify any unpressed fitting. An unpressed fitting will leak during testing and therefore prevent any follow up damage from incorrectly installed fittings. Before pressing the fittings the PLM-ring will be in uncompressed state. After pressing the fitting, the PLM-ring will be compressed resulting in a 100% leak-free connection for the complete lifetime of the piping system. The G-Press PLM-ring, preventing failures due to improper installations Drawing 7 TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 38 Technical data G-Press G-PRESS GALVANIZED SPRINKLER TUBE DN tolerance Nominal width (mm) Wall thickness (mm) Wall thickness (mm) 20 25 32 40 50 22.0 28.0 35.0 42.0 54.0 1.5 1.5 1.5 1.5 1.5 ± 0.15 ± 0.15 ± 0.20 ± 0.20 ± 0.30 Table 9: Dimensions of G-Press tube Material: Outer diameter tolerance: Tensile strength: Yield strength: Strain limit: Smallest bending radius: Supplied mode: Zinc coating: Unalloyed ULC ('Ultra Light Carbon') C-steel, E190 part no. 1.0031 according to EN 10305-3 EN10305-5 Min. 270N / mm2 Min. 190N / mm2 Min. 26% 2 x external diameter of the tube (down to -10ºC) Bars of 6 m +0 / -50 mm At least 12 µm. The tube welding seam is subsequently galvanized on the inside and on the outside. Table 10: Technical data of the G-Press Galvanized Sprinkler tube INTERNAL CORROSION The G-Press Galvanized Sprinkler tube is made of unalloyed steel and has a cathodic corrosion protection both on the inside and outside.The G-Press Galvanized Sprinkler tube is produced out of zinc plated (Sendzimir process) material.The minimum thickness of the protection layer is 12 µm both on the inside and outside. After welding the tube is zinc plated 100%.The zinc layer is the cathodic protection and is functioning as a sacrificial anode to counteract corrosion. Entrance of oxygen from outside is almost negligible. In order to avoid frost damage, calcification or corrosion, appropriate chemical additives should be put in the water (for example glycol). Please enquire about the chemical additives which should be used. TYCENPRESS-02/09 EXTERNAL CORROSION Within buildings there is hardly any situation in which external corrosion is caused. Nevertheless, it is possible that in some cases systems are exposed to the undesirable penetration of moisture or steam for prolonged periods, which may lead to problems. However, the operator and installer or plumber are responsible for carrying out appropriate measures. Tyco reserves the right to change the contents without notice 39 Technical data G-Press G-PRESS STAINLESS STEEL SPRINKLER TUBE DN tolerance Nominal width (mm) Wall thickness (mm) Wall thickness (mm) 20 25 32 40 50 65 80 100 22.0 28.0 35.0 42.0 54.0 76.1 88.9 108.0 1.2 1.2 1.5 1.5 1.5 2.0 2.0 2.0 ± 0.10 ± 0.10 ± 0.10 ± 0.10 ± 0.10 ± 0.15 ± 0.15 ± 0.15 Table 11: Dimensions of G-Press tube Material: Type of tubing Welding deterioration reduction Weld slag removal Tolerances Finishing Surface finish Marking Heat expansion coefficient Yield strength Minimum bend radius Supply mode X5CrNiMo 17 12 2 W.No. 1.4401 to DIN-EN 10088 Arc welded under a protective atmosphere None disruptive EDDY CURRENT according to S.P.E. 1925 Inside and outside According to EN 10217-7 D3/T3 Annealed under a protective atmosphere (W2R) Matt silver-colored Continuous 0,0166 mm/m with Δt = 1° K > 205 N/mm2 3,5 x outer tube radius Tubes, length 6 m with protective caps on both sides Table 12: Technical data of the G-Press Stainless Steel 1.4401 Sprinkler tube Material Type of tubing Welding deterioration reduction Weld slag removal Tolerances Finishing Surface finish Marking Heat expansion coefficient Yield strength Supply mode Material Stainless steel no. 1.4520 According to DIN-EN 10088-2 Laser welded 100% EDDY CURRENT tested according to S.P.E. 1914 / EN 10246-2 Outside weld flat, insight raising max. 0,2 mm According to ISO 1127 D3/T3 Bright annealed Matt silver-colored Continuous 0,0166 mm/m mit Δt = 1°K > 180 N/mm2 Tubes, length 6 m with protective caps on both sides Table 13: Technical data of the G-Press Stainless Steel 1.4520 Sprinkler tube Material Type of tubing Welding deterioration reduction Weld slag removal Tolerances Finishing Surface finish Marking Heat expansion coefficient Yield strength Supply mode Material no. 1.4521 (X 2 CrMoTi18-2) According to DIN-EN 10088 Laser welded under a protective atmosphere Not disruptive EDDY CURRENT according to S.P.E. 1925 Inside and outside According to ISO 1127 D3/T3 Annealed under a protective atmosphere (W2R) Matt silver-colored Continuous 0,0105 mm/m mit Δt = 1°K > 280 N/mm2 Tubes, length 6 m with protective caps on both sides Table 14: Technical data of the G-Press Stainless Steel 1.4521 Sprinkler tube TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 40 Technical data G-Press CORROSION There are different kinds of corrosion: chemical corrosion, electrochemical corrosion, internal and external local corrosion, stray current corrosion, etc. In general, all these kinds of corrosion have very particular chemical or mechanical causes. The following section provides some simple hints that will help to prevent occurrence of these problems. Internal corrosion G-Press stainless steel tubes and G-Press stainless steel press fittings are completely passive when in contact with potable water and therefore not at risk from corrosion. Potable water is considered as water with properties conforming to current regulations on physical chemical tolerances. The tubes and fittings also react in a safe and problem-free manner regarding the water’s chlorine content if 1.34 mg/l is added for disinfecting purposes. The G-Press System can also be used for all water treatment plants for domestic purposes (e.g. for water hardeners). It is corrosion-resistant against glycol-containing, de-mineralized or distilled water. Hygiene problems regarding heavy metal contamination do not occur when using G-Press. Point or crack corrosion can only occur when the maximum values for the chloride content in water, as defined in the applicable regulations, are significantly exceeded. Electrochemical corrosion For electrochemical corrosion to take place, the following conditions would have to be present: - An electrochemical potential difference between both parts - The presence of a conductive fluid (electrolyte), such as water - The presence of oxygen, O2. One should differentiate between heating installations and water supply installations. There are no significant amounts of oxygen in heating installations, when they are properly installed and operated and there will thus be very little corrosion. That is why there is very little contact corrosion with stainless steel when compared to the other metals. In potable water installations however, the oxygen content is very high, near the saturation level. It is of primary importance that the G-Press TYCENPRESS-02/09 System components are only installed downstream of other, metallurgically inferior (less noble), components that are possibly present in these kind of installations. For example, it is possible to install branches with G-Press stainless steel tubes from a tube system consisting of galvanized steel tubes. Conversely, a connection piece of non-ferrous metal or synthetics can be used (see DIN 1988). Another important factor is the ratio between the surface of the noble metal and that of the less noble metal. The higher this ratio, the greater the corrosion rate may be. It is therefore recommended to avoid using extensions or connection pieces of galvanized steel as far as possible and instead to use fittings from stainless steel or brass. Stray currents Corrosion by stray currents rarely occurs in practice and it is immediately recognizable as it starts on the outside of the tube with a cone-shaped crater to the inside. Stray current corrosion requires a direct current that turns the metal into an anode. The current in reality that, despite isolation measures, penetrates into the earth and goes on into other neighboring metal structures, such as a water supply installation, runs through a particular stretch of the system before it returns to earth again. In order to penetrate into the tubing system, the earth current must have an entry point where the normal protective cover of the tube or connection is damaged or missing. For this reason, metal pipelines must be earthed (see EU Regulations). Direct current installations are generally not used in domestic households and no real problems occur with alternating current. Research over decades has shown that problems by stray currents only occur sporadically and do not depend on the type of metal. External corrosion External corrosion of the G-Press System components can only occur when wet potable water tubes come into contact with mortar, droplets or covers that contain or create chlorides. Ensure that the outer isolation layer of the tubes and fittings is continuous and that sufficient corrosion-protective isolation tape is applied if necessary. Tyco reserves the right to change the contents without notice 41 Technical data G-Press GENERAL INSTRUCTIONS FOR USE FLUSHING THE NETWORK After completion of the installation work the entire sprinkler system has to be thoroughly rinsed through with filtered (drinking) water. Flushing of the system is necessary in order to guarantee that it is working correctly and to prevent contamination within the system. After the system has been rinsed through it has to be drained off. The sprinkler heads then have to be attached after the removal of all the materials required for flushing the network. CONTINUOUS PRESSURE DROP To calculate the total pressure drop resulting from the flow of fluids in a straight section of the tubing system, first determine the pressure drop over a unit of length and then multiply the total length with this value. This value can be determined analytically using the Hazen-Williams formula. 6,05 x 105 p= x Q1,85 C 1,85 FILLING AND BLEEDING THE TUBE NETWORK After flushing of the tube network has been carried out, it should be filled with filtered drinking water and completely bled. PRESSURE TESTING The tubelines belonging to the sprinkler system must be subjected to a pressure test according to valid guidelines, for example EN 12845 lasting at least two hours. During the test a pressure (measured at the alarm valves) corresponding to 1.5 times the permitted positive operating pressure - but at least 15 bar - must be maintained. This pressure test is a check of both the strength and tightness of the system. FLOW LOSS Every fluid that flows through a tubing system experiences continuous and local flow resistances that are apparent from the pressure drop in the system. There is a difference between the continuous and the local pressure drop. The continuous pressure drop is mainly caused by the flow resistance in straight tube sections which in turn essentially results from the friction between the fluid and the tube wall. Local pressure drops, on the contrary, are those flow resistances that are caused by turbulence, for instance where there is a change of internal tube diameter, a tube branch, in an elbow, etc. TYCENPRESS-02/09 xd 4,87 p = pressure loss in the pipe [bar/meter] Q = flow through the pipe [l/min] d = mean internal diameter of the pipe [mm] C = constant for type and condition of the pipe C=140 for G-Press Stainless Steel and Carbon Steel pipes Guidelines for the fitting distances for pipelines Distance between supports for pipelines. Ø Tube diameter (mm) Maximum Distance (m) 22 28 35 42 54 76.1 88.9 108 2.00 2.25 2.75 3.00 3.50 4.25 4.75 5.00 Table 15: Distance between supports according to DIN 1988, part 2 Tyco reserves the right to change the contents without notice 42 Technical data G-Press LOCAL PRESSURE DROPS Local pressure drop is, as mentioned in the introduction of this section, the resistance to flow that result from changes in the flow direction and cross-sectional area, flow splitting over several channels, etc. There are in general two possibilities to calculate these flow resistances: the direct analytical method and the method using equivalent lengths. DN 20-50 (Ø 22-54 mm) Method of equivalent length DN mm 20 25 32 40 50 22.0 28.0 35.0 42.0 54.0 ζ Direct analytical method 1.5 m 0.7 m 0.5 m 0.5 m 0.4 m 0.9 m 1.3 m 1.5 m 3.0 m 1.40 1.90 2.50 3.10 4.00 0.60 0.90 1.20 1.40 1.80 0.50 0.60 0.80 1.00 1.30 0.50 0.60 0.80 1.00 1.30 0.40 0.50 0.70 0.90 1.10 0.80 1.10 1.50 1.80 2.30 1.20 1.50 2.10 2.60 3.30 1.40 1.90 2.50 3.10 4.00 2.80 3.80 5.00 6.20 8.00 DN 65-100 (Ø 76.1-108 mm) Method of equivalent length DN mm 65 80 100 76.1 88.9 108.0 ζ Direct analytical method 1.3 m 0.6 m 0.4 m 0.5 m 0.1 m 1.0 m 1.3 m 1.5 m 3.0 m 6.10 7.80 10.60 2.80 3.60 4.90 1.90 2.40 3.30 2.40 3.00 4.10 0.50 0.60 0.80 4.70 6.00 8.20 6.10 7.80 10.60 7.10 9.00 12.30 14.20 18.00 24.60 Table 16: Table of localized flow loss values of [ζ] and [equivalent] DIRECT ANALYTICAL METHOD The local pressure drop can be calculated with the following mathematical equation: ΔPL = ∑ζ x v2 x γ/2g [bar] v = flow velocity of the fluid [m/s] g = gravitational acceleration [m/s2] (g = 10 -5) γ = specific gravity of the fluid [kg/m3] ζ = local flow resistance coefficient Table 16 gives the [ζ] values for every type of fitting. The given values are calculated for a water velocity of 0.7 m/s. We can assume that [ζ] is velocity independent for those velocities that occur in domestic installations or in other normal applications; this is supported by the fact that the change of [ζ] as a function of the Reynolds number in these velocity ranges is only minimal. Once the [ζ] value is known, one can read off directly the corresponding local pressure drop. EQUIVALENT LENGTH METHOD This is a calculation method that solves the calculation problem as a function of a particular local resistance and gives the equivalent length of a straight piece of tube with the same diameter that would have the same pressure drop. In order to use this method of calculation all length-equivalent values for each fitting type in table 16 are to be added to the actual length of the supply network. The total calculation of the equivalent length is multiplied by the unit pressure drop [R]. This will show the overall resistance in the circuit. This method is not as accurate as the direct method but has the advantage that the calculation can be carried out faster. Tables for other situations can be requested at the Techservices department of Tyco Fire Suppression & Building Products TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 43 with w No TM s s e r G-P ! a t a d Warranty G-Press Content of the guarantee Tyco Fire Suppression & Building Products will compensate the direct damage as a result of culpable manufacturing defects (if diagnosed by Tyco Fire Suppression & Building Products) in the G-Press fittings and G-Press tubes; in this case Tyco Fire Suppression & Building Products provides a replacement delivery free of charge for all fittings and/or tubes to repair the damage and/or Tyco Fire Suppression & Building Products compensates the recovery expenses such as the necessary cost for removal and installation, including the costs for restoring the building in the original condition and/or other direct consequential damage, sum up to maximum of €1.000.000,- for G-Press fittings and tubes in stainless steel and carbon steel. Indirect damage, for example (but not limited to) as a result of business or production standstill, will not be compensated. Damage as a result of wrong assembly or improper use of G-Press fittings will not be compensated. The Tyco Fire Suppression & Building Products terms of guarantee apply to G-Press fittings and tubes in stainless steel and carbon steel for a period of 10 years after delivery date. For products, that have been replaced according the terms of guarantee, the period of guarantee is the same as the original supplied products. This means that for the replacement products the guarantee period starts at the delivery date of the original supplied products. TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 45 Notes TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 46 Notes TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 47 Notes TYCENPRESS-02/09 Tyco reserves the right to change the contents without notice 48 Head Office (EMEA): France (Paris) Tel: +33 (0)1 48178727 Fax: +33 (0)1 48178720 Norway (Lørenskog) Tel: +47 67 917700 Fax: +47 67 917715 Regional offices: Germany (Rodgau) Tel: +49 (0)6106 84455 Fax: +49 (0)6106 18177 Spain (Madrid) Tel: +34 91 3807460 Fax: +34 91 3807461 Austria (Wien) Tel: +43 (0)1 2710049 Fax: +43 (0)1 2710142 Hungary (Budapest) Tel: +36 (0)1 4811383 Fax: +36 (0)1 2034427 Sweden (Lammhult) Tel: +46 (0)472 269980 Fax: +46 (0)472 269989 Belgium (Mechelen) Tel: +32 (0)15 285555 Fax: +32 (0)15 206076 Italy (Milan) Tel: +39 0331 583000 Fax: +39 0331 583030 United Arab Emirates (Dubai) Tel: +971 48838689 Fax: +971 48838674 United Kingdom & Ireland (Manchester) Tel: +44 (0)161 8750400 Fax: +44 (0)161 8750491 www.tyco-fsbp.com TYCENPRESS-02/09 The Netherlands (Enschede) Tel.: +31 (0)53 4284444 Fax: +31 (0)53 4283377