Truck builder! Here`s your turnkey vacuum solution
Transcription
Truck builder! Here`s your turnkey vacuum solution
The From the manufacturer of liquid ring pumps since 1965 Special edition Samson pumps ATEX Zone 0 – approved for use in potentially explosive areas From now on, the Samson Pumps model series KE, KL, KM and KS will be able to be used in areas where there is a risk of explosion. Certification Page 3 The only company in the world 100% specialized in liquid ring pumps Vacuum Journal – Latest news for OEM Vacuum Truck manufacturers – Truck builder! Here’s your turnkey vacuum solution No more worries about how to build in liquid separators, water tanks, or cooling and temperature controls for new Vacuum Trucks – VacPac is the answer! There aren’t many jobs a KM2700 can’t complete Vacuum Trucks Manufacturing a Vacuum Truck traditionally involves a substantial amount of engineering hours, to ensure that the truck is equipped with a highly efficient Vacuum system that fits the slim body of a truck chassis. Read more about VacPac Page 4 Liquid ring pumps – ideal for city jobs Nigel Barnes is senior fleet engineer and joined the company 17 years ago. In that time the fleet has grown from two vehicles purchased secondhand to a modern fleet of 43 vehicles. Mantank Page 6 Samson’s liquid ring pumps are a picture of reliability This Samson pump has given us great and reliable service for many, many years,” says Brian Larsen with a smile as he gives the pump an affectionate pat Pumps in action Page 8 Ulrik Sinding, owner of Djursland Kloakservice ApS (a sewage service company in Trustrup, Denmark) was practically born into the vacuum tanker business. Already in 1979, as a 15-year-old, he was hired by the company that his father, Orla Sinding, started in 1964. , Today we’re doing a lot of work with dry matter suction, which has become an important business area for us Read more on Page 10 Samson Pumps is present in: EUROPE: Denmark, England, Finland, Faroe Islands, France, Germany, Iceland, Ireland, Netherlands, Norway, Russia, Scotland, Ukraine, Ungarn. NORTH AMERICA: USA, Canada. SOUTH AMERICA: Chile, Columbia. AFRICA: South Africa, Egypt. ASIA: Dubai, Korea, Singapore. AUSTRALIA, New Zealand. www.samson-pumps.com Range for our pumps Vacuum: 33-150 mbar Pressure: 0.5-3.0 bar gauge Capacity: 80-3000 m3/h The Vacuum Journal 02 PUMPS IN ACTION Vacuum Trucks Samson Pumps has been delivering pumps for industrial applications for decades, and the lifetime of the liquid ring pumps is impressive. Brian Larsen, Midtjysk Kloakservice ApS This liquid ring pump, which has been used in the fishing industry for pumping fish between tanks, has been running since 1995. Liquid Ring Pumps – Expect a Long Lifetime Pumps in action “15-20 years lifetime with daily operation is not unusual for a Samson liquid ring pump. Some Vacuum Trucks will be equipped with a Samson pump and will go from fleet owner to fleet owner throughout the years without replacement. We have seen pumps on Vacuum Trucks that run for more than 18,000 hours without any repairs or significant servicing. This gives us confidence in our technology and a good feeling every time we ship a new pump to our customers,” states CTO Kelvin S. Jensen. “However, if a pump should break down and a replacement pump is needed, Samson Pumps will be ready to deliver a replacement pump without a long lead-time. Short delivery time is simply one of the cornerstones in our company DNA. We strive every day to outperform our competitors on delivery time and quality. We have learned that these elements are key to Vacuum Truck builders and fleet owners,” CTO Kelvin S. Jensen continues. Old pump designation New pump designation V12,5 KS 500 W9 KS 510 V15 KS 725 V21 KS 1025 W11 KS 625 W16 KS 910 W1 ME65 W2 ME160 Replacement pump guide If a replacement pump is needed, this conversion table will show which new pump will replace an old Samson pump. The useful conversion table Mbar 0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1013 Inches Hg 0,0 1,5 3,0 4,4 5,9 7,4 8,9 10,3 11,8 13,3 14,7 16,2 17,7 19,2 20,7 22,1 23,6 25,1 26,6 28,0 29,5 Torr mmHg 0 37 75 112 150 187 225 262 300 337 375 412 450 487 525 562 600 637 675 712 750 100% 95% 90% 85% 80% 75% 70% 65% 60% 55% 50% 45% 40% 35% 30% 25% 20% 15% 10% 5% 0% 10 9,5 9 8,5 8 7,5 7 6,5 6 5,5 5 4,5 4 3,5 3 2,5 2 1,5 1 0,5 0 % SG1 Around the world, vacuum is measured in different units. Here is a conversion table of some of the most frequently used units. The Vacuum Journal Vacuum Trucks Certification 03 Samson pumps ATEX Zone 0 – approved for use in potentially explosive areas , Upon request from several of our customers, we’ve decided to have the four model series become Zone 0approved The ATEX directive is describing what equipment is allowed in an environment with an explosive atmosphere. Certification From now on, the Samson Pumps model series KE, KL, KM and KS will be able to be used in areas where there is a risk of explosion. The four model series are now being certified in accordance with the ATEX Product Directive and are thus eligible for use in potentially explosive areas, throughout the EU. “Upon request from several of our customers, we’ve decided to have the four model series become Zone 0-approved. This means the pumps may be used in areas where there is the highest potential risk of explosion – and where the most stringent requirements for pumps are also in place. With Zone 0 approval, the pumps are also approved for use in Zone 1 and Zone 2, where the risk of explosion is relatively lower than in Zone 0,” explains Samson Pumps project and quality manager Jan Steiniche Christiansen, who is in charge of the company’s ATEX Zone 0 project. Jan Steiniche Christiansen, project and quality manager at Samson Pumps. New sales potential Jan is convinced that the ATEX certification will lead to new sales opportunities for the company’s products. “The quality of Samson’s pumps is well known. With the ATEX certification, the pumps can now be used in Zone 0 areas and are the obvious choice for manufacturers that offer vehicles for use in many of the places with a potentially explosive atmosphere. This applies, for example, to gas stations, fuel plants, refineries, biogas plants, airports, sewage treatment plants, etc. The ATEX certification will undoubtedly also be noticed among our many satisfied end customers. If they’re in doubt as to whether they’re operating in any of the risk zones, they can confidently use Samson pumps because the Zone 0 approval covers all zones,” says Jan. Comprehensive process TÜV Nord is the certification agency that is issuing the ATEX certification for the Samson pumps. The certification process is a demanding one, and it also encompasses the ISO 9001 certification of the company. The Samson pumps, as well as All EX pumps are thoroughly assessed before leaving the factory. their production and use, have been tested and studied down to the last detail. The entire process is documented through a large number of manuals, certificates, declarations, data sheets, compliance sheets, risk assessments, calculations and test results that are now assembled in a single technical dossier. Manuals for vehicle manufacturers and end users Among the contents of the manuals are detailed descriptions and illustrations of how vehicle manufacturers must incorporate the Samson pumps into their products, and of how the end users are to use and maintain the pumps when out on the job in a potentially explosive area. “This is thoroughly descriptive material that will be very useful and applicable. It’s perfect for both the vehicle manufacturers we supply and for the many end customers who use Samson pumps in their daily work,” Jan notes. 04 In Focus – VacPac The Vacuum Journal Vacuum Trucks VacPac is a complete plug-and-play solution that has been developed based on decades of vacuum know-how. The solution can be placed on the chassis and be up and running a few hours later. Truck builder! Here’s your turnkey vacuum solution No more worries about how to build in liquid separators, water tanks, or cooling and temperature controls for new Vacuum Trucks – VacPac is the answer! In Focus – VacPac Manufacturing a Vacuum Truck traditionally involves a substantial amount of engineering hours to ensure that the truck is equipped with a highly efficient Vacuum system that fits the slim body of a truck chassis. This masterpiece of art is what makes building a Vacuum Truck unique, and Samson Pumps’ expertise is behind the evolution of a waste equipment market that is growing every year. However, Samson Pumps has seen an increased demand for know-how and practical experience with liquid ring pumps – especially in the USA where vane pumps – or blowers – traditionally have dominated the Vacuum Truck market. Less noise and pollution is the new black The working environment for truck operators and government legislation to reduce factors like noise and pollution is affecting demands on truck owners. Liquid ring pumps are becoming a natural first choice for Vaccum Truck Fleet owners who are trying to adapt to a changing business. Samson Pumps has delivered liquid ring pumps for European, high-end Vacuum Truck builders for decades, and through a partnership with the Northville, Michigan-based Jack Doheny Companies, the ideal turnkey vacuum solution was born. The new, complete solutions, which include vacuum pumps, liquid separators, water tanks, cooling and temperature control systems, are delivered as a complete vacuum unit – ready to be placed on the truck chassis in no time. Turnkey solutions that will reduce build time – and service time “New customers who are in the process of integrating liquid ring pumps into their first trucks will be able to build a liquid ring pump truck in no time. VacPac is a gamechanger when it comes to outfitting Vacuum Trucks with various pump VacPac is shipped as a tested and ready to install, turnkey solution to any Truck Builder in the world. , New customers who are in the process of integrating liquid ring pumps into their first trucks will be able to build a liquid ring pump truck in no time systems. VacPac is a complete plug-and-play solution that has been developed based on decades of vacuum know-how. The solution can be placed on the chassis and be running a few hours later. That’s a game-changer for anybody who lacks proper knowledge about liquid ring pumps,” says CTO Kelvin Storm Jensen from Samson Pumps. “Based on our many years in the Vacuum Truck business we see that the biggest disadvantage with liquid ring pumps relates to the installation process, which is more important and complicated than that of other vacuum pumps,” Kelvin explains. Liquid ring pumps normally do not need frequent service intervals, but in case there is a need to service the VacPac system, it will take less time than with a normal vacuum system. Since VacPac can be lifted off the truck as fast as it was installed, the downtime during truck maintenance will be very short. The Vacuum Journal Vacuum Trucks Today, Samson Pumps delivers to a number of big manufacturers of Vacuum Trucks in the USA, and the market is expected to grow considerably over the coming years. Technical assistance Even though VacPac is delivered ready to install, the vacuum experts at Samson Pumps’ technical department are only a phone call away. The engineering team has expert knowledge about vacuum technology, and will be able to assist any truck builder that has questions about installing a new VacPac unit. In Focus – VacPac 05 VacPac to be presented in Indianapolis at the WWETT show VacPac turnkey solutions will be on display for audiences at the Water Wastewater Equipment Treatment and Transport Exhibition in Indianapolis, IN, USA, which will be held from February 17-20, 2016. Anybody interested in seeing this new way of outfitting Vacuum Trucks, the WWETT Exhibition is the place to visit. “Jack Doheny Companies and Cusco will be present at the show with a new, VacPac-outfitted Vacuum Truck. We truly believe that this will be an exciting event for the audience to see,” says Henry T. Madsen, Global Sales – Vacuum Trucks. • Reduced maintenance costs • Easy to operate • Simple and safe operation • Top quality materials • Simple and safe construction • Stainless steel tanks • Combined separator and water tank to save maximum space • All operation panels on the same side • ATEX pump certificate for refineries (ATEX ZONE 0-1-2 pumps) , VacPac turnkey solutions will be on display for audiences at the Water Wastewater Equipment Treatment and Transport Exhibition in Indianapolis, USA which will be held from February 17-20, 2016 The Vacuum Journal 06 interview Vacuum Trucks There aren’t many jobs a KM2700 can’t complete Mantank was formed 20 years ago and has grown steadily every year since Mantank Interview with Nigel Barnes Senior fleet engineer, Mantank Nigel Barnes is senior fleet engineer and joined the company 17 years ago. In that time the fleet has grown from two vehicles purchased secondhand to a modern fleet of 43 vehicles. There are some eight tanks with liquid ring pumps mostly Samson. Previously Mantank used both Kaiser and Dietmar Kaiser, Hibbon and hick Hargreaves liquid rings however when Vallely tankers switched over to Samson some four years ago all recent acquisitions have been fitted with Samsom KM2700. How do they compare with the Kaisers? The 2700 although its heavier it out performs the Kaiser on suction and continuous working. Mantank Liquid tankers can be working for 2/3 weeks 24 hours per day seven days per week especially on digester cleaning where the Plant is on a three week shutdown and time is of the essence. Each shift is twelve hours and nonstop working to ensure the job is completed within the time allocated. , We get top performance from The KM2700 better that anything else we have tried the operators love them and our customers insist we send the vehicles with the Samson liquid rings fitted Nigel is a big fan of Samson Liquid rings with performance and reliability top of his list for his admiration. “We get top performance from The KM2700 better that anything else we have tried the operators love them and our customers insist we send the team and the vehicles with the Samson liquid rings fitted” To date our best performance tanker by far is a 13 year 8x4 (12000 ltr) Volvo vacuum tanker that was originally fitted with a Hibbon liquid ring which Mantank replaced approximately four years ago for the KM2700. Nigel says “there aren’t many jobs that this machine can’t complete”. In operation everyday Mantanks vehicles are in operation everyday all over the UK operating from two depots and it’s fair to say the work that these vehicles carry out are some of the toughest assignments only a few industrial cleaning companies could undertake. “We can only do these jobs because we have the skilled and dedicated personnel together with the best equipment available” says Nigel. Not all jobs undertaken are three weeks on site a typical job is one which we are currently engaged to collect heavy oil residue in a storage tank. The driver and crew leave the Manchester depot at six am travel two hours to Lincolnshire set up the equipment and pump the load on for approx six hours (continuous). 24 hour maintenance facility check Once loaded it’s a two hour drive back to Manchester to unload at the treatment plant and back to the depot a twelve hour shift completed. Nigel and his team who , However when it comes to pumping heavy sludge’s Its Liquid rings all the way operate a 24 hour maintenance facility check over the vehicle replenish all fluids and lubricants ready for the crew the next day’s six am start. Nigel enjoys his role as senior plant engineer especially as he specifies the equipment best suited to the Mantank operation. He likes to keep up with new technology and carefully assesses each new development and ideas presented to him to see if they can add value or increase efficiency within the mantank operations. However when it comes to pumping heavy sludge’s Its liquid rings all the way. Nigel has tried various and well engineered alternative pumping systems but nothing has come close to replacing his liquid ring pumps “You just can’t beat them” says Nigel. After 17 years in this job we here at Mantank have the confidence to tackle any Heavy sludge up lift thanks to the power of suction and the quiet reliability of our favored Liquid rings. Nigel is married to Julie and they have two sons Steven 22 year old and 16 year old Jack who is due to start an apprenticeship in the truck/tanker business. In his spare time Nigel likes to spend time with the family and switch off from work, although sometimes it’s hard when you’re out and about seeing what the competitors are running. His hobbies include game and clay shooting throughout the year, training of his Labrador gun dogs, walking and skiing at least twice a year. The Vacuum Journal Vacuum Trucks HISTORY 07 Who the heck is Samson? Down memory lane In 1944, the village of Tange near Viborg became home to a new type of company: Tange Specialværksted. This “special workshop” specialized in the repair of horseshoes and reaper-binders and listened exactly to what their customers were asking for. In other words, developments in the agricultural world influenced the development of the workshop – and vice versa. Before long, the workshop was servicing most of the surrounding area, repairing everything from bridles to sewer cleaners, the latter of which gave rise to the first liquid ring vacuum pumps. Demand for this new type of pump grew quickly as new applications were found. In 1950 the company was renamed Maskinfabrikken Samson. Soon, development of the first vacuum tankers were to prove that Fabrikken Samson was here to stay. To keep up with increasing mechanization, the factory expanded significantly during the following years. In 1965, we established our first vacuum division. Since that point, we have focused on producing the world’s best vacuum pump. Across a range of industries Today, we help customers in a range of industries, such as offshore, fishing, food, process and waste management. As the only company to focus solely on the production of liquid ring vacuum pumps, we have a wealth of expertise and know-how at our disposal. We therefore don’t compete on price. Instead, we set the bar for quality and reliability that saves money in the long term and gives peace of mind throughout the life of the pump. , We don’t compete on price. Instead, we set the bar for quality and reliability Constant development Every one of our pumps undergoes constant development. Time and again our products are acclaimed both at home and abroad for their performance and reliability. Ambition, investment and potential are just part of the reason for our success. None of what we have achieved would have been possible without the right mix of talented employees. We know our customers and we know their challenges. We, therefore, develop strong solutions that meet their requirements. Today, tomorrow and in the future. Accessories for any occasion 4-way valve for pressure and suction operation. Available with pneumatic actuator or as manual operated. Various adaptors for hydraulic drive. Non return valve for installation of Samson Pumps on Vacuum Trucks. The SAMSON service liquid valve for control of liquid supply from the liquid separate. Requires no electrical installation. The SAMSON vacuum limiter valve for control of the vacuum level and to avoid cavitation in the pump. In order to optimize the efficiency of the operation, SAMSON PUMPS has developed a range of accessories that ensures smooth and reliable operation of the pumps. Beyond the Adaptor, Samson Pumps offers 4-Way Valves in various sizes, either with or without automatic compression and vacuum actuation, Service Liquid Valve, Vacuum Limiter, Non Return Valve and Overflow Valve. The use of Samson accessories helps protect pumps against undesirable condition that can take place during the operation. A 4-Way Valve and Adaptor are complementary products that are designed specifically for Samson pumps, and are developed for easy installation with Samson pumps on Vacuum Trucks. samson-pumps.com/products 08 Pumps in action The Vacuum Journal Vacuum Trucks Samson’s liquid ring pumps are a picture of reliability , Midtjysk Kloakservice ApS has eight vacuum tanker trucks but the company also offers everything from graffiti-removal and granulatevacuum services to mobile toilet and bathroom rentals. For our work, Samson’s liquid ring pumps are the natural choice. Samson’s products are the picture of reliability, so I couldn’t even imagine buying another brand of pump Pumps in action “This Samson pump has given us great and reliable service for many, many years,” says Brian Larsen with a smile as he gives the pump an affectionate pat. The pump is from 2001 and runs effortlessly day in and day out. Not once has the pump had to be removed from the vacuum tanker for repairs or the like. , In our world, there’s nothing that lasts forever, but Samson’s liquid ring pumps are well on their way “For our work, Samson’s liquid ring pumps are the natural choice. Samson’s products are the picture of reliability, so I couldn’t even imagine buying another brand of pump,” says Brian, who owns Midtjysk Kloakservice ApS, a Danish sewage service company in the town of Brunshaab. Samson pumps – extreme reliability “In our world, there’s nothing that lasts forever, but Samson’s liquid ring pumps are well on their way. They are extremely reliable and practically maintenance-free. Beyond the regular dose of water they require, we give them a squeeze of grease once a week – and nothing more. With just that, they run day after day. We’ve also had some rotary vane pumps, but they’re no match for the liquid ring pumps,” Brian says. “Reliability means everything in a company like ours. If a pump breaks down, the vacuum tanker has to stop, and that costs us between $700 and $900 a day, in addition to the income we lose out on. Luckily, we haven’t had these problems even once with a Samson pump, though we did with a rotary vane pump that we had on one of our vehicles a few years ago. We’ve learned from our mistakes. Since then we’ve exclusively used Samson pumps whenever we purchase new vacuum tanker trucks. We’ve purchased a couple of used trucks that were fitted with rotary vane pumps. We left those pumps in the trucks until they wore out, after which we replaced them with Samson liquid ring pumps,” Brian recounts. , Midtjysk Kloakservice ApS has been in business for 45 years, and Brian Larsen has been with the company for 25 years. He was an employee for his first five years, and he has owned and managed the company for the last 20 years. Reliability means everything in a company like ours. If a pump breaks down, the vacuum tanker has to stop, and that costs us between $700 and $900 a day in addition to the income we lose out on In addition to desludging operations with its eight vacuum tanker trucks, the company also offers everything from graffiti-removal and granulatevacuum services to mobile toilet and bathroom rentals. Its customers consist of private households, companies and public institutions, primarily in Denmark’s Viborg region and surrounding municipalities. Vacuum Trucks Suction from depth of 17 meters “We very rarely turn down a job if we have the expertise and necessary technical equipment to get the job done right,” says Brian, who is not afraid to take on particularly demanding assignments. Midtjysk Kloakservice ApS recently accepted one such job, which consisted of emptying sand and other debris from a drainage pipe near a highway construction project in the East Jutland region. “We had to get 17 meters below ground to clean out the drainage pipe. Naturally, it was a bit of a challenge, both for the operator and the The Vacuum Journal Pumps in action 09 The pump has now been running for 18,000 hours without need for repairs. pump. Apart from the fact that it took a little more time than it does when we work at lesser depths, the whole process went just as it should have. Here, too, the Samson liquid ring pump passed with flying colors,” says a satisfied Brian. , We very rarely turn down a job if we have the expertise and necessary technical equipment to get the job done right Brian Larsen, Midtjysk Kloakservice ApS Eco-friendly solutions from Grundfos In addition to the high reliability of Samson pumps, Brian appreciates the fact that they are environmentally friendly. The pumps are lownoise, and the liquid ring technology emits only steam, as opposed to the harmful oil fumes emitted by rotary vane pumps. “For many years, we’ve had the circulator pump manufacturer Grundfos as a customer. We clean underneath the casting machines in their foundry, where the company manufactures aluminum pump cases. The production process leaves tiny aluminum chips and flakes, and it is our job to vacuum up and dispose of the mess. Grundfos is a company that places great importance on both the working environment and the environment in general, so using Samson’s eco-friendly liquid ring pumps here is beneficial,” says Brian, who has no doubt that the next pumps he will buy will also be Samson models. “Some of the big manufacturers of rotary vane pumps have also begun producing liquid ring pumps, but from what I’ve heard from my colleagues, they don’t work particularly well. It’s also an entirely new area for them, while Samson Pumps has been producing liquid ring pumps since 1955 and benefits from the enormous amount of knowledge and experience this gives. So, I’m sticking with Samson, of course” Brian concludes , Samson Pumps has been producing liquid ring pumps since 1955 and benefits from the enormous amount of knowledge and experience this gives 10 Pumps in action The Vacuum Journal Vacuum Trucks Liquid ring pumps – ideal for city jobs Samson’s liquid ring pumps are practically noiseless. This is, of course, a big advantage for the workers operating the pumps, but also for the people who live and work in the surrounding area. , The environment and working area also benefit when we use Samson pumps. Because the pumps are water-based, they only emit harmless steam, which evaporates quickly and doesn’t bother the operator Billedtekst ind her Pumps in action Ulrik Sinding, owner of Djursland Kloakservice ApS (a sewage service company in Trustrup, Denmark) was practically born into the vacuum tanker business. Already in 1979, as a 15-year-old, he was hired by the company that his father, Orla Sinding, started in 1964. In 1989, at the age of 25, Ulrik Sinding took over the company, which has installed Samson pumps in most of its vacuum tanker trucks. , I give Samson’s liquid ring pumps my seal of approval “I give Samson’s liquid ring pumps my seal of approval. Here at the company, we’ve only had good and positive experiences with Samson pumps. They’re sturdy, durable and highly reliable, as well as quiet and environmentally friendly. Those are a whole lot of advantages, so I can highly recommend Samson pumps to any of my colleagues who ask me for advice,” Ulrik says. from the company headquarters in the village of Trustrup. fore the cured-in-place lining is led through. Djursland Kloakservice ApS serves private customers, companies and the public sector. The company has signed a contract with the municipalities of North and South Djursland involving the emptying of some 12,000 settling tanks (septic tanks) in the two municipalities. Customers from a wide geographic area Djursland Kloakservice carries out vacuum tanker jobs throughout Djursland, a region located in the north of Denmark, as well as in larger cities such as Aarhus, Randers and Silkeborg, which are, respectively, 32, 34 and 57 miles Well suited for use in cities “One of our 10 vacuum tanker trucks runs regularly for the Danish construction group Aarsleff’s division that carries out curedin-place pipe lining, a technique used to repair leaky sewers. Here, we flush and empty the sewers to remove sludge and waste be- This work is often done in cities, where the Samson pumps come into their own. Compared to rotary vane pumps, which make far too much noise while running, Samson’s liquid ring pumps are practically noiseless. This is, of course, a big advantage for the workers operating the pumps, but also for the people who live and work in the surrounding area. “The environment and working area also benefit when we use Samson pumps. Because the pumps are water-based, they only emit harmless steam, which evaporates quickly and doesn’t bother , The environment and working area also benefit when we use Samson pumps the operator. Oil-based rotary vane pumps, on the other hand, emit oil fumes that cause problems for both the operator and the surrounding environment. If the vacuum tanker truck is parked next to a building, the oil fumes can stain the wall. If a rotary vane pump has a downwardfacing exhaust, the oil fumes settle like a film that looks awful and can damage the asphalt. We can avoid this type of trouble and damage by using liquid ring pumps from Samson,” Ulrik explains. The Vacuum Journal Vacuum Trucks Pumps in action 11 , We only very rarely have breakdowns with a Samson pump, and if something actually does happen, it’s usually only a minor issue that we can fix ourselves Oil-based rotary vane pumps emit oil fumes that cause problems for both the operator and the surrounding environment. This can be avoided by using liquid ring pumps. The fact that Samson pumps are incredibly reliable is very important to Ulrik Sinding. Getting a vacuum tanker to run properly is a costly matter when such a vehicle can cost more than $400,000. For this reason, high reliability is golden. “We only very rarely have breakdowns with a Samson pump, and if something actually does happen, it’s usually only a minor issue that we can fix ourselves.” For example, if we’re cleaning up slurry or molasses, which creates a lot of foam, nothing goes wrong with a Samson liquid ring pump. It simply ‘spits’ the foam out as soon as it’s created. When a rotary vane pump is exposed to foam, however, it immediately makes the dreaded ‘ping’ noise! And then the pump’s working day is over,” Ulrik explains. Pump from 1996 still running Djursland Kloakservice ApS purchased its first Samson pump in 1996, and it’s still running today, just not in Djursland. The company has a policy of replacing its vacuum tanker trucks after , Today we’re doing a lot of work with dry matter suction, which has become an important business area for us Ulrik Sinding, Djursland Kloakservice ApS around 12 years of ‘service’. The vacuum tanker was thus sold to a colleague who still uses the vehicle and the incredibly durable Samson pump on a daily basis. A few years ago, Ulrik began offering dry matter vacuuming, such as the removal of ash from combustion plants. As of yet, he is not sure if there will be enough work to purchase a dedicated – and expensive – dry matter vacuum. He therefore decided initially to fit a vacuum tanker truck with two Samson KS1025 pumps. This proved to be an effective solution, and a high number of orders quickly came in – so many, in fact, that after a couple of years there was a basis for investing in a costly mammoth vacuum that is designed on a completely different pumping principle than Samson’s liquid ring pumps. “Today we’re doing a lot of work with dry matter suction, which has become an important business area for us. And it was the strong and effective pumps from Samson that made it possible for us to move into this area,” Ulrik notes. The Vacuum Journal 12 pump guide Vaccum Trucks LIQUID RING VACUUM PUMPS SINCE 1965 THE COMPLETE PUMP GUIDE Liquid Ring Pumps ME65 ME160 KE180 KE200 KE225 KE300 KL350 KL400 KL430 33 mbar 80 m3/h 33 mbar 165 m3/h 100 mbar 1,5 bar 250 m3/h 33 mbar 300 m3/h 100 mbar 1,5 barg 280 m3/h 33 mbar 320 m3/h 100 mbar 2,5 barg 400 m3/h 33 mbar 500 m3/h 100 mbar 2,5 barg 530 m3/h KL500 KS500 KS510 KS625 KS725 KS910 KS1025 KM2200 KM2700 33 mbar 580 m3/h 100 mbar 3,0 barg 600 m3/h 65 mbar 3,0 barg 625 m3/h 65 mbar 3,0 barg 750 m3/h 100 mbar 3,0 barg 850 m3/h 65 mbar 3,0 barg 1050 m3/h 100 mbar 3,0 barg 1300 m3/h 150 mbar 2,0 barg 2200 m3/h 150 mbar 2,0 barg 3000 m3/h Vacuum Units: DELTA (direct transmission) DELTA 5 DELTA 10 DELTA 20 DELTA 30 DELTA 40 DELTA 50 DELTA 60 DELTA 70 DELTA 90 33 mbar 80 - 165 m3/h 100 - 33 mbar 0 - 1,5 barg 250 - 300 m3/h 100 - 33 mbar 0 - 1,5 barg 280 - 320 m3/h 100 - 33 mbar 0 - 2,5 barg 400 - 500 m3/h 100 - 33 mbar 0 - 2,5 barg 530 - 580 m3/h 100 - 65 mbar 3,0 barg 600 - 625 m3/h 100 - 65 mbar 3,0 barg 750 - 850 m3/h 100 - 65 mbar 3,0 barg 1050 - 1300 m3/h 150 mbar 2,0 barg 2200 m3/h DELTA 100 150 mbar 2,0 barg 3000 m3/h Vacuum Units: GAMMA (belt drive transmission) GAMMA 10 GAMMA 20 GAMMA 30 GAMMA 40 GAMMA 50 GAMMA 60 GAMMA 70 GAMMA 90 GAMMA 100 100 - 33 mbar 0-1,5 barg 250 - 300 m3/h 100 - 33 mbar 0 - 1,5 barg 280 - 320 m3/h 100 - 33 mbar 0-2,5 barg 400 - 500 m3/h 100 - 33 mbar 0 - 2,5 barg 530 - 580 m3/h 100 - 65 mbar 3,0 barg 600 - 625 m3/h 100 - 65 mbar 3,0 barg 750 - 850 m3/h 100 - 65 mbar 3,0 barg 1050 - 1300 m3/h 150 mbar 2,0 barg 2200 m3/h 150 mbar 2,0 barg 3000 m3/h Adaptor KL Adaptor KS Adaptor KM Memento Cyclone Funnel Liquid separator 5 Liquid separator 10-40 Liquid separator 50-70 ISO standards ISO standards ISO standards Touch Interface Samson SAC 500 liter Samson SAF 85 liter 0 - 200 m3/h 200 - 530 m3/h 530 - 1100 m3/h Liquid separator 90-100 Overflow valve Vaccum Limiter Service Liquid Valve 4-way valve 4-way valve 1300 - 3000 m3/h Pressure control Cavatation protection Automatic operated valve DN100 DN125 Accessories Systems VaClean VacPac 90 How to build a vaccum container Offshore Stationary System 200 mbar abs 2,5 barg Vacuum package for trucks Key components Read more at www.samson-pumps.com