docHEP0146
download 
Report Transcription
HEP0146
Model 500/561/600 SECTION 3. PARTS INFORMATION 3-1. INTRODUCTION This section lists and illustrates the replaceable parts of Henny Penny Model 500, 561 and 600 pressure fryers built after November 6, 2000. If your unit was built prior to that date, some differences may exist. If you have any doubts, please contact your distributor. As with all contacts to your distributor, include the model number and serial number from the nameplate on your unit. 3-2. GENUINE PARTS Use only genuine Henny Penny parts in your fryer. Using a part of lesser quality or substitute design may result in fryer damage or personal injury. 3-3. MODEL VARIATIONS This section covers model variations due to options, different applications (gas or electric), and to cover the latest design improvements. When you order replacement parts, be sure to check for model variations as stated in the figure title and in the DESCRIPTION column of the parts list. 3-4. HOW TO FIND PARTS To find the items you want to order, proceed as follows: 1. Use the index of illustrations, paragraph 3-10, to find the page number of the proper illustration. 2. Referring to the illustration, find the part desired and its item number. (SAMPLE) 504 3-1 Model 500/561/600 3. Find the item number in the corresponding parts list, which shows the Henny Penny part number, a description of the part, any model or usage limitations, and the quantity of parts used. (SAMPLE) 3-5. SUBASSEMBLIES In some cases, items in the parts list can be purchased in groups (called subassemblies) instead of purchasing individual parts. The part list shows these subassemblies by indenting the description of the parts included within the subassembly. For example: TIMER, Automatic Reset SWITCH, Timer LIGHT, Timer Indicator COIL, Timer Buzzer The items can be ordered separately (switch, light, or coil), or order the timer, and all three parts are included. Once you have found the parts to be ordered, write down the following information: 1. From the parts list: (SAMPLE) Figure number Item number Part number Description Page number Page date code 3-2 3-3 6 16918 DEADWEIGHT ORIFICE 3-11 401 803 Model 500/561/600 DATA PLATE 2. From the data plate on your unit: (SAMPLE) Model number Serial number 500 10133 3. The following table has been provided as a sample format for you to use in preparing your spare parts orders. By providing all the entries, your distributor will be able to send you the correct parts. Also, prepayment expedites your order. 3-7. PRICES Your distributor has a priced parts list and will be glad to inform you of the cost of your parts order. 3-8. DELIVERY Commonly replaced items are stocked by your distributor and are shipped when your order is received. Other parts are ordered, by your distributor, from Henny Penny Corporation. Normally, these are sent to your distributor within 3 working days. 3-9. WARRANTY All replacement parts (except lamps and fuses) are warranted for 90 days against manufacturing defects and workmanship. If damage occurs during shipping, notify the sender and the carrier at once, so that a claim is properly filed. Refer to warranty in the front of this manual for other rights and limitations. 3-10. Recommended replacement parts, stocked by your distributor, are indicated with √ in the parts lists. Please use care when ordering recommended parts, because all voltages and variations are marked. Distributors should order parts based upon common voltages and equipment sold in their territory. 1205 RECOMMENDED SPARE PARTS FOR DISTRIBUTORS 3-3 Model 500/561/600 3-11. INDEX OF PARTS LIST ILLUSTRATIONS Title Fig. No. Page No. AUTOMATIC RESET TIMER ASSEMBLY ................................................. 3-27 3-67 CONTACTOR and FRAME ASSEMBLY ..................................................... (Electric Model) Single Phase 3-18 3-44 CONTACTOR and FRAME ASSEMBLY ..................................................... (Three Phase Electric Model) 3-17 3-42 CONTROL PANEL, Standard ....................................................................... 3-1 3-6 COUNTERTOP INSULATION ASSEMBLY (Gas Model) ........................... 3-10 3-28 DEADWEIGHT VALVE ASSEMBLY ........................................................... 3-3 3-11 DIRECT-CONNECT ASSEMBLY - MODEL 600 ....................................... 3-31 3-73 DIRECT-CONNECT ASSEMBLY - MODEL 500 ....................................... 3-32 3-74 DRAIN VALVE ASSEMBLY (Electric Model) ............................................... 3-7 3-21 DRAIN VALVE ASSEMBLY (Gas Model) .................................................... 3-6 3-19 ELECTRIC CONDUIT ASSEMBLY ............................................................ 3-26 3-65 ELECTRONIC IGNITION ASSEMBLY ...................................................... 3-30 3-71 EXHAUST STACK ASSEMBLY .................................................................. 3-4 3-13 FAN and HIGH TEMPERATURE LIMIT CONTROL (Gas Model) .............. 3-8 3-24 FAST CONTROL PANEL ............................................................................ 3-33 3-76 FILTER DRAIN PAN and FILTER SCREEN ASSEMBLY ........................... 3-20 3-51 FILTER MOTOR and PUMP ........................................................................ 3-24 3-61 FIREBOX and FLUE ASSEMBLY (Gas Model) ............................................ 3-11 3-30 FIREBOX INSULATION ASSEMBLY (Gas Model) .................................... 3-12 3-32 FRAME and CABINET ASSEMBLY ............................................................ 3-19 3-46 3-4 505 Model 500/561/600 3-11. INDEX OF PARTS LIST ILLUSTRATIONS (continued) Title Fig. No. Page No. FRY BASKET ............................................................................................... 3-9 3-26 FRYPOT and GAS BURNER ASSEMBLY (Gas Model) ............................... 3-14 3-36 GAS CONTROL VALVE (Gas Model) ......................................................... 3-13 3-34 GAS LINE and BURNER ASSEMBLY - CE, INT’L, and ............................. ELECTRONIC IGNITION (Gas Model) 3-15 3-38 HEATING ELEMENT and HIGH LIMIT ASSEMBLY (Electric Model) ........ 3-16 3-40 LID ASSEMBLY ........................................................................................... 3-2 3-9 LOWER FILTER PLUMBING COMPONENTS ......................................... 3-21 3-53 SOLENOID VALVE ASSEMBLY ................................................................. 3-5 3-17 SUPERSORB FILTER PAN ASSEMBLY (Before 3-1-02) ........................... 3-22 3-56 SUPERSORB FILTER PAN ASSEMBLY (3-1-02 & After) .......................... 3-23 3-59 UPPER FILTER PLUMBING COMPONENTS ........................................... 3-25 3-63 3 TIER WIRE BASKET (Gas Model) ............................................................ 3-28 3-69 4 TIER WIRE BASKET (Electric Model) ...................................................... 3-29 3-70 904 3-5 Model 500/561/600 Figure 3-1. Standard Control Panel 3-6 1205 Model 500/561/600 FIGURE & ITEM NO. 3-1 √ √ √ √ √ √ √ √ √ 1 1 1 1 1 2 3 4 4 4 4 4 5 √ 6 √ 6 √ 6 7 8 √ 9 10 11 12 13 √ 14 √ 14 √ 14 15 16 17 18 19* PART NUMBER 18425 48185 16675 16602 16596 18301 18304 17366 22195 16624 16659 18302 14283 14284 14419 SC01-073 16624 63609 54086 NS02-009 16640 NS03-018 16745 SC04-003 14293 14648 18382 16706 16704 SC01-023 65183 32927 DESCRIPTION CONTROL PANEL, Standard ASSY, Control Panel Complete-Bent Panel - 500 ......................... ASSY, Control Panel Complete-Bent Panel - 561 ......................... ASSY, Control Panel Complete-Bent Panel - 600 ......................... TIMER, Automatic Reset, 115 Volt, 60 Hz .................................... TIMER, Automatic Reset, 115 Volt, 50 Hz .................................... TIMER, Automatic Reset, 208-240 Volt, 60 Hz ............................. TIMER, Automatic Reset, 208-240 Volt, 50 Hz ............................. TIMER, Automatic Reset, 208-240 Volt, 50 Hz - CE .................... SWITCH, Timer ............................................................................. LIGHT, Timer Indicator .................................................................. COIL, Timer Buzzer, 115 Volt ................................................. COIL, Timer Buzzer, 220 Volt ................................................ KIT, 600, Cont. 120 EM Buzzer .................................................... KIT, 500/600, Cont. 230 EM Buzzer ............................................. KIT, 500, Cont. 24 EM Buzzer ...................................................... SCREW, Timer .............................................................................. LIGHT, Indicator ........................................................................... LIGHT, Indicator, Temperature - 48 Volt - Gas Models ................ LIGHT, Indicator, Green-CE and Australia - Gas Models ............. NUT, Timer .................................................................................... DECAL, Control - See chart on next page ................................ SWITCH, Main .............................................................................. NUT, Main Switch ......................................................................... PLATE, Thermostat ....................................................................... PANEL, Stud Assy - Control - See chart on next page ............. SCREW, Control Panel .................................................................. KIT, Thermostat Control - 600 ...................................................... KIT, Thermostat Control - 500/561................................................ THERMOSTAT, RS KX 365F Max.-CE - 500/600 ..................... KNOB, Thermostat ................................................................ BEZEL, Thermostat ............................................................... SCREW, Thermostat .............................................................. ASSY, Pot Capillary Guard - 500/561 ..................................... WRAP, Thermostat Capillary ........................................................ UNITS PER ASSY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 3 1 3 4 1 1 2 1 1 2 1 1 1 1 1 2 1 1 FAST Controls (Also see pgs. 3-75 & 76 for exploded view & details) √ √ √ √ √ √ 20* 21* 22* 23* 24* 25* 26* 26* 27* 27* 61722 29898 18450 60818 30614 54085 27472 27423 29948 29383 Decal - FAST Controls .................................................................. Power Switch................................................................................. Guard - Power Switch ................................................................... Relay - 24 VAC ............................................................................. Transformer - 208/240 V - Pri 24 VS ............................................ Indicator Light - Green - CE .......................................................... Control Panel Assy. - FAST - 600 - 100-120V .............................. Control Panel Assy. - FAST - 500/600 - 240V .............................. Temperature Probe - FAST - 500 .................................................. Temperature Probe - FAST - 600 .................................................. 1 1 1 2 1 3 1 1 1 1 √ Recommended Parts/* Not shown 1205 3-7 Model 500/561/600 Standard Control Panel SN KB020JJ & Below KB029JJ & Below KA020JJ & Below KB021JJ to HB013JB KB030JJ to HB016JB KA021JJ to GA085JB HB014JB & Above HB017JB & Above GA086JB & Above 3-8 Control Decal Control Decal-Wendy's Control Decal-Pollo Campero Control Panel Stud Assy Control Decal Control Panel Stud Assy Control Decal Control Decal-Wendy's Control Decal-Pollo Campero Control Decal-Pollo Campero-CE Control Panel Stud Assy Control Decal Control Decal-Wendy's Control Decal-Pollo Campero Control Panel Stud Assy Control Decal Control Panel Stud Assy Control Decal Control Decal-Wendy's Control Decal-Pollo Campero Control Panel Stud Assy Control Decal-Pollo Campero-CE Control Decal Control Decal-Wendy's Control Decal-Pollo Campero Control Panel Stud Assy Control Decal Control Panel Stud Assy Control Decal Control Decal-Wendy's Control Decal-Pollo Campero Control Decal-Pollo Campero-CE Control Panel Stud Assy 500 64427 61570 61572 18439 61554 61570 61572 63230 61554 61570 61572 27396 - 561 64428 17524 61709 63230 61709 27396 - 600 64429 61571 61580 61754 16701 61555 61571 61580 63230 61754 61555 61571 61580 61754 27396 904 Model 500/561/600 Figure 3-2. Lid Assembly FIGURE & ITEM NO. PART NUMBER 3-2 1 2 3 4 5 6 7 8 9 10 11 DESCRIPTION UNITS PER ASSY LID ASSEMBLY 16170 16169 16155 SC01-083 16133 SC06-027 16166 SC06-010 16165 16164 16163 LID ASSEMBLY ................................................................... COVER ASSEMBLY....................................................... COVER, Lid .............................................................. SCREW, Lid Cover ................................................... HOOK, Cover Retaining. ........................................... SCREW, Retaining Hook ........................................... RETAINER ................................................................ SCREW, Retaining Hook (Allen Head) ....................... SPRING, Return ......................................................... PIN, Locking ............................................................. BALL, Seat ................................................................ 1 1 1 4 2 4 1 1 1 1 1 √ Recommended Parts 1205 3-9 Model 500/561/600 FIGURE & ITEM NO. PART NUMBER DESCRIPTION UNITS PER ASSY 3-2 Cont’d. 12 √ 13 √ 14 √ √ √ √ √ 15 16 17 18 19 20 21 22 23 23 24 25 26 27 28 29 30 30 31 32 33 34 34 35 36 36 37 38 39 40 41 42 43 44 44 45 46 47 48 16119 16120 16199 33480 16198 16197 16116 16102 16121 16137 16138 16157 27325 16158 16159 27326 27329 16162 16112 40235 44339 SC01-081 LW01-010 16110 16108 27382 16111 16154 26884 36099 16136 16135 16171 16153 16156 16152 16168 26911 16102 16101 29587 21642 LINER, Inner Lid .......................................................... GASKET, Reversible, Inner Lid Liner. ........................... KIT, Latch Spring ................................................................ SPRING ....................................................................... SPACER ...................................................................... PIN, Latch .................................................................... LATCH, Lid ........................................................................ KNOB, Latch ..................................................................... RING, Tru-Arc Latch .......................................................... KNOB, Retaining Pin .......................................................... PIN, Knob Roll ................................................................... COLLAR, Locking ............................................................. COLLAR, Locking - CE ..................................................... PIN, Locking Collar ............................................................ BALL, Thrust ...................................................................... NUT, Idle ............................................................................ NUT, Acme ......................................................................... PIN, Acme Nut ............................................................. HINGE, Lid Assembly ......................................................... HINGE, Lid .................................................................. HINGE, Lid - CE ......................................................... SCREW, Lid Hinge ....................................................... WASHER, Lock, Lid Hinge .......................................... PIN, Lid Hinge .............................................................. HINGE, Lid Spring ............................................................. HINGE, Lid Spring - CE ..................................................... RING, Retainer, Tru-Arc, Hinge ........................................... BAR, Center Cross ............................................................. BAR, Center Cross - CE ..................................................... DECAL, DANGER ............................................................ SPRING, Retaining Pin ........................................................ COVER, Retaining Pin ........................................................ STOP, Limit Assembly ......................................................... STOP, Limit .................................................................. SCREW, Set, Limit Stop Collar ..................................... COLLAR, Limit Stop .................................................... SPINDLE ASSEMBLY ...................................................... SPINDLE ASSEMBLY - CE .............................................. KNOB, Spindle, Red .......................................................... KNOB, Spindle, Black ........................................................ COVER, Spring .................................................................. TOOL, Spring Loading ........................................................ 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 4 4 1 1 1 2 1 1 1 1 1 1 1 2 2 1 1 1 3 1 1 √ Recommended Parts 3-10 806 Model 500/561/600 NOTE: Turn safety relief valve towards rear of fryer. Figure 3-3. Deadweight Valve Assembly 1205 3-11 Model 500/561/600 FIGURE & ITEM NO. PART NUMBER 3-3 1 2 3 4 √ 5 6 6 7 7 7 8 9 √ 10 11 12 13 14 DESCRIPTION UNITS PER ASSY DEADWEIGHT VALVE ASSEMBLY 16924 56305 16912 FP01-127 59742 16918 27910 16903 28922 32729 16902 56307 16910 16914 16909 56636 65449 VALVE ASSEMBLY, Deadweight .......................................... BODY, Deadweight Valve .......................................... DECAL, DEADWEIGHT VALVE ............................. 1/2 x 1/2 90 Degree Street L ...................................... VALVE ASSEMBLY, Relief ....................................... DEADWEIGHT ORIFICE . ............................................. DEADWEIGHT ORIFICE - 3 lb. (use w/28922) . ........... DEADWEIGHT - 12 lb. ................................................... DEADWEIGHT - 3 lb (use w/27910)............................... DEADWEIGHT - 7 lb. ..................................................... RING, Cap ....................................................................... CAP, Deadweight Valve .................................................... GAUGE, Pressure .................................................................. GLASS, Pressure Gauge ........................................................ ELBOW ................................................................................ NIPPLE ................................................................................. DEADWEIGHT - 3 lb. .......................................................... 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 √ Recommended Parts 3-12 1205 Model 500/561/600 Figure 3-4. Exhaust Stack Assembly 806 3-13 Model 500/561/600 FIGURE & ITEM NO. PART NUMBER 3-4 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 3-14 DESCRIPTION UNITS PER ASSY EXHAUST STACK ASSEMBLY 68086 64274 16817 16809 16804 58852 SC02-016 FP01-122 63992 64013 16807 65724 65725 65726 SC04-003 21302 PAN, Condensation Drain ...................................................... PAN, Condensation Drain - Short (CFA-SN: JB095JA to HB013JB) FITTING, Teflon Sleeve ......................................................... NUT, Fitting ........................................................................... UMBRELLA GROMMET ..................................................... CONDENSATE BOX - Bottom-See chart on next page ..... SCREW, #8-32-AB x 1/2 PH PHD S .................................... REDUCER, 3/8 to 1/2 BI ....................................................... TUBE, Condensation Assembly-See chart on next page ....... BRACKET, Condensation Hose ............................................. CONDENSATE BOX - Top-See chart on next page .......... TUBE, Deadweight-See chart on next page ......................... HOSE, Deadweight to Steam Box-See chart on next page ... CONNECTOR, Male ............................................................ ASSY, Condensate Box-See chart on next page .................. WELD ASSY, Steam Box - Outer .................................... WELD ASSY, Steam Box - Inner ..................................... SCREW, #8-32 x 3/8 PH PHD S ..................................... ASSY, Exhaust Stack - 500/561 - SN: KB020JJ & Below ..... 1 1 2 2 2 1 4 1 1 1 1 1 1 3 1 1 1 6 1 806 Model 500/561/600 Exhaust Stack Assembly Item No. SN 8 KB020JJ & Below 8 KB029JJ & Below 8 KA020JJ & Below 8 KB021JJ to 10 BB016JA 11 12 5 8 KB030JJ to 10 BB055JA 11 12 5 8 KA021JJ to 10 BA026JA 11 12 5 8 BB017JA to 10 EB015JB 11 12 5 8 BB056JA to 10 EB019JB 11 12 5 8 BA027JA to 10 EA014JB 11 12 5 Description Condensation Line Assy 500 18502 561 - 600 - Condensation Line Assy - 55432 - Condensation Line Assy Dead Wt. Tube Condensation Line Assy Condensate Box Top Dead Wt. Tube DW To Steam Box Hose Condensate Box Condensation Line Assy Condensate Box Top Dead Wt. Tube DW To Steam Box Hose Condensate Box Condensation Line Assy Condensate Box Top Dead Wt. Tube DW To Steam Box Hose Condensate Box Condensation Line Assy Condensate Box Top Dead Wt. Tube DW To Steam Box Hose Condensate Box Condensation Line Assy Condensate Box Top Dead Wt. Tube DW To Steam Box Hose Condensate Box Condensation Line Assy Condensate Box Top Dead Wt. Tube DW To Steam Box Hose Condensate Box 14320 64013 59221 63195 58852 64016 64013 59221 63195 58852 - 14320 64013 59221 63195 58852 64016 64013 59221 63195 58852 - 16838 16854 14320 64013 59221 63195 58852 64016 64013 59221 63195 58852 (Continued on following page) 807 3-15 Model 500/561/600 Exhaust Stack Assembly Item No. 8 10 11 12 5 14 8 10 11 12 5 14 8 10 11 12 5 14 8 11 12 14 8 11 12 14 8 11 12 14 3-16 SN EB016JB to HB013JB (except EB018JB & EB019JB) EB020JB to HB016JB EA015JB to GA085JB HB014JB & Above HB017JB & Above GA086JB & Above Description 500 561 600 Condensation Line Assy 24998 Condensate Box Top use 65724 Dead Wt. Tube 65621 DW To Steam Box Hose 26866 Condensate Box Bottom use 65724 use 65724 Condensate Box Condensation Line Assy 24998 use 65724 Condensate Box Top Dead Wt. Tube 65621 DW To Steam Box Hose 26866 use 65724 Condensate Box Bottom use 65724 Condensate Box Condensation Line Assy 24998 use 65724 Condensate Box Top Dead Wt. Tube 65621 DW To Steam Box Hose 26866 use 65724 Condensate Box Bottom use 65724 Condensate Box Condensation Line Assy 69009 Dead Wt. Tube 65621 DW To Steam Box Hose 26866 Condensate Box 65724 Condensation Line Assy 69009 Dead Wt. Tube 65621 DW To Steam Box Hose 26866 Condensate Box 65724 Condensation Line Assy 69009 Dead Wt. Tube 65621 DW To Steam Box Hose 26866 Condensate Box 65724 806 Model 500/561/600 Figure 3-5. Solenoid Valve Assembly 905 3-17 Model 500/561/600 FIGURE & ITEM NO. PART NUMBER DESCRIPTION UNITS PER ASSY . 3-5 √ √ √ √ √ √ √ √ √ √ √ √ √ √ 1 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 17 17 18 19 20 21 22 SOLENOID VALVE ASSEMBLY (Gas and Electric Models) 17121 18724 18721 29515 29698 54945 54971 17120 17101 17109 17110 17111 17112 17114 17115 17116 17117 17122 17102 17103 17104 17105 17106 18706 18726 29547 17123 17108 17113 17118 SC01-132 VALVE, Solenoid, 120 Volt, 60 Cycle .................................... VALVE, Solenoid, 208-240 Volt, 50 Cycle ............................. VALVE, Solenoid, 208/240 Volt, 60 Cycle ............................. VALVE, Solenoid, 24 Volt, 60 Cycle ...................................... VALVE, Solenoid, 24 Volt, 50 Cycle ...................................... VALVE, Solenoid, 208-240 Volt, 50 Cycle-CE ...................... VALVE, Solenoid, 24 Volt, 50 Cycle-CE ................................ KIT, Solenoid Valve Repair ............................................... CLIP, Retaining .......................................................... RETAINER, Spring .................................................... SPRING, Core ........................................................... CORE, Disc Assembly ............................................... GASKET, Bonnet ...................................................... SEAT, Teflon .............................................................. GUIDE, Disc Spring ................................................... SPRING, Disc ............................................................ RING, Spring Retainer ................................................ SEAT, O-Ring Seal ..................................................... PLATE, Solenoid Name .................................................... COVER, Coil Housing ...................................................... WASHER, Coil................................................................. YOKE, Coil ..................................................................... COIL, 120 Volt, 60 Cycle................................................. COIL, 208/240 Volt, 60 Cycle.......................................... COIL, 208-240 Volt, 50 Cycle ......................................... COIL, 24 Volt, 60 Cycle................................................... HOUSING, Coil ............................................................... BONNET, Solenoid.......................................................... BODY, Solenoid Valve...................................................... ADAPTER, Pipe .............................................................. SCREW, Adapter ............................................................. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 √ Recommended Parts 3-18 1205 Model 500/561/600 Figure 3-6. Drain Valve Assembly (Gas Model) 803 3-19 Model 500/561/600 FIGURE & ITEM NO. PART NUMBER 3-6 1 1 2 √ 3 4 5 6 7 8 8 9 10 DRAIN VALVE ASSEMBLY (Gas Model) 17261 55152 17210 18227 SC01-058 NS02-005 l72l1 SC03-005 17254 67661 16293 18644 11 12 13 18105 17214 18111 14 14 14 18819 18817 24647 15 17255 14652 √ 16* DESCRIPTION UNITS PER ASSY BODY, Drain Valve (June 1998 and above) ................ ASSY, Drain Valve and Coupling (May 1998 and below) COVER, Microswitch ................................................ MICROSWITCH ...................................................... SCREW, Microswitch ................................................ NUT, Microswitch ...................................................... BRACKET, Drain, Valve Rod .................................... SCREW, Drain Bracket .............................................. ROD, Drain Valve - Normally Closed ......................... ROD, Drain Valve - Normally Open ........................... COVER, Valve Handle ............................................... CONNECTOR, 90° Flexible Conduit ........................ (Includes Nut) INSULATOR ............................................................. CONDUIT, Flexible ................................................... CONNECTOR, Flexible Conduit ............................... (Includes Nut) EXTENSION NIPPLE (SN: KA020JJ and below) .... EXTENSION NIPPLE (SN: KA021JJ to GA085JB) EXTENSION & DEFLECTOR ................................. (SN: GA086JB and above) PIN, Cotter ................................................................ KIT, PFG600 Norm Open Drain Switch ..................... 1 1 1 1 2 2 1 2 1 1 1 1 2 1 1 1 1 1 2 1 √ Recommended/*not shown 3-20 1205 Model 500/561/600 Figure 3-7. Drain Valve Assembly (Electric Model) 806 3-21 Model 500/561/600 FIGURE & ITEM NO. PART NUMBER 3-7 1 2 3 4 7 8 8 9 9 9 10 11 12 √ 13 14 15 16 16 17 18 19 19 20* 21* 22* 23* 24* 25* 26* √ 27* DESCRIPTION UNITS PER ASSY DRAIN VALVE ASSEMBLY (Electric Model) 18816 16239 18816 17261 55152 18818 66123 44907 16293 SC03-005 18227 SC01-058 NS02-005 18528 EF02-004 17255 03512 03531 59964 59956 55412 59955 55417 59957 63339 14653 TOP ASSEMBLY, Pot and Counter-See chart on next page NIPPLE, Pipe ........................................................................ ELBOW ................................................................................ NIPPLE, Pipe ........................................................................ NIPPLE, Drain Extension-See chart on next page................ BODY, Drain Valve (SN: FB099IH and above) ...................... ASSY, Drain Valve and Coupling (SN: FB098IH and below) .. ROD, Drain Valve Extension - Normally Closed ..................... ROD, Drain Valve Extension - Normally Open........................ ROD, Drain Valve Extension - 561 (Before 11-12-02)............ COVER, Valve Handle........................................................... BRACKET, Filter & Drain Rod -See chart on next page ..... SCREW, Drain Valve Bracket ................................................ MICROSWITCH .................................................................. SCREW, Microswitch ............................................................ NUT, Microswitch ................................................................. COVER, Microswitch ............................................................ COVER, Microswitch - 561 -See chart on next page .......... BUSHING, Snap ................................................................... PIN, Cotter............................................................................ KIT, Holder for UHC Tray (McD’s-Optional) ........................ ACCESSORY, 1/2 Size Bun Pan Holder (McD’s-Optional) ... INSULATION, Front Panel - 561 (500 elements) .................. INSULATION, Right Side Panel - 561 (500 elements) ........... INSULATION, Rear Panel - 561 (500 elements) ................... SHROUD, Control Panel-Rear - 561 (500 elements) ............. INSULATION, Rear Panel - 561 (500 elements) ................... INSULATION, Side Panel - 561 (500 elements).................... INSULATION, Front Panel - 561 (500 elements) .................. KIT, PFE500 Norm Open Drain Switch ................................. 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 √ Recommended Parts/*not shown 3-22 806 Model 500/561/600 Frypot & Drain Valve Assembly SN KB020JJ & Below KB029JJ & Below KB021JJ to HB013JB Bracket - Drain Rod Drain Extension Pot & Countertop Bracket - Drain Rod Pot & Countertop Pot & Countertop w/Firebar Drain Switch Cover Bracket - Drain Rod Drain Extension Pot & Countertop Pot & Countertop(Pollo Campero) KB030JJ to HB016JB HB014JB & Above Bracket - Drain Rod Pot & Countertop Front Panel Drain Switch Cover Bracket - Drain Rod Drain Extension & Deflector Pot & Countertop Pot & Countertop(Pollo Campero) HB017JB & Above 105 Frame Assy(short) Frame Assy(long) Bracket - Drain Rod Drain Extension & Deflector Pot & Countertop Frame Assy(short) Frame Assy(long) Drain Switch Cover 500 18419 18817 18921 63193 18817 65025 65027 23917 24633 65025 65027 23679 26854 - 561 44847 56071 44455 48033 59958 65198 56974 59954 23756 24638 65024 23679 26854 23757 3-23 Model 500/561/600 Figure 3-8. Fan and High Temperature Limit Control (Gas Model) 3-24 105 Model 500/561/600 FIGURE & ITEM NO. PART NUMBER 3-8 √ 1 √ 1 √ 1 √ √ √ √ √ 2 3 4 5 5 6 7 8 9 9 10 11 12* DESCRIPTION UNITS PER ASSY FAN AND HIGH TEMPERATURE LIMIT CONTROL (Gas Model) 16738 CONTROL, High Temperature Limit ......................................... 60241 CONTROL, High Temperature Limit-E.G.O.-CE and Australia .. SN: CA012JJ and above 14267 KIT, High Limit - CE SN: CA011JJ and below ........................ SC02-018 SCREW, Thread Forming #8 ..................................................... NS02-001 NUT, #10-32 Hex Keps ........................................................... 17216 BRACKET ASSY, High Limit Thermostat ................................. 16684 FAN, 120 Volt .......................................................................... 16688 FAN, 240 Volt .......................................................................... SC01-010 SCREW, Fan ............................................................................ WA01-006 WASHER, Fan .......................................................................... NS02-005 NUT, Fan .................................................................................. 35916 TRANSFORMER, 120V-Pri./24V-Sec. ................................... 30614 TRANSFORMER, 208/240V-Pri./24V-Sec. ............................ 51071 FITTING, Thermostat - SN: KA020JJ & Below ........................ 68078 ASSY, FPS Temperature Probe (when applicable) ..................... 36097 PROBE GUARD ...................................................................... 1 1 1 2 2 1 1 1 4 4 4 1 1 2 1 1 √ Recommended Parts *not shown 1205 3-25 Model 500/561/600 6 3 4 5 Figure 3-9. Fry Basket 3-26 504 Model 500/561/600 FIGURE & ITEM NO. PART NUMBER 3-9 1 1 1 1 1 2 2 3 4 4 5 6 7* 7* 7* 8* 8* 8* 8* 9* DESCRIPTION UNITS PER ASSY FRY BASKET (Gas and Electric Models) 56075 55424 17801 19501 19507 19502 48115 24438 03357 03363 03397 64071 48238 19535 73037 19509 73025 71371 72009 72294 BASKET, Model 561 .......................................................... BASKET, Full Basket w/Bail Handle - Model 561 ................ BASKET, Without Legs, Gas Model Only ............................ BASKET, With Legs, Electric Model Only ............................ BASKET, Expanded - PFE500 ............................................ HANDLE ............................................................................ HANDLE, Basket - Model 561 ........................................... ASSY, Weld-Crumb Basket Handle ..................................... ASSY, Weld-Crumb Pan/Tube-PFE-500 w/Handle .............. ASSY, Weld-Crumb Pan/Tube-PFE-561 w/Handle .............. ASSY, Weld-Crumb Pan/Tube-PFG-600 w/Handle .............. HANDLE, Locking Assembly ............................................... 1/2 SIZE BASKET Support - Model 561 ............................ 1/2 SIZE BASKET Support - Model 500/600 ..................... 1/2 SIZE Basket Support - Model 500 ................................. 1/2 SIZE Basket - Model 500/600 ....................................... 1/2 SIZE Basket - Model 500 .............................................. BASKET, Chicken Filet (McDs) - Model 500 ...................... BASKET, Chicken Filet (McDs) - Model 600 ...................... INSERT, Drop-in Fillet Basket (McDs) ................................ 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 *not shown 707 3-27 Model 500/561/600 13 12 Figure 3-10. Countertop Insulation Assembly (Gas Model) 3-28 803 Model 500/561/600 FIGURE & ITEM NO. PART NUMBER 3-10 505 DESCRIPTION UNITS PER ASSY COUNTERTOP INSULATION ASSEMBLY . ...................... (Gas Model) 1 1 1 14698 16518 16310 1 2 2 3 3 4 4 5 6 7 7 8 9 10 12 13 14 14211 63301 63326 63302 63326 16308 54862 53807 16303 63699 68070 63623 59232 53802 59965 59966 53808 KIT, Complete Set - SN: KA021JJ & Above ......................... INSULATION, Complete Set - SN: 35886 to KA020JJ ........ INSULATION, Complete Set - SN: 35885 and Below .......... (Includes Part Nos. 16505,17605,16872, ......................... MS01-180, Bulk Cerefelt Insulation For ........................... Around Thermocouple, Pot Fittings, and Glue.) INSULATION, Complete Set-CE and Australia ..................... INSULATION, Fiberglass ...................................................... INSULATION-CE and Australia ............................................ INSULATION, Cerefelt - Flue Top ........................................ INSULATION, Cerefelt - Flue Top - CE ............................... BOARD, Aircell ..................................................................... BOARD, Aircell-CE and Australia .......................................... INSULATION, Countertop-sides ........................................... INSULATION, Fiberglass ...................................................... INSULATION, Fiberglass Notched ....................................... ASSY, Front Panel Insulation - FPS/SSI ................................. INSULATION, Heat Shield, Inner .......................................... HEAT SHIELD ...................................................................... HEAT SHIELD, Middle-CE and Australia (not shown) ........... INSULATION, Countertop Side ............................................ INSULATION, Countertop Front .......................................... INSULATION, Countertop-Front/Rear .................................. 1 1 1 1 1 2 1 1 1 1 2 1 2 1 1 1 1 2 1 2 3-29 Model 500/561/600 1 Figure 3-11. Firebox and Flue Assembly (Gas Model) 3-30 804 Model 500/561/600 FIGURE & ITEM NO. PART NUMBER 3-11 1 1 2 2 3 4 5 6 7 8 8 9 10 11 12 13 DESCRIPTION UNITS PER ASSY FIREBOX AND FLUE ASSEMBLY ..................................... (Gas Model) 59728 54865 59223 29679 18625 29663 16406 SC03-005 18626 63330* 63331* 30857* 53812* 53814* 53816* 24239* STACK, Flue Exhaust - SN: KA021JJ & Above .................... STACK, Flue Exhaust - SN: KA020JJ & Below .................... CABINET ASSEMBLY, Firebox - SN: KA021JJ & Above ... CABINET ASSEMBLY, Firebox - SN: KA020JJ & Below ... BRACKET, Side Panel Insulation ........................................... PANEL, Firebox Front ........................................................... DEFLECTOR, Heat Shield .................................................... SCREW, Sheet Metal ............................................................. BRACKET, Side Panel Insulation, Rear .................................. FIREBOX ASSEMBLY, w/Insulation - Japan only .................. FIREBOX ASSEMBLY, w/Insulation - CE and Australia ........ FRONT PANEL INSULATION ASSEMBLY (Export only) .. INSULATION, Front Bracket, Firebox - CE and Australia ..... INSULATION, Leg - CE and Australia .................................. INSULATION, Outer Rear Firebox - CE and Australia .......... INSULATION, Outer Firebox, Side - CE and Australia .......... 1 1 1 1 2 1 1 20 2 1 1 1 2 1 1 1 * not shown 806 3-31 Model 500/561/600 Figure 3-12. Firebox Insulation Assembly (Gas Model) 3-32 803 Model 500/561/600 FIGURE & ITEM NO. PART NUMBER 3-12 803 DESCRIPTION UNITS PER ASSY FIREBOX INSULATION ASSEMBLY ................................. (Gas Model) 1 16505 2 3 4 5 63111 16502 16503 29690 INSULATION, Firebox - Complete Set ................................. Cerefelt, Inside Firebox INSULATION, Side Panel , Cerefelt ................................ INSULATION, Back Panel, Cerefelt ................................ INSULATION, Bottom Panel, Cerefelt ............................ INSULATION, Front Panel, Cerefelt ............................... 1 2 1 1 1 3-33 Model 500/561/600 Figure 3-13. Gas Control Valve (Gas Model) 3-34 803 Model 500/561/600 FIGURE & ITEM NO. PART NUMBER 3-13 √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ 1a 1a 1b 1b 1a 1a 1b 1a 1a 1b 1b 1b 1a 1b 1a 1b 1a 1b 2 2 2 2 3 4 6 7 8* 8* 8* 8* 8* 8* 58863 16216 64036 16217 16380 16262 16381 34439 52129 60632 21332 60633 34804 34803 34806 34805 29614 29728 16254 16710 16386 16384 16253 16352 16267 16373 16247 16248 14324 14325 14723 14724 √ Recommended Parts DESCRIPTION GAS CONTROL VALVE (Gas Model) VALVE, Control, Natural Gas, 24 Volt ...................................... VALVE, Control, Natural Gas, 120 Volt .................................... VALVE, Control, Propane Gas, 24 Volt ..................................... VALVE, Control, Propane Gas, 120 Volt ................................... VALVE, Control, Natural Gas, 208-240 Volt ............................. VALVE, Control, Manufactured (Town) Gas, 208-240 Volt ....... VALVE, Control, Propane Gas, 208-240 Volt ........................... VALVE, Control, Electronic Ign.-120V-Nat-KA020JJ & Below .... VALVE, Control, Electronic Ign-24V-Nat-SN: KA021JJ & above . VALVE, Control, Electronic Ign-24V-Nat-SN: KA021JJ & above-CE VALVE, Control, Electronic Ign-24V-LP-SN: KA021JJ & above .. VALVE, Control, Electronic Ign-24V-LP-SN: KA021JJ & above-CE VALVE, Control, Nat. Gas, 240 Volt, 50 Hz.-CE and Australia . VALVE, Control, LP. Gas, 240 Volt, 50 Hz.-CE and Australia ... VALVE, Control, Nat. Gas, 24 Volt, 50 Hz.-CE and Australia ... VALVE, Control, LP. Gas, 24 Volt, 50 Hz.-CE and Australia ..... VALVE, Natural Gas Control - 24V - KA020JJ & Below ......... VALVE, Propane Gas Control - 24V - KA020JJ & Below ....... ACTUATOR, Gas Control Valve, 120 Volt, Natural .................. ACTUATOR, Gas Control Valve, 208-240 Volt, Natural ........... ACTUATOR, Gas Control Valve, 120 Volt, Propane ................. ACTUATOR, Gas Control Valve, 208-240 Volt, Propane ......... REGULATOR, Gas Control Valve, Natural Gas ........................ REGULATOR, Gas Control Valve, Propane Gas ....................... KNOB, Gas Control Valve ........................................................ FITTING, Compression - Pilot Tube .......................................... KIT, Nat. to LP Conversion - See chart below ......................... KIT, LP to Nat. Conversion - See chart below ......................... KIT, Nat. to LP Conversion - See chart below ......................... KIT, LP to Nat. Conversion - See chart below ......................... KIT, 600SSI - Nat. to LP Conversion-SN: KA021JJ & above .... KIT, 600SSI - LP. to Nat. Conversion-SN: KA021JJ & above ... NOTE: Part nos. 16216 and 16380 consist of items 2 and 3 Part nos. 16217 and 16381 consist of items 2 and 4 UNITS PER ASSY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 *not shown SN Std. USA 120V-60Hz Voltage Std. European & Non-Standard Voltages KA020JJ & Below 16247 & 16248 16247 & 16248 KA021JJ & Above 14324 & 14325 16247 & 16248 NOTE: For the orifices Nat. to LP kits above, only 100% propane may be used. For all other gas mixtures, SN must be provided. 707 3-35 Model 500/561/600 29 Figure 3-14. Frypot and Gas Burner Assembly (Gas Model) 3-36 504 Model 500/561/600 FIGURE & ITEM NO. 3-14 1 1 1 1 1 2 3 4 5 5 5 5 5 5 6 7 8 9 10 11 11 12 13 14 15 15 16 17 17 18 √ 19 √ 20 √ 20 √ 20 √ 20 √ 20 √ 20 √ 20 √ 20 √ 20 √ 20 √ 20 √ 20 √ 20 √ 20 √ 20 21 22 23 23 24 25 25 26 27 28 29 30* 707 UNITS PART NUMBER DESCRIPTION FRYPOT AND GAS BURNER ASSEMBLY (GAS MODEL) 16889 TOP ASSEMBLY, Pot and Counter (SN: KA020JJ & below) ................................ 65007 TOP ASSEMBLY, Pot and Counter (SN: KA021JJ & above) ................................. 68568 TOP ASSEMBLY, Pot and Counter - FPS ............................................................... 65010 TOP ASSEMBLY, Pot and Counter-Pollo Campero (SN: KA021JJ & above) ....... 65011 TOP ASSEMBLY, Pot and Counter-CE(SN: KA021JJ & above; use 16889 prior) 18816 NIPPLE, Pipe S.S ..................................................................................................... 53834 J-BOLT, Burner Hold Down .................................................................................... 16205 CASTING Burner .................................................................................................... 17013-1 SET, Orifice, Natural Gas ......................................................................................... 16561-1 ORIFICE, Natural Gas, S.S .............................................................................. 16562-1 ORIFICE, Natural Gas, Brass .......................................................................... 17013-3 SET, Orifice, Propane Gas ........................................................................................ 16561-3 ORIFICE, Propane Gas, S.S ............................................................................. 16562-3 ORIFICE, Propane Gas, Brass ......................................................................... FP01-020 PLUG, Burner Casting .............................................................................................. 29969 BRACKET, Pilot Holder .......................................................................................... SC01-184 SCREW, Pilot Holder Bracket .................................................................................. Use #11 PILOT & ORIFICE ASSEMBLY ............................................................................ SC01-047 SCREW, Pilot Holder ............................................................................................... 30904 PILOT & BRACKET ASSEMBLY, LP (SN AN0703021 & below) ....................... 30913 PILOT & BRACKET ASSEMBLY, Nat (SN AN0703021 & below) ...................... 16336 ELBOW, Male .......................................................................................................... SC06-013 BOLT, U, Gas Line ................................................................................................... NS02-002 NUT, Gas Supply Line Bolt .................................................................................... 16333 LINE, Gas Burner to Control ................................................................................... 67202 ASSY, Burner to Valve Tube - Solid State Ign. ......................................................... 16335 NIPPLE, Close ......................................................................................................... 29820 ORIFICE, Pilot, Natural Gas ................................................................................... 32407 ORIFICE, Pilot, Propane Gas .................................................................................. 69450 PILOT ASSEMBLY, Gas Tube ................................................................................ 16219 THERMOCOUPLE ................................................................................................. 29614 VALVE, Natural Gas Control - 24V - KA020JJ & Below ....................................... 29728 VALVE, Propane Gas Control - 24V - KA020JJ & Below ...................................... 58863 VALVE, Natural Gas Control - 24V - KA021JJ & Above ....................................... 16380 VALVE, Natural Gas - 240V ..................................................................................... 64036 VALVE, Propane Gas Control - 24V - KA021JJ & Above ...................................... 16381 VALVE, L.P. Gas - 240V .......................................................................................... 34439 VALVE, Gas Control Valve, Electronic. Ign - 120V (SN: KA020JJ & below) ......... 52129 VALVE, Gas Control Valve, Electronic. Ign - 24V-Nat (SN: KA021JJ & above) .... 21332 VALVE, Gas Control Valve, Electronic. Ign - 24V-LP (SN: KA021JJ & above) ...... 21316 VALVE, Gas Control Valve, Electronic. Ign - 240V .................................................. 34804 VALVE, Natural Gas Control - 240V - CE and Australia ......................................... 34803 VALVE, L.P. Gas Control - 240V - CE and Australia ............................................... 34806 VALVE, Natural Gas Control - 24V - CE and Australia ........................................... 34805 VALVE, L.P. Gas Control - 24V - CE and Australia ................................................. 16262 VALVE, Control, Manufactured (Town) Gas, 208-240 Volt .................................... 16221 SPACER, Heat Shield ............................................................................................... SC01-054 SCREW, Heat Shield ................................................................................................. 58866 SHIELD, Heat, Aluminum ........................................................................................ 67111 SHIELD, Gas Valve Heat - Solid State Ign. .............................................................. SC02-006 SCREW, Bracket ....................................................................................................... 40304 LINE, Gas Supply (SN: KA020JJ & below) ........................................................... 16326 LINE, Gas Supply .................................................................................................... 16331 GAS LINE BRACKET ............................................................................................ FP01-007 COUPLING, Pipe .................................................................................................... 16328 BRACKET, Gas Line ............................................................................................... 16329 Nut 37 Flare for 5/8 OD ........................................................................................... 16330 Sleeve 37 Flare for 5/8 .............................................................................................. 24687 GUARD, Gas Valve Adjustment Screw ................................................................... 14484 KIT, 3/4 in. x 5 ft. Gas Line w/quick-disconnect ...................................................... √ Recommended Parts/*not shown PER ASSY 1 1 1 1 1 2 1 1 1 1 23 1 1 23 3 1 2 1 1 1 1 1 2 4 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 4 1 1 1 1 1 2 2 1 1 3-37 Model 500/561/600 Figure 3-15. Gas Line and Burner Assembly - CE, Int’l, (Gas Models) 3-38 105 Model 500/561/600 FIGURE & ITEM NO. 3-15 1 5 5 5 5 5 5 3 4 5 6 7 8 8 9 10 11 12 13 14 14 15 √ 16 √ 16 √ 17 √ 17 √ 17 √ 17 √ 17 √ 17 √ 17 √ 17 √ 17 √ 17 √ 17 √ 17 √ 17 18 19 20 21 22 23 24 25 √ 26 √ 26 √ 26 √ 26 √ 26 27 28 29 30 31* 32* PART NUMBER 16205 17013-1 16561-1 16562-1 17013-3 16561-3 16562-3 FP01-020 29969 SC01-184 29823 SC01-047 30904 30913 16336 53834 NS02-002 38464 16335 29820 32407 69450 16219 34820 60632 60633 16216 16380 16217 16381 34439 21316 34804 34803 34806 34805 16262 16221 SC01-054 16222 SC02-006 51429 16328 FP01-007 56229 38446 38467 38468 34801 34802 FP01-062 SC06-013 51428 45401 FP01-014 FP01-200 √ Recommended Parts/*not shown 806 DESCRIPTION GAS LINE AND BURNER ASSEMBLY - CE, INT’L (GAS MODELS) CASTING Burner .................................................................................................... SET, Orifice, Natural Gas ......................................................................................... ORIFICE, Natural Gas, S.S ...................................................................................... ORIFICE, Natural Gas, Brass .................................................................................. SET, Orifice, Propane Gas ........................................................................................ ORIFICE, Propane Gas, S.S ............................................................................. ORIFICE, Propane Gas, Brass ......................................................................... PLUG, Burner Casting .............................................................................................. BRACKET, Pilot Holder .......................................................................................... SCREW, Pilot Holder Bracket .................................................................................. PILOT & ORIFICE ASSEMBLY ............................................................................ SCREW, Pilot Holder ............................................................................................... PILOT & BRACKET ASSEMBLY, LP ................................................................... PILOT & BRACKET ASSEMBLY, Nat .................................................................. ELBOW, Male .......................................................................................................... J-BOLT, Burner Hold Down .................................................................................... NUT, Gas Supply Line Bolt .................................................................................... LINE, Gas Burner to Control ................................................................................... NIPPLE Close .......................................................................................................... ORIFICE, Pilot, Natural Gas ................................................................................... ORIFICE, Pilot, Propane Gas .................................................................................. PILOT ASSEMBLY, Gas Tube ................................................................................ THERMOCOUPLE ................................................................................................. THERMOCOUPLE -CE ......................................................................................... VALVE, Control, Electronic Ign-24V-Nat-SN: KA021JJ & above-CE .................... VALVE, Control, Electronic Ign-24V-LP-SN: KA021JJ & above-CE ...................... VALVE, Natural Gas Control - 120V ....................................................................... VALVE, Natural Gas - 240V ..................................................................................... VALVE, Propane Gas Control - 120V ...................................................................... VALVE, L.P. Gas - 240V .......................................................................................... VALVE, Gas control valve, Electronic. Ign - 120V ................................................... VALVE, Gas control valve, Electronic. Ign - 240V ................................................... VALVE, Natural Gas Control - 240V - CE and Australia ......................................... VALVE, L.P. Gas Control - 240V - CE and Australia ............................................... VALVE, Natural Gas Control - 24V - CE and Australia ........................................... VALVE, L.P. Gas Control - 24V - CE and Australia ................................................. VALVE, Control, Manufactured (Town) Gas, 208-240 Volt .................................... SPACER, Heat Shield ............................................................................................... SCREW, Heat Shield ................................................................................................. SHIELD, Heat, Aluminum ........................................................................................ SCREW, Bracket ....................................................................................................... LINE, Gas Supply-CE and Australia ....................................................................... BRACKET, Gas Line ............................................................................................... COUPLING, Pipe .................................................................................................... WIRE COVER, Gas control valve - CE ................................................................... SOLENOID, Gas - 120V .......................................................................................... SOLENOID, Gas - 240V .......................................................................................... SOLENOID, Gas - 24V ............................................................................................ SOLENOID, Gas - 240V - CE and Australia ........................................................... SOLENOID, Gas - 24V - CE and Australia ............................................................. NIPPLE, 1/2 NPT x 1.75L BI .................................................................................. BOLT U, Gas Line ................................................................................................... TUBE, Gas Valve Supply ........................................................................................ VALVE, 1/2 Gas Ball ................................................................................................ ELBOW, 1/8 inch - Z ................................................................................................ FITTING - Gas Inlet BSPT ..................................................................................... UNITS PER ASSY 1 1 1 23 1 1 23 3 1 2 1 1 1 1 1 1 4 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3-39 Model 500/561/600 Figure 3-16. Heating Element and High Limit Assembly (Electric Model) 3-40 806 Model 500/561/600 FIGURE & ITEM NO. PART NUMBER 3-16 DESCRIPTION UNITS PER ASSY HEATING ELEMENT AND HIGH LIMIT ASSEMBLY, (Electric Models) √ 1 18233-1 √ 1 √ 1 44756 18233-2 √ 1 18233-5 √ 1 18233-4 √ 1 √ 1 √ 1 45268 48169 18233-6 √ 1 √ 1 48159 18233-7 2 3 4 5 6 7 8 8 9 9 √ 10 11 12 13 14 15* 16* 17* 18 19 √ 20 21 22 23 24 25* 16855 WA01-005 NS01-017 NS01-014 WA01-007 LW01-008 29295 18720 29297 18248 14685 18225 18226 SC01-055 LW02-005 44914 44915 SC01-201 SC01-053 SC02-018 16738 NS02-001 17216 18211 19604 63339 ELEMENT COMPLETE, Heating ........................................................ 208 Volts, 4500 Watts ELEMENT - 208V-13.5kw-561 (units w/Firebars only) ......................... ELEMENT COMPLETE, Heating ........................................................ 230 Volts, 4500 Watts ELEMENT COMPLETE, Heating ........................................................ 230 Volts, 3750 Watts ELEMENT COMPLETE, Heating ........................................................ 208 Volts, 3750 Watts ELEMENT - 240V-13.5kw-561 (units w/Firebars only) ......................... ELEMENT - 220V-13.5kw-561 (units w/Firebars only) ......................... ELEMENT COMPLETE, Heating ........................................................ 480 Volts, 3750 Watts ELEMENT - 480V-13.5kw-561 (units w/Firebars only) ......................... ELEMENT COMPLETE, Heating ........................................................ 480 Volts, 4500 Watts SEAL O-RING ..................................................................................... WASHER, Heating Element, Metal ..................................................... NUT, Heating Element, Brass .............................................................. NUT, Heating Element ......................................................................... WASHER, Heating Element ................................................................ WASHER, Lock, Heating Element ....................................................... HI Limit Bracket - Rear-561 (Firebars) .................................................. CLAMP, Rear-Hi Limit ......................................................................... HI Limit Bracket - Front-561 (Firebars) ............................................... CLAMP, Front-Hi Limit ....................................................................... KIT, Spreader Module ......................................................................... SPREADER, Element ........................................................................... BAR, Spreader Lock ............................................................................ SCREW, Element Spreader (including Firebars) .................................. WASHER, Lock, Element Spreader ..................................................... SPREADER, Element (inner) - 561 (Firebars) ....................................... SPREADER Element (outer) - 561 (Firebars) ....................................... SCREW, Element Spreader-561 (Firebars) ........................................... SCREW, 8-32 x 1/2 PH RD SS .............................................................. SCREW, Thread Forming #8 ................................................................ CONTROL, Hi Limit Temperature ........................................................ NUT, #10-32 Hex Keps ........................................................................ BRACKET ASS’Y, Hi Limit Thermostat ............................................... HOLDER, Thermostat Bulb ................................................................. BUSS BAR, 2-Hole .............................................................................. INSULATION, Pot Front-561 .............................................................. 3 1 3 3 3 1 1 3 1 3 6 6 6 12 12 6 2 1 2 1 4 4 4 8 8 4 4 8 2 2 1 2 1 1 2 1 √ Recommended Parts/*not shown 806 3-41 Model 500/561/600 Figure 3-17. Contactor and Frame Assembly (Three Phase Electric Model) 3-42 105 Model 500/561/600 FIGURE & ITEM NO. PART NUMBER 3-17 √ √ √ √ √ √ √ √ 1 1 1 1 1 1 2 3 3 3 4 5 6 7 7 7 7 7 8* 8* 8* 8* DESCRIPTION UNITS PER ASSY CONTACTOR AND FRAME ASSEMBLY (Three Phase Electric Model) 18514 59233 65864 65863 65269 24800 SC03-005 19405 29942 65074 SC04-002 SC01-052 58860 18364 EF02-007 EF02-006 EF02-105 EF02-104 14034 14679 14883 14680 SHROUD, Three Phase (KB020JJ & below) ......................... SHROUD, Three Phase (KB021JJ to HB013JB) ................... SHROUD, Three Phase - 500 (HB014JB & above) ............... SHROUD, CE-Three Phase (HB014JB-AA0605138) ........... SHROUD, Three Phase (AA0605139 & above) .................... SHROUD, Three Phase - 561 (HB014JB & above) ............... SCREW, Shroud .................................................................... CONTACTOR - 208-240 Volt .............................................. CONTACTOR, Mercury 208-240 VAC (model 561) ............ CONTACTOR - 230 Volt - CE ............................................. SCREW, Contactor ................................................................ SCREW, 1/4-20 x 3/8 HEX HD C ......................................... BRACKET, Double Contactor ............................................... ASSY, Fuse Holder - 15 Amp ................................................ FUSE, 15 Amp ................................................................ HOLDER, Fuse ............................................................... FUSE, 15 Amp - CE (AA0605139 & Above) ........................ HOLDER, Fuse - CE (AA0605139 & Above) ....................... KIT - 1 Phase to 3 Phase Conversion (KB020JJ & below) ..... KIT - 1 Phase to 3 Phase Conversion (KB021JJ to HB013JB) KIT - 1 Phase to 3 Phase w/ Fuses (HB014JB to AA0611084) KIT - 1 Phase to 3 Phase Conversion (AA0611085 & above) 1 1 1 1 1 1 4 2 1 2 4 2 1 2 2 2 2 2 1 1 1 1 √ Recommended Parts *not shown 707 3-43 Model 500/561/600 Figure 3-18. Contactor and Frame Assembly (Electric Model) Single Phase 3-44 105 Model 500/561/600 FIGURE & ITEM NO. PART NUMBER 3-18 1 √ 2 √ 2 √ 3 3 4 5 6 7 8 9 9 9 10 11 12 13 14 √ 15 √ 15 √ 15 16* 16* 16* 16* DESCRIPTION UNITS PER ASSY CONTACTOR AND FRAME ASSEMBLY, (Electric Model) Single Phase SC04-003 19405 29942 65074 18243 NS01-014 WA01-007 LW02-005 18242 SC03-005 18244 63226 27418 SC01-072 SC04-002 SC01-010 EF02-030 NS02-005 18364 EF02-007 EF02-006 14033 14677 14882 14678 SCREW .......................................................................... CONTACTOR ................................................................ CONTACTOR, Mercury 208-240 VAC (model 561) ...... CONTACTOR - 230 Volt - CE ....................................... BRACKET, Contactor ..................................................... NUT, Hex ........................................................................ WASHER ........................................................................ LOCKWASHER ............................................................. BREAKER, CIRCUIT 50 amp ........................................ SCREW .......................................................................... SHROUD, Single Phase (KB020JJ & below) ................... SHROUD, Single Phase (KB021JJ to HB013JB) ............. SHROUD, Single Phase (HB014JB & above) .................. SCREW .......................................................................... SCREW .......................................................................... SCREW .......................................................................... CAPILLARY CLAMP .................................................... NUT ................................................................................ ASSY, Fuse Holder - 15 Amp ................................................ FUSE, 15 Amp ................................................................ HOLDER, Fuse ............................................................... KIT - 3 Phase to 1 Phase Conversion (KB020JJ & below) ..... KIT - 3 Phase to 1 Phase Conversion (KB021JJ to HB013JB) KIT - 3 Phase to 1 Phase w/ Fuses (HB014JB to AA0611084) KIT - 3 Phase to 1 Phase Conversion (AA0611085 & above) 4 2 1 2 1 16 16 8 1 4 1 1 1 4 4 1 1 1 2 2 2 1 1 1 1 √ Recommended Parts *not shown 707 3-45 Model 500/561/600 Figure 3-19. Frame and Cabinet Assembly 3-46 1205 Model 500/561/600 FIGURE & ITEM NO. PART NUMBER 3-19 1 2 3 4 5 5 6 6 DESCRIPTION UNITS PER ASSY FRAME AND CABINET ASSEMBLY SC03-005 59730 59732 24255 7 7 8 9 10 11 12 54225 17612 59230 03007 17630 17629 17639 12 58849 13 14 15 16 17 18 19 19 17620 17618 SC01-003 41836 20 21 22 23* 17627 17611 SC01-143 NS03-050 SC04-003 24254 FRAME ASSEMBLY-See chart on next page ............ COVER, Back Shroud-See chart on next page ........... SCREW, Panels and Bracket, Sheet Metal .................... SHROUD ASSEMBLY-See chart on next page ......... INSULATION, Side Panel, (Gas only) ......................... INSULATION, Side Panel - CE (Gas only) ................... PANEL, Right Side, SS -See chart on next page ........... PANEL, Right Side, - CE and Australia (Gas only) ........ (KA021JJ & above) ...................................................... INSERT, Aluminum Feet - 1 in. x 1 in. ........................... INSERT, Aluminum Feet - 1 in. x 1-1/2 in. ..................... CATCH, Magnetic Door ............................................... CASTER, Assembly ...................................................... CASTER, Less Brake ............................................. CASTER, w/Brake ................................................. DOOR ASSEMBLY, Complete (KB020JJ & below-ele) (KA020JJ & below-gas) DOOR ASSEMBLY, Complete (KB021JJ & above-ele) (KA021JJ & above-gas) HINGE, Bottom Door ............................................. HINGE, Top Door .................................................. SCREW, Door Hinge .............................................. HANDLE, Door ..................................................... PANEL, Front, Stainless Steel-See chart on next page SCREW, Back Shroud .................................................. PANEL, Side Left, SS-See chart on next page ........... PANEL, Side Left,- CE and Australia (Gas only) .......... (KA021JJ & above) ...................................................... LUG, Grounding ............................................................ SCREW, Grounding Lug ............................................... 5/8-18 x 4 Hex Hd (adjustable legs) .............................. NUTSERT, #8-32 Steel CAD Plated (hinge nutserts) ..... 1 1 22 1 2 2 1 1 4 4 1 1 2 2 1 1 1 1 8 1 1 6 1 1 1 1 4 4 *not shown 707 3-47 Model 500/561/600 Frame and Cabinet Assembly SN KB020JJ & Below KB029JJ & Below KA020JJ & Below KB021JJ to HB013JB KB030JJ to HB016JB KA021JJ to GA085JB Front Panel Frame Assy(short) Frame Assy(long) Right Side Panel Left Side Panel Front Panel Frame Assy(short) Frame Assy(long) Right Side Panel Left Side Panel Front Panel Back Shroud Cover Shroud Assy Frame Assy(short) Frame Assy(long) Right Side Panel Left Side Panel Back Shroud Cover Shroud Assy Front Panel Frame Assy(long) Frame Assy(short) Right Side Panel Left Side Panel Back Shroud Cover Shroud Assy Front Panel Frame Assy(long) Frame Assy(short) Right Side Panel Left Side Panel Back Shroud Cover Shroud Assy Front Panel Frame Assy(long) Frame Assy(short) Right Side Panel Left Side Panel 500 17602 N/A N/A 17606 17604 64255 67900 56974 64018 64017 56972 56973 - - - 561 17602 N/A N/A 48047 17604 - 600 17602 17346 18740 N/A N/A 17606 17604 - - - 64255 67900 56974 64018 64017 56972 56973 - - - 64255 67900 56974 64018 64017 56972 56973 (Continued on following page) 3-48 707 Model 500/561/600 Frame and Cabinet Assembly HB014JB & Back Shroud Cover Above Shroud Assy Front Panel Frame Assy(short) Frame Assy(long) Right Side Panel Left Side Panel HB017JB & Back Shroud Cover Above Shroud Assy Front Panel Frame Assy(short) Frame Assy(long) Right Side Panel Left Side Panel GA086JB & Back Shroud Cover Above Shroud Assy Front Panel Frame Assy(short) Frame Assy(long) Right Side Panel Left Side Panel 707 24534 67900 24515 23679 26854 56972 56973 - 24534 67900 24515 23679 26854 56972 56973 - 24534 67900 24515 23679 26854 56972 56973 3-49 Model 500/561/600 Figure 3-20. Filter Drain Pan and Filter Screen Assembly 3-50 905 Model 500/561/600 FIGURE & ITEM NO. PART NUMBER 3-20 FILTER DRAIN PAN AND FILTER SCREEN ASSEMBLY 1 1 2 3 4 use 14671 or 14672 use 14671 or 14672 4 5 √ 6 √ 6 √ 6 7 7 8 8 8 8 8 √ 9 10 11 12 13 13 14* 15* 16* DESCRIPTION UNITS PER ASSY 14671 14672 65211 KIT, GM Filter Screens-See chart on next page ................ KIT, Wendy’s Filter Screens-See chart on next page ........ CATCHER, Crumb - SS .................................................. SCREEN, Top Filter ......................................................... SCREEN, Bottom Filter(SN: AA0503097 & below-500/561) (SN: AN0503086 & below-600 1 1 1 1 1 65447 SCREEN, Bottom Filter - SS (SN: AA0503098 & above-500/561) (SN: AN0503087 & above-600 1 17505 12102 24262 24263 CLIPS, Filter Envelope ..................................................... FILTER, Envelope Paper (100 per carton) ............................ CARBON PAD, Filter Envelope (30 per carton) ................. CARBON, Filter Envelope (30 per carton) ............................ PAN, Filter Drain Assembly-See chart on next page ......... PAN, Filter Drain Assy. (CFA- SN: JB095JA to HB013JB) . COVER, Filter Drain Pan-See chart on next page ............ COVER, Filter Drain Pan-Malyasia ....................................... COVER, Storage - PFE-500 .................................................. COVER, Storage - PFG-600 .................................................. KIT, Cover/Drain Extension-See chart on next page ......... KIT, Brush Set ........................................................................ BRUSH, Straight White ................................................... BRUSH, Fryer - Gong - Long Handle ............................. BRUSH, Black L Tipped .................................................. Sealer Bar - Wendy’s ............................................................. KIT, Sealer Bar - McD’s ....................................................... FILTER PAN DOLLY-See chart on next page ................. KIT - SPCL SHORT FLTR KFC/FALCON ......................... NUT - FILTER - FEMALE ................................................... 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 23499 32627 69294 69296 14461 12112 12116 12126 63102 14783 14895 65208 √ Recommended Parts *not shown 707 3-51 Model 500/561/600 Filter Screen Kits 14671-GM 14672-Wendy's 65211 1 - 65447 1 1 17505 2 - 65208 1 1 63102 1 Standard Filter Pan & Cover Assys. SN KB020JJ & Below KB029JJ & Below KA020JJ & Below KB021JJ to BB016JA KB030JJ to BB055JA KA021JJ to BA026JA BB017JA to HB013JB BB056JA to HB016JB BA027JA to GA085JB HB014JB & Above HB017JB & Above GA086JB & Above 3-52 Pan Cover Pan Pan Dolly Pan Cover Pan Pan Dolly Pan Cover Pan Pan Dolly Pan Cover Pan Pan Dolly Cover/Drain Ext. Kit Pan Cover Pan Pan Dolly Cover/Drain Ext. Kit Pan Cover Pan Pan Dolly Pan Cover Pan Pan Dolly Cover/Drain Ext. Kit Pan Cover Pan Pan Dolly Cover/Drain Ext. Kit Pan Cover Pan Pan Dolly Pan Cover Pan Pan Dolly Pan Cover Pan Pan Dolly Pan Cover Pan Pan Dolly 500 561 600 18915 19206 03387 64024 58848 03389 14414 - 18915 19206 03387 - 17512 17506 03352 - 64025 63203 03390 14414 - - 64021 64014 03391 14415 68065 24702 03343 - 64022 64015 03392 14415 68065 24702 03343 - 64023 58848 03389 64020 64014 03391 68066 17506 03352 806 Model 500/561/600 Figure 3-21. Lower Filter Plumbing Components 504 3-53 Model 500/561/600 FIGURE & ITEM NO. PART NUMBER 3-21 1 √ √ 2 3 4 5 6 7 √ 8 √ 9 √ 10 11 12 13 14 15 16* DESCRIPTION UNITS PER ASSY LOWER FILTER PLUMBING COMPONENTS (Gas and Electric Models) 67589 67583 17437 17476 SC01-022 WA01-002 17407 16808 16809 17432(use 69289) 17431(use 69289) 17430(use 69289) 65208 NS02-002 14064 17225 17226 17228 17229 MOTOR AND PUMP, Filter ............................................... MOTOR Only - 1/2 Horse Power ........................... PUMP Only ............................................................ SEAL KIT, Pump .................................................... SCREW, Motor .................................................................. WASHER ........................................................................... CONNECTOR, Male Elbow .............................................. FITTING, Sleeve ................................................................. NUT Fitting ......................................................................... PUMP RETURN TUBE-See chart next page ................... FITTING, Union Handle ...................................................... FITTING, Male Union ......................................................... FITTING, Female Union (Also included with item 11) .......... STANDPIPE ASSY, Filter Screen-See chart next page ..... NUT, Filter Screen .................................................. TUBING-See chart next page .............................. NUT, Motor ........................................................................ SHIELD, Motor Splash-CE-See chart next page .............. KIT, KFC Filter .................................................................. GRID, KFC Filter ................................................... CLIP, Filter ............................................................. FITTING, Male Filter .............................................. FITTING, Female Filter ........................................... 1 1 1 1 8 8 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 √ Recommended Parts *not shown 3-54 1205 Model 500/561/600 Lower Filter Plumbing Components SN KB020JJ & Below KB029JJ & Below Standpipe Assy Standpipe Tube 500 19102 19101 16812 Pump Return Tube Assy (includes 16808 & 16809) Pump Return Tube Motor Splash Shield-CE Standpipe Assy Standpipe Tube 64331 (use if pan has cover) 55281 - 561 - 600 - - - - - 19102 19101 16812 - Pump Return Tube Assy - Pump Return Tube Standpipe Assy Standpipe Tube - - Pump Return Tube Assy - - - - 14732 70061 58877 59731 - - 55281 - 14732 70061 58877 - HB014JB & Above Pump Return Tube Motor Splash Shield-CE Standpipe Assy Standpipe Tube Pump Return Tube Motor Splash Shield-CE Standpipe Assy Standpipe Tube Pump Return Tube Standpipe Assy Standpipe Tube Pump Return Tube Motor Splash Shield-CE Standpipe Assy Standpipe Tube - 14732 70061 58877 59731 - - - HB017JB & Above Pump Return Tube Assy Motor Splash Shield-CE Standpipe Assy Standpipe Tube - GA086JB & Above Pump Return Tube Assy Standpipe Assy Standpipe Tube - 14659 23951 23800 - - Pump Return Tube Assy Motor Splash Shield-CE - - - - KA020JJ & Below KB021JJ to HB013JB KB030JJ to HB016JB KA021JJ to GA085JB 905 14659 23951 23800 (includes 16808 & 16809) 24644 - (includes 16808 & 16809) 64331 (use if pan has cover) (includes 16808 & 16809) 17433 55367 16812 (includes 16808 & 16809) 64331 (use if pan has cover) 14664 24284 23800 (includes 16808 & 16809) 24644 3-55 Model 500/561/600 8 Figure 3-22. Supersorb Filter Pan Assembly 3-56 504 Model 500/561/600 FIGURE & ITEM NO. PART NUMBER 3-22 √ 1 2 3 4 5 6 √ 7 8 9* 10* DESCRIPTION UNITS PER ASSY Supersorb Filter Assembly - Before 3-1-02 17430(use 69289) 70561 36596 NS03-023 30944 12186 19004 UNION, Female Fitting ....................................................... FILTER PAN ASSEMBLY -See chart on next page ......... FILTER CLAMP RING w/Screw ........................................ HANDLE, Filter Lock ......................................................... NUT, 1/4-20 Acorn Cap...................................................... SUPPORT, Filter Pad .......................................................... CHARCOAL FILTER PAD ................................................ COVER - FILTER PAN ASSY-See chart on next page . .. FILTER PAN DOLLY (4 & 6 hd)-See chart on next page Casters ................................................................................ 1 1 1 4 4 1 1 1 1 4 √ Recommended Parts *not shown 707 3-57 Model 500/561/600 Supersorb Filter Pan Assemblies SN KB020JJ & Below KB029JJ & Below KA020JJ & Below KB021JJ to BB016JA KB030JJ to BB055JA KA021JJ to BA026JA BB017JA to HB013JB BB056JA to HB016JB BA027JA to GA085JB HB014JB & Above HB017JB & Above GA086JB & Above 3-58 Pan Dolly Pan Cover Pan Assy Pan Dolly Pan Cover Pan Assy Pan Dolly Pan Cover Pan Assy Pan w/Casters Pan w/o Casters Pan w/Casters Pan w/o Casters Pan w/Casters Pan w/o Casters Pan w/Casters Pan w/o Casters Pan w/Casters Pan w/o Casters Pan w/Casters Pan w/o Casters Pan Dolly Pan Cover Pan Assy Pan Dolly Pan Cover Pan Assy Pan Dolly Pan Cover Pan Assy 500 03388 54008 36390 03393 63238 03395 63239 03343 24627 24702 - 561 03388 54008 36390 03394 41188 03396 63351 03343 24627 24702 - - - 600 03388 54538 36387 03393 63238 03395 63239 03352 24626 17506 905 Model 500/561/600 FIGURE & ITEM NO. 3-23 √ 1 2 2 3 4 5 6 7 8 PART NUMBER 14423 14424 69289 23951 24284 SC01-249 67948 66202 12186 70585 32851 8 67952 9 70721 DESCRIPTION Supersorb Filter Assembly - 3-1-02 and After KIT, 500/561 Supersorb Assy ............................................. KIT, 600 Supersorb Assy .................................................... ASSY, Filter Union ............................................................. TUBE D.U.to Filter-Electric ................................................ TUBE D.U.to Filter-Gas ...................................................... SCREW, 8-32 x 3/16 TH SHOULDER ............................... WELD ASSY, Drain Filter ................................................... WELD ASSY, Filter Section ................................................ CHARCOAL FILTER PAD (carton of 30) .......................... FILTER CLAMP RING w/o Screw ..................................... CLIP, Drain Filter (SN: AN0507125 & below-600) ............. (SN: AA0507115 & below-500/561-below SN: AB0508001) CLIP, Short Drain Filter (SN: AN0507126 & above-600).... (SN: AA0507116 & above-500/561-SN: AB0508001 & above) RING, Filter Retainer Whole (SN: AN0507126 & above-600) (SN: AA0507116 & above-500/561-SN: AB0508001 & above) UNITS PER ASSY 1 1 1 1 1 4 1 1 1 1 4 4 1 √ Recommended Parts 707 3-59 Model 500/561/600 Figure 3-24. Filter Motor and Pump 3-60 803 Model 500/561/600 FIGURE & ITEM NO. PART NUMBER 3-24 √ 1 √ 2 3 √ 4 √ 5 √ 6 √ 7 √ 8 √ 9 √ 10 √ 11 DESCRIPTION UNITS PER ASSY FILTER MOTOR AND PUMP 67583 17476 17437 SC01-132 17451 17447 17446 17453 17454 17456 SC01-026 MOTOR, 1/2 HP - 50/60 Hz ............................................... SEAL KIT ........................................................................... PUMP ASSEMBLY ............................................................ SCREW, Pump Cover ......................................................... COVER, Pump.................................................................... ROTOR, Pump.................................................................... ROLLER, Pump .................................................................. O-RING.............................................................................. BODY, Pump ...................................................................... SHIELD, Pump ................................................................... SCREW, Pump Shield ......................................................... 1 1 1 1 1 1 5 1 1 2 1 √ Recommended Parts 1205 3-61 Model 500/561/600 Figure 3-25. Upper Filter Plumbing Components 3-62 904 Model 500/561/600 FIGURE & ITEM NO. PART NUMBER 3-25 1 2 3 4 5 √ 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 20 20 21* 22* DESCRIPTION UNITS PER ASSY UPPER FILTER PLUMBING COMPONENTS 17407 17255 16808 16809 17308 FP02-001 17306 FP01-015 03001 03002 FP02-007 17319 17334 03003 17333 SC03-005 16293 17311 18911 50646 03601 03602 CONNECTOR, Male Elbow ........................................... PIN, Cotter, Valve ............................................................ TUBING, Stainless Steel-See chart next page ................ FITTING, Sleeve ........................................................ NUT, Fitting ............................................................... VALVE ASSEMBLY, Filter .............................................. NIPPLE, Close ................................................................ TEE, Pipe ......................................................................... PLUG, Pipe ...................................................................... HOSE ASSY, Filter Rinse Optional (models 500/561) ...... HOSE ASSY, Filter Rinse Optional (models 600) ............. NIPPLE, Pipe ............................................................ ELBOW, Pipe ............................................................ NIPPLE, Rinse Hose Pipe-See chart next page ........ FITTING, Rinse Hose Disconnect, Male ..................... HOSE, Filter Rinse ..................................................... FITTING, Rinse Hose Disconnect - Female ........... BRACKET, Rinse Hose-See chart next page ................. SCREW, Rinse Hose Bracket ........................................... COVER, Valve Rod ......................................................... ROD, Filter Valve Extension (model 600) .......................... ROD, Filter Valve Extension (models 500/561) ................. ROD, Filter Valve Extension ............................................. (model 561 SN: HB013JB & below) KIT, Shuttle Conversion - model 500 ................................ KIT, Shuttle Conversion - model 600 ................................ 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 √ Recommended Parts *not shown 1205 3-63 Model 500/561/600 Pump to Valve Tube SN KB020JJ & Below KB029JJ & Below KA020JJ & Below KB021JJ to HB013JB KB030JJ to HB016JB KA021JJ to GA085JB HB014JB & Above HB017JB & Above GA086JB & Above 3-64 Pump to Valve Tube Rinse Hose Pipe Nipple Filter Valve & Rinse Hose Brkt Pump to Valve Tube Rinse Hose Pipe Nipple Filter Valve & Rinse Hose Brkt Pump to Valve Tube Rinse Hose Pipe Nipple Filter Valve & Rinse Hose Brkt Pump to Valve Tube Rinse Hose Pipe Nipple Filter Valve & Rinse Hose Brkt Pump to Valve Tube Rinse Hose Pipe Nipple Filter Valve & Rinse Hose Brkt Pump to Valve Tube Rinse Hose Pipe Nipple Filter Valve & Rinse Hose Brkt Pump to Valve Tube Rinse Hose Pipe Nipple Filter Valve & Rinse Hose Brkt Pump to Valve Tube Rinse Hose Pipe Nipple Filter Valve & Rinse Hose Brkt Pump to Valve Tube Rinse Hose Pipe Nipple Filter Valve & Rinse Hose Brkt 500 18904 17320 18419 63134 17320 63193 27405 24982 23917 - 561 - 600 - 44911 17320 44847 - - 63134 17320 59958 26217 24982 23756 - 17329 17320 17224 63246 17320 17224 27456 24982 24958 1205 Model 500/561/600 International Only Electric Models Only Figure 3-26. Electric Conduit Assembly 803 3-65 Model 500/561/600 FIGURE &ITEM NO. PART NUMBER 3-26 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 15 15 16 17 17 18 19 20 21 22 23 23 23 24 25 25 25 √ 26* DESCRIPTION UNITS PER ASSY ELECTRIC CONDUIT ASSEMBLY 18527 18105 18111 FP01-018 18113 59218 16804 18107 17221 33866 30291 18104 18108 33628 18101 18102 54965 18103 53656 34823 18644 16817 16809 44814 19617 19708 44485 32779 19616 19707 48437 32740 51390 CONDUIT, Flexible ............................................................ BUSHING, Anti Short ......................................................... CONNECTOR, Conduit ..................................................... COUPLING, Pipe ............................................................. CONNECTOR, Conduit, 90° ............................................. TUBE, Conduit - Solenoid ................................................... GROMMET, Umbrella ........................................................ CONNECTOR, Conduit, 90° ............................................. CONDUIT, Flexible ............................................................ CONDUIT, Flexible-CE and Australia ................................. CONDUIT, Flexible ............................................................ CONNECTOR, Conduit ..................................................... BUSHING, Anti Short ......................................................... CONDUIT, Flexible ............................................................ COVER, Junction Box ........................................................ BOX, Junction ............................................................. BOX, Junction - w/cover - Splash Proof - CE and Australia . CONNECTOR, Power Cord .............................................. CORD, Power, With Grounded Plug - Gas Models only ..... CORD, Power-CE and Australia - Gas Models only ........... CONDUIT CONNECTOR ................................................ SLEEVE, Teflon .................................................................. NUT, Fitting ........................................................................ CONDUIT, Flexible ............................................................ NUT, Lock, 3/4 inch ........................................................... COVER, Junction Box ........................................................ COVER, Junction Box, Water Tight, CE and Australia (500) COVER, Junction Box, Water Tight, CE (600) .................... NIPPLE, 3/4 inch Chase ..................................................... BOX, Main Power Junction ................................................. BOX, Junction, Water Tight -CE (model 500) ...................... BOX, Junction, Water Tight -CE (model 600) ...................... EMC Filter Assy.-CE and Australia ...................................... 1 8 2 1 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 2 2 1 2 1 1 1 1 1 1 1 1 √ Recommended Parts *not shown 3-66 1205 Model 500/561/600 Figure 3-27. Automatic Reset Timer Assembly 803 3-67 Model 500/561/600 FIGURE & ITEM NO. PART NUMBER 3-27 √ √ √ √ √ √ √ √ √ √ √ 1 1 2 2 3 4 5 6 7 9 10 DESCRIPTION UNITS PER ASSY AUTOMATIC RESET TIMER ASSEMBLY 16659 18302 16673 18303 16671 18771 18772 22195 16624 16371 16657 BUZZER COIL ASSY, 120 V ............................................. BUZZER COIL ASSY, 208-240 V...................................... TIMER MOTOR, 120 V ..................................................... TIMER MOTOR, 208-240 V ............................................. TIMER MICROSWITCH ................................................... MICROSWITCH MOUNTING PLATE ............................. MICROSWITCH ACTUATOR ARM ................................. ON/OFF SWITCH (includes nut) ........................................ INDICATOR LIGHT .......................................................... KNOB & POINTER ASSY ................................................ BEZEL ................................................................................ 1 1 1 1 1 1 1 1 1 1 1 √ Recommeded Parts 3-68 1205 Model 500/561/600 Figure 3-28. 3 Tier Wire Basket (Gas Model) FIGURE & ITEM NO. 3-28 1 2 2 4 5 6 707 PART NUMBER 64058 64059 64060 64061 64062 19536 PN01 -001 DESCRIPTION STAINLESS STEEL BASKET ................................................ FRAME & 1st Shelf Assembly .................................... SHELF, 2nd .................................................................. SHELF, 3rd ................................................................... COVER ......................................................................... ROD, Pivot ................................................................... PIN, Cotter ................................................................... QTY. 1 1 1 1 1 1 1 3-69 Model 500/561/600 Figure 3-29. 4 Tier Wire Basket (Electric Model) ITEM NO. 3-29 1 2 3 4 5 6 7 8 3-70 PART NUMBER 63039 63041 63043 63044 63045 63047 19536 PN01 -001 24900 DESCRIPTION STAINLESS STEEL BASKET ................................................. FRAME & 1st. Shelf Assembly ................................... SHELF, 2nd .................................................................. SHELF, 3rd ................................................................... SHELF, 4th ................................................................... COVER ......................................................................... ROD, Pivot. .................................................................. PIN, Cotter ................................................................... BASKET-TIER - 3.375 Hook Height (Malaysia) ..................... QTY. 1 1 1 1 1 1 1 1 1 707 Model 500/561/600 Figure 3-30. Electronic Ignition Assembly (only where applicable) 803 3-71 Model 500/561/600 FIGURE & ITEM NO. PART NUMBER 3-30 √ 1 2 2 2 3 3 4 √ 5 6 √ 6 √ 7 √ 7 √ 7 √ 8* 9* 9* DESCRIPTION UNITS PER ASSY ELECTRONIC IGNITION ASSEMBLY (only where applicable) 34380 34376 21522 21325 SC01-021 SC01-076 NS02-007 67227 14899 60292 34384 21347 21318 21317 54472 56394 ELECTRODE, Spark/Sense - SN: KA020JJ & below ..... IGNITOR BRACKET - SN: KA020JJ & below .............. IGNITOR BRACKET SN: KA021JJ & above ............... IGNITOR BRACKET (International) ............................... SCREW ........................................................................... SCREW (International) ..................................................... KEPS NUT ..................................................................... ELECTRODE, Spark/Sense - SN: KA021JJ & above ..... KIT - 600 SENSOR FLM HARN FLM .......................... SENSOR-FLAME, Pilot - SN: KA021JJ & above .......... IGNITION MODULE - SN: KA020JJ & below ............. IGNITION MODULE - SN: KA021JJ & above ............. IGNITION MODULE (International) ............................... MOMENTARY RESET SWITCH ................................... POWER RELAY - 15A 120V........................................... POWER RELAY - 10A 240V CE.................................... 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 √ Recommended Parts *not shown 3-72 707 Model 500/561/600 8 6 7 5 3 2 4 2 9 14 1 10 13 11 12 FIGURE & ITEM NO. 3-31 1 2 3 √ 4 5 6 7 8 9 10 11 12 13 14 15* 15* 15* PART NUMBER 65139 FP01-079 FP02-024 17308 17319 17255 24641 SC03-005 21611 21874 32722 29769 32557 32648 14370 14366 14426 DESCRIPTION DIRECT-CONNECT ASSEMBLY - MODEL 600 ASSY, Direct-Connect Hose .................................................. ELBOW, 5/8 Tube - 3/8 NPT Male ....................................... NIPPLE, 3/8 NPT Close B. I. ................................................ VALVE, Filter ......................................................................... ELBOW, Pipe ......................................................................... PIN, Cotter ............................................................................. ASSY, Shortening Mgt. Brkt. .................................................. SCREW, SD #8 x 1/2 PH PHD ............................................. DISCONNECT, Male ............................................................ SPRING, Shortening Mgt. ....................................................... ROD, Direct-Connect - 600 ................................................... GRIP, Fryer Handle ................................................................ BRACKET, Drain Rod - 600 .................................................. ASSY, Direct-Connect Tube - 600 ......................................... KIT, Direct-Connect (SN: KA020JJ & below) ...................... KIT, Direct-Connect (SN: KA021JJ to GA085JB ................. KIT, Direct-Connect (SN: GA086JB & above) ..................... UNITS PER ASSY 1 2 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 √ Recommed. Parts/*not shown 1205 3-73 Model 500/561/600 5 1 3 2 3 4 6 10 7 8 14 11 13 12 9 FIGURE & ITEM NO. 3-32 1 2 3 4 √ 5 6 7 8 9 10 11 12 13 14 15* 15* 15* 15* PART NUMBER 65139 17255 17319 FP02-024 17308 SC03-005 32504 21611 FP01-114 FP02-055 21874 32723 29769 32526 14369 14365 14425 14696 √ Recommended Parts/*not shown 3-74 DESCRIPTION DIRECT-CONNECT ASSEMBLY - MODEL 500 ASSY, Direct-Connect Hose .................................................. PIN, Cotter ............................................................................. ELBOW, Pipe ......................................................................... NIPPLE, 3/8 NPT Close BI ................................................... VALVE, Filter ......................................................................... SCREW, SD #8 x 1/2 PH PHD ............................................. ASSY, Shortening Mgt. Brkt. .................................................. DISCONNECT, Male ............................................................ ELBOW, Street - 3/8 NPT BI ................................................ NIPPLE, - 3/8 x 18 LG BI ..................................................... SPRING, Shortening Mgt. ....................................................... ROD, Direct-Connect - 500 ................................................... GRIP, Fryer Handle ................................................................ BRACKET, Drain Rod - 500 .................................................. KIT, Direct-Connect (SN: KB020JJ & below) ...................... KIT, Direct-Connect (SN: KB021JJ to HB013JB .................. KIT, Direct-Connect (SN: HB014JB & above) ..................... KIT, Direct-Connect-No Hose (SN: HB014JB & above) ..... UNITS PER ASSY 1 1 2 3 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1205 Model 500/561/600 405 3-75 Model 500/561/600 FIGURE & ITEM NO. √ √ √ √ √ √ √ √ PART NUMBER 3-33 1 1 1 1 51617 29938 63751 63224 1 63225 1 1 27472 27423 1 27424 2 2 44559 61722 3 3 4 4 54085 16624 16640 29898 5 6 7 8 9 10 10 11 11 12 13 13 48369 18450 NS03-018 NS02-005 EF02-002 30614 35916 30429 60818 SC01-049 29921 63336 √ 14 √ 15 16* 29948 29383 14908 DESCRIPTION FAST CONTROL PANEL FAST CONTROL PANEL - 500 - 208-240V (KB020JJ & below) . FAST CONTROL PANEL - 500 - 380-415V (KB020JJ & below) . FAST CONTROL PANEL - 600-120V (KA021JJ to GA085JB) .... FAST CONTROL PANEL - 500/600-240V (KB021JJ to HB013JB) (KA021JJ to GA085JB) FAST CONTROL PANEL CE- 500/600 (KB021JJ to HB013JB) .. (KA021JJ to GA085JB) .. FAST CONTROL PANEL-600-100-120V (GA086JB & above) .... FAST CONTROL PANEL-500/600-240V (HB014JB & above) .... (GA086JB & above) ... FAST CONTROL PANEL- CE-500/600 (HB014JB & above) ...... (GA086JB & above) ...... DECAL - FAST CONTROL - 500 (KB020JJ & below) ........... DECAL - FAST CONTROL - 500/600 (KB021JJ & above) .... (KA021JJ & above) .... LIGHT - CE INDICATOR, GREEN ......................................... LIGHT - INDICATOR, RED ..................................................... SWITCH MAIN ASSY - 4 PDT (KB020JJ & below) ............ SWITCH - POWER (KB021JJ & above) ................................. (KA021JJ & above) ................................ SWITCH COVER - CE ............................................................. GUARD - SWITCH FRYER ..................................................... NUT - 3/4-32 JAM ..................................................................... NUT HEX KEPS #6-32 C ......................................................... BUSHING 33/64 P ..................................................................... TRANSFORMER - 208/240V PRI-24 VS ................................ TRANSFORMER - 120V - 50/60 Hz ........................................ RELAY - 15A-125VAC, 10A-250VAC ...................................... RELAY - 24V COIL (120V) ...................................................... SCREW #6-32 X 3/8 PH PHD C .............................................. BOX - SHIELD (KB020JJ & below) ........................................ COVER - CONTROL PANEL FAST(KB021JJ & above) ...... (KA021JJ & above) ...... ASSY - PROBE FAST - ELECTRIC .............................................. ASSY - PROBE FAST - GAS .......................................................... KIT - 600 CONV FAST TO SMS INT.......................................... UNITS PER ASSY 1 1 1 1 1 1 1 1 1 1 3 3 1 1 1 1 2 10 1 1 1 1 1 6 1 1 1 1 1 √ Recommended Parts 3-76 707