Modular expandable power amplifier with TDA7293
Transcription
Modular expandable power amplifier with TDA7293
Modular expandable power amplifier with TDA7293 / TDA7294 Conn4 U1 R6 R7 C6 Conn5 C5 C1 C2 R1 C7 C3 C9 C8 R2 Schematics and BOM for modular TDA7293 amplifier 3 - Modular poweramp with TDA7293 and TDA7294 Schematics and Bill of materials for TDA amplifier Schematic and BOM of first (main) module 1 2 3 4 5 6 R11 56k +V Sig GND 2 3 10u In 2 GND 3 22k 1 11 In 1 2 GND 1 GND 2 input connector T1 1 GND BC212 PCB for modular expandable TDA amplifier project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 PCB of main module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PCB of bridge module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PCB of parallel module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PCB of speaker protection module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 15 16 17 Examples how to connect modules and build instrument amplifiers . . . . . . . . . . . . . . . . . . . 18 Mono bridge, single and parallel, — stereo bridge and single amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Stereo bridge + parallel, — mono bridge + doubled parallel amp with speaker protection . . . . . . . . . . . . . . . . . . . . 20 Buff. Drv. 220 R10 Clip Det. Bootstrap Bootst. Loader Title 2 TDA7293 1000u 60V 2 input connector 22u 10u 220n 1N4148 1000u 60V 10u 22u 15x1 pin connector 3 input connector 10k 220 22k 30k 56k 6.8k 680 82k TDA7293 BC212 C3 4 C4 10u R7 5 GND 22k C6 6 10u B GND 22u 12 Conn6 Out + 14 B.L. B.S. C7 1 Out - 2 3 22u GND Number Revision 12/12/2011 D:\!Works\..\TDA7293.SchDoc 4 C D 5 Sheet of Drawn By: 6 Notes 16:20:00 Value Mute TDA 7293/7294 Stage 1 (main module) Date: File: 3 12/12/2011 Footprint 2 pin connector 100mil CAP, 2 and 3 MIL Cap, Tantal, 1mil CAP, WIMA, 2MIL Diode Elco 12 mm, 2 mil pins Elco 6mm, 1 mil pins Elco 6mm, 1 mil pins Female connector FHSHR 15 Panel Connector 3 input Small Resistor 300mil Resistor 300mil Resistor 300mil Resistor 300mil Resistor 300mil Resistor 300mil Resistor 300mil Resistor 300mil TDA7293 TO92 STBY 9 10 A4 Bill of Materials Connector Cap Cap NonPolarized Cap Diode Cap Cap Cap Header 15 pin Connector Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor TDA7293 PNP Transistor Out C8 Size Comment 22k GND http://custompcb.blogspot.com/ http://diyguitarpa.blogspot.com/ TDA7293.SchDoc R4 10k C9 D Schematic and BOM of first (main) module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Schematic and BOM of second (bridge) module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Schematic and BOM of third (parallel) module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Schematic and BOM of speaker protection module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Three modes of TDA7293 from the official datasheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Simplified schematic of bridged and paralleled modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Connections between single, bridge and parallel modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Variations between main, bridge, and parallel modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 R3 30k 220n 22k Schematics and BOM for modular TDA7293 amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Slave GND STB-GND 82k R9 R5 1 Mute 6.8k 2 R2 GND 8 R8 Conn7 STBY + IN GND Buff. Drv. C - IN 1000u 60V GND R6 C5 Conn5 13 U1 22u +V Power C10 A 1N4148 C2 680 -V GND D1 220n 3 input connector GND 1 R1 -V Power Out - +V 2 -V Sig +V -V Mute STBY Br. I/O 3 15 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 B.L. B.S. C1 7 3 input connector 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 3 input connector English blog and PCB order: http://custompcb.blogspot.com/ Hungarian blog and PCB order: http://diyguitarpa.blogspot.com/ The Youtube Channel • Picasa gallery • Email: gitarfogas@gmail.com B Conn4 15x1 pin connector This project made for very simple and popular homemade amplifier instrument amplification. The gainclone called TDA7293 and 7294 is very good solution for guitar or microphone amplifiers. The poweramp can be connected to bridge, parallel, and bridge+parallel mode. This project contains 3 different PCBs for this integrated MOSFET amplifier, and one PCB for speaker protection. Very easy to build, the output power is from 75W to 300W with one channel, but with this project possible to build stereo application. Popular guitar amplifier makers like Marshall and Carlsbro using TDA729x ICs for combos and guitar heads. Conn1 Conn2 15x1 pin connector A Quantity Pins 1 1 1 2 1 2 2 2 2 3 1 1 4 1 1 1 1 1 1 1 Designator 2 Conn7 C7 2 C5 2 C1, C9 2 D1 2 C2, C8 2 C3, C4 2 C6, C10 15 Conn2, Conn4 3 Conn1, Conn5, Conn6 2 R3 2 R10 2 R4, R5, R6, R7 2 R2 2 R11 2 R8 2 R1 2 R9 15 U1 3 T1 2 30 Conn1: Power supply, ±47V for 7293, ±40V for 7294 Conn5: Left and Right audio level inputs Conn7: Clipping LED connector Conn6: Simple (GND and Out+) and bridge (Out+ and Out-) mode speaker outputs. This is the first and the most important Price Total PriceH Total H module#VALUE! of this 20project. 20 Ft This module can #VALUE! be used#VALUE! alone for 1x75W or 2x75W #VALUE! #VALUE! #VALUE! #VALUE! amplification. The 2commercial amplifi#VALUE! 2 Ft #VALUE! #VALUE! ers says 100W for this circuit what is not #VALUE! #VALUE! true. The#VALUE! output power is 70—75w with 4 #VALUE! #VALUE! 10 20 Ft Ohm speakers, and about 40–50w with #VALUE! 44 132 Ft #VALUE! 2 2 Ft 8 Ohm#VALUE! speakers. The maximum power 2 2 Ft #VALUE! 2 supply is ±50V, but8 Ft ±47V recommend#VALUE! 2 2 Ft ed. The#VALUE!max.2 power of circuit called 2 Ft 2 2 Ft 7294 is#VALUE! ±40V, with the 7293 possible to #VALUE! 2 2 Ft #VALUE! 2 2 Ft use ±50V. If you need more power, don’t #VALUE! #VALUE! increase#VALUE!the power #VALUE! supply, use bridge SUM: #VALUE! #VALUE! or parallel configuration instead. This module useful for both 7294 and 7293. Only one thing must be changed, the C6 and C7 capacitor. For 7294 use ONLY C6 between output and Bootstrap pin, for 7293 use ONLY C7 between pin 6 and pin 12. Use this rule for all other modules. Document last modified and saved: 13 December 2011 4:21 PM Modular poweramp with TDA7293 and TDA7294- 4 5 - Schematics and Bill of materials for TDA amplifier Schematic and BOM of second (bridge) module 4 1 11 GND Buff. Drv. Bootstrap Bootst. Loader -V Sig Cap Cap NonPolarized Cap Cap Cap Header 15 pin Header 15 pin Resistor Resistor Resistor TDA7293 C6 6 22u 12 14 22k 1000u 60V B.L. B.S. 22u C C Out - 56k Title TDA 7293/7294 Stage 2 (bridge module) Size Number Revision 2 12/12/2011 Sheet of D:\!Works\..\TDA7293-BR-MOD.SchDocDrawn By: 3 4 5 6 Notes 12/12/2011 Footprint CAP, 2 and 3 MIL Cap, Tantal, 1mil CAP, WIMA, 2MIL Elco 12 mm, 2 mil pins Elco 6mm, 1 mil pins Female connector FHSHR 15 Male connector PHSR-15 (T-T) Resistor 300mil Resistor 300mil Resistor 300mil TDA7293 D A4 Date: File: 16:12:03 Value 22u 10u 220n 1000u 60V 22u 15x1 pin connector 15x1 pin connector 22k 56k 680 TDA7293 Quantity Pins 1 1 2 2 2 1 1 2 1 1 1 15 2 C7 C5 2 C1, C9 2 C2, C8 2 C3, C6 15 Conn5 15 Conn4 2 R6, R7 2 R2 2 R1 15 U1 2 Designator This is the bridge module Total PriceH Total H of Price this project. This mod#VALUE! #VALUE! ule can#VALUE! be connected#VALUE!to #VALUE! #VALUE! the right#VALUE! side of first (main) #VALUE! #VALUE! #VALUE! circuit. This module dupli#VALUE! 10 10 Ft 10 10 Ft cate the#VALUE! output power with #VALUE! 2 4 Ft 8 ohm #VALUE! speakers. 4 Ohm 2 2 Ft #VALUE! 2 2 Ft speakers cannot be used #VALUE! #VALUE! withSUM: bridge amplifier. #VALUE! #VALUE! D 13 7 -V U1 2 - IN 3 GND 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 A GND STBY Mute Slave GND Buff. Drv. Out +/- 10 4 B Clip Det. Bootstrap Bootst. Loader Out 5 6 B.L. 12 C7 22u 14 TDA7293 C8 C 1000u 60V C9 R6 220n 56k GND Title GND http://custompcb.blogspot.com/ http://diyguitarpa.blogspot.com/ 1 2 TDA 7293/7294 Stage 3 (paralel module) Size Number Revision Date: File: 12/13/2011 Sheet of D:\!Works\..\TDA7293-PAR-MOD.SchDoc Drawn By: 3 4 5 Bill of Materials TDA7293-PARMOD.SchDoc Comment 12/12/2011 Footprint CAP, 2 and 3 MIL CAP, WIMA, 2MIL Elco 12 mm, 2 mil pins Female connector FHSHR 15 Male connector PHSR-15 (T-T) Resistor 300mil TDA7293 D A4 This module can be connected to the first (main) module, to the second (bridged) module, and if you need more power, can be connected to the first parallel module on the system to increase the output current. Cap NonPolarized Cap Cap Header 15 pin Header 15 pin Resistor TDA7293 9 B.S. STB-GND 11 B.L. B.S. 1000u 60V + IN 1 6 220n C2 Conn2 GND R2 B.L. B.S. GND C7 C8 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 +V Power B R7 5 TDA7293 15 8 Out Bill of Materials Comment B 220n http://custompcb.blogspot.com/ http://diyguitarpa.blogspot.com/ TDA7293-BRMOD.SchDoc 4 C9 GND 1 10 15x1 pin connector 15x1 pin connector C Clip Det. STB-GND GND B.L. B.S. 9 GND R6 22k Conn1 + IN -V Power 10u GND - IN C1 -V Power 3 Slave GND 5 15 C5 2 Mute 4 +V 1000u 60V STBY 3 A GND +V Power GND U1 13 22u 7 C3 -V Conn5 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 C2 680 A 220n 2 +V Sig R1 +V Sig 15x1 pin connector 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 6 -V Sig C1 Conn4 GND D 5 8 3 +V A B 2 Schematics and Bill of materials for TDA amplifier Schematic and BOM of third (parallel) module 15x1 pin connector 1 Modular poweramp with TDA7293 and TDA7294 16:20:58 Value 22u 220n 1000u 60V 15x1 pin connector 15x1 pin connector 56k TDA7293 Quantity Pins 1 2 2 1 1 1 1 9 2 C7 2 C1, C9 2 C2, C8 15 Conn2 15 Conn1 2 R6 15 U1 Designator 6 Notes This is the parallel module of this amplifier project. This mode can be connected to the right side of first (main) module to use with 4 ohm speakers, orTotal H Price Total PriceH #VALUE! #VALUE! can be connected to the #VALUE! second#VALUE! (bridge) module #VALUE! #VALUE! to use #VALUE! bridged 10amp with 10 Ft #VALUE! 10 10 Ft 4 ohm too. For parallel #VALUE! 2 2 Ft amplification use only #VALUE! #VALUE! TDA7293 only. SUM: #VALUE! #VALUE! Document last modified and saved: 13 December 2011 4:21 PM PIN CONNECTION (Top view) Modular poweramp with TDA7293 and TDA7294- 6 VERY HIGH OPERATING VOLTAGE RANGE 7 - (±50V) DMOS POWER STAGE HIGH OUTPUT POWER (100W @ THD = 10%, RL = 8Ω, VS = ±40V) MUTING/STAND-BY FUNCTIONS NO SWITCH ON/OFF NOISE VERY LOW DISTORTION VERY LOW NOISE SHORT CIRCUIT PROTECTION THERMAL SHUTDOWN CLIP DETECTOR MODULARITY (MORE DEVICES CAN BE EASILY CONNECTED IN PARALLEL TO DRIVE VERY LOW IMPEDANCES) Schematics and Bill of materials for TDA amplifier Schematic and BOM of speaker protection module 1 2 3 4 5 6 4 15x1 pin connector 9.2k 6.8k C4 1N4148 R2 BOOT LOADER 10 9 10 1 2 3 4 5 6 7 8 S/C PROTECTION THERMAL SHUTDOWN MUTE 5 C3 BOOTSTRAP CLIP DET STBY VCLIP TDA7294 19 Test Conditions Min. Typ. Max. Unit æ 50 V Closed Loop Gain 26 40 dB VS = ±45V; RL = 8Ω; THD = 10% 140 VS = ±30V; RL = 4Ω; THD = 10% 110 W 75 dB Supply Voltage Rejection Parameter W Value Unit Supply Voltage (No Signal) V1 VSTAND-BY GND Voltage Referred to -VS (pin 8) ±60 90 V V2 Input Voltage (inverting) Referred to -VS 90 V Maximum Differential Inputs For 7294: V ±30 V V3 Input Voltage (non inverting) Referred to -VS 90 V STBY-GND -Vs -PWVs V4 Signal GND Voltage Referred to -VS 90 V V5 Clip Detector Voltage Referred to -VS 120 V - High power performances with limited supply voltage level. C8 1000µF - Considerably high output D97AU805A power even with high -Vs load values (i.e. 16 Ohm). The characteristics shown by figures 27 and 28, measured with loads respectively 8 Ohm and 16 Ohm. 1/13 With Rl= 8 Ohm, Vs = ±25V the maximum output power obtainable is 150 W, while with Rl=16 Ohm, Vs = ±35V the maximum Pout is 170 W. V2 - V3 C9 100nF Bootstrap Voltage Referred to -VS V6 ABSOLUTE MAXIMUM RATINGS V9 Symbol V10 V V11S O VI12 Ptot IO Top Ptot Tstg, Tj Top T ,T 2/17stg j Stand-by Voltage Referred to -VS Mute Voltage Referred to -VParameter S Supply Voltage (No Signal) Buffer Voltage Referred to -VS Output Peak Current Bootstrap Loader Voltage Referred to -VS Power Dissipation T = 70°C Output Peak Currentcase Operating Ambient Temperature Range Power Dissipation T case = 70°C Storage and Junction Temperature Operating Ambient Temperature Range 120 V 120 Value 120 ±50 120 10 100 V Unit V V V A V 150 °C 50 10 0 to 70 50 150 0 to 70 Storage and Junction Temperature THERMAL DATA Parallel with 7293: Description W A °C W °C °C Typ Max Unit 1 1.5 °C/W Thermal Resistance Junction-case 2/13 2200µF 7 3 0.56µF 6 + 14 4 ST-BY/MUTE 22n 10 15 680 8 VMUTE R5 10K VSTBY 20K GND R2 680Ω C1 470nF IN- 2 IN+ 3 SGND 4 MUTE 10 STBY 9 R4 22K 22K 30K 10 22µF 9 15 0.56µF + 6 2 1 7 S/C PROTECTION 1 8 15 STBY-GND -Vs -PWVs C9 100nF 13 IN- 2 IN+ 3 SGND 4 MUTE 10 9 STBY 680 D93AU015A BOOT LOADER 5 C10 100nF R7 2Ω C5 47µF BOOTSTRAP CLIP DET C8 1000µF +Vs C7 100nF 22K OUT 12 -Vs BUFFER DRIVER 7 C6 1000µF +PWVs 11 13 - 14 OUT 12 BOOT LOADER + SLAVE 4 THERMAL SHUTDOWN STBY C3 10µF 22µF 14 6 MUTE +Vs 14 13 + 8 TDA7294 22K C4 10µF -Vs 0.22µF 2200µF 1N4148 +PWVs 11 7 - R1 22K TDA7294 9 BUFFER DRIVER +Vs C2 22µF 22K 2 1 C6 1000µF R3 22K MASTER 22µF - 22K +Vs C7 100nF 13 12/12/2011 Sheet of D:\!Works\..\Amp-Protection.SchDoc Drawn By: Designator Conn1 2 C3 2 D1, D2, D3 2 C1 2 C2 2 C4 15 Conn3, Conn4 2 Conn2 3 Conn5 8 Rel1 2 R2 2 R1 2 R7 2 R8 2 R9 8 U1 2 STAND-BY GND D97AU806 6 MUTE THERMAL SHUTDOWN STBY 1 8 STBY-GND -Vs S/C PROTECTION 5 BOOTSTRAP 15 -PWVs C8 1000µF D97AU808C -Vs 16:18:00 1 1 3 1 1 1 2 1 1 1 1 1 1 1 1 1 INVERTING INPUT Figure 7: Modular Application Circuit C 4 5 10/13 6 Notes Quantity Pins NON INVERTING INPUT 2 C9 100nF Bill of Materials 12/12/2011 SIGNAL GROUND 3 15 Vi Revision CLIP AND SHORT CIRCUIT DETECTOR 4 8 BRIDGE APPLICATION C3 10µF Another application suggestionC4is10µFthe BRIDGE configuration, where two TDA7294 are used, as note see Application shown by the schematic (*) diagram of figure 25. (**) for SLAVE function In this application, the value of the load must not be lower than 8 Ohm for dissipation and current capability reasons. December1999 A suitable field of application includes HI-FI/TV subwoofers realizations. The main advantages offered by this solution are: 0.22µF Number BOOTSTRAP 5 1 +Vs D +VS (SIGNAL) 6 VS Rth j-case Dual Speker protection module -VS (SIGNAL) 7 ±12 Symbol UPC1237 STAND-BY 8 Supply Voltage Operating Symbol (*) Figure 25: Bridge Application Circuit 1 2 3 4 5 6 7 8 9 ABSOLUTE MAXIMUM RATINGS Figure 6b: PCB - Solder Side of the fig. 6. C5 22µF 3 3 10 22k 56k 6.8k 9.2k STBY 10K Date: File: 2 2 input connector 22n 1N4148 330u 33u 4.7u 15x1 pin connector 2 input connector 3 input connector 12 + TDA7293 A4 http://custompcb.blogspot.com/ http://diyguitarpa.blogspot.com/ Value OUT 6 MUTE SVR 14 Bridge with 7293 and 7294: U1 GND Size Footprint 2 pin connector 100mil CAP, Ceramic, 1MIL Diode Elco 12 mm, 2 mil pins Elco 6mm, 1 mil pins Elco 6mm, 1 mil pins Male connector PHSR-15 (T-T) Panel Connector 2 input Small Panel Connector 3 input Small Relay RE2L 24V DC Resistor 300mil Resistor 300mil Resistor 300mil Resistor 300mil Resistor 300mil UPC1237 R5 10K MUTE For 7293: Output Power Ptot 13 11 - 22µF 4.7u GND D 1 2 GND R8 GND B 1N4148 56k R7 D3 Title Connector NonPolarized Cap Diode Cap Cap Cap Header 15 pin Connector Connector Relay 2 Resistor Resistor Resistor Resistor Resistor UPC1237 D1 330u R9 4 10 Parameter VS R4 22K C1 GND SGND VSTBY D2 33u 3 BOOTSTRAP LOADER BUFFER DRIVER 1 +PWVs (**) VMUTE 8 1N4148 IN+ BLOCK DIAGRAM GLOOP BUFFER DRIVER 7 2 +VS (POWER) 11 TAB connected to -VS Symbol C6 1000µF R1 22K Rel1 GND Comment C1 470nF 2 7 IN- OUT 12 QUICK REFERENCE DATA +Vs +Vs C2 R2 22µF 680Ω -VS (POWER) 14 TAB CONNECTED TO PIN 8 R3 22K 1 6 C2 class TV). Thanks to the wide voltage range and to the high out current capability it is able to supply the highest power into both 4Ω and 8Ω loads. The built in muting function with turn on delay simplifies the remote operation avoiding switching on-off noises. Parallel mode is made possible by connecting more device through of pin11. High output power can be delivered to very low impedance loads, so optimizing the thermal dissipation of the system. C7 100nF GND 15 13 Figure 1: Typical Application and Test Circuit 5 3 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 A 2 input connector 22k Conn4 AmpProtection.SchDoc 2 1 GND GND C 2 input connector R1 In2 Multiwatt15 ORDERING NUMBER: TDA7293V Simple 7293 or 7294: Conn2 1 3 Conn1 GND 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 PIN CONNECTION (Top view) DESCRIPTION The TDA7293 is a monolithic integrated circuit in Multiwatt15 package, intended for use as audio class AB amplifier in Hi-Fi field applications (Home Stereo, self powered loudspeakers, Top- 3 input connector +24V Conn3 15x1 pin connector B 2 1 A TDA7293 Schematics and Bill of materials for TDA amplifier Three modes of TDA7293 from the official datasheet Conn5 AC 24V Modular poweramp with TDA7293 and TDA7294 MULTIPOWER BCD TECHNOLOGY 13/17 This is Total very simple and PriceH Total Hoptional module for all configuration #VALUE! 20 20 Ft of this amplifier project. This module possible to use for all #VALUE! #VALUE! 2 mono 6 Ft and all two channels stereo configuraone #VALUE! channel #VALUE! #VALUE! tions.#VALUE! This module#VALUE! (if used) must be connected between #VALUE! #VALUE! left and right channels. Connect the left side connector of #VALUE! 10 20 Ft #VALUE! 20 20 Ft speaker protection to the last module of left channel, connect #VALUE! 44 44 Ft #VALUE!to the first module of the main module right #VALUE! side connector #VALUE! 2 2 Ft of right The #VALUE!channel. 2 2 Ft Conn5 is used for 24V DC power, and #VALUE! 2 2 Ft for 24V AC input of UPC1237. Conn1 is the LED connector #VALUE! 2 2 Ft #VALUE! 2 checking. 2 Ft for protection Conn2 is for the high current relays, #VALUE! #VALUE! connect or disconnect the speakers from speaker outputs. SUM: #VALUE! #VALUE! Price Document last modified and saved: 13 December 2011 4:21 PM Modular poweramp with TDA7293 and TDA7294- 8 9 - Modular poweramp with TDA7293 and TDA7294 Schematics and Bill of materials for TDA amplifier Simplified schematic of bridged and paralleled modes Bridged+paralleled mode Bridged mode Paralleled mode Document last modified and saved: 13 December 2011 4:21 PM Modular poweramp with TDA7293 and TDA7294- 10 11 - Modular poweramp with TDA7293 and TDA7294 Schematics and Bill of materials for TDA amplifier Connections between single, bridge and parallel modes 1 2 3 4 5 1 6 2 3 4 5 6 R11 56k Buff. Drv. 8 TDA7293 Title C8 1000u 60V GND C C Number Date: File: Revision 12/12/2011 D:\!Works\..\TDA7293.SchDoc 4 D D 6 A B C 13 7 +V Power +V Sig Mute Slave GND 9 10 4 Clip Det. STB-GND Bootstrap Buff. Drv. GND B.L. B.S. B GND Bootst. Loader Out R7 5 C6 6 14 22k 22u 12 TDA7293 B.L. B.S. C7 C8 1000u 60V 22u C C9 220n GND R2 Out - 56k Title TDA 7293/7294 Stage 2 (bridge module) Size Number Revision D A4 Date: File: 12/12/2011 Sheet of D:\!Works\..\TDA7293-BR-MOD.SchDocDrawn By: 1 2 3 4 5 6 1 2 3 4 5 6 1 Conn3 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 +V C1 AC 24V R9 9.2k +24V Conn5 C1 330u GND D3 1N4148 3 GND C4 3 GND 3 4 7 5 1 6 2 8 1 2 3 4 5 6 7 8 U1 1 2 3 4 5 6 7 8 5 1 D1 2 2 input connector GND Revision 1N4148 Conn2 GND 5 UPC1237 2 input connector R1 R2 10 22k Rel1 C D 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 U1 13 -V 2 3 GND 1 11 - IN B.L. B.S. 1000u 60V GND STBY Mute Slave GND 9 10 4 B + IN B.S. Clip Det. STB-GND Buff. Drv. Out +/- Bootstrap Bootst. Loader Out 5 6 B.L. 12 C7 22u 14 TDA7293 C8 C 1000u 60V C9 R6 220n 56k GND Title GND http://custompcb.blogspot.com/ http://diyguitarpa.blogspot.com/ 6 6 1 A 220n C2 Conn2 4 Conn1 D2 1N4148 C3 22n GND 56k R7 R8 6.8k 2 B.L. B.S. GND 3 input connector C2 33u GND GND Number 4 12/12/2011 Sheet of D:\!Works\..\Amp-Protection.SchDoc Drawn By: Dual Speker protection module 4.7u GND Title A4 Size 3 Date: File: 2 15x1 pin connector 2 2 1 1 B 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 +V Power In2 GND Conn1 -V Power Conn4 GND http://custompcb.blogspot.com/ http://diyguitarpa.blogspot.com/ 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 A 15 D 15x1 pin connector GND http://custompcb.blogspot.com/ http://diyguitarpa.blogspot.com/ Sheet of Drawn By: 5 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 STBY + IN 1 GND A4 3 15x1 pin connector 1 Input connectors for another modules: • Conn4 on Main module • Conn5 on Bridge module • Conn2 on parallel module 22u TDA 7293/7294 Stage 1 (main module) Size http://custompcb.blogspot.com/ http://diyguitarpa.blogspot.com/ Blue lines: connections between main module and bridge module, one connection required between parallel module and bridged module. Green lines: connection between main module and parallel module, and between bridge module and parallel module. Yellow lines: Connection between all modules and speaker protection. Red lines: Input for all channels, the dotted line is for second channel if the full configuration is stereo. 3 22k 1000u 60V GND R6 11 Conn5 GND D 2 C7 2 220n 220 R10 22k 1 1 Out - - IN 3 10u GND 2 7 BC212 B.L. B.S. C9 R5 Notes Out C5 GND Conn6 Out + 14 B GND U1 +V Sig GND B GND 22u 12 Bootst. Loader GND 22k C6 6 Bootstrap 82k R9 T1 1 R7 5 Clip Det. 6.8k 2 10u 15x1 pin connector 2 input connector Conn7 10u 22u -V Power Buff. Drv. GND C4 GND GND R8 C C3 4 -V -V Sig 1 Mute Slave GND STB-GND 11 GND Mute 10 + IN 1 In 1 2 STBY C3 8 GND 3 22k 22k 9 STBY R6 C5 Conn5 GND R4 10k A 220n C2 680 15 3 10u In 2 R3 30k R1 -V Sig - IN R2 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 8 2 1000u 60V C1 Conn4 15x1 pin connector +V Sig GND +V A 1N4148 13 U1 22u +V Power C10 A 15x1 pin connector GND -V GND D1 220n C2 680 -V Power Out - 1 R1 -V Sig +V -V Mute STBY Br. I/O +V 2 15 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 B.L. B.S. 3 input connector 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 3 7 Conn4 C1 3 input connector 3 input connector Conn2 15x1 pin connector B Conn1 15x1 pin connector A 2 Size TDA 7293/7294 Stage 3 (paralel module) Number Revision D A4 Date: File: 3 12/13/2011 Sheet of D:\!Works\..\TDA7293-PAR-MOD.SchDoc By: 13 December 2011 4:21 PM Document last modified andDrawn saved: 4 5 6 Modular poweramp with TDA7293 and TDA7294- 12 13 - Modular poweramp with TDA7293 and TDA7294 Schematics and Bill of materials for TDA amplifier Variations between main, bridge, and parallel modules One channel (mono) applications: Two channel (stereo) applications: • About 75-80W: 1. Main module only 2. Main module and speaker protection • About 2x75-80W: 1. Main module, speaker protection, main module • About 150-200W on 8 Ohm: 1. Main module and Bridge module 2. Main module, Bridge module and speaker protection • About 2x150-200W on 8 Ohm: 1. Main module and Bridge module, speaker protection, main module, bridge module • About 120W on 4 Ohm: 1. Main module, parallel module 2. Main module, parallel module and speaker protection • About 180W on 4 Ohm: 1. Main module, and 2 parallel module 2. Main module, 2 parallel module, and speaker protection • About 220W on 8 Ohm: 1. Main module, 1 parallel module, bridge module and 1 parallel module 2. Main module, 1 parallel module, bridge module, 1 parallel module and speaker protection • About 300W on 4 Ohm: 1. Main module, 2 parallel module, bridge module and 2 parallel module 2. Main module, 2 parallel module, bridge module, 2 parallel module and speaker protection • About 2x120W on 4 Ohm: 1. Main module, parallel module, speaker protection, main module, parallel module • About 2x180W on 4 Ohm: 1. Main module, and 2 parallel module, speaker protection, main module, 2 parallel module • About 2x220W on 8 Ohm: 1. Main module, 1 parallel module, bridge module and 1 parallel module, speker protection, main module, 1 parallel module, bridge module and 1 parallel module PCB for modular expandable TDA amplifier project • About 2x300W on 4 Ohm: 1. Main module, 2 parallel module, bridge module and 2 parallel module, speaker protection, main module, 2 parallel module, bridge module and 2 parallel module Bridge application: Single application: 1) - 1 TDA729x IC paralleled / bridge 1) - 1 TDA729x IC paralleled 2) - 2 TDA729x IC paralleled / bridge 2) - 2 TDA729x IC paralleled Document last modified and saved: 13 December 2011 4:21 PM Modular poweramp with TDA7293 and TDA7294- 14 15 - PCB for TDA729x amplifier project PCB of main module TOP LAYER Conn7 Conn1 C6 This module can be used alone for mono - or with speaker protection - for stereo amplifiers. This is the first module for all possible configurations. Conn4 can be connected to the right side of speaker protection only, Conn2 is the input of bridge, parallel or speaker protection modules. Conn4 R6 R7 C6 Conn6 Conn5 C5 C1 C2 R1 C7 C3 Conn5 C4 C8 T1 R8 R9 C3 R10 R11 C1 C9 R5 C10 Notes BOTTOM LAYER U1 C9 C2 C5 1 3 R1 R3R4 C7 D1 Conn2 R6R7R2 TOP LAYER C8 R2 OVERLAY ON TOP LAYER U1 PCB for TDA729x amplifier project PCB of bridge module BOTTOM LAYER OVERLAY ON TOP LAYER Modular poweramp with TDA7293 and TDA7294 Notes This is the bridge module of this project. This module can be connected to the right side of first (main) module only. This module duplicate the output power with 8 ohm speakers. 4 Ohm speakers cannot be used with bridge amplifier if parallel modules not used. Document last modified and saved: 13 December 2011 4:21 PM Modular poweramp with TDA7293 and TDA7294- 16 17 - PCB for TDA729x amplifier project PCB of parallel module TOP LAYER Modular poweramp with TDA7293 and TDA7294 PCB for TDA729x amplifier project PCB of speaker protection module TOP LAYER BOTTOM LAYER BOTTOM LAYER Notes U1 Conn1 C8 C9 R6 This is the parallel module of this amplifier project. This mode can be connected to the right side of first (main) module to use with 4 ohm speakers, or can be connected to the second (bridge) module to use bridged amp with 4 ohm speakers instead of 8. For parallel amplification use only TDA7293 only. This module can be duplicated on single or bridged configurations after main or bridged module to increase the maximum output current. It’s mean, this module can be connected to the previous parallel module as second parallel output. R7 C3 R8 R9R2 U1 C2 C1 Conn4 D3 C4 D1 Rel1 D2 R1 Conn5 Conn1 Conn2 OVERLAY ON TOP LAYER C7 C1 Conn2 OVERLAY ON TOP LAYER C2 Notes This is very simple, cheap and optional module for all configuration of this amplifier project with UPC1237. This module possible to use for all one channel mono and all two channels stereo configurations. This module (if used) must be connected between the last module of left channel and the first (main) module of right channel. Otherworld, the left side connector (Conn3) of speaker protection must be connected to the last module (main, bridge or parallel) of left channel, and the right side connector (Conn4) must be connected to the (first) main module of right channel. Document last modified and saved: 13 December 2011 4:21 PM Modular poweramp with TDA7293 and TDA7294- 18 19 - Modular poweramp with TDA7293 and TDA7294 Examples for modular amplifiers Mono bridge, single and parallel, — stereo bridge and single amp Mono parallel Mono bridge U1 R3R4 C7 D1 R6R7R2 C5 U1 Conn4 Conn2 U1 Conn5 R6 R7 C6 C1 C5 C8 R3R4 C7 D1 R6R7R2 C5 C2 U1 Conn1 Conn2 C9 R1 R1 R8 R9 C10 C9 C3 C8 C6 Conn1 C4 C2 R2 Conn7 C10 Bridge module C3 Conn6 Main module R6 C2 R5 R10 R11 C9 C1 C8 C6 Conn5 Conn1 C1 C7 T1 Parallel module 1 3 Conn5 R8 R9 C8 T1 1 3 Examples how to connect modules and build instrument amplifiers Conn6 R1 C3 R10 R11 C9 C1 C4 C2 C7 R5 Conn2 Conn7 Main module Stereo bridge U1 Conn4 Conn2 R3R4 C7 D1 R6R7R2 C5 U1 Conn5 R6 R7 C6 C5 R7 C1 C3 R8 R9 C9 C4 C2 C3 R8 C3 R10 R11 C1 C9 C6 C8 T1 Conn1 D3 C5 D1 Rel1 Conn5 Main module Conn1 C5 R1 Conn2 R8 R9 C4 R3R4 C7 D1 C5 R5 Conn2 R6R7R2 C2 C8 R8 R9 C10 C4 R10 R11 C9 C1 C6 R7 R3R4 C7 D1 Conn1 C6 Conn5 C8 C8 T1 Conn1 C3 Conn5 Conn7 R9R2 U1 C3 R10 R11 C9 C1 C6 C8 Conn1 1 3 Conn5 C9 C2 C1 R2 Bridge module Conn7 Main module U1 Conn4 D3 C5 D1 Rel1 D2 R1 R1 Conn5 Conn1 C2 Speaker protection R8 R9 C10 C4 Conn2 T1 Conn7 Conn2 R6R7R2 R3R4 C7 D1 C4 R5 T1 Conn6 Conn6 C3 R10 R11 C1 C3 R5 C9 C6 R10 R11 C1 C8 T1 1 3 C3 C9 Stereo single U1 1 3 C2 C10 Main module R1 C10 R8 R9 C3 Conn6 R8 R1 C2 C7 R5 C4 Speaker protection Conn2 R6R7R2 C1 R1 D2 Mono single U1 R6R7R2 Conn5 C5 R6 R7 C6 C2 Bridge module Conn7 R3R4 C7 D1 C4 R1 C8 U1 Conn4 Conn2 1 3 Conn5 U1 Conn4 R2 1 3 Conn6 C2 C7 R5 C10 C1 C2 R1 R1 R9R2 U1 Conn6 Conn5 Conn1 Conn7 Main module Main module Document last modified and saved: 13 December 2011 4:21 PM Modular poweramp with TDA7293 and TDA7294- 20 21 - Modular poweramp with TDA7293 and TDA7294 Examples for modular amplifiers Stereo bridge + parallel, — mono bridge + doubled parallel amp with speaker protection Stereo bridge + parallel U1 C5 U1 Conn1 Conn2 C8 R3R4 C7 D1 R6R7R2 C9 U1 Conn4 Conn2 R1 R8 R9 C10 C2 C3 C8 T1 Conn5 Conn1 Conn7 D3 D1 Rel1 D2 R1 Conn1 R8 R9 Speaker protection C10 C4 Conn2 C2 Parallel module Bridge module C9 Conn4 Conn2 U1 R6 R7 R6 C6 C1 C7 C8 R3R4 C7 D1 R6R7R2 C5 U1 Conn1 Conn2 C4 Conn5 R2 Parallel module C2 R1 C8 C1 C1 U1 Conn4 C3 C9 Conn6 Main module Conn5 T1 Conn1 C8 C9 C2 Conn2 R6 C2 C3 R10 R11 C1 C8 C5 C1 C7 C9 C6 U1 Conn1 Conn5 R1 C2 R5 1 3 1 3 Conn6 C7 R9R2 U1 C3 R6 C3 R10 R11 C1 R7 C2 C7 C9 C6 C9 Conn2 R8 R1 C2 C9 C4 C8 C2 C6 R5 C1 C5 R6 R7 R6 U1 Conn1 Conn5 Conn7 C8 C1 C7 Parallel module C1 C7 R2 Parallel module Bridge module Main module Mono bridge + doubled parallel amplifier with speaker protection U1 C5 U1 Conn1 Conn2 R6R7R2 C8 R3R4 C7 D1 C9 U1 Conn1 Conn2 C8 C9 R6 R6 Conn4 Conn2 U1 R6 R7 C6 R1 R8 R9 C10 C4 C2 C3 C2 R5 C9 Conn5 Conn1 C8 C9 C2 U1 Conn1 Conn2 C8 C9 R6 T1 Conn7 C7 C1 Parallel module C7 Parallel module C2 R9R2 U1 C3 C2 C1 Conn4 D3 C4 D1 C2 Rel1 D2 R1 Conn5 R2 Bridge module R7 R8 C8 C1 Conn2 R6 C3 1 3 Conn6 C1 C7 R10 R11 C1 C8 C5 R1 C2 C9 C6 U1 Conn1 Conn5 C7 C1 Parallel module C7 Conn1 Conn2 C1 Parallel module Speaker protection Main module Document last modified and saved: 13 December 2011 4:21 PM English blog and PCB order: http://custompcb.blogspot.com/ Hungarian blog and PCB order: http://diyguitarpa.blogspot.com/ The Youtube Channel • Picasa gallery • Email: gitarfogas@gmail.com