Grading and Pricing Hardwood Lumber
Transcription
Grading and Pricing Hardwood Lumber
Hardwood Lumber Pricing and Grading Daniel Cassens, Professor Dept. of Forestry & Natural Resources Purdue University West Lafayette, IN ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Rules for the Measurement and Inspection of Hardwood and Cypress Lumber The hardwood rules are used to grade lumber which will be cut up into smaller parts for use in furniture, cabinets, millwork, and similar applications. Maintained by National Hardwood Lumber Association Box 34518 Memphis, TN 38184-0518 Phone: 901-377-1818 ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Rules Book ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Standard Hardwood Lumber Grades 1 National Hardwood Lumber Association (2011). See Box 4-2 for additional restrictions for grades FAS and F1F. 3 The reverse side of the cuttings for both the FAS and No. 1 Common sides are not required to be sound for the grades of F1F and Selects. 4 The grade No. 2A Common requires clear face cuttings. Grade No. 2B Common meets all of the requirements of No. 2A, except that the cuttings are sound as defined in sound cuttings (Box 4-1). 2 ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Requirements for Additional Cutting Grade of board Requirements for one additional cutting FAS No. 1 Common No. 2A and No. 2B Common Surface measure needed to take one additional cutting 6–15 ft Surface measure 3–10 ft Surface measure 2–7 ft Surface measure Additional yield required when taking one additional cutting Surface measure × 11 91⅔% Surface measure × 9 75% Surface measure × 8 66⅔% 1 National Hardwood Lumber Association (2011). ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Definitions of selected standard terms used in hardwood lumber grading1 Surface measure (SM) Width of the board in inches and fractions of inches times length in whole feet divided by 12. The surface measure is rounded to the nearest whole number. Board foot (BF) Width of the board in inches times length in feet times the thickness in inches divided by 12 or it is equal to the SM times the thickness. Cutting A portion of a board obtained by cross-cutting, by ripping, or by both. Diagonal cuttings are not permitted. Note: In lumber grading the cuttings, are only visualized; no cross-cutting or ripping actually takes place. Cutting unit One inch by 1 foot or 12 square inches of board surface. The unit is used to determine whether or not a board has enough clear surface to make a certain grade. The number of units in a cutting is equal to the width in inches and fractions of an inch times the length in feet and fractions of a foot. Clear face cutting A cutting having one clear face (ordinary season checks are admitted) and the reverse side sound (see below). Sound cutting A cutting free from rot, pith, shake, and wane. Texture is not considered. It will admit sound knots, bird pecks, stain, streaks, or their equivalent, season checks not materially impairing the strength of the cutting, pin, shot, and spot worm-holes. Other holes ¼ inch or larger are admitted, but shall be limited as follows: one ¼ inch in average diameter in each cutting of less than 12 units; two ¼ inch or one ½ inch to each 12 units on one side only of a cutting. 1 National Hardwood Lumber Association (2011). ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Additional restrictions for the FAS grade. With the exception of wane, these same restrictions apply to the FAS face of both F1F and Selects grades1 1 Pith Pith is the soft textured tissue located in the very center of a cross section of a tree. If a board is cut from this portion of a tree or log, the pith will then appear along the length of the board. The length of pith in the FAS grade is limited. In total, it shall not exceed a number equal to the surface measure expressed in inches. Thus, a board with 12 feet of surface measure shall not contain more than 12 inches of pith. Wane For FAS, wane is allowed up to one-half the length on one or both edges. For F1F, the length of wane on the No.1 Common side is the same as FAS. In addition, the sum of the width of the wane from both edges cannot exceed 1/3 of the total width of the piece. For Selects, 6 in. and wider, wane is restricted on the No. 1 Common side just as for the No. 1 Common side of F1F. For 4 in. and 5 in. wide pieces, the width of wane is restricted on both sides just as for the No. 1 Common side of F1F, but the total length of wane on both edges, when added together, cannot exceed ½ the length. Splits The maximum total length of splits is limited to twice the surface measure of the piece expressed in inches except when 1 foot or shorter. Splits may diverge up to 1 inch to the lineal foot, except when one foot or shorter. Splits shorter than one foot are not covered by this rule. First Lineal Foot Within one lineal foot from the ends of the boards of standard length there shall be 50% or more clear-face. And another 25% sound wood. The remaining 25% may contain defects, sound or unsound. Knots The average diameter of any knot shall not exceed in inches one-third the surface measure of the piece. 97% Rule This rule admits pieces 6 inches and wider of 6 feet to 12 feet surface measure that will yield 97% in two clear-face cuttings of any length, full width of the board. National Hardwood Lumber Association (2011). ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Lumber Pricing Reports Prices for hardwood lumber are published by two different sources. ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Market Reports Provide Bench Mark of Prices Indicator of Past Trends Commentary ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Market Regions from Hardwood Review Weekly, Aug. 24, 2012, Vol. 28, Issue 50 ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Lumber Prices Table 4-1. Lumber prices in dollars per thousand board feet for Appalachian white oak reported by the Hardwood Review Weekly for the week August 24, 2012 (Hardwood Publishing, Inc. 2012) ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Wholesale Green and kiln-dried Lumber Prices Table 4-2 Wholesale green and kiln-dried lumber prices (not surfaced) as reported by the Hardwood Review Weekly (Hardwood Publishing, Inc. 2016) and kiln-dried surfaced on two sides retail prices as reported by the Woodshop News (Dominion Enterprises 2015) How drying affects lumber value Wholesale1 Species Green Dollars per MBF Green Dollars per MBF Kiln-dried (KD) Net Tally Dollars per BF Ash 1110 1525 4.004 Cherry 1160 1730 5.40 Hard Maple #1@2 White 1825 2230 5.25 Hickory2 825 1590 4.504 Oak, Red 1150 1615 4.004 Oak, White 1510 2030 5.00 Walnut 22752 40952 6.50 – 8.503 Yellow Poplar 8302 11952 2.754 1 Northern (North Central) stock FAS/F1F truckload quantities 2 Appalachian 3 4 Retail Kiln-dried Large Flitches $25 to $30/BF Hearne Hardwoods, Inc. ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Scale Stick The standard tool in hardwood lumber grading is the scale stick, which is used to obtain the surface measure of each board. ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Depending on board length and width, the surface measure is given by the built-in scale sticks in this automated lumber handling system. ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 In larger operations, the lumber is handled by machine. As the board is examined by the grader, the surface measure is read from a series of scales placed behind it. Surface measure can also be determined electronically, as in this state-of-the-art operation. ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Why Grade Hardwood Lumber? Profit! The top grades of green hardwood lumber of the more valuable species are often wholesale priced at 1-3/4 to over 2 times that of the No. 1 Common grades. ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Lumber Thickness Grade lumber is measured on a quarter basis. That is, 4/4 indicates 1 inch thick lumber plus 1/16 to 1/8 inch to allow for shrinkage and sawing variation. Two inch thick or 8/4 lumber is often cut 1/4 inch over in thickness. ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Standard Hardwood Lumber Grades FAS FAS One Face (FIF) Selects No. 1 Common No. 2A and 2B Common No. 3A and 3B Common “A” indicates clear cuttings “B” indicates sound cuttings ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Steps to Grading a Board Obtain Surface Measure (SM) Determine Grading Face Outline Cuttings Establish Grade on Face Board Size Size of Cuttings Number of Cuttings Area of Cuttings Compared to SM Additional Details ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Calculating Board Feet (BF) Width of the board in inches times length in feet times the thickness in inches all divided by 12 BF th ick n es s ( in .) x w id th ( in .) x len g th ( ft .) 12 BF 1 ( in .) x 1 2 ( in .) x 1 2 ( ft .) 12 ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 12 Calculating Surface Measure (SM) Width of the board in inches and fractions of inches times length in feet divided by 12 rounded to the nearest whole number sm sm w i d t h ( i n .) x l e n g t h ( f t .) 12 1 2 ( i n .) x 1 2 ( f t .) 12 ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 12 Cuttings A portion of a board obtained by crosscutting, by ripping or by both. Diagonal cuttings are not permitted. Note: In lumber grading the cuttings are only visualized; no cross-cutting or ripping actually takes place. Crosscut and Rip OK ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Clear Face Cuttings A cutting having one clear face (ordinary season checks are admitted) and the reverse side sound. ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Sound Cutting A cutting free from rot, pith, shake, and wane. Texture is not considered. It will admit sound knots, bird pecks, stain, streaks, or their equivalent, season checks not materially impairing the strength of the cutting, pin, shot, and spot worm-holes. Other holes 1/4 inch or larger are admitted but shall be limited as follows: one 1/4 inch in average diameter in each cutting of less than 12 units; two 1/4 inch or one 1/2 inch to each 12 units on one side only of a cutting. ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Cutting Unit A cutting unit is one inch by one foot or 12 square inches of board surface or the equivalent. The “unit” is used to determine whether or not a board has enough clear surface to make a certain grade. Examples of Cutting Units 1” 6” (12”) or 1’ 2” 6’’ ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 2” Cutting Unit and Surface Measure Relationship One square foot of SM contains 144 square inches or 12 cutting units. 1 2 3 4 5 6 7 8 9 10 11 12 --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 12” 12” The concept of 12 cutting units for each foot of surface measure is critical. It forms a system of 12ths and it allows for easy calculations to determine the percent of a board which is in the cuttings as laid out. ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Calculating Cutting Units The number of cutting units is easily calculated. Multiply the width of the cutting in inches and fractions by the length in feet and fractions. 5” x 10’ = 50 units --------------------------------------------------------------------------------------------------------------------------------------------------------------------------5-1/2” x 12’ = 66 units 12” 12’ This board contains 144 cutting units total and both cuttings contain 116 cutting units. ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Establishing the Grade (1) Board Size Required FAS and F1F 6+” 8’ - 16’ Selects 4+” 6’ - 16’ No. 1, 2 and 3 Common 3+” 4’ - 16’ ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Establishing the Grade (2) Minimum Cutting Size Required FAS and F1F 7’ 3” 5’ 4” No. 1 Common 3’ 3” 2’ 4” ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 No. 2A, 2B, 3A Common 2’ 3” Establishing the Grade (3) Maximum Number of Cuttings Allowed FAS = SM 4 Not to exceed 4 1C= SM+1 3 Not to exceed 5 2A= SM 2 Not to exceed 7 Round all fractions down to whole numbers. ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Establishing the Grade Calculating Yield of Cutting Units FAS is 10/12 or 83-1/3% clear Cutting units equal SM x 10 1C* is 8/12 or 66-2/3% clear Cutting units equal SM x 8 2C* is 6/12 or 50% clear Cutting units equal SM x 6 *Boards with just 1 or 2 feet of SM require higher yields ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 FAS Requirements Review Board size 6+” x 8’ to 16’ Minimum size cuttings 4” x 5’ 3” x 7’ Number of cuttings permitted SM (Maximum of 4) 4 Area required in clear cuttings 10/12 or 83-1/3% Number of cutting units needed SM x 10 ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Sample Board 8’ 7’ 6” Good Side Poor Side Board size and cutting size okay for FAS SM One cutting allowed for FAS ( 4 Number of cutting units available 6”x7’=42 Number of cutting units needed SMx10 or 4x10=40 ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 o r 4 4 1) 1 Common Requirements Review 3+” x 4’ to 16’ Board size: Minimum size cuttings: 3” x 3’ 4” x 2’ Number of cuttings Permitted: (Maximum of 5) SM+1 3 Area required in clear cuttings: 8/12 or 66-23% Number of cutting units needed: SM x 8 ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Sample Board 8’ 6” 5’4” Good Side Poor Side Board size and cutting size okay for 1 Common One cutting allowed for 1 Common SM 1 ( or 3 Number of cutting units available 5-1/3 x 6=32 Number of cutting units needed SMx8 or 4x8=32 ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 5 3 1) 2 Common Requirements Board size: Review 3+” x 4’ to 16’ Minimum size cuttings 3” x 2’ Number of cuttings permitted: SM (Maximum of 7) 2 Area required in clear cuttings: 6/12 or 50% Number of cutting units needed: SM x 6 ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Sample Board 8’ 6” 4’ Good Side Poor Side Board size and cutting size okay for 2 Common SM ( 2 or 4 2 Two cuttings allowed in 2 Common Number of cutting units available 6”x4’=24 Number of cutting units needed SMx6 or 4x6=24 ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 2) FAS I F Grades FAS on one face Grades No. 1 Common on reverse face Wane on No. 1 Common side shall not exceed one-third the width Wane on No. 1 Common side shall not exceed one-half the length in the aggregate Reverse side of the cuttings are not required to be sound ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Selects Minimum Size Board is 4” by 6’ Grades FAS on one face and No. 1 Common on reverse face Wane on pieces 6” or wider, 3’ or more surface measure on the No. 1 Common side shall not exceed one-third the width by one-half the length in the aggregate Reverse side of the cuttings are not required to be sound Additional restrictions for pieces of 2’ and 3’ surface measure and 4” and 5” wide ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Important Exceptions to the Standard FAS Rule Minimum widths rule allows 10% of green/air dried boards to be 5-3/4 inches wide. 8’ 5-3/4” ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Important Exceptions to the Standard FAS Rule The 97% rule admits pieces 6” to 9” wide of 6’ to 12’ surface measure that will yield 97% in two clear-face cuttings of any length, full width of the board. 12’ 2” 6” 2’ ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 10’ Restrictions for the FAS Grade Wane Limitation Wane is allowed on one or both edges of the piece and up to onehalf the length in the aggregate. 12’ 8” 3’ 1’ 6’ 2’ Maximum allowable wane based on length ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Restrictions for the FAS Grade End Foot Rule Within one lineal foot from the ends of the boards of standard length there shall be not less than 50% clear-face in not more than two pieces of any shape. And in addition there shall not be less than 25% sound wood in the aggregate. 12’ 12” Clear (50%) 25% “Stained” Sound Wood ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Wane (25)% Restrictions for the FAS Grade Knot Diameter The average diameter of any knot shall not exceed in inches one-third the surface measure of the piece. 12’ 9” 3” SM 9 x1 2 9 12 Maximum knot diameter allowed SM 3 9 o r 3 3" ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Restrictions for the FAS Grade Split Rule The maximum total length of split is limited to twice the surface measure of the piece expressed in inches except when one foot or shorter. Splits may diverge up to one inch to the lineal foot, except when one foot or shorter. Splits shorter than one foot are not covered by this rule. ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Restrictions for the FAS Grade Split Rule 12’ 12” 2’ SM = 12 Maximum Split = 12 x 2 = 24” or 2’ ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906 Shipping Grade Lumber ©2016, Daniel L. Cassens, 5038 Morehouse Rd., West Lafayette, IN 47906