technical manual
Transcription
technical manual
(english) GEN.0000000001482 technical manual 01 SRAM, LLC WARRANTY EXTENT OF LIMITED WARRANTY 43".XBSSBOUTJUTQSPEVDUTUPCFGSFFGSPNEFGFDUTJONBUFSJBMTPSXPSLNBOTIJQGPSBQFSJPEPGUXPZFBSTBGUFSPSJHJOBMQVSDIBTF 5IJTXBSSBOUZPOMZBQQMJFTUPUIFPSJHJOBMPXOFSBOEJTOPUUSBOTGFSBCMF$MBJNTVOEFSUIJTXBSSBOUZNVTUCFNBEFUISPVHIUIF SFUBJMFSXIFSFUIFCJDZDMFPSUIF43".DPNQPOFOUXBTQVSDIBTFE0SJHJOBMQSPPGPGQVSDIBTFJTSFRVJSFE LOCAL LAW 5IJTXBSSBOUZTUBUFNFOUHJWFTUIFDVTUPNFSTQFDJmDMFHBMSJHIUT5IFDVTUPNFSNBZBMTPIBWFPUIFSSJHIUTXIJDIWBSZGSPNTUBUF UPTUBUF64" GSPNQSPWJODFUPQSPWJODF$BOBEB BOEGSPNDPVOUSZUPDPVOUSZFMTFXIFSFJOUIFXPSME 5PUIFFYUFOUUIBUUIJTXBSSBOUZTUBUFNFOUJTJODPOTJTUFOUXJUIUIFMPDBMMBXUIJTXBSSBOUZTIBMMCFEFFNFENPEJm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mDBMMZTFUGPSUIJOUIJTXBSSBOUZTUBUFNFOUJOOPFWFOUTIBMM 43".PSJUTUIJSEQBSUZTVQQMJFTCFMJBCMFGPSEJSFDUJOEJSFDUTQFDJBMJODJEFOUBMPSDPOTFRVFOUJBMEBNBHFT LIMITATIONS OF WARRANTY 5IJTXBSSBOUZEPFTOPUBQQMZUPQSPEVDUTUIBUIBWFCFFOJODPSSFDUMZJOTUBMMFEBOEPSBEKVTUFEBDDPSEJOHUPUIFSFTQFDUJWF43". UFDIOJDBMJOTUBMMBUJPONBOVBM5IF43".JOTUBMMBUJPONBOVBMTDBOCFGPVOEPOMJOFBUXXXTSBNDPNXXX3PDL4IPYDPNPS XXXBWJECJLFDPN 5IJTXBSSBOUZEPFTOPUBQQMZUPEBNBHFUPUIFQSPEVDUDBVTFECZBDSBTIJNQBDUBCVTFPGUIFQSPEVDUOPODPNQMJBODFXJUI NBOVGBDUVSFSTTQFDJmDBUJPOTPGVTBHFPSBOZPUIFSDJSDVNTUBODFTJOXIJDIUIFQSPEVDUIBTCFFOTVCKFDUFEUPGPSDFTPSMPBET CFZPOEJUTEFTJHO 5IJTXBSSBOUZEPFTOPUBQQMZXIFOUIFQSPEVDUIBTCFFONPEJmFE 5IJTXBSSBOUZEPFTOPUBQQMZXIFOUIFTFSJBMOVNCFSPSQSPEVDUJPODPEFIBTCFFOEFMJCFSBUFMZBMUFSFEEFGBDFEPSSFNPWFE 5IJTXBSSBOUZEPFTOPUBQQMZUPOPSNBMXFBSBOEUFBS8FBSBOEUFBSQBSUTBSFTVCKFDUUPEBNBHFBTBSFTVMUPGOPSNBMVTF GBJMVSFUPTFSWJDFBDDPSEJOHUP43".SFDPNNFOEBUJPOTBOEPSSJEJOHPSJOTUBMMBUJPOJODPOEJUJPOTPSBQQMJDBUJPOTPUIFSUIBO SFDPNNFOEFE Wear and tear parts are identified as: t %VTUTFBMT t #VTIJOHT t "JSTFBMJOHPSJOHT t (MJEFSJOHT t 3VCCFSNPWJOHQBSUT t 'PBNSJOHT t 3FBSTIPDLNPVOUJOHIBSEXBSF BOENBJOTFBMT t 6QQFSUVCFTTUBODIJPOT t 4USJQQFEUISFBETCPMUTBMVNJOJVN UJUBOJVNNBHOFTJVNPSTUFFM t #SBLFTMFFWFT t #SBLFQBET t $IBJOT t 4QSPDLFUT t $BTTFUUFT t 4IJGUFSBOECSBLFDBCMFTJOOFS BOEPVUFS t )BOEMFCBSHSJQT t 4IJGUFSHSJQT t +PDLFZXIFFMT t %JTDCSBLFSPUPST t 8IFFMCSBLJOHTVSGBDFT t #PUUPNPVUQBET t #FBSJOHT t #FBSJOHSBDFT t 1BXMT t 5SBOTNJTTJPOHFBST t 5PPMT 5IJTXBSSBOUZTIBMMOPUDPWFSEBNBHFTDBVTFECZUIFVTFPGQBSUTPGEJGGFSFOUNBOVGBDUVSFST 5IJTXBSSBOUZTIBMMOPUDPWFSEBNBHFTDBVTFECZUIFVTFPGQBSUTUIBUBSFOPUDPNQBUJCMFTVJUBCMFBOEPSBVUIPSJTFECZ43".GPS VTFXJUI43".DPNQPOFOUT 5IJTXBSSBOUZTIBMMOPUDPWFSEBNBHFTSFTVMUJOHGSPNDPNNFSDJBMSFOUBM VTF ª$PQZSJHIU43".--$ 'PSFYQMPEFEEJBHSBNBOEQBSUOVNCFSJOGPSNBUJPOQMFBTFSFGFSUPUIF4QBSF1BSUT$BUBMPHBWBJMBCMFPOPVSXFCTJUFBUXXXTSBNDPN 'PSPSEFSJOGPSNBUJPOQMFBTFDPOUBDUZPVSMPDBM43".EJTUSJCVUPSPSEFBMFS *OGPSNBUJPODPOUBJOFEJOUIJTQVCMJDBUJPOJTTVCKFDUUPDIBOHFBUBOZUJNFXJUIPVUQSJPSOPUJDF'PSUIFMBUFTUUFDIOJDBMJOGPSNBUJPOQMFBTFWJTJUPVSXFCTJUFBUXXXTSBNDPN :PVSQSPEVDUATBQQFBSBODFNBZEJGGFSGSPNUIFQJDUVSFTEJBHSBNTDPOUBJOFEJOUIJTDBUBMPH 1SPEVDUOBNFTVTFEJOUIJTEPDVNFOUNBZCFUSBEFNBSLTPSSFHJTUFSFEUSBEFNBSLTPGPUIFST 2 ª43".--$t43".5FDIOJDBM.BOVBM 2010 Technical Manual 3 ª43".--$t43".5FDIOJDBM.BOVBM TABLE OF CONTENTS RED / FORCE / RIVAL · REAR DERAILLEURS ..................................................................................................................................................................................... 6 5&$)/*$"-%"5""44&.#-:3&26*3&.&/546 "44&.#-:7 RED / FORCE / RIVAL · FRONT DERAILLEURS ................................................................................................................................................................................... 9 5&$)/*$"-%"5""44&.#-:3&26*3&.&/54 "44&.#-: RED / FORCE / RIVAL · DOUBLE TAP SHIFTERS ............................................................................................................................................................................. 13 5&$)/*$"-%"5""44&.#-:3&26*3&.&/543 "44&.#-:3 64&4 DOUBLE TAP FLAT BAR SHIFTERS ..................................................................................................................................................................................................... 15 5&$)/*$"-%"5""44&.#-:5 64&."*/5&/"/$&7 TT SHIFTERS ............................................................................................................................................................................................................................................ 18 5&$)/*$"-%"5""44&.#-:3&26*3&.&/548 "44&.#-:8 1090-R2C TT SHIFTERS ......................................................................................................................................................................................................................... 20 64&."*/5&/"/$& TT BRAKE LEVERS.................................................................................................................................................................................................................................. 22 5&$)/*$"-%"5""44&.#-:3&26*3&.&/54 "44&.#-: RED / FORCE / RIVAL · CRANKSETS W/ GXP BOTTOM BRACKET ............................................................................................................................................. 23 5&$)/*$"-%"5""44&.#-:3&26*3&.&/54 3 "44&.#-: 3 ."*/5&/"/$& 5 BB30 CRANKSET .................................................................................................................................................................................................................................... 26 5&$)/*$"-%"5""44&.#-:3&26*3&.&/54 6 "44&.#-: 6 PRESSFIT GXP BOTTOM BRACKET ................................................................................................................................................................................................... 29 "44&.#-: "44&.#-:."*/5&/"/$& 3 BB30 TO BSA BOTTOM BRACKET ADAPTER .................................................................................................................................................................................. 32 "44&.#-: 3 3&.07"- 33 RED / FORCE / RIVAL · DUAL PIVOT ROAD CALIPERS .................................................................................................................................................................. 34 5&$)/*$"-%"5""44&.#-:3&26*3&.&/54 34 "44&.#-: 34 CASSETTES · 10 SPEED ROAD ........................................................................................................................................................................................................... 36 5&$)/*$"-%"5""44&.#-:3&26*3&.&/54 36 "44&.#-: 37 POWER CHAINS · 10 SPEED ROAD ................................................................................................................................................................................................... 38 5&$)/*$"-%"5""44&.#-:3&26*3&.&/54 38 "44&.#-: 3 X.0 / X-9 / X-7 / X-5 / X-4 / X-3 / 3.0 · REAR DERAILLEURS ............................................................................................................................................................ 40 5&$)/*$"-%"5""44&.#-:3&26*3&.&/54 4 "44&.#-:3&26*3&.&/544 "44&.#-: 4 X.0 · REAR DERAILLEURS ................................................................................................................................................................................................................... 44 ."*/5&/"/$& 44 X-9 / X-7 / 3.0 · HIGH CLAMP FRONT DERAILLEURS ..................................................................................................................................................................... 46 5&$)/*$"-%"5""44&.#-:3&26*3&.&/54 46 "44&.#-:."*/5&/"/$& 47 X-9 / X-7 / X-5 · LOW CLAMP FRONT DERAILLEURS ..................................................................................................................................................................... 49 5&$)/*$"-%"5""44&.#-:3&26*3&.&/54 4 "44&.#-: 5 X.0 / X-9 · TRIGGER SHIFTERS............................................................................................................................................................................................................ 52 5&$)/*$"-%"5""44&.#-:3&26*3&.&/54 5 "44&.#-: 5 64&."*/5&/"/$& 53 X-7 / X-5 / X-4 / X-3 / VIA / ATTACK / ROCKET · TRIGGER SHIFTERS .......................................................................................................................................... 54 5&$)/*$"-%"5" 54 "44&.#-: 55 ."*/5&/"/$& 56 X.0 / X-9 / X-7 / ROCKET / ATTACK · TWIST SHIFTERS ................................................................................................................................................................. 57 5&$)/*$"-%"5""44&.#-:3&26*3&.&/54 57 "44&.#-:."*/5&/"/$& 58 X-5 / CENTERA · TWIST SHIFTERS ................................................................................................................................................................................................... 60 5&$)/*$"-%"5""44&.#-:3&26*3&.&/54 6 "44&.#-: 6 X-4 / MRX PRO · TWIST SHIFTERS ................................................................................................................................................................................................... 62 5&$)/*$"-%"5""44&.#-:3&26*3&.&/54 6 "44&.#-:."*/5&/"/$& 63 4 ª43".--$t43".5FDIOJDBM.BOVBM 3.0 COMP / MRX COMP · TWIST SHIFTERS ................................................................................................................................................................................... 64 5&$)/*$"-%"5""44&.#-:3&26*3&.&/54 64 "44&.#-:."*/5&/"/$& 65 3.0 PLUS / 3.0 / MRX PLUS / MRX · TWIST SHIFTERS .................................................................................................................................................................. 66 5&$)/*$"-%"5""44&.#-:3&26*3&.&/54 66 "44&.#-:."*/5&/"/$& 67 CASSETTES · MTB / ROAD ................................................................................................................................................................................................................. 68 5&$)/*$"-%"5""44&.#-:3&26*3&.&/54 68 "44&.#-:."*/5&/"/$& 7 POWER CHAINS · MTB / ROAD ......................................................................................................................................................................................................... 71 5&$)/*$"-%"5""44&.#-:3&26*3&.&/54 7 "44&.#-:."*/5&/"/$& 73 SRAM HUBS............................................................................................................................................................................................................................................. 75 "/"50.: 75 %*4"44&.#-: 77 "44&.#-: 8 %*4"44&.#-: 85 3&1-"$&#&"3*/(4 87 410,&*/45"--"5*0/ SRAM WHEELS ....................................................................................................................................................................................................................................... 92 1"35413&1"3"5*0/ */45"--"5*0/ 4 5 ª43".--$t43".5FDIOJDBM.BOVBM RED / FORCE / RIVAL · REAR DERAILLEURS TECHNICAL DATA / ASSEMBLY REQUIREMENTS Speeds Shifter Compatibility Cogsets Chains Cranks / Chainrings Cable & Housing 3FE 'PSDF 3JWBM 43".%PVCMF5BQTIJGUFST3FE'PSDF3JWBM 43".554IJGUFST 43".TQFFEBOEPUIFSTQFFE4IJNBOP ®DPHTFUTMBSHFTU$PHNBYJNVNUFFUI 43".TQFFE1PXFS$IBJOTBOE4IJNBOP ®TQFFEDIBJOT TQFFEDPNQBUJCMF )JHIRVBMJUZNNTIJGUJOHDBCMFBOEPSNNDPNQSFTTJPOMFTTIPVTJOHIJHIRVBMJUZXJUIOPOTFBMFEFOEDBQTPG NBYJNVNEJBNFUFSNNBOENBYJNVNMFOHUINN Total 5 5 5 Max Sprocket 5 5 5 Min Sprocket 5 5 5 Front Difference 5 5 5 5JUBOJVN 4UFFM 4UFFM $FSBNJDDBSUSJEHFCFBSJOH $BSUSJEHFCFBSJOH $BSUSJEHFCFBSJOH :FT :FT :FT B-Knuckle 'PSHFE"MVNJOVN 'PSHFE"MVNJOVN "MVNJOVN Outer Link 'PSHFE"MVNJOVN 'PSHFE"MVNJOVN "MVNJOVN Inner Link $BSCPO .BHOFTJVN "MVNJOVN Outer Cage $BSCPO $BSCPO "MVNJOVN Inner Cage $BSCPO "MVNJOVN "MVNJOVN "MVNJOVN "MVNJOVN "MVNJOVN Parallelogram Spring Pulleys Direct Mount Hanger Bolt DER AILLEUR ANATOMY 1 GSBNFIBOHFSCPMU MJNJUTDSFXT CBSSFMBEKVTUFS GJODBCMFHVJEF DBCMFBODIPSCPMU NN DBCMFBODIPSXBTIFS 2 UP CPUUPN CSBDLFU DFOUFS 3 L 3 FRAME DIMENSIONS Figure 1BOEFigure 2 'PSPQUJNBMSFBSEFSBJMMFVSQFSGPSNBODFUIFSFDPNNFOEFESFBSEFSBJMMFVS IBOHFSMFOHUI- TIPVMECFoNN L X A 3 3 5 o NBY o NBY ¡ A X $IBJOTUBZMFOHUIöNN 6 ª43".--$t43".5FDIOJDBM.BOVBM RED / FORCE / RIVAL · REAR DERAILLEURS ASSEMBLY ASSEMBLY 1 ADVICE $IFDLUIFSFBSEFSBJMMFVSIBOHFS BMJHONFOU"CFOUSFBSEFSBJMMFVS IBOHFSXJMMSFTVMUJOJOBDDVSBUFJOEFY TIJGUJOH NN o/ïN oJOMC ï "UUBDIUIFSFBSEFSBJMMFVSUPUIFGSBNFT SFBSEFSBJMMFVSIBOHFSVTJOHBNNIFY XSFODIFigure 1 ï $IFDLUIBUUIFCBEKVTUXBTIFSUBCJT DMFBSPGUIFSFBSEFSBJMMFVSESPQPVUUBC Figure 2 ï 5JHIUFOUIFNNIFYIBOHFSCPMUUP o/ïNoJOMC Figure 1 CHAIN LENGTH ï #ZQBTTJOHUIFSFBSEFSBJMMFVSSVO UIFDIBJOBSPVOEUIFMBSHFTUDPHMBSHF DIBJOSJOHDPNCJOBUJPOFigure 3 ï "EEMJOLPSMJOLDPOOFDUJPOMJOLUP UIJTMFOHUIGPSQSPQFSDIBJOMFOHUI 2 LIMIT SCREWS ADJUSTMENT ï 7JFXUIFSFBSEFSBJMMFVSBOEQVMMFZTGSPN CFIJOEUIFSFBSPGUIFCJDZDMFFigure 4 ï 5VSOUIFMJNJUTDSFXNBSLFE)POUIF PVUFSMJOLPGUIFEFSBJMMFVSUPBMJHOUIFVQQFS HVJEFQVMMFZDFOUFSXJUIUIFPVUCPBSEFEHF PGUIFTNBMMFTUDPHFigure 4 ï 8IJMFUVSOJOHUIFDSBOLQVTIUIFSFBS EFSBJMMFVSUPXBSETUIFMBSHFSDPHTCZIBOE ï "MJHOUIFVQQFSHVJEFQVMMFZVOEFSUIF MBSHFTUDPHDFOUFSUPDFOUFSCZUVSOJOH UIFMJNJUTDSFXNBSLFE-POUIFPVUFSMJOL Figure 4 3 -JOLT 4 CHAIN GAP ADJUSTMENT $IBJOHBQJTUIFEJTUBODFCFUXFFOUIF VQQFSHVJEFQVMMFZBOEUIFDPHUIFDIBJO JTSJEJOHPO0QUJNBMDIBJOHBQJTTNBMM FOPVHIUPBMMPXRVJDLFGGJDJFOUTIJGUTUP BOEGSPNBOZDPHCVUMBSHFFOPVHIUPBMMPX TNPPUITIJGUTUPBOEGSPNUIFMBSHFTUDPH ï 4IJGUUIFDIBJOUPUIFTNBMMDIBJOSJOH ï $IFDLUIFDIBJOHBQCFUXFFOUIFUJQPG UIFTNBMMFTUDPHBOEUIFUJQPGUIFVQQFS HVJEFQVMMFZ8IJMFUVSOJOHUIFDSBOL QVTIUIFSFBSEFSBJMMFVSCZIBOEUPUIF MBSHFTUDPHBOEDIFDLUIFDIBJOHBQJOUIJT QPTJUJPOFigure 5 ADVICE 4FUUJOHUIFDIBJOHBQBUUIJTQPJOUPG ZPVSJOTUBMMBUJPONBZCFDPOTJEFSFE BSPVHIFTUJNBUF1SFDJTJPOJOEFY TIJGUJOHNBZSFRVJSFTNBMMDIBOHFT PGUIFCBEKVTUNFOUXIJMFTFUUJOHUIF QSPQFSDBCMFUFOTJPO %POPUVTFUIFCBEKVTUTDSFXUP BEKVTUUIFSFBSEFSBJMMFVSUPBDU BTBDIBJOUFOTJPOJOHEFWJDFPSUP QSFWFOUDIBJOTVDL5IJTJODSFBTFT UIFDIBJOHBQDBVTJOHQPPSTIJGUJOH QFSGPSNBODF INDEX SHIFTING ADJUSTMENT ï "UUBDIUIFSFBSEFSBJMMFVSUPUIFGSBNFT SFBSEFSBJMMFVSIBOHFSVTJOHBNNIFY XSFODIFigure 1 ï $IFDLUIBUUIFDIBJOBOEUIFSFBS EFSBJMMFVSBSFJOUIFTNBMMFTUDPHQPTJUJPO ï $VUUIFSFBSQJFDFPGDBCMFIPVTJOH.BLF TVSFUIBUJUJTOPUUPPTIPSUPSMPOHFigure 6 ï .BLFTVSFUIFTIJGUFSDBCMFJTGVMMZ SFMFBTFEIBSEFTUIJHIFTU HFBSBUSFBS TIJGUFS ï 5VSOUIFSFBSEFSBJMMFVSCBSSFMBEKVTUFS DMPDLXJTFGVMMZJOUPUIFEFSBJMMFVSUIFO CBDLJUPGGGVMMUVSO ï 'FFEUIFSFBSTIJGUFSDBCMFUISPVHIUIF SFBSEFSBJMMFVSDBCMFIPVTJOHTUPQTBOE DBCMFHVJEFT ï 5ISFBEUIFDBCMFUISPVHIUIFSFBS EFSBJMMFVSCBSSFMBEKVTUFSBOEBSPVOEUIF DBCMFHVJEFPOUIFGJOFigure 6 ï 1VMMUIFDBCMFUJHIUBOEQPTJUJPOJUVOEFS UIFDBCMFBODIPSXBTIFS ï 5JHIUFOUIFNNIFYDBCMFBODIPSCPMUUP o/ïNoJOMC ï 3BQJEMZTIJGUUIFDIBJOBOEEFSBJMMFVSVQ BOEEPXOUIFDBTTFUUFTFWFSBMUJNFT*GUIF DBCMFTMJQTSFQFBUUIFUXPGPSNFSTUFQT ï 4IJGUUIFDIBJOUPUIFTNBMMFTUDPH ï 8IJMFQFEBMJOHNPWFUIFTIJGUFSVQPOF EFUFOU o*GUIFDIBJOIFTJUBUFTPSEPFTOPUTIJGUUP UIFTFDPOEDPHJODSFBTFUIFDBCMFUFOTJPO CZUVSOJOHUIFEFSBJMMFVSCBSSFMBEKVTUFS ï 6TJOHBTDSFXESJWFSUVSOUIFCBEKVTU DPVOUFSDMPDLXJTF TDSFXVOUJMUIFNJOJNVNDIBJOHBQJOFJUIFS o*GUIFDIBJOTIJGUTCFZPOEUIFTFDPOEDPH QPTJUJPOFRVBMTBQQSPYJNBUFMZNN EFDSFBTFUIFDBCMFUFOTJPOCZU VSOJOHUIF EFSBJMMFVSCBSSFMBEKVTUFSDMPDLXJTF ï 3FQFBUUIFUXPGPSNFSTUFQTVOUJMTIJGUJOH BOEDBCMFUFOTJPOJTBDDVSBUF ï 8IJMFUVSOJOHUIFDSBOLTIJGUUIFDIBJO VQBOEEPXOUIFDBTTFUUFBOEDIBJOSJOHT TFWFSBMUJNFTUPFOTVSFUIBUZPVSEFSBJMMFVS JTJOEFYJOHTNPPUIMZ 7 ª43".--$t43".5FDIOJDBM.BOVBM RED / FORCE / RIVAL · REAR DERAILLEURS ASSEMBLY 5 MAINTENANCE 8JQFPVUEFCSJTGSPNUIFJOUFSJPSPGDBHFQMBUFTBOEQBSBMMFMPHSBNMJOLBHF#SVTIUIF EFSBJMMFVSXJUIDMFBOPSTPBQZXBUFS3JOTFUIFEFSBJMMFVSXJUIDMFBOXBUFSBOEMFUBJSESZ %P/05VTFBQSFTTVSFXBTIFS NN NJO ATTENTION Red5IFDFSBNJDQVMMFZCFBSJOHTSFRVJSFSFHVMBSNBJOUFOBODF3FHSFBTF CFBSJOHTVTJOH4,'-()1HSFBTFBGUFSISTPGVTFJOESZDPOEJUJPOTPS JNNFEJBUFMZGPMMPXJOHBOZTJHOJGJDBOUFYQPTVSFUPXBUFSSJEJOHJOIFBWZSBJO XBUFSDSPTTJOHT 6TFBTIBSQQJDLUPDBSFGVMMZSFNPWFUIFCMBDLSVCCFSTFBMGSPN POFTJEFPGUIFCFBSJOHFigure 2 DMFBOUIFCFBSJOHUIPSPVHIMZBOESFQBDLXJUIB RVBMJUZXBUFSQSPPGHSFBTFUIFOSFQMBDFUIFSVCCFSTFBMCZQSFTTJOHJUJOUPQMBDF 6 NN o/ïN oJOMC TROUBLESHOOTING Problem $IBJOKVNQTGSPNTNBMMFTU TQSPDLFUUPGSBNFESPQPVU 7 TQSBZMVCF TQSBZMVCF 8 Cause )JHIHFBSMJNJUTDSFXJTOPU BEKVTUFEQSPQFSMZ Remedy 5VSOJOTDSFX)VOUJMUIF HVJEFQVMMFZJTBMJHOFEXJUI UIFTNBMMFTUTQSPDLFU %JGGJDVMUPSJNQPTTJCMFUP )JHIHFBSMJNJUTDSFXJTOPU 6OTDSFXTDSFX)VOUJMUIF TIJGUDIBJOPOUPTNBMMFTU BEKVTUFEQSPQFSMZ HVJEFQVMMFZJTBMJHOFEXJUI TQSPDLFU UIFTNBMMFTUTQSPDLFU $IBJOKVNQTPWFSMBSHFTU -PXHFBSMJNJUTDSFXJTOPU 5VSOJOTDSFX-VOUJMUIF TQSPDLFUBOEGBMMTCFUXFFO BEKVTUFEQSPQFSMZ HVJEFQVMMFZJTBMJHOFEXJUI UIFTQPLFTBOEMBSHFTU UIFMBSHFTUTQSPDLFU TQSPDLFUPSJOOFSDBHFQMBUF 3FBSEFSBJMMFVSPSEFSBJMMFVS 4USBJHIUFOPSSFQMBDF TDSBQFTPOTQPLFT IBOHFSJTCFOU %FMBZFETIJGUJOH $MFBSBODFCFUXFFOHVJEF "EKVTUCBEKVTUTDSFXCZ QVMMFZTQSPDLFUJTUPPMBSHF SPUBUJOHDPVOUFSDMPDLXJTF 3PVHITIJGUJOHCFIBWJPS $MFBSBODFCFUXFFOHVJEF "EKVTUCBEKVTUTDSFXCZSP QVMMFZTQSPDLFUJTUPPTNBMM UBUJOHDMPDLXJTF 4IJGUTNPSFHFBSTPOUP 4IJGUDBCMFJOTVGGJDJFOUMZ 5VSOCBSSFMBEKVTUFSPOUIF TNBMMFSTQSPDLFUTUIBO UFOTJPOFE TIJGUFSDPVOUFSDMPDLXJTF JOUFOEFE %FMBZFETIJGUJOHPOUPMBSHFS 4IJGUDBCMFJOTVGGJDJFOUMZ 5VSOCBSSFMBEKVTUFSPOUIF TQSPDLFU UFOTJPOFE TIJGUFSDMPDLXJTF %FMBZFETIJGUJOHPOUP 4IJGUDBCMFJTUPPUJHIU -VCSJDBUFPSSFQMBDFDBCMF TNBMMFSTQSPDLFU BOEIPVTJOH &YDFTTJWFDBCMFGSJDUJPO $IFDLGPSFYDFTTJWFCFOEJOH QJODIFEPSQPPSMZSPVUFE PGDBCMFIPVTJOH DBCMF ª43".--$t43".5FDIOJDBM.BOVBM RED / FORCE / RIVAL · FRONT DERAILLEURS TECHNICAL DATA / ASSEMBLY REQUIREMENTS 3FE 'PSDF 3JWBM #SB[FPO :FT :FT :FT NN :FT :FT :FT NN :FT :FT :FT TQFFE TQFFE TQFFE 3FBS$PNQBUJCJMJUZ 4IJGUFS $PNQBUJCJMJUZ $PHFTUT $IBJOT $SBOLT$IBJOSJOHT $BCMFBOE)PVTJOH .BY5PPUI %JGGFSFODF 43".%PVCMF5BQ4IJGUFST43".554IJGUFST 43".TQFFEBOETQFFE4IJNBOP ®DPHTFUTMBSHFTUDPHUFFUI 43".TQFFE1PXFS$IBJOTBOE4IJNBOP ®TQFFEDIBJOT TQFFEDPNQBUJCMF )JHIRVBMJUZNNTIJGUJOHDBCMFBOEPSNNDPNQSFTTJPOMFTTIPVTJOHIJHIRVBMJUZXJUIOPOTFBMFEFOEDBQTPGNBYJNVN EJBNFUFSNNBOENBYJNVNMFOHUINN 5 5 5 #PUUPN1VMM #PUUPN1VMM #PUUPN1VMM o¡ o¡ o¡ %PXO4XJOH %PXO4XJOH %PXO4XJOH NN NN NN #BOE.BUFSJBM 'PSHFE"MVNJOVN 'PSHFE"MVNJOVN 'PSHFE"MVNJOVN 0VUFS-JOL 'PSHFE"MVNJOVN 'PSHFE"MVNJOVN "MVNJOVN *OOFS-JOL "MVNJOVN 'PSHFE"MVNJOVN "MVNJOVN )BSEFOFE5JUBOJVN 4UFFM$ISPNF1MBUFE 4UFFM$ISPNF1MBUFE $BCMF3PVUJOH $IBJOTUBZ"OHMF .PVOU5ZQF $IBJOMJOF $IBJO$BHF BRAZE-ON FRAME DEFINITIONS TFFFigure 5IFDPOUBDUTVSGBDFPGUIFCSB[FPOCPTTTIPVMECFBMJHOFEQBSBMMFMXJUIUIF DFOUFSMJOFPGUIFTFBUUVCF 1 N JO NN NN DUBOE HT JO NQB JOS $P SE$IB OEB 4 UB NN 3 N 3 N N 9 N NN ª43".--$t43".5FDIOJDBM.BOVBM RED / FORCE / RIVAL · FRONT DERAILLEURS TECHNICAL DATA / ASSEMBLY REQUIREMENTS 'SBNF%JNFOTJPOT TFFFigure 5IFTFBUUVCFTIPVMECFQPTJUJPOFEJOUIF DFOUFSPGUIFCPUUPNCSBDLFUTIFMM 2 Length of chainstay: ï 3PBE-NN ∙ 3FBSGSBNFBMJHONFOUNVTUCF TZNNFUSJDBM $IBJOTUBZBOHMF ¡o¡ NNNBY NNNBY L NN NN )BUDIFEBSFBDBO CFVTFECZGSBNF EFTJHO NNNBY NN NNNBY NN NN NN Chainline: NN .FBTVSFNFOUGSPNUIFDFOUFSPGUIF CSBDLFUUPUIFDFOUFSPGUIFUXP DIBJOSJOHT NNNBY 3 NECESSARY CLEARANCE FOR CLAMP VERSION TFFFigure #FTVSFUPMFBWFFOPVHIDMFBSBODFCFUXFFOCPUUMFDBHFIPMFTBOEDMBNQMPDBUJPO C D NECESSARY CLEARANCE TFFFigure 2 A B -BSHF$IBJOSJOH $MBNQCBOEQPTJUJPO 5 5 5 5 A NN NN NN NN B NN NN NN NN 3FE 'PSDF3JWBM C NN NN D NN NN $MBNQ7FSTJPO /FDFTTBSZDMFBSBODF 10 ª43".--$t43".5FDIOJDBM.BOVBM RED / FORCE / RIVAL · FRONT DERAILLEURS ASSEMBLY ASSEMBLY DPNQBDU 1 ï 3FE'PSDF3JWBMCSB[FPONPVOUWFSTJPO TFFFigure 1 6TFVQQFSUISFBEGPSDPNQBDU DIBJOSJOHT PSMPXFS UISFBEGPSTUBOEBSEDIBJOSJOHT TUBOEBSE ï 3FE'PSDF3JWBMDMBNQNPVOUWFSTJPOTFF Figure 2 -JHIUMZDMBNQUIFGSPOUEFSBJMMFVSUP UIFTFBUUVCF NN o/ïN o JOMC ∙ "UUIFTBNFUJNFBMJHOUIFGSPOU EFSBJMMFVSDBHFPVUFSQMBUFUPCFQBSBMMFM XJUIUIFDIBJOSJOHTFigure 3 ï 'PSDF3JWBMCSB[FPONPVOUWFSTJPO5JHIUFO NNIFYDMBNQCPMUUPo/ïNoJOMC ï 'PSDF3JWBMDMBNQNPVOUWFSTJPO 5JHIUFONNIFYDMBNQCPMUUPo/ïN oJOMC oNN LOW LIMIT ADJUSTMENT TFFFigure 4 ï 1MBDFUIFDIBJOPOUIFMBSHFTUSFBSDPH BOEUIFTNBMMGSPOUDIBJOSJOH ï "EKVTUUIFMPXMJNJUTDSFXFigure 4 TP UIBUUIFDIBJOJTQPTJUJPOFEDMPTFUPUIF JOOFSDBHFQMBUFXJUIPVUBDUVBMMZUPVDIJOH JUDMFBSBODFCFUXFFOUIFGSPOUEFSBJMMFVS DBHFJOOFSQMBUFBOEUIFDIBJOJT oNN 3 $MBNQNPVOUWFSTJPO NN o/ïN oJOMC ï .BLFTVSFUIFTIJGUFSDBCMFJTGVMMZ SFMFBTFEFBTJFTUMPXFTU HFBSGPSGSPOU TIJGUFS ï 5VSOUIFCBSSFMBEKVTUFSPOUIFGSBNFGVMMZ ï "EKVTUUIFQPTJUJPOBMPOHUIFTFBUUVCFTPUIBU JOUPUIFIPVTJOHUIFOUVSOGVMMUVSOCBDL DMFBSBODFCFUXFFOUIFGSPOUEFSBJMMFVSDBHFBOE UIFMBSHFDIBJOSJOHJToNNFigure 2 ï 3FECSB[FPONPVOUWFSTJPO5JHIUFONN IFYDMBNQCPMUUPo/ïNoJOMC 2 CONNECTING CABLE ï $IFDLUIBUUIFDIBJOBOEUIFGSPOU EFSBJMMFVSBSFJOUIFTNBMMDIBJOSJOH QPTJUJPO ï 'FFEUIFGSPOUTIJGUFSDBCMFUISPVHI UIFDBCMFIPVTJOHBOETUPQT3PVUFDBCMF UISPVHIBDBCMFHVJEFCFOFBUIUIFCPUUPN CSBDLFU ï 3VOUIFDBCMFVOEFSUIFDBCMFBODIPS XBTIFSBOEIPMEUBVUFigure 4 ï 5JHIUFOUIFNNIFYDBCMFBODIPSCPMUUP /ïNJOMC ï 4IJGUUIFDIBJOVQBOEEPXOUIF DIBJOSJOHTTFWFSBMUJNFTUPUBLFPVUJOJUJBM TMBDLJOUIFDBCMF ï *GOFDFTTBSZSFUFOTJPOUIFDBCMFBOE UJHIUFODBCMFBODIPSCPMU HIGH LIMIT ADJUSTMENT TFFFigure 6 ï 4FUUIFDIBJOUPUIFTNBMMFTUSFBSDPHBOE UIFMBSHFGSPOUDIBJOSJOH ï "EKVTUUIFIJHIMJNJUTDSFXTPUIBU DMFBSBODFCFUXFFOUIFGSPOUEFSBJMMFVS DBHFPVUFSQMBUFBOEUIFDIBJOJT oNN 4 11 ª43".--$t43".5FDIOJDBM.BOVBM RED / FORCE / RIVAL · FRONT DERAILLEURS ASSEMBLY INDEX SHIFTING ADJUSTMENT 5 TFFFigure 8 "EKVTUUIFGSPOUTIJGUFSDBCMFCBSSFMBEKVTUFSUPFOTVSFUIFGSPOUEFSBJMMFVSDPOUBDUTUIF IJHIMJNJUTDSFXXIFOUIFTIJGUFSJTJOEFYFEUPUIFMBSHFDIBJOSJOHQPTJUJPO4IJGUUP BOEGSPNUIFMBSHFDIBJOSJOHXJUIUIFDIBJOPOTFWFSBMEJGGFSFOUSFBSDPHT*GTIJGUJOH QFSGPSNBODFJTOPUBDDFQUBCMFSFDIFDLUIFDBHFBMJHONFOUFigure 3 BOEMJNJUTDSFX BEKVTUNFOUTFigure 4BOE6 UIFOSFQFBUJOEFYTIJGUJOHBEKVTUNFOU NN /ïN JOMC ADVICE "WPJEVTJOHFYUSFNFHFBSDPNCJOBUJPOTBTUIFTFDPNCJ OBUJPOTDBVTFOPJTFBOEFYDFTTJWFXFBS 6 TROUBLESHOOTING 7 12 Problem Cause 4IJGUFSBDUVBUFEDIBJOGBJMT 4IJGUDBCMFJODPSSFDUMZ UPDIBOHFDIBJOSJOH DMBNQFE Remedy $IFDLTIJGUDBCMFBOE DPSSFDUBTOFDFTTBSZDBCMF DMBNQDBCMFIPVTJOHTUPQT DBCMFSFDFTTJOTIJGUFS DBCMFUFOTJPO )JHIMPXMJNJUTDSFXQPPSMZ $PSSFDUMJNJUTDSFXT BEKVTUFE $MFBSBODFCFUXFFODBHF $PSSFDUQPTJUJPOoNN BOEMBSHFDIBJOSJOHJTUPP MBSHFTNBMM $IBJOGBMMTPWFSMBSHFTNBMM )JHIMPXMJNJUTDSFXQPPSMZ $PSSFDUMJNJUTDSFXT DIBJOSJOH BEKVTUFE 'PSDFSFRVJSFEUPBDUVBUF &YDFTTJWFDBCMFGSJDUJPO -VCSJDBUFPSSFQMBDFDBCMF HFBSTJTUPPIJHI QJODIFEPSQPPSMZSPVUFE BOEIPVTJOH$IFDLGPS DBCMF FYDFTTJWFCFOEJOHPGDBCMF IPVTJOH $SBOLDPMMJEFTXJUIGSPOU )JHIHFBSMJNJUTDSFXJODPS $PSSFDUIJHIMJNJUTDSFX EFSBJMMFVS SFDUMZBEKVTUFE $PSSFDUUIFGSPOUEFSBJMMFVS $BHFOPUQBSBMMFMXJUI QPTJUJPO DIBJOSJOH ª43".--$t43".5FDIOJDBM.BOVBM RED / FORCE / RIVAL · DOUBLE TAP SHIFTERS TECHNICAL DATA / ASSEMBLY REQUIREMENTS 7FSTJPO 4IJGUFS5ZQF 4QFFET 3FE 'PSDF 3JWBM %PVCMF5BQ4IJGUFS %PVCMF5BQ4IJGUFS %PVCMF5BQ4IJGUFS 'SPOU 3FBS 'SPOU 3FBS 'SPOU 3FBS %FSBJMMFVS 43".3FE'PSDF3JWBM $SBOLTFU 43".3FE'PSDF3JWBM #SBLFT 43".3FE'PSDF3JWBM%VBM1JWPU3PBEDBMJQFST"WJE4IPSUZDBOUJMFWFST"WJE##3PBEBOENPTUDPNNPOSPBEDBMJQFS CSBLFT 4IJGUFS$BCMF )JHIRVBMJUZNNTIJGUJOHDBCMFBOEPSNNDPNQSFTTJPOMFTTIPVTJOHIJHIRVBMJUZXJUIOPOTFBMFEFOEDBQTPGNBYJNVN EJBNFUFSNNBOENBYJNVNMFOHUINN #SBLF$BCMF $BCMF1VMM3FMFBTF NNIJHIRVBMJUZCSBLFDBCMFXJUISPBETUZMFDBCMFFOEBOECSBLFDBCMFIPVTJOHXJUIFOEDBQT %PVCMF5BQ %PVCMF5BQ %PVCMF5BQ (03&$PBUFE4UBJOMFTT4UFFM 15'&$PBUFE4UBJOMFTT4UFFM 4UBJOMFTT4UFFM #SBLFBOE4IJGU-FWFS #SBLFBOE4IJGU-FWFS #SBLFBOE4IJGU-FWFS (FBS*OEJDBUJPO /POF /POF /POF #BSSFM"EKVTUFS /POF /POF /POF oNN oNN oNN $BCMF 3FBDI"EKVTU $MBNQJOH%JBNFUFS RED / FORCE / RIVAL · DOUBLE TAP SHIFTERS ASSEMBLY "TTFNCMZ ∙ 'MJQIPPEDPWFSCZIBOE4MJEFTIJGUFSPOUPIBOEMFCBS Figure 1 5JHIUFOUIFNNIFYDMBNQCPMUUPo/ïNo JOMC Figure 2 1 3 ∙ 'FFEUIFTIJGUFSDBCMFTUISPVHIUIFDBCMFIPVTJOHT BOETUPQT.BLFTVSFUIFTIJGUFSDBCMFJTGVMMZSFMFBTFE FBTJFTUMPXFTU HFBSGPSGSPOUTIJGUFSPSUIFIBSEFTU IJHIFTU HFBSGPSSFBSTIJGUFS ï $IPPTFUIFPOFTIJGUDBCMFFYJUXIJDIGJUTCFTUGPSZPVS IBOEMFCBSDBCMFSPVUJOHFigure 3 5IFSFJTOPOFFEUP EJTBTTFNCMFUIFTIJGUFS4FBUUIFIPVTJOHGFSSVMFTJOUIF TUPQT'FFEUIFTIJGUDBCMFJOUPUIFDBCMFIPVTJOHFOE DBQVTJOHBQJDLUPHVJEFUIFDBCMF 2 ï .BLFTVSFUIFTIJGUFSDBCMFJTGVMMZSFMFBTFEFBTJFTU MPXFTU HFBSGPSGSPOUTIJGUFSPSUIFIBSEFTUIJHIFTU HFBSGPSSFBSTIJGUFS ï 3FQMBDFIPPEDPWFS ï "DUVBUFCSBLFMFWFS.BLFTVSFUIFDPVOUFSTVOLTJEF PGUIFIPMFJTWJTJCMF'FFEUIFOFXDBCMFUISPVHIUIF DBCMFIPMEFSDBCMFIPVTJOHBOEDBCMFTUPQT1VMMUIF DBCMFTOVH.BLFTVSFUIBUUIFDBCMFFOEJTGJSNMZTFBUFE JOUIFDBCMFIPMEFSFigure 4 NN o/ïN oJOMC ï "UUBDIUIFGSPOUSFBSTIJGUFSDBCMFUPUIFGSPOUSFBS EFSBJMMFVSBOEBEKVTUJOEFYJOHQFSEFSBJMMFVSJOTUSVDUJPOT "UUBDIUIFGSPOUSFBSCSBLFDBCMFUPUIFGSPOUSFBSCSBLF BOEBEKVTUQFSCSBLFJOTUSVDUJPOT 4 CAUTION "MXBZTDIFDLUIFGSPOUBOESFBSCSBLFMFWFSTGPS QSPQFSPQFSBUJPO 13 ª43".--$t43".5FDIOJDBM.BOVBM RED / FORCE / RIVAL · DOUBLE TAP SHIFTERS USE USE 1 SHIFTER ï .PWFUIFTNBMMTIJGUMFWFSJOXBSE TMJHIUMZBOEBOVQTIJGUUPBIBSEFS IJHIFS HFBSJTJOJUJBUFE(Figure 1) 1VTIUIFTBNFMFWFSGBSUIFSJOXBSE BOEZPVSFTIJGUJOHVQUPUISFFTIJGUTUP FBTJFSMPXFS HFBST(Figure 1) 0° X° CLICK 0 XX° CL CL CLIC ICK IC K K 5IFTIJGUFSTBMTPPGGFSTQFDJGJD PQFSBUJPOT ï 6QTIJGUJOHXIJMFTQSJOUJOH 2 ï 4IJGUJOHGSPNUIFIPPET REACH ADJUST 4FUUIFSFBDIBEKVTUPOUIFTIJGUMFWFSGJSTU UIFOBEKVTUUIFCSBLFMFWFSVOUJMUIFCSBLFMF WFSCVNQFSKVTUUPVDIFTUIFTIJGUMFWFS5IJT XJMMFOTVSFUIFCSBLFMFWFSEPFTOPUJOUFS GFSFXJUIUIFSFUVSOBDUJPOPGUIFTIJGUMFWFS t.PWFUIFTIJGUMFWFSJOCPBSEUPFYQPTF UIFSFBDIBEKVTUDBN(Figure 2) t1VTIUIFDBNJOBOEUVSO DPVOUFSDMPDLXJTFUPNPWFUIFTIJGU MFWFSDMPTFSUPUIFIBOEMFCBS*UNBZCF IFMQGVMUPVTFBQJDL5IFTIJGUMFWFSIBT EJGGFSFOUBEKVTUNFOUQPTJUJPOT t1VMMCBDLIPPEDPWFSCZIBOE(Figure 3) t6TFUIFTNBMMNNIFYCPMUUPTFUUIF SFBDIBEKVTUPGUIFCSBLFMFWFS5VSOUIF CPMUDMPDLXJTFUPNPWFUIFCSBLFMFWFS DMPTFSUPUIFIBOEMFCBSVOUJMUIFCSBLF MFWFSCVNQFSKVTUUPVDIFTUIFTIJGUMFWFS (Figure 4) CAUTION "MXBZTDIFDLUIFGSPOUBOESFBSCSBLF MFWFSTGPSQSPQFSPQFSBUJPO ï 4IJGUJOHGSPNUIFESPQT 3 4 14 ï 5IFMFGUIBOETIJGUFSPGGFSTBUSJNGVOD UJPOGPSUIFGSPOUEFSBJMMFVSUPBWPJEDIBJO SVCJOFYUSFNFQPTJUJPOT 'SPNUIFTNBMMDIBJOSJOHQPTJUJPOUIF GJSTUTIJGUDIBOHFTUPUIFMBSHFDIBJOSJOH QPTJUJPO'SPNUIFMBSHFDIBJOSJOHQPTJ UJPOBTMJHIUSFMFBTFDIBOHFTUPUIFMBSHF DIBJOSJOHUSJNQPTJUJPO"MUFSOBUFMZBCJH SFMFBTFDIBOHFTUPUIFTNBMMDIBJOSJOH QPTJUJPO BRAKE LEVER CAUTION "MXBZTDIFDLUIFGSPOUBOESFBS CSBLFMFWFSTGPSQSPQFSPQFSBUJPO ª43".--$t43".5FDIOJDBM.BOVBM DOUBLE TAP FLAT BAR SHIFTERS TECHNICAL DATA / ASSEMBLY 7FSTJPO 4IJGUFS5ZQF 4QFFET %FSBJMMFVS 4IJGUFS$BCMF %PVCMF5BQ'MBU#BS4IJGUFS 'SPOU 3FBS 3 43".3FE'PSDF3JWBM 43".BOE4IJNBOP ® 43".3FE'PSDF3JWBM 43".4QFFE"DUVBUJPO3BUJP )JHIRVBMJUZNNTIJGUJOHDBCMFBOEPSNNDPNQSFTTJPOMFTTIPVTJOHIJHIRVBMJUZXJUIOPOTFBMFEFOEDBQTPGNBYJNVN EJBNFUFSNNBOENBYJNVNMFOHUINN #SBLF$BCMF $BCMF1VMM3FMFBTF $BCMF 3FBDI"EKVTU NNIJHIRVBMJUZCSBLFDBCMFXJUISPBETUZMFDBCMFFOEBOECSBLFDBCMFIPVTJOHXJUIFOEDBQT %PVCMF5BQ 1SPQSJFUBSZ4UBJOMFTT4UFFM #SBLFBOE4IJGU-FWFS (FBS*OEJDBUJPO 8JOEPX #BSSFM"EKVTUFS *OEFYJOH $MBNQJOH%JBNFUFS oNN DOUBLE TAP FLAT BAR SHIFTERS ASSEMBLY INSTALLATION 1 ∙ 4MJEFTIJGUFSPOUPIBOEMFCBSBOEUIFOTMJEFPO CSBLFMFWFS4MJEFUIFIBOEMFCBSHSJQPOUPUIF IBOEMFCBSFigure 1 CAUTION /FWFSVTFMVCSJDBOUTPSTPMWFOUTUPJOTUBMM IBOEMFCBSHSJQT)BOEMFCBSHSJQTQSPWJEFBO BYJBMTBGFUZGVODUJPO'PSUIJTSFBTPOUIFZ TIPVMECFNPVOUFEJOTVDIBXBZBTUPNBLF TVSFUIFZEPOPUTMJQPGGUIFIBOEMFCBS ∙ $IPPTFUIFCFTUTIJGUFSBOECSBLFMFWFSQPTJUJPO GPSZPVSFSHPOPNJDOFFET ∙ 5JHIUFOUIFNNIFYDMBNQCPMUUPo/ïN oJOMC Figure 2 2 ∙ 5JHIUFOUIFCSBLFMFWFSDMBNQCPMUUPUIF NBOVGBDUVSFSTSFDPNNFOEFEUPSRVFTQFDJGJDBUJPO ∙ 'FFEUIFDBCMFUISPVHIUIFDBCMFIPVTJOHBOE TUPQT.BLFTVSFUIFTIJGUFSJTJOUIFGVMMZSFMFBTFE QPTJUJPOMPXFTUHFBSQPTJUJPOGSPOUTIJGUFS PSUIF IJHIFTUHFBSOVNCFSSFBSTIJGUFS 5 mm 2.5 – 4 N∙m 22 – 35 in-lb 15 ∙ "UUBDIUIFGSPOUSFBSTIJGUFSDBCMFUPUIFGSPOU SFBSEFSBJMMFVS ∙ "EKVTUJOEFYJOHQFSEFSBJMMFVSJOTUSVDUJPOT CAUTION "MXBZTDIFDLUIFGSPOUBOESFBSCSBLFMFWFST GPSQSPQFSPQFSBUJPO*GUIFSFJTJOUFSGFSFODF CFUXFFOBTIJGUFSBOEBCSBLFMFWFSSPUBUF POFPVUPGUIFXBZ$IFDLGPSQSPQFSCSBLF MFWFSPQFSBUJPOBHBJO ª43".--$t43".5FDIOJDBM.BOVBM DOUBLE TAP FLAT BAR SHIFTERS USE / MAINTENANCE USE ∙ 1VTIUIFTIJGUMFWFSJOXBSETMJHIUMZBOEBOVQTIJGUUP BIBSEFSIJHIFS HFBSJTJOJUJBUFE1VTIUIFTBNFMFWFS GBSUIFSJOXBSEBOEZPVSFTIJGUJOHVQUPUISFFTIJGUT UPFBTJFSMPXFS HFBST 10 SPEED ONLY: 5IFMFGUIBOETIJGUFSPGGFSTBUSJN GVODUJPOGPSUIFGSPOUEFSBJMMFVSUPBWPJEDIBJOSVCJO FYUSFNFQPTJUJPOT5IFMFWFSIBTUISFFQPTJUJPOTTNBMM DIBJOSJOHUSJNBOEMBSHFDIBJOSJOH'SPNUIFTNBMM DIBJOSJOHQPTJUJPOBTIPSUUISPXDIBOHFTUPUIFUSJN QPTJUJPOBMPOHUISPXDIBOHFTUPUIFMBSHFDIBJOSJOH QPTJUJPO'SPNUIFUSJNQPTJUJPOBTIPSUUISPXSFMFBTFT UPUIFTNBMMDIBJOSJOHBOEBMPOHUISPXTIJGUTUPUIF MBSHFDIBJOSJOHQPTJUJPO'SPNUIFMBSHFDIBJOSJOH QPTJUJPOBTIPSUUISPXTIJGUTUPUIFUSJNQPTJUJPO" TFDPOETIPSUUISPXXJMMTIJGUUPUIFTNBMMDIBJOSJOH QPTJUJPO 3 5 S H I F T L E V E R O R I E N TAT I O N ∙ 6TFBNNIFYXSFODIUPMPPTFOUIFTIJGUMFWFS BOHMFBEKVTUNFOUTDSFXFigure 3 3 mm 2.5 – 4 N∙m 22 – 35 in-lb ∙ 1PTJUJPOUIFTIJGUMFWFSVTJOHUIFBOHMFNBSLJOHTBT BHVJEFFigure 4 ∙ 6TFBNNIFYXSFODIUPUPSRVFUIFTIJGUMFWFS BOHMFBEKVTUNFOUTDSFXUPJOMC/ïN CABLE CHANGE ADVICE -FBWFUIFTIJGUFSPOUIFIBOEMFCBS 4 ∙ 5IFTIJGUFSEPFTOPUOFFEUPCFPQFOFE ∙ 6TFPOMZOFXIJHIRVBMJUZDBCMFBOE DPNQSFTTJPOMFTTDBCMFIPVTJOHXJUIFOEDBQT ∙ -JOFVQUIFTIJGUFSJOHFBSQPTJUJPOiiGSPOU TIJGUFS PSUIFIJHIFTUHFBSOVNCFSSFBSTIJGUFS 6 ∙ %FUBDIUIFDBCMFGSPNUIFEFSBJMMFVS 30° 30° ∙ $VUUIFDBCMFPGGiDN GSPNUIFTIJGUFSCBSSFM BEKVTUFS%JTDBSEUIFPMEDBCMFBOEDBCMFIPVTJOH ∙ $BSFGVMMZVOTDSFXDBCMFDIBOHFDBQGSPNDBCMF FOUSZXJUIBTDSFXESJWFSFigure 5 ∙ 1VTIDBCMFPVUPGUIFDBCMFFOUSZXJUISPUBUJOH NPWFNFOUFigure 6 ∙ 'FFEUIFOFXDBCMFUISPVHIUIFDBCMFFOUSZBOEPVU PGUIFCBSSFMBEKVTUFSFigure 7 *UNBZCFIFMQGVMUP SFNPWFUIFCBSSFMBEKVTUFSGPSCFUUFSWJTJCJMJUZ ∙ 3FQMBDFDBCMFDIBOHFDBQ ∙ 'FFEUIFDBCMFUISPVHIUIFOFXDBCMFIPVTJOHBOE DBCMFTUPQT 7 ∙ "UUBDIUIFDBCMFUPUIFEFSBJMMFVSBOEBEKVTU JOEFYJOHQFSEFSBJMMFVSJOTUSVDUJPOT MAINTENANCE ADVICE $MFBOUIFTIJGUFSVTJOHPOMZXBUFSBOENJME TPBQ 5IFTFTIJGUFSTBSFOFBSMZNBJOUFOBODFGSFF'PS BOZRVFTUJPOTSFHBSEJOHNFUIPETPGEJTBTTFNCMZ PSNBJOUFOBODFQMFBTFDPOUBDUZPVSRVBMJGJFEMPDBM EFBMFS 16 ª43".--$t43".5FDIOJDBM.BOVBM ROAD BRAKE LEVERS USE / MAINTENANCE 1 COMPATIBILITY 43".3PBE#SBLF-FWFSTBSFEFTJHOFEGPSVTFXJUI · #SBLFT43".3FE'PSDF3JWBM%VBM1JWPU3PBEDBMJQFST"WJE4IPSUZDBOUJMFWFST"WJE##3PBEBOE NPTUDPNNPOSPBEDBMJQFSCSBLFT · #SBLFDBCMFNNIJHIRVBMJUZCSBLFDBCMFXJUISPBETUZMFDBCMFFOEBOECSBLFDBCMFIPVTJOHXJUIFOE DBQT TOOLS AND SUPPLIES · 4BGFUZHMBTTFT · BOENNIFYXSFODIFT · (SFBTF · 5PSRVFXSFODI INSTALLATION 1 'MJQIPPEDPWFSGPSXBSECZIBOE4MJEFCSBLFMFWFSPOUPIBOEMFCBS 5PSRVFUIFNNIFYDMBNQCPMUUP/ï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mm 6-8 N∙m 53-70 in-lb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ª43".--$t43".5FDIOJDBM.BOVBM TT SHIFTERS TECHNICAL DATA / ASSEMBLY REQUIREMENTS 7FSTJPO 4IJGUFS5ZQF 4QFFET 5JNF5SJBM4IJGUFS 5JNF5SJBM4IJGUFS 'SPOU'SJDUJPO 3FBS*OEFY %FSBJMMFVS 43".3FE'PSDF3JWBM $SBOLTFU 43".3FE'PSDF3JWBM 4IJGUFS$BCMF )JHIRVBMJUZNNTIJGUJOHDBCMFBOEPSNNDPNQSFTTJPOMFTTIPVTJOHIJHIRVBMJUZXJUIOPOTFBMFEFOEDBQTPGNBYJNVNEJBN FUFSNNBOENBYJNVNMFOHUINN #BS*OOFS%JBNFUFS NN.JOJNVNEFQUINN $BCMF 15'&$PBUFE4UBJOMFTT4UFFM 15'&$PBUFE4UBJOMFTT4UFFM (FBS*OEJDBUJPO /POF /POF #BSSFM"EKVTUFS /POF /POF TT SHIFTERS ASSEMBLY ASSEMBLY 1 ADVICE .BLFTVSFDBCMFIPVTJOHMFOHUIJTTVGGJDJFOUUPBMMPX GPSFYUSFNFUVSOJOHBOHMFTBTXFMMBTBEKVTUBCMF IBOEMFCBSTBOETUFNT 4 B ï 3FNPWFUIFNNIPVTJOHTDSFXUPTFQBSBUFUIFTIJGUFS BTTFNCMZGSPNUIFIPVTJOH(Figure 1) note:UIFTIJGUFSBTTFNCMZXJMMDPNFPGGBTPOFQJFDFXJUI OPMPPTFQBSUT ¡1PTJUJPO4UPQ"OHMF ï 1VTIUIFIPVTJOHJOUPUIFIBOEMFCBSFYUFOUJPOVOUJMJU TUPQT(Figure 2) 2 B ï 5JHIUFOUIFNNJOUFSOBMDMBNQTDSFXUP/ïNJOMC (Figure 3) ∙ Front shifter lever only:8IFOFOHBHFEJOUIFCJHDIBJO SJOHUIFGSPOUTIJGUFSMFWFSJTEFTJHOFEUPSFNBJOQBSBMMFM UPUIFHSPVOEGPSUISFFEJGGFSFOUIBOEMFCBSQPTJUJPOT5IF GSPOUTIJGUFSMFWFSDBOCFTFUUPBiQPTJUJPOTUPQBOHMFwUIBU DPSSFTQPOETUP¡¡PS¡IBOEMFCBSQPTJUJPOT (Figure 4) note:UIFGSPOUTIJGUFSMFWFSJTQSFTFUGSPNUIFGBDUPSZBUB QPTJUJPOTUPQBOHMF ¡1PTJUJPO4UPQ"OHMF B important:UIFPSJFOUBUJPOPGUIFQPTJUJPOTUPQXBTIFSJT criticalUPUIFGVODUJPOPGUIFTIJGUFSMFWFS3FGFSUPUIF JMMVTUSBUJPOTBCPWFGPSQSPQFSTFUVQPGUIFDIPTFOQPTJUJPO TUPQBOHMF 3 ¡1PTJUJPO4UPQ"OHMF NN /ïN JOMC 18 ª43".--$t43".5FDIOJDBM.BOVBM TT SHIFTERS ASSEMBLY 5 ï 'JUUIFTIJGUFSBTTFNCMZCBDLPOUPUIF IPVTJOHBOEUJHIUFOUIFNNIPVTJOH TDSFXUP/ïNJOMC Figure 5 /ïN JOMC ∙ Front shifter lever only:UPSRVFUIF GSJDUJPOBEKVTUTDSFXPOUIFGSPOUTIJGUFS MFWFSUP/ïNJOMC NJOJNVNFigure 6 note:UPJODSFBTFUIFGFFECBDLGFMUBUUIF GSPOUTIJGUFSMFWFSZPVDBOJODSFBTFUIF UPSRVFPGUIFGSJDUJPOBEKVTUTDSFX 6 ï 'FFEUIFOFXDBCMFUISPVHIUIFDBCMF FOUSZ BOEPVUUIFTIJGUFSFigure 7 ï 'FFEUIFOFXDBCMFUISPVHIUIFDBCMF IPVTJOHBOEDBCMFTUPQT ï 1VMMUIFDBCMFTOVH.BLFTVSFUIBUUIF DBCMFIFBEJTGJSNMZTFBUFEJOUIFDBCMF IPMEFS NJO/ïN NJOJOMC ï "UUBDIUIFDBCMFUPUIFEFSBJMMFVSBOE BEKVTUJOEFYJOHQFSEFSBJMMFVSJOTUSVDUJPOT 7 19 ª43".--$t43".5FDIOJDBM.BOVBM 1090-R2C TT SHIFTERS USE / MAINTENANCE )PVTJOHTDSFX 4IJGUFS )PVTJOH COMPATIBILITY 4 43".3$A3FUVSOUP$FOUFS554IJGUFSTBSFEFTJHOFEGPS VTFXJUI · SRAM 3&%'03$&3*7"-GSPOUEFSBJMMFVST · SRAM 3&%'03$&3*7"-SFBSEFSBJMMFVST r)JHIRVBMJUZNNTIJGUFSDBCMFBOEPSNNDPNQSFTTJPO MFTTIPVTJOHXJUIOPOTFBMFEGFSSVMFTPGNNNBYJNVN EJBNFUFSNBYJNVNMFOHUIPGNN 4IJGUFS-FWFS "TTFNCMZ TOOLS AND SUPPLIES · 4BGFUZHMBTTFT · 5PSRVFXSFODI "OHMF"EKVTU 4DSFX INSTALLATION 1 1 · NNNNIFYXSFODIFT 5 mm 3FNPWFUIFNNTIJGUFSIPVTJOHTDSFXUPTFQBSBUFUIF TIJGUFSMFWFSBTTFNCMZGSPNUIFTIJGUFSIPVTJOH IM PO RTA NT 5 IFTIJGUFSMFWFSBTTFNCMZXJMMDPNFPGGBTPOFQJFDF XJUIOPMPPTFQBSUT 4 mm 2 1VTIUIFTIJGUFSIPVTJOHJOUPUIFIBOEMFCBSFYUFOUJPO VOUJMJUTUPQT 5JHIUFOUIFNNJOUFSOBMDMBNQTDSFXUP/ïN JOMC 3 3FJOTUBMMUIFTIJGUFSMFWFSBTTFNCMZPOUIFTIJGUFS IPVTJOH5JHIUFOUIFNNTIJGUFSIPVTJOHTDSFXUP /ïNJOMC 5 ANGLE ADJUSTMENT 5IF43".3$TIJGUMFWFSTBMMPXZPVUPTUBSUZPVSTIJGU GSPNZPVSNPTUBFSPEZOBNJDQPTJUJPO"GUFSZPVSTIJGUUIF TIJGUFSBVUPNBUJDBMMZSFUVSOTUPUIFTUBSUJOHADFOUFSQPTJUJPO 2 5PDIBOHFUIFDFOUFSQPTJUJPOPGUIFTIJGUFSMFWFSTGPMMPXUIFTF TUFQT 4 -PPTFOCVUdo not removeUIFNNBOHMFBEKVTUTDSFX 6 IM PO RTA NT Do not removeUIFNNBOHMFBEKVTUTDSFX3FNPWJOH UIFBOHMFBEKVTUTDSFXXJMMEJTBTTFNCMFUIFTIJGUFS 5 1PTJUJPOUIFTIJGUFSMFWFSBUBOBFSPEZOBNJDBOHMFUIBU JTDPNGPSUBCMFGPSZPV 6 5JHIUFOUIFNNBOHMFBEKVTUTDSFXUP/ïNJOMC 5 mm 9 N∙m (80 in-lb) 5 mm 8 N∙m (70 in-lb) 3 20 4 mm 5 N∙m (44 in-lb) ª43".--$t43".5FDIOJDBM.BOVBM 1090-R2C TT SHIFTERS USE / MAINTENANCE CABLE INSTALLATION 8 7 .FBTVSFBOEDVUTIJGUFSIPVTJOH&OTVSFIPVTJOHJTMPOH FOPVHIGPSGVMMIBOEMFCBSNPWFNFOU*OTUBMMGFSSVMFTPO IPVTJOHUIFOJOTUBMMJOUPTIJGUFSDBCMFTUPQBOEGSBNFPS BFSPCBSDBCMFTUPQTOPUQJDUVSFE 8 "DUVBUFUIFSFBSTIJGUFSMFWFSUPNPWFUIFTIJGUFSUPUIF highestHFBSQPTJUJPO"DUVBUFUIFGSPOUTIJGUFSMFWFSUP NPWFUIFTIJGUFSUPUIFlowestHFBSQPTJUJPO 9 1BTTUIFOFXDBCMFUISPVHIUIFDBCMFFOUSZQPSUB BOE PVUPGUIFTIJGUFSUISPVHIUIFDBCMFIPVTJOHBOEDBCMF TUPQT 10 "UUBDIUIFDBCMFUPUIFEFSBJMMFVSBOEBEKVTUJOEFYJOH BDDPSEJOHUPUIFEFSBJMMFVSNBOVGBDUVSFSTJOTUSVDUJPOT OPUQJDUVSFE MAINTENANCE IM PO RTA NT $MFBOUIFTIJGUFSVTJOHPOMZXBUFSBOENJMETPBQ5IFTF TIJGUFSTBSFOFBSMZNBJOUFOBODFGSFF'PSBOZRVFTUJPOT SFHBSEJOHNFUIPETPGEJTBTTFNCMZPSNBJOUFOBODF QMFBTFDPOUBDUZPVSRVBMJGJFEMPDBMEFBMFS 9 a 21 ª43".--$t43".5FDIOJDBM.BOVBM TT BRAKE LEVERS TECHNICAL DATA / ASSEMBLY REQUIREMENTS 7FSTJPO #SBLF-FWFS -FWFS4J[F #SBLF$PNQBUJCJMJUZ 5JNF5SJBM#SBLF-FWFS -FGU 3JHIU 'JOHFS 'JOHFS 43".3FE'PSDF3JWBM%VBM1JWPU3PBEDBMJQFST"WJE4IPSUZDBOUJMFWFST"WJE##3PBEBOENPTUDPNNPOSPBEDBM JQFSCSBLFT #SBLF$BCMF #BS*OOFS%JBNFUFS NNIJHIRVBMJUZCSBLFDBCMFXJUISPBETUZMFDBCMFFOEBOECSBLFDBCMFIPVTJOHXJUIFOEDBQT NN.JOJNVNEFQUINN 3FBDI"EKVTU /P /P 1JWPU#VTIJOH 10. 10. (SJMPO$PNQPTJUF (SJMPO$PNQPTJUF $BSCPO$PNQPTJUF $BSCPO$PNQPTJUF )PVTJOH -FWFS TT BRAKE LEVERS ASSEMBLY 1 ASSEMBLY ï 1VTIUIFDBCMFIPVTJOHFOEDBQ POUPUIFCSBLFDBCMFIPVTJOH(Figure 1) 4 ï *OTFSUUIFFOEPGUIFCSBLFDBCMFIPVTJOH JOUPUIFCSBLFMFWFSCPUUPNTJEF(Figure 2) NN /ïN JOMC ï 1VTIUIFCSBLFMFWFSPOUPUIFIBOEMFCBS (Figure 3) ï 5JHIUFOUIFCSBLFMFWFSNN"MMFO XSFODIUPSRVF/ïNJOMC (Figure 4) 2 ï 1VMMUIFCSBLFIBOEMFUPXBSEUIF IBOEMFCBSBOENBLFTVSFUIFDPVOUFSTVOL TJEFPGUIFIPMFJTWJTJCMF 'FFEUIFOFX DBCMFUISPVHIUIFDBCMFIPMEFS DBCMF IPVTJOHBOEDBCMFTUPQT(Figure 5) ï 1VMMUIFDBCMFTOVH.BLFTVSFUIBUUIF DBCMFFOEJTGJSNMZTFBUFEJOUIFDBCMF IPMEFS ï 'PMMPXUIFCSBLFNBOVGBDUVSFShT JOTUSVDUJPOTXIFONPVOUJOHUIFCSBLF DBCMFBOEBEKVTUJOHUIFCSBLFT 3 CA U T I O N #FGPSFSJEJOHBMXBZTDIFDLUIBU BMMCSBLFTZTUFNDPNQPOFOUTBSF GVODUJPOJOHQSPQFSMZ $IFDLBOEDPSSFDUUIFCSBLFDBCMF UFOTJPOBGUFSFBDIIBOEMFDIBOHFUP FOTVSFHPPECSBLFQFSGPSNBODF 22 5 ª43".--$t43".5FDIOJDBM.BOVBM RED / FORCE / RIVAL · CRANKSETS W/ GXP BOTTOM BRACKET TECHNICAL DATA / ASSEMBLY REQUIREMENTS 3FE #PUUPN#SBDLFU5ZQF #PUUPN#SBDLFU5ISFBE 3FE$PNQBDU 'PSDF 'PSDF$PNQBDU 3JWBM 3JWBM$PNQBDU (91&YUFSOBM#FBSJOH (91&YUFSOBM#FBSJOH (91&YUFSOBM#FBSJOH #4"PS*UBMJBO #4"PS*UBMJBO #4"PS*UBMJBO #PMU$JSDMF%JBNFUFS NN NN $IBJOSJOH3BUJP 5 5 Only compat. with 43".TQFFEDIBJOT NN NN 5 5 5 43".TQFFEDIBJOTBOE4IJNBOP®TQFFEDIBJOT $IBJOMJOF NN NN NN .JOJNVN$IBJOTUBZ NN NN NN $FSBNJD4FBMFE$BSUSJEHF#FBSJOH 4FBMFE$BSUSJEHF#FBSJOH 4FBMFE$BSUSJEHF#FBSJOH #PUUPN#SBDLFU$VQ 'PSHFE"MMPZ 'PSHFE"MMPZ 'PSHFE"MMPZ $SBOL"SN $BSCPO'JCFS $BSCPO'JCFS "-"MVNJOVN $IBJOSJOH 5"MVNJOVN 5"MVNJOVN 5"MVNJOVN $IBJOSJOH#PMUT 5"MVNJOVN 5"MVNJOVN 5"MVNJOVN $IBJOT $SBOL-FOHUIT #FBSJOH NN NN 5 $SBOLTBSFPOMZDPNQBUJCMFXJUI(91CPUUPNCSBDLFUTBOE1PXFSHMJEFDIBJOSJOHTCZ5SVWBUJW RED / FORCE / RIVAL · CRANKSETS W/ GXP BOTTOM BRACKET ASSEMBLY NECESSARY TOOLS GRE ï 5PSRVFXSFODI ASE #FBSJOHGBDF ï NNIFYNNw IFY %SJWFTJEF3JHIU /POESJWFTJEF-FGU 1 5ISFBET 03JOHT #FBSJOHTFBMTVSGBDF /PUF /PUF /POESJWFTJEFCFBSJOHTFBM %SJWFTJEFCFBSJOHTFBMIBT IBTTNBMMFSJOOFSEJBNFUFS MBSHFSJOOFSEJBNFUFSUIBO UIBOESJWFTJEFTFBM OPOESJWFTJEFTFBM 2 3 3 GRE A 23 SE ï #PUUPN#SBDLFUJOTUBMMBUJPOUPPM 5SVWBUJW(91UPPM1BSL##5PS FRVJWBMFOU 4VQQMJFT ï (SFBTF PARTS PREPARATION ∙ "TTVSFUIFGSBNFTCPUUPNCSBDLFUTIFMM UISFBETBSFDMFBOBOEVOEBNBHFEUIFSF TIPVMECFOPQBJOUPSEJSUQSFTFOU)BWF ZPVSCPUUPNCSBDLFUTIFMMDIBTFEBOE GBDFECZZPVSCJLFTIPQGPSCFTUSFTVMUT $IFDLUPNBLFTVSFUIFUISFBETPGZPVS (91CPUUPNCSBDLFUNBUDIUIFUISFBETJO UIFCPUUPNCSBDLFUTIFMMPGZPVSGSBNF ASSEMBLY SE GRE A ï (SFBTFGSBNFUISFBET(Figure 4) 5ISFBEUIFQSFQBSFECPUUPNCSBDLFUJOUP UIFESJWFTJEFSJHIUTJEF PGUIFGSBNF DPVOUFSDMPDLXJTFUPUJHIUFO&OHMJTI#4" UISFBEPSDMPDLXJTFUPUJHIUFO*UBMJBO UISFBE VOUJMUIFGMBOHFCPUUPNTBHBJOTUUIF GSBNFTIFMMGBDF 5PSRVFUPo/ïNoJOMC VTJOH BUPSRVFXSFODI3FGFSUPFigure 4. ∙ 1SFQBSFUIFCPUUPNCSBDLFUBTTIPXOJO Figure 1*UNBZCFOFDFTTBSZUPSFNPWF UIFESJWFTJEFTFBMGSPNUIFTQJOEMF#PUI TFBMTTIPVMECFQSFTTFEJOUPQMBDFTPUIBU UIFPVUFSMJQTFBUTGJSNMZJOUIFCPUUPN CSBDLFUDVQHSPPWF"QQMZHSFBTFUPUIF TVSGBDFTTIPXOJOFigure 1 ∙ 1SFQBSFUIFDSBOLTQJOEMF o"QQMZHSFBTFUPTQMJOFT1, Figure 2) o"QQMZHSFBTFUPDSBOLCPMUUISFBET 2, Figure 2 o"QQMZHSFBTFUPTQJOEMFCFBSJOHSBDF TVSGBDFT3, Figure 2 ∙ 1SFQBSFUIFTFMGFYUSBDUJOHDSBOLCPMU "QQMZHSFBTFUPUIFTVSGBDFTTIPXOJO Figure 3. UIFGSBNFTIFMMGBDF5PSRVFUIFMFGU BEBQUFSDVQUPo/ïNoJOMC VTJOHBUPSRVFXSFODI ï (SFBTFUIFJOOFSCFBSJOHSBDFTBTTIPXO JOFigure 6.4MJEFUIFSJHIUDSBOLBSNBOE TQJOEMFBTTFNCMZUISPVHIUIFCPUUPN CSBDLFUVOUJMUIFMFGUTJEFTQMJOFTDPNF UISPVHIUIFMFGUTJEFCPUUPNCSBDLFUDVQ BOEUIFTQJOEMFTUPQT ï *GUIFDSBOLCPMUBTTFNCMZIBTOPUCFFO ï (SFBTFGSBNFUISFBET(Figure 5)5ISFBE BTTFNCMFEZFUBTTFNCMFJUBOEUPSRVF UIFQSFQBSFEMFGUBEBQUFSDVQJOUPUIFOPO BTTIPXOJOFigure 7.6TFBNNIFY ESJWFTJEFMFGUTJEF PGUIFGSBNF$MPDLXJTF w BOEUPSRVFXSFODIUPJOTUBMMTFMG UPUJHIUFO VOUJMUIFGMBOHFCPUUPNTBHBJOTU ª43".--$t43".5FDIOJDBM.BOVBM RED / FORCE / RIVAL · CRANKSETS W/ GXP BOTTOM BRACKET ASSEMBLY FYUSBDUPSBOEUPSRVFUPo/ïN oJOMC 4 ï "TTFNCMFUIFMFGUDSBOLBSNPOUPUIF CPUUPNCSBDLFUTQJOEMFVTJOHBONNIFY BOEUPSRVFXSFODIBOEUPSRVFUP o/ïNoJOMC BTTIPXOJO Figure 8. &OHMJTI #4" GRE ASE o/ïN oJOMC *UBMJBO *5 ï $IFDLUIFBTTFNCMZGPSQMBZCZSPDLJOH UIFDSBOLBSNTCBDLBOEGPSUIBXBZ GSPNGSBNF*GUIFDSBOLNPWFTUJHIUFO DSBOLBSNCPMUVOUJMOPQMBZJTEFUFDUFE*G NBYJNVNUPSRVFPG/ïNJOMC IBT CFFOBDIJFWFESFNPWFUIFDSBOLBSNGSPN UIFTQJOEMFBQQMZBEEJUJPOBMHSFBTFBOE SFQFBUJOTUBMMBUJPOQSPDFFEVSFTVOUJMQMBZJT FMJNJOBUFE ï (SFBTFUIFQFEBMUISFBETBTTFNCMFBOE UJHIUFOUIFQFEBMTUPUIFDSBOLBSNTXJUI o/ïNoJOMC 6TFUIFJODMVEFE QFEBMXBTIFSTFigure 8)JGUIFQFEBM DPOUBDUTVSGBDFJTOPUGMBUBOETNPPUI 5 GRE A CAUTION %SJWFUSBJOTJEFJTSJHIUIBOE QFEBMUISFBE/POESJWFTJEFJTMFGU IBOEQFEBMUISFBE ADVICE *GDSFBLJOHPGUIFBTTFNCMZPDDVST DIFDLUIBUBMMQBSUTXFSFUPSRVFEUP TQFDJGJDBUJPOBOEHSFBTFJTMJCFSBMMZ BQQMJFEPOBMMTVSGBDFTOPUFE"MTP DIFDLDIBJOSJOHCPMUT o/ïNoJOMC BOEQFEBMT BSFJOTUBMMFEXJUIQSPQFSMVCSJDBUJPO BOEUPSRVF (91TFBMTBSFEFTJHOFEUPQSFWFOU DPOUBNJOBUJPOBOEUIFSFGPSFNVTU SVCBHBJOTUUIFJSTFBMJOHTVSGBDFT /FX(91TFBMTXJMMGFFMTUJGGVQPO JOJUJBMJOTUBMMBUJPO5IJTJTOPSNBM 8JUIVTFUIFTFBMTXJMMXFBSJOBOE MPPTFOVQ. SE o/ïN oJOMC 6 8 GRE A o/ïN oJOMC SE 7 NNi o/ïN oJOMC NN o/ïN oJOMC o/ïN oJOMC 24 ª43".--$t43".5FDIOJDBM.BOVBM RED / FORCE / RIVAL · CRANKSETS W/ GXP BOTTOM BRACKET MAINTENANCE MAINTENANCE ADVICE 3FE5IFDFSBNJDCPUUPNCSBDLFUCFBSJOHTSFRVJSFSFHVMBSNBJOUFOBODF3F HSFBTFCFBSJOHTVTJOH4,'-()1HSFBTFBGUFSIPVSTPGVTFJOESZDPOEJUJPOTPS JNNFEJBUFMZGPMMPXJOHBOZTJHOJGJDBOUFYQPTVSFUPXBUFSSJEJOHJOIFBWZSBJOXBUFS DSPTTJOHT ï 3FNPWFDSBOLBSNTBDDPSEJOHUPNBOVGBDUVSFSATJOTUSVDUJPOT GR EA SE ï 6TJOHBQJDLDBSFGVMMZSFNPWFFYUFSOBMTFBMTGSPNUIFGBDFPGCPUUPNCSBDLFUBOE SVCCFSCFBSJOHTFBMGSPNUIFGBDFPGCFBSJOH ï -PBE4,'-()1HSFBTFJOUPTZSJOHF"QQMZHSFBTFFOTVSJOHUIBUCFBSJOHTBSF DPNQMFUFMZDPWFSFEJODMVEJOHCFUXFFOCFBSJOHT ï 1SFTTUIFSVCCFSCFBSJOHTFBMCBDLJOUPQMBDF ï "QQMZMJHIUDPBUJOHPGHSFBTFUPUIFJOTJEFTVSGBDFPGUIFFYUFSOBMTFBM1SFTT FYUFSOBMTFBMTJOUPQMBDFTPUIBUUIFPVUFSMJQTFBUTGJSNMZJOCPUUPNCSBDLFUDVQHSPPWF ï 8JQFBXBZBOZFYDFTTHSFBTFXJUIBDMFBODMPUI ï 3FJOTUBMMDSBOLBSNTBDDPSEJOHUPNBOVGBDUVSFSATJOTUSVDUJPOT 25 ª43".--$t43".5FDIOJDBM.BOVBM BB30 CRANKSET TECHNICAL DATA / ASSEMBLY REQUIREMENTS ##$SBOLTFU #PUUPN#SBDLFU5ZQF (91&YUFSOBM#FBSJOH #PUUPN#SBDLFU5ISFBE /" #PMU$JSDMF%JBNFUFS NN NN $IBJOSJOH3BUJP 5 5 Only compatible with 43".TQFFEDIBJOT $IBJOT $IBJOMJOF NN .JOJNVN$IBJOTUBZ NN $SBOL-FOHUIT #FBSJOH ##4UBOEBSE4FBMFE$BSUSJEHF#FBSJOH #PUUPN#SBDLFU$VQ /" $SBOL"SN $BSCPO'JCFS $IBJOSJOH 5"MVNJOVN $IBJOSJOH#PMUT 5"MVNJOVN BB30 CRANKSET ASSEMBLY ANATOMY NECESSARY TOOLS /PO%SJWF4JEF$SBOL"SN 8BWF8BTIFS 4QBDFST #FBSJOH4IJFME 3 4 5 6 ###FBSJOH 3FUBJOJOH$MJQ #PUUPN#SBDLFU4IFMM %SJWF4JEF$SBOL"SNBOE4QJOEMF 7 65 4 8 Installation: ï 4BGFUZ(MBTTFT ï NN#FBSJOH*OTUBMMBUJPO5PPM ï NNIFY ï 5PSRVFXSFODI ï )FBETFU1SFTT1BSL5PPM$Pª))1PSFRVJWBMFOU ï (SFBTF Removal: ï NN#FBSJOH3FNPWBM5PPM ï NN)FY ï 'MBU#MBEFE4DSFXESJWFS ï 3VCCFS.BMMFU ï %SJGU5PPM 2 PARTS PREPARATION ï &OTVSFUIBUCPUUPNCSBDLFUTIFMMJTDMFBOBOEGSFFPGNFUBM DIJQTEJSUBOEFYDFTTQBJOU B C B 26 ï "QQMZBUIJOMBZFSPGHSFBTFUPUIFJOTJEFTVSGBDFPGUIF CPUUPNCSBDLFUTIFMMB BOEUIFCPUUPNCSBDLFUHSPPWFTC ADVICE *UJTOPUOFDFTTBSZUPGBDFPSNBDIJOFUIFCPUUPN CSBDLFUTIFMMUPVTFUIF##TZTUFN C ª43".--$t43".5FDIOJDBM.BOVBM BB30 CRANKSET ASSEMBLY INSTALLATION 4 WARNING 8FBSFZFQSPUFDUJPOEVSJOHUIFJOTUBMMBUJPOQSPDFTT5IF##SFUBJOJOHDMJQTIBWF TIBSQFEHFTBOEDBODBVTFTFSJPVTFZFJOKVSZJGUIFZTQSJOHGSPNCPUUPNCSBDLFU EVSJOHJOTUBMMBUJPO ï 6TJOHBTNBMMGMBUCMBEFTDSFXESJWFSHFOUMZJOTUBMMUIFTRVBSFFOEPGUIFSFUBJOJOH DMJQJOUPUIFCPUUPNCSBDLFUHSPPWFUIFOXPSLUIFSFUBJOJOHDMJQJOUPUIFHSPPWFVOUJMJU JTGVMMZTFBUFEJOUIFHSPPWF&OTVSFSFUBJOJOHDMJQJTGVMMZTFBUFEJOHSPPWF3FQFBUGPS PQQPTJUFTJEF ï 6TJOHBIFBETFUQSFTTQSFTTUIFESJWFTJEFCFBSJOHJOUPCPUUPNCSBDLFUTIFMMVOUJM CVUUFEBHBJOTUUIFSFUBJOJOHDMJQ3FQFBUQSPDFTTGPSOPOESJWFTJEFCFBSJOH$POTVMU ZPVSIFBETFUQSFTTNBOVGBDUVSFSTJOTUSVDUJPOTGPSQSPQFSVTFPGUIFIFBETFUQSFTT 5 CAUTION "UUFNQUJOHUPJOTUBMMCPUICFBSJOHTTJNVMUBOFPVTMZDBOEBNBHFUIFCFBSJOHTBOE PSGSBNF ï "QQMZBUIJOMBZFSPGHSFBTFUPPVUFSCFBSJOHTVSGBDFTB 1MBDFCFBSJOHTIJFMETPWFS CFBSJOHTXJUIUJFSFETVSGBDFTGBDJOHJOXBSEUPXBSEUIFCFBSJOHT ï "QQMZMJHIUHSFBTFUPTQJOEMFB BOETQJOEMFTQMJOFTC (FOUMZBOEDPNQMFUFMZJOTFSU UIFESJWFTJEFDSBOLBOETQJOEMFBTTFNCMZUISPVHIUIFJOTUBMMFE##CFBSJOHT ï *OTUBMMQMBTUJDTQBDFSTBOEXBWFTQSJOHXBTIFSPWFSTQJOEMFPOOPOESJWFTJEFPG CPUUPNCSBDLFU 6 4 B B 4 7 8 C 27 B 3 ª43".--$t43".5FDIOJDBM.BOVBM BB30 CRANKSET ASSEMBLY ï "QQMZBUIJOMBZFSPGHSFBTFUPUIFUISFBETPGOPOESJWFTJEFDSBOL BSN1MBDFUIFOPOESJWFTJEFDSBOLBSNPOUIFTQJOEMFBOEVTFB NNIFYUPUJHIUFOUIFDSBOLCPMUUP/ïN JOMC 9 ADVICE 8BWFXBTIFSPOOPOESJWFTJEFTIPVMECFDPNQSFTTFECVUOPU GMBUUFOFEXIFODSBOLCPMUJTBUGVMMUPSRVF"EKVTUNFOUTUPUIF OVNCFSPGQMBTUJDTQBDFSTVTFENBZCFSFRVJSFE 10 mm 48 – 54 N∙m 425 – 478 in lb ADVICE %POPUBUUFNQUUPSFNPWFTFMGFYUSBDUJOHDSBOLCPMUGSPNUIF OPOESJWFTJEFDSBOLBSN%PJOHTPNBZEBNBHFZPVSDSBOLTFU 10 B 31 – 34 /ïN 274 – 301 in lb PEDAL INSTALLATION ï (SFBTFQFEBMUISFBETJOTUBMMJODMVEFEQFEBMXBTIFSTB BOE UJHIUFOUIFQFEBMTUPUIFDSBOLBSNTXJUI/ïNJOMC ATTENTION %SJWFTJEFJTSJHIUIBOEQFEBMUISFBEJOH/POESJWFTJEFJTMFGU IBOEQFEBMUISFBEJOH MAINTENANCE 11 6TFPOMZXBUFSBOEBNJMETPBQUPDMFBODSBOLTFUBOECPUUPN CSBDLFU%P/05VTFBQSFTTVSFXBTIFS REMOVAL WARNING 8FBSFZFQSPUFDUJPOEVSJOHUIFJOTUBMMBUJPOQSPDFTT5IF## SFUBJOJOHDMJQTIBWFTIBSQFEHFTBOEDBODBVTFTFSJPVTFZF JOKVSZJGUIFZTQSJOHGSPNCPUUPNCSBDLFUEVSJOHJOTUBMMBUJPO ï 6TJOHBNNIFYSFNPWFOPOESJWFTJEFDSBOLBSNGSPNUIF TQJOEMFXJUITFMGFYUSBDUJOHDSBOLCPMUOPUQJDUVSFE ï 3FNPWFESJWFTJEFDSBOLBSNBOETQJOEMFGSPNUIFCPUUPNCSBDLFU *UNBZCFOFDFTTBSZUPVTFBSVCCFSNBMMFUUPHFOUMZUBQUIFTQJOEMF UPXBSEUIFGSBNFUPGSFFJUOPUQJDUVSFE ï 5JMU##SFNPWBMUPPMJOXBSEBOEQPTJUJPOTPUIBUJUJTTFBUFEPO UIFJOTJEFGBDFPGUIFCFBSJOH 12 ï *OTFSUBESJWFSQVODIPSESJGU GSPNUIFPQQPTJUFTJEFBOEQMBDFJU BHBJOTUUIFCBDLPGUIF##SFNPWBMUPPM6TJOHBSVCCFSNBMMFU MJHIUMZUBQUIF##SFNPWBMUPPMVOUJMCFBSJOHJTSFNPWFEGSPNUIF CPUUPNCSBDLFUTIFMM3FQFBUGPSPUIFSTJEF N O T E:EPOPUSFJOTUBMMSFNPWFECFBSJOHT"MXBZTSFQMBDFXJUI OFXCFBSJOHT 3FNPWBMPGUIFSFUBJOJOHDMJQTJTVOOFDFTTBSZGPSCFBSJOH SFQMBDFNFOUVOMFTTUIFSFUBJOJOHDMJQTBSFEBNBHFE5IFEBNBHFE SFUBJOJOHDMJQDBOCFSFNPWFECZVTJOHBGMBUCMBEFETDSFXESJWFSUP MJGUUIFOPUDIFETFDUJPOPGUIFSFUBJOJOHDMJQPVUPGUIFCPUUPNCSBDLFU HSPPWFBOEHVJEJOHUIFSFUBJOJOHDMJQPVUPGUIFCPUUPNCSBDLFU HSPPWFOPUQJDUVSFE 28 ª43".--$t43".5FDIOJDBM.BOVBM PRESSFIT GXP BOTTOM BRACKET ASSEMBLY ANATOMY IMPORTANT /PO%SJWF4JEF$SBOL"SN /PO%SJWF4JEF#FBSJOH4IJFME /PO%SJWF4JEF#PUUPN#SBDLFU$VQ #PUUPN#SBDLFU4IFMM %SJWF4JEF4QBDFS.5#POMZ 3 4 5 %SJWF4JEF#FBSJOH4IJFME %SJWF4JEF#PUUPN#SBDLFU$VQ 8BWF8BTIFS %SJWF4JEF$SBOL"SNBOE4QJOEMF 6 78 5PFOTVSFUIBUZPVS1SFTT'JU(9130"%PS.5##PUUPN#SBDLFUQFSGPSNTQSPQFSMZ BOEUPIFMQNBLFZPVSSJEJOHFYQFSJFODFNPSFFOKPZBCMFBOEUSPVCMFGSFFXF IJHIMZSFDPNNFOEUIBUZPVIBWFJUJOTUBMMFECZBRVBMJGJFECJDZDMFNFDIBOJD *OTUBMMBUJPOPGUIFBEBQUFSEPFTOPUIBWFUPCFQFSNBOFOU)PXFWFSSFNPWBMPG UIFBEBQUFSDBOEBNBHFUIFDVQTBOECFBSJOHT%POPUSFVTFUIFBEBQUFSBGUFS SFNPWBMGSPNUIFGSBNFTIFMM5IFBEBQUFSXJMMPOMZXPSLJOVOEBNBHFEGSBNFTJO HPPEDPOEJUJPO5IFBEBQUFSNVTU/05CFVTFEBTBXBZUPSFQBJSGSBNFTXJUI EBNBHFEQSFTTGJUCPUUPNCSBDLFUTIFMMT*NQSPQFSVTFJOTUBMMBUJPOPSSFNPWBMPG UIFBEBQUFSXJMMWPJEZPVSXBSSBOUZBOEDBOWPJEUIFXBSSBOUZGPSZPVSGSBNF COMPATIBILITY PressFit GXP ROAD Bottom Bracket:FOBCMFTUIFVTFPG43".BOE5SVWBUJW(91 SPBEEPVCMFDSBOLTFUTJOGSBNFTEFTJHOFEXJUITMFFWFMFTT1SFTT'JU CPUUPN CSBDLFUTIFMMTPGNNXJEUIBOENNEJBNFUFS PressFit GXP MTB Bottom Bracket:FOBCMFTUIFVTFPG43".BOE5SVWBUJW(91 .5#USJQMFDSBOLTFUTJOGSBNFTEFTJHOFEXJUITMFFWFMFTT1SFTT'JU CPUUPNCSBDLFU TIFMMTPGNNPSNNXJEUIBOENNEJBNFUFS 1 TOOLS *OTUBMMBUJPO r4BGFUZHMBTTFT rNNNNw IFY r5PSRVFXSFODI r)FBETFU1SFTT1BSL5PPM))1PS FRVJWBMFOU r(SFBTF r1JDL PREPARE PARTS 2 GREAS 1 $BSFGVMMZSFNPWFUIFCFBSJOHTIJFMETGSPNUIFCPUUPNCSBDLFUDVQT:PV NBZOFFEUPVTFBQJDLUPGSFFUIFTIJFMETGSPNUIFCPUUPNCSBDLFUDVQT 2 "QQMZHSFBTFUPUIFCPUUPNCSBDLFUTVSGBDFTBTJOEJDBUFE 3 (FOFSPVTMZBQQMZHSFBTFUPUIFUIFDSBOLTQJOEMFBTJOEJDBUFE E GREAS E 3 GREAS 29 E ª43".--$t43".5FDIOJDBM.BOVBM PRESSFIT GXP BOTTOM BRACKET ASSEMBLY 4 INSTALLATION ATT ENTION #FBSJOHTIJFMETNVTUCFSFNPWFEGSPNUIFCPUUPNCSBDLFUDVQTQSJPSUP JOTUBMMBUJPOstep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iGMPXFSwMJLFEFTJHO 6 (FOUMZBOEDPNQMFUFMZJOTFSUUIFESJWFTJEFDSBOLBTTFNCMZTQJOEMFUISPVHIUIFCPUUPN CSBDLFUDVQTVOUJMUIFOPOESJWFTJEFTQMJOFTDPNFUISPVHIUIFOPOESJWFTJEFCPUUPN CSBDLFUDVQBOEUIFTQJOEMFTUPQT 7 *OTUBMMUIFOPOESJWFTJEFCFBSJOHTIJFMEPOUPUIFTQJOEMFNBLJOHTVSFUIFCFBSJOH TIJFMEJTPSJFOUFEDPSSFDUMZ5IFTUFQQFEMJQPOUIFCFBSJOHTIJFMETIPVMEGBDFUIF CPUUPNCSBDLFUTIFMMOPUQJDUVSFE 6 30 ª43".--$t43".5FDIOJDBM.BOVBM PRESSFIT GXP BOTTOM BRACKET ASSEMBLY / MAINTENANCE 8 9 8 B $IFDLUIFBTTFNCMZGPSQMBZCZSPDLJOHUIFDSBOLBSNTCBDLBOEGPSUIBXBZGSPNGSBNF*G UIFDSBOLNPWFTUJHIUFODSBOLBSNCPMUVOUJMOPQMBZJTEFUFDUFE*GNBYJNVNUPSRVFPG /rNJOMC IBTCFFOBDIJFWFESFNPWFUIFDSBOLBSNGSPNUIFTQJOEMFBQQMZBEEJUJPOBM HSFBTFBOESFQFBUJOTUBMMBUJPOQSPDFFEVSFTVOUJMQMBZJTFMJNJOBUFE 8 mm 48-54 N∙m 425-478 in-lb "QQMZHSFBTFUPUIFUISFBETPGOPOESJWFTJEFDSBOLCPMU1MBDFUIFOPOESJWFTJEF DSBOLBSNPOUIFTQJOEMFBOEVTFBNNIFYUPUPSRVFUIFDSBOLCPMUUP/rN JOMC 47-54 N∙m 416-478 in-lbs PEDAL INSTALLATION 9 (SFBTFUIFQFEBMUISFBETBOEJOTUBMMUIFJODMVEFEQFEBMXBTIFSTa, Figure 9 5ISFBEUIFQFEBMTJOUPUIFDSBOLBSNTBOEUPSRVFUP/·NJOMC ADVICE 5IFESJWFTJEFJTSJHIUIBOEQFEBMUISFBE/POESJWFTJEFJTMFGUIBOEQFEBMUISFBE MAINTENANCE 47-54 N∙m 416-478 in-lbs *NQPSUBOUVTFPOMZXBUFSBOEBNJMETPBQUPDMFBODSBOLTFUBOECPUUPN CSBDLFU%P/05VTFBQSFTTVSFXBTIFS ADVICE *GDSFBLJOHPGUIFBTTFNCMZPDDVSTDIFDLUIBUBMMQBSUTBSFUPSRVFEUPTQFDJGJDB UJPOBOEHSFBTFJTMJCFSBMMZBQQMJFEPOBMMTVSGBDFTOPUFE7FSJGZUIBUDIBJOSJOHCPMUT BSFUPSRVFEUP/·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ª43".--$t43".5FDIOJDBM.BOVBM BB30 TO BSA BOTTOM BRACKET ADAPTER ASSEMBLY IMPORTANT 5PFOTVSFUIBUZPVS##"EBQUFS5P#4"QFSGPSNTQSPQFSMZBOEUPIFMQNBLFZPVS SJEJOHFYQFSJFODFNPSFFOKPZBCMFBOEUSPVCMFGSFFXFIJHIMZSFDPNNFOEUIBU ZPVIBWFJUJOTUBMMFECZBRVBMJGJFECJDZDMFNFDIBOJD5IFBEBQUFSXJMMPOMZXPSLJO VOEBNBHFEGSBNFTJOHPPEDPOEJUJPO5IFBEBQUFSNVTU/05CFVTFEBTBXBZUP SFQBJSGSBNFTXJUIEBNBHFECPUUPNCSBDLFUTIFMMT*NQSPQFSVTFJOTUBMMBUJPOPS SFNPWBMPGUIFBEBQUFSXJMMWPJEZPVSXBSSBOUZBOEDBOWPJEUIFXBSSBOUZGPSZPVS GSBNF COMPATIBILITY "EBQUFSTMFFWF "EBQUFSTMFFWFJOTUBMMBUJPOUPPMT 5IF##"EBQUFS5P#4"FOBCMFTUIFVTFPGNN&OHMJTIUISFBEFECPUUPNCSBDL FUTPSNN&OHMJTIUISFBEFECPUUPNCSBDLFUTXJUITQBDFSTJOGSBNFTEFTJHOFE XJUINN##CPUUPNCSBDLFUTIFMMT TOOLS */45"--"5*0/ r4BGFUZHMBTTFT r.JMEOPOBCSBTJWFEFHSFBTFS r-PDUJUFJODMVEFEXJUIBEBQUFS r)FBETFU1SFTT1BSL5PPMª))1PS FRVJWBMFOU r##"EBQUFS5P#4"JOTUBMMBUJPOUPPMT JODMVEFEXJUIBEBQUFS 3&.07"r4BGFUZHMBTTFT r.JMEOPOBCSBTJWFEFHSFBTFS r)FBETFU1SFTT1BSL5PPMª))1PS FRVJWBMFOU r##"EBQUFS5P#4"SFNPWBMUPPMT r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ª43".--$t43".5FDIOJDBM.BOVBM BB30 TO BSA BOTTOM BRACKET ADAPTER REMOVAL 7 REMOVAL WARNING Carbon bottom bracket shells:*OTUBMMBUJPOPGUIFCPUUPNCSBDLFU BEBQUFSJOUPBDBSCPOCPUUPNCSBDLFUTIFMMJTQFSNBOFOU5IF BEBQUFSDBOOPUCFSFNPWFE3FNPWBMXJMMEBNBHFUIFBEBQUFSBOE CJDZDMFGSBNF Non-carbon bottom bracket shells:*OTUBMMBUJPOPGUIFCPUUPN CSBDLFUBEBQUFSJOUPBOPODBSCPOCPUUPNCSBDLFUTIFMMJTOPU QFSNBOFOU)PXFWFSSFQFBUFE JOTUBMMBUJPOBOESFNPWBMPGUIFBEBQUFSXJMMEBNBHFCPUIUIF BEBQUFSBOEUIFCJDZDMFGSBNFBOEJTOPUSFDPNNFOEFE 33 7 6TFBIFBETFUQSFTTBOEBEBQUFSSFNPWBMUPPMTUPQVTIPVUUIF BEBQUFS 8 6TJOHBTNBMMQJDLBOENJMEOPOBCSBTJWFEFHSFBTFSUIPSPVHIMZ DMFBOUIFCPUUPNCSBDLFUTIFMMUBLJOHDBSFUPSFNPWFBMM-PDUJUF ª43".--$t43".5FDIOJDBM.BOVBM RED / FORCE / RIVAL · DUAL PIVOT ROAD CALIPERS TECHNICAL DATA / ASSEMBLY REQUIREMENTS 3FE 7FSTJPO #SBLF-FWFST #SBLF$BCMF #SBLF1BE 2VJDL3FMFBTF #BSSFM"EKVTUFS 1JWPU#PMU "SNT 'PSDF 'SPOU 3FBS 'SPOU 3JWBM 3FBS 'SPOU 3FBS 43".3FE'PSDF3JWBM%PVCMF5BQTIJGUFST NNIJHIRVBMJUZCSBLFDBCMFXJUISPBETUZMFDBCMFFOEBOECSBLFDBCMFIPVTJOHXJUIFOEDBQT &YDIBOHFBCMF &YDIBOHFBCMF &YDIBOHFBCMF :FT :FT :FT :FT :FT :FT 5JUBOJVN 5JUBOJVN 4UBJOMFTT4UFFM $PME'PSHFE"MVNJOVN $PME'PSHFE"MVNJOVN $PME'PSHFE"MVNJOVN RED / FORCE / RIVAL · DUAL PIVOT ROAD CALIPERS ASSEMBLY 1 IMPORTANT 5PFOTVSFUIBUZPVSEVBMQJWPUSPBEDBMJQFSTQFSGPSNQSPQFSMZBOEUPIFMQNBLFZPVSSJEJOHFYQFSJFODF NPSFFOKPZBCMFBOEUSPVCMFGSFFXFIJHIMZSFDPNNFOEUIBUZPVIBWFUIFNJOTUBMMFECZBRVBMJGJFECJDZDMF NFDIBOJD'PS43".CSBLFMFWFSJOGPSNBUJPOQMFBTFDPOTVMUUIF*OUFHSBUFE#SBLF4IJGUFSVTFSNBOVBM 1d CAUTION #SBLFTBSFBTBGFUZDSJUJDBMJUFNPOBCJDZDMF*NQSPQFSTFUVQPSVTFPGCSBLFTDBOSFTVMUJOMPTTPG DPOUSPMPSBOBDDJEFOUMFBEJOHUPBTFWFSFJOKVSZ 1a *UJTZPVSSFTQPOTJCJMJUZUPMFBSOBOEVOEFSTUBOEQSPQFSCSBLJOHUFDIOJRVFT$POTVMUUIFVTFSNBOVBM GPSZPVSCJDZDMFBOEBQSPGFTTJPOBMCJLFEFBMFS 1SBDUJDFZPVSSJEJOHBOECSBLJOHUFDIOJRVFTPOBGMBUBOEMFWFMTVSGBDFQSJPSUPBHHSFTTJWFSJEJOH 1c 5IFFGGFDUJWFOFTTPGCSBLJOHJTEFQFOEFOUPONBOZDPOEJUJPOTPWFSXIJDI43".IBTOPDPOUSPM 5IFTFJODMVEFUIFTQFFEPGUIFCJDZDMFUZQFBOEDPOEJUJPOPGUIFSJEJOHTVSGBDFCSBLJOHMFWFSGPSDF QSPQFSJOTUBMMBUJPOBOENBJOUFOBODFPGCSBLFTDBCMFTMFWFSTCSBLFQBETUIFDPOEJUJPOPGUIFCJLF XFJHIUPGUIFSJEFSCSBLJOHUFDIOJRVFXFBUIFSBOEBWBSJFUZPGPUIFSGBDUPST3FNFNCFSJUUBLFT MPOHFSUPTUPQJOXFUDPOEJUJPOT NN /∙N JOMC 1b 43".CSBLFTBOEMFWFSTBSFOPUJOUFOEFEGPSVTFPOBOZNPUPSJ[FECJDZDMFPSWFIJDMF"OZTVDIVTF DPVMESFTVMUJOTFSJPVTQFSTPOBMJOKVSZ 2 *OTQFDUZPVSCSBLFTSFHVMBSMZGPSEBNBHFBOEBMXBZTJOTQFDUUIFNUIPSPVHIMZBGUFSBOZDSBTIPSTF WFSFJNQBDU*GZPVEFUFDUEBNBHFQMFBTFIBWFZPVSCSBLFTJOTQFDUFECZBQSPGFTTJPOBMCJLFEFBMFS 4 mm 5-7 N∙m (44-62 in-lb) IMPORTANT 43".TTUBOEBSESPBECSBLFQBETBSFPQUJNJ[FEGPSBMVNJOVNSJNT*GVTFEXJUIDFSBNJDDPBUFEPS DBSCPOSJNTVTFCSBLFQBETTQFDJGJDBMMZTVJUFEGPSUIFTFSJNNBUFSJBMTBOEJOTQFDUUIFNPGUFOBT UIFZNBZXFBSRVJDLMZ8IFOUIFHSPPWFTPOZPVSCSBLFQBETEJTBQQFBSUIFZBSFXPSOBOEOFFEUP CFSFQMBDFEXJUIOFXCSBLFQBET INSTALLATION 1 3 34 Install the brake caliper. Red/Force (pictured):*OTUBMMUIFCSBLFDBMJQFSBOEIBOEUJHIUFOUIFNPVOUJOHOVUGJHBC 6TFB NNXSFODIUPBQQSPYJNBUFMZDFOUFSUIFCSBLFDBMJQFSPOUIFSJNGJHD )PMEUIFCSBLFDBMJQFS JOQPTJUJPOUIFOUJHIUFOUIFNPVOUJOHOVUXJUIBNNIFYXSFODIUP/ïNJOMC 5VSOUIF CSBLFQBEDFOUFSJOHCPMUXJUIBNNIFYVOUJMUIFCSBLFDBMJQFSJTQSFDJTFMZDFOUFSFEPOUIFSJNGJH E Rival (not pictured):*OTUBMMUIFCSBLFDBMJQFSBOEIPMEJUTPJUJTBQQSPYJNBUFMZDFOUFSFEPOUIFXIFFM 6TFBNNIFYXSFODIBOEUJHIUFOUIFNPVOUJOHOVUUP/ïNJOMC 2 Position the brake pads. 3 Rotate the quick release lever to the closed position. 6TFBNNIFYXSFODIUPBEKVTUUIFCSBLFQBEQPTJUJPOBMPOHUIFSJN5PFJOUIFBOHMFPGDPOUBDU CFUXFFOUIFQBEBOEUIFSJNDBOBMTPCFBEKVTUFEUPPQUJNJ[FCSBLJOHGFFMBOEQFSGPSNBODF5JHIUFO UIFCSBLFQBECPMUUP/ïNJOMC ª43".--$t43".5FDIOJDBM.BOVBM RED / FORCE / RIVAL · DUAL PIVOT ROAD CALIPERS ASSEMBLY 4 4 Connect the brake cable. 5 Adjust spring tension - Red/Force only: 6 Center the brake pads - Rival only: 7 Inspect brake function. 1MBDFUIFDBCMFJOUIFHSPPWFPGUIFDBCMFDMBNQXBTIFS4RVFF[FUIFCSBLFDBMJQFSCZIBOEVOUJM FBDICSBLFQBEJTNNGSPNUIFSJN6TFBNNIFYXSFODIBOEUJHIUFOUIFDBCMFDMBNQCPMUUP /ïNJOMC 5VSOUIFCBSSFMBEKVTUFSPOUIFCSBLFDBMJQFSUPSFTFUUIFCSBLFQBEDMFBSBODF UPNNGSPNUIFSJN 5IFTQSJOHUFOTJPOPOUIFCSBLFDBMJQFSDBOCFBEKVTUFEUPZPVSQSFGFSFODF#JDZDMFTXJUIDPNQMJ DBUFEDBCMFSPVUJOHNBZFYQFSJFODFJODSFBTFEDBCMFGSJDUJPOBOEXJMMSFRVJSFIJHIFSTQSJOHUFOTJPO GPSQSPQFSGVODUJPOPGUIFCSBLFDBMJQFS5VSOUIFTQSJOHUFOTJPOBEKVTUNFOUTDSFXDMPDLXJTFUP JODSFBTFTQSJOHUFOTJPO 6TFBNNIFYXSFODIUPTMJHIUMZMPPTFOUIFCSBLFDBMJQFSNPVOUJOHOVU6TFBNNPQFOFOEFE XSFODIUPQSFDJTFMZDFOUFSUIFCSBLFUPUIFSJN3FUJHIUFOUIFCSBLFDBMJQFSNPVOUJOHOVUUP /ïNJOMC 4RVFF[FCSBLFMFWFSIBSEUJNFTUPDIFDLUIBUFWFSZUIJOHJTPQFSBUJOHDPSSFDUMZUIFOSFDIFDLUIF CSBLFQBEQPTJUJPOBOEDMFBSBODFUPUIFSJN BRAKE PAD REPLACEMENT 8 5 Replace the brake pads 8IFOUIFHSPPWFTPOZPVSCSBLFQBETEJTBQQFBSUIFZBSFXPSOBOEOFFEUPCFSFQMBDFEXJUIOFX CSBLFQBET3FNPWFUIFCSBLFQBEGJYJOHCPMUXJUIBNNIFYXSFODI4MJEFUIFPMEQBETPVUPGUIF IPMEFSTBOESFQMBDFXJUIOFXQBET*OTUBMMUIFCSBLFQBEGJYJOHCPMUBOEUJHIUFOUP/ïN JOMC Note:#PUIUIFCSBLFQBETBOEIPMEFSTBSFNBSLFEMFGUPSSJHIU#FTVSFUPJOTUBMMUIFCSBLFQBETPO UIFDPSSFDUTJEF MAINTENANCE 6TFPOMZXBUFSBOEBNJMETPBQUPDMFBOUIFCSBLFDBMJQFST%P/05VTFBQSFTTVSFXBTIFS 8IFOUIFHSPPWFTPOZPVSCSBLFQBETEJTBQQFBSUIFZBSFXPSOBOEOFFEUPCFSFQMBDFEXJUIOFXCSBLF QBET 6 35 8 ª43".--$t43".5FDIOJDBM.BOVBM CASSETTES · 10 SPEED ROAD TECHNICAL DATA / ASSEMBLY REQUIREMENTS OG 1090 "QQMJDBUJPO 3PBE 5FDIOPMPHZ 0QFO(MJEF 3BUJP 4QFFET $IBJOT 43".TQFFE1PXFS$IBJOTBOE4IJNBOP ®TQFFEDIBJOT )VCT "OZIVCXJUI4IJNBOP ®DPNQBUJCMFESJWFSCPEZOPUDPNQBUJCMFXJUI4IJNBOP ®%63""$&EFFQTQMJOFTQFFEDBTTFUUFCPEJFT $PHT -PDLSJOH5PSRVF $PH.BUFSJBM 4QJEFS -PDLSJOH /ïN $ISPNJVN.PMZCEFOVNTUFFMIFBUUSFBUFE /" "MVNJOVNBOPEJ[FE 3JWFUT /" 'JOJTI &MFDUSPMFTTOJDLFMBOPEJ[FECBDLQMBUFBOEMPDLSJOH OG 1070 "QQMJDBUJPO 3PBE 5FDIOPMPHZ 0QFO(MJEF 3BUJP $IBJOT 43".TQFFE1PXFS$IBJOTBOE4IJNBOP ®TQFFEDIBJOT )VCT "OZIVCXJUI4IJNBOP ®DPNQBUJCMFESJWFSCPEZOPUDPNQBUJCMFXJUI4IJNBOP ®%63""$&EFFQTQMJOFTQFFEDBTTFUUFCPEJFT $PHT -PDLSJOH5PSRVF $PH.BUFSJBM 4QJEFS -PDLSJOH 36 4QFFET /ïN )FBUUSFBUFETUFFM "MVNJOVN "MVNJOVNBOPEJ[FE 3JWFUT 4UBJOMFTTTUFFM 'JOJTI 1FBSM/J$ISPNFQMBUFE ª43".--$t43".5FDIOJDBM.BOVBM CASSETTES · 10 SPEED ROAD ASSEMBLY A S S E M B LY 5IFTQSPDLFUTBSFBSSBOHFEPOBQMBTUJDTVQQPSU 4QFFEMPBEFS 1 ï 3FNPWFUIFUSBOTQPSUBUJPOMPDL ï 7FSTJPOTXJUITQSPDLFUTXJUIUFFUI 3FNPWFUIFMPDLSJOHGSPNUIFGSPOUBOEUIF TQSPDLFUXJUIUFFUIGSPNUIFCBDLPGUIF 4QFFEMPBEFS ï 7FSTJPOTXJUITQSPDLFUTXJUIUFFUI 3FNPWFUIFMPDLSJOHGSPNUIF4QFFEMPBEFS ï "MJHOUIFTQMJOFQBUUFSOTPGUIF4QFFEMPBEFS XJUIUIFESJWFSPGUIFIVCBOEQSFTTUIF4QFFE MPBEFSBHBJOTUUIFESJWFS(Figure 1). ï $IFDLZPVESJWFSCPEZGPSEBNBHFDBVTFECZ QSFWJPVTDBTTFUUFT$BSFGVMMZSFNPWFBOZCVSST CFGPSFJOTUBMMBUJPO 2 ï 1VTIUIFDBTTFUUFGSPNUIF4QFFEMPBEFSPOUP UIFESJWFSPGUIFIVC 3 ADVICE The thin aluminum tube captured inside the OG-1090 cassette between the cogs and the red aluminum backing plate is designed to have a small amount of movement before installation. After installation, the aluminum tube is squeezed between the cogs and backing plate and forms a water-tight seal. The tube also provides structural erinforcement to the entire cassette - do not remove! ï 0OMZWFSTJPOTXJUITQSPDLFUTXJUIUFFUI 1PTJUJPOUIFTQSPDLFUXJUIUFFUIPOUIF ESJWFS(Figure 2). ï 4DSFXUIFMPDLSJOHJOUPUIFESJWFS6TFB NPVOUJOHUPPM1, Figure 1BSL5PPM ®'3PS 4IJNBOP ® BOEBDIBJOXSFODI2, Figure 5JHIUFOJOHUPSRVF/ïNJOMC (Figure 3). ADVICE #FDBSFGVMOPUUPEBNBHFUIFUISFBEPGUIF MPDLSJOHCZUJMUJOH "GUFSJOTUBMMJOHUIFSFBSXIFFMBEKVTUUIFSFBSEF SBJMMFVSQFSEFSBJMMFVSJOTUSVDUJPOT 37 ª43".--$t43".5FDIOJDBM.BOVBM POWER CHAINS · 10 SPEED ROAD TECHNICAL DATA / ASSEMBLY REQUIREMENTS "QQMJDBUJPO .BY/VNCFSPG4QSPDLFUT 1$ 1$ 1$ 1$ 3PBE 3PBE 3PBE 3PBE POMZ POMZ POMZ POMZ POMZ $PNQBUJCJMJUZ'SPOU 5SVWBUJW)(&9" %SJWF 5SVWBUJW)(&9" %SJWF 5SVWBUJW)(&9" %SJWF 5SVWBUJW)(&9" %SJWF 5SVWBUJW)(&9" %SJWF $PNQBUJCJMJUZ3FBS 43".0()(&9" %SJWF 43".0()(&9" %SJWF 43".0()(&9" %SJWF 43".0()(&9" %SJWF 43".0()(&9" %SJWF %JNFOTJPOT -FOHUI 3JWFUJOH $ISPNF)BSEFOFE 1VTI1PXFS iYi iYi iYi iYi iYi NN NN NN NN NN $ZMJOESJDBM $ZMJOESJDBM $ZMJOESJDBM 'MBU$ZMJOESJDBM 'MBU$ZMJOESJDBM :FT :FT :FT :FT :FT /MCT /MCT /MCT /MCT /MCT /MCT /MCT /MCT /MCT /MCT &YUFSOBM1JO1MBUF 4JMWFS/JDLFM1MBUFE 4JMWFS/JDLFM1MBUFE 4JMWFS/JDLFM1MBUFE 4JMWFS/JDLFM1MBUFE 4JMWFS/JDLFM1MBUFE *OUFSOBM1JO1MBUF 4JMWFS/JDLFM1MBUFE 4JMWFS/JDLFM1MBUFE (SFZ 4JMWFS/JDLFM1MBUFE (SFZ 1PXFS-PDL4QFFET 1PXFS-PDL4QFFET 1PXFS-PDL4QFFET 1PXFS-PDL4QFFET 1PXFS-PDL4QFFET .JO5FOTJMF4USFOHUI $POOFDUJOH.FUIPE 1 38 1$3 3PBE Caution: $POOFDUJOHNFUIPEXJUI1PXFS-PDLPOMZOPQJO ª43".--$t43".5FDIOJDBM.BOVBM POWER CHAINS · 10 SPEED ROAD ASSEMBLY PC 1090R / PC 1090 / PC 1070 / PC 1050 / PC 1030 (1/ 2 " X 11/12 8 ") 1 CHAIN LENGTH: "DIBJOUPPMXJMMCFSFRVJSFEUPTIPSUFO UIFDIBJO ï 3FQMBDJOHBXPSODIBJO .FBTVSFUIFXPSODIBJOBOETIPSUFOUIF OFXDIBJOUPUIFTBNFMFOHUI -JOL1PXFS-PDL 2 ï *OJUJBMBTTFNCMZ 4IPSUFOUIFDIBJOUPUIFMFOHUITQFDJGJFECZ UIFEFSBJMMFVSNBOVGBDUVSFS 43".EFSBJMMFVST QMBDFUIFDIBJOPWFSMBSHFTUGSPOU DIBJOXIFFMBOEMBSHFTUSFBSTQSPDLFUBOE BEEMJOL1PXFS-PDL(Figure1) OPENING 0ODFUIF1PXFS-PDLJTJOTUBMMFEJUDBOPOMZ CFSFNPWFECZNFBOTPGB$IBJOUPPM CAUTION 1PXFS-PDLJTGPSPOFUJNFVTFPOMZ "MXBZTVTFBOFX1PXFS-PDLXIFO GJUUJOHBOFXDIBJO 'BJMVSFUPTIPSUFOUIFDIBJOQSPQFSMZ PSUPMPDLJUFYBDUMZJOUPQMBDFNBZ DBVTFEBNBHFUPUIFDIBJOBOE FWFOUVBMMZUPUBMDIBJOGBJMVSFNBUFSJBM EBNBHFPSUIFSJEFSUPGBMMPGGIJT CJDZDMFSFTVMUJOHJOJOKVSZ 8PSOTQSPDLFUTTIPVMEBMTPCF SFQMBDFEXIFOBOFXDIBJOJTGJUUFE CLOSING CHAIN WITH POWER LOCK 3 4 CAUTION 6TF1PXFS-PDLPOMZXJUI43". DIBJOT 6TFPOMZ1PXFS-PDLUPDMPTF TQFFEDIBJOTOP1JO 6TFPOMZ1PXFS-PDLCMBDLDPMPVSFE GPS1$31$1$ 1$1$UPBWPJENBUFSJBM EBNBHFPSUIFSJEFSUPGBMMPGGIJT CJDZDMFSFTVMUJOHJOJOKVSZ ï 'JUDIBJOJOTFSUCPUIIBMWFTPGUIF1PXFS -PDLJOUPUIFDIBJOFOET(Figure 2)BOE CSJOHUIFFOETUPHFUIFS(Figure 3)POUIF CPUUPNTJEFPGUIFESJWFUSBJOOPUFOTJPO TJEF ï 1VMMDIBJOBQBSUVOUJMZPVGFFMTPNF SFTJTUBODF(Figure 4). ï 3PUBUFUIFDIBJOTPUIF1PXFS-PDLJT QPTJUJPOFEPOUIFUPQTJEFPGUIFESJWFUSBJO (Figure 5). ï 1FEBMGPSXBSEXIJMFIPMEJOHCJLFGJSNMZJO QMBDF(Figure 5) VOUJMZPVIFBSDMJDLTPVOE 5IF1PXFS-PDLJTOPXJOQMBDFBOETBGFMZ DMPTFE 5 39 ª43".--$t43".5FDIOJDBM.BOVBM X.0 / X-9 / X-7 / X-5 / X-4 / X-3 / 3.0 · REAR DERAILLEURS TECHNICAL DATA / ASSEMBLY REQUIREMENTS 4QFFET 4IJGUFS$PNQBUJCJMJUZ $PHTFUTBOE$IBJOT $IBJOSJOHT 5PUBM 9 9 9 9 43"."DUVBUJPO3BUJPTQFFETIJGUFST 43".)(TQFFE 5 5 5 5 5 5 5 5 5 .FEJVN 4IPSU -POH .FEJVN -POH .FEJVN -POH .FEJVN $BHF-FOHUI -POH .BY4QSPDLFU 5 .JO4QSPDLFU 5 'SPOU%JGGFSFODF 5 1BSBMMFMPHSBN4QSJOH 1VMMFZT %JSFDU.PVOU $BCMFBOE)PVTJOH 5JUBOJVN 4UFFM 4UFFM 4UFFM $BSUSJEHFCFBSJOHTUBJOMFTT $BSUSJEHFCFBSJOHCVTIJOHIBSEFOE #VTIJOHIBSEFOE #VTIJOH :FT PSNNIJHIRVBMJUZDBCMFTPSNNDPNQSFTTJPOMFTTDBCMFIPVTJOHXJUIFOEDBQNBYJNVNEJBNFUFSPGNN #,OVDLMF 'PSHFE"MVNJOVN5 'PSHFE"MVNJOVN5 0VUFS-JOL 'PSHFE"MVNJOVN "MVNJOVNEJFDBTU1BJOUFE "MVNJOVNEJFDBTU1BJOUFE "MVNJOVN *OOFS-JOL "MVNJOVN$/$NBDIJOFE "MVNJOVN$/$NBDIJOFE 4UFFM&DPBU 4UFFM&DPBU 0VUFS$BHF $BSCPO$PNQPTJUF 4UBNQFE"-"OPEJ[FE 4UBNQFE"-"OPEJ[FE 4UFFM&DPBU *OOFS$BHF 'PSHFE"MVNJOVN5 4UBNQFE"-"OPEJ[FE 4UFFM 4UFFM "MVNJOVN"OPEJ[FE "MVNJOVN"OPEJ[FE "MVNJOVN"OPEJ[FE 4UFFM )BOHFS#PMU 4QFFET 4IJGUFS$PNQBUJCJMJUZ $PHTFUTBOE$IBJOT 9 9 "MVNJOVN "MVNJOVN 43".TQETIJGUFST 43".)(TQFFE $IBJOSJOHT 5 5 $BHF-FOHUI 5PUBM -POH .FEJVN .BY4QSPDLFU 5 .JO4QSPDLFU 5 'SPOU%JGGFSFODF 5 1BSBMMFMPHSBN4QSJOH 1VMMFZT %JSFDU.PVOU $BCMFBOE)PVTJOH 40 5 -POH .FEJVN 4UFFM #VTIJOH -POH 4UFFM #VTIJOH #VTIJOH :FT PSNNIJHIRVBMJUZDBCMFTPSNNDPNQSFTTJPOMFTT DBCMFIPVTJOHXJUIFOEDBQNBYJNVNEJBNFUFSPGNN #,OVDLMF "MVNJOVN $PNQPTJUF $PNQPTJUF 0VUFS-JOL ;JOD"MMPZ $PNQPTJUF $PNQPTJUF *OOFS-JOL $PNQPTJUF 4UFFM 4UFFM 0VUFS$BHF 4UFFM&DPBU 4UFFM&DPBU 4UFFM&DPBU *OOFS$BHF 4UFFM $PNQPTJUF $PNQPTJUF )BOHFS#PMU 4UFFM 4UFFM 4UFFM ª43".--$t43".5FDIOJDBM.BOVBM X.0 / X-9 / X-7 / X-5 / X-4 / X-3 / 3.0 · REAR DERAILLEURS ASSEMBLY REQUIREMENTS DER AILLEUR ANATOMY 1 DBCMFTUPQ GSBNFIBOHFSCPMU CBEKVTUTDSFX MJNJUTDSFXT GJODBCMFHVJEF DBCMFBODIPSCPMU DBCMFBODIPSXBTIFS NN 2 5PCPUUPN CSBDLFU DFOUFS 3 L 3 ¡ A 41 X 'SBNF%JNFOTJPOT TFFFigure 1BOE2 ï 'PSPQUJNBM"DUVBUJPO3BUJPSFBS EFSBJMMFVSQFSGPSNBODFUIFSFDPNNFOEFE SFBSEFSBJMMFVSIBOHFSMFOHUI- TIPVMECF oNN ï 'PSBHJWFO-VTFUIFDIBSUCFMPXUP EFUFSNJOFPUIFS"DUVBUJPO3BUJPSFBS EFSBJMMFVSIBOHFSTQFDJGJDBUJPOT L X A 3 3 5 o NBY o o o o NBY o o ª43".--$t43".5FDIOJDBM.BOVBM X.0 / X-9 / X-7 / X-5 / X-4 / X-3 / 3.0 · REAR DERAILLEURS ASSEMBLY ASSEMBLY 1 ADVICE $IFDLUIFSFBSEFSBJMMFVSIBOHFS BMJHONFOU"CFOUSFBSEFSBJMMFVS IBOHFSXJMMSFTVMUJOJOBDDVSBUFJOEFY TIJGUJOH0VUCPBSETJEFJNQBDUTBSF UIFNPTUDPNNPODBVTFTPGUIJTUZQF PGEBNBHF NN o/ïN oJOMC ï "UUBDIUIFSFBSEFSBJMMFVSUPUIFGSBNFT SFBSEFSBJMMFVSIBOHFSVTJOHBNNIFY XSFODI(Figure 1) ï $IFDLUIBUUIFCBEKVTUXBTIFSUBC CBEKVTUTDSFX JTDMFBSPGUIFSFBS EFSBJMMFVSESPQPVUUBC(Figure 2) ï 5JHIUFOUIFNNIFYIBOHFSCPMUUPo /ïN o JOMC Figure 1) CHAIN LENGTH "QSPQFSMZNFBTVSFEDIBJOXJMMQSFWFOU EBNBHFJODBTFPGBDDJEFOUBMMZTIJGUJOH UPUIFMBSHFTUDIBJOSJOHBOEDPH DPNCJOBUJPO5IJTUZQFPGBDDJEFOUBM TIJGUJOHNBZDBVTFIBSNGVMCJOEJOHPS TFJ[VSFPGUIFDIBJOBOEQPUFOUJBMMZDBVTF TFWFSFEBNBHF 2 999 9999 3 + -JOLT 4 ï # ZQBTTJOHUIFSFBSEFSBJMMFVSSVOUIF DIBJOBSPVOEUIFMBSHFTUDPHMBSHF DIBJOSJOHDPNCJOBUJPO(Figure 3) o'PSSFBSTVTQFOTJPOGSBNFTQPTJUJPO UIFSFBSTVTQFOTJPOGPSUIFHSFBUFTUDIBJO MFOHUISFRVJSFE ï )PMEUIFEFSBJMMFVSJOUIJTQPTJUJPOXIJMF NBLJOHUIFGPMMPXJOHBEKVTUNFOU ï 6TJOHBPSNNIFYTDSFXESJWFS GPS9 UVSOUIFCBEKVTUTDSFXVOUJMUIF DIBJOHBQFRVBMTBQQSPYJNBUFMZNN4w GSPNUJQPGUIFDPHUPUJQPGVQQFSHVJEF QVMMFZ(Figure 5) o5VSOUIFCBEKVTUTDSFXDMPDLXJTFUP JODSFBTFUIFDIBJOHBQ o5VSOUIFCBEKVTUTDSFXDPVOUFSDMPDL XJTFUPEFDSFBTFUIFDIBJOHBQ ADVICE #JDZDMFTFRVJQQFEXJUIBO DBTTFUUFNBZSFRVJSFZPVUPTFUUIF DIBJOHBQBUUIFTNBMMFTUDPH5IJT JTEVFUPUIFTIBMMPXBOHMFPGUIF DBTTFUUFJOSFMBUJPOUPUIFTUFFQFS NPWFNFOUPGUIFTQFFESFBS EFSBJMMFVS *UJTCFTUUPNFBTVSFUIFSFBSQJFDF PGDBCMFIPVTJOHCFUXFFOUIFGSBNF BOEEFSBJMMFVSBGUFSUIFDIBJOHBQJT EFUFSNJOFE4FFGJHVSFBOEDIBSUGPS SFDPNNFOEFEMFOHUIT %POPUVTFUIFCBEKVTUTDSFXUP BEKVTUUIFSFBSEFSBJMMFVSUPBDU BTBDIBJOUFOTJPOJOHEFWJDFPSUP QSFWFOUDIBJOTVDL5IJTJODSFBTFT UIFDIBJOHBQDBVTJOHQPPSTIJGUJOH QFSGPSNBODF IN DEX SHIF TIN G ADJU STM E NT ï "EE-*/,4PSMJOL$POOFDUJOH-JOLUP ï $IFDLUIBUUIFDIBJOBOEUIFSFBS EFSBJMMFVSBSFJOUIFTNBMMFTUDPHQPTJUJPO UIJTMFOHUIGPSQSPQFSDIBJOMFOHUI ï .FBTVSFBOEDVUUIFSFBSQJFDFPGDBCMF LIMIT SCREWS ADJUSTMENT IPVTJOH.BLFTVSFUIBUJUJTOPUUPPTIPSU ï 7JFXUIFSFBSEFSBJMMFVSBOEQVMMFZT PSMPOH(see figure and chart). GSPNCFIJOEUIFSFBSPGUIFCJDZDMF ï 3PUBUFUIFSFBSTIJGUFSVOUJMUIFMBSHFTU (Figure 4) OVNCFSBOEHFBSJOEJDBUJPOUBCEBTI ï 5VSOUIFMJNJUTDSFXNBSLFE)POUIF MJOFVQ PVUFSMJOLPGUIFEFSBJMMFVSUPBMJHOUIFVQQFS HVJEFQVMMFZDFOUFSXJUIUIFPVUCPBSEFEHF ï 5VSOUIFSFBSTIJGUFSCBSSFMBEKVTU PGUIFTNBMMFTUDPHoDMPDLXJTFNPWFTUIF DMPDLXJTFGVMMZJOUPUIFTIJGUFSUIFOUVSO DPVOUFSDMPDLXJTFGVMMUVSO HVJEFQVMMFZJOCPBSEUPXBSETUIFXIFFM ï 8IJMFUVSOJOHUIFDSBOLQVTIUIFSFBS EFSBJMMFVSUPXBSETUIFMBSHFSDPHTCZIBOE ï "MJHOUIFVQQFSHVJEFQVMMFZVOEFSUIF MBSHFTUDPHDFOUFSUPDFOUFSCZUVSOJOHUIF MJNJUTDSFXNBSLFE-POUIFPVUFSMJOLo DMPDLXJTFNPWFTUIFHVJEFQVMMFZPVUCPBSE BXBZGSPNUIFTQPLFT ï 'FFEUIFSFBSTIJGUFSDBCMFUISPVHIUIF SFBSEFSBJMMFVSDBCMFIPVTJOHTUPQTBOE DBCMFHVJEFT ï 'FFEUIFSFBSEFSBJMMFVSDBCMFUISPVHIUIF SFBSEFSBJMMFVSIPVTJOHTUPQBOEUISPVHI UIFDBCMFHVJEFPOUIFGJO ï 1VMMUIFDBCMFUJHIUBOEQPTJUJPOJUVOEFS C H A I N G A P A D J U S T M E N T UIFDBCMFBODIPSXBTIFS(Figure 6) 6 mm $IBJOHBQJTUIFEJTUBODFCFUXFFOUIF VQQFSHVJEFQVMMFZBOEUIFDPHUIFDIBJO JTSJEJOHPO0QUJNBMDIBJOHBQJTTNBMM FOPVHIUPBMMPXRVJDLF GGJDJFOUTIJGUT UPBOEGSPNBOZDPHCVUMBSHFFOPVHI UPBMMPXTNPPUITIJGUTUPBOEGSPNUIF MBSHFTUDPH ï 5JHIUFOUIFNNIFYDBCMFBODIPSCPMUUP o/ïNoJOMC ï 3BQJEMZTIJGUUIFDIBJOBOEEFSBJMMFVSVQ BOEEPXOUIFDBTTFUUFTFWFSBMUJNFT*GUIF DBCMFTMJQTSFQFBUUIFUXPGPSNFSTUFQT ï 4IJGUUIFDIBJOUPUIFTNBMMFTUDPH ï 4IJGUDIBJOUPUIFTNBMMDIBJOSJOH ï 8IJMFUVSOJOHUIFDSBOLQVTIUIFSFBS EFSBJMMFVSJOCPBSECZIBOEUPUIFMBSHFTU DPH 42 ª43".--$t43".5FDIOJDBM.BOVBM X.0 / X-9 / X-7 / X-5 / X-4 / X-3 / 3.0 · REAR DERAILLEURS ASSEMBLY 5 NN 4 " NN 4 " ï 8IJMFQFEBMJOHNPWFUIFTIJGUFSVQPOF EFUFOU ï 3FQFBUUIFUXPGPSNFSTUFQTVOUJMTIJGUJOH BOEDBCMFUFOTJPOJTBDDVSBUF o*GUIFDIBJOIFTJUBUFTPSEPFTOPU TIJGUUPUIFTFDPOEDPHJODSFBTFUIF DBCMFUFOTJPOCZUVSOJOHUIFTIJGUFSCBSSFM BEKVTUFSDPVOUFSDMPDLXJTF ï 8IJMFUVSOJOHUIFDSBOLTIJGUUIFDIBJO VQBOEEPXOUIFDBTTFUUFBOEDIBJOSJOHT TFWFSBMUJNFTUPFOTVSFUIBUZPVSEFSBJMMFVS JTJOEFYJOHTNPPUIMZ o*GUIFDIBJOTIJGUTCFZPOEUIFTFDPOE DPHEFDSFBTFUIFDBCMFUFOTJPOCZU VSOJOH UIFTIJGUFSCBSSFMBEKVTUFSDMPDLXJTF NNPS NN $IBSUMFOHUIPGDBCMFIPVTJOHT 200 180 160 L (mm) 140 X 6 120 100 80 X (mm) 90 100 110 120 130 120 Y (mm) 130 140 150 160 170 200 180 160 Y L (mm) 140 &YBNQMF %JTUBODF:NN NN o/ïN oJOMC 120 100 DBCMFIPVTJOHMFOHUI-oNN Caution: It is imperative to respect the values for the correct length of cable housing. TROUBLESHOOTING 99 9 7 99 99 MVCSJDBUFUIFTIJGUJOH KPJOUTSFHVMBSMZ XIFOEJTBTTFNCMFEo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ª43".--$t43".5FDIOJDBM.BOVBM 43 X.0 · REAR DERAILLEURS MAINTENANCE 1 PULLEY MAINTENANCE ADVICE 9QVMMFZTVTFTUBJOMFTTTUFFMCBMMT BOESBDFTGPSFYDFQUJPOBMEVSBCJMJUZ BOEDPSSPTJPOSFTJTUBODF8IFO SJEJOHJOXFUNVEEZTBOEZPSEVTUZ DPOEJUJPOTQFSJPEJDNBJOUFOBODF XJMMJOTVSFBWFSZMPOHTFSWJDFMJGF ï 3FNPWFUIFQVMMFZXIFFMTDSFXT Figure 1 VTJOHBNNBMMFOLFZ .BLFTVSFUPGVMMZFOHBHFUIFLFZJOUIF NNIFYIPMF ï 3FNPWFUIFBMVNJOVNDPWFST GSPN CPUITJEFTPGUIFQVMMFZXIFFMT 2 ï $MFBOBMMQBSUTDBSFGVMMZBOEHJWFUIF CFBSJOHTBTQJOUPNBLFTVSFUIFZSVO TNPPUIMZ*GOPUVTFBTIBSQQJDLUP DBSFGVMMZSFNPWFUIFCMBDLSVCCFSTFBMGSPN POFTJEFPGUIFCFBSJOHFigure 2 DMFBO UIFCFBSJOHUIPSPVHIMZBOESFQBDLXJUIB RVBMJUZXBUFSQSPPGHSFBTFUIFOSFQMBDFUIF SVCCFSTFBMCZQSFTTJOHJUJOUPQMBDF ï 8IFOBTTFNCMJOHUIFDPWFSTUPUIF QVMMFZXIFFMGJMMUIFHBQCFUXFFOCFBSJOH BOEDPWFSTXJUIBRVBMJUZXBUFSQSPPG HSFBTF ï 3FJOTUBMMUIFTQSJOHBOEDBHFFigure 5 5IFSFBSFTFWFSBMDBWJUJFTJOUIFEFSBJMMFVS CPEZCVUPOMZPOFJTEFTJHOFEGPSJOTUBMMJOH UIFTQSJOHUBC#FDFSUBJOUPVTFUIFDPSSFDU DBWJUZ ADVICE 9DBHFQMBUFTIBWFNPVOUJOH IPMFTFigure 6 5IFMPXFTUTQSJOH UFOTJPOQPTJUJPOPGGFSTJEFBMUFOTJPO GPSBMMBSPVOE9$SJEJOH )JHIFSTQSJOHUFOTJPOIPMFTBSFPOMZ SFDPNNFOEFEBGUFSFYUFOTJWFVTF IBTSFEVDFEUIFTQSJOHhTTUJGGOFTT ï 8JOEUIFDBHFDPVOUFSDMPDLXJTFUP UFOTJPOUIFTQSJOH5IFDBHFDBOOPUCF GVMMZJOTUBMMFEJOUPUIFEFSBJMMFVSCPEZVOUJM UIFDBHFJTBUUIFTBNFQPTJUJPOBTXIFOJU XBTPSJHJOBMMZSFNPWFEFigure 4 ï "GUFSUIFDBHFJTGVMMZJOTUBMMFEJOUIF EFSBJMMFVSCPEZDPOUJOVFUPSPUBUFUIFDBHF DPVOUFSDMPDLXJTFVOUJMZPVDBOBDDFTTUIF DBHFTUPQTDSFXIPMF ï "IFMQJOHIBOEIPMEJOHUIFDBHFNBLFT UIFJOTUBMMBUJPOPGUIFNNTUPQTDSFX FBTJFSFigure 3 5JHIUFOJOHUPSRVFPGUIF DBHFTUPQJT/ïNJOMC ï 5JHIUFOJOHUPSRVFPGUIFQVMMFZXIFFM TDSFXTJT/ïN ï *GQVMMFZTPSCFBSJOHTBSFEBNBHFE SFQMBDFXJUIOFX43".9QVMMFZT XIJDIDPNFXJUIOFXCFBSJOHTBOE BMVNJOVNDPWFST CAGE PIVOT MAINTENANCE / CAGE SPRING TENSION ADJUSTMENT CAUTION 8FBSTBGFUZHMBTTFTXIJMF EJTBTTFNCMJOHBOESFBTTFNCMJOHUIF EFSBJMMFVSDBHFTQSJOH ï )PMEUIFDBHFJOBOFYUFOEFEQPTJUJPO TPZPVDBOSFBDIUIFDBHFTUPQTDSFXPO UIFPVUTJEFPGUIFDBHFFigure 3 3 ADVICE %JTBTTFNCMZBOEBTTFNCMZPGUIF DBHFTUPQTDSFXBSFFBTJFSJGZPV IBWFBTTJTUBODF ï 6TFBNNXSFODIUPSFNPWFUIFDBHF TUPQTDSFXFigure 3 ï /PXDBSFGVMMZBOETMPXMZMFUUIFDBHF VOXJOEUPSFMJFWFTQSJOHUFOTJPO ï 3FNPWFUIFDBHFBOETQSJOH5IFDBHF NVTUCFSPUBUFEUPUIFQPTJUJPOTIPXOJO Figure 4UPSFNPWFJUGSPNUIFEFSBJMMFVS CPEZ ï $MFBOUIPSPVHIMZUIFTIBGUDBHFQMBUF EFSBJMMFVSCPEZBOETQSJOH ï 3FHSFBTFUIFTIBGUTQSJOHUBCBOE TQSJOHTVQQPSUTXJUIBRVBMJUZXBUFS QSPPGHSFBTF 44 ª43".--$t43".5FDIOJDBM.BOVBM X.0 ·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ª43".--$t43".5FDIOJDBM.BOVBM 45 X-9 / X-7 / 3.0 · HIGH CLAMP FRONT DERAILLEURS TECHNICAL DATA / ASSEMBLY REQUIREMENTS 9)JHI$MBNQ 9)JHI$MBNQ 28.6 mm — XJUICBOEBEBQUPS XJUICBOEBEBQUPS 31.8 mm PSJHJOBM XJUICBOEBEBQUPS XJUICBOEBEBQUPS 34.9 mm PSJHJOBM PSJHJOBM PSJHJOBM 3FBS$PNQBUJCJMJUZ TQFFE TQFFE TQFFETQFFE *OEFY$PNQBUJCMF :FT :FT :FT 5PUBM$BQBDJUZ 5 5 5 .JOJNVN5 .JOJNVN5 .JOJNVN5 5PS5 5PS5 5PQ.JEEMF.JO $BQBDJUZ 5PQ(FBS5FFUI 5PS5 $BCMF3PVUJOH 5PQ1VMM5ZQF $IBJOTUBZ"OHMF #PUUPN1VMM5ZQF 5XJO1VMM5ZQF5PQBOE#PUUPN1VMM o¡ o¡ o¡ .PVOU5ZQF )JHI$MBNQ )JHI$MBNQ )JHI$MBNQ $IBJO-JOF oNN oNN oNN "MVNJOVNGPSHFE "MVNJOVN 4UFFM 0VUFS-JOL "MVNJOVN "MVNJOVN 4UFFM *OOFS-JOL "MVNJOVN "MVNJOVN 4UFFM 0VUFS4FBMFE 0VUFS4FBMFE #VTIJOH 4UFFM$ISPNF1MBUFE 4UFFM$ISPNF1MBUFE 4UFFM$ISPNF1MBUFE 4JMWFSQPMJTIFE 4JMWFSPSCMBDLQBJOUFE #MBDL #BOE.BUFSJBM -JOL#VTIJOH $IBJO$BHF $PMPS FRAME DIMENSIONS TFFFigure 1 ï 'PS5PQ1VMMWFSTJPOVQQFSDBCMFTUPQ TIPVMECFQPTJUJPOFEoNNBCPWF CPUUPNCSBDLFUDFOUFS 1 ï 5IFTFBUUVCFTIPVMECFQPTJUJPOFEJOUIF DFOUFSPGUIFCPUUPNCSBDLFUTIFMM -FOHUIPGDIBJOTUBZ oNN .FBTVSFNFOUGSPNUIFDFOUFSPGUIF CSBDLFUUPUIFDFOUFSPGNJEEMFDIBJOSJOH NECESSARY CLEARANCE N NECESSARY CLEARANCE TFFFigure 2 NN NN $MBNQQPTJUJPO 2 D 5JSFDMFBSBODF 9)JHI$MBNQ 5 9)JHI$MBNQ 5 9)JHI$MBNQ 5 A NN NN NN B NN NN NN C NN NN NN D NN5PQ1VMM NN#PUUPN 1VMM NN 9)JHI$MBNQ 5 5 5 A NN NN NN B NN NN NN C NN NN NN D NN NN NN "U UBDINFOUQPJOUT CPU UMFDBHF A B $MBNQQPTJUJPO C 5JSFDMFBSBODF 46 Chainline: TFFFigure 2 #FTVSFUPMFBWFFOPVHIDMFBSBODFCFUXFFOCPUUMFDBHFIPMFTBOEDMBNQMPDBUJPO NNNBY L $IBJOTUBZBOHMF ¡o¡ ï .5#5SFLLJOH-NN N o NNNBY ï 3FBSGSBNFBMJHONFOUNVTUCF TZNNFUSJDBM ª43".--$t43".5FDIOJDBM.BOVBM X-9 / X-7 / 3.0 · HIGH CLAMP FRONT DERAILLEURS ASSEMBLY / MAINTENANCE 1 ASSEMBLY ï "UUBDIUIFGSPOUEFSBJMMFVSUPUIFTFBU UVCF oNN 2 NN 99 o/ïN oJOMC /ïNJOMC HIGH LIMIT ADJUSTMENT TFFFigure 6 ï 4FUUIFDIBJOUPUIFTNBMMFTUSFBSDPHBOE ï "EKVTUUIFQPTJUJPOBMPOHUIFTFBUUVCF UIFMBSHFTUGSPOUDIBJOSJOH TPUIBUDMFBSBODFCFUXFFOUIFGSPOU ï "EKVTUUIFIJHIMJNJUTDSFXTPUIBU EFSBJMMFVSDBHFBOEUIFMBSHFDIBJOSJOHJT DMFBSBODFCFUXFFOUIFGSPOUEFSBJMMFVS oNNFigure 1 DBHFPVUFSQMBUFBOEUIFDIBJOJT "UUIFTBNFUJNFBMJHOUIFGSPOU oNN EFSBJMMFVSDBHFPVUFSQMBUFUPCFQBSBMMFM INDEX SHIFTING ADJUSTMENT XJUIUIFDIBJOSJOHT(Figure 2) TFFFigure 7 ï 5JHIUFOUIFNNIFYDMBNQCPMUUP 4IJGUUIFDIBJOPOUPUIFMBSHFTUSFBS o/ïNoJOMC GPS99PS TQSPDLFUBOENJEEMFDIBJOSJOHoJGUIF /ïNJOMC GPS DIBJOTDSBQFTBHBJOTUUIFJOOFSDBHF LOW LIMIT ADJUSTMENT QMBUFUVSOUIFBEKVTUJOHCBSSFMPOUIF TFFFigure 3 TIJGUFSDMPDLXJTFVOUJMUIFDIBJOTIJGUT TNPPUIMZBOEGSFFPGPCTUSVDUJPO ï 1MBDFUIFDIBJOPOUIFMBSHFTUSFBSDPH BOEUIFTNBMMFTUGSPOUDIBJOSJOH ï "EKVTUUIFMPXMJNJUTDSFX(Figure 3)TP UIBUUIFDIBJOJTQPTJUJPOFEDMPTFUPUIF 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ª43".--$t43".5FDIOJDBM.BOVBM X-9 / X-7 / X-5 · LOW CLAMP FRONT DERAILLEURS TECHNICAL DATA / ASSEMBLY REQUIREMENTS 9-PX$MBNQ 9-PX$MBNQ NN — — — NN PSJHJOBM XJUICBOEBEBQUPS XJUICBOEBEBQUPS NN PSJHJOBM PSJHJOBM PSJHJOBM 3FBS$PNQBUJCJMJUZ TQFFE TQFFE TQFFE *OEFY$PNQBUJCMF :FT :FT :FT 5PUBM$BQBDJUZ 5 5 5 .JOJNVN5 .JOJNVN5 .JOJNVN5 5PS5 5PS5 5PQ.JEEMF.JO $BQBDJUZ 5PQ(FBS5FFUI 5PS5 $BCMF3PVUJOH 5PQ1VMM5ZQF $IBJOTUBZ"OHMF #PUUPN1VMM5ZQF 5XJO1VMM5ZQF5PQBOE#PUUPN1VMM o¡ o¡ o¡ -PX$MBNQ -PX$MBNQ -PX$MBNQ NN oNN oNN "MVNJOVNGPSHFE "MVNJOVN "MVNJOVN 0VUFS-JOL 4UFFM 4UFFM 4UFFM *OOFS-JOL "MVNJOVNGPSHFE "MVNJOVN "MVNJOVN 0VUFS4FBMFE 0VUFS4FBMFE 0VUFS4FBMFE 4UFFM$ISPNF1MBUFE 4UFFM$ISPNF1MBUFE 4UFFM$ISPNF1MBUFE 1PMJTIFEBOEDMFBSDPBUFE 4JMWFSPSCMBDLQBJOUFE 4JMWFSPSCMBDLQBJOUFE .PVOU5ZQF $IBJO-JOF #BOE.BUFSJBM -JOL#VTIJOH $IBJO$BHF $PMPS FRAME DIMENSIONS 1 TFFFigure 1 ï 3FBSGSBNFBMJHONFOUNVTUCF TZNNFUSJDBM N o ï 'PS5PQ1VMMWFSTJPOVQQFSDBCMFTUPQ TIPVMECFQPTJUJPOFEoNNBCPWF CPUUPNCSBDLFUDFOUFS $IBJOTUBZBOHMF ¡o¡ ï 5IFTFBUUVCFTIPVMECFQPTJUJPOFEJOUIF DFOUFSPGUIFCPUUPNCSBDLFUTIFMM Chainline: 9NN9BOE9oNN .FBTVSFNFOUGSPNUIFDFOUFSPGUIF CSBDLFUUPUIFDFOUFSPGNJEEMFDIBJOSJOH -FOHUIPGDIBJOTUZ ï .5#5SFLLJOH-NN N NECESSARY CLEARANCE NNNBY TFFFigure 2 #FTVSFUPMFBWFFOPVHIDMFBSBODFCFUXFFOCPUUMFDBHFIPMFTBOEDMBNQMPDBUJPO NNNBY NN NN L NECESSARY CLEARANCE TFFFigure 2 9-PX$MBNQ5 9-PX$MBNQ5 9-PX$MBNQ5 A NN NN NN B NN NN NN C NN NN NN 5JSFDMFBSBODF D NN NN NN 9-PX$MBNQ5 9-PX$MBNQ5 9-PX$MBNQ5 $MBNQQPTJUJPO A NN NN NN B NN NN NN C NN NN NN D NN NN NN $MBNQQPTJUJPO 2 D "U UBDINFOUQPJOUT CPU UMFDBHF A B C 5JSFDMFBSBODF 49 ª43".--$t43".5FDIOJDBM.BOVBM X-9 / X-7 / X-5 · LOW CLAMP FRONT DERAILLEURS ASSEMBLY ASSEMBLY 1 ï "UUBDIUIFGSPOUEFSBJMMFVSUPUIFTFBU UVCF oNN 2 NN o/ïN oJOMC HIGH LIMIT ADJUSTMENT TFFFigure 6 ï 4FUUIFDIBJOUPUIFTNBMMFTUSFBSDPHBOE ï "EKVTUUIFQPTJUJPOBMPOHUIFTFBUUVCF UIFMBSHFTUGSPOUDIBJOSJOH TPUIBUDMFBSBODFCFUXFFOUIFGSPOU ï "EKVTUUIFIJHIMJNJUTDSFXTPUIBU EFSBJMMFVSDBHFBOEUIFMBSHFDIBJOSJOHJT DMFBSBODFCFUXFFOUIFGSPOUEFSBJMMFVS oNNFigure 1 DBHFPVUFSQMBUFBOEUIFDIBJOJT oNN "UUIFTBNFUJNFBMJHOUIFGSPOU EFSBJMMFVSDBHFPVUFSQMBUFUPCFQBSBMMFM INDEX SHIFTING ADJUSTMENT XJUIUIFDIBJOSJOHT(Figure 2) TFFFigure 7 ï 5JHIUFOUIFNNIFYDMBNQCPMUUP 4IJGUUIFDIBJOPOUPUIFMBSHFTUSFBS o/ïN oJOMC TQSPDLFUBOENJEEMFDIBJOSJOHoJGUIF ï 3FNPWFUIFNPVOUJOHBJEQJFDFPG DIBJOTDSBQFTBHBJOTUUIFJOOFSDBHF QMBTUJDoFigure 2 QMBUFUVSOUIFBEKVTUJOHCBSSFMPOUIF TIJGUFSDMPDLXJTFVOUJMUIFDIBJOTIJGUT LOW LIMIT ADJUSTMENT TNPPUIMZBOEGSFFPGPCTUSVDUJPO TFFFigure 3 ï 1MBDFUIFDIBJOPOUIFMBSHFTUSFBSDPH BOEUIFTNBMMFTUGSPOUDIBJOSJOH ï "EKVTUUIFMPXMJNJUTDSFX(Figure 3)TP UIBUUIFDIBJOJTQPTJUJPOFEDMPTFUPUIF JOOFSDBHFQMBUFXJUIPVUBDUVBMMZUPVDIJOH JU CONNECTING CABLE ï $IFDLUIBUUIFDIBJOBOEUIFGSPOU EFSBJMMFVSBSFJOUIFTNBMMFTUDIBJOSJOH QPTJUJPO 3 ï 1MBDFUIFGSPOUTIJGUFSJOHFBSQPTJUJPO ï 5VSOUIFGSPOUTIJGUFSCBSSFMBEKVTUFS DMPDLXJTFGVMMZJOUPUIFTIJGUFSUIFOUVSO DPVOUFSDMPDLXJTFGVMMUVSO ï 'FFEUIFGSPOUTIJGUFSDBCMFUISPVHIUIF DBCMFIPVTJOHBOETUPQT ï 3VOUIFDBCMFVOEFSUIFDBCMFBODIPS XBTIFSBOEIPMEUBVU o5PQQVMM(Figure 4) o#PUUPNQVMM(Figure 5) ï 5JHIUFOUIFNNIFYDBCMFBODIPSCPMUUP /ïNJOMC ï 4IJGUUIFDIBJOVQBOEEPXOUIF DIBJOSJOHTTFWFSBMUJNFTUPUBLFPVUJOJUJBM TMBDLJOUIFDBCMF 5PQ1VMM 99 4 ï *GOFDFTTBSZSFUFOTJPOUIFDBCMFBOE UJHIUFODBCMFBODIPSCPMU 5PQ1VMM 9 NN /ïN JOMC 50 ª43".--$t43".5FDIOJDBM.BOVBM X-9 / X-7 / X-5 · LOW CLAMP FRONT DERAILLEURS ASSEMBLY 5 ADVICE "WPJEVTJOHFYUSFNFHFBSDPNCJOBUJPOTBT UIFTFDPNCJOBUJPOTDBVTFOPJTFBOEFYDFTTJWFXFBS NN /ïN JOMC #PU UPN1VMM 99 6 #PU UPN1VMM 9 TROUBLESHOOTING 1SPCMFN $BVTF 3FNFEZ 4IJGUFSBDUVBUFEDIBJOGBJMTUP DIBOHFDIBJOSJOH 4IJGUDBCMFJODPSSFDUMZ DMBNQFE $IFDLTIJGUDBCMFBOE DPSSFDUBTOFDFTTBSZ DBCMFDMBNQDBCMF IPVTJOHTUPQTDBCMF SFDFTTJOTIJGUFS DBCMFUFOTJPO )JHIMPXMJNJUTDSFX QPPSMZBEKVTUFE $PSSFDUMJNJUTDSFXT $MFBSBODFCFUXFFODBHF BOEMBSHFDIBJOSJOHJTUPP CJHTNBMM $PSSFDUQPTJUJPO NN $IBJOGBMMTPWFSMBSHFTNBMM DIBJOSJOH )JHIMPXMJNJUTDSFX QPPSMZBEKVTUFE -VCSJDBUFPSSFQMBDF DBCMFBOEIPVTJOH $IFDLGPSFYDFTTJWF CFOEJOHPGDBCMF IPVTJOH 'PSDFSFRVJSFEUPBDUVBUFHFBST JTUPPIJHI &YDFTTJWFDBCMFGSJDUJPO QJODIFEPSQPPSMZSPVUFE DBCMF $PSSFDUIJHIMJNJU TDSFX 7 $SBOLDPMMJEFTXJUIGSPOU EFSBJMMFVS $PSSFDUUIFGSPOU EFSBJMMFVSQPTJUJPO 8 51 ª43".--$t43".5FDIOJDBM.BOVBM X.0 / X-9 · TRIGGER SHIFTERS TECHNICAL DATA / ASSEMBLY REQUIREMENTS 9 4IJGUFS5ZQF 4QFFET %FSBJMMFVS $SBOLTFU $BCMF1VMM3FMFBTF $BCMF 9 'SPOU*OEFY 3FBS"DUVBUJPO3BUJP 'SPOU*OEFY 3FBS"DUVBUJPO3BUJP 3 3 43".4IJNBOP 43"."DUVBUJPO3BUJP 43".4IJNBOP 43"."DUVBUJPO3BUJP 5SJQMF*OEFYFE 5SJQMF*OEFYFE ;FSP-PTT5FDIOPMPHZ ;FSP-PTT5FDIOPMPHZ 15'&$PBUFE4UBJOMFTT4UFFM 15'&$PBUFE4UBJOMFTT4UFFM (FBS*OEJDBUJPO /POF #BSSFM"EKVTUFS *OEFYJOH$PNQPTJUF *OEFYJOH$PNQPTJUF oNN oNN $MBNQJOH%JBNFUFS CABLE HOUSING SHIF TER ANATOMY ï 6TFPOMZOFXIJHIRVBMJUZDBCMFBOE DPNQSFTTJPOMFTTDBCMFIPVTJOHXJUIFOE DBQT ï 8IFODIPPTJOHDBCMFIPVTJOHMFOHUIT CFTVSFUPBMMPXFOPVHIIPVTJOHGPSBO FYUSFNFUVSOPGUIFIBOEMFCBSTJOCPUI EJSFDUJPOT CSBLFMFWFS CBSSFM BEKVTUFS IBOEMFCBS HSJQ TIJGUFS ï /PUFBMTPUIBUEJGGFSFOUTUFNMFOHUITBOE DBCMFTUPQQPTJUJPOTFGGFDUTDBCMFIPVTJOH MFOHUI X.0 / X-9 · TRIGGER SHIFTERS ASSEMBLY 1 ASSEMBLY ï 4MJEFTIJGUFSBOECSBLFMFWFSPOUP IBOEMFCBS&JUIFSDPNQPOFOUDBOCF NPVOUFEGJSTUEFQFOEJOHPOQFSTPOBM QSFGFSFODF(Figure 1) ï 4MJEFUIFIBOEMFCBSHSJQPOUPUIF IBOEMFCBS CAUTION /FWFSVTFMVCSJDBOUTPSTPMWFOUTUP JOTUBMMIBOEMFCBSHSJQT)BOEMFCBS HSJQTQSPWJEFTBGFUZGVODUJPO 'PSUIJTSFBTPOUIFZTIPVMECF NPVOUFEJOTVDIBXBZBTUPNBLF TVSFUIFZEPOPUTMJQPGGIBOEMFCBS 2 ï "EKVTUJOEFYJOHQFSEFSBJMMFVS JOTUSVDUJPOT CAUTION "MXBZTDIFDLUIFGSPOUBOESFBS CSBLFMFWFSTGPSQSPQFSPQFSBUJPO *GUIFSFJTJOUFSGFSFODFCFUXFFOB TIJGUFSBOEBCSBLFMFWFSSPUBUFPOF PVUPGUIFXBZ $IFDLGPSQSPQFSCSBLFMFWFS PQFSBUJPOBHBJO ï $IPPTFUIFCFTUQPTJUJPOGPSZPVS FSHPOPNJDOFFET5JHIUFOUIFNNIFY DMBNQCPMUUPo/ïNoJOMC (Figure 2) NN o/ïN oJOMC 52 52 ï "UUBDIUIFGSPOUSFBSTIJGUFSDBCMFUPUIF GSPOUSFBSEFSBJMMFVS ï 'FFEUIFDBCMFUISPVHIUIFDBCMFIPVTJOH BOETUPQT.BLFTVSFUIFTIJGUFSJTJOGVMMZ SFMFBTFEQPTJUJPOMPXFTUHFBSQPTJUJPO GSPOUTIJGUFS PSUIFIJHIFTUHFBSOVNCFS SFBSTIJGUFS ª43".--$t43".5FDIOJDBM.BOVBM X.0 / X-9 · TRIGGER SHIFTERS USE / MAINTENANCE 3 USE CAUTION "MXBZTDIFDLUIFGSPOUBOESFBS CSBLFMFWFSTGPSQSPQFSPQFSBUJPO *GUIFSFJTJOUFSGFSFODFCFUXFFOB TIJGUFSBOEBCSBLFMFWFSSPUBUFPOF PVUPGUIFXBZ $IFDLGPSQSPQFSCSBLFMFWFS PQFSBUJPOBHBJO 5IFTIJGUFSPGGFSTUIFGPMMPXJOH BEKVTUNFOUT o4IJGUFSDBOCFJOTUBMMFEPOIBOEMFCBS JOTJEFBOEPVUTJEFPGCSBLF(Figure 1) o$MBNQDBOCFJOTUBMMFEJOUXPQPTJUJPOT POTIJGUFSIPVTJOH(Figure 3) 5JHIUFOUIFNNIFYDMBNQCPMUUP o/ïNoJOMC 4 X.0 only:"MVNJOVNMFWFSPSJFOUBUJPOJT JOGJOJUFMZBEKVTUBCMF(Figure 4) CABLE CHANGE ADVICE 6TFPOMZOFXIJHIRVBMJUZDBCMFBOE DPNQSFTTJPOMFTTDBCMFIPVTJOHXJUI FOEDBQT ∙ .BLFTVSFUIFTIJGUFSJTJOGVMMZSFMFBTFE QPTJUJPOMPXFTUHFBSQPTJUJPOGSPOUTIJGUFS PSUIFIJHIFTUHFBSOVNCFSSFBSTIJGUFS 30° ∙ %FUBDIUIFDBCMFGSPNUIFEFSBJMMFVS 30° 5 ∙ $VUUIFDBCMFPGGDN GSPNUIF TIJGUFSCBSSFMBEKVTUFS%JTDBSEUIFPME DBCMFBOEDBCMFIPVTJOH ï 3FNPWFDPWFSCZVOTDSFXJOHUIFUPQ DBQCZIBOE (Figure 5) ∙ 3FNPWFDBCMF*UNBZCFIFMQGVMUPVTFB QJDL(Figure 6) ∙ 'FFEUIFOFXDBCMFUISPVHIUIFDBCMF FOUSZBOEPVUPGUIFCBSSFMBEKVTUFS ∙ 3FQMBDFDPWFS ∙ 'FFEUIFDBCMFUISPVHIUIFOFXDBCMF IPVTJOHBOEDBCMFTUPQT ∙ "UUBDIUIFDBCMFUPUIFEFSBJMMFVSBOE BEKVTUJOEFYJOHQFSEFSBJMMFVSJOTUSVDUJPOT 6 53 MAINTENANCE $MFBOUIFTIJGUFSVTJOHPOMZXBUFSBOENJME TPBQ ª43".--$t43".5FDIOJDBM.BOVBM X-7 / X-5 / X-4 / X-3 / VIA / ATTACK / ROCKET · TRIGGER SHIFTERS TECHNICAL DATA 9 4IJGUFS5ZQF 4QFFET %FSBJMMFVS $SBOLTFU $BCMF1VMM3FMFBTF $BCMF 'SPOU*OEFY 9 3FBS"DUVBUJPO3BUJP 'SPOU*OEFY 3 3 43".4IJNBOP 43"."DUVBUJPO3BUJP 43".4IJNBOP 43"."DUVBUJPO3BUJP 5SJQMF*OEFYFE 5SJQMF*OEFYFE *NQVMTF5FDIOPMPHZ *NQVMTF5FDIOPMPHZ 4UBJOMFTT4UFFM 4UBJOMFTT4UFFM 4UBJOMFTT4UFFM (FBS*OEJDBUJPO 8JOEPX #BSSFM"EKVTUFS *OEFYJOH"MVNJOVN *OEFYJOH oNN oNN 9 9 $MBNQJOH%JBNFUFS 4IJGUFS5ZQF 4QFFET %FSBJMMFVS $SBOLTFU 'SPOU*OEFY 3FBS"DUVBUJPO3BUJP 'SPOU*OEFY 3FBS"DUVBUJPO3BUJP 3 8 3 7 43".4IJNBOP 43"."DUVBUJPO3BUJP 43".4IJNBOP 43"."DUVBUJPO3BUJP 5SJQMF*OEFYFE 5SJQMF*OEFYFE *NQVMTF5FDIOPMPHZ *NQVMTF5FDIOPMPHZ 4UBOEBSE 4UBOEBSE (FBS*OEJDBUJPO 8JOEPX 8JOEPX #BSSFM"EKVTUFS *OEFYJOH *OEFYJOH oNN oNN $BCMF1VMM3FMFBTF $BCMF $MBNQJOH%JBNFUFS 3FBS"DUVBUJPO3BUJP 7JB 4IJGUFS5ZQF 4QFFET %FSBJMMFVS $SBOLTFU $BCMF1VMM3FMFBTF $BCMF 'SPOU*OEFY 3FBS"DUVBUJPO3BUJP 3 8 43".4IJNBOP 43"."DUVBUJPO3BUJP 5SJQMF*OEFYFE *NQVMTF5FDIOPMPHZ 4UBOEBSE (FBS*OEJDBUJPO 8JOEPX #BSSFM"EKVTUFS *OEFYJOH $MBNQJOH%JBNFUFS oNN "UUBDL 4IJGUFS5ZQF 4QFFET %FSBJMMFVS $SBOLTFU 3PDLFU 'SPOU*OEFY 3FBS"DUVBUJPO3BUJP 'SPOU*OEFY 3FBS"DUVBUJPO3BUJP 3 3 43".4IJNBOP 4IJNBOP 43".4IJNBOP 4IJNBOP 5SJQMF*OEFYFE 5SJQMF*OEFYFE *NQVMTF5FDIOPMPHZ *NQVMTF5FDIOPMPHZ 4UBJOMFTT4UFFM 4UBJOMFTT4UFFM (FBS*OEJDBUJPO 8JOEPX 8JOEPX #BSSFM"EKVTUFS *OEFYJOH *OEFYJOH oNN oNN $BCMF1VMM3FMFBTF $BCMF $MBNQJOH%JBNFUFS CABLE HOUSING ï 6TFPOMZOFXIJHIRVBMJUZDBCMFBOEDPNQSFTTJPOMFTTDBCMFIPVTJOHXJUIFOEDBQT ï 8IFODIPPTJOHDBCMFIPVTJOHMFOHUITCFTVSFUPBMMPXFOPVHIIPVTJOHGPSBOFYUSFNFUVSOPGUIFIBOEMFCBSTJOCPUIEJSFDUJPOT ï /PUFBMTPUIBUEJGGFSFOUTUFNMFOHUITBOEDBCMFTUPQQPTJUJPOTFGGFDUTDBCMFIPVTJOHMFOHUI 54 ª43".--$t43".5FDIOJDBM.BOVBM X-7 / X-5 / X-4 / X-3 / VIA / ATTACK / ROCKET · TRIGGER SHIFTERS ASSEMBLY #SBLF-FWFS #BSSFM"EKVTUFS 4IJGUFS )BOEMFCBS(SJQ 1 COMPATIBILITY 43".99997JBSFBSTIJGUFSTBSF EFTJHOFEGPSVTFXJUI » 3FBSEFSBJMMFVST43".999499 499"DUVBUJPO3BUJP 43"."UUBDL3PDLFUSFBSTIJGUFSTBSFEFTJHOFE GPSVTFXJUI » 3FBSEFSBJMMFVST4IJNBOP® "DUVBUJPO3BUJP 43".9999"UUBDL3PDLFU7JB GSPOUTIJGUFSTBSFEFTJHOFEGPSVTFXJUI » 'SPOUEFSBJMMFVST43".BOE4IJNBOP®4MJEF TIJGUFSBOECSBLFMFWFSPOUPIBOEMFCBS &JUIFSDPNQPOFOUDBOCFNPVOUFEGJSTUEFQFOEJOH POZPVSFSHPOPNJDOFFET INSTALLATION 1 2 5 mm 5 N·m* (44 in-lb*) 4MJEFUIFIBOEMFCBSHSJQPOUPUIFIBOEMFCBS X7 ONLY:95SJHHFS4IJGUFSTBSF.BUDINBLFS DPNQBUJCMF3FGFSUP.BUDINBLFSJOTUSVDUJPOTGPS JOTUBMMBUJPO CAUTION /FWFSVTFMVCSJDBOUTPSTPMWFOUTUPJOTUBMM IBOEMFCBSHSJQT)BOEMFCBSHSJQTQSPWJEF BOBYJBMTBGFUZGVODUJPO'PSUIJTSFBTPO UIFZTIPVMECFNPVOUFEJOTVDIBXBZBTUP NBLFTVSFUIFZEPOPUTMJQPGGUIFIBOEMFCBS 2 1PTJUJPOUIFTIJGUFSBTZPVXJTI 8FSFDPNNFOEUIBUUIFTVSGBDFPGUIF TNBMMFSTIJGUMFWFSJTWFSUJDBM5JHIUFOUIF NNIFYDMBNQCPMUUP/rNJOMC *X7 ONLY: 5JHIUFOUIFNNIFYDMBNQCPMUUP /rNJOMC x'FFEUIFDBCMFUISPVHIUIFDBCMFIPVTJOHBOE TUPQT.BLFTVSFUIFTIJGUFSJTJOHFBSQPTJUJPO iiGSPOUTIJGUFS PSUIFIJHIFTUHFBSOVNCFS SFBSTIJGUFS x"UUBDIUIFGSPOUSFBSTIJGUFSDBCMFUPUIFGSPOU SFBSEFSBJMMFVS x"EKVTUJOEFYJOHQFSEFSBJMMFVSJOTUSVDUJPOT USE CAUTION "MXBZTDIFDLUIFGSPOUBOESFBSCSBLF MFWFSTGPSQSPQFSPQFSBUJPO*GUIFSFJT JOUFSGFSFODFCFUXFFOBTIJGUFSBOEBCSBLF MFWFSSPUBUFPOFPVUPGUIFXBZ$IFDLGPS QSPQFSCSBLFMFWFSPQFSBUJPOBHBJO 55 ª43".--$t43".5FDIOJDBM.BOVBM X-7 / X-5 / X-4 / X-3 / VIA / ATTACK / ROCKET · TRIGGER SHIFTERS MAINTENANCE 3 MAINTENANCE ADVI CE $MFBOUIFTIJGUFSVTJOHPOMZXBUFSBOENJME TPBQ5IFTFTIJGUFSTBSFOFBSMZNBJOUF OBODFGSFF'PSBOZRVFTUJPOTSFHBSEJOH NFUIPETPGEJTBTTFNCMZPSNBJOUFOBODF QMFBTFDPOUBDUZPVSRVBMJGJFEMPDBMEFBMFS CABLE CHANGE ADVI CE 5IFTIJGUFSEPFTOPUOFFEUPCFPQFOFE x6TFPOMZOFXIJHIRVBMJUZDBCMFBOEDPNQSFT TJPOMFTTDBCMFIPVTJOHXJUIFOEDBQT x-JOFVQUIFTIJGUFSJOHFBSQPTJUJPOiiGSPOU TIJGUFS PSUIFIJHIFTUHFBSOVNCFSSFBSTIJGUFS x%FUBDIUIFDBCMFGSPNUIFEFSBJMMFVS x$VUUIFDBCMFPGGwDN GSPNUIFTIJGUFS CBSSFMBEKVTUFS%JTDBSEUIFPMEDBCMFBOEDBCMF IPVTJOH 4 3 $BSFGVMMZVOTDSFXDBCMFDIBOHFDBQGSPN DBCMFFOUSZXJUIBTDSFXESJWFS X7 ONLY1VMMCBDLDBCMFDIBOHFDPWFSTDSFXESJWFS OPUSFRVJSFE 4 1VTIDBCMFPVUPGUIFDBCMFFOUSZXJUI SPUBUJOHNPWFNFOU 5 'FFEUIFOFXDBCMFUISPVHIUIFDBCMFFOUSZ BOEPVUPGUIFCBSSFMBEKVTUFS *UNBZCFIFMQGVMUPSFNPWFUIFCBSSFMBEKVTUFSGPS CFUUFSWJTJCJMJUZ x3FQMBDFDBCMFDIBOHFDBQPSDPWFS x'FFEUIFDBCMFUISPVHIUIFOFXDBCMFIPVTJOH BOEDBCMFTUPQT x"UUBDIUIFDBCMFUPUIFEFSBJMMFVSBOEBEKVTU JOEFYJOHQFSEFSBJMMFVSJOTUSVDUJPOT 5 56 ª43".--$t43".5FDIOJDBM.BOVBM X.0 / X-9 / X-7 / ROCKET / ATTACK · TWIST SHIFTERS TECHNICAL DATA / ASSEMBLY REQUIREMENTS 9 7FSTJPO 4IJGUFS5ZQF 9 4IPSUZ 4IPSUZ 'SPOU.JDSPBEKVTU 'SPOU*OEFY 4QFFET %FSBJMMFVS $SBOLTFU $BCMF1VMM3FMFBTF $BCMF 3 3FBS"DUVBUJPO 3BUJP 43".4IJNBOP 'SPOU.JDSPBEKVTU 8 3 43"."DUVBUJPO 3BUJP 5SJQMF*OEFYFE 43".4IJNBOP 5SJQMF*OEFYFE 5SJQMF*OEFYFE SRS SRS 4UBJOMFTT4UFFM 4UBJOMFTT4UFFM 15'&$PBUFE 4UBJOMFTT4UFFM 4UBJOMFTT4UFFM (FBS*OEJDBUJPO 8JOEPX 8JOEPX #BSSFM"EKVTUFS *OEFYJOH *OEFYJOH oNN o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oNN oNN oNN NN NN NN 3PDLFU "UUBDL 4IPSUZ 4IPSUZ 'SPOU*OEFY 3FBS"DUVBUJPO3BUJP 3 43".4IJNBOP 4IJNBOP 5SJQMF*OEFYFE 'SPOU.JDSPBEKVTU 8 43".4IJNBOP SRS SRS 4UBJOMFTT4UFFM (FBS*OEJDBUJPO 8JOEPX 8JOEPX #BSSFM"EKVTUFS *OEFYJOH *OEFYJOH $MBNQJOH%JBNFUFS 4IJGUFS-FOHUI 3FBS"DUVBUJPO3BUJP 43".4IJNBOP 4IJNBOP 8 5SJQMF*OEFYFE 4UBJOMFTT4UFFM $BCMF 'SPOU*OEFY 3 oNN oNN NN NN CABLE HOUSING ï 6TFPOMZOFXIJHIRVBMJUZDBCMFBOEDPNQSFTTJPOMFTTDBCMFIPVTJOHXJUIFOEDBQT ï 8IFODIPPTJOHDBCMFIPVTJOHMFOHUITCFTVSFUPBMMPXFOPVHIIPVTJOHGPSBOFYUSFNFUVSO PGUIFIBOEMFCBSTJOCPUIEJSFDUJPOT ï /PUFBMTPUIBUEJGGFSFOUTUFNMFOHUITBOEDBCMFTUPQQPTJUJPOTFGGFDUTDBCMFIPVTJOHMFOHUI 57 ª43".--$t43".5FDIOJDBM.BOVBM X.0 / X-9 / X-7 / ROCKET / ATTACK · TWIST SHIFTERS ASSEMBLY / MAINTENANCE 1 SHIF TER ANATOMY HSJQ 3 DMBNQCPMU IBOEMFCBSHSJQ 4 NN /ïN JOMC 5 IPVTJOH ASSEMBLY 'SPOUBOE3FBS ï 4MJEFUIFTIJGUFSPOUPUIFIBOEMFCBS 2 o*GOFDFTTBSZNPWFUIFCSBLFMFWFSUP BMMPXGPSTIJGUFSBOEIBOEMFCBSHSJQ o#BSFOEVTFSToEPOUGPSHFUUPMFBWFSPPN GPSUIFCBSFOE ï 3PUBUFUIFTIJGUFSVOUJMUIFCBSSFMBEKVTUFS JTCFOFBUICVUPVUPGUIFXBZPG UIFCSBLF MFWFS ï 5JHIUFOUIFNNIFYDMBNQCPMU1, Figure 1)UP/ïNJOMC ï 4MJEFUIFIBOEMFCBSHSJQPOUPUIFIBOEMF CBS CAUTION /FWFSVTFMVCSJDBOUTPSTPMWFOUTUP JOTUBMMIBOEMFCBSHSJQT)BOEMFCBS HSJQTQSPWJEFTBGFUZGVODUJPO 'PSUIJTSFBTPOUIFZTIPVMECF NPVOUFEJOTVDIBXBZBTUPNBLF TVSFUIFZEPOPUTMJQPGGIBOEMFCBS 3 ï 'FFEUIFDBCMFUISPVHIUIFDBCMF IPVTJOHBOETUPQT ï "UUBDIDBCMFUPUIFEFSBJMMFVS ï "EKVTUJOEFYJOHQFSEFSBJMMFVSJOTUSVDUJPO CAUTION "MXBZTDIFDLUIFGSPOUBOESFBS CSBLFMFWFSTGPSQSPQFSPQFSBUJPO *GUIFSFJTJOUFSGFSFODFCFUXFFO TIJGUFSTBOECSBLFMFWFSTSFBEKVTU MFWFSBOETIJGUFSQMBDFNFOU $IFDLBHBJOGPSQSPQFSPQFSBUJPO 4 CBSSFMBEKVTUFS CABLE CHANGE ADVICE -FBWFUIFTIJGUFSPOUIFIBOEMFCBS /POFFEUPNPWFPUIFSDPNQPOFOUT 5IFTIJGUFSEPFTOPUOFFEUPCF PQFOFE 6TFPOMZOFXIJHIRVBMJUZDBCMFBOE DPNQSFTTJPOMFTTDBCMFIPVTJOHXJUI FOEDBQT 'SPOUBOE3FBS ï %FUBDIUIFDBCMFGSPNUIFEFSBJMMFVS ï $VUDBCMFPGGDN GSPNTIJGUFSCBSSFM BEKVTUFS%JTDBSEPMEDBCMFBOEDBCMF IPVTJOH ï 'SPNUIFFEHF2, Figure 1)QVMMPQFOUIF DBCMFDIBOHFIBUDI5IFIJOHFPGUIFIBUDI TIPVMESFNBJOBUUBDIFEUPUIFTIJGUFS ï 3PUBUFUIFTIJGUFSGVMMZJOUIFDBCMF SFMFBTFEJSFDUJPO3, Figure 1 (FBSiiPO UIFGSPOUTIJGUFSPS)*()&45HFBSOVNCFS POUIFSFBSTIJGUFS ï -PPLGPSDBCMFIFBEFOUSZ(Figure 2) ï 6TJOHBTNBMMGMBUIFBETDSFXESJWFS QVTICBDLUIFUBC1, Figure 2)DPWFSJOH UIFDBCMFIFBE ï 1VTIDBCMFVQPVUPGUIFTIJGUFSBOE EJTDBSE ï 'FFEUIFOFXDBCMFUISPVHIUIFDBCMF FOUSZBOEPVUUIFCBSSFMBEKVTUFS ï 1VMMDBCMFTOVHUPTFBUDBCMFIFBEVOEFS UBC ï 3FQMBDFDBCMFDIBOHFIBUDI ï 'FFEUIFDBCMFUISPVHIUIFOFXDBCMF IPVTJOHBOEGSBNFTUPQT ï "UUBDIDBCMFUPUIFEFSBJMMFVS ï "EKVTUJOEFYJOHQFSEFSBJMMFVSJOTUSVDUJPO 58 ª43".--$t43".5FDIOJDBM.BOVBM X.0 / X-9 / X-7 / ROCKET / ATTACK · TWIST SHIFTERS ASSEMBLY / MAINTENANCE 5 GRIP REPLACEMENT ADVICE %POPUSFNPWFUIFUSJBOHVMBSIPVTJOH DPWFSUPNBLFUIFDIBOHF Removal: ï 3PUBUFUIFTIJGUFSGVMMZJOUIFDBCMF SFMFBTFEJSFDUJPO3, Figure 1)(FBS iiPOUIFGSPOUTIJGUFSPS)*()&45HFBS OVNCFSPOUIFSFBSTIJGUFS ï 6TJOHBNNIFYXSFODI1, Figure 1), SFNPWFTIJGUFSGSPNUIFIBOEMFCBS 3 6 4 ï 8IJMFIPMEJOHTIJGUFSIPVTJOHBOE HSJQUPHFUIFSJOPOFIBOESFNPWFBYJBM GJYUVSFSJOH1, Figure 3)CZTRVFF[JOH UPHFUIFSIPVTJOHUBCT2, Figure 3 ï 8IJMFQVTIJOHSPUBUJOHUIFHSJQMJHIUMZ GPSXBSESFMFBTFEJSFDUJPO TMPXMZNPWF UIFHSJQPVUXBSEBXBZGSPNIPVTJOH o1VMMJOHUIFHSJQRVJDLMZNBZDBVTFUIFDPJM TQSJOH1, Figure 4)UPNPWFPVUPGQPTJUJPO INTERNAL CLEANING ADVICE When shifting performance is compromised, try replacing the cable and housing before you disassemble the shifter for cleaning. Disassembly: ï 'PMMPXi(SJQ3FQMBDFNFOU3FNPWBMi ï 3FNPWFMFOTDPWFSFigure 1) ï 3FNPWFHFBSJOEJDBUPSOFFEMFFigure 1 CZQVMMJOHTUSBJHIUPVU ï 3FNPWFUIFTQPPMTDPJMTQSJOH Figure 4) ï 6TJOHTNBMMQMJFSTQVMMMFBGTQSJOH Figure 4 TUSBJHIUPVU5BLFOPUFPGUIF TIBQFPGUIFTQSJOHTPUIBUZPVDBOSFQMBDF JUJOUIFDPSSFDUEJSFDUJPO ï 3FNPWFIPVTJOHDPWFSTDSFX5, Figure 1)4MJEFIPVTJOHDPWFS1, Figure 5)BOE TQPPM2, Figure 5 PVUBUUIFTBNFUJNF CFJOHDBSFGVMOPUUPCSFBLUIFUBC3, Figure 5 POUIFDPWFS Replacement: ï 3FQMBDFGSPOUFOEPGDPJMTQSJOH1, Figure 4)POUPUBCJOHSPPWFJGOFDFTTBSZ ï $MFBOBMMQBSUTXJUITPBQZXBUFSPOMZ ï 8IJMFTMJEJOHHSJQVQUPXBSETUIF IPVTJOHBMJHOTQSJOHUBCTPUIBUJUDBUDIFT UIFPQFOFOEPGUIFDPJMTQSJOH ï 6TJOHPOMZ(SJQ4IJGU+POOJTOPUHSFBTF IPVTJOHUVCFEFUFOUFTBOEDBCMFUSBDL BUIPVTJOHCFOE ï 3PUBUFHSJQGPSXBSETMJHIUMZDPNQSFTTJOH UIFDPJMTQSJOHBOEFOHBHFHSJQBOEUBCJOUP UIFIPVTJOH Reassembly: ï 4MJQUBC3, Figure 5) POIPVTJOHDPWFS JOUPHSPPWF4, Figure 5 POTQPPM ï 3FQMBDFBYJBMGJYUVSFSJOH1, Figure 3) PWFSIPVTJOHUBCT2, Figure 3 ï 4MJEFTQPPMBOEDPWFSJOUPIPVTJOHBOE JOTUBMMDPWFSTDSFX5, Figure 1) ï 1MBDFMFBGTQSJOH2, Figure 4) JOUP TQPPM1VTIEPXOTMJHIUMZPOPQQPTJUF FOEPGTQSJOHUIFOTFBUTQSJOH DPNQMFUFMZJOUPTQPPMBOEIPVTJOH ï 'PMMPXi(SJQ3FQMBDFNFOU 3FQMBDFNFOUi ï 3PUBUFTIJGUFSUPGVMMSFMFBTFQPTJUJPO ï *OTUBMMHFBSJOEJDBUJPOOFFEMF1, Figure 6)JOTMPU2, Figure 6 ï 3FQMBDFHFBSJOEJDBUPSMFOT4, Figure 1) BOETDSFXT ï *OTUBMMTIJGUFSPOUPCBSTBOEDIFDLGPS QSPQFSGVODUJPO 59 ª43".--$t43".5FDIOJDBM.BOVBM X-5 / CENTERA · TWIST SHIFTERS TECHNICAL DATA / ASSEMBLY REQUIREMENTS 9 7FSTJPO 4IJGUFS5ZQF 4IPSUZ 'SPOU.JDSPBEKVTU 4QFFET %FSBJMMFVS $SBOLTFU $BCMF1VMM3FMFBTF $BCMF 3FBS"DUVBUJPO3BUJP 8 43"."DUVBUJPO3BUJP 5SJQMF*OEFYFE FFS 4UBOEBSE %JF%SBXO4UFFM (FBS*OEJDBUJPO 1SJOUFE *OEFYJOH 4IJGUFS-FOHUI 3FBS"DUVBUJPO3BUJP 43".4IJNBOP #BSSFM"EKVTUFS $MBNQJOH%JBNFUFS 'SPOU*OEFY 3 oNN NN $FOUFSB 7FSTJPO 4IJGUFS5ZQF 4IPSUZ 'SPOU.JDSPBEKVTU 4QFFET %FSBJMMFVS $SBOLTFU $BCMF1VMM3FMFBTF $BCMF 3FBS"DUVBUJPO3BUJP 8 4IJNBOP 5SJQMF*OEFYFE FFS 4UBOEBSE %JF%SBXO4UFFM 1SJOUFE #BSSFM"EKVTUFS *OEFYJOH 4IJGUFS-FOHUI 3FBS"DUVBUJPO3BUJP 43".4IJNBOP (FBS*OEJDBUJPO $MBNQJOH%JBNFUFS 'SPOU*OEFY 3 oNN NN CABLE HOUSING ï 6TFPOMZOFXIJHIRVBMJUZDBCMFBOE DPNQSFTTJPOMFTTDBCMFIPVTJOHXJUIFOEDBQT ï 8IFODIPPTJOHDBCMFIPVTJOHMFOHUITCFTVSF UPBMMPXFOPVHIIPVTJOHGPSBOFYUSFNFUVSOPGUIF IBOEMFCBSTJOCPUIEJSFDUJPOT ï /PUFBMTPUIBUEJGGFSFOUTUFNMFOHUITBOEDBCMF TUPQQPTJUJPOTFGGFDUTDBCMFIPVTJOHMFOHUI SHIF TER ANATOMY HSJQ DMBNQCPMU XBTIFS IBOEMFCBSHSJQ IPVTJOH 60 CBSSFMBEKVTUFS ª43".--$t43".5FDIOJDBM.BOVBM X-5 / CENTERA · TWIST SHIFTERS ASSEMBLY 1 ASSEMBLY 'SPOUBOE3FBS ï 4MJEFUIFTIJGUFSPOUPUIFIBOEMFCBS escape hatch cable entry o*GOFDFTTBSZNPWFUIFCSBLFMFWFS UPBMMPXGPSTIJG UFSBOEIBOEMFCBSHSJQ o#BSFOEVTFSToEPOUGPSHFUUPMFBWF SPPNGPSUIFCBSFOE ï 3PUBUFUIFTIJGUFSVOUJMUIFCBSSFM BEKVTUFSJTCFOFBUICVUPVUPGUIFXBZ PG UIFCSBLFMFWFS ï 5JHIUFOUIFNNIFYDMBNQCPMUUP /ïNJOMC ï "UUBDIUIFTIJGUFSDBCMFUPUIFEFSBJMMFVS ï "EKVTUJOEFYJOHQFSEFSBJMMFVS JOTUSVDUJPOT CAUTION "MXBZTDIFDLUIFGSPOUBOESFBS CSBLFMFWFSTGPSQSPQFSPQFSBUJPO *GUIFSFJTJOUFSGFSFODFCFUXFFO TIJGUFSTBOECSBLFMFWFSTSFBEKVTU MFWFSBOETIJGUFSQMBDFNFOU $IFDLBHBJOGPSQSPQFSPQFSBUJPO ï 4MJEFUIFQMBTUJDXBTIFSPOUPUIF IBOEMFCBS 2 ï 4MJEFUIFIBOEMFCBSHSJQPOUPUIF IBOEMFCBS 2.5 mm escape hatch ï 'FFEUIFDBCMFUISPVHIUIFDBCMF IPVTJOHBOETUPQT cable retention screw CAUTION /FWFSVTFMVCSJDBOUTPSTPMWFOUTUP JOTUBMMIBOEMFCBSHSJQT)BOEMFCBS HSJQTQSPWJEFTBGFUZGVODUJPO 'PSUIJTSFBTPOUIFZTIPVMECF NPVOUFEJOTVDIBXBZBTUPNBLF TVSFUIFZEPOPUTMJQPGGIBOEMFCBS cable entry 3 Grip Shift Jonnisnot Grease – very little Grip Shift Jonnisnot Grease – very little Grip Shift Jonnisnot Grease – med. amount 61 ª43".--$t43".5FDIOJDBM.BOVBM X-4 / MRX PRO · TWIST SHIFTERS TECHNICAL DATA / ASSEMBLY REQUIREMENTS 9 7FSTJPO 4IJGUFS5ZQF )BMG1JQF 'SPOU.JDSPBEKVTU 4QFFET %FSBJMMFVS $SBOLTFU $BCMF1VMM3FMFBTF $BCMF 8 7 43"."DUVBUJPO3BUJP 5SJQMF*OEFYFE SRS %JF%SBXO4UFFM (FBS*OEJDBUJPO 8JOEPX *OEFYJOH 4IJGUFS-FOHUI 3FBS"DUVBUJPO3BUJP 43".4IJNBOP #BSSFM"EKVTUFS $MBNQJOH%JBNFUFS 'SPOU*OEFY 3 oNN NN .391SP 7FSTJPO 4IJGUFS5ZQF )BMG1JQF 'SPOU.JDSPBEKVTU 4QFFET %FSBJMMFVS $SBOLTFU $BCMF1VMM3FMFBTF $BCMF 4IJNBOP 4IJNBOP3BQJE3JTF 7 8 7 4IJNBOP3BQJE3JTF SRS %JF%SBXO4UFFM #BSSFM"EKVTUFS *OEFYJOH oNN NN CABLE HOUSING ï 6TFPOMZOFXIJHIRVBMJUZDBCMFBOE DPNQSFTTJPOMFTTDBCMFIPVTJOHXJUIFOEDBQT ï 8IFODIPPTJOHDBCMFIPVTJOHMFOHUITCFTVSF UPBMMPXFOPVHIIPVTJOHGPSBOFYUSFNFUVSOPGUIF IBOEMFCBSTJOCPUIEJSFDUJPOT ï /PUFBMTPUIBUEJGGFSFOUTUFNMFOHUITBOEDBCMF TUPQQPTJUJPOTFGGFDUTDBCMFIPVTJOHMFOHUI 62 8 5SJQMF*OEFYFE 8JOEPX 4IJGUFS-FOHUI 3FBS"DUVBUJPO3BUJP 43".4IJNBOP (FBS*OEJDBUJPO $MBNQJOH%JBNFUFS 'SPOU*OEFY 3 4 I J G U FS" OB U P N Z CBSSFMBEKVTUFS HSJQ IBOEMFCBS HSJQ TIJGUFS ª43".--$t43".5FDIOJDBM.BOVBM X-4 / MRX PRO · TWIST SHIFTERS ASSEMBLY / MAINTENANCE 1 ASSEMBLY ADVICE -FBWFUIFTIJGUFSPOUIFIBOEMFCBS o*GOFDFTTBSZNPWFUIFCSBLFMFWFSUP BMMPXGPSTIJGUFSBOEIBOEMFCBSHSJQ /POFFEUPNPWFPUIFSDPNQPOFOUT 5IFTIJGUFSEPFTOPUOFFEUPCF PQFOFE o#BSFOEVTFSToEPOUGPSHFUUPMFBWFSPPN GPSUIFCBSFOE NN /ïN JOMC ï 3PUBUFUIFTIJGUFSVOUJMUIFCBSSFM BEKVTUFSJTBCPWFCVUPVUPGUIFXBZPG UIFCSBLFMFWFSBOEUIFHFBSJOEJDBUJPOJT DMFBSMZWJTJCMFGSPNUIFSJEJOHQPTJUJPO ï 5JHIUFOUIFNNIFYDMBNQCPMU (Figure 1) UP/ïNJOMC ï 4MJEFUIFIBOEMFCBSHSJQPOUPCBS(Figure 2) 2 CAUTION /FWFSVTFMVCSJDBOUTPSTPMWFOUTUP JOTUBMMIBOEMFCBSHSJQT)BOEMFCBS HSJQTQSPWJEFTBGFUZGVODUJPO 'PSUIJTSFBTPOUIFZTIPVMECF NPVOUFEJOTVDIBXBZBTUPNBLF TVSFUIFZEPOPUTMJQPGGIBOEMFCBS ï 'FFEUIFDBCMFUISPVHIUIFDBCMFIPVTJOH BOEGSBNFTUPQT ï "UUBDIDBCMFUPUIFEFSBJMMFVS ï "EKVTUJOEFYJOHQFSEFSBJMMFVS JOTUSVDUJPOT 3 CABLE CHANGE 'SPOUBOE3FBS ï 4MJEFUIFTIJGUFSPOUPUIFIBOEMFCBS CAUTION /PUSFDPNNFOEFEGPSVTFPOUIJO XBMMFEBMMVNJOVNIBOEMFCBSTTVDI BT)ZQFSMJUF¥UZQFIBOEMFCBSTPS $BSCPOIBOEMFCBST 6TFPOMZOFXIJHIRVBMJUZDBCMFBOE DPNQSFTTJPOMFTTDBCMFIPVTJOHXJUI FOEDBQT ï %FUBDIUIFDBCMFGSPNUIFEFSBJMMFVS ï $VUUIFDBCMFPGGDN GSPNUIF TIJGUFSCBSSFMBEKVTUFS ï %JTDBSEUIFPMEDBCMFBOEDBCMFIPVTJOH ï -JOFVQUIFiiGSPOU PS)*()&45HFBS OVNCFSSFBS NBSLXJUIUIFJOEJDBUPSNBSL .391SP4IJNBOP3BQJE3JTF ®(FBS OVNCFSiiGPSGSPOUBOESFBS -PPLGPS UIFDBCMFFOUSZ ï 1VTIDBCMFVQPVUPGUIFTIJGUFSBOE EJTDBSE(Figure 3) ï 'FFEUIFOFXDBCMFUISPVHIUIFDBCMF FOUSZBOEPVUUIFCBSSFMBEKVTUFS(Figure 4) ï 1VMMUIFDBCMFTOVH ï 'FFEUIFDBCMFUISPVHIUIFOFXDBCMF IPVTJOHBOETUPQT ï "UUBDIUIFDBCMFUPUIFEFSBJMMFVSBOE BEKVTUJOEFYJOHQFSUIFEFSBJMMFVS JOTUSVDUJPOT MAINTENANCE $MFBOBMMTIJGUFSQBSUTVTJOHPOMZXBUFS BOENJMETPBQ CAUTION Always check the front and rear brBLFMFWFSTGPSQSPQFSPQFSBUJPO *GUIFSFJTJOUFSGFSFODFCFUXFFO TIJGUFSTBOECSBLFMFWFSTSFBEKVTU MFWFSBOETIJGUFSQMBDFNFOU $IFDLBHBJOGPSQSPQFSPQFSBUJPO 4 63 ª43".--$t43".5FDIOJDBM.BOVBM 3.0 COMP / MRX COMP · TWIST SHIFTERS TECHNICAL DATA / ASSEMBLY REQUIREMENTS $PNQ 7FSTJPO 4IJGUFS5ZQF 4IPSUZ 'SPOU.JDSPBEKVTU 4QFFET %FSBJMMFVS $SBOLTFU $BCMF1VMM3FMFBTF $BCMF 7 6 43"."DUVBUJPO3BUJP 5SJQMF*OEFYFE SRS 4UBOEBSE4UFFM (FBS*OEJDBUJPO 1SJOUFE 'SJDUJPO 4IJGUFS-FOHUI 3FBS"DUVBUJPO3BUJP 8 43".4IJNBOP #BSSFM"EKVTUFS $MBNQJOH%JBNFUFS 'SPOU*OEFY 3 oNN NN .39$PNQ 7FSTJPO 4IJGUFS5ZQF 4IPSUZ 'SPOU.JDSPBEKVTU 4QFFET %FSBJMMFVS $SBOLTFU $BCMF1VMM3FMFBTF $BCMF 8 4IJNBOP 3FBS4IJNBOP3BQJE3JTF 7 8 7 4IJNBOP3BQJE3JTF 5SJQMF*OEFYFE SRS 4UBOEBSE4UFFM (FBS*OEJDBUJPO 1SJOUFE 'SJDUJPO 4IJGUFS-FOHUI 3FBS"DUVBUJPO3BUJP 43".4IJNBOP #BSSFM"EKVTUFS $MBNQJOH%JBNFUFS 'SPOU*OEFY 3 oNN NN CABLE HOUSING ï 6TFPOMZOFXIJHIRVBMJUZDBCMFBOE DPNQSFTTJPOMFTTDBCMFIPVTJOHXJUIFOEDBQT ï 8IFODIPPTJOHDBCMFIPVTJOHMFOHUITCFTVSF UPBMMPXFOPVHIIPVTJOHGPSBOFYUSFNFUVSOPGUIF IBOEMFCBSTJOCPUIEJSFDUJPOT SHIF TER ANATOMY CBSSFMBEKVTUFS HSJQ IBOEMFCBS HSJQ ï /PUFBMTPUIBUEJGGFSFOUTUFNMFOHUITBOEDBCMF TUPQQPTJUJPOTFGGFDUTDBCMFIPVTJOHMFOHUI DMBNQCPMU 64 ª43".--$t43".5FDIOJDBM.BOVBM 3.0 COMP / MRX COMP · TWIST SHIFTERS ASSEMBLY / MAINTENANCE 1 ASSEMBLY CABLE CHANGE ï 4MJEFUIFTIJGUFSPOUPUIFIBOEMFCBS (Figure 1) ADVICE -FBWFUIFTIJGUFSPOUIFIBOEMFCBS o* GOFDFTTBSZNPWFUIFCSBLFMFWFSUP BMMPXGPSTIJGUFSBOETUBUJPOBSZHSJQ /POFFEUPNPWFPUIFSDPNQPOFOUT 5IFTIJGUFSEPFTOPUOFFEUPCF PQFOFE o# BSFOEVTFSToEPOUGPSHFUUPMFBWF SPPNGPSUIFCBSFOE 6TFPOMZOFXIJHIRVBMJUZDBCMFBOE DPNQSFTTJPOMFTTDBCMFIPVTJOHXJUI ï 3PUBUFUIFTIJGUFSVOUJMUIFCBSSFMBEKVTUFS FOEDBQT JTCFOFBUICVUPVUPGUIFXBZPG UIFCSBLF MFWFS ï %FUBDIUIFDBCMFGSPNUIFEFSBJMMFVS 2 ï 5JHIUFOUIFNNIFYDMBNQCPMU (Figure 2) UP/ïNJOMC ï $VUUIFDBCMFPGGDN GSPNUIF TIJGUFSCBSSFMBEKVTUFS ï 4MJEFUIFTUBUJPOBSZHSJQPOUPUIF IBOEMFCBS(Figure 3) ï %JTDBSEUIFPMEDBCMFBOEDBCMFIPVTJOH CAUTION /FWFSVTFMVCSJDBOUTPSTPMWFOUTUP JOTUBMMIBOEMFCBSHSJQT)BOEMFCBS HSJQTQSPWJEFTBGFUZGVODUJPO 'PSUIJTSFBTPOUIFZTIPVMECF NPVOUFEJOTVDIBXBZBTUPNBLF TVSFUIFZEPOPUTMJQPGGIBOEMFCBS NN NN /ïN /ïN JOMC JOMC ï 'FFEUIFDBCMFUISPVHIUIFDBCMFIPVTJOH BOEGSBNFTUPQT ï "UUBDIDBCMFUPUIFEFSBJMMFVS 3 ï "EKVTUJOEFYJOHQFSEFSBJMMFVS JOTUSVDUJPOT CAUTION /PUSFDPNNFOEFEGPSVTFPOUIJO XBMMFEBMMVNJOVNIBOEMFCBSTTVDI BT)ZQFSMJUF¥UZQFIBOEMFCBSTPS $BSCPOIBOEMFCBST CAUTION "MXBZTDIFDLUIFGSPOUBOESFBS CSBLFMFWFSTGPSQSPQFSPQFSBUJPO ï -JOFVQUIFiiGSPOU PS)*()&45HFBS OVNCFSSFBS NBSLXJUIUIFJOEJDBUPSNBSL .391SP4IJNBOP3BQJE3JTF ®(FBS OVNCFSiiGPSGSPOUBOESFBS -PPLGPS UIFDBCMFFOUSZ ï 1VTIDBCMFVQPVUPGUIFTIJGUFSBOE EJTDBSE(Figure 4) ï 'FFEUIFOFXDBCMFUISPVHIUIFDBCMF FOUSZBOEPVUUIFCBSSFMBEKVTUFS(Figure 5) ï 1VMMUIFDBCMFTOVH ï 'FFEUIFDBCMFUISPVHIUIFOFXDBCMF IPVTJOHBOETUPQT ï "UUBDIUIFDBCMFUPUIFEFSBJMMFVSBOE BEKVTUJOEFYJOHQFSUIFEFSBJMMFVS JOTUSVDUJPOT MAINTENANCE $MFBOUIFTIJG UFSVTJOHPOMZXBUFSBOE NJMETPBQ *GUIFSFJTJOUFSGFSFODFCFUXFFO TIJGUFSTBOECSBLFMFWFSTSFBEKVTU MFWFSBOETIJGUFSQMBDFNFOU 4 $IFDLBHBJOGPSQSPQFSPQFSBUJPO 5 65 ª43".--$t43".5FDIOJDBM.BOVBM 3.0 PLUS / 3.0 / MRX PLUS / MRX · TWIST SHIFTERS TECHNICAL DATA / ASSEMBLY REQUIREMENTS 1MVT)BMG1JQF4IPSUZ 7FSTJPO 4IJGUFS5ZQF 1MVT 'SPOU.JDSPBEKVTU 4QFFET %FSBJMMFVS $SBOLTFU $BCMF1VMM3FMFBTF $BCMF 1MVT 1MVT 'SPOU*OEFY 3FBS"DUVBUJPO3BUJP 3FBS"DUVBUJPO3BUJP 3 8 7 43"."DUVBUJPO3BUJP 5SJQMF*OEFYFE FFS 4UBOEBSE %JF%SBXO4UFFM (FBS*OEJDBUJPO 1SJOUFE *OEFYJOH 4IJGUFS-FOHUI 43".4IJNBOP #BSSFM"EKVTUFS $MBNQJOH%JBNFUFS 1MVT oNN NN NN NN NN NN NN NN NN .391MVT)BMG1JQF 7FSTJPO 4IJGUFS5ZQF )BMG1JQF 'SPOU.JDSPBEKVTU 4QFFET %FSBJMMFVS $SBOLTFU $BCMF1VMM3FMFBTF $BCMF 3FBS4IJNBOP3BQJE3JTF 3 8 8 7 4IJNBOP 7 4IJNBOP3BQJE3JTF 5SJQMF*OEFYFE ''4EJSFDU 4UBOEBSE %JF%SBXO4UFFM (FBS*OEJDBUJPO 1SJOUFE *OEFYJOH 4IJGUFS-FOHUI 3FBS"DUVBUJPO3BUJP 43".4IJNBOP #BSSFM"EKVTUFS $MBNQJOH%JBNFUFS 'SPOU*OEFY oNN NN MRX 7FSTJPO 4IJGUFS5ZQF 4IPSUZ 'SPOU.JDSPBEKVTU 4QFFET %FSBJMMFVS $SBOLTFU $BCMF1VMM3FMFBTF $BCMF 3FBS4IJNBOP3BQJE3JTF 3 8 8 ''4EJSFDU 6 5 7 6 4IJNBOP3BQJE3JTF 4UBOEBSE %JF%SBXO4UFFM #BSSFM"EKVTUFS *OEFYJOH oNN NN CABLE HOUSING ï 6TFPOMZOFXIJHIRVBMJUZDBCMFBOE DPNQSFTTJPOMFTTDBCMFIPVTJOHXJUIFOEDBQT ï 8IFODIPPTJOHDBCMFIPVTJOHMFOHUITCFTVSF UPBMMPXFOPVHIIPVTJOHGPSBOFYUSFNFUVSOPGUIF IBOEMFCBSTJOCPUIEJSFDUJPOT ï /PUFBMTPUIBUEJGGFSFOUTUFNMFOHUITBOEDBCMF TUPQQPTJUJPOTFGGFDUTDBCMFIPVTJOHMFOHUI 66 7 4IJNBOP 5SJQMF*OEFYFE 1SJOUFE 4IJGUFS-FOHUI 3FBS"DUVBUJPO3BUJP 43".4IJNBOP (FBS*OEJDBUJPO $MBNQJOH%JBNFUFS 'SPOU*OEFY SHIF TER ANATOMY HSJQ XBTIFS IBOEMFCBS HSJQ IPVTJOH DMBNQCPMU CBSSFMBEKVTUFS ª43".--$t43".5FDIOJDBM.BOVBM 3.0 COMP / MRX COMP · TWIST SHIFTERS ASSEMBLY / MAINTENANCE 1 ASSEMBLY ADVICE -FBWFUIFTIJGUFSPOUIFIBOEMFCBS o*GOFDFTTBSZNPWFUIFCSBLFMFWFSUP BMMPXGPSTIJGUFSBOEIBOEMFCBSHSJQ /POFFEUPNPWFPUIFSDPNQPOFOUT 5IFTIJGUFSEPFTOPUOFFEUPCF PQFOFE o#BSFOEVTFSToEPOUGPSHFUUPMFBWFSPPN GPSUIFCBSFOE ï 3PUBUFUIFTIJGUFSVOUJMUIFCBSSFMBEKVTUFS JTCFOFBUICVUPVUPGUIFXBZPG UIFCSBLF MFWFS ï 5JHIUFOUIFNNIFYDMBNQCPMUUP /ïNJOMC ï 4MJEFUIFQMBTUJDXBTIFSPOUPUIF IBOEMFCBS ï 4MJEFUIFIBOEMFCBSHSJQPOUPCBS CAUTION NFWFSVTFMVCSJDBOUTPSTPMWFOUTUP JOTUBMMIBOEMFCBSHSJQT)BOEMFCBS HSJQTQSPWJEFTBGFUZGVODUJPO 'PSUIJTSFBTPOUIFZTIPVMECF NPVOUFEJOTVDIBXBZBTUPNBLF TVSFUIFZEPOPUTMJQPGGIBOEMFCBS 2 ï 'FFEUIFDBCMFUISPVHIUIFDBCMFIPVTJOH BOEGSBNFTUPQT ï "UUBDIDBCMFUPUIFEFSBJMMFVS ï "EKVTUJOEFYJOHQFSEFSBJMMFVS JOTUSVDUJPOT CAUTION /PUSFDPNNFOEFEGPSVTFPOUIJO XBMMFEBMMVNJOVNIBOEMFCBSTTVDI BT)ZQFSMJUF¥UZQFIBOEMFCBSTPS DBSCPOIBOEMFCBST CAUTION "MXBZTDIFDLUIFGSPOUBOESFBS CSBLFMFWFSTGPSQSPQFSPQFSBUJPO 3 *GUIFSFJTJOUFSGFSFODFCFUXFFO TIJGUFSTBOECSBLFMFWFSTSFBEKVTU MFWFSBOETIJGUFSQMBDFNFOU (SJQ4IJGU+POOJTOPU(SFBTF oWFSZMJUUMF CABLE CHANGE 'SPOUBOE3FBS ï 4MJEFUIFTIJGUFSPOUPUIFIBOEMFCBS 6TFPOMZOFXIJHIRVBMJUZDBCMFBOE DPNQSFTTJPOMFTTDBCMFIPVTJOHXJUI FOEDBQT 3.0 Plus / MRX Plus: Figure 1 3.0 / MRX: Figure 2 ï %FUBDIUIFDBCMFGSPNUIFEFSBJMMFVS ï $VUUIFDBCMFPGGDN GSPNTIJGUFS CBSSFMBEKVTUFS%JTDBSEPMEDBCMFBOEDBCMF IPVTJOH ï 3PUBUFUIFTIJGUFSVOUJMUIFDBCMFFOUSZJT WJTJCMF ï .39POMZ$BSFGVMMZQFFMCBDLUIF DPSOFSPGUIFHSJQDPWFSTIPXOJOFigure 2 6TFZPVSGJOHFSOBJMPSBTNBMMTDSFXESJWFS ï 3FNPWFBOEEJTDBSEUIFSFTUPGUIFPME DBCMF ï 'FFEUIFOFXDBCMFUISPVHIUIFDBCMF FOUSZJOUIFHSJQBOEPVUUISPVHIUIF CBSSFMBEKVTUFS ï 'FFEUIFDBCMFUISPVHIUIFOFXDBCMF IPVTJOHBOETUPQT ï "UUBDIUIFDBCMFUPUIFEFSBJMMFVSBOE BEKVTUJOEFYJOHQFSEFSBJMMFVSJOTUSVDUJPO MAINTENANCE ï $MFBOBMMTIJGUFSQBSUTVTJOHPOMZXBUFS BOENJMETPBQ ï 6TFPOMZ(SJQ4IJGU+POOJTOPU(SFBTFGPS BOZTIJGUFSMVCSJDBUJPO ï "GUFSQSPQFSDMFBOJOHSFMVCSJDBUFUIF BSFBTTIPXOJOFigure 3 $IFDLBHBJOGPSQSPQFSPQFSBUJPO (SJQ4IJGU+POOJTOPU(SFBTF oWFSZMJUUMF (SJQ4IJGU+POOJTOPU(SFBTF – NFEBNPVOU 67 ª43".--$t43".5FDIOJDBM.BOVBM CASSETTES · MTB / ROAD TECHNICAL DATA / ASSEMBLY REQUIREMENTS 1( 1( "QQMJDBUJPO .5# .5# 5FDIOPMPHZ 1PXFS(MJEF** -BSHFTU$PH 5 1PXFS(MJEF** 5 4QFFET $IBJOT 43".TQFFEJOEFY 5 )VCT TQFFE)( $PHT -PDLSJOH5PSRVF 5 /ïN $PH.BUFSJBM 4"1)TUFFM 4QJEFS.BUFSJBM -PDLSJOH.BUFSJBM 3JWFU.BUFSJBM "MVNJOVNGPSHFE "MVNJOVN "MVNJOVNBOPEJ[FE $ISPNF1MBUFE4BUJO 4UBJOMFTT4UFFM 'JOJTI 1FBSM/J$ISPNF1MBUFE 1( "QQMJDBUJPO .5# 5FDIOPMPHZ 1PXFS(MJEF** -BSHFTU$PH 5 4QFFET $IBJOT 43".TQFFEJOEFY 3PBE 3PBE 3PBE 5 5 5 5 )VCT TQFFE)( $PHT -PDLSJOH5PSRVF $PH.BUFSJBM 4QJEFS.BUFSJBM -PDLSJOH.BUFSJBM 3JWFU.BUFSJBM 'JOJTI /ïN 4"1)TUFFM $ISPNF1MBUFE4BUJO "MVNJOVNBOPEJ[FE "MVNJOVNBOPEJ[FE $ISPNF1MBUFE4BUJO 4UFFM;JOD$PBU $ISPNF1MBUFE4BUJO /J$ISPNF1MBUFE 1( 1( "QQMJDBUJPO 3PBE .5# .5# 3PBE 3PBE 5FDIOPMPHZ 1PXFS(MJEF** -BSHFTU$PH 5 5 5 5 5 4QFFET $IBJOT 43".TQFFEJOEFY )VCT TQFFE)( $PHT -PDLSJOH5PSRVF $PH.BUFSJBM -PDLSJOH.BUFSJBM 4DSFX.BUFSJBM 'JOJTI 68 .5# /ïN 4"1)TUFFM 4UFFM "MVNJOVNBOPEJ[FE 'PSHFE4UFFM 4UFFM 4"1)TUFFM 4"1)TUFFM 4UFFM;JOD$PBU $ISPNF1MBUFE4BUJO /J$ISPNF1MBUFE ª43".--$t43".5FDIOJDBM.BOVBM CASSETTES · MTB / ROAD TECHNICAL DATA / ASSEMBLY REQUIREMENTS 1( "QQMJDBUJPO 3PBE 5FDIOPMPHZ 1PXFS(MJEF** -BSHFTU$PH 5 4QFFET $IBJOT 43".TQFFEJOEFY 3PBE 5 )VCT TQFFE)( $PHT -PDLSJOH5PSRVF $PH.BUFSJBM -PDLSJOH.BUFSJBM 4DSFX.BUFSJBM 'JOJTI /ï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ïN TQFFE)( /ïN 4UFFM 'PSHFETUFFM 4UFFM;JOD$PBU 1(/J$ISPNF1MBUFE1(#MBDL1IPTQIBUF /J$ISPNF1MBUFE ª43".--$t43".5FDIOJDBM.BOVBM CASSETTES · MTB / ROAD ASSEMBLY / MAINTENANCE 1 ASSEMBLY ï 1PTJUJPOUIFDBTTFUUFDMVTUFSBOE JOEJWJEVFMTQSPDLFUTPOUIFDBTTFUUFCPEZ CZBMJHOJOHUIFTQMJOFQBUUFSO(Figure 1) ï 4DSFXUIFMPDLSJOHJOUPUIFDBTTFUUF CPEZBOEUJHIUFOJUUP/ïNJOMC CZ VTJOHBDBTTFUUFUPPM1, Figure 2)MJLFUIF 1BSL5PPM ®'3PS4IJNBOP ®BOEBDIBJO XSFODI2, Figure 2 ï "EKVTUUIFSFBSEFSBJMMFVSBDDPSEJOHUP UIFJOTUBMMBUJPOBEWJDFGSPNUIFEFSBJMMFVS NBOVGBDUVSFS ADVICE %VFUPUIFPQUJNJ[FETUBCJMJUZPG UIFSFBSXIFFMUIFSFJTMFTTTQBDF CFUXFFOUIFSJHIUTQPLFGMBOHFBOE UIFDBTTFUUF5IJTNFBOTUIBUOPUBMM TQPLFQSPUFDUPSEJTDTBWBJMBCMFPO UIFNBSLFUXJMMGJU1MFBTFDBSSZPVUB USJBMBTTFNCMZSVOCFGPSFTQFDJGZJOH TQPLFQSPUFDUPS EJTDTTQPLFQSPUFDUPSEJTDTNVTU OPUSVCBHBJOTUUIFDBTTFUUF 2 MAINTENANCE ADVICE 5IFPOMZNBJOUFOBODFOFDFTTBSZ POUIFDBTTFUUFJTUPSFQMBDFXPSO TQSPDLFUT *GUIFDIBJOKVNQTSFQFBUFEMZPO BTQSPDLFUXJUIDPSSFDUEFSBJMMFVS TFUUJOHJUNJHIUCFTVGGJDJFOUUP SFQMBDFPOMZUIFDIBJO *GUIFOFXDIBJOBMTPKVNQTPOUIF TQSPDLFUUIFTQSPDLFUJTXPSOPVU BOETIPVMECFSFQMBDFE "MXBZTQVUPOBOFXDIBJOXIFOZPV SFQMBDFXPSOTQSPDLFUT. 5PSFQMBDFUIFTQSPDLFUEPBTGPMMPXT ï 3FNPWFUIFMPDLSJOHCZVTJOHDBTTFUUF UPPM1, Figure 3) BOEBDIBJOXSFODI2, Figure 3 UPIPMEUIFDBTTFUUF ï %JTBTTFNCMFUIFTQSPDLFUDMVTUFSCZ VOTDSFXJOHUIFTNBMMCPMUPOUIFCBDLPG UIFDBTTFUUF ï 3FQMBDFXPSOPSEBNBHFETQSPDLFUBOE SFBTTFNCMFTQSPDLFUTBOETQBDFSTJOUIF DPSSFDUPSEFSBOESFJOTUBMMUIFCPMU ï .BLFTVSFUIBUBMMUIFTQMJOFTPOUIF DPHTBSFBMJHOFEUPFBDIPUIFSBOEUIF DBTTFUUFCPEZQBUUFSO ï 5JHIUFOUIFDBTTFUUFXJUI/ïN JOMC TFFA S S E M B L Y 3 70 ª43".--$t43".5FDIOJDBM.BOVBM POWER CHAINS · MTB / ROAD TECHNICAL DATA / ASSEMBLY REQUIREMENTS 1$ "QQMJDBUJPO .BY/VNCFSPG4QSPDLFUT 1$)PMMPX1JO 1$$SPTT4UFQ 1$ 1$ NN NN NN NN NN 4UFQ $ZMJOESJDBM $SPTT4UFQ 4UFQ 4UFQ /MCT /MCT /MCT /MCT (SFZ (SFZ 1PXFS-JOL(PMEPS1JO 1PXFS-JOL(PMEPS1JO .5#3PBE POMZ $PNQBUJCJMJUZ'SPOU 5SVWBUJW)(&9"%SJWF $PNQBUJCJMJUZ3FBS )(1(&9"%SJWF %JNFOTJPOT -FOHUI 3JWFUJOH $ISPNF)BSEFOFE 1VTI1PXFS .JO5FOTJMF4USFOHUI iYi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or1JO /MCT 4JMWFS/JDLFM1MBUFE *OUFSOBM1JO1MBUF 4JMWFS/JDLFM1MBUFE (SFZ1PMJTIFE 1PXFS-JOL4JMWFS 1PXFS-JOL4JMWFSPS1JO $POOFDUJOH.FUIPE 1$ )(*(&9"%SJWF &YUFSOBM1JO1MBUF 1$4BMUTIBLFS iYi -FOHUI $ISPNF)BSEFOFE 71 (SFZ ª43".--$t43".5FDIOJDBM.BOVBM POWER CHAINS · MTB / ROAD TECHNICAL DATA / ASSEMBLY REQUIREMENTS 1$4BMUTIBLFS "QQMJDBUJPO .BY/VNCFSPG4QSPDLFUT .BYJNVN $PNQBUJCJMJUZ'SPOU 4JOHMF)( $PNQBUJCJMJUZ3FBS 4JOHMF)( %JNFOTJPOT -FOHUI 3JWFUJOH $ISPNF)BSEFOFE 1VTI1PXFS .JO5FOTJMF4USFOHUI 1$$ iYi NN NN 4UFQ /P /MCT /MCT &YUFSOBM1JO1MBUF -JHIU(SFZ #SPXO -JHIU(SFZ *OUFSOBM1JO1MBUF -JHIU(SFZ #SPXO -JHIU(SFZ 1PXFS-JOL44or1JO 1PXFS-JOL(SFZPS1JO 1JOPOMZ 1$4BMUTIBLFS 1$/J 1$ $POOFDUJOH.FUIPE "QQMJDBUJPO .BY/VNCFSPG4QSPDLFUT (FBS)VCT $PNQBUJCJMJUZ'SPOU 4JOHMF $PNQBUJCJMJUZ3FBS 4JOHMF %JNFOTJPOT -FOHUI 3JWFUJOH $ISPNF)BSEFOFE 1VTI1PXFS .JO5FOTJMF4USFOHUI iYi NN NN 4UFQ 74IBQF /P /MCT /MCT &YUFSOBM1JO1MBUF -JHIU(SFZ 4JMWFS/JDLFM1MBUFE #SPXO *OUFSOBM1JO1MBUF -JHIU(SFZ 4JMWFS/JDLFM1MBUFE #SPXO 4OBQ-PDLPS1JO 4OBQ-PDLQDT$POOFDUJPO-JOLPS1JO $POOFDUJOH.FUIPE 72 1$ .5# ª43".--$t43".5FDIOJDBM.BOVBM POWER CHAINS · MTB / ROAD ASSEMBLY / MAINTENANCE PC 1090R / PC 1090 / PC 1070 / PC 1050 / PC 1030 (1/ 2 " X 11/12 8 ") Chain length: "DIBJOUPPMXJMMCFSFRVJSFEUPTIPSUFO UIFDIBJO Replacing a worn chain: ï .FBTVSFUIFXPSODIBJOBOETIPSUFOUIF OFXUPUIFTBNFMFOHUI -JOL1PXFS-PDL Initial assembly: ï 4IPSUFOUIFDIBJOUPUIFMFOHUITQFDJGJFE CZUIFEFSBJMMFVSNBOVGBDUVSFS SRAM derailleurs: ï 1MBDFUIFDIBJOPWFSMBSHFTUGSPOU DIBJOXIFFMBOEMBSHFTUSFBSTQSPDLFUBOE BEEMJOL1PXFS-PDL (Figure1) CLOSING CHAIN WITH POWER LOCK CAUTION 6TF1PXFS-PDLPOMZXJUI43". DIBJOT 6TFPOMZ1PXFS-PDLUPDMPTF TQFFEDIBJOTOP1JO 3 6TFPOMZ1PXFS-PDLCMBDLDPMPVSFE GPS1$31$1$ 1$1$UPBWPJENBUFSJBM EBNBHFPSUIFSJEFSGBMMJOHGSPNUIF CJDZDMFSFTVMUJOHJOJOKVSZ ï 'JUDIBJOJOTFSUCPUIIBMWFTPGUIF1PXFS -PDLJOUPUIFDIBJOFOET (Figure 2)BOE CSJOHUIFFOETUPHFUIFS(Figure 3 POUIF CPUUPNTJEFPGUIFESJWFUSBJOOPUFOTJPO TJEF 4 ï 1VMMDIBJOBQBSUVOUJMZPVGFFMTPNF SFTJTUBODF (Figure 4) ï 3PUBUFUIFDIBJOTPUIF1PXFS-PDLJT QPTJUJPOFEPOUIFUPQTJEFPGUIFESJWFUSBJO (Figure 5) ï 1FEBMGPSXBSEXIJMFIPMEJOHCJLFGJSNMZJO QMBDF(Figure 5 VOUJMZPVIFBSDMJDLTPVOE 5IF1PXFS-PDLJTOPXJOQMBDFBOETBGFMZ DMPTFE 5 Opening: 0ODFUIF1PXFS-PDLJTJOTUBMMFEJUDBOPOMZ CFSFNPWFECZNFBOTPGB$IBJOUPPM CAUTION 1PXFS-PDLJTGPSPOFUJNFVTFPOMZ "MXBZTVTFBOFX1PXFS-PDLXIFO GJUUJOHBOFXDIBJO 6 'BJMVSFUPTIPSUFOUIFDIBJOQSPQFSMZ PSUPMPDLJUFYBDUMZJOUPQMBDF NBZDBVTFEBNBHFUPUIFDIBJO BOEFWFOUVBMMZUPUBMDIBJOGBJMVSF NBUFSJBMEBNBHFPSUIFSJEFSGBMMJOH GSPNUIFCJDZDMFSFTVMUJOHJOJOKVSZ PC 991 / PC 971 / PC 951 / PC 890 / PC 870 / PC 850 / PC 830 / PC 10 (1/ 2 " X 3/ 3 2 " AND 1/ 2 " X 11/ 12 8 ") Chain length: "DIBJOUPPMXJMMCFSFRVJSFEUPTIPSUFOUIF DIBJO Replacing a worn chain: ï .FBTVSFUIFXPSODIBJOBOETIPSUFOUIFOFX UPUIFTBNFMFOHUI Initial assembly: ï 4IPSUFOUIFDIBJOUPUIFMFOHUITQFDJGJFECZ UIFEFSBJMMFVSNBOVGBDUVSFS SRAM derailleurs: ï 1MBDFUIFDIBJOPWFSMBSHFTUGSPOUDIBJOXIFFM BOEMBSHFTUSFBSTQSPDLFUFigure 6 'PSSFBS TVTQFOTJPOGSBNFQPTJUJPOUIFSFBSTVTQFOTJPO GPSUIFHSFBUFTUDIBJOMFOHUISFRVJSFE ï "EEMJOLTPSMJOL1PXFS-JOL(Figure 6) C L O S I NG C H A I N W I T H P OW ER LO CK CAUTION 6TF1PXFS-JOLPOMZXJUI43".DIBJOT 6TFPOMZ1PXFS-JOLUPDMPTF)PMMPX1JO DIBJOTBOE$SPTT4UFQDIBJOTOP1JO 6TFPOMZBTTQFDJGJFEUPBWPJENBUFSJBM EBNBHFPSUIFSJEFSUPGBMMPGGIJTCJDZDMF SFTVMUJOHJOJOKVSZ 1PXFS-JOL(PMEHPMEDPMPSFE GPS1$)PMMPX1JO1$$SPTT4UFQ 1$1$1$ 1PXFS-JOL4JMWFSTJMWFSDPMPVSFE GPS1$1$1$1$ 1PXFS-JOL44MJHIUHSFZDPMPVSFE GPS1$4BMUTIBLFS 1PXFS-JOL44MJHIUHSFZDPMPVSFE GPS1$4BMUTIBLFS 1PXFS-JOL(SFZHSFZDPMPVSFE GPS1$ Closing: ï 'JUDIBJOCSJOHUIFFOETUPHFUIFSBOE JOTFSUCPUIIBMWFTPGUIF1PXFS-JOLJOUPUIF DIBJOFOETFigure ï 1SFTTCPUIIBMWFTPGUIF1PXFS-JOLUPHFUIFS Figure BOEMPDLJOQMBDFCZQVMMJOHUIFDIBJO BQBSU (Figure 4) Opening: 1SFTTCPUIQMBUFTPGUIF1PXFS-JOLUPHFUIFS Figure XIJMFTMJEJOHUIFDIBJOFOETUPHFUIFS VOMPDL 3FNPWFUIFUXPIBMWFTPGUIFMJOLGSPN UIFDIBJOFOET 8PSOTQSPDLFUTTIPVMEBMTPCF SFQMBDFEXIFOBOFXDIBJOJTGJUUFE MJOLT 73 ª43".--$t43".5FDIOJDBM.BOVBM POWER CHAINS · MTB / ROAD ASSEMBLY / MAINTENANCE 7 CAUTION "MXBZTVTFBOFX1PXFS-JOLXIFO GJUUJOHBOFXDIBJO 'BJMVSFUPTIPSUFOUIFDIBJOQSPQFSMZ PSUPMPDLJUFYBDUMZJOUPQMBDF NBZDBVTFEBNBHFUPUIFDIBJO BOEFWFOUVBMMZUPUBMDIBJOGBJMVSF NBUFSJBMEBNBHFPSUIFSJEFSGBMMJOH GSPNUIFCJDZDMFSFTVMUJOHJOJOKVSZ 8 8PSOTQSPDLFUTTIPVMEBMTPCF SFQMBDFEXIFOBOFXDIBJOJTGJUUFE CLOSING STANDARD VERSION WITH CLAMPING PIN 'JUDIBJOCSJOHUIFUXPFOETUPHFUIFS BOEQSFTTQJOUISPVHIXJUIBTTFNCMZUPPM (Figure 12). The pin must extend by the same amount at both outer plates. It must be possible to move the connecting link slightly. PC 1 (1/2" X 1/8") Chain length: "DIBJOUPPMXJMMCFSFRVJSFEUPTIPSUFOUIF DIBJO 3FQMBDJOHBXPSODIBJO ï .FBTVSFUIFXPSODIBJOBOETIPSUFOUIF OFXUPUIFTBNFMFOHUI Initial assembly: ï 4IPSUFOUIFDIBJOUPUIFMFOHUITQFDJGJFE CZUIFESJWFUSBJONBOVGBDUVSFS 3 SRAM components: ï 1MBDFUIFDIBJOPWFSGSPOUDIBJOXIFFM BOESFBSTQSPDLFU(Figure 7)'PSSFBS TVTQFOTJPOGSBNFQPTJUJPOUIFSFBS TVTQFOTJPOGPSUIFHSFBUFTUDIBJOMFOHUI SFRVJSFE CLOSING CHAIN WITH SNAP LOCK 4 CAUTION: Use Snap Lock only with SRAM chains! ï 'JUUIFTIPSUFOFEDIBJOCSJOHUIFFOET UPHFUIFSBOEDPOOFDUXJUIUIF4OBQ-PDL 1MBDFUIFPVUFSQMBUFPOPOFQJO(Figure 8) ï (FOUMZGMFYUIFDIBJOVOUJMUIFPVUTJEF DPOOFDUPSQMBUFTOBQTJOUPQPTJUJPOPWFS UIFTFDPOEQJO (Figure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ï 'JUUIFTIPSUFOFEDIBJOCSJOHUIFUXP FOETUPHFUIFSBOEDPOOFDUXJUIUIFDIBJO MPDL5IFDIBJOMPDLDPOTJTUTPGBOPVUFS QMBUFXJUIQJOTFigure 10 BOPVUFSQMBUF 2 BOEBSFUBJOJOHTQSJOH3, Figure 10 ï *OTFSUPVUFSQMBUFXJUIQJOT1, Figure 10 JOUPUIFDIBJOFOETBUUBDIPVUFSQMBUF2, Figure 10 BOEQSFTTDIBJOMPDLUPHFUIFS ï "UUBDISFUBJOJOHTQSJOH3, Figure 10 XJUI UIFDMPTFEFOEPGUIFSFUBJOJOHSJOHQPJOUJOH JOUIFEJSFDUJPOPGDIBJOUSBWFMFigure 10 ï 4MJEFSFUBJOJOHTQSJOHJOUIFEJSFDUJPO PGBSSPX4, Figure 11 UPFOHBHFJUJOUIF HSPPWFTJOUIFQJOT CLOSING STANDARD VERSION WITH CLAMPING PIN 'JUDIBJOCSJOHUIFUXPFOETUPHFUIFSBOE QSFTTQJOFigure 12 UISPVHIXJUIBTTFNCMZ UPPMThe pin must extend by the same amount at both outer plates. It must be possible to move the connecting link slightly. MAINTENANCE ï $MFBOEJSUZDIBJOTCFGPSFPJMJOH%POPU VTFBOZBDJEJDBHFOUT$MFBOJOHBHFOU NVTUCFSJOTFEPGGBGUFSBGFXNJOVUFTXJUI XBUFS"QQMZPJMBGUFSDIBJOJTDPNQMFUFMZ ESJFE ï 3FHVMBSMVCSJDBUJPOXJMMFYUFOEUIF DIBJOhTTFSWJDFMJGF"QQMZPJMUPUIFDIBJO MJOLTSPMMFSTBOEBMMPXUPXPSLJO 74 ª43".--$t43".5FDIOJDBM.BOVBM SRAM HUBS ANATOMY "YMF$BQ "YMF/VU #FBSJOH )VC4IFMM "YMF "YMF )VC4IFMM 8BTIFS -JQ4FBM #FBSJOH $BTTFUUF%SJWFS "YMF$BQ 75 ª43".--$t43".5FDIOJDBM.BOVBM SRAM HUBS ANATOMY INTRODUCTION 5IJTTFSWJDFHVJEFDPWFST43".IVCNBJOUFOBODFBOETQPLFSFQMBDFNFOU4QPLFUFOTJPOJOHJT/05JODMVEFEJOUIJTNBOVBM5P TFSWJDFZPVSIVCTZPVXJMMOFFEUIFGPMMPXJOHUPPMTBOESFQMBDFNFOUQBSUT TOOLS 4BGFUZHMBTTFT 5PSRVFXSFODI NNIFYXSFODIFT %SJGUUPPM IFYXSFODI 3VCCFSPSQMBTUJDNBMMFU NNTPDLFUXSFODI (SFBTF NNTPDLFUESJWFS 43".IVCUPPMTTFFEJBHSBN REPLACEMENT PARTS 'SPOUBOESFBSIVCCFBSJOHT -FBGTQSJOHT 1BXMT #FBSJOH4FSWJDF5PPM Base 76 #FBSJOH4FSWJDF5PPM Insert #FBSJOH4FSWJDF5PPM Cap ª43".--$t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ª43".--$t43".5FDIOJDBM.BOVBM SRAM HUBS DISASSEMBLY 78 4 1MBDFUIFESJWFTJEFGBDFPGUIFIVCTIFMMJOUPUIFMBSHFJOTFUJOUIF #FBSJOH4FSWJDF5PPM#BTF6TFBSVCCFSNBMMFUUPmSNMZUBQPVUUIF BYMFCFBSJOHBTTFNCMZ4FUBTJEFUIFBYMFCFBSJOHBTTFNCMZ Important:"TNBMMXBTIFSJTJOTUBMMFEPOUIFESJWFTJEFPGUIFBYMF OFBSUIFCFBSJOH*GUIJTXBTIFSGBMMTPGGEVSJOHBYMFSFNPWBMTFUJU BTJEFGPSSFJOTUBMMBUJPO 4 5 5VSOIVCPWFSBOEJOTFSUUIFOPOESJWFTJEFFOEPGUIFIVCJOUPUIF MBSHFIPMFJOUIF#FBSJOH4FSWJDF5PPM#BTF6TFBESJGUUZQFUPPMUP UBQPVUPUIFSCFBSJOH 5 6 5VSOUIF#FBSJOH4FSWJDF5PPM#BTFPWFSJOTFSUUIFOPOESJWFTJEF FOEPGUIFBYMFCFBSJOHBTTFNCMZUISPVHIUIFTNBMMIPMF6TFB NBMMFUUPHFOUMZUBQUIFCFBSJOHBOEXBTIFSPGGPGUIFBYMF4FUUIF XBTIFSBTJEFGPSSFJOTUBMMBUJPO 6 ª43".--$t43".5FDIOJDBM.BOVBM SRAM HUBS DISASSEMBLY 79 7 6TFBQJDLUPDBSFGVMMZSFNPWFUIFMJQTFBMGSPNUIFESJWFTJEFFOE PGUIFIVC 7 8 6TFZPVSmOHFSTPSBQJDLUPDBSFGVMMZSFNPWFUIFQBXMTBOEMFBG TQSJOHT*OTQFDUUIFQBXMTBOEMFBGTQSJOHTGPSTJHOTPGEBNBHFPS XFBS*GBOZPGUIFQBXMTPSMFBGTQSJOHTFYIJCJUTJHOTPGXFBSPS EBNBHFSFQMBDFallPGUIFN0UIFSXJTFDMFBOBOZHSFBTFPOUIF QBXMTBOEMFBGTQSJOHTXJUIBDMFBOSBH 8 ª43".--$t43".5FDIOJDBM.BOVBM SRAM HUBS ASSEMBLY ASSEMBLY 1 *OTUBMMMFBGTQSJOHTJOUPUIFQBXMTMPUT6TFBQJDLUPDPNQSFTT FBDIMFBGTQSJOHBTZPVJOTFSUUIFQBXMJOUPUIFQBXMTMPU 80 1 2 "QQMZBMJHIUDPBUPGHSFBTFUPUIFQBXMT 2 3 1SFTTUIFMJQTFBMXJUIUIFOPUDIFETJEFPGUIFMJQTFBMGBDJOH UIFIVCJOUPUIFESJWFTJEFPGUIFIVC 3 ª43".--$t43".5FDIOJDBM.BOVBM SRAM HUBS ASSEMBLY 81 4 "QQMZBMJHIUDPBUPGHSFBTFUPUIFIVCMJQTFBMBOEDBTTFUUFESJWFS SBDIFUSJOH 4 5 0SJFOUUIF#FBSJOH4FSWJDF5PPM#BTFXJUIUIFTNBMMIPMFGBDJOHVQ 1MBDFUIFOFXCFBSJOHPWFSUIFIPMFJOUIF#FBSJOH4FSWJDF5PPM #BTFBOEJOTFSUUIFMPOHFOEPGUIFBYMFUISPVHIUIFCFBSJOH6TFB NBMMFUUPHFOUMZUBQUIFBYMFUISPVHIUIFCFBSJOHVOUJMJUTFBUTJO QMBDF 5 ª43".--$t43".5FDIOJDBM.BOVBM SRAM HUBS ASSEMBLY 82 6 *OTUBMMUIF#FBSJOH4FSWJDF5PPM*OTFSUXJUIUIFIPMFGBDJOHVQ JOUPUIF#FBSJOH4FSWJDF5PPM#BTF 6 7 1MBDFUIFBYMFCFBSJOHBTTFNCMZJOUPUIF#FBSJOH4FSWJDF5PPM *OTFSUTPUIBUUIFCFBSJOHSFTUTPOUIF*OTFSU 7 8 4MJEFUIFIVCESJWFTJEFEPXOPWFSUIFBYMFCFBSJOH BTTFNCMZ*OTFSUUIFTFDPOE#FBSJOH4FSWJDF5PPM*OTFSUJOUPUIFIVC 6TFBSVCCFSPSQMBTUJDNBMMFUUPHFOUMZCVUmSNMZUBQCFBSJOHJOUP QMBDFVOUJMJUJTTFBUFEBHBJOTUTIPVMEFSJOTJEFUIFIVC 8 ª43".--$t43".5FDIOJDBM.BOVBM SRAM HUBS ASSEMBLY 9 83 3FNPWFUIF#FBSJOH4FSWJDF5PPM*OTFSUGSPNUIFIVC*OTFSUBOFX CFBSJOHJOUPUIFOPOESJWFTJEFPGUIFIVC 9 10 )PMEUIF#FBSJOH4FSWJDF5PPM*OTFSUBHBJOTUUIFCFBSJOH6TFB SVCCFSPSQMBTUJDNBMMFUUPHFOUMZCVUmSNMZUBQUIFCFBSJOHJOUPQMBDF VOUJMJTTFBUFEBHBJOTUUIFTIPVMEFSJOTJEFUIFIVC 10 11 (SFBTFBOESFJOTUBMMUIFXBTIFSPOUPUIFESJWFTJEFPGUIFBYMF Important:5IFXBTIFSJTDSJUJDBMUPIVCQFSGPSNBODF5IFIVCXJMM OPUPQFSBUFQSPQFSMZXJUIPVUUIFXBTIFSJOTUBMMFE 11 ª43".--$t43".5FDIOJDBM.BOVBM SRAM HUBS ASSEMBLY 84 12 4MJEFUIFESJWFSCPEZPOUPUIFBYMFVOUJMJUJTGVMMZTFBUFE Note:5IFESJWFSCPEZIBTBnPBUJOHTMFFWFUIBUDBOCFDPNFPGGTFU EVSJOHIVCEJTBTTFNCMZ*GUIJTPDDVSTVTFZPVSmOHFSUPSFBMJHOBOE DFOUFSUIFTMFFWF 12 13 )BOEUJHIUFOUIFnBSFEBYMFDBQBOEUIFTUBOEBSEBYMFDBQPOUP UIFOPOESJWFTJEFBOEESJWFTJEFPGUIFIVCSFTQFDUJWFMZ6TFBNN IFYXSFODIPOPOFBYMFDBQBOEBNNUPSRVFXSFODIPOUIFPUIFS BOETJNVMUBOFPVTMZUPSRVFCPUIBYMFDBQTUP/ïNJOMCT 13 ª43".--$t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ª43".--$t43".5FDIOJDBM.BOVBM SRAM HUBS DISASSEMBLY 86 4 1MBDFPOFFOEPGUIFIVCPWFSUIFMBSHFIPMFJOUIF#FBSJOH 4FSWJDF5PPM#BTF*OTFSUBNNTPDLFUESJWFSJOUPUIFIVCTPUIBU UIFESJWFSSFTUTPOUIFBYMF 4 5 6TFBSVCCFSPSQMBTUJDNBMMFUUPHFOUMZCVUmSNMZUBQUIFBYMF CFBSJOHBTTFNCMZPVUPGUIFIVC 5 6 5VSOUIF#FBSJOH4FSWJDF5PPM#BTFPWFSBOEJOTFSUUIFTIPSU FOEPGUIFBYMFJOUPUIFTNBMMIPMFTPUIBUUIFCFBSJOHJTTJUUJOHPOUPQ PGUIFUPPM6TFBSVCCFSPSQMBTUJDNBMMFUUPHFOUMZUBQCFBSJOHPGGPG UIFBYMF 6 ª43".--$t43".5FDIOJDBM.BOVBM SRAM HUBS REPLACE BEARINGS 7 5VSOUIFIVCPWFSBOEJOTFSUUIFPUIFSFOEPGUIFIVCJOUPUIF #FBSJOH4FSWJDF5PPM#BTF6TFBESJGUUZQFUPPMUPUBQPVUPUIFS CFBSJOH REPLACE BEARINGS *OTFSUBOFXCFBSJOHJOUPPOFFOEPGUIFIVC 1 2 87 1MBDFUIFOBSSPXFOEPGUIF#FBSJOH4FSWJDF5PPM$BQJOUPUIFIVC TPUIBUJUDPOUBDUTUIFCFBSJOH 7 1 2 ª43".--$t43".5FDIOJDBM.BOVBM SRAM HUBS REPLACE BEARINGS 88 3 1MBDFUIF#FBSJOH4FSWJDF5PPM*OTFSUJOUPUIFPQFOFOEPGUIF #FBSJOH4FSWJDF5PPM$BQ6TFBSVCCFSPSQMBTUJDNBMMFUUPHFOUMZCVU mSNMZUBQCFBSJOHJOUPQMBDFVOUJMJUJTTFBUFEBHBJOTUTIPVMEFSJOTJEF UIFIVC 3 4 1MBDFUIFXJEFFOEPGUIF#FBSJOH4FSWJDF5PPM$BQPOBnBU TVSGBDF1MBDFUIFPUIFSOFXCFBSJOHPOUPQPGUIFUPPMBOEJOTFSU POFFOEPGUIFBYMFJOUPUIFCFBSJOH6TFBSVCCFSPSQMBTUJDNBMMFUUP HFOUMZCVUmSNMZUBQUIFBYMFJOUPUIFCFBSJOHVOUJMJUJTGVMMZ TFBUFEBHBJOTUUIFBYMFTIPVMEFS 4 5 3FNPWFUIFIVCGSPNUIF#FBSJOH4FSWJDF5PPM$BQBOEQMBDF UIFFOEPGUIFIVCXJUIQSFWJPVTMZJOTUBMMFECFBSJOHPOUPUIFOBSSPX FOEPGUIF#FBSJOH4FSWJDF5PPM$BQ 5 ª43".--$t43".5FDIOJDBM.BOVBM SRAM HUBS REPLACE BEARINGS 89 6 *OTFSUUIFBYMFCFBSJOHBTTFNCMZJOUPUIFIVCVOUJMUIFBYMFUISFBET DMFBSUIFJOTUBMMFEIVCCFBSJOH 6 7 1MBDFUIFOBSSPXFOEPGUIF#FBSJOH4FSWJDF5PPM$BQJOUPUIFIVC TPUIBUJUDPOUBDUTUIFCFBSJOH 7 8 1MBDFUIF#FBSJOH4FSWJDF5PPM*OTFSUJOUPUIFPQFOFOEPGUIF #FBSJOH4FSWJDF5PPM$BQ6TFBSVCCFSPSQMBTUJDNBMMFUUPHFOUMZCVU mSNMZUBQCFBSJOHJOUPQMBDFVOUJMJUJTGVMMZTFBUFEBHBJOTUUIF TIPVMEFSJOTJEFUIFIVC 8 ª43".--$t43".5FDIOJDBM.BOVBM SRAM HUBS REPLACE BEARINGS 9 10 90 6TFBNNIFYBOENNTPDLFUBOEJOTUBMMUIFBYMFOVUT XJUIUIFTUFQQFETJEFPGUIFOVUJOXBSEPOUPUIFIVC4JNVMUBOFPVTMZ UPSRVFUP/ïNJOMCT FBDITJEF 6TFBNNIFYBOENNIFYESJWFSUPJOTUBMMUIFBYMFDBQT 4JNVMUBOFPVTMZUPSRVFUP/ïNJOMCT FBDITJEF 9 10 ª43".--$t43".5FDIOJDBM.BOVBM SRAM HUBS SPOKE INSTALLATION SPOKE INSTALLATION 5IJTQPSUJPOPGUIF43".)VC4FSWJDF(VJEFDPWFSTTQPLFSFQMBDFNFOU4QPLFUFOTJPOJOHJT/05JODMVEFEJOUIJTNBOVBM SRAM S-40 Front Wheel 4QPLF$PVOU 4QPLF-FOHUI -BDJOH1BUUFSO NN 3BEJBM Front Wheel 4QPLF$PVOU 4QPLF-FOHUI -BDJOH1BUUFSO NN 3BEJBM Rear Wheel 4QPLF$PVOU 4QPLF-FOHUI -BDJOH1BUUFSO %SJWF4JEFNN 3BEJBM /PO%SJWF4JEFNN $SPTT Rear Wheel 4QPLF$PVOU 4QPLF-FOHUI -BDJOH1BUUFSO %SJWF4JEFNN 3BEJBM /PO%SJWF4JEFNN $SPTT Rear Wheel 4QPLF$PVOU 4QPLF-FOHUI -BDJOH1BUUFSO %SJWF4JEFNN 3BEJBM /PO%SJWF4JEFNN $SPTT SRAM S-60 SRAM S-80 Front Wheel 4QPLF$PVOU 4QPLF-FOHUI NN -BDJOH1BUUFSO 3BEJBM WHEEL BUILD NOTES $PBUUIFUISFBETPGUIFTQPLFTXJUIBMJHIUXFJHIUPJM%BCPGG FYDFTT 0SJFOUUIFXIFFMTPUIBUUIFCBSDPEFMBCFMJTEPXOBOEUIFESJWFS PGUIFIVCJTVQ 5IFnon-drive side of the rear wheelJTBDSPTTMBDJOHQBUUFSO %VSJOHUIFXIFFMCVJMEQSPDFTTJUJTJNQPSUBOUUPQSFTUSFTTUIF XIFFMUPFOTVSFQSPQFSTFBUJOHPGTQPLFTJOCPUIUIFIVCBOEUIF SJN 5FOTJPOrear wheel drive side spokesUPBNFBTVSFNFOUPG POUIF1BSL5.UPPM5FOTJPOPUIFSTQPLFTGPSQSPQFSEJTIBOE USVFOFTT 5PSRVFBYMFDBQTUP/ïNJOMC 91 ª43".--$t43".5FDIOJDBM.BOVBM SRAM WHEELS PARTS PREPARATION This manual contains important information about the safe operation and maintenance of your wheels. To ensure that your SRAM wheels perform properly, we urge you to follow our recommendations to help make your riding experience more enjoyable and trouble-free. IMPORTANT CONSUMER SAFETY INFORMATION 3JEJOHBCJLFXJUIBOJNQSPQFSMZJOTUBMMFEXIFFMDBOBMMPXUIFXIFFMUPNPWFPSEJTFOHBHFGSPNUIFCJDZDMF DBVTJOHEBNBHFUPUIFCJDZDMFBOETFSJPVTJOKVSZPSEFBUIUPUIFSJEFS:PVSXIFFMTNVTUCFQSPQFSMZNPVOUFEUP UIFCJDZDMFGSBNF.JTBMJHONFOUDBOSFTVMUJOQSPCMFNTXJUITIJGUJOHBOECJLFIBOEMJOH*GUIFXIFFMJTOPUTFDVSFMZ NPVOUFEJOUIFESPQPVUTJUNBZDPNFPVUXIFOUIFCJLFJTSJEEFOQPTTJCMZDBVTJOHJOKVSZPSEFBUIUPUIFSJEFS*UJT FTTFOUJBMUIBUZPV t &OTVSFUIBUZPVSBYMFESPQPVUTBOERVJDLSFMFBTFNFDIBOJTNTBSFDMFBOBOEGSFFPGEJSUPSEFCSJT t "TLZPVSEFBMFSUPIFMQZPVVOEFSTUBOEIPXUPQSPQFSMZTFDVSFZPVSXIFFMTVTJOHUIFRVJDLSFMFBTF NFDIBOJTN t "QQMZUIFDPSSFDUUFDIOJRVFTXIFOJOTUBMMJOHZPVSXIFFMT.BLFTVSFGPVSPSNPSFUISFBETBSFFOHBHFEJO UIFRVJDLSFMFBTFBEKVTUJOHOVUXIFOJUJTDMPTFE t /FWFSSJEFZPVSCJDZDMFVOMFTTZPVBSFTVSFZPVSXIFFMTBSFJOTUBMMFEQSPQFSMZBOEBSFTFDVSF COMPATIBILITY 43".XIFFMTFUTBSFPOMZDPNQBUJCMFXJUI1SFTUBWBMWFUVCFT 43".XIFFMTBSFPOMZDPNQBUJCMFXJUI43".BOE4IJNBOPªGSFFIVCT PARTS PREPARATION INSTALL VALVE EXTENSIONS :PVSXIFFMTBSFTVQQMJFEXJUIWBMWFFYUFOTJPOTNBUDIFEUPUIFEFQUIPGUIFSJN 7BMWFFYUFOEFSTBSFBWBJMBCMFJOUISFFEJGGFSFOUMFOHUIT ïNNGPS4XIFFMT ïNNGPS4XIFFMT ïNNGPS4XIFFMT /PUF*OTUBMMWBMWFFYUFOTJPOTbefore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ª43".--$t43".5FDIOJDBM.BOVBM SRAM WHEELS PARTS PREPARATION INSTALLING RIM TAPE /PUFZPVNVTUVTFBUIJOQMBTUJDPSUIJOGBCSJDSJNTUSJQGPSQSPQFSQFSGPSNBODF8FSFDPNNFOEVTJOHPVSPXO43".SJNUBQFBEVSBCMFZFUUIJOXPWFOUBQFTQFDJmDBMMZEFTJHOFEUP XPSLXJUIPVSSJNT%POPUVTF7FMPY©PSBTJNJMBSMZUIJDLDMPUISJNTUSJQ "MJHOUIFWBMWFIPMFJOUIFSJNTUSJQXJUIUIFWBMWFIPMFJOUIFXIFFMSJN 4USFUDIUIFSJNTUSJQBSPVOEUIFSJN.BLFTVSFUIFSJNTUSJQJTDFOUFSFEPOUIFUJSFCFEBMMUIFXBZBSPVOEUIFSJN *NQPSUBOU:NBLFTVSFBMMPGUIFTQPLFIPMFTBSFGVMMZDPWFSFECZUIFSJNTUSJQ%PVCMFDIFDLUIBUUIFSJNTUSJQWBMWFIPMFJTTUJMMBMJHOFEXJUIUIFWBMWFIPMFJOUIFSJN 4 5 INSTALLING TIRES .PVOUPOFUJSFCFBEPOUPUIFSJNVTJOHZPVSIBOET*GUJSFCFBEXJMMOPUTFBUCZIBOEDBSFGVMMZVTFBQMBTUJDUJSFMFWFSUPTFBUUIFUJSFCFBE /PUFDIFDLZPVSUJSFTGPSEJSFDUJPOBMBSSPXTQSJOUFEPOUIFTJEFXBMMTUPJOEJDBUFSPUBUJPOPGXIFFM/PUBMMUJSFTIBWFEJSFDUJPOBMBSSPXT*OTUBMMUIFUJSFXJUIUIFNBOVGBDUVSFSTMPHP OFBSUIFSJNWBMWFIPMF5IJTXJMMBMMPXZPVUPRVJDLMZmOEUIFDBVTFPGBQVODUVSF *OnBUFUVCFFOPVHIUPKVTUIPMEJUTTIBQFOPUQJDUVSFE *OTUBMMUIFUVCFWBMWFJOUPSJNWBMWFIPMFBOEBMJHOWBMWFTPJUJTQFSQFOEJDVMBSUPUIFSJN*OTUBMMUIFSFTUPGUIFUVCFCFUXFFOUIFUJSFBOEUIFSJNNBLJOHTVSFUIFUVCFEPFTOPUHFU UXJTUFEPSCVODIFE *OTUBMMTFDPOECFBEPOUPUIFSJNVTJOHZPVSIBOET*GUJSFCFBEXJMMOPUTFBUCZIBOEDBSFGVMMZVTFBQMBTUJDUJSFMFWFSUPmOJTINPVOUJOHUIFUJSF#FDBSFGVMUPBWPJEQJODIJOHUIFJOOFS UVCFBHBJOTUUIFSJN *OnBUFUIFUJSFUPMPXQSFTTVSF*OTQFDUCPUITJEFTPGSJNGPSQSPQFSUJSFTFBUJOHBOEGPSBOZTJHOPGUIFJOOFSUVCFTUJDLJOHPVU3FJOTUBMMJGOFDFTTBSZ *OnBUFUIFUJSFUPGVMMQSFTTVSF5IFSFTIPVMECFOPIPQTPSTJEFUPTJEFNPWFNFOUJOUIFUJSFXIFOJUJTSPUBUJOHOPUQJDUVSFE /PUF43".XIFFMTBSFSBUFEUPBNBYJNVNPGQTJ#BS 6 8 9 10 ASSEMBLING AND INSTALLING THE QUICK RELEASE 6OUISFBEUIFBEKVTUJOHOVUGSPNUIFFOEPGUIFRVJDLSFMFBTFTLFXFSBOESFNPWFUIFUFOTJPOTQSJOHDMPTFTUUPUIFBEKVTUJOHOVU 4MJEFUIFRVJDLSFMFBTFTLFXFSTIBGUUISPVHIUIFIVCBYMF3FJOTUBMMUIFUFOTJPOTQSJOHXJUIUIFOBSSPXFOEUPXBSEUIFIVCBYMFBOEUISFBEUIFBEKVTUJOHOVUBGFXUVSOTPOUPUIF TLFXFS /PUFJGZPVSUJSFTIBWFEJSFDUJPOBMBSSPXTUBLFOPUFPGUIFEJSFDUJPOPGSPUBUJPOBOEJOTUBMMZPVSRVJDLSFMFBTFTXJUIUIFRVJDLSFMFBTFMFWFSTPOUIFOPOESJWFTJEFPGUIFCJDZDMF 12 93 13 ª43".--$t43".5FDIOJDBM.BOVBM SRAM WHEELS INSTALLATION INSTALLATION INSTALLING THE WHEELS ON THE BIKE *NQPSUBOUUIFXIFFMBYMFNVTUCFGVMMZFOHBHFEJOUIFESPQPVU Front Wheel $IFDLUIBUUIFRVJDLSFMFBTFTLFXFSMFWFSJTJOUIFPQFOQPTJUJPO$IFDLUIBUUIFCSBLFRVJDLSFMFBTFNFDIBOJTNJTPQFOOPUQJDUVSFE *OTUBMMUIFGSPOUXIFFMCFUXFFOESPQPVUTXJUIRVJDLSFMFBTFMFWFSQPTJUJPOFEPOUIFOPOESJWFTJEFPGUIFCJLF$IFDLUIBUUIFXIFFMBYMFJTGVMMZTFBUFEJOUIFGPSLESPQPVUTBOEDMFBSPG BOZTBGFUZUBCT NOTE:JGZPVSGSPOUUJSFIBTEJSFDUJPOBMBSSPXTUBLFOPUFPGUIFEJSFDUJPOPGSPUBUJPOBOEJOTUBMMTPUIBUUIFRVJDLSFMFBTFMFWFSJTPOUIFOPOESJWFTJEFPGUIFCJDZDMFBOEUIFUJSFSPUBUFTJO UIFQSPQFSEJSFDUJPO $MPTFUIFRVJDLSFMFBTFIBMGXBZXJUIUIFRVJDLSFMFBTFMFWFSQBSBMMFMUPUIFIVCBYMF 5JHIUFOUIFRVJDLSFMFBTFBEKVTUJOHOVUTPUIBUJUDPOUBDUTUIFESPQPVU8IFODMPTJOHUIFMFWFSUFOTJPOTIPVMECFGFMUXIFOUIFRVJDLSFMFBTFMFWFSJTJOUIFIPSJ[POUBMQPTJUJPO 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