MTM Decorative Gas Fires

Transcription

MTM Decorative Gas Fires
MTM Decorative Gas Fires
With upgradable control valve
Instructions for Use,
Installation and Servicing
For use in GB, IE (Great Britain and Eire)
This appliance has been certified for use in countries other than those stated. To install this appliance in these countries, it is essential to obtain the
translated instructions and in some cases the appliance will require modification. Contact Gazco for further information.
IMPORTANT
Do not attempt to burn rubbish in this appliance. This appliance will become hot whilst in operation, it is therefore
recommended that a suitable guard should be used for the protection of young children, the elderly or infirm.
Please read these Instructions carefully before installation or use.
Keep them in a safe place for future reference and when servicing the fire.
The commissioning sheet on page 3 must be completed by the Installer.
PR0704 Issue 5 (June 2011)
Covering the following models
SP & PSP MTM Fires.
Gas Fires used in Stovax Classic Fireplaces.
Gas Fires in the Gazco Basket Fires Range.
Introduction - important
The Gazco MTM range, is designed to cover a variety of fire shapes
and sizes, from Victorian cast iron to a large centrepiece in
a pub or restaurant. Gazco also use the MTM based fire for the
Stovax cast iron fireplaces and a range of basket fires.
For pebble fires follow the layout for coals.
For driftwood follow the log layouts.
Follow the appropriate section for the control type and position in
the installation instructions.
The range now includes Pebbles and Driftwood and an upgradeable control
valve for some of the range.
CONTENTS
PAGE
Appliance commissioning checklist
3
user instructions
4
instaLlation Instructions
Technical Specifications
12
Site Requirements
14
Installation
16
Fires Fitted with Seagas & Babysit Valve
17
Fires Fitted with Mertik Maxitrol Valve
25
Commissioning
31
12
Servicing Instructions
32
Servicing Requirements
32
Fault Finding
33
How to replace parts
35
Basic spare parts list
40
Models
41
Service Records
43
2
APPLIANCE COMMISSIONING CHECKLIST
IMPORTaNT NOTICE
Explain the operation of the appliance to the end user, hand the completed instructions to them for safe keeping,
as the information will be required when making any guaranteed claims.
FLUE CHECK
Pass
1.
Flue is correct for appliance
2.
Flue flow test
3.
Spillage test
Fail
GAS CHECK
1.
Gas soundness & let by test
2.
Standing pressure test
mb
3.
Appliance working pressure (on High Setting)
mb
NB All other gas appliances must be operating on full
MTM Fires Only
Setting Pressure (Not Mertik Maxitrol Upgradeable Valve)
High
Low
mb
mb
m3/h
4.
Gas rate
5.
Does ventilation meet appliance requirements
6.
Have controls been upgraded (Upgradeable models only)
8455 Standard
YES
NO
DEALER AND INSTALLER INFORMATION
Dealer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation Company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ................................................................................
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ................................................................................
Contact No.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engineer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Date of Purchase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contact No.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Model No.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gas Safe Reg No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Serial No.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Date of Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gas Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . This product is guaranteed for 2 years from the date of installation, as set out in the terms and conditions of sale between Gazco and your
local Gazco dealer. This guarantee will be invalid, to the extent permitted by law, if the above Appliance Commissioning Checklist is
not fully completed by the installer and available for inspection by a Gazco engineer. The guarantee will only be valid during the
second year, to the extent permitted by law, if the annual service recommended in the Instructions for Use has been completed by a Gas
Safe registered engineer, and a copy of the service visit report is available for inspection by a Gazco engineer.
3
USER INSTRUCTIONS
1. general
In the event of a gas escape or if you can smell gas,
please take the following steps:
•
•
•
•
•
•
1.1
2. lighting the APPLIANCE
2.1
Immediately turn off the gas supply at the meter/
emergency control valve
Extinguish all sources of ignition
Do not smoke
Do not operate any electrical light or power switches
(On or Off)
Ventilate the building(s) by opening doors and windows
Ensure access to the premises can be made
According to specification, there are 3 different types of
control which can be supplied with your fire. It is important
to identify which control you have before lighting the
appliance.
2.2
Control Type A
1
Please report the incident immediately to the National
Gas Emergency Service Call Centre on 0800 111 999
(England, Scotland and Wales) , 0800 002 001 (N.
Ireland) or in the case of LPG, the gas supplier whose
details can be found on the bulk storage vessel or
cylinder.
Seagas Valve
a)Ensure the control is pointing to the off position ( ), see
diagram 1.
The gas supply must not be used until remedial action
has been taken to correct the defect and the installation
has been recommissioned by a competent person.
Installation and servicing must only be carried out by a
competent person whose name appears on the Gas Safe
register. To ensure the engineer is registered with Gas Safe
they should possess an ID Card carrying the following logo:
b)
Firmly push the control knob in and rotate anti-clockwise
until a click is heard and the knob is pointing at the ignition
symbol ( ), the pilot should now be lit.
c)
Continue to push the knob in for 5 to 10 seconds and then
release, the pilot should remain alight. If the pilot does not
light, repeat the above procedure.
d)
If it will not light after repeated attempts, the appliance may
be lit by match as a temporary measure, see section 4.
e)
The appliance may now be turned to the high (
) position
to ignite the main burner, then controlled between high
(
) and low (
) as desired.
1.2
In all correspondence, please quote the appliance
type and serial number, which can be found on the
databadge located on a chain beneath the control valve.
Control Type B
2.3
1.3Ensure that curtains are not positioned above the fire, and
that there is a 300mm minimum clearance between the
sides of the fire and any curtains.
1.4
THE FLAMES WILL TURN YELLOW WHEN THE FIRE HAS
GAINED SUFFICIENT HEAT - TYPICALLY 10 TO 20
MINUTES.
2
This product is guaranteed for 2 years from the date of
installation, as set out in the terms and conditions of sale
between Gazco and your local Gazco dealer. Please consult
with your local Gazco dealer if you have any questions. In
all correspondence always quote the Model Number and
Serial Number.
Babysit Valve
a)Ensure the control is pointing to the off position ( ), see
diagram 2.
4
USER INSTRUCTIONS
b)
Rotate anti-clockwise until the pointer on the fascia points
to the ignition ( ) symbol on the knob.
c)
Firmly push the knob in and whilst holding the knob in,
push the igniter button 2 or 3 times. The pilot should now
be lit.
d)
Continue to push the knob in for 5 to 10 seconds and then
release, the pilot should remain alight. If the pilot does not
light, repeat the above procedure.
e)
If it will not light after repeated attempts, the appliance may
be lit by a match as a temporary measure, see Section 4.
f)
The appliance may now be turned to the high position to
ignite the main burner, then controlled between high (
)
and low (
) as desired.
The flames will turn yellow when the fire has
gained sufficient heat typically 10 to 20
minutes.
2.4
h)
Turn the right-hand control to point to main burner (
).
The appliance can now be controlled using the left-hand
control knob.
i)
Turn the left-hand control knob to point to low fire (
),
the main burner will light on low. The burner can now be
controlled between low and high settings. Turn the control
knob anti-clockwise to increase the flame height and
clockwise to decrease the flame height.
THE YELLOW FLAMES WILL APPEAR WHEN THE FIRE
HAS GAINED SUFFICIENT HEAT - TYPICALLY 10 TO 20
MINUTES.
3. turning the APPLIANCE off
3.1
Control Type A
a)
Control Type C
Depress the control knob and turn clockwise until the knob is pointing at the off position ( ).
3.2
3
a) Depress the control knob and turn clockwise until the knob is pointing at the off position ( ).
3.3
AR0914
a)
b)
Locate the control valve on the appliance. There are two
control knobs on the valve, the right-hand knob controls the
pilot ignition and the left-hand knob controls the main
burner.
If your appliance has already been upgraded to battery
remote control, please refer to the instructions provided
with the upgrade to operate the remote control. The
following instructions will work for either situation.
Ensure that the right-hand control knob is pointing to off ( ).
e)
Press in the right-hand control knob and rotate it anticlockwise until a click is heard (keep pressing in) and the
knob is pointing to pilot (
). The pilot should now light. If
the pilot has not lit, repeat the procedure until it does.
f)
Keep the control knob pressed for 10 seconds and then
release it, the pilot should stay alight. If the pilot goes out,
repeat the procedures until it does.
g)
If the pilot will not light after repeated attempts, contact the
retailer or installer from whom the appliance was
purchased.
Control Type C
a)
To turn the fire off, locate the control valve, turn the lefthand control knob until it points to off ( ). The main burner
will go out leaving the pilot burning.
b)
To turn the pilot off, locate the control valve, turn the righthand control knob until it points to off ( ), the pilot will go
out.
3.4
If the fire is extinguished or goes out in use,
wait 3 minutes before attempting to re-light.
3.5
After the fire has been turned off, the gas left in the burner
will continue to burn, causing a crackling or popping noise.
This is quite normal and will last up to one minute.
c)Ensure that the left-hand control knob is pointing to off ( ).
d)
Control Type B
4. lighting the fire with a match
4.1
If the pilot does not ignite as described in Section 2, it may
be lit with a match. Identify which valve you have (see
section 2).
4
AR0954
5
USER INSTRUCTIONS
4.2
a)
b)
c)
4.3
Firmly push the control knob in and rotate anti-clockwise
until the knob is pointing at the ignition symbol ( ), whilst
holding the knob in, apply a lighted match to the pilot
hood, the pilot should light, see diagram 1.
Firmly push the knob in and whilst holding the knob in,
apply a lighted match to the pilot head, the pilot should
light, see diagram 1.
c)
Continue to hold in the knob for 5 to 10 seconds and then
release. The pilot should remain alight.
d)
The fire may now be controlled as previously described.
6.3
Remove the coals or logs carefully onto a sheet of paper.
6.4
Clean the coals or logs using a soft brush taking great care
not to damage them.
6.5
Foreign objects or debris which have been thrown, or have
fallen onto the fire should be removed when the fire is cold,
by hand.
6.6
Replace the ceramic components and coals by referring to
section 7.
7. ARRANGEMENT OF FUEL BED
COMPONENTS
Press in the right-hand control knob and rotate it anticlockwise until a click is heard (keep pressing in) and the
knob is pointing to pilot ( ), apply a lighted match to the
pilot hood, see diagram 1.
When the pilot is alight, extinguish the match and continue
to depress for 5 to 10 seconds.
c)
The fire may now be controlled as previously described.
ADVICE ON HANDLING AND DISPOSAL OF FIRE CERAMICS
The fuel effect and side panels in this appliance are made from
Refractory Ceramic Fibre (RCF), a material which is commonly
used for this application.
Protective clothing is not required when handling these articles,
but we recommend you follow normal hygiene rules of not
smoking, eating or drinking in the work area and always wash your
hands before eating or drinking.
To ensure that the release of RCF fibres are kept to a minimum,
during installation and servicing a HEPA filtered vacuum is
recommended to remove any dust accumulated in and around the
appliance before and after working on it. When servicing the
appliance it is recommended that the replaced items are not
broken up, but are sealed within heavy duty polythene bags and
labelled as RCF waste.
RCF waste is classed as stable, non-reactive hazardous waste and
may be disposed of at a licensed landfill site.
Excessive exposure to these materials may cause temporary
irritation to eyes, skin and respiratory tract; wash hands thoroughly
after handling the material.
NOTE: CERAMIC PARTS ARE FRAGILE
5. upgrading your Fire
Control Type C only
Your fire is fitted with a control valve that can be easily
upgraded to battery powered remote control. This upgrade
can be fitted by anyone capable of simple DIY jobs and
requires no special training. This upgrade can be obtained
through your local Gazco stockist.
5.2
STANDARD REMOTE CONTROL This remote control can
control the fire after the pilot has been lit. It can turn the
main burner on and regulate it from low through to high
and back again. It can turn the main burner off leaving the
pilot burning GAZCO PART NUMBER 8455.
5.3
Cleaning is necessary when there is any chimney debris
visible on the coals, or if there is a soot build up in the fire.
Minor soot deposits can be ignored.
Control Type C
b)
5.1
Cleaning should only be carried out when the fire is turned
off and cold.
NOTE: Do not use a vacuum cleaner.
6.2
Control Type B
b)
a)
6.1
The fire may now be controlled as previously described.
Rotate anti-clockwise until the pointer on the fascia points
to the ignition ( ) symbol on the knob.
IMPORTANT - there is a thermostatic version of the
upgrade but this is NOT SUITABLE for open flame fires .
6. CLEANING THE FIRE
Continue to push the knob in for 5 to 10 seconds and then
release. The pilot should remain alight.
a) 4.4
5.4
Control Type A
7.1
The remote control receiver box is supplied with a 0.8
metre lead, which attaches to the control valve. The
receiver must be located in a position that will receive a
signal from the handset and may be attached using the
adhesive pads supplied in the instruction kit. The receiver
must not be located on any surface which may become hot
when the fire is in use.
General
7.1.1 Your fire will be supplied either with a ceramic Coal, Log,
Pebble or Driftwood effect This will have been specified at
the time of ordering. With pebble fires follow coal layouts.
With driftwood fires follow log layouts.
6
USER INSTRUCTIONS
7.1.2 Positioning of ceramic parts is important, not only for the
flame effect, but also for optimum performance of the
appliance.
7.2.3 Two types of fire beads are supplied, large and small.
7.2.4Using the large fire beads, fill the fire to within 10mm of the
top, level and pat down. See diagram 6.
7.1.3 It is important that the coals and logs are placed so that
there are gaps around each for the flames to pass through.
6
7.1.4 Ceramic coals or logs must only touch each other at single
points, avoid whole sides touching.
7.1.5 Do not use any more ceramic components than those
shown, extra parts supplied are spares and should be kept
for future use.
7.1.6 The ceramic components should last about 2 years in
normal use at which time it is recommended to replace
them. Replacement parts can be bought from any stockist
who supplies GAZCO fires, always state the model number
found on the databadge.
AR0580
7.2.5Using the small beads, fill the fire to the top. See diagram 7.
7
7.1.7 The fuel layout of the Gazco made to measure fires is based
on a simple system which is easily adapted to suit the
different shapes and sizes available. The parts are supplied
in various quantities depending on the size of the fire
delivered. Check your coals, pebbles, driftwood and logs.
If any are damaged, contact your Gazco stockist for
replacements. Always ask for genuine Gazco parts.
7.1.8 Depending on the fuel effect that you have been supplied
with, follow the correct section.
7.2
AR0581
Fire beads and burners
7.2.6 Smooth out the fire beads, it is important to ensure that the
fire is completely filled, level to the top.
NOTE: If your fire needs more beads, then there should be
some left over from the original installation, if not then
more must be ordered from your Gazco stockist. Do not
use any other type of material as this may seriously damage
your fire and could be dangerous.
7.2.1 Single burner fires have only one air box and one injector,
the burner looks like diagram 4.
4
7.2.7 Firmly pat the beads down to ensure that there are no voids
left below the surface.
7.2.8Ensure that no beads have fallen into the pilot area.
7.2.9Ensure that the pilot shield is fitted correctly and that it fits
tightly onto the edge of the tray. See diagram 8.
AR0579
8
7.2.2 Twin burners have 2 air boxes and 2 injectors; their burners
look like diagram 5.
5
AR0558
AR0593
7
USER INSTRUCTIONS
7.3
7.3.4 Place as many large coals or pebbles that will fit in a single
layer on top of the inner block of square coals. Ensure that
there are gaps between each coal or pebble and that they
only touch at single points. Any smaller gap can be filled
with a small coal or pebble. See diagram 9D.
Coal and Pebble layout (Single burner fires)
7.3.1 Start by placing a small coal or pebble on top of the pilot
shield, place small coals or pebbles around the edge of the
fire. Ensure that there are gaps between each coal or
pebble. See diagram 9A.
9D
9A
AR0582
AR0589
7.3.5 A few small coals or pebbles can be positioned on top of
this layer to complete the effect.
7.3.2 Place pebbles or coals (if coals, use the square coals) in a
single layer in the centre of the fire forming a solid mass. Fit
together as tightly as possible but not touching the smaller
pebbles or coals around the edge. See diagram 9B.
7.4
Coal and Pebble layout (Twin burner fires)
7.4.1 Start by placing a small coal or pebble on top of the pilot
shield, place small coals or pebbles around the edge of the
fire. Ensure that there are gaps between each coal or
pebble. See diagram 10A.
9B
10A
AR0583
7.3.3 Starting at the front, place alternately large and small coals
or pebbles around the perimeter of the fire. The coals or
pebbles should sit on the first row of small coals or pebbles
and rest up against the inner block of square coals. See
diagram 9C.
AR0585
7.4.2 Place the square coals in a single layer on top of each
burner leaving a gap the size of one coal in the middle of
each burner and a gap up the centre line of the fire. The
coals should fit together as tightly as possible but not
touching any of the small moulded coals or pebbles around
the edge. See diagram 10B.
9C
10B
AR0584
AR0586
8
USER INSTRUCTIONS
7.4.3 Starting at the front, place alternately large and small coals
or pebbles around the perimeter of the fire. The coals or
pebbles should sit on the first row of small coals or pebbles
and rest up against the inner block of square coals. See
diagram 10C.
7.5
Log and Driftwood layout
7.5.1 Identify the logs or driftwood that you have been supplied
with. See diagram 11 and Spares List on page 41.
Note: The log number will be suffixed DW for driftwood
effect ceramics
10C
11
AR0587
7.4.4 Place as many large coals or pebbles that will fit in a single
layer on top of the inner block of square coals. Ensure that
there are gaps between each coal or pebble and that they
only touch at single points. Bridge the large gaps with the
large coals or pebbles, any small gaps left can be filled with
a small coal or pebble. See diagram 10D.
AR0588
10D
Identify which of the illustrated layouts best suits the size of
the fire you have and the logs or driftwood you have been
sent.
Small fires
12
AR0588
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AR0575
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AR0578
7.4.5 A few small coals or pebbles can be positioned on top of
this layer to complete the effect.
7.5.2 Place two logs as shown. See diagram 12A.
7.5.3 Place the log as shown. See diagram 12B.
7.5.4 Place the rest of the lower layer of logs as shown. See
diagram 12C.
7.5.5 Place the second layer of cross logs as shown. See diagram
12D.
9
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AR0569
7.6.1 Place two logs as shown. See diagram 13A.
7.6.2 Place the logs as shown. See diagram 13B.
7.6.3 Place the rest of the lower layer of logs as shown. See
diagram 13C.
7.6.4 Place the second layer of cross logs as shown. See diagram
13D.
7.6.5 You may have been supplied some smaller logs or cones
which are provided to finish off the layout.
LARGE fires
14
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10
Log NumberA1
A2
B1
B2
1
4
5
6
7
8
9
11
12
13
14 (DW)
Gazco No. CE0220
0221 0222 0223 0224 0225 0226 0227 0228 0229 0230 0231 0232 0233 0234 (DW)
(P)8106, (P)8135, (P)8143,
(P)8174, (P)8119, 0
0
1
0
1
0
0
1
2
2
1
1
0
2
1
(P)8129
(P)8130, (P)8136, (P)8144,
1
0
0
0
1
0
0
2
3
2
0
0
0
2
2
(P)8120
(P)8021
0
0
0
1
1
0
0
1
2
2
1
1
0
2
0
(P)8022
1
0
0
0
1
0
0
1
3
2
1
0
0
2
2
(P)8125
1
0
0
0
1
0
0
1
2
2
2
0
0
2
2
(P)8126
0
0
0
2
1
0
0
1
1
2
2
2
0
2
2
(P)8018
1
0
0
0
1
0
0
2
3
2
0
0
0
2
2
(P)8019
1
1
0
0
3
0
2
2
1
1
1
2
1
2
1
(P)8020
1
1
1
1
3
2
2
2
2
2
0
2
0
2
2
(P)8142
0
0
0
0
1
0
0
0
1
2
2
2
0
2
1
* driftwood fires the log number & CE number are followed by DW
Log sets used on gazco fires developed from the mtm range
7.5.6 You may have been supplied some smaller logs or cones
which are provided to finish off the layout.
MEDIUM fires
13
Small Cromwell
Large Cromwell
18" BOD
20" BOD
18" Swans Nest
24" Swans Nest
36" Swans Nest
Davos
L/Spanish, L/Aspen, S/Chamonix
Adam, Chatsworth, Pub Scene
S/Spanish, S/Aspen, S/Chamonix
Description
USER INSTRUCTIONS
USER INSTRUCTIONS
7.7.1 Place two logs as shown. See diagram 14A.
7.7.2 Place the logs as shown. See diagram 14B.
7.7.3 Place the rest of the lower layer of logs as shown. See
diagram 14C.
7.7.4 Place the second layer of cross logs as shown. See diagram
14D.
7.7.5 You may have been supplied some smaller logs or cones
which are provided to finish off the layout.
8. Oxygen Depletion Sensor
8.1
The appliance is fitted with an oxygen sensitive pilot system
that will act to cut off the gas supply to the fire should the
oxygen in the room fall below its normal level. If the fire is
turned off by this device, it usually indicates that there is a
problem with the flue system, and this should be inspected
by a qualified engineer.
Do not attempt to use the fire until an engineer says it is
safe to do so.
This device is not a substitute for an independently
mounted carbon monoxide detector.
9.1
This is a safety feature incorporated in all GAZCO fires
which automatically switches off the gas supply if the pilot
goes out and fails to heat the thermocouple.
10. running in
10.1 The surface coating on the coals used in your GAZCO fire
will "burn off" during the first few hours of use producing a
harmless and temporary odour. This will disappear after a
short period of use. If the odour persists, ask your installer
for advice.
11. servicing
11.1 The fire must be serviced every 12 months by a qualified
Gas Engineer. In all correspondence always quote the
appliance type and the serial number which may be found
on the databadge, adjacent to the control knob.
11
INSTALLATION INSTRUCTIONS
TECHNICAL SPECIFICATION
Fires Fitted with Seagas & Babysit Valve
COVERING THE FOLLOWING MODELS
SP & PSP MTM FIRES
SWANS NEST BASKETS
SEAGAS - Type A
Gas CAT
12H
13+
BABYSIT - type b
Gas Type
Working
Pressure mb
Aeration
Country
Natural Gas G20
20
7.5mm
GB & IE
LPG Butane G30
29
3 x 15mm
GB & IE
LPG Propane G31
31
INJECTOR
All fires have pre set High and Low gas pressure settings.*
If adjustments are made on site the adjusting screw must be sealed.
*with the exception of extended controls away from the fire.
HIGH BURNER PRESSURELOW BURNER PRESSURE
Mbar
Mbar
Mbar
Mbar
Mbar
Mbar
INPUT G20
G30
G31 INPUT G20
G30
G31
MODEL NO.
VALVE INLET
NG
LPG
A
Seagas
8mm
800
400
6kW
3.3
4.1
6.2
3kW
0.9
1
2.5
A1RDA2RD
Seagas
8mm
800
400
7kW
4.6
5.9
8
3.5kW
1.3
1.5
3.3
A1
Seagas
8mm
800
400
8kW
6.0
7.25
10.1
4kW
1.7
1.9
A2
B1
Seagas
8mm
800
400
9kW
8.0
9.5
13.2
4.5kW
2.2
2.5
4
A3
B2 C1
Seagas
8mm
800
400
10kW
10.5
11.5
16.2
5kW
3.0
2.9
4.6
A4
B3 C2 D1
Seagas
8mm
1100
400
11kW
6.4
13
19.3
5.5kW
1.8
3.2
5.3
A5
B4 C3 D2E1
Seagas
8mm
1100
400
12kW
7.9
16.5
22.6
6kW
2.1
4.1
6.2
A6
B5 C4 D3E2 F1
Seagas
8mm
1600
400
13kW
2.4
19.1
26.5
6.5kW
1.0
4.9
7
A7
B6 C5 D4E3 F2 G1
Seagas
8mm
1600
400
14kW
3.4
22
30.4
7kW
1.2
5.9
8
Seagas
8mm
1600
600
15kW
4.3
13
17.5
7.5kW
1.5
3
5
C7 D6E5 F4 G3 H2 H3 I1 I2 I3 J1 Seagas
8mm
1600
600
16kW
5.5
14.9
20
8kW
1.7
3.5
5.6
B1RD
CIRD
D1RD
B7 C6 D5E4 F3 G2 H1
3.6
DD1
Babysit 10mm
1600
400
15.2kW
1.9
7
9.8
7.6kW
0.6
1.6
2.8
BB4
DD2EE1
Babysit 10mm
1600
400
16.8kW
2.3
8.5
11.7
8.4kW
0.7
2.4
3.5
AA6 BB5 CC4 DD3EE2 FF1
Babysit 10mm
1600
400
18.5kW
2.8
9.6
14.2
9.25kW
0.9
3
AA7 BB6 CC5 DD4EE3 FF2 GG1
Babysit 10mm
1600
400
20.2kW
3.2
12
16.8
10.1kW
1.0
3.1
4.8
AA8 BB7 CC6 DD5EE4 FF3 GG2
Babysit 10mm
1600
400
21.9kW
3.6
12.8
19.3 10.95kW
1.1
3.5
5.5
22.4
BB8 CC7 DD6EE5 FF4 GG3
Babysit 10mm
1600
400
23.6kW
4.0
15.6
11.8kW
1.3
3.9
6
Babysit 10mm
1600
600
25.3kW
4.5
10
14.6 12.65kW
1.4
2.6
4.8
5.3
CC8 DD7EE6 FF5 GG4
DD8EE7 FF6 GG5
Babysit 10mm
1600
600
26.9kW
5.0
11
15.6 13.45kW
1.5
2.9
EE8 FF7 GG6
Babysit 15mm
1600
600
28.6kW
5.7
12
17.6
14.3kW
1.7
3.2
5.8
Babysit 15mm
1600
600
30.3kW
6.5
13.25
20.2 15.15kW
1.9
3.5
6.3
Babysit 15mm
1600
600
32kW
6.9
15.5
21.6
2.0
4.25
7
FF8 GG7
GG8
12
16kW
3.9
INSTALLATION INSTRUCTIONS
TECHNICAL SPECIFICATION
Fires Fitted with Mertik Maxitrol Valve
COVERING THE FOLLOWING MODELS
SP & PSP MTM FIRES
Gas fires used in stovax classic fireplaces
gas fires in the gazco basket fires range
mertik maxitrol - Type C
INJECTOR
HIGH SETTING PRESSURE LOW SETTING PRESSURE
Nat Gas Butane Propane
Nat Gas Butane Propane
(G20)
(G30)
(G31)
(G20)
(G30)
(G31)
BURNER
VALVE INLET
NG
LPG INPUT 20mb
29mb
37mb
INPUT
20mb
29mb
37mb
A2RD
Mertik
8mm
800
400
7kW
5.8
5.8
7.5
3.5kW
1.6
1.6
2.0
C1RD
Mertik
8mm
800
400
7kW
5.8
5.8
7.5
3.5kW
1.6
1.6
2.0
B1
Mertik
8mm
800
400
9kW
9.4
9.3
11.8
4.5kW
2.6
2.6
3.4
B2
C1
Mertik
8mm
800
400
10kW
11.6
12.1
15.5
5.0kW
3.3
3.3
4.2
B3
C2
Mertik
8mm
1100
400
11kW
7.6
14.0
18.0
5.5kW
2.2
3.9
5.0
B4
C3 D2
Mertik
8mm
1100
400
12kW
9.0
16.3
21.1
6.0kW
2.6
4.6
6.0
B5
C4 D3E2
Mertik
8mm
1600
400
13kW
5.4
20.0
25.3
6.5kW
1.7
5.6
7.0
B6
C5 D4E3 F2
Mertik
8mm
1600
400
14kW
6.3
21.9
28.0
7.0kW
2.0
5.9
7.2
B7
C6 D5E4 F3 G2
Mertik
8mm
1600
600
15kW
7.7
14.1
18.0
7.5kW
2.4
3.9
5.1
C7
D6E5 F4 G3 H2 H3 I2 I3
Mertik
8mm
1600
600
16kW
8.3
15.7
20.5
8.0kW
2.6
4.3
5.6
GAS FLOW RATE m3/hr (Gross)
HIGH RATE
GAS CAT.
LOW RATE
12H
GAS TYPE
PRESSURE
13+
G20
12H
G30
Fires with Mertik Maxitrol Valves are pre set & are not
adjustable
13+
G31
G20
G30
G31
37
20
29
37
20
28
A2RD
0.66
0.20
0.25
0.33
0.10
0.12
C1RD
0.66
0.20
0.25
0.33
0.10
0.12
B1
0.85
0.25
0.33
0.42
0.13
0.17
B2
C1
0.94
0.28
0.36
0.48
0.14
0.18
B3
C2
1.04
0.31
0.39
0.52
0.15
0.20
B4
C3 D2
1.11
0.34
0.43
0.56
0.17
0.22
B5
C4 D3E2
1.21
0.36
0.48
0.61
0.18
0.24
B6
C5 D4E3 F2
1.32
0.39
0.51
0.66
0.20
0.25
B7
C6 D5E4 F3 G2
1.39
0.42
0.54
0.69
0.21
0.27
C7
D6E5 F4 G3 H2 H3 I2 I3
1.51
0.45
0.58
0.76
0.23
0.29
13
INSTALLATION INSTRUCTIONS
SITE REQUIREMENTS
1. Flue and Chimney Requirements
1.3
The chimney or flue must be free from any obstruction.
Any damper plates should be removed or secured in the
fully open position, and no restrictor plates should be fitted.
The chimney should be swept prior to the installation of the
appliance - unless it can be seen to be clean and
unobstructed throughout its entire length.
1.1
The flue must be installed in accordance with all local and
national regulation and the current rules in force.
1.4
1.2
Fireplace opening up to 450mm (18") wide by 600mm (24")
high will usually work with a 175mm (7") diameter flue.
Larger openings will require bigger flues. See diagram 1 as
a guide.
1.5Ensure that there is a smooth tapered transition from the
fireplace opening into the chimney or flue.
1
1.6
The flue pull should be checked prior to installation of the
appliance. Apply a smoke pellet to the flue or chimney
opening and ensure that the smoke is drawn into the
opening. If there is not a definite flow, pre-heat the
chimney for a few minutes and re-test the flow.
IF THERE IS STILL NO DEFINITE FLOW, THE CHIMNEY
MAY REQUIRE ATTENTION - SEEK EXPERT ADVICE.
D
D
C
C
2. Installation of the gas supply
B
2.1
Before installation, ensure that the local distribution
conditions (identification of the type of gas and pressure)
and the adjustment of the appliance are compatible.
2.2Ensure that the gas supply is capable of delivering the
required amount of gas, and is in accordance with the rules
in force.
2.3 Soft copper tubing and soft soldered joints can be used, but
must not be closer than 50mm (2") to the base of the tray.
A
A
B
AR0596
cm2
3.0m
4.5m
mm
A
mm
B
A x B
350
400
460
460
460
610
610
610
760
760
760
760
910
910
910
910
910
1070 1070
1070
1070
1070
1070
1220
1220
1220
1220
1220
1220
1520
1520
1520
1520
1520
1520
550
550
460
550
610
460
610
760
460
610
760
910
460
610
760
910
1070 460
610
760
910
1070
1220
460
610
760
910
1070
1220
460
610
760
910
1070
1220
1925cm2
2200cm2
2116cm2
2530cm2
2806cm2
2806cm2
3721cm2
4636cm2
3496cm2
4636cm2
5776cm2
6916cm2
4186cm2
5551cm2
6916cm2
8281cm2
9737cm2
4922cm2
6527cm2
8132cm2
9737cm2
11449cm2
13054cm2
5612cm2
7442cm2
9272cm2
11102cm2
13054cm2
14884cm2
6992cm2
9272cm2
11552cm2
13831cm2
16264cm2
18544cm2
175
175
175
200
200
200
250
300
225
250
300
350
250
300
350
350
-
300
300
350
•
•
•
300
350
•
•
•
•
300
•
•
•
•
•
175
175
175
175
200
200
225
250
225
250
300
300
225
300
300
350
350
250
300
350
350
•
•
300
300
350
•
•
•
300
350
•
•
•
•
AR0595
C
6.0m
175
175
175
175
175
175
200
250
200
250
250
300
225
250
300
300
350
250
300
300
350
350
•
250
300
350
350
•
•
300
350
350
•
•
•
9.0m 15.0m
175
175
175
175
175
175
200
225
200
225
250
250
200
250
250
300
300
225
250
300
300
350
350
250
300
300
350
350
350
250
300
350
350
•
•
175
175
175
175
175
175
175
200
175
200
225
250
200
225
250
250
300
200
250
250
300
300
350
225
250
300
300
350
350
250
300
300
350
350
•
2.4
A means of isolating the gas supply to the appliance must
be provided independent of any appliance control.
2.5
All supply gas pipes must be purged of any debris that may
have entered prior to connection to the appliance.
3. VENTILATION
It is important to ensure that any national ventilation
requirements are taken into account during the
installation of this appliance.
3.1
All Gazco MTM fires with a heat input greater than 7kw
require an air vent of at least 100 cm2 effective area or 4.5
cm2 for every kw over 7kw, whichever is the greater.
3.2
Fires with a heat input of 7kW or less do not normally
require an air vent but some countries still demand
ventilation so check local regulations. Decorative flame
effect fires with a heat input greater that 20kW net require
an extra 5cm2 ventilation per additional kilowatt (i.e. a
32kW fire requires 160cm2).
3.3
Those fires with a heat input of less than 7kw do not
normally require an air vent but some countries still require
ventilation, check local standards.
D
14
INSTALLATION INSTRUCTIONS
SITE REQUIREMENTS
3.3
It is essential to check for flue clearance, see section 16. If
spillage is detected, it may be necessary to provide
additional ventilation.
3.4
The ventilation is in addition to any openable window, and
although it must communicate with the outside air,
wherever possible, it can communicate with an adjacent
room provided that the space has a similar vent to the
outside.
5. CONTROLS
5.1
4. APPLIANCE LOCATION
4.1
This appliance must stand on a non-combustible hearth that
is at least 12mm thick.
4.2
It must be fitted into a non-combustible opening.
4.3
These appliances must be hearth mounted into a fireplace
opening conforming to National Standards.
4.4
The appliance must be firmly fixed to the hearth.
With Seagas or Babysit valve only.
b) Separate controls which go under the fire, supplied with
short pre-bent pipes.
c) Separate controls which can be mounted away from the
fire, supplied with 1.5m coiled pipe.
6. CONTROL UPGRADE
4.5Ensure that no naked flame or incandescent part of the fire
bed projects beyond the vertical plane of the fireplace
opening.
4.6
This appliance will be supplied with one of the following
options
a) Controls which are factory fixed and ready to install.
Mertik Maxitrol upgradeable valve a
limited range of fires are fitted with this valve, a
Seagas or a Babysit valve.
The appliance must not be installed in any room that
contains a bath or shower.
4.7Ensure clearances to combustible materials. See diagram 2.
2
AR0501
15
6.1
A limited range of fires are available with a control valve
that can be easily upgraded to battery powered remote
control. This upgrade can be fitted by anyone capable of
simple DIY jobs and requires no special training. This
upgrade can be obtained through your local GAZCO
stockist.
6.2
STANDARD REMOTE CONTROL This remote control can
control the fire after the pilot has been lit. It can turn the
main burner on and regulate it from low through to high
and back again. It can turn the main burner off leaving the
pilot burning. GAZCO PART NUMBER 8455.
INSTALLATION INSTRUCTIONS
INSTALLATION
2.4
IMPORTANT:ENSURE THAT THE APPLIANCE IS
CORRECTLY ADJUSTED FOR THE GAS TYPE AND
CATEGORY APPLICABLE IN THE COUNTRY OF USE.
REFER TO DATABADGE AND TECHNICAL
SPECIFICATIONS AT THE FRONT OF THE BOOKLET.
FOR DETAILS OF CHANGING BETWEEN GAS TYPES
REFER TO SECTION 22.
3. UNPACKING
1. SAFETY PRECAUTIONS
1.1
If any amendments are necessary to comply with 2.2 or 2.3
above then these MUST be made before commissioning the
appliance.
3.1
Remove the appliance from its packaging, and check that it
is complete and undamaged.
3.2
Put the loose ceramic parts to one side so that they are not
damaged during installation.
This appliance must be installed in accordance with the
rules in force, and used only in a sufficiently ventilated
space. Please read these instructions before installation and
use of this appliance.
4. INSTALLATION
1.2
These instructions must be left intact with the user.
1.3
Do not attempt to burn rubbish on this appliance.
4.1
1.4
In your own interest, and those of safety, this appliance
must be installed by competent persons in accordance with
local and national codes of practice. Failure to install the
appliance correctly could lead to prosecution.
1.5
This appliance will be supplied with one of the following
options:
Controls which are factory fixed and ready to install:
There are 3 different valves which can be supplied with
your fire, it is important to identify which control you have.
Control Type A - Seagas Valve
2
Keep all plastic bags away from young children.
2. ODS PILOT REQUIREMENTS
The following are special requirements for air supply to the
O.D.S. assembly and to the underside of the appliance.
FAILURE TO COMPLY WITH THESE REQUIREMENTS
MAY AFFECT THE SAFETY OF THIS APPLIANCE.
2.1
Place the fire into its intended position, together with any
fret front, ash cover, cast iron parts, fire grates or any other
parts which are to be placed in front of the fire.
Seagas Valve
Control Type B - Babysit Valve
3
2.2Ensure that there is a clear space at least equivalent to that
shown in diagram 1 in front of the lower half of the pilot
shield.
1
Babysit Valve
25
100
With Seagas or Babysit valve - start installation from section 5
15
100
Separate controls which go under the fire, supplied with
short pre-bent pipes - start installation from section 6.
4.3
Separate controls which can be mounted away from the
fire, supplied with 1.5m coiled pipe - start installation from
section 7.
100
AR0243
2.3
4.2
In addition to 2.2 above, ensure that there is ventilation
under the appliance is at least equivalent to that shown in
diagram 1.
16
INSTALLATION INSTRUCTIONS
INSTALLATION
Control Type C - Mertik Maxitrol Valve
6
4
AR0914
AR0597
AR0598
AR0624
AR0623
With Mertik Maxitrol Upgradeable Valve - Start
installation from section 13.
5. FIXED CONTROLS UNDER FIRE
Control Types A & B - Seagas & Babysit Only
5.1
Position the fire into its intended location and mark the
front leg fixing holes. Remove the fire and drill the holes to
accept the plugs provided. Refit the fire and screw down
onto the hearth. See diagram 5.
5.4
Connect the gas supply pipe to the 8mm connection. See
diagram 7.
7
5
AR0543
AR0622
5.2
"HAVE YOU PURGED THE GAS SUPPLY PIPES?" This is
essential to expel any foreign matter that might get blown
into the valve assembly causing blockages
5.3
Remove the gas control knob and remove the fascia plate
by undoing the two screws. See diagram 6.
AR0544
5.5
17
Go to section 11.3.
INSTALLATION INSTRUCTIONS
INSTALLATION
9.1.4 There are two types of valve, see diagram 9.
9. SEPARATE CONTROLS UNDER THE FIRE
Control Types A & B - Seagas & Babysit Only
9.1
Preliminary work
9.1.1 Mark required position of the front of the tray on the
hearth. See diagram 5.
a)
NOTE: The front of the fire must not project beyond the
front of the fireplace opening.
9.1.2 Mark the required centre line of the fire on the hearth. See
diagram 8.
8
Seagas or Babysit
The Babysit valve can be supplied with either 8mm, 10mm
or 15mm pipe depending on the size of the fire.
Identify the valve you have and the pipe sizes it uses and
follow the correct section below.
NOTE: THE SUMMARY CHART ON THE INSIDE FRONT
COVER GIVES THE VALVE TYPE & INLET CONNECTION
SIZE FOR EACH MODEL NUMBER.
Seagas & Babysit with 8mm pipe fittings
Place the controls with the front flush with the line on the
hearth and the notch in line with the marked centre line.
Ensure that the fire front or ash cover will fit without fouling
the control knob; if it does, move the controls further back
(up to 20mm). This will also require an easy amendment to
the pilot pipe detailed in later sections. Mark the two fixing
holes. See diagram 10.
10
AR0243
9.1.3 Remove the fascia from the controls. See diagram 9.
AR0599
9
b)
AR0597
AR0598
AR0624
AR0623
18
Babysit with 10mm pipe fittings
Place the controls with the front flush with the line on the
hearth and the left-hand side of the controls flush with the
centreline. Ensure that the fire front or ash cover will fit
without fouling the control knob; if it does, move the
controls further back (up to 20mm). This will also require
an easy amendment to the pilot pipe detailed in later
sections. Mark the two fixing holes. See diagram 11.
INSTALLATION INSTRUCTIONS
INSTALLATION
11
13
AR0542
9.1.6 Drill & plug the fixing holes.
9.1.7 Screw the controls to the hearth. See diagram 11, 12 & 13
as appropriate.
AR0600
c)
Babysit with 15mm pipe fittings
Place the controls with the front flush with the line on the
hearth and the left-hand side of the controls 140mm to the
right of the centreline. Ensure that the fire front or ash
cover will fit without fouling the control knob; if it does,
move the controls further back (up to 20mm). This will also
require an easy amendment to the pilot pipe detailed in
later sections. Mark the two fixing holes. See diagram 12.
9.1.8 Identify the size of the pipe fitting supplied at the valve
inlet, 8mm, 10mm or 15mm. Install the gas supply to the
controls. Ensure the correct size is used. Read section 2.
9.1.9 "HAVE YOU PURGED THE GAS SUPPLY PIPES?" This is
essential to expel any foreign matter that might get blown
into the valve assembly causing blockages.
9.1.10Connect the gas supply to the valve inlet. See diagram 14A.
9.1.11Unroll the thermocouple and lay the pilot in front of the
controls. See diagram 14B.
12
14
AR0601
AR0543
NOTE: if your fire is supplied with legs, follow
9.1.5 below, if not go to 9.1.6.
9.1.5 Place the fire with the front edge lining up with the line
marked on the hearth. Ensure that the fire is central about
the centre line marked on the hearth. Mark the two fixing
holes. See diagram 13.
AR0544
19
INSTALLATION INSTRUCTIONS
INSTALLATION
9.2
Pilot connection (Seagas Valves)
17
9.2.1 If your fire is supplied with legs, secure it to the hearth using
the screws provided. See diagram 15.
15
AR0622
AR0542
If your fire is supplied with studs and brackets, then use
these to secure into the basket or hearth. See diagram 16.
AR0546
16
NOTE: If it was necessary in section 9.1.4 to fix
the controls further back, the pilot pipe may
need further bending to bring it into the
correct position.
9.2.3 Subtract 3mm & cut to length, see diagram 18. De-burr
and blow the filings out of the pipe.
18
AR0545
Ensure that the front of the fire lines up with the line
marked on the hearth and that it is central about the centre
line marked on the hearth.
AR0546
9.2.2 Loosely connect the pilot pipe to the valve and rest it
against the front of the fire. Ensure that the pilot pipe
passes between the 2 pilot fixing holes and mark the
position of the base of the tray. See diagram 17.
9.2.4 Screw the pilot to the front of the fire, engaging the pilot
pipe at the same time. See diagram 19.
19
AR0548
20
INSTALLATION INSTRUCTIONS
INSTALLATION
Tighten the pilot tube fittings at both ends using the fittings
supplied and coil any excess thermocouple neatly under the
fire.
9.3
Pilot connection (Babysit Valves)
9.3.3 Remove the fire and the pilot pipe and subtract 3mm and
cut, de-burr and blow the filings out of the pipe. See
diagram 22.
22
9.3.1 Loosely attach the pilot pipe at the rear of the valve using
the fitting provided. See diagram 20,arrow C. Position the
pilot pipe so that it is vertical at the front of the fire.
20
AR0547
Tighten the pilot pipe back into the back of the valve,
ensure that the pipe is still vertical at the front.
9.3.4 If your fire is supplied with legs, secure it to the hearth using
the screws provided. See diagram 23.
AR0543
23
AR0544
AR0622
9.3.2 Temporarily place the fire into its final position making sure
that its front edge lines up with the line marked on the
hearth and that it is central about the centre line marked on
the hearth. Ensure that the pilot pipe passes between the 2
pilot fixing holes and mark the position of the base of the
tray. See diagram 21.
AR0542
If your fire is supplied with studs and brackets, then use
these to secure into the basket or heart. See diagram 24.
24
21
AR0545
Ensure that the front of the fire lines up with the line
marked on the hearth and that it is central about the centre
line marked on the hearth.
AR0546
NOTE: If it was necessary in section 9.1.4 to fix the controls
further back, the pilot pipe may need further bending to
bring it into the correct position.
21
INSTALLATION INSTRUCTIONS
INSTALLATION
9.3.5 Screw the pilot to the front of the fire engaging the pilot
pipe at the same time. See diagram 25.
27
25
AR0551
9.4.3 Add 5mm and cut to length, see diagram 28.
AR0545
28
Check that the tube is fully engaged into the pilot and tighten
the fitting. Coil the thermocouple neatly under the fire.
9.3.6 If 8mm fittings, go to section 9.4, 10mm & 15mm fittings go
to section 9.5.
9.4
Gas feed connection (Babysit 8mm Fittings)
9.4.1 Loosely connect the gas feed pipe into the left-hand side of
the control and mark the pipe just below the base of the
tray. See diagram 26, arrow A.
26
AR0552
Now connect the pipe at both ends using nuts and olives
and tighten.
9.5
Gas feed connection (Babysit 10mm & 15mm fittings)
9.5.1 Loosely connect the gas feed pipe into the left-hand side of
the control and mark the pipe at the ‘T’ piece fitting. See
diagram 29, arrow A.
29
AR0550
9.4.2 Cut the pipe at this mark and then rotate it until it rests
behind the injector, mark the position as shown in diagram
27, arrow B.
AR0553
22
INSTALLATION INSTRUCTIONS
INSTALLATION
9.5.2 Add 10mm and cut to length. See diagram 30, arrow B.
10.1.4Remove the cover for the controls. See diagram 32.
30
32
AR0597
AR0598
AR0624
AR0623
AR0554
Now connect the pipe at both ends using the fittings
provided and tighten.
9.5.3 Go to section 11.
10.1.5Attach the controls to a firm surface using the fixing points
and fasteners provided. See diagram 33.
10. SEPARATE CONTROLS AWAY FROM
The FIRE
10.1
33
Control Types A & B - Seagas & Babysit Only
Preliminary
10.1.1Mark required position of the front of the tray on the
hearth. See diagram 31.
31
AR0599
AR0622
AR0600
AR0542
AR0601
NOTE: The front of the fire must not project
beyond the fireplace opening.
10.1.2Mark the required centre line of the fire on the hearth. See
diagram 32.
10.1.6Identify the size of pipe fitting supplied at the valve inlet,
8mm, 10mm or 15mm. Install the gas supply to the
controls. Ensure the correct size of pipe is used. See section
4.
10.1.3Decide where the controls are going to be fitted; note that
the thermocouple is 1.5m long maximum and must be able
to reach from the intended control position to the pilot on
the fire. Check this carefully before proceeding.
10.1.7"HAVE YOU PURGED THE GAS SUPPLY PIPES?" This is
essential to expel any foreign matter that might get blown
into the valve assembly causing blockages.
23
INSTALLATION INSTRUCTIONS
INSTALLATION
10.1.8Connect the gas supply to the valve inlet. See diagram 34,
arrow A.
Ensure that the front of the fire lines up with the line
marked on the hearth and that it is central about the centre
line marked on the hearth.
34
10.2.4Unroll the thermocouple from the pilot and route it from
the fire to the controls. Attach the thermocouple into the
back of the gas valve. Do not overtighten. See diagram 37,
arrow B.
37
AR0556
AR0557
10.2 Pilot connection
NOTE: If your fire is supplied with legs, follow
section 10.2.1 below, if not go to section
10.2.3.
10.2.1Place the fire with the front edge lining up with the line
marked on the hearth. Ensure that the fire is central about
the centre line marked on the hearth. Mark the two fixing
holes. See diagram 35.
AR0556
AR0557
10.2.5Screw the pilot to the front of the fire. See diagram 38.
38
35
AR0622
AR0542
10.2.2Drill and plug the fixing holes, screw the fire to the hearth
with the fasteners provided.
AR0556
10.2.3If your fire is supplied with studs and brackets, then use
these to secure it into the basket or hearth. See diagram 36.
10.2.6Uncoil the 4mm pilot tube and route it from the fire to the
controls. Connect to the valve with the fittings provided,
see diagram 34, arrow C. Cut the pipe to length and attach
to the pilot using the fitting provided. See diagram 38.
36
10.3 Gas feed connection
10.3.1Uncoil the 8mm or 10mm gas feed pipe and route it from
the controls to the ‘T’ fitting on the fire. Where the controls
use 8mm or 10mm pipe, Gazco supplies 1.5 metres for this
purpose. Do not kink the pipe.
AR0545
24
NOTE: Gazco does not supply 15mm pipe, this is
readily available at your local hardware
store.
INSTALLATION INSTRUCTIONS
INSTALLATION
10.3.2Connect the gas feed pipe to the control, (see diagram 37,
arrow D) and to the ‘T’ fitting on the fire using the fittings
provided.
40
10.3.3Go to section 11.
11. FINISHING OFF
AR0559
11.1 Connect the ignition lead to the pilot as shown in diagram
36. Keep the ignition lead away from the pipework as it
will jump to earth over the 1.5m rather than the electrode
i.e. do not feed through the same hole.
39
AR0560
AR0561
12.2 Run the fire on maximum setting and adjust the high rate
screw until the correct high setting burner pressure is
achieved. See diagram 40, arrow B.
AR0097
Ensure that the insulation is in the position shown and that
the spark gap is correct.
12.3 Turn the fire onto minimum and adjust the low rate screw
until the correct low setting burner pressure is achieved. See
diagram 40, arrow C.
11.2Use the cable ties to tidily hold the thermocouple and pilot
pipe together if required.
12.4 Replace the fascia and control knob where appropriate.
12.5 The adjusting screw must be sealed when set.
11.3 Turn on the gas and leak test all joints up to the valve body.
Light the pilot and using leak detection fluid, check both
joints. Light the burner and check all joints from the valve
to the injector. Correct any leaks.
12. Burner Pressure
12.1
All MTM Fires work on a gas inlet pressure of 20mb on
Natural Gas, 28mb on Butane and 37mb on Propane with
the fire on full.
13. Control type C only
Control Types A & B - Seagas & Babysit Only
IMPORTANT
All fires have pre set High and Low gas settings. (With the
exception of fires with extended controls, that must be set
on site).
The correct burner pressures are stated on the databadge
and in the technical specification section in this book.
The settings should be checked on site, and the adjusting
screws sealed on completion.
25
Type C - Metrik Maxitrol Upgradeable Valve Only A limited range of fires are fitted with this valve.
These fires have preset High and Low settings with a Gas
working pressure as listed below with the fire on full.
20mb on Natural Gas, 28mb on Butane and 37mb on
Propane with the fire on full.
IMPORTANT: ENSURE THAT THE APPLIANCE IS
CORRECTLY ADJUSTED FOR THE GAS TYPE AND
CATEGORY APPLICABLE IN THE COUNTRY OF USE.
REFER TO DATABADGE AND TECHNICAL
SPECIFICATIONS AT THE FRONT OF THE BOOKLET.
FOR DETAILS OF CHANGING BETWEEN GAS TYPES
REFER TO SECTION 8 REPLACING PARTS.
INSTALLATION INSTRUCTIONS
INSTALLATION
The appliance must be firmly fixed to the hearth. Fasteners
are provided for this purpose.
All supply gas pipes must be purged of any debris that may
have entered prior to connection to the appliance.
15. FUELBED ARRANGEMENT
ADVICE ON HANDLING AND DISPOSAL OF FIRE CERAMICS
13.1 Connect the gas supply to the 8mm compression elbow
situated to the right of the valve. See diagram 41.
The fuel effect and side panels in this appliance are made
from Refractory Ceramic Fibre (RCF), a material which is
commonly used for this application.
Protective clothing is not required when handling these
articles, but we recommend you follow normal hygiene
rules of not smoking, eating or drinking in the work area
and always wash your hands before eating or drinking.
To ensure that the release of RCF fibres are kept to a
minimum, during installation and servicing a HEPA filtered
vacuum is recommended to remove any dust accumulated
in and around the appliance before and after working on it.
When servicing the appliance it is recommended that the
replaced items are not broken up, but are sealed within
heavy duty polythene bags and labelled as RCF waste.
RCF waste is classed as stable, non-reactive hazardous waste
and may be disposed of at a licensed landfill site.
Excessive exposure to these materials may cause temporary
irritation to eyes, skin and respiratory tract; wash hands
thoroughly after handling the material.
41
15.1 Single burner fires have only one air box and one injector,
the burner looks like diagram 42.
AR1113
42
If the isolation tap is to be fitted under the fire, the GAZCO
GC00060 provides a neat and easy solution.
14. CONTROL UPGRADE
14.1 Your fire is fitted with a control valve that can be easily
upgraded to battery powered remote control. This upgrade
can be fitted by anyone capable of simple DIY jobs and
requires no special training. This upgrade can be obtained
through your local GAZCO stockist.
AR0579
14.2 STANDARD REMOTE CONTROL This remote control can
control the fire after the pilot has been lit. It can turn the
main burner on and regulate it from low through to high
and back again. It can turn the main burner off leaving the
pilot burning. GAZCO PART NUMBER 8455.
15.2 Twin burners have 2 air boxes and 2 injectors; their burners
look like diagram 43.
43
14.3 The remote control receiver box is supplied with a 0.8
metre lead which attaches to the control valve. The receiver
must be located in a position that will receive a signal from
the handset and may be attached using the adhesive pads
supplied in the instruction kit. The receiver must not be
located on any surface which may become hot when the
fire is in use.
14.4 IMPORTANT - there is a thermostatic version of the
upgrade but this is NOT SUITABLE for open flame fires.
AR0593
15.3 Two types of fire beads are supplied, large and small.
26
INSTALLATION INSTRUCTIONS
INSTALLATION
15.4Using the large fire beads, fill the fire to within 10mm of the
top, level and pat down. See diagram 44.
46
44
AR0580
15.5Using the small beads, fill the fire to the top, see diagram
45.
AR0588
45
NOTE - CERAMIC PARTS ARE FRAGILE
15
General
15.1.1Your fire will be supplied either with a ceramic log, pebble
or a coal effect. This will have been specified at the time of
ordering.
15.1.2Some fires can either be log, pebble or coal effect but
smaller fires can only be coal or pebble effect and large fires
can only be log effect.
15.1.3Positioning of ceramic parts is important, not only for the
flame effect, but also for optimum performance of the
appliance.
AR0581
15.6 Smooth out the fire beads, it is important to ensure that the
fire is completely filled, level to the top.
15.1.4It is important that the coals, pebbles and logs are placed so
that there are gaps around each for the flames to pass
through.
NOTE: If your fire needs more beads, then there should be
some left over from the original installation, if not then
more must be ordered from your Gazco stockist. Do not
use any other type of material as this may seriously damage
your fire and could be dangerous.
15.1.5Coals, pebbles and logs must only touch another at single
points, avoid whole sides touching.
15.1.6Do not use any more coals and logs than those shown,
extra parts supplied are spares and should be kept for future
use.
15.7 Firmly pat the beads down to ensure that there are no voids
left below the surface.
15.8Ensure that no beads have fallen into the pilot area.
15.1.7The ceramic coals, pebbles and logs should last about 2
years in normal use at which time it is recommended to
replace them. Replacement parts can be bought from any
stockist who supplies GAZCO fires, always state the model
number found on the databadge.
15.9Ensure that the pilot shield is fitted correctly and that it fits
tightly onto the edge of the tray, see diagram 46.
15.1.8The fuel layout of the Gazco made to measure fires is based
on a simple system which is easily adapted to suit the
different shapes and sizes available. The parts are supplied
in various quantities depending on the size of the fire
delivered. Check your coals, pebbles and logs against the
packing list. If any are missing or damaged, contact Gazco
for replacements. Always ask for genuine Gazco parts.
27
INSTALLATION INSTRUCTIONS
INSTALLATION
15.1.9Depending on the fuel effect that you have been supplied
with, follow the correct section below.
15.2.4Starting at the front, place alternately large and small coals
or pebbles around the perimeter of the fire. The coals or
pebbles should sit on the first row of small coals or pebbles
and rest up against the inner block of square coals. See
diagram 48C.
15.2 Coal and Pebble layout (Single burner fires)
Single burner fires have only one air box and one injector,
the burner looks like diagram 47.
48C
47
AR0584
15.2.5Place as many large coals or pebbles that will fit in a single
layer on top of the inner block of square coals. Ensure that
there are gaps between each coal or pebble and that they
only touch at single points. Any smaller gap can be filled
with a small coal or pebble. See diagram 48D.
AR0589
15.2.1The fire beads and pilot shield should already have been
installed, see section 15.1 to 15.9.
15.2.2Start by placing a small coal or pebble on top of the pilot
shield, place small coals or pebbles around the edge of the
fire. Ensure that there are gaps between each coal or
pebble. See diagram 48A.
48D
48A
AR0589
15.2.6A few small coals or pebbles can be positioned on top of
this layer to complete the effect.
AR0582
15.3 Coal and Pebble layout (Twin burner fires)
Twin burner fires have 2 air boxes and 2 injectors; their
burners look like diagram 49.
15.2.3Place the square coals in a single layer in the centre of the
fire forming a solid mass. Coals should fit together as tightly
as possible but not touching any of the small moulded coals
or pebbles around the edge. See diagram 48B.
49
48B
AR0591
15.3.1The fire beads and pilot shield should already have been
installed, see section 15.1 to 15.9.
AR0583
28
INSTALLATION INSTRUCTIONS
INSTALLATION
15.3.2Start by placing a small coal or pebble on top of the pilot
shield, place small coals or pebbles around the edge of the
fire. Ensure that there are gaps between each coal or
pebble. See diagram 50A.
15.3.5Place as many large coals or pebbles that will fit in a single
layer on top of the inner block of square coals. Ensure that
there are gaps between each coal or pebble and that they
only touch at single points. Bridge the large gaps with the
large coals or pebbles, any small gaps left can be filled with
a small coal or pebble. See diagram 50D.
50A
50D
AR0585
15.3.3Place pebbles or coals (if coals, use the square coals) in a
single layer in the centre of the fire forming a solid mass. Fit
together as tightly as possible but not touching the smaller
pebbles or coals around the edge. See diagram 50B
AR0588
15.3.6A few small coals or pebbles can be positioned on top of
this layer to complete the effect.
15.4 Log or Driftwood layout
50B
15.4.1Identify the logs or driftwood that you have been supplied
with. See diagram 51 and Spares List on page 41.
51
AR0586
15.3.4Starting at the front, place alternately large and small coals
or pebbles around the perimeter of the fire. The coals or
pebbles should sit on the first row of small coals or pebbles
and rest up against the inner block of square coals. See
diagram 50C.
AR0588
50C
AR0587
29
Identify which of the illustrated layouts best suits the size of
the fire you have and the logs or driftwood you have been
sent.
INSTALLATION INSTRUCTIONS
INSTALLATION
Small fires
MEDIUM fires
53
52
AR0574
AR0566
AR0567
AR0568
AR0569
AR0575
15.5.1Place two logs as shown. See diagram 50A.
15.5.2Place the logs as shown. See diagram 50B.
AR0577
15.5.3Place the rest of the lower layer of logs as shown. See
diagram 50C.
AR0578
15.5.4Place the second layer of cross logs as shown. See diagram
50D.
15.4.2Place two logs as shown. See diagram 49A.
15.4.3Place the log as shown. See diagram 49B.
15.5.5You may have been supplied some smaller logs or cones
which are provided to finish off the layout.
15.4.4Place the rest of the lower layer of logs as shown. See
diagram 49C.
LARGE FIRES
15.4.5Place the second layer of cross logs as shown. See diagram
49D.
54
15.4.6You may have been supplied some smaller logs or cones
which are provided to finish off the layout.
30
AR0570
AR0571
AR0572
AR0573
INSTALLATION INSTRUCTIONS
INSTALLATION/ COMMISSIONING
15.6.1Place two logs as shown, see diagram 51A.
16. COMMISSIONING
15.6.2Place the logs as shown, see diagram 51B.
15.1 Close all windows and doors to the room, check all
controls, and allow fire to burn on maximum for 5 minutes.
Test for spillage of flue products using a smoke match. Pass
the lighted smoke match along the top front edge just inside
the opening or canopy. See diagram 55.
15.6.3Place the rest of the lower layer of logs as shown, see
diagram 51C.
15.6.4Place the second layer of cross logs as shown, see diagram
51D.
15.6.5You may have been supplied some smaller logs or cones
which are provided to finish off the layout.
55
AR0573
15.2 If the fire spills, run for a further 10 minutes and re-check.
If there is still spillage, disconnect the fire and seek expert
advice.
15.3 If there are extractor fans in the room or adjacent rooms,
the spillage test must be repeated with the extractors
running on maximum.
15.4 For RD VERSIONS: If spillage is detected and no air vent is
fitted in the room, re-check for spillage with a window
slightly open. If this cures the spillage, it will be necessary
to fit a vent.
IF SPILLAGE PERSISTS, DISCONNECT THE APPLIANCE
AND SEEK EXPERT ADVICE.
31
SERVICING INSTRUCTIONS
SERVICING / FAULT FINDING CHARTS
1. SERVICING REQUIREMENTS
This appliance must be serviced at least once a year by a
competent person.
All tests must be serviced by best practice as described by the
current Gas Safe recommendations.
1.1
Before any test are undertaken on the appliance, conduct a
gas soundness test for the property to ensure that there are
no gas leaks prior to starting work.
1.2
Before any tests are undertaken on the appliance it is also
recommended to fully check the operation of the appliance.
1.3
Special checks
1.3.1 Clean any lint or fluff from the pilot - pay particular attention to the aeration hole in the side of the pilot
1.3.2 Clean away any fluff or lint from under the burner
1.3.3 Check that the spark gap on the pilot is correct
1.4
Correct any faults found during the initial tests and then
re-commission the appliance conducting the usual safety
checks.
1.5
Advise the customer of any remedial action taken.
Fault
Cause/Possible Remedy
a) Pilot will not light
See Ignition Functional Check 1
b) No spark
See Ignition Functional Check 2
c) Pilot will not stay lit or fire goes
out in use
See Flame Failure Functional Check
1. The coals or logs may need adjusting to even
the flame pattern.
d) Uneven flame pattern, for
example to one side only.
e) Blue flame
1. The fire will burn blue on initial lighting, until
the heat generated allows the gas to burn yellow,
typically within 20 mins.
2. Insufficient gas pressure, check pressure setting.
3. The aeration plate may be set wrongly.
f) Low flame height
1. This may be caused by low gas pressure,
therefore: Check gas pressure
2. The visual effect of these fires is controlled by
the placing of the coals or logs, try slight
adjustments.
g) Popping
1. Some popping will always be present - severe
popping can be caused by incorrect burner
pressure.
2. Not enough clay beads.
3. Try slight adjustments to the coal layout.
32
No
33
Yes
No
Yes
No
No
Yes
No
Has the system got
any air in it?
Yes
Is the gas pressure correct?
Yes
Is the gas turned on to the
appliance?
No
Will the pilot light
with a match?
Yes
Is the control being
operated correctly?
No
Does the pilot light?
SEE NO SPARK CHART
SYSTEM OK
There is a blockage in the system, check the inlet test point,
the mag seating valve and gas filter.
Purge the gas pipes and retry.
Correct and
retry.
Check isolation tap and
gas meter, retry.
Ensure gap between
electrode and thermocouple
is as diagram 13 in replacing
parts section and retry. If the
gap is OK then first change
the ignition lead and retry, if
still no good then change the
piezo
Consult User
Instructions and retry.
Operate the valve.
Is there a spark?
Ensure there is no debris around the pilot assembly, (e.g. soot, etc.)
which could short the spark, clean the area. Check for fluff in the pilot
aeration hole. See diagram 13, arrow A in replacing parts section
PILOT WILL NOT LIGHT
IGNITION FUNCTIONAL CHECK 1
Yes
Replace the combined lead
and piezo, retry.
No
Is the electrode wire
detachable from the piezo
in the valve?
No
Replace the ODS unit.
Yes
Correct and retry.
Reset the electrode gap, retry.
Is the valve being
operated correctly?
Yes
Replace the piezon
and retry
No
Remove the electrode lead from
the piezo. Operate the valve.
Does a spark jump from the
piezo to the valve body?
Check for defective or
damaged control knob spindle
or cam operation. Check for
correct location of piezo
components. Correct and retry.
Replace the electrode
lead and retry.
Yes
Yes
No
No
Remove the electrode lead
from electrode with insulated
pliers. Hold the tip 3.5mm from the
pilot pipework, is there a spark
when the valve ‘clicks’?
No
Has ignition lead
become detached or is
connection poor?
Yes
Is the gap between
electrode and thermocouple
as in diagram 13 in
replacing parts section?
Yes
Operate the valve to
light the pilot, does the
valve 'click'?
No
Consult the users
instructions, retry. Ensure there is no debris around the pilot assembly,
(e.g. coal, soot etc.) which could short the spark, clean the area.
NO SPARK
IGNITION FUNCTIONAL CHECK 2
Yes
SERVICING INSTRUCTIONS
FAULT FINDING CHARTS
Yes
34
Change the
ODS unit.
No
Will pilot
stay alight?
Is thermocouple
connection good
in back of valve?
Problem is with the
pipework or
fittings which lead
to the fire. Correct
and retry.
SYSTEM OK
Change mag
unit.
No
Will pilot
stay alight?
No
No
No
Yes
Yes
Replace ODS unit.
Yes
No
No
Is the pilot flame of the
correct length? See
diagram 13 in replacing
parts section.
Yes
With the pilot
running is the gas
pressure as stated on
the databadge?
Yes
Run for 3 mins, turn
off, time interval until
mag unit shuts with a
click. Is this greater
than 7 seconds?
Tighten the
connection and retry.
No
Run for 3 mins,
turn off, time interval
until mag unit shuts
with a click. Is this
greater than 7
seconds?
Yes
With the fire running
on full is the gas at
the pressure stated
on the databadge?
Light the pilot and keep the control knob pushed in
at least 10 seconds before letting go.
Ensure there is no debris around the pilot assembly,
(e.g. coal, soot etc.) Check for fluff in the pilot aeration hole.
See diagram 13 arrow A in replacing parts section.
If the appliance goes out in use continually, this may mean that the oxygen
depletion sensor has been activated. The appliance should not be used until the
cause has been found and rectified.
PILOT WILL NOT STAY LIT OR FIRE GOES OUT IN USE
FLAME FAILURE FUNCTIONAL CHECK 3
Yes
SERVICING INSTRUCTIONS
FAULT FINDING CHARTS
SERVICING INSTRUCTIONS
REPLACING PARTS
1.5Undo the gas feed connection to the injector or ‘T’ piece as
appropriate, see diagram 3D or 4C.
1. FIRE REMOVAL
1.1
Turn the gas supply off at the isolation device.
1.2
Carefully remove all the ceramic fuel pieces and store for
later replacement.
1.3
Pull off the control knob (Seagas valve only) and remove the
fascia panel by removing the two securing screws. See
diagram 1.
3
1
AR0549
AR0597
4
AR0598
AR0623
AR0555
1.4Undo the two screws holding the pilot in place. See
diagram 2.
1.6Undo the screws holding the fire to the hearth as
appropriate. See diagram 5.
2
5
AR0622
1.7
Lift the fire away from the controls and tip the fire beads
into a container for later replacement.
1.8
All parts are now accessible for servicing.
NOTE: if the controls are mounted away from the fire, then
only step 16.3 is necessary to gain access to most items
requiring servicing.
AR0548
35
AR0542
SERVICING INSTRUCTIONS
REPLACING PARTS
7
2. IGNITION LEAD & PIEZO
2.1
Control Type C - Mertik Maxitrol Valve Only
If a new piezois required it will be necessary to change the
gas valve. Refer to section 8.
Control Type B - Babysit Valve Only
2.1
2.1.1 It is not necessary to remove the fire.
2.1.2 Remove the fascia panel by removing the two screws. See
diagram 6.
6
AR0097
2.2
Control Type A - Seagas Valve Only
2.2.1 Remove the fire, see section 15 (unless the controls are
mounted away from the fire).
AR0597
2.2.2Undo the lock ring securing the valve to the control tray.
Remove the valve assembly. See diagram 8A.
AR0598
8
AR0623
2.1.3 The piezo is removed by undoing the plastic nut securing it
to the fascia panel.
AR0562
2.1.4 Pull the ignition lead off the piezo and the electrode,
remove it from its vidaflex insulation.
2.2.3Undo the two screws securing the piezo to the control
valve, see diagram 8B.
2.1.5 When replacing the ignition lead, ensure that the insulation
is replaced leaving a gap before it reaches the electrode.
Secure the lead with tie wrap fasteners.
2.2.4 Holding the two halves of the control valve together (it is
spring loaded), pull the piezo body off the control valve.
Immediately replace with a new piezo and replace the two
screws securing it to the valve. Replace valve assembly.
2.1.6 Check the operation of the replaced piezo and ignition
lead. Check the spark gap. See diagram 7.
2.2.5 Check the operation of the new piezo and lead with the
pilot running.
Ensure the two halves of the control are secured correctly
and leak tested after completion.
36
SERVICING INSTRUCTIONS
REPLACING PARTS
11
3. ODS PILOT UNIT
3.1
Remove the fire, see section 15.
NOTE: it is not necessary to remove the fire if
the controls are mounted away from the fire.
3.2
Gently pull the ignition lead off the electrode. See diagram
9, arrow A.
9
B
AR1114
3.4Undo the pilot pipe connection and replace pilot.
3.5
After re-assembly, set the spark gap, see diagram 9. Check
for gas sound and carry out a flame failure functional check
detailed in the flowchart, especially the mag drop out time.
4. MAG UNIT
A
4.1
3.3Undo the thermocouple connection at the rear of the gas
valve. See diagram 10A or 11B.
4.1.1 Remove the fire, see section 1.
10
NOTE: it is not necessary to remove the fire if the controls
are mounted away from the fire.
4.1.2Undo the mag unit retaining nut at the back of the control
valve. See diagram 12C or 13A.
A
A
AR0556
Control Types A & B - Babysit Valve & Seagas Valve
12
AR0557
AR0562
37
SERVICING INSTRUCTIONS
REPLACING PARTS
13
4.2.6 After reassembly, carry out the flame failure functional
check, detailed in the flow chart following, particularly the
mag unit drop out time.
5. MAIN INJECTORS
5.1
Remove the fire. See section 1.
5.2
With the fire removed, where appropriate undo the injector
compression nut(s).
5.3
Rotate the injector until it is fully removed.
5.4
Replace with the correct replacement injector. When
ordering always state the model, gas type and serial
number.
5.5
After re-assembly, check for gas leaks.
AR0563
4.1.3 After removing the retaining nut, the mag unit can be
tapped out and a replacement fitted.
4.1.4 Replace the mag unit retaining nut and tighten. Note: This
is a gas-tight seal.
4.1.5 After re-assembly, carry out the flame failure functional
check detailed in the flowchart, especially the mag drop out
time.
4.2
6. PRIMARY AERATION PLATE
Control Type C - Mertik Maxitrol Valve Only
6.1
4.2.1 Remove the thermocouple from the back of the control
valve. See diagram 14 arrow B.
Locate the aeration plate on the underside of the airbox
and remove the nut, see diagram 15.
15
14
AR0564
B
6.2
When replacing the aeration plate, ensure that the hole in
the aeration plate is correctly aligned to one of the holes in
the underside of the airbox, replace the nut.
NOTE: ENSURE THE CORRECT SIZE AERATION HOLE IS
ALIGNED WITH ONE OF THE HOLES IN THE AERATION
BOX - SEE TECHNICAL SPECIFICATION. LPG APPLIANCES
DO NOT REQUIRE A PRIMARY AERATION PLATE
C
AR1114
4.2.2Undo the mag unit retaining nut. See diagram 14, arrow C.
4.2.3 After removing the retaining nut, the mag unit can be
tapped out and a replacement fitted.
4.2.4 Replace the mag unit retaining nut and tighten.
Note - this is a gas tight seal.
4.2.5 Replace thermocouple and check for gas leaks.
38
SERVICING INSTRUCTIONS
REPLACING PARTS
18
7. GAS VALVE
7.1
Control Type C - Mertik Maxitrol Valve Only
7.2
Disconnect the 2x8mm and 1x4mm gas pipe fittings at the
back of the gas valve, arrow A and disconnect the
thermocouple. See diagram 16 arrow B.
16
AR0916
7.5
A
Disconnect the ignition lead from the gas valve, see section
28.
7.6Undo the two screws securing the gas valve to the control
bracket and remove the valve.
B
7.8
Replace in reverse order.
7.9
Check all joints for gas leaks; check operation of the
thermocouple and ignition lead.
8. CHANGING BETWEEN GAS TYPES
AR1114
7.3Undo the single screw that secures the left-hand side of the
control cover. See diagram 17.
17
AR0915
7.4
To release the right-hand side of the control cover, insert a
narrow blade screwdriver into the slot shown in diagram 18,
lever it gently and pull from the right-hand side at the same
time. The cover will now come off. There is a small
cylindrical metal spacer inside the cover, this must be kept
and replaced on the fixing screw during re-assembly.
8.1
The following parts must be changed or altered when
converting from one gas type to another:
8.2
Fires with Control type A & B Seagas and Babysit Valves
• Main injector
• Aeration plate
• Pilot Assembly
• Databadge
• Burner setting pressure HIGH*
• Burner setting pressure LOW*
8.3
Fires with Control type C - Mertik Maxitrol UC Valves
• Engine Assembly
• Air Box Gasket
• Pilot Assembly
• Burner Setting Pressure High and Low are pre set on Mertik Valves
39
* Burner Setting pressure to be set on site by fitter.
Refer to Technical Specification on page 11 & 12.
SERVICING INSTRUCTIONS
REPLACING PARTS
9. ShoRt Spares List
Miscellaneous Parts
Pilot shield
Clay beads (small) 1 litre
Clay beads (large) 1 litre
Beads (small) 0.5 litre
Beads (large) 2 litre
Small moulded coals. Bag of 9
Large moulded coals. Bag of 6
Small moulded coals. Bag of 14
Large moulded coals. Bag of 9
Square coals (Black)
A1 burnt log.
240x110x70mm
A2 burnt log
240x110x60mm
B1 burnt log
150x120x65mm
B2 burnt log
150x70x60mm
1 log
300x100x90mm
4 log
420x70x35mm
5 log
320x60x40mm
6 log
270x60x45mm
7 log
200x40x25mm
8 log
190x35x40mm
9 log
160x40x30mm
11 log
130x40x20mm
12 log
150x25x20mm
13 log
95x35mm
14 pine cone
95x50mm
Small pebbles.
Bag of 9
Small pebbles.
Bag of 14
Medium pebbles.
Bag of 9
Medium pebbles.
Bag of 14
Square coals (White)
Babysit Valve
Valve
Piezo
Ignition lead (0.5m)
Ignition lead (1.5m)
GC0069
GC0051
GC0013
PI0029
Seagas Valve
Valve
Piezo & lead
Ignition lead extension (1.5m)
Mag unit
Knob
GC0074
GC0062
GC0078
GC0016
GC0058
MERTIK MAXITROL Valve
GC0096 (preset for fire)
GC0090
GC0092
8455
GZ1368
GC0087
Natural Gas Parts
800 Injector
IN0011
1100 Injector
IN0013
1600 Injector
IN0010
Pilot (0.5m thermocouple)
PI0047
Pilot (1.5m thermocouple)
PI0049
Aeration Plate
ME0833
Valve
Ignition lead
Mag unit
Upgrade kit
Pilot shield
Control cover
LPG Parts
400 Injector
600 Injector
Pilot (0.5m thermocouple)
Pilot (1.5m thermocouple)
GZ1368
CE0240
CE0241
CE0239
CE0242
CE0216
CE0217
CE0235
CE0236
CE0007
CE0220
CE0221
CE0222
CE0223
CE0224*
CE0225*
CE0226*
CE0227*
CE0228*
CE0229*
CE0230*
CE0231*
CE0232*
CE0233*
CE0234*
CE0456
CE0457
CE0458
CE0459
CE0460
* If driftwood effect add DW after log code
IN0007
IN0026
PI0048
PI0050
19
AR0565
40
MODELS
Fire type
Description
Burner
Fuel type as specified
8041
Regency hob
B1
Coals
8062
Combination
C1
Coals
8064
Arched insert
C1
Coals
8000
Tiled insert
C1
Coals
8002
Horseshoe inserts
C1
Coals
8004
Adelaide
C1
Coals
8102
Art Nouveau
C1
Coals
8063
London Arch
C1RD
Coals
8202
Art Nouveau milner
D1
Coals
8026
16” Taper
D1
Coals
8210
Victorian milner
D2
Coals
8027
18” Taper
E2
Coals
8021
Small Cromwell
E2
Coals
8118
15” Baskets O.D.
C3
Coals
8123
14” Rochford
A3
Coals
8124
16” Basket O.D.
D3
Coals
8125
18” Basket O.D.
F3
Coals
8126
20” Basket O.D.
G2
Coals
8200
16” T back
D3
Coals
8022
Large Cromwell
F3
Coals
8106
Adam-Plymouth-Pub Scene
C4
Coals
8129
Small Spanish
C4
Coals
8130
Large Spanish
E4
Coals
8018
18” Swans Nest
E5
Coals
8019
24” Swans Nest
CC6
Logs
8020
36” Swans Nest
GG8
Logs
8329
UK Log Basket
G2
Logs
41
HEADING
NOTES
42
SERVICE RECORDS
1st Service
Date of Service:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Next Service due:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signed:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dealer’s Stamp/Gas Safe Registration Number
2nd Service
Date of Service:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Next Service due: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signed: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dealer’s Stamp/Gas Safe Registration Number
3rd Service
Date of Service:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Next Service due:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signed:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dealer’s Stamp/Gas Safe Registration Number
4the Service
Date of Service:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Next Service due: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signed: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dealer’s Stamp/Gas Safe Registration Number
5the Service
Date of Service:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Next Service due:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signed:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dealer’s Stamp/Gas Safe Registration Number
6the Service
Date of Service:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Next Service due: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signed: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dealer’s Stamp/Gas Safe Registration Number
7the Service
Date of Service:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Next Service due:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signed:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dealer’s Stamp/Gas Safe Registration Number
8the Service
Date of Service:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Next Service due: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signed: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dealer’s Stamp/Gas Safe Registration Number
9the Service
Date of Service:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Next Service due:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signed:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dealer’s Stamp/Gas Safe Registration Number
10the Service
Date of Service:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Next Service due: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signed: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dealer’s Stamp/Gas Safe Registration Number
43
Gazco Limited, Osprey Road, Sowton Industrial Estate, Exeter, Devon, England EX2 7JG
Tel: (01392) 261999 Fax: (01392) 444148 E-mail: info@gazco.com
A member of the Stovax Group