2 images per page, portrait, with detail

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Butler and Company R& D Inc.
1
Vulcher parts
Date Taken: 4/6/2012
These parts should be in every
Vulcher box. A remote unit will have
added parts but these same parts will
be present
2
Vulcher Mounting
Date Taken: 4/6/2012
Mounting base is fastened to mower
to make assembly easier.
VULCHERASSEMBLY
9/19/2012
Page: 1
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Butler and Company R& D Inc.
3
Vulcher top plate
Date Taken: 4/6/2012
Position top white vulcher shell so it
covers discharge evenly. Keep back
door as close to rear of discharge as
possible, but allow it to follow around
back of deck when possible.
4
Vulcher marking
Date Taken: 4/6/2012
Mark 4 holes on top shell, use
recessed markings for drilling holes
VULCHERASSEMBLY
9/19/2012
Page: 2
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Butler and Company R& D Inc.
5
Drill holes
Date Taken: 4/6/2012
Use 5/16" drill bit and drill the 4 holes
needed to mount top plate on top.
Use same bolts to mount metal stays
on inside of vulcher shell.
6
IMG_2024
Date Taken: 9/19/2012
Taken By: FPIG CAT
VULCHERASSEMBLY
9/19/2012
Page: 3
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Butler and Company R& D Inc.
7
Top plate Install
Date Taken: 4/6/2012
Insert 4 1" carriage bolts thru top plate
shell and metal stays, Install nuts,
alighn and tighten.
8
Inside Vulcher view
Date Taken: 4/6/2012
Push 4 bolts thru from the top, and
through the metal stays provided.
Tighten nuts to hold in place.
VULCHERASSEMBLY
9/19/2012
Page: 4
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Butler and Company R& D Inc.
9
Top view
Date Taken: 4/6/2012
Top plate fastened in place.
10
Inside view
Date Taken: 4/6/2012
VULCHERASSEMBLY
9/19/2012
Page: 5
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Butler and Company R& D Inc.
11
Backing Plate
Date Taken: 4/6/2012
Position backing plate to cover back
of Vulcher.
12
Cut slot
Date Taken: 4/6/2012
Mark area beside mount base about 1"
long and 5/16" wide to allow top plate
are to pass through. This allows
vulcher to stand up on deck to
fascilitate putting mower through tight
opening, or to add a grass catcher if
needed
VULCHERASSEMBLY
9/19/2012
Page: 6
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Butler and Company R& D Inc.
13
Cut slot
Date Taken: 4/6/2012
Marked cut out can be cut with
diegrinder, hacksaw, or reciprocating
saw.
14
Remove tab
Date Taken: 4/6/2012
Grab plastic cut out and twist off
using pliers.
VULCHERASSEMBLY
9/19/2012
Page: 7
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Butler and Company R& D Inc.
15
Mounting back plate
Date Taken: 4/6/2012
Mark hole positions after aligning slot
for by-pass. Drill and fasten using
3/4" carriage bolts.
16
Mount bottom section
Date Taken: 4/6/2012
Position bottom section so lip that
protrudes inwards sits 1" below
bottom of mower blade. Clamp using
spring clamps or similar clamps to
hold bottom section in place.
VULCHERASSEMBLY
9/19/2012
Page: 8
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Butler and Company R& D Inc.
17
Bottom section
Date Taken: 4/6/2012
Inside view showing bottom section
in place. Note bottom section covers
metal stays.
18
Drill face plate
Date Taken: 4/6/2012
Drill through face plate using hole
positions supplied in Vulchers upper
section.
VULCHERASSEMBLY
9/19/2012
Page: 9
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Butler and Company R& D Inc.
19
Insert carriage bolt
Date Taken: 4/6/2012
Insert 1" carriage bolts and install nuts
on back.
20
Inside view
Date Taken: 4/6/2012
Mark and drill out hole positions from
inside at the two corners positions to
install 1" carriage bolts as well.
VULCHERASSEMBLY
9/19/2012
Page: 10
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Butler and Company R& D Inc.
21
Door stop
Date Taken: 4/6/2012
Position front door stop clamp, and
drill hole through from front side.
22
Door stop
Date Taken: 4/6/2012
Position front door stop clamp, and
drill hole through from front side.
VULCHERASSEMBLY
9/19/2012
Page: 11
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Butler and Company R& D Inc.
23
Door stop
Date Taken: 4/6/2012
Push carriage bolt through from front
side. You may have to tighten bolt to
pull carriage bolt into polymer in face
plate to gain space for the flange nut,
to fasten front door stop.
24
Door stop
Date Taken: 4/6/2012
Push carriage bolt through from front
side. You may have to tighten bolt to
pull carriage bolt into polymer in face
plate to gain space for the flange nut,
to fasten front door stop.
VULCHERASSEMBLY
9/19/2012
Page: 12
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Butler and Company R& D Inc.
25
Door stop
Date Taken: 4/6/2012
Install second top carriage bolt to
complete the fastening of door stop
and deflector.
26
IMG_2027
Date Taken: 9/19/2012
Taken By: FPIG CAT
Position back door so that fingers sit
even with bottom lip of Vulcher.
Note you may have to reposition hole
in upper section of back doousing
3/8" drill bit.r. Mark with marker and
drill out
VULCHERASSEMBLY
9/19/2012
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Butler and Company R& D Inc.
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IMG_2028
Date Taken: 9/19/2012
Taken By: FPIG CAT
28
Inside view
Date Taken: 4/6/2012
Install bolt in upper back position as
well.
VULCHERASSEMBLY
9/19/2012
Page: 14
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Butler and Company R& D Inc.
29
Metal Baffle
Date Taken: 4/6/2012
Vulcher 2 in closed position shows
metal baffle inside covering discharge
opening to act as a guide to direct
grass back to deck discharge area to
be sucked into mower deck. Deflector
baffle should be place so end of baffle
ends at the end of the discharge area.
30
Grass deflector
Date Taken: 9/19/2012
Place metal grass deflecting baffle so
that the trailing edge meets up with
the end of the discharge opening.
This allows grass to follow the curve
back under the deck to be cut again.
Use existing bolt if it works otherwise
you will have to install a new set of
bolts to hold the deflector sheild in
place.
VULCHERASSEMBLY
9/19/2012
Page: 15
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Butler and Company R& D Inc.
31
Metal Baffle
Date Taken: 4/6/2012
32
Metal Baffle
Date Taken: 4/6/2012
Metal baffle is usually sharing the
same bolt used to join the two vulcher
shells together as photo shows.
VULCHERASSEMBLY
9/19/2012
Page: 16
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Butler and Company R& D Inc.
33
Metal Baffle
Date Taken: 4/6/2012
Sharing the same bolt that joins the
Vulcher 2 together, a second bolt can
be added at the top or the bottom if
desired.
34
Insert Locking pin.
Date Taken: 4/6/2012
Locking pin holds Vulcher 2 the
Safety in different user levels.
VULCHERASSEMBLY
9/19/2012
Page: 17
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Butler and Company R& D Inc.
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Finished Look
Date Taken: 9/19/2012
36
IMG_2029
Date Taken: 9/19/2012
Taken By: FPIG CAT
VULCHERASSEMBLY
9/19/2012
Page: 18