UBA Series

Transcription

UBA Series

Maintenance Manual
UBA Series
Version: 2.0
05.2007
Maintenance Manual
UBA Series
Contents
1.
BILL ACCEPTOR PARTS ......................................................................................................................... 3
2.
GENERAL INFORMATION ON MAINTENANCE AND CLEANING ............................................... 4
3.
DETERGENTS ............................................................................................................................................. 5
YOU SHOULD USE ............................................................................................................................................ 5
WHAT YOU SHOULD NOT USE! ........................................................................................................................ 5
4.
MAINTENANCE- AND CLEANING INTERVALS ................................................................................ 6
CLEANING WITH THE JCM CLEANING CARD .................................................................................................. 7
THOROUGH CLEANING AND CHECKING IS RECOMMENDED EVERY EIGHT TO TWELVE MONTHS. ................... 8
5.
ADJUSTMENT........................................................................................................................................... 10
QUICK ADJUSTMENT ..................................................................................................................................... 11
PC SUPPORTED ADJUSTMENT ........................................................................................................................ 12
6.
ACCESSORIES .......................................................................................................................................... 15
7.
NEW SOFTWARE/UPDATES ................................................................................................................. 15
8.
PROCEDURE IN CASE OF MALFUNCTION ...................................................................................... 16
QA-IF007 R02E Wartungsanleitung UBA_newLogo.doc
Japan Cash Machine Germany GmbH
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Maintenance Manual
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1. Bill Acceptor Parts
Lever to open
upper Lid
Insertation of
Banknotes
DIP Switch
Lever to release the
transport unit
Fig. 01
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2. General information on maintenance and cleaning
Bill validators, or acceptors, scan currency using optical and magnetic sensors. Upon
validation, different bill properties are compared to internal reference values. If the item is
accepted, it is retained by the machine and gets placed into the cash box. If the acceptor
detects the bill as counterfeit, the piece of currency is rejected by the validator.
One has to keep in mind, that the acceptor performs best when its components are clean
and undamaged. Any dirt or damages can potentially reduce the acceptance rate of the
validator.
Generally, the intervals at which the acceptor needs to be cleaned at, depend on different
factors. These include, for example, the direct environment surrounding the validator, its
application area, and its degree of utilization.
Machines that are placed in dusty areas, or smoking areas, should therefore be cleaned
relatively often.
There is no general rule as too how many times the acceptor should be cleaned, as it
depends on the surroundings of the acceptor.
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3. Detergents
You should use
A soft, non-fluffy cloth ( eg: cotton or microfibre)
Cotton buds
A mild detergent (basic). The cloth/cotton buds can be dampened but make sure
no water is going inside the acceptor. The driving belts and the wheels can be
cleaned with Isopropanol. Please avoid any contact between the lenses and
alcohol or other solvents.
An alternative way of cleaning, would be using our JCM cleaning cards. These
cleaning cards are designed specifically for cleaning on site. It needs to be
mentioned however, that those cards do not replace thorough cleaning.
JCM Cleaning Card
dirty lenses and roller
clean lenses and roller
What you should not use!
Hard or pointy items should not be used when cleaning. They can scratch the lenses.
Do not use solvents like petrol or spirit! These can lead to cloudy optical lenses.
Do not clean with compressed air.
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4. Maintenance- and Cleaning intervals
The head unit should be cleaned every two to three months. (Fig. 02). This applies to general
cleaning. Under unfavourable circumstances the head unit should be cleaned more often.
Procedure:
Clean thoroughly all lenses, wheels and driving belts (note yellow marked areas)
and check the head unit for potential damages. The UV reflector (marked in red)
needs to be cleaned as well.
Open the head unit by pulling at
the locks.
fig 02
Example for contaminations
Page 6 of 17
Maintenance Manual
fig 03
UBA Series
fig 04
Cleaning with the JCM Cleaning card
The JCM cleaning card is a preventative tool, that is designed to reduce contaminations and
paper abrasion. Optimum functionality is ensured between the regular cleaning intervals.
Fig. 05
Procedure:
1. Make sure the machine is switched on, and does not malfunction.
2. Remove the cleaning card from its packaging and insert it into the acceptor, like a
normal bill.
3. The cleaning card is accepted and rejected.
4. Repeat the process.
5. At the last turn, when the bill validator accepts the bill and tries to place it into the
cash box, hold on tight to the cleaning card, so that the driving belts get cleaned.
6. After having used the cleaning card, make sure to through it away.
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Thorough cleaning and checking is recommended every eight to twelve months.
The intervals are shorter under unfavourable conditions.
Procedure
1. Remove the head unit. (fig 06)
Fig.06
2. Check for any superficial damages
Again check for damages in the cog wheels etc. Damaged parts need to be
changed. The acceptor can also be sent to JCM-G.
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3. Cleaning
Clean the interior of the head unit (Fig.08). The parts that need to be cleaned are
numbered on the photograph. Dust and dirt need to be removed, too!!
Testing and cleaning!
NB:
The belts and wheels need to be
cleaned the whole way through.
They can be moved by hand.
.
Back of the head unit
Carrying unit
Fig 08
Fig 09
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Maintenance Manual
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The acceptance rate can become worse as time goes by. This may not only result
in because of the acceptor’s direct environment, but also because the parts are
getting older.
If the acceptance rate is still low after cleaning the acceptor, and no mechanical
problems are obvious, the sensors may need to be calibrated.(fig 5.).
In the unlikely event of continued malfunction please write down the
1.
2.
3.
4.
name of the product
serial number
Software Version
LED Blink Codes
and contact our Customer Support
5. Adjustment
There are two kinds of adjustment => Quick adjustment und PC supported adjustment
Please note!
Please note the settings of the dipswitch, so that they can be repositioned to their
original settings, after the adjustment.
An adjustment is only possible if:
- the machine was cleaned!
- the head unit and the carrying unit are inserted and the acceptor is plugged in
- the face plate was removed.
Different accessories are needed in order to successfully carry out an adjustment
(details fig 6. accessories).
The adjustment paper is specifically fitted to the model and the width of the head
unit.
We therefore kindly ask you to check which adjustment paper you are using!
The adjustment is only possible if the adjustment paper is clean and undamaged.
Please handle the paper carefully, put it in a plastic bag, and store it in a lightproof
area.
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Quick Adjustment
This procedure is useful for the application on site. It is not as exact as the PC
supported adjustment, but can be carried out easily and without any additional
materials.
Procedure:
1.
turn off the electricity
2.
turn on (DIP Switch) No. 1,5,6,7 and 8 (fig 10)
3.
connect the UBA to the power supply
4.
insert the black side of the calibration paper (KS-069) into the UBA (fig 11)
5.
The acceptor will accept and reject the paper, and will return the paper after the
adjustment
If the green LED light flashes, the adjustment was successful. If the red LED light
flashes, the UBA needs to be checked again.
Fig. 10
Page 11 of 17
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PC supported adjustment
This procedure is more complex than the quick adjustment, but it does provide more
reliable results, as all sensors are calibrated.
When possible you should use this method!
You need the following accessories for the PC supported adjustment:

MIB232
Black Reference Paper (KS-0… )
White Reference Paper (KS-0 …)
Mag-Tool MG-03
JCM Adjustment Software
Methodology
1. turn off the electricity
2. turn on position 8 of the dipswitch .
Fig. 11
3. turn on the electricity.
4. wait until both LED lights on the CPU board are switched on.
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UBA Series
5. Turn off DIP switch position No. 8
6. Open the JCM Adjustment Software UBA_Adjustment V106-04.exe and click on
„Start“.
7. You might need to type in the serial no, click on OK.
8. Follow the instructions shown on the above left side.
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Procedure:
Insert the white reference paper. Put on the lid and click Enter
Insert black paper. Put the lid back on (click) => OK (Enter)
Insert UV- reference paper. Put the lid back on (click) => OK (Enter)
9. Using the MAG tool (Adjust MAG peak)
When the first part of the adjustment is done, the magnetic sensors need to be
calibrated. In order to do this, please use the JCM-G MAG Tool (fig 13).
After switching on the MAG tool, insert the green board, as far as the label.„WBA
1x/2x“, into the head unit. The board needs to be moved forwards and backwards
until the software recognizes the maximum amplitude. Click on ENTER and do not
move the board. The WBA is adjusted within a few seconds.
Fig. 12
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6. Accessories
Bezeichnung
ArtikelNr.
Bemerkung
For the PC Supported Adjustment
MIB-232 Test adapter, incl. PC cable
G00176 RS232 adapter
Cable for MIB-232 Test adapter
G00154 cable MIB232 ÅÆ UBA-1x
MAG Tool MG-03 with Power Supply
G00179 For PC Supported Adjustment
KS-062 Reference Paper
107724
White
KS-063 Reference Paper
107725
Black
UV Adjustment Paper
110664
for UV Sensor
107726
Black & White
Windows Software UBA_Adjustment
V106-04.exe
For the Quick Adjustment
KS-069 Reference Paper 85mm
Not for the Quick-Adjustment
Für cleaning
Cleaning Card (JCM Reinigungskarte)
G00173 Waffle-Technology, 15 pieces / Package
7. New Software/Updates
Registrierte Benutzer finden die neueste Software zu Ihrem Gerät auf der JCM-G Webseite
http://www.jcm-europe.com/support/download_area.html
JCM-G Kundendienst für technische Fragen:
Tel.:
+49 211 530 645 60
Email.: support@jcm-germany.com
Page 15 of 17
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8. Procedure in case of malfunction
1. Remove the bills from the cash box and check wether the acceptor is blocked one way
or another. Check for any damages.
2. Remove the head unit and open. Check for contaminations, blockages and damages.
Put the head unit back on.
If the acceptor is still malfunctioning, go back to chapter “thorough cleaning and PC
adjustment”
If the acceptor still does not work well, please contact our customer support.
Page 16 of 17
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UBA Series
Tabelle I (GREEN LED lights are flashing when acceptor is malfunctioning)
Tabelle II (Red LED lights are flashing when acceptor is malfunctioning)
Page 17 of 17

UBA Series

Transcription

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