Springdale metal shed instruction manual

Transcription

A L L
P U R P O S E
M E T A L
S T O R A G E
S H E D S
Metal Garden Shed
OWNER’S MANUAL /
Instructions for Assembly
Size 10’ x 8’ with “Extension Kits”
Ver: 1.2
Customer
Service Hotline
(800) 483-4674
www.uspolymersinc.com
PART 1
ASSEMBLING SHED WITH EXTENSION KIT
• Tall Walk in Shed
• Quick & Easy Assembly
• Ridge Reinforced Walls
• Wide Double Doors
• Available in Various Sizes
PART 2
ADDING EXTENSION KIT TO EXISTING SHED
Note: For shed with extension use this manual only.
Requires two people and takes 2-3 hours for Installation.
Call us for any missing or damaged parts.
Do not return to the store.
Duramax Storage Shed
Limited Fifteen Year Warranty
U.S. Polymer Inc. will send a replacement part free of charge, in the event of material defects and or
workmanship for a period of fifteen years from the date of purchase.
This warranty is extended only to the original purchaser. A purchase receipt or other proof of date of original
purchase will be required before warranty service is rendered. In no event shall we pay the cost of flooring,
labor, installation or any other costs related thereto.
This warranty only covers failures due to defects in material or workmanship which occurs during normal
use and does not extend to color change arising due to normal weathering or to damage resulting from
misuse or neglect, commercial use, failure to follow assembly instructions and the owner’s manual (including
proper anchoring of the shed), painting, forces of nature and other causes which is beyond our control.
Claims under this warranty must be made within the warranty period by calling 1-800-483-4674 or mail in
a dated sales slip and clear photograph of the part to:
U.S. Polymers, Inc.
6915 Slauson Avenue
Commerce, CA 90040
We reserve the right to discontinue or change components. If a component has been discontinued or is
not available,
U.S. Polymers, Inc. reserves the right to substitute a component of equal quality as may be compatible.
Limits and Exclusions
There are no express warranties except as listed above. The warrantor shall not be liable for incidental or
consequential damages resulting from the use of this product, or arising out of any breach of this warranty.
All express warranties are limited to the warranty period set forth above . Some states do not allow the
exclusion or limitation on how long an implied warranty lasts, so the above limitations may not apply to
you.
This warranty gives you specific legal rights and you may also have other rights which vary from state to
state or country to country.
IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
Parts List
Note: Check all parts prior to installation.
ACCESSORIES
CODE
DESCRIPTION
BLA
BRA
BS1A
BS2A
BBF
ECA
DCL
DCR
ABLA
ABRA
AS1A
AS2A
SCA
SSA
SLA
SRA
RS1A
RS2A
SB1A
SB2A
RF1A
RF2A
RFSA
RFCA
TSLA
TSRA
BSLA
BSRA
DSS
WCF
WCB
WS
WFL
WFR
GPLA
GPRA
GPS
RP1A
RP2A
RP3A
RP4A
DPL1A
DPL2A
DPR1A
DPR2A
BASE BAR BACK LEFT
BASE BAR BACK RIGHT
BASE BAR SIDE FRONT LEFT / BACK RIGHT
BASE BAR SIDE FRONT RIGHT / BACK LEFT
BASE BAR FRONT LEFT / RIGHT
ENTRANCE TAPPER CHANNEL
DOOR COLUMN PROFILE LEFT
DOOR COLUMN PROFILE RIGHT
TOP ANGLE BACK LEFT
TOP ANGLE BACK RIGHT
TOP ANGLE SIDE FRONT LEFT / BACK RIGHT
TOP ANGLE SIDE FRONT RIGHT / BACK LEFT
SLIDING CHANNEL COVER LEFT / RIGHT
SLIDING CHANNEL SUPPORT
SLIDING CHANNEL LEFT
SLIDING CHANNEL RIGHT
ROOF SUPPORT FRONT LEFT / BACK RIGHT
ROOF SUPPORT FRONT RIGHT / BACK LEFT
ROOF SUPPORT BRACKET FRONT RIGHT / BACK LEFT
ROOF SUPPORT BRACKET FRONT LEFT / BACK RIGHT
ROOF FLASHING FRONT RIGHT / BACK LEFT
ROOF FLASHING FRONT LEFT / BACK RIGHT
ROOF FLASHING SIDE FRONT / BACK
ROOF FLASHING CENTER
DOOR PANEL STRIP TOP LEFT
DOOR PANEL STRIP TOP RIGHT
DOOR PANEL STRIP BOTTOM LEFT
DOOR PANEL STRIP BOTTOM RIGHT
DOOR PANEL STRIP SIDE LEFT / RIGHT
WALL PANEL CORNER FRONT LEFT / RIGHT
WALL PANEL CORNER BACK LEFT / RIGHT
WALL PANEL SIDE
WALL PANEL FRONT LEFT
WALL PANEL FRONT RIGHT
GABLE PANEL FRONT LEFT / BACK RIGHT
GABLE PANEL FRONT RIGHT / BACK LEFT
GABLE PANEL SUPPORT
ROOF PANEL FRONT LEFT / BACK RIGHT
ROOF PANEL CENTER FRONT LEFT / BACK RIGHT
ROOF PANEL CENTER FRONT RIGHT / BACK LEFT
ROOF PANEL FRONT RIGHT / BACK LEFT
DOOR PANEL LEFT
DOOR PANEL LEFT
DOOR PANEL RIGHT
DOOR PANEL RIGHT
QTY
CODE
DESCRIPTION
1
1
2
2
2
1
1
1
1
1
2
2
2
1
1
1
4
4
2
2
2
2
4
2
1
1
1
1
2
2
2
9
1
1
2
2
2
2
2
2
2
1
1
1
1
BS
DH
FC
TC
TS
VC
PW
PC
WST
S1
BOTTOM SLIDER
DOOR HANDLE
FLASHING END CAP
TOP CORNER
TOP SLIDER
VENTILATION COVER
PLASTIC WASHER
PLASTIC SCREW COVER
WEATHER SRTIPPING TAP
DIA. 4.2 x 10mm. (5/32” x 3/8”)
SHEET METAL SCREW
DIA. 4.2 x 16mm. (5/32” x 5/8”)
SHEET METAL SCREW
M4 x 10mm. (5/32” x 3/8”)
MACHINE SCREW WITH NUT
S2
S3
QTY
8’ Step Ladder
Adjustable pliers
Level - 3ft.
Tape Measure
282
PROFILES
BASE BAR
(BLA, BRA, BS1A, BS2A)
BASE BAR
(BBF)
TOP ANGLE BACK
(ABLA, ABRA)
ENTRANCE TAPER
CHANNEL (ECA)
32
104
ACCESSORIES
DOOR COLUMN PROFILE
LEFT (DCL)
DOOR COLUMN PROFILE
RIGHT (DCR)
BOTTOM SLIDER
(BS)
DOOR HANDLE
(DH)
SLIDING CHANNEL COVER TOP ANGLE SIDE
(SCA)
(AS1A, AS2A)
TOP CORNERS
(TC)
TOP SLIDER
(TS)
SLIDING CHANNEL
(SLA, SRA)
SLIDING CHANNEL
SUPPORT (SSA)
PLASTIC WASHER
(PW)
PLASTIC SCREW COVER
(PC)
ROOF SUPPORT
(RS1A, RS2A)
ROOF SUPPORT BRACKET
(SB1A, SB2A)
SHEET METAL SCREW
(S1) (S2)
MACHINE SCREW WITH
NUT (S3)
ROOF FLASHING
(RF1A, RF2A, RFSA)
(RFCA)
FLASHING END CAP
(FC)
VENTILATION COVER
(VC)
DOOR PANEL STRIP
DOOR PANEL STRIP SIDE
TOP AND BOTTOM
(DSS)
(TSLA, TSRA, BSLA, BSRA)
Tools You Will Need
Hand Gloves
Cordless Drill - Philips Head
Screw driver - Philips Head
Carpenters Square
Eye Protector
4
2
2
4
4
4
254
118
3.4 MTR.
WEATHER STRIPPING
TAPE (WST)
GABLE PANEL SUPPORT
(GPS)
Exploded View
RFCA
RFCA
RF1A
RP4A
RFSA
RP3A
RFSA
RF2A
RP2A
RP1A
RP1A
RP2A
RF2A
RP3A
RFSA
RP4A
RF1A
RFSA
SB1A
RS2A
GPRA
GPLA
RS1A
RS1A
SB2A
GPS
GPLA
GPRA
WCB
AS2A
WS
SB2A
RS2A
SB1A
WS
ABLA
AS1A
WS
WS
WS
ABRA
WCF
SLA
WS
WS
AS1A
SRA
SSA
AS2A
BS2A
BLA
BS1A
WFL
BRA
BBF
BS1A
ECA
DCL
WFR
SCA
BBF
BS2A
WCF
WS
WS
SCA
DCR
Left Door
Right Door
WCB
One Extension Parts List
Note: Check all parts prior to installation.
CODE
DESCRIPTION
EBS1
EBS2
EAS1
EAS2
ERS1
ERS2
ERFS
ERFC
WS
RP2A
RP3A
BASE BAR SIDE EXTENSION LEFT
BASE BAR SIDE EXTENSION RIGHT
TOP ANGLE SIDE EXTENSION LEFT
TOP ANGLE SIDE EXTENSION RIGHT
ROOF SUPPORT EXTENSION LEFT
ROOF SUPPORT EXTENSION RIGHT
ROOF FLASHING SIDE EXTENSION LEFT/RIGHT
ROOF FLASHING CENTER EXTENSION
WALL PANEL SIDE
ROOF PANEL EXTENSION RIGHT
ROOF PANEL EXTENSION LEFT
ACCESSORIES
QTY
CODE
DESCRIPTION
1
1
1
1
2
2
2
1
2
1
1
PW
PC
WST
S1
PLASTIC WASHER
PLASTIC SCREW COVER
WEATHER STRIPPING TAPE
DIA. 4.2 x 10mm. (5/32” x 3/8”)
SHEET METAL SCREW
DIA. 4.2 x 16mm. (5/32” x 5/8”)
SHEET METAL SCREW
M4 x 10mm. (5/32” x 3/8”)
MACHINE SCREW WITH NUT
S2
S3
PROFILES
QTY
38
15
1.5 MTR.
48
BASE BAR
(EBS1, EBS2)
TOP ANGLE SIDE
(EAS1, EAS2)
ROOF SUPPORT
(ERS1, ERS2)
ROOF FLASHING SIDE
(ERFS)
6
14
(ERFC)
ACCESSORIES
PLASTIC WASHER
(PW)
PLASTIC SCREW COVER
(PC)
SHEET METAL SCREW
(S1) (S2)
MACHINE SCREW WITH
NUT (S3)
WEATHER STRIPPING
TAPE (WST)
Exploded View with One Extension
ERFC
ERFS
RP3A
RP2A
ERFS
ERS1
ERS2
GPS
EAS1
WS
EAS2
SSA
EBS1
EBS2
WS
Left Door
Right Door
A. Foundation & Base Frame
PART 1: Assembling Shed With Extension Kit
Note: It is important that these instructions
are followed step by step.
Wooden Platform (Not Included)
The following are a list of lumber and sizes
you will need.
DuraMax must be installed on a level wooden platform
or a level concrete foundation.
Note
Pressure Treated - Wood Studs:
2ea 2” x 4” x 125” (50mm x 88.9mm x 3175 mm)
6ea 2” x 4” x 87” (50mm x 88.9mm x 2209.9 mm)
Wooden platform is extra and
is not included. Don’t install
under windy conditions.
Exterior Grade (CDX) - 3/4” (19mm) plywood
2ea 3/4” x 48” x 94” (19mm x 1219.2mm x 2387.6mm)
1ea 3/4” x 29” x 94” (19mm x 736.9mm x 2387.6mm)
Wooden Platform (each Extension) (Not Included)
you will need.
L-Brackets: 4ea
Note
Pressure Treated - Wood Studs:
2ea 2” x 4” x 125” (50mm x 88.9mm x 3175 mm)
3ea 2” x 4” x 17” (50mm x 88.9mm x 431.8 mm)
Exterior Grade (CDX) - 3/4” (19mm) plywood
2ea 3/4” x 24” x 62 1/2” (19mm x 609.6mm x 1587.5mm)
Lay 50 x 88.9mm Flat
L-Brackets: 4ea
Parts needed:
Parts needed for each Extension:
(1) Base bar side extension left
(1) Base bar side extension right
(8) Sheet metal screw
(EBS1)
(EBS2)
(S1)
(S2)
L- BRACKET
17” (431.8mm)
(BLA)
(BRA)
(BS1A)
(BS2A)
(BBF)
(ECA)
(S1)
(S2)
24” (609.6mm)
Base bar back left
Base bar back right
Base bar side front left / back right
Base bar side front right / back left
Base bar front left / right
Entrance taper channel
Sheet metal screw
Sheet metal screw
94” (23873.6mm)
(1)
(1)
(2)
(2)
(2)
(1)
(20)
(28)
57 1/4”
(1454.2mm)
21”
20”
20”
23 1/2”
19 1/2”
(495.3mm) (508mm) (508mm) (533.4mm) (596.9mm)
L- BRACKET
OR 1b. Use pressure treated wood studs 2”x 4”
(50mm x 88.9mm) to create a platform frame that
has an outside dimension of 118”x 125”
(2997.2mm x 3175mm) for shed one extension.
L- BRACKET
125” (3175mm)
24” (609.6mm)
(609.6mm x 3175mm) for each extension.
L- BRACKET
62 1/2”
(1587.5mm)
62 1/2”
(1587.5mm)
94” (2387.6mm)
1a. Use pressure treated wood studs 2”x 4”
57 1/4”
(1454.2mm)
L- BRACKET
1. Use pressure treated wood studs 2”x 4”
(2387.6mm x 3175mm).
L- BRACKET
2. Using exterior grade CDX 3/4” (19mm) plywood,
1
cut and fit together the sheets to form solid foundation
as shown. Foundation must be square and level.
you will need.
48”
48”
29”
(1219.2mm)
(1219.2mm)
(736.6mm)
3. Assemble base bar back left (BLA) and base
bar back right (BRA) with four (S1) screws.
See fig. 1 & 2.
Note
BLA
Take care of sharp edges.
S1
BLA
BRA
BRA
Fig.1
Fig.2
4. Assemble the base bar side (BS1A), (BS2A)
and extension (EBS1) together with (S1) screws.
See fig. 1 & 2.
S1
Add one (EBS1) for each extension.
BS2A
BS1A
1
Fig.1
2
EBS1
2
EBS2
BS2A
BS1A
S1
EBS1
BS2A
Fig.2
5. Assemble the base bar side (BS2A) (BS1A),
and extension (EBS2) together with (S1) screws.
See fig. 1 & 2. Add one (EBS2) for each extension.
S1
BS2A
1
BS1A
BS1A
Fig.1
S1
BS2A
EBS2
BS1A
2
Fig.2
6. Place the base bar assembly on top of the
foundation. Use (S2) screws to fix the assembly to
foundation.
S2
Left
BLA
Back
BRA
Front
7. Place the base bar side assembly on left side.
Insert the edge of (EBS1) into the back base bar
(BLA) and secure with (S1) screws. See fig. 1
Place the base bar side assembly on right side.
Insert the edge of (EBS2) into the back base bar
(BRA) and secure with (S1) screws. See fig. 2
S1
Right
1
EBS1
BLA
BS2A
BS1A
BRA
2
EBS2
BLA
BS1A
EBS1
BS2A
Fig.1
BRA
S1
EBS2
Fig.2
8. Using a carpenter square, line up the corners
secure base bar side assembly to the foundation
with (S2) screws.
EBS1
S2
S2
BS2A
BS1A
EBS2
BS1A
BS2A
3
9. Place the base bar (BBF) on top of the base bar
side on both side. Secure with (S1) screws on both
corners. See fig. 1 & 2.
S1
BBF
BBF
BBF
BS2A
Fig.2
Fig.1
10. Using the carpenter square, line up the corners.
Secure the base (BBF) to the foundation with (S2)
screws.
S2
BBF
BBF
11. Place the entrance taper channel (ECA) on
top of the (BBF). Secure with (S2) screws to the
foundation. See fig. 1 & 2.
S2
ECA
BBF
ECA
BBF
BBF
Fig.1
Fig.2
4
12. Measure in all direction as shown in figure.
Make the base bar assembly in a perfect square.
Concrete foundation
12a. (Concrete foundation) Using a carpenter’s
square, line up corners. Align Base bars, mark the
concrete at the holes in the base and drill concrete
with 1/4” (dia. 6mm) concrete bit to accept anchor
bolts to a 1 3/4” (44mm) depth. Replace base and
secure with 1/4” x 1 3/8” (M6 x 35mm) anchor bolts
(not provided).
(1)
(1)
(2)
(2)
(9)
(1)
(1)
(1)
(1)
(2)
Wall panel front right
Wall panel front left
Wall panel corner front left / right
Wall panel corner back left / right
Wall panel side
Sliding channel right
Sliding channel left
Top angle back left
Top angle back right
Top angle side front left / back right
(30
37
mm
)
(30
37
mm
)
)
mm
70
(27
Note
B. Walls & Columns
Parts Needed:
)
mm
70
7
(2
(WFR)
(WFL)
(WCF)
(WCB)
(WS)
(SRA)
(SLA)
(ABLA)
(ABRA)
(AS1A)
All panels are clearly
marked and care should
be taken to use
the correct one.
(2) Top angle side front right / back left
(1) Sliding channel support
(2) Sliding channel cover left/right
(4) Top slider
(1) Door column profile left
(1) Door column profile right
(14) Machine screw
(103) Plastic washer
Parts Needed for each extension:
(2) Wall panel side
(1) Top angle side extension left
(1) Top angle side extension right
(2) Machine screw
(15) Plastic washer
(WS)
(EAS1)
(EAS2)
(S1)
(S3)
(PW)
1. Place the wall panel (WFR) on the base bar
(BBF) front right side of the shed. Line up the holes
with base bar. Secure with (S1) screws with washers
from outside.
WFR
WFR
S1
BBF
5
(AS2A)
(SSA)
(SCA)
(TS)
(DCL)
(DCR)
(S1)
(S3)
(PW)
2. Place the wall panel
corner front (WCF) on the
base bar (BS2A). Line up the holes with base bar
and use (S1) screws with washers to Secure.
Note
Make sure the overlapping
position is same as
shown in fig.1.
1
WCF
WFR
BS1A
S1
BS2A
WFR
BBF
WCF
Fig.1
2
BS2A
Fig.2
3. Use (S3) bolt and nut with washer to join together
the wall panels.
WFR
WCF
S3
4. Place the sliding channel right (SRA) on top of
the wall panel (WFR) from inside. See the position
in fig.1. Line up the holes with wall panel. Use (S1)
screws with washers to fix. See fig. 2.
SRA
S1
SRA
SRA
WCF
WCF
Fig.1
WCF
WFR
Fig.2
6
WCF
5. Insert the 2 pieces of (TS) Top slider into the
sliding channel. See blowup.
Note
Make sure the position of the
projection on (TS) towards
inside.
SRA
TS
WFR
TS
SRA
Front
6. Place the wall panel (WFL) on the base bar (BBF)
front left side of the shed. Line up the holes with
base bar. Secure with (S1) screws with washers
from outside.
WFL
WFL
S1
BBF
Front
7. Place the wall panel corner front (WCF) on the
1
base bar (BS1A). Line up the holes with base bar
and use (S1) screws with washers to secure.
Note
position is same as
shown in fig.1.
WFL
WCF
BS2A
S1
BS1A
WFL
WCF
7
Fig.1
BS1A
BBF
2
Fig.2
8. Use (S3) bolt and nut with washer to join together
the wall panels.
WFL
WCF
S3
9. Place the sliding channel left (SLA) on top of the
wall panel (WFL) from inside. See the position in
fig1. Line up the holes with wall panel use (S1)
SLA
S1
SLA
WFL
WFL
Fig.1
WFL
Fig.2
10. Insert the 2 pieces of (TS) Top slider into the
sliding channel. See blowup.
Note
Make sure the position
of the projection on top
slider towards inside.
TS
SLA
TS
SLA
Front
8
11. Place the sliding channel support (SSA) in
between the sliding Channels (SLA)& (SRA). Align
the holes with sliding channel and secure with (S1)
screws. See fig. 1 & 2.
SRA
1&2
SLA
SRA
SRA
SLA
SSA
S1
SLA
SSA
SSA
Fig.2
Fig.1
12. Place the wall panel corner back (WCB) on the
base bar (EBS1). Line up the holes with base bar
BS1A
WCB
S1
BS2A
EBS1
13. Place the wall panel (WS) on the base bar (BLA).
Line up the holes with base bar. Secure with (S1)
screws with washers. See fig. 2.
Use (S3) bolt and nut with washer to join together
in the middle of the wall panel. See fig. 3.
Make sure the overlapping position
is same as shown in fig.1.
Note
1
WS
3
WCB
WS
BLA
Fig.1
S3
WCB
2
Fig.2
9
14. Place the top angle back left (ABLA) on top of
the wall panel (WS) from inside. See the position in
fig.1. Line up the holes with wall panel. Use (S1)
ABLA
ABLA
ABLA
WCB
WS
S1
WS
Fig.2
Fig.1
15. Assemble the top angle side (AS1A), (AS2A)
and (EAS1) together with (S1) screws.
See fig. 1 & 2.
Add one (EAS1) for each extension.
AS2A
AS1A
2
AS1A
AS2A
1
AS2A
EAS1
EAS1
S1
S1
Fig.1
Fig.2
16. Place the top angle side (EAS1) on top of the
wall panels (WCB). Line up the holes and secure
with (S1) screws with washers. See fig.1 & 2.
Note
1
Top angle must slide in between
the sliding channel and wall panel.
Also (EAS1) must sit on top
angle (ABLA). See fig. 2 & 3.
AS1A
AS2A
EAS1
AS1A
ABLA
SLA
2
EAS1
WCB
WCF
Fig.1
Fig.2
ABLA
EAS1
WCB
10
Fig.3
17. Place the wall panel (WS) on top of the base
bar and overlap with corner panel (WCF). Secure
the wall panel to top angle and base bar with (S1)
screws with washers.
Use (S3) bolt & nut with washer to join together
the middle of the wall panels. See fig. 2.
Note
WCF
position of panels is same
as shown in fig. 1.
AS1A
WS
S3
WCF
WS
S1
Fig.1
Fig.2
18. Place the wall panel (WS) on top of the base
bar and overlap with (WS). Secure the wall panel to
top angle and base bar with (S1) screws with
washers .
Use (S3) bolt & nut with washer to join together the
middle of the wall panels. See fig. 2.
Note
WS
WS
as shown in fig. 1.
AS1A
S3
WS
WS
S1
Fig.1
Fig.2
11
19. Place the wall panel (WS) on the base bar and
overlap with corner panel (WCB) and (WS). Secure
wall panel to top angle and base bar with (S1)
screws with washers.
Use (S3) bolt & nut with washer to join together the
middle of the wall panels. See fig. 3.
Add one (WS) for each extension.
Note
2
1
WS
as shown in fig.1 & 2.
3
WS
WS
S1
WCB
3
Fig.1
WS
S1
Fig.2
S3
Fig.3
20. Place the wall panel corner back (WCB) on the
base bar (EAS2). Line up the holes with base bar
BS2A
WCB
BS1A
S1
EAS2
Back
12
21. Place the wall panel (WS) on the base bar (BRA).
1
Line up the holes with the base bar and use (S1) screws
with washers to secure. See fig. 2.
Use (S3) nut and bolt with washer to join together the
middle of the wall panel. See fig. 3
of the panels. See fig. 1
WS
Note
3
S1
BRA
2
WS
WCB
Fig.2
Fig.1
S3
Fig.3
22. Place the top angle back right (ABRA) on top
of the wall panel from inside. See the position in
fig.1. Line up the holes with wall panel use (S1)
screws with washers to secure. See fig 2.
ABRA
ABRA
WS
WCB
ABRA
WS
WS
WCB
WCB
S1
Fig.1
Fig.2
23. Join the top angle back left and right (ABLA)
& (ABRA) together with (S1) screws from inside.
See blowup.
Note
position. See fig. 1.
ABLA
ABRA
ABLA
S1
ABRA
13
24. Assemble the top angle side (AS2A), (AS1A)
and (EAS2) together with (S1) screws.
See fig. 1 & 2.
Add one (EAS2) for each extension.
AS2A
AS2A
1
AS1A
AS1A
AS1A
2
EAS2
EAS2
S1
Fig.1
Fig.2
S1
25. Place the assembled top angle on the wall panel.
Line up the holes and secure with (S1) screws with
washers .
Top angle must slide in between
the sliding channel and the
wall panel. See fig. 1. Also (EAS2)
must sit on top angle (ABRA).
See fig. 2 & 3.
Note
AS1A
WCF
EAS2
ABRA
AS2A
WS
WCB
WCF
AS2A
DCL
SRA
Fig.1
Fig.2
ABRA
EAS2
Fig.3
WS
WCB
26. Place the wall panel (WS) on top of the base bar
and overlap with corner panel. Secure the wall panel to
top angle and base bar with (S1) screws with washers.
Use (S3) bolt and nut with washer to join together in
the middle of the wall panel. See fig. 2.
position is same as
shown in fig.1.
Note
WS
WCF
WS
14
S1
Fig.1
S3
Fig.2
EAS2
27. Place the wall panel (WS) on top of the base bar
and line up the holes. Secure with (S1) screws with
washers. Use (S3) bolt and nut with washer to join
together in the middle of the wall panel. See fig. 2.
Note
position is same as
shown in fig.1.
WS
WS
WS
S1
Fig.1
S3
Fig.2
28. Place the wall panel (WS) on top of base bar
and over lap with other panel. Secure with (S1)
screws with washers. Use (S3) bolt and nut with
washer to join together the middle of the wall panels.
See fig. 3. Add one (WS) for each extension.
position is same as
shown in fig.1 & 2.
Note
WS
WS
WS
S1
WS
WCB
S1
Fig.1
Fig.2
S3
Fig.3
29. Continue to place the wall panel (WS) on top
of base bar and overlap with (WS). Secure with (S1)
screws with washers. See fig. 1.
Use (S3) bolt and nut with washer to join together
the middle of the wall panel. See fig. 2.
WS
WS
15
Fig.1
S1
Fig.2
S3
30. Continue to place the wall panel and secure with
(S1) screws with washers. See fig. 1.
Use (S3) bolt and nut with washer to join together the
middle of the wall panel. See fig. 2.
WS
WS
S1
Fig.1
Fig.2
S3
31. Follow the same way as item No. 31.
Note
position is same as
shown in fig.1 & 2.
WS
WS
WS
WS
S1
Fig.2
Fig.1
Fig.3
S1
S3
32. Place the left door column (DCL) on top of the
base bar (BBF) and insert into the wall panel. See
blowup.
2
DCL
DCL
DCL
BBF
1
ECA
Fig.1
Fig.2
16
33. Secure the door column with (S1) screws. Repeat
the same for the right column (DCR).
S1
DCR
DCL
34. Place the sliding channel cover (SCA) on top of
the sliding (SRA) and secure with (S1) screws.
SCA
SRA
35. Place the sliding
channel cover (SCA) on top
of the sliding (SLA) and secure with (S1) screws.
SLA
SCA
SCA
17
C. Roof
Note
All parts are clearly marked
and care should be taken to
use the correct one.
Parts Needed:
(2)
(2)
(2)
(2)
(2)
(4)
(4)
(2)
(2)
(2)
(2)
Gable panel front left / back right
Gable panel front right / back left
Gable panel Support
Roof support bracket front right / back left
Roof support bracket front left / back right
Roof support front left / back right
Roof support front right / back left
Roof panel front left / back right
Roof panel front left / back right
Roof panel front right / back left
Roof panel front right / back left
Parts Needed for each Extension:
18
(2)
Roof support extension left
(2)
Roof support extension right
(2)
Roof flashing side left / right
(1)
Roof flashing center
(1)
Roof panel extension right
(1)
Roof panel extension left
(1.5M.) Weather Stripping Tape
(16) Machine screw with nut
(24) Plastic washer
(GPLA)
(GPRA)
(GPS)
(SB1A)
(SB2A)
(RS1A)
(RS2A)
(RP1A)
(RP2A)
(RP3A)
(RP4A)
(2)
Roof flashing front right / back left
(2)
Roof flashing front left / back right
(4)
Roof flashing front / back
(2)
Roof flashing center
(2)
Flashing end cap
(4)
Ventilation cover
(4)
Top corners
(3.4M.)Weather Strpping Tape
(4)
Sheet metal screw
(56) Machine screw with nut
(128) Plastic washer
(ERS1)
(ERS2)
(ERFS)
(ERFC)
(RP2A)
(RP3A)
(WST)
(S1)
(S3)
(PW)
(RF1A)
(RF2A)
(RFSA)
(RFCA)
(FC)
(VC)
(TC)
(WST)
(S1)
(S2)
(S3)
(PW)
Note
Remove the Polyethylene
Film before start
assembling.
1. Place the Gable panel (GPRA) on top of the sliding
channel (SRA). See fig.1. Push the Gable panel inside
the top angle side (AS2A). See fig.2. Align the holes
with sliding channel and secure with (S1) screws from
inside.
GPRA
GPRA
GPRA
SRA
SRA
SRA
AS2A
AS2A
S1
Fig.2
Fig.1
GPRA
AS2A
Fig.3
2. Place the Gable Panel (GPLA) on top of the sliding
AS1A
channel (SLA). Insert the Gable panel inside the Top
angle side (AS1A). Align the holes with sliding channel
and secure with (S1) screws from inside.
GPLA
GBRB
SLA
3. Assemble the Gable panel (GPLA) & (GPRA)
with gable panel support (GPS) & (S3) bolt and nut.
See fig.
GPLA
GPLA
GPRA
GPS
GPS
GPLA
GPRA
GPRA
S1
S3
GPS
19
4. Place the Gable panel (GPRA) & (GPLA) on top
of the Top angle (ABLA) & (ABRA). See fig. 1. Insert
the Gable Panel into the Top angle side (EAS1) &
(EAS2). Align the holes with Top angle and secure
with (S1) screws.
GPLA
GPRA
GPLA
GPLA
ABRA
ABRA
EAS2
EAS2
S1
Fig.1
Fig.2
GPLA
EAS2
Fig.3
5. Assemble the Gable panel (GPLA) & (GPRA)
together with (S3) bolt and nut. See fig.
GPRA
S3
GBRB
GPLA
GPRA
GPLA
6. Assemble roof structure (RS1A), (RS2A) and (ERS1)
together with (S3) bolt and nut. See fig. 1 & 2.
Add one (ERS1) for each extension.
RS2A
2
ERS1
S3
S3
1
RS1A
RS2A
RS2A
Fig.1
Fig.2
RS1A
20
ERS1
7. Assemble roof structure one end with roof support
RS1A
bracket (SB2B) using (S3) bolt and nut. See fig. 1 & 2.
Fix the other end also with
roof support bracket (SB1A).
Note
RS1A
S3
Make sure the taper side on
roof structure must be up.
SB2A
SB2A
S3
Taper side
ERS1
ERS1
SB1A
SB1A
8. Assemble roof structure (RS2A) (RS1A), and (ERS2)
together with (S3) bolt and nut. See fig. 1 & 2.
Add one (ERS2) for each extension.
2
RS1A
ERS2
ERS2
S3
RS1A
1
RS2A
Fig.1
S3
RS1A
Fig.2
RS2A
21
9. Assemble roof structure one end with roof support
bracket (SB1A) using (S3) bolt and nut. See fig. 1 & 2.
Fix the other end also with
roof support bracket (SB2A).
Note
Make sure the taper side on
roof structure must be up.
RS2A
SB2A
Taper side
ERS2
SB1A
10. Assemble four roof structure together with (S3)
bolt and nut. See blowup.
RS2A
RS1A
S3
RS1A
RS2A
11. Assemble the extension roof structure See fig.
ERS1
ERS2
ERS1
ERS2
S3
22
12. Fix assemble the roof structure into the gable panels
(GPLA) (GPRA) alin the holes between roof support
bracket (SB1A) & (SB2A) And Gable panel secure with
bolt with plastic washer and nut (S3). see fig.
ERS1
Make sure the taper
side on roof structure
must be up side.
Note
RS2A
ERS2
RS1A
RS1A
Taper side
RS2A
S3
ERS2
GPRA
S3
ERS1
GPLA
SB1A
SB2A
13. Insert the one end of the roof structure assembly
to the Gable panel. The Gable panel should go in
between roof structure assembly. Secure with (S3) bolt
and nut. Continue the same for other end.
Note
Make sure the taper
side on roof structure
must be up side.
Taper side
S3
ERS1
ERS2
Fig.1
23
Fig.2
14. Place the roof panel (RP4A) on top of the Gable
panel (GPRA). Line up the holes with Gable panel and
secure with (S3) bolt and nut with washers.
S3
RP4A
RP4A
GPRA
15. Line up the holes with roof structure and top
angle side and secure with (S1) screws with washers.
16. Place the roof panel (RP3A) on the roof structure
and secure with (S1) screws with washers.
Note
position for roof panel is
same as shown in blowup.
RP3A
RP3A
RP4A
RP4A
24
position for roof panel is as
shown in blowup.
Note
RP2A
RP2A
RP3A
RP3A
Add one (RP2A) for each extension.
Note
shown in blowup.
RP2A
RP2A
RP2A
RP2A
and Gable panel. Secure with (S1) screws with washers
to roof structure. Use (S3) bolt and nut with washers
for Gable panel.
Note
shown in blowup.
RP1A
RP2A
RP1A
RP2A
25
20. Place the roof panel (RP4A) on top of Gable panel
and roof structure. Use (S3) bolt and nut with washers
for Gable panel and use (S1) screws with washers to
secure with roof structure and top angle side.
RP4A
Add one (RP3A) for each extension.
Note
RP4A
shown in blowup.
RP3A
RP4A
RP3A
Note
shown in blowup.
RP3A
RP3A
RP3A
RP3A
26
Note
shown in blowup.
RP3A
RP2A
RP3A
RP2A
24. Place the roof panel (RP1A) and secure with (S3)
bolt and nut with washers to Gable panel and use (S1)
screws with washers to the roof structure.
shown in blowup.
Note
RP2A
RP2A
RP1A
RP1A
RF1A
25. Put weather stripping tape (WST) and Assemble
the roof flashing (RF1A) and (RF2A) with roof panel as
shown in fig. Use (S1) screws with washers to secure.
RF2A
RF2A
WST
RF1A
27
EFRS
26. Assemble the roof flashing (RFSA) & (EFRS) with
roof panel. Secure with (S1) screws with washers.
Add two (EFRS) for each extension.
position for roof flashing is
as shown in blowup.
Note
RFSA
RFSA
EFRS
RFSA
RFSA
RFSA
RFSA
27. Assemble together the roof flashing center (RFCA)
& (ERFC) with (S1) screws with washers.
See the fig. 1 & 2.
Add one (ERFC) for each extension.
2
S1
ERFC
1
RFCA
RFCA
RFCA
ERFC
RFCA
Fig.1
Fig.2
RFCA
28. Place the assembled the roof flashing center on
top of the roof panel. Line up the holes and secure with
(S1) screws with washers.
S1
RFCA
RF2A
RF1A
28
29. Slide the flashing end cap to the front and back
top of the roof and secure with (S1) screws with
washers. See fig. 1 & 2.
S1
RFCA
FC
Fig.1
Fig.2
30. Place the top corner (TC) on the roof flashing joint
and secure with (S2) screws.
S2
TC
31. Insert the ventilation
cover (VC) into the front
Gable panel and secure with (S1) screws.
S1
VC
29
Front
32. Insert the ventilation
cover (VC) into the back
Gable panel and secure with (S1) screws.
S1
VC
Back
30
D. Door
Parts Needed:
(1) Door panel left
(1) Door panel left
(1) Door panel right
(1) Door panel right
(2) Door panel strips side left and right
(1) Door panel strip top left
(1) Door panel strip top right
(1) Door panel strip bottom left
(1) Door panel strip bottom right
(2) Door handle
(4) Bottom Slider
(30) Machine screw
(18) Plastic washer
(DPL1A)
(DPL2A)
(DPR1A)
(DPR2A)
(DSS)
(TSLA)
(TSRA)
(BSLA)
(BSRA)
(DH)
(BS)
(S1)
(S3)
(PW)
DPL1A
DPR1A
DPL2A
DPR2A
TSLA
TSRA
DSS
DSS
BSLA
BSRA
Left Door
Right Door
31
Right Door Assembly
1. Assemble the door panel (DPR1A) & (DPR2A)
together with (S3) bolt and nut from inside.
Note
Remove the Polyethylene Film
before assembling.
DPR2A
S3
DPR1A
DPR1A
DPR2A
2. Assemble the door panel strip side (DSS) to the door
panel (DPR2A) from inside. Use (S3) bolt and nut
with washers.
S3
DPR2A
DPR1A
DPR2A
DSS
DSS
32
3. Assemble the door panel strip (TSRA) with door
panel. Make sure the door panel top edge to be
inserted into the (TSRA). See fig.1.
Secure the (TSRA) with (DSS) and door panel with
(S1) screws. See fig. 2.
Use (S3) bolt and nut with washers to secure with
door panel at the middle of (TSRA). See fig. 3.
3
1&2
TSRA
TSRA
S1
DSS
DSS
S3
Fig.1
Fig.2
S1
BSRA
Fig.3
3a. Assemble the door panel strip (BSRA) with door
4
panel. Make sure the bottom edge of the door panel to
be inserted into the (BSRA). Secure with (S1) screws
to the (DSS) and use (S3) bolt and nut with washers
with door panel. See fig. 4.
S3
BSRA
S1
Fig.4
33
4. Assemble the bottom slider (BS) to the door panel
bottom side at both edge with (S3) bolt and nut
with washers.
S3
BS
5. Fix the door handle (DH) with door panel from front
side with bolt and nut.
S3
DH
34
Left Door Assembly
6. Assemble the door panel (DPL1A) & (DPL2A)
together with (S3) bolt and nut from inside.
Note
Remove the Polyethylene Film
before assembling.
DPL1A
S3
DPL1A
DPL2A
DPL2A
7. Assemble the door panel strip side (DSS) to the
door panel (DPL2A) from inside. Use (S3) bolt and nut
with washers.
S3
DPL2A
DPL1A
DPL2A
DSS
DSS
35
8. Assemble the door panel strip (TSLA) with door
3
panel. Make sure the door panel top edge to be
inserted into the (TSLA). See fig. 1.
Secure the (TSLA) with (DSS) and door panel with
(S1) screws. See fig. 2.
Use (S3) bolt and nut with washers to secure with
door panel at the middle of (TSLA). See fig. 3.
TSLA
1&2
TSLA
S1
DSS
DSS
S3
Fig.1
Fig.2
S1
BSLA
Fig.3
8a. Assemble the door panel strip (BSLA) with door
panel. Make sure the bottom edge of the door panel to
be inserted into the (BSLA). Secure with (S1) screws
to the (DSS) and use (S3) bolt and nut with washers
with door panel. See fig. 4.
S3
BSLA
S1
Fig.4
36
4
9. Assemble the bottom slider (BS) to the door panel
bottom side at both edge with (S3) bolt and nut with
washers.
S3
BS
10. Fix the door handle (DH) with door panel from
front side with bolt and nut.
S3
DH
37
11. Slide the door panel assembly into the base
bar front (BBF). Make sure the bottom slider (BS)
should slide inside the base bar front. See fig.1.
Fix the door panel top to the top slider (TS) with (S1)
screws. See fig.2 & 3
TS
BBF
S1
BS
Fig.1
Fig.2
S1
Fig.3
11a. To get proper alignment of the door realign the
holes with door panel. See fig.
TS
IMPORTANT
12. Fix the plastic screw cover (PC) to the screws
and bolts edge from inside to prevent injury.
PC
PC
38
PART 2: Adding Extension Kit to Existing Shed
Back
Front
1. Remove the top cove (TC) from back side of the
shed.
TC
2. Remove the flashing end cap (FC) from front and
back side.
FC
39
3. Remove the roof flashing center (RFCA).
As shown.
RFCA
RFSA
4. Remove Weather Stripping Tape (WST) upto the
edge of center pannel (RP2A) (RP3A) & Remove
the roof flashing (RFSA) from side. see fig.
RFSA
RFSA
5. Remove
backside.
the roof panel (RP4A) & (RP1A) from
RP4A
RP1A
40
6. Support the roof structure (RS1A) & (RS2A) by
using an appropriate support to avoid the roof
structure from collapsing.
Note
Support not included.
SUPPORT
7. Remove the roof structure (RS1A) & (RS2A) from
the roof support bracket.
RS2A
RFSA
RS1A
RS2A
RS1A
8. Remove
41
the roof structure from Gable panel.
9. Detach the Gable panel left and right from the
top angle (ABLA) & (ABRA).
10. Detach the back side wall panel from base bar
and top angle.
11. Remove
the side wall panel (WCB) from the
base bar and top angle.
WCB
WCB
42
WCB
12. Remove
the side wall panel (WCB) from the
base bar and top angle.
WCB
WCB
WCB
13. Remove the base bar assembly (BLA) & (BRA)
from foundation.
BLA
BRA
14.
Come back to 10’ x 8’ Extension Kit manual
(PART 1) and follow the steps accordingly.
43

Springdale metal shed instruction manual

Transcription

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