Banshee Nozzles
Transcription
Banshee Nozzles
Banshee Nozzles A Powerful Family to Tackle Small Tubes Our Smallest Members of the Tube Cleaning Family Banshees are available in 3 sizes, the BN13 and the BN18IHDWXULQJ3ROLVKLQJDQG8QSOXJJLQJKHDG options (shown below) and the BN24 with a Universal head design. The tools operate from 8k psi up to a maximum pressure of 20k psi. All of the jets rotate for powerful cleaning. The photo on the opposite page shows Banshee holes cut into sandstone @ 8k psi. Banshee Models BN13 TUBE CLEANING The BN13 is for tubes from 5/8" - 1" I.D. The Banshee represents our latest engineering achievement for small tubes. The tools provide the highest quality jets with no replacement parts. Customer feedback on these new tools has been outstanding worldwide. BN18 The BN18 is for tubes from 7/8" - 1-1/4" I.D. Tools on this page are shown actual size. NEW BN24 The BN24 is for tubes from 1.1" - 2" I.D. US and International Patents Pending The new Banshee BN 24 offers greater cleaning ability due to its 20k psi rating and capacity to handle flows XSWRJSP:HKDYHDOVRFRPELQHGWKH3ROLVKHUDQG Unplugger head designs into one Universal Head capable of handling all your tube cleaning applications. See specification chart and head options on the opposite page. 24 1-800-231-8192 • sales@waterblast.com Jetstream of Houston, LLP • 4930 Cranswick • Houston TX 77041 © Jan '08 Banshee Head Options Up to 20k psi for tubes as small as 5/8" All BANSHEES are available with either pipe thread connections, left KDQGULJKWKDQG0HGLXP3UHVVXUH WKUHDGVDQG%633DVQRWHGLQWKHFKDUW BN18 044 BN24 044 BN13 042 BN18 042 Universal Head Polisher Heads BN13 043 BN18 043 Unplugger Heads Designed to unplug and polish at the same time. NEW 1 jet @ 20˚, 30˚, 60˚ 2 jets @ 90˚, 140˚ This jetting option is designed for the toughest plugged tubes. 2 jets @ 85˚ 2 jets @ 105˚ TUBE CLEANING Designed to remove thin hard scale. Ideal for IRIS inspections. 1 jet @ 15˚, 30˚, 45˚ 2 jets @ 135˚ BN 13 & 18 Flows BN 24 Universal Head Options Pressure BN13 BN18 Pressure 10k-15k psi 7-9 gpm 27-34 lpm 8-10 gpm 30-40 lpm 10k-15k psi 700-1k bar 15k-20k psi 1k-1400 bar 7-9 gpm 8-10 gpm 30-38 lpm Flow Range BN24 044-A 19-24 gpm 70-90 lpm BN24 044-B 14-18 gpm 50-70 lpm BN24 044-C 11-13 gpm 40-50 lpm BN24 044-D 17-20 gpm 60-75 lpm BN24 044-E 14-16 gpm 50-60 lpm BN24 044-F 11-13 gpm 40-50 lpm 700-1k bar 11-14 gpm 40-50 lpm 27-34 lpm Part Number 15k-20k psi 1k-1400 bar 11-14 gpm 42-53 lpm Banshee Specifications Model BN13 For Tubes I.D. 5/8"-1" Max. Pressure 20k psi Flow Rating Inlet Port 16-25 mm 1400 bar BN18 7/8"-1.25" 20k psi 22-38 mm 1400 bar BN24 1.1"-2.0" 20k psi 29-51 mm 1400 bar 0.27 Cv 0.66 Cv 0.9 Cv 1/8 npt, 3/8"-24 LH, RH, or BSPP 1/4 npt, 9/16"-18 LH, RH, or BSPP 3/8 npt, 9/16"-18 LH, RH or BSPP Body Diameter 0.5. in. 12.7 mm 0.69 in. 17.6 mm 0.93 in. 24 mm Length Overall 2.9 in. 73.7 mm 3.8 in. 96.5 mm 5.12 in. 130 mm 1-800-231-8192 • sales@waterblast.com Jetstream of Houston, LLP • 4930 Cranswick • Houston TX 77041 © Jan '08 25 Marten Nozzles 15k psi Power for 1-1/2" to 3" Tubes Marten Tube Nozzle The Marten is a powerful nozzle used in a wide range of applications. Powerful Nozzles for Cleaning Small Tubes US Patent 5,964,414 TUBE CLEANING The Marten and FerretDUHVSHFLILFDOO\GHVLJQHGIRUVWUDLJKWWXEHV3RZHUIXOSUHVVXUHXSWRNSVL combined with our patented rotation speed control produces a superior tool for heat exchanger tubes and other applications. Note the head options below, a Polisher Head with 6 perpendicular jets and an Unplugger Head with 3 angled jets up front and 2 balancing jets in the rear. MT 045 Unplugger Head MT 042 Polisher Head Specifically designed to aggressively clean the inner walls of tubes. Your best choice for clearing plugged tubes. 3 jets @ 85˚ 3 jets @ 105˚ 1 jet @ 15˚, 30˚, 45˚ 2 jets @ 135˚ Polisher Jetting Unplugger Jetting Model MT 042 Model MT 045 Pressure Flow Pressure Flow 10k psi 700 bar 10k psi 700 bar 25 gpm 95 lpm Model Marten For Tubes I.D. 1.5"-3" 38-76 mm Max. Pressure 15k psi 1000 bar 25 gpm 95 lpm 10k psi 700 bar 15 gpm 57 lpm Flow Capacity 10k psi 700 bar 20 gpm 76 lpm Flow Rating 700 bar 25 gpm 95 lpm Rotation Speed 10k psi 26 Marten Specs 0.84 Cv 300 - 500 rpm 15k psi 1000 bar 15 gpm 57 lpm 15k psi 1000 bar 20 gpm 76 lpm 15k psi 1000 bar 15 gpm 57 lpm Body Diameter 1.25 in 32 mm 15k psi 1000 bar 25 gpm 95 lpm 15k psi 1000 bar 20 gpm 76 lpm Weight 1.50 lbs 0.68 kg 15k psi 1000 bar 25 gpm 95 lpm Length Overall 6.75 in 171 mm Inlet Port 1/2 npt 1-800-231-8192 • sales@waterblast.com Jetstream of Houston, LLP • 4930 Cranswick • Houston TX 77041 © Jan '08 Ferret Nozzles 15k psi Power for 1.1"- 2" Tubes Ferret Tube Nozzle The Ferret has similar power as the Marten but is designed for smaller tubes, from 1.1"-2" diameters. Effective Rotation, Controlled Jetting US Patent 5,964,414 FT 042 Polisher Head FT 043 Unplugger Head Your best choice for clearing plugged tubes. Specifically designed to aggressively clean the inner walls of tubes. 1 jet @ 15˚, 30˚, 45˚ 2 jets @ 135˚ 3 jets @ 85˚ 3 jets @ 105˚ Ferret Specs Polisher Jetting Unplugger Jetting Ferret Model FT 042 Model FT 043 For Tubes I.D. 1.1"-2" 29-51mm Pressure Flow Pressure Flow Max Pressure 15k psi 1000 bar Flow Capacity 12 gpm Model Flow Rating Rotation Speed Inlet Port Body Diameter 45 lpm 10k psi 700 bar 12 gpm 45 lpm 0.4 Cv 1000 rpm 1/4 npt 0.91 in 23 mm Weight 1.0 lbs 0.45 kg Length Overall 6.75 in 171 mm 15k psi 1000 bar 10k psi 700 bar 10 gpm 35 lpm 10k psi 700 bar 12 gpm 45 lpm 15k psi 1000 bar 10 gpm 35 lpm 15k psi 1000 bar 12 gpm 45 lpm 12 gpm 45 lpm 1-800-231-8192 • sales@waterblast.com Jetstream of Houston, LLP • 4930 Cranswick • Houston TX 77041 © Jan '08 TUBE CLEANING Both the Marten and FerretRIIHU3ROLVKHUDQG8QSOXJJHUKHDG configurations. These tools are powerful enough to cut holes in sandstone, as shown in the photo top right. Note the jetting charts below with pressure and flow options. 27 Lancing Systems The Safest and Most Productive Tube Cleaning Equipment STEP 2 STEP 1 Power Package Select enough rail and extensions for sufficient cleaning stroke for your tube bundle. See page 29. Choose a 15k, 20k or 40k psi power package with single, dual or triple lance setups. See page 30. LANCING SYSTEMS Rail & Extensions STEP 5 Lances & Tips We have a chart for selecting the proper lances and tips to match your pump specs and ODQFLQJRSHUDWLRQ3DJH 28 STEP 4 STEP 3 Positioning Units Control Box Remote operating controls for the air-powered positioning system. See page 32. Select the positioner and upgrade options to fit your operation. See page 31. 1-800-231-8192 • sales@waterblast.com Jetstream of Houston, LLP • 4930 Cranswick • Houston TX 77041 © Jan '08 STEP 1 Lancing Rails Rail & Extensions Rails and Extensions Adapt to Your Length Select enough rail and extensions for sufficient cleaning stroke for your tube bundle. Lancing Drive Rail BRLM 300-15 LANCING SYSTEMS Extension Kit BRLM 080 Getting Started - Selecting Your Lancing Rails ® Every Lancing Rail System from StoneAge starts as a basic 15 ft unit (BRLM 300-15), with additional lengths available via our Extension Kits (BRLM 080). Extensions come in 5 ft, 10 ft and 15 ft sections and can be added in multiple fashion, all the way up to 60 ft maximum stroke. Note the chart below. ASSEMBLY INSTRUCTION GUIDE Lancing Rail & Extension Specifications Basic Rail BRLM 300-15 Extension Kits* WEIGHT 122 lbs 55 kg WEIGHT LENGTH 15 ft STROKE 4.6 m LENGTH 12 ft 3.7 m ADDS STROKE BRLM 080-05 26 lbs 12 kg 5 ft 1.5 m 4.8 ft 1.5 m BRLM 080-10 45 lbs 20 kg 10 ft 3.1 m 9.5 ft 2.9 m BRLM 080-15 65 lbs 29 kg 15 ft 4.6 m 14 ft 4.3 m * Includes Rail, Splice, Chain and Guide Blocks 1-800-231-8192 • sales@waterblast.com Jetstream of Houston, LLP • 4930 Cranswick • Houston TX 77041 © Jan '08 29 STEP 2 Lancing Power Packages Single, Dual and Triple Lance Options Power Package Choose a 15k, 20k or 40k psi power package with single, dual or triple lance capability. 15k, 20k & 40k psi Single Rotary The single rotary package features 80 rpm-400 rpm rotation and requires compressed air pressure of 80-100 psi, 80-130 cfm. A hydraulic option is also available. LANCING SYSTEMS 15k, 20k & 40k psi Dual Rotary The dual rotary package features high speed rotation, from 120 rpm-600 rpm rotation and requires compressed air pressure of 80-100 psi, 80-130 cfm. We redesigned the rotary gearbox for more torque and increased durability. Triple Rotary 15k, 20k & 40k psi NEW The triple lance rotary system requires 80-100 psi, 80-130 cfm. This model also has a redesigned rotary gearbox for more torque aned increased durability. We’re here to help! We know it’s a complex system but it’s also the most productive in the workplace and worth the effort. If you experience any difficulty putting yours together, please feel free to ask one of our customer service representatives and we’ll walk you through the process every step of the way. 30 Lancing Package Specifications Package Pressure Single Rotary Package 15k psi 1000 bar 20k psi 1400 bar 40k psi 2800 bar BRLM 310-15 BRLM 320-15 BRLM 330-15 Hose Connection 1/2 npt 3/4 MP 9/16 HP Lance Connection 1/8, 1/4 npt 3/8, 9/16 MP 3/8, 9/16 HP BRLM 341-15 BRLM 351-15 BRLM 361-15 3/4 npt 3/4 MP 9/16 HP Dual Rotary Package Hose Connection Lance Connection 1/8, 1/4 npt 3/8, 9/16 MP 3/8, 9/16 HP BRLM 343-15 BRLM 353-15 BRLM 363-15 Hose Connection 3/4 npt 3/4 MP 9/16 HP Lance Connection 1/8, 1/4 npt 3/8, 9/16 MP 3/8, 9/16 HP Triple Rotary Package 1-800-231-8192 • sales@waterblast.com Jetstream of Houston, LLP • 4930 Cranswick • Houston TX 77041 © Jan '08 STEP 3 Lance Positioner For Both Horizontal and Vertical Applications Positioning Unit Select the positioner and upgrade options to fit your operation. Stainless Steel Cross Tubes These strong cross tubes frame a standard 56"x 56" window. A step-by-step assembly guide available on our web site details the entire assembly process. Steering Control The front set of wheels pivot and lock into position to provide maneuverability on the job site. Slotted Rails Slotted aluminum rails allow for a direct gear drive to move the carriage in the X and Y axis. The result is a system that re-positions the lances both easily and accurately across the bundle face. LANCING SYSTEMS Standard Window A 56"x 56" operating window is standard. Tilt Function A hand powered tilt function allows the operator easy adjustments to match tube bundle rows. Pneumatic Drive LP Specifications MODEL LP-100-78 Lance Positioner WEIGHT 140 lbs 64 kg BRUD 220 Rear Support* 96 lbs 44 kg LP 200 Wheel Kit, w/ Steering and Tilt Function 175 lbs 79 kg Air motors and gearboxes drive gears that index the carriage in the X and Y axis. *The rear support is shown on page 28. 1-800-231-8192 • sales@waterblast.com Jetstream of Houston, LLP • 4930 Cranswick • Houston TX 77041 © Jan '08 31 STEP 4 Control Boxes Control Box Choose the remote operating controls for manual or air powered positioning system. The Control Box operates the lancing system and positioner air motors. It is simple to set up, operate and move about. An air filter and lubricator are LQFOXGHGIRUDLUPRWRUPDLQWHQDQFHIWDLUKRVHVDUHVXSSOLHGZLWKHDFK control box. X Positioner Y Positioner CB-LP Specs Rotation On/Off MODEL Reverse Speed RIGID LANCES For/Rev Stroke CB-LP Rotation On/Off Stroke Forward Speed Forward/Back Stroke Speed Regulated Forward fps Regulated Back fps Regulated X Motion (L/R) Left/Right Y Motion (U/D) Up/Down Air Hoses Incl. CB-LP 7 Ship Weight 60 lbs 27 kg STEP 5 Rigid Lances Lances & Tips Dependable High Quality Lances We can help you calculate the correct lance to match your pump specs and operation. Please Specify Length When Ordering Maximum Length 10 ft. (3 meters) All Lances are 304 SS 1/8 Hard Lance Selection Guide OD Tubing StoneAge Part # Thread Connection OD ID 9/16 in. SA 567-P4P4 15k psi 1/4 npt .563 in. .312 in. 3/8 in. SA 537-M6M6R 20k psi 3/8 MP LH/RH .375 in. .203 in. 9/16 in. SA 567-M9M9R 20k psi 9/16 MP LH/RH .563 in. .312 in. 3/8 in. SA 539-H6H6R 40k psi 3/8 HP LH/RH .375 in. .125 in. 9/16 in. SA 569-H9H9 40k psi 9/16 HP LH/RH .563 in. .188 in. npt = National Pipe Thread 32 Pressure Rating MP = Cone & Thread Connection HP = Cone & Thread Connection 1-800-231-8192 • sales@waterblast.com Jetstream of Houston, LLP • 4930 Cranswick • Houston TX 77041 © Jan '08 STEP 5 Lance Tips Lances & Tips For Powered Rotary Lances We can help you calculate the correct lance to match your pump specs and operation. CD Lance Tips CD Lance Tips These tips are designed for the removal of plugs DQGRUSROLVKLQJGHSHQGLQJRQWKHMHWSDWWHUQ selected. These tip outside diameters run from .38 in to 1 in and the CD uses a carbide cutter. Jet styles available are: Tips are shown larger than actual size. TD Lance Tips The TD tips are economical and versatile tips for 15K, 20K, and 40K psi applications. TD Lance Tips Jet styles available are: 8QSOXJJLQJMHW#ÛÛDQGÛ &RPELQDWLRQMHW#ÛÛÛDQG#Û %DODQFHG7KUXVWMHW#ÛÛÛDQG#Û LANCING TIPS 8QSOXJJLQJMHW#ÛDQG#Û &RPELQDWLRQMHW#Û#ÛDQG#Û %DODQFHG7KUXVWMHW#Û#ÛDQG#Û Tips are shown larger than actual size. Lance Tip Selection Guide 3/8 in 9.5 mm 7/16 in 11.1 mm 1/2 in 12.2 mm 5/8 in 15.9 mm 3/4 in 19.0 mm 1 in 25.4 mm 15K psi CD 006-S4 CD 007-S6 CD 008-P2 CD 010-P4 CD 012-P4 CD 016-P6 15K psi TD 006-S4 TD 007-S6 TD 008-P2 TD 010-P4 20K psi CD 006-S4 CD 007-M6 20K psi TD 006-S4 TD 007-M6 Pressure Body Diameter CD 012-M9 TD 008-M6 TD 012-M9 TD 008-H6 TD 012-H9 20K psi 40K psi 1-800-231-8192 • sales@waterblast.com Jetstream of Houston, LLP • 4930 Cranswick • Houston TX 77041 © Jan '08 33 Pipe Cleaning Machine The Most Effective Method to Clean Pipe or Tubulars Pipe Section Cleaner • Remove concrete linings, drill mud, coatings and unplug pipe sections • Clean scale and NORM from well tubing • Available in 15k, 20k, 40k psi CUSTOM LANCING Modular systems designed to fit your application. When pipe lengths are handled on racks and several thousand linear feet require cleaning, the StoneAge RLM Pipe Section Cleaner offers safe and effective results. Every pipe section gets the same consistent cleaning with adjustable rotation and stroke controls. Operators are kept at a safe distance from the high pressure water. The complete package includes the adjustable jack stands, control panel, rigid lance, rail, and tips. The modular design allows any length pipes to be cleaned up to 55 feet and at any pressure up to 40k psi. ® Carriage Assembly Heavy duty gearbox adapts to large diameter lances. Specifications MODEL Max. Pressure Pipe Section Cleaner 15k, 20k, 40k psi 1000,1400,2800 bar Flow Capacity Stroke Up to 55’ Rail Length Up to 60’ Weight Rotation Speed Pipe Vice Attachment A rugged pipe vice is included to stabilize pipe movement. 34 50 gpm 190 lpm Stroke Speed 350 lbs 160 kg 50-300 rpm .50-2.0 ft/sec 150-600 mm/sec Air Requirement: 80-130 cfm @ 80-100 psi 2.3-3.6 m3/min @ 6-7 bar 1-800-231-8192 • sales@waterblast.com Jetstream of Houston, LLP • 4930 Cranswick • Houston TX 77041 © Jan '08 Porta-Lance Tools Portable Air-Powered Rotary Tools for Cleaning Difficult Tubes Porta-Lance tools offer : • Quick setup for small bundles • Compact for use in congested areas • More productive and thorough than non-rotary methods Light Duty Applications: Air Supply SA 1900 & SA 1909 15k & 20k psi Water Supply Water Supply PORTA-LANCERS Light Duty Applications: SA 1940 40k psi Model Air Supply Heavy Duty Applications: Air Supply PTL 2400 & PTL 2412 15k & 20k psi Water Supply A support harness is available for both models. Hand Lancing Specifications MODEL SA-1900 PTL-2400 SA-1909 PTL-2412 SA-1940 Max. Pressure 15k psi 1000 bar 15k psi 1000 bar 20k psi 1400 bar 20k psi 1400 bar 40k psi 2800 bar Flow Capacity 20 gpm 76 lpm 50 gpm 190 lpm 20 gpm 76 lpm 50 gpm 190 lpm 10 gpm 38 lpm Swivel HI-P6P6 SG-P8KL-B-90 Max. Rotation Spd 400 rpm 500 rpm Inlet Port 3/8 npt 1/2 npt Weight 12 lb 5.4 kg 40 lb 18.2 kg HI-M9M9 400 rpm 9/16 MP 13 lb 5.9 kg SG-M12KL-B-90 SL-H9H9-CL 500 rpm 400 rpm 3/4 MP 40 lb 18.2 kg Air Supply 60-100 psi 60-100 psi 60-100 psi 60-100 psi 30 CFM 30 CFM 30 CFM 30 CFM Service Kit HI 600 SG 600 HI 600 SG 600 Overhaul Kit HI 610 SG 610 HI 610 SG 610 9/16 HP 13 lb 5.89 kg 60-100 psi 30 CFM BC 600-H9-C 1-800-231-8192 • sales@waterblast.com Jetstream of Houston, LLP • 4930 Cranswick • Houston TX 77041 © Jan '08 35