Implementing EPD Process Certification

Transcription

EPD Conference
Stockholm 2012/05/15
Implementing EPD Process Certification:
What’s done & what’s next?
Luca F. Ruini – Global HSE & Energy Director
A Family owned company
1877: Barilla’s family begin
the activities with a little
pasta and bread shop in
the center of PARMA
2012: BARILLA is one of the biggest
Italians food player, the most sold world
wide Pasta brand, the biggest Italian’s
Bakery, the third bakery in Europe.
2
Life Cycle Assessment
4
LCA REALIZED DURING THE YEAR 2004 - 2008
Spaghetti n°5 and
Campagnole LCA
Parma plant
Logistic activities
LCA
Packaging LCA
All plants
Foggia and Melfi
plant
Carbon management
Carbon management
Parma and
Castiglione
plants
2004
2005
Waste management
2006
2007
2008
From LCA to Sust Diets & Agriculture + CSR & EPD
What we have decided to do in the last 3 years
Packaging LCA
Durum wheat pasta LCA &
EPD (Italy)
Durum wheat pasta EPD
update (worldwide)
3 EPDs published
WASA products LCA
WASA products EPD
Bakery LCA
15 EPDs published
Sauces LCA
CSR
Targets
2009
Barilla EPD Process System
Development
2010
EPD realization following the
EPD system
EPDs realization following the
EPD Process System
Sustainable Cropping system project: phase 1
Sustainable Cropping system
project: phase 2
LCA on primary transport
LCA on primary and
secondary transport (update)
2011
2012
5
Barilla EPD
Process System
BCFN Sustainable Diets
Sustainable Durum
Wheat Cultivation
CSR Targets
& Projects
6
Barilla Center for Food and Nutrition
All Papers can be downloaded by the official website:
www.barillacfn.com
Environmental Pyramid: Water Footprint
Environmental Pyramid: Carbon Footprint
Environmental Pyramid: Ecological Footprint
The BCFN Double Pyramid
12
Water Footprint of two different Menus
- 1/3 !!
13
Carbon Footprint of two different Menus
2095 g CO
195 g CO2 eq
145 g CO2 eq
2
14
eq
555 g CO2 eq
210 g CO2 eq
990 g CO eq
6455 g CO
2
eq
2
Fight Climate Change
adopting Sust Diets
- 1/3 !!
250 g CO2 eq
135 g CO2 eq
140 g CO2 eq
4210 g CO eq
1720 g CO2 eq
2
Fight Climate Change adopting Smart Green Diets
x3
1/3
The Carbon Footprint of a rich-of-
The Carbon Footprint of a more
meat menu is about 6.500 Co2 eq
vegetarian menu is about 2.100 CO2 eq
LCA Chef Tool developed
Durum wheat pasta LCA – EPD Published
18
From LCA to Actions
19
20
Barilla CSR Environment Commitments
2014 GOALS (vs 2008)
COMMITMENTS
BARILLA ECOLOGICAL FOOTPRINT
REDUCTION
Develop the procedure and calculate
the Ecological Footprint for Barilla
Products fixing 2014 target
(2011 CSR report).
Via two priority commitments:
- Reduction of Carbon Footprint for
Barilla products by
- - Reduce Greenhouse Gases
(GHG) emissions in line with the
objectives of the Kyoto Protocol
- Minimize other Environmental
Impacts along the Supply Chain,
with special emphasis particular
attention on reducing and recycling
packaging materials.
GWP
-15%
- Reduction by -30% of the Energy
Global Warming Potential (GWP)
(direct + indirect)
- Increase the percentage of Recyclable
Packaging issued onto the market up to
+95%
of total Packaging
23
- 390 kg Co2 / t (-55%)
Carbon
Footprint
(t Co2
Carbon
footprint
(tCO
grains)
Carbon
Footprint
(t CO2/t
2 /t granella)
/ t durum wheat semolina)
0,80
0,70
0,60
0,50
Puglia/Basilicata/
Sicilia
In
d
eic
o
Pianura
Lombardo Veneto.
ra
gg
io
us
tri
ale
Pr
ot
eic
Ce
o
re
al
ico
lo
In
Or
du
t ic
str
ol
ial
o
in
e
du
st
ria
le
In
du
str
ial
e
M
aid
ico
lo
Ce
re
al
ico
lo
Or
Fo
t ic
ra
ol
gg
o
in
io
du
st
ria
le
Emilia Romagna
Reddito
lordo (€/t)(€ / t durum wheat semolina)
Net
Income
Marche/Toscana
Fo
ico
lo
180,0
160,0
140,0
120,0
100,0
80,0
60,0
40,0
20,0
0,0
Ce
re
al
> 100 € / t
Fo
Ce
re
al
ico
lo
Marche/Toscana
Pr
ot
0,40
0,30
0,20
0,10
0,00
Emilia Romagna
Pianura
Lombardo Veneto.
Puglia/Basilicata/
Sicilia
ra
gg
io
In
du
st
ria
le
Pr
ot
ei
co
Ce
re
al
ico
lo
In
O
du
rt
ico
st
ria
lo
le
in
du
st
ria
le
In
du
st
ria
le
M
ai
di
c
Ce olo
re
al
ico
lo
O
rt
F
or
ico
ag
lo
gi
in
o
du
st
ria
le
Pr
ot
ei
co
23
Durum wheat cultivation
24
Italian Farmers Handbook
Adopting old-well known (but not still applied)
agricultural practice
is good for farmers, soil & environment !
24
25
Durum wheat cultivation
25
Second Part of the Project
“Durum wheat: Cropping System Sustainability in Italy 2011-2012”
The second part of the project
consists in in-field
experimentation, comparing
sustainable and normally
adopted cropping systems.
Farms have been identified
for the in-field testing
Parma
Ferrara
Siena
Ancona
Macerata
Foggia
26
Sustainable agriculture: next steps
Sweden: rye
Canada: durum wheat
USA: durum wheat
France: durum
& soft wheat
Italy: durum &
soft wheat
Germany: soft wheat, rye
Greece: durum wheat
Turkey: durum wheat
26
Barilla EPD
Process System
BCFN Sustainable Diets
Sustainable Durum
Wheat Cultivation
CSR Targets
& Projects
Barilla Env Product Declaration Process (System)
1. Quick, Simple e reliable
2. Env Results verified & certified
3. Product comparisons possible
4. Public consultation process
Barilla is the
First Private
Company
28
29
A “FUNNEL” PROCESS
PRODUCT
The system works as a
“funnel process”: data
DATA COLLECTION
AND MANAGEMENT
SPECIFIC
DATA
LCA
DATABASE
from the database and
from product specific
information are
processed by the
product system tool in
DATA PROCESSING
order to have the
specific LCA data
sheet.
This document is then
RESULTS MANAGEMENT
(Internal documentation production)
LCA
data
sheet
used for the preparation
of the EPD.
PUBLICATION
(Public documents in output)
EPD
THE LCA EVALUATES A COMPLEX MODEL
DURUM
WHEAT
CULTIVATION
30
PASTA
PLANTS
PACKAGING
MATERIALS
PRODUCT TRANSPORT
MILL
PROCESS
Durum wheat
crop
DURUM
WHEAT SOIL
MANAGEMEN
T
FERTILIZER
PRODUCTIO
N
NATURAL GAS
EXTRACTION
LCA model of the pasta production and contribution to CO2 emissions
31
HOW DOES THE SYSTEM WORK?
EPD management activity
EPD project
plan
Documentation
Competences
evaluation
Process
assessment
planning
EPD
project
Start up
Product
data
collection
Database
update
Start up
Data
collection
Database
calculation
Data
validation
Product
system
update
Start up
Data
collection
Product
system
update
Product
system
validation
Data
check
Data
elaboration
Non conformity
management
EPD
preparation
Management
review
EPD
verification
Process
indicators
EPD
publication
32
PROCESS INDICATORS
The EPD process performances are evaluated by mean of specific indicators
that are recorded in the EPD process register.
INDICATORS
PUBLISHED EPD
EPD IN PROCESS
TOTAL MODULE
AVAILABLE DATA
Situation at
30/04/2012
DESCRIPTION
15
Number of published EPDs available
13
Number of the product that will be covered by an available EPD when the
running project will be completed
610
Total amount of the data modules that are needed for completing the
97%
Percentage of the total data module available for EPD realization. It
EPD activities included in the running project.
represents how much the data collection performance is completed.
Percentage of the total data module that are validated and ready for the
VALIDATED DATA
79%
EPD calculation. In represents the measure on how much the database
is completed with validated information.
33
DATAMODULE REALIZED
Part of the
Product
System
LCA Database
Product
Specific Data
LCA stages
Datamodule
(number)
Product raw material
208
Plant
45
Mill
16
Packaging raw Material
47
Energy mix
94
Product recipe
71
Packaging list of bill
44
Specific consumption
43
Transport
42
TOTAL DATAMODULE
610
System indicators
34
INDICATORS TREND
100%
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
Oct 2010
Jan 2011
Mar 2011
Apr 2011
Available datamodule
Oct 2011
Dec 2011 Mar 2012
Apr 2012
Validated Datamodule
Available data (%): Percentage of the total data module for which the data are available. It
represents how much the data collection performance is completed
Validated data (%): Percentage of the total data module that are validated and ready for the
EPD calculation. In represents the measure on how much the database is completed with
validated information.
THREE VERIFICATION LEVEL
The Reliability of EPD Process is ensured by three verification level:
1. Database, LCA and EPD verification, made by the Data Assessor
2. EPD Process verification by means of:
a.
internal audit, performed by the Process Assessor
b.
external audit, performed by a Verification Body (accredited body
certified for audit of management systems)
3. Peer review on specific datamodule (e.g. data about cereals)
35
36
37
Galletti – Mulino Bianco
38
Arrabbiata sauces
39
System indicators
EPD Certified & Published (15)
40
EPD in progress 2012
Retailers
Sustainability Product Measurement Initiatives
1. GHG Protocol Product and Supply Chain Initiative .
2. ISO 14067 – Carbon Footprint of Products
3. PAS 2050
4. EU Food Sustainable Consumption and Production Round Table
5. EU Database (ELCD) and International Reference (ILCD)
6. Carbon Reduction Label, Carbon Trust UK
7. French initiative
8. Product Carbon Footprint Pilot Project Germany
9. Blue Angel, Germany
10. Carbon Label, Japan
11. Climate Declarations, Sweden
12. Climate Certification Scheme, Sweden
13. Climatop, Switzerland
14. Carbon Disclosure Project Supply Chain
15. Nature&More Trace and Tell System
16. Hofer Carbon Labelling Programme, Austria
17. Indice Carbone, Casino
18. New Zealand Greenhouse Gas (GHG) Footprint Strategy
19. South Korean Carbon Footprint Label
18 in EU
42
LCA reliable system
43
Product
Category Rules
(PCR)
dBase
Need for shared and
transparent product rules
Reliable & taking in to
account geographical
difference
Reliability of PCR is given
by an public open
consultation.
FR law
LCA for communication
purpose
(Type III label)
Reliability is assured by
specific trasparent database
rules.
ILCD Handbook
LCA food DK
Product Environmental Communication Initiative
Climate Declaration
Carbon Reduction Label, UK
French Initiative
PCF Pilot Project Germany
Blue Angel - Germany
Carbon Label, Japan
44
Strong investment in Alignment is needed
PCR
LCA have to be based on PCR with an open consultation approval
Multiple system operator are welcome, but cooperation & alignment
needed: common PCR dBase & rules?
dBase
• Database rules validation with peer review
• Geographic area
Which Role for the EPD System
An huge work have to be done in order to define Product Category
Rules & populate dBase
Corporation are starting to develop LCA process systems
EPD System can have a central role in the alignment process But
quick response needed
45
Thank you
luca.ruini@barilla.com

Implementing EPD Process Certification

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