PDF - Off Road Unlimited
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PDF - Off Road Unlimited
2010 Catalog OFF ROAD UNLIMITED YOU’VE EARNED IT. YOU DESERVE IT. WE HAVE IT! For the past 20 years, Off Road Unlimited has been manufacturing products that set new industry standards. ORU creations have graced the covers of both national and international trade publications. As recognized “experts” in the truck & SUV filed, ORU regularly appears in technical and feature articles. ORU’s employees are avid truck & SUV enthusiasts who regularly field test their own products. Our goal is to bring you quality products, built in the USA, at a fair price. This catalog features the full ORU product line. We also carry ALL major manufacturers products. Check out our website at www.offroadunlimited.com for a glimpse of the vast array of quality products available at Off Road Unlimited. 1 PH: 818-563-1208 | Fax: 818-729-1919 NOTICE TO DEALER / CONSUMER Installation of many ORU products can change ride characteristics, center of gravity, and/or rollover resistance. Because of the change in on/off road handling, you should familiarize yourself, and all operators of the vehicle with the unique handling characteristics associated with it. Extreme care should be taken when operating the vehicle to prevent possible loss of control or rollover that could result in serious injury or death. The user is ulitmately responsible for the safe operation of the vehicle and compliance with any individual state laws that may apply to it modification. The vehicle’s factory warranty may be affected by the installation of aftermarket parts. Check with your local dealer prior to installation. The purchase of this product constitutes an acknowledgement and understanding of this disclaimer. Although ORU makes every effort to ensure the fit of our products, many times changes by the vehicle manufacturer may affect their compatibility. We suggest always “test-fitting” a product prior to actual installation. ORU reserves the right to make changes in product design, description, application, and/or color with or without prior notice. Although every effort has been made to ensure the accuracy of the catalog. ORU assumes no responsibility for any printing errors that may have occurred. INDEX 3-4 5-8 9-10 11-12 13-14 15 16 17-18 19-20 21-22 23-24 25 26 27-28 29-30 01-10 GM HD 2500-3500 4-Link Coil Over System 01-10 GM HD 2500-3500 HD Solid Axle Conversion Kit 88-98 GM 1500-3500 Solid Axle Conversion Kit (32.5 Spring Pad width) 88-98 GM 1500-3500 Solid Axle Conversion Kit (36.5 Spring Pad width) 88-98 GM 1500 2wd Solid Axle Conversion Kit Chevy/GMC Leveling Kits Hydraulic Ram Assist Kits Cross Over Steering Kits & Components 99-06 Ford Super Duty Products 86-97 Ford F250 / F350 Products Aluminum Differential Covers Dually Spacers Replacement Parts & Shock Tabs Defender Roof Rack Aplications Defender Roof Rack Accessories WARRANTY POLICY ORU (Off Road Unlimited), extends a lifetime warranty on their products to the original purchaser. The warranty covers defects in material and workmanship. This warranty does not apply to wear items such as brakes, steering components, u-joints, etc.., or to products sold by, but not manufactured by ORU. Application of this warranty is subject to inspection of the product by ORU and their sole discretion. ORU is not responsible for shipping charges incurred to submit product for inspection, or its return if the warranty is declined. This warranty does not cover parts that have been modified, applied outside of the intended application, or subjected to abuse. This warranty applies solely to the ORU product and does not extend to any incidental damage(s) or incurred cost(s). No other warranties/guarantees are expressed or implied. All warranty claims must be accompanied by the original receipt, or reasonable facsimile. To apply for warranty consideration, contact ORU’s customer service department at 818-563-1208. www.OFFROADUNLIMITED.com 2 ORU’s 100% bolt-on conversion kit includes all the necessary components to convert your 2001-‘10 GM from an independent front suspension, to a 4-link solid axle with coil over shocks. After installing this kit with our NEW Dana 60 solid axle, you can run a larger tire (37” to 40”) with a minimum amount of lift. With the added articulation, you’ll be ready for anything the trails have to dish out! The kit comes complete with all necessary brackets and hardware, including, 4-link, adjustable 2.5” front coil-over shocks, front axle assembly, brake lines, rear springs and shocks. The only other items required are a complete front driveshaft and a rear driveshaft modification. Kit Highlights: ● Race-Inspired front 2.5” coil over shocks for maximum articulation & ride quality. ● 2.5” Rear Reservoir Shocks. ● Front limiting straps to prevent suspension over-extension. ● Front Air Bump Stops ● Complete NEW Dana 60 with 35 spline axles, tie rod ends, High Performance Disc brake kit, ORU front & rear differential covers, open differential gear ratio of your choice, (locker or limited slip available @ additional cost). ● ABS set up to maintain factory anti-lock brake function. ● ORU Ram Assist with Steering Box (No Core Required). ● Complete Cross Over Steering Kit, including pitman arm, drag link, tie rod ends, and steering knuckle for proper steering geometry. ● High Performance Steel Braided Brake Lines front and rear. ● New Replacement Rear Leaf Springs specifically designed for this kit for superior ride & off-road articulation. King Shocks ORU Cross Over Steering www.OFFROADUNLIMITED.com ORU Ram Assist New ORU Dana 60 Axle 4 60012 IFS TO SOLID AXLE CONVERSION KIT 2001-2010 GM HD 2500-3500 4X4 and 4X2 IFS to Solid Axle Conversion Kit This ORU bolt-on conversion kit includes all the necessary brackets to convert independent front suspension (IFS) to a solid axle system, (additional required and optional components can be found using the color coded char the next page). The solid axel system accommodates a taller lift and larger tries while providing more articulation than IFS. The solid axle with locking hubs can be equipped with a limited slip or licking differential for greater off-road capabilities. Moving parts and maintenance are greatly reduced. For a premium ride, order one of our new “+6” kits that utilize 6” longer front springs. Note: This kit can also be used to convert two wheel drive 01-10 HD trucks to four wheel drive with the addition of a transger case and related components. Kit 60012 is for use with 32.5 spring pad width axle. Fits 2001-2010 GM 2500-3500 HD, 4WD or 2WD. (Installation of this kit will move the front axle forward 1” and add 3” of lift to the front) (you need to include the additional 3” of lift when choosing your spring - ex. 5.5” spring equals 8.5” total lift) PART NUMBER GUIDE 60012 B D +6 Axle Type “D” for Diesel Designates vehicle application 60012-BD Solid Axle Conversion Kit For use w/Premium Ride Springs AXLE TYPE GUIDE B = Ford Dana 60 Axle C = ORU Dana 60 Axle IFS SOLID AXLE CONVERSION KITS 60012-B 01-2010 2500, 3500 HD 2WD or 4WD using a Ford 78-79 Dana 60 with 32 1/2” spring pad width axle -gas engine 60012-BD 01-2010 2500, 3500 HD 2WD or 4WD using a Ford 78-79 Dana 60 with 32 1/2” spring pad width axle -diesel engine 60012-B+6 60012-BD+6 60012-C 60012-C+6 60012CD 60012-CD+6 5 Premium Ride 01-2010 2500, 3500 HD 2WD or 4WD using a Ford 78-79 Dana 60 with 32 1/2” spring pad widthaxle -gas engine Premium Ride 01-2010 2500, 3500 HD 2WD or 4WD using a Ford 78-79 Dana 60 with 32 1/2” spring pad widthaxle -diesel engine 01-2010 2500, 3500 HD 2WD or 4WD with ORU Custom Dana 60 Axle - gas engine Premium Ride 01-2010 2500, 3500 HD 2WD or 4WD with ORU Custom Dana 60 Axle - gas engine 01-2010 2500, 3500 HD 2WD or 4WD with ORU Custom Dana 60 Axle - diesel engine Premium Ride 01-2010 2500, 3500 HD 2WD or 4WD with ORU Custom Dana 60 Axle - diesel engine PH: 818-563-1208 | Fax: 818-729-1919 60012 Add-ON’S Torsion Sway Bar ORU’s sway bar package will enhance the handling of your solid axle conversion. The kit includes a 1.25” diameter spring steel torsion bar, bushings, and end links with heim joints. See Chart on next page for part numbers and applications. We recommend this kit with all conversions. Track Bar Bracket When installing the solid axle conversion using the 8” & 10” lift, this extension bracket is required in order to keep the trac bar parallel to the steering drag link. Please see the chart on the next page for applications. Front & Rear Leaf Springs Order standard front or premium ride +6”. See chart on next page for part numbers and applications. Transfer Case Output Shaft HD solid axle conversions require a slip yoke eliminator in order to run a fixed yoke CV (long travel front driveshaft required). See chart on next page for part numbers and applications. (Requires transfer cas disassembly). Bilstein 5150 Series The first production shock with a fixed reservoir designed for lifted truck applications. Adjustable mounting allows reserbvoir to be positioned as needed. Advanced split valving design for single or multiple shock applications. U-Bolts Zinc plated u-bolts. See chart on next page for part numbers and applications. Front Brake Lines Rear Brake Lines Dana 60 Steering Kits ORU Axles 5-26F 5-28F 5-30F 5-32F with 3 1/2” Spring with 5 1/2” Spring with 8” Spring with 10” Spring 60330-A King pin 9” to 13” Lift 60030-B King pin 5” to 8” Lift 5-28R 5-30R 5-32R 5-34R 17606 17608 17610 with 7” Rear Spring with 9” Rear Spring with 11” Rear Spring with 13” Rear Spring ORU Chevy Dana 60 ORU Ford Dana 60 ORU GM 14 Bolt www.OFFROADUNLIMITED.com 6 60012 IFS TO SOLID AXLE CONVERSION KIT How to Use the Chart Selecting the components you need for an ORU Solid Axle Conversion is as easy as matching colors. Follow these simple steps: 1) Use the Tire/Spring Size Chart (below) to determine your proper spring height. Note the corresponding color. Tire/Spring Size Chart No Larger than 36” tires - 3.5” Spring No Larger than 37” tires - 5.5” Spring No Larger than 40” tires w/triming - 8” Spring No Larger than 42” tires - 10” Spring 2) Choose the chart on the right that matches your desired axle setup (Ford, or ORU). 3) Find the column heading in the chart that matches your fuel (gas or diesel), axle type and spring specifications. (standard or 6” longer). 4) You can select a complete ORU Solid Axle Kit, or any individual components by matching the color from the Tire Spring Size Chart. 7 Other Parts Required to Complete the Conversion: ● Front axle assembly with 32 1/2” spring pad width ● Front leaft springs (88-91 Chevy Blazer or Suburban type or ORU premium ride springs). ● Crossover Steering Kit ● Front & Rear Shocks ● Brake Lines ● Front U-Bolts ● Steering box with “4-blind” sector shaft. (included in ORU Ram Assist) ● Front Slip Yoke eliminator ● Rear springs and/or rear block and U-Bolts ● Torsion sway bar recommended for highway use. ● Front long travel drive shaft recommended (contact your local drive shaft specialist) Installation Notes: ● Inspect the contents of the kit and read the entire instructions before proceeding. ● We recommend this installation be pereformed by a qualified technician. ● Torque all hardware to factory specifications. ● We recommend using red Loctite on all bolts. ● When removing wheels, support vehicle with jack stands. ● Use only factory approved fluids. ● Installation of this kit will move the center of the front axle 1 for ward. ● This kit adds 3” of lift to the advertised height of the leaf springs. ● Welding and cutting required. (Use caution during welding operations to prevent damage to vehicle electronic components). ● This kit has no provisions for anti-lock brakes, and want to retain them, you must purchase an ORU Dana 60 axle. (With ABS upgrade). ● You must retain the factory 4WD electronic actuator and wiring to prevent unnecessary activation of the dash lights and for the factory transfer case to function properly (secure the unit under the hood in a suitable location). PH: 818-563-1208 | Fax: 818-729-1919 ORU Solid Axle Kit Using ORU Solid Axle Kit Using FORD DANA 60 King Pin Axle ORU DANA 60 King Pin Axle 60012-B 60012-B+6 60012-BD 60012-BD+6 60012-C 60012-C+6 60012-CD 60012-CD+6 Gas using Ford Dana 60 (77-79 style) Gas Using Ford Dana 60 (77-79 style) with +6 Spring Diesel Using Ford Dana 60 (77-79 style) Diesel Using Ford Dana 60 (77-79 style) with +6 Spring Gas using ORU Dana 60 (77-79 style) Gas Using ORU Dana 60 w/+6 Spring Diesel Using ORU Dana 60 Diesel Using ORU Dana 60 w/+6 Spring Factory Axle Dana 60 king pin axle 17608 Axles ORU Dana 60 king pin axle with 32.5” Spring pad width Pinion Rotation 60058HD 13° / 18° 13° / 18° 13° / 18° 13° / 18° with 32.5” Spring pad width Pinion Rotation 3.5” Spring Pinion Rotation 60058HD 60059HD 5.5” Spring 60059HD 5.5” Spring 60062HD 8” Spring 60062HD 8” Spring 60063HD 10” Spring 60063HD 10” Spring 60058HD+6 3.5” Spring - 6” Longer 60058HD+6 3.5” Spring - 6” Longer 60059HD+6 5.5” Spring - 6” Longer 60059HD+6 5.5” Spring - 6” Longer 60062HD+6 8” Spring - 6” Longer 60062HD+6 8” Spring - 6” Longer 60063HD+6 10” Spring - 6” Longer 60063HD+6 10” Spring - 6” Longer 60073-7 7” Rear Spring 60073-7 7” Rear Spring 60073-9 9” Rear Spring 60073-9 9” Rear Spring 60073-11 11” Rear Spring 60073-11 11” Rear Spring 60073-13 13” Rear Spring 60073-13 13” Rear Spring 60330-A Raised Arm for use 60330-A Raised Arm for use 60030-B Flat Arm for use 60030-B Flat Arm for use 60042-B 01-10 2500 / 3500 HD 60042-C 01-10 2500 / 3500 HD 60042-BD 01-10 2500 / 3500 HD 60042-CD 01-10 2500 / 3500 HD 61010-A ORU add-on Trac Bar 61010-A ORU add-on Trac Bar 60093 ORU Torsion Sway Bar 60093 ORU Torsion Sway Bar 60093-A ORU Torsion Sway Bar 60093-A ORU Torsion Sway Bar 60093-B ORU Torsion Sway Bar 60093-B ORU Torsion Sway Bar 60093-C ORU Torsion Sway Bar 60093-C ORU Torsion Sway Bar 52046 Transfer Case Output 52046 Transfer Case Output 612-B Ford Factory Axle 612-C ORU Axle 5-26F With 3.5” Springs 5-26F With 3.5” Springs 5-28F With 5.5” Springs 5-28F With 5.5” Springs 5-30F With 8” Springs 5-30F With 8” Springs 5-32F With 10” Springs 5-32F With 10” Springs F4-BF5-A187-H0 Front Shocks for F4-BF5-A187-H0 Front Shocks for F4-BF5-A198-H0 Front Shocks for F4-BF5-A198-H0 Front Shocks for F4-BF5-A198-H0 Front Shocks for F4-BF5-A198-H0 Front Shocks for F4-BF5-A198-H0 Front Shocks for F4-BF5-A198-H0 Front Shocks for Factory R ear U-B olt Factory R e a r U -B ol t 5-28R With 3.5” Springs 5-28R With 3.5” Springs 5-30R With 5.5” Springs 5-30R With 5.5” Springs 5-32R With 8” Springs 5-32R With 8” Springs 5-34R With 10” Springs 5-34R With 10” Springs F4-BF5-A198-H1 Rear Shocks F4-BF5-A198-H1 Rear Shocks 7” Springs F4-BF5-A198-H1 Rear Shocks F4-BF5-A198-H1 Rear Shocks 9” Springs F4-BF5-A198-H1 Rear Shocks F4-BF5-A198-H1 Rear Shocks 11” Springs F4-BF5-A198-H1 Rear Shocks F4-BF5-A198-H1 Rear Shocks 13” Springs Front Leaf Springs Front Leaf Springs Front Leaf Springs Front Leaf Springs Front +6 Leaf Springs Front +6 Leaf Springs Front +6 Leaf Springs Front +6 Leaf Springs Rear Leaf Springs Rear Leaf Springs Rear Leaf Springs Rear Leaf Springs Crossover Steering with 8” & 10” Spring Crossover Steering with 3.5” & 5.5” Spring Hyd. Ram Steering Asst Pickup with Gas Engine Hyd. Ram Steering Asst Pickup with Diesel Engine Trac Bar Bracket Brkt 8” & 10” Springs ONLY Torsion Sway Bar for 3.5” Springs Torsion Sway Bar for 5.5” Springs Torsion Sway Bar for 8” Springs Torsion Sway Bar for 10” Springs Front Yoke Slip Elim. Front U-Bolts Front Brake Lines Front Brake Lines Front Brake Lines Front Brake Lines Front Shocks 3.5” Springs Front Shocks 5.5” Springs Front Shocks 8” Springs Front Shocks 10” Springs Rear Brake Lines Rear Brake Lines Rear Brake Lines Rear Brake Lines Rear Shocks 7” Springs Rear Shocks 9” Springs Rear Shocks ( * ) 11” Springs Rear Shocks ( * ) * Need to rotate lower shock mount on axle for proper shock length using part # 33001 13” Springs 13° / 18° 13° / 18° 13° / 18° 13° / 18° Front Leaf Springs Front Leaf Springs Front Leaf Springs Front Leaf Springs Front +6 Leaf Springs Front +6 Leaf Springs Front +6 Leaf Springs Front +6 Leaf Springs Rear Leaf Springs Rear Leaf Springs Rear Leaf Springs Rear Leaf Springs Crossover Steering Crossover Steering Hyd. Ram Steering Asst Hyd. Ram Steering Asst Trac Bar Bracket Torsion Sway Bar Torsion Sway Bar Torsion Sway Bar Torsion Sway Bar Front Yoke Slip Elim. Front U-Bolts Front Brake Lines Front Brake Lines Front Brake Lines Front Brake Lines Front Shocks Front Shocks Front Shocks Front Shocks Rear Brake Lines Rear Brake Lines Rear Brake Lines Rear Brake Lines Rear Shocks Rear Shocks Rear Shocks ( * ) Rear Shocks ( * ) * Need to rotate lower shock mount on axle for proper shock length using part # 33001 www.OFFROADUNLIMITED.com Pinion Rotation 3.5” Spring with 8” & 10” Spring with 3.5” & 5.5” Spring Pickup with Gas Engine Pickup with Diesel Engine Brkt 8” & 10” Springs ONLY for 3.5” Springs for 5.5” Springs for 8” Springs for 10” Springs 3.5” Springs 5.5” Springs 8” Springs 10” Springs 8 60010 IFS TO SOLID AXLE CONVERSION KIT 88-98 GM 1500, 2500, and 3500 IFS to Solid Axle Conversion Kit This ORU bolt-on conversion kit includes all the necessary brackets to convert independent front suspension (IFS) to a solid axle system, (additional required and optional components can be found on the next page). The solid axle system accommodates a taller and larger tire while providing more articulation than IFS. The solid axle with locking hubs can be equipped with a limited slip or locking differential for greater off-road capabilities. Moving parts and maintenance are greatly reduced. For a premium ride, order one of our new “+6” kits that utilize 6” longer front springs. Kit 60010 is for use with 32.5 spring pad width axle. Fits 88-98 GM 1500-2500 & 3500models. 4x4 only. (Installation of this kit will move the front axle forward 1” and add 3” of lift to the front) (You need to include the additional 3” of lift when choosing your spring ex. 6” spring equals 9” total lift) Follow these steps to determine the correct parts for your application 1) GM SOLID AXLE CONVERSION KIT 60010 60010+6 88-98 GM solid axle conversion kit 32.5” spring pad width 88-98 GM solid axle conversion kit 32.5” spring pad width using a 6” longer spring An exhaust modification is required with this kit. (front and rear driveshaft contact your local driveshaft specialist). 9 Axle applications for 60010 ● 77-79 Ford Dana 60 axle/32.5 spring pad width/differential on driver side to match your factory transfer case front output. 8 lug. ● 77-79 Ford Dana 44 axle 8 lug/32.5 spring pad width/differential on driver side to match your factory transfer case front output. (For 6-lug application you must change knuckles to GM Dana 44 or 10 bolt). ● 73-87 Chevy Dana 44 or 10 bolt front axle/8lug or 6 lug/32.5 spring pad width/ differential on passenger side (must change transfer case to a right front output). ● 73-91 Chevy Dana 60/32.5 spring pad width/8 lug (must change transfer case to a right front output). ● ORU custom Dana 60/32.5 spring pad width/8lug. 2) What size tires do you want to run? See chart for spring lift. 3) Axle and lift will determine what steering kit is required. 4) Front springs/Two different lengths/ standard or premium ride. (6” longer spring for a better ride and articulation). 5) Brake lines & U-bolts. See application guide. 6) Rear springs. See application guide 7) Trac Bar is recommended for highway use on all applications 8) Torsion Sway bar is recommended for highway use on all applications 9) Ram Assist for tires over 35” (optional) 10) Dual shock hoops (optional). 11) Front long travel drive shaft recommended (contact your local drive shaft specialist). 12) Exhaust modifications needed. PH: 818-563-1208 | Fax: 818-729-1919 60010 Add-ON’S TIRE SIZE CHART / SPRINGS / BRAKE LINES Front Springs 35” tire 2.5” spring + Kit = 5.5” lift 36” tire 4” spring + kit = 7” lift 37” tire 6” spring + kit = 9” lift 38” tire 8” spring + kit = 11” lift 40” tire 10” spring + kit = 13” lift RAISED ARM STEERING KIT A STEERING KIT C OR D 17606 17608 17310 RAISED ARM STEERING KIT B STEERING KITS † (All steering kits include pitman arm, drag link, drag link ends and steering arm or knuckle) W/Dana 60 King pin 9” to 13” lift W/Dana 60 King pin 5” to 8” lift 60030-D 60330-D 60030-H 60330-H W/GM Dana 44 or 10 bolt axle tie rod nut down 5” to 8” lift W/GM Dana 44 or 10 bolt axle tie rod nut down 9” to 13” lift W/Ford Dana 44 / 5” to 8” lift W/Ford Dana 44 / 9” to 13” lift 60030-C 60330-C 60060 60061 60062 60063 60064 2.5” front spring = 5.5” total lift 4” front spring = 7” total lift 6” front spring = 9” total lift 8” front spring = 11” total lift 10” front spring = 13” total lift TORSION SWAY BAR 60093 60093-A 60093-B 60093-C TRAC BAR KIT 2.5” front spring = 5.5” total lift 4” front spring = 7” total lift 6” front spring = 9” total lift 8” front spring = 11” total lift 10” front spring = 13” total lift 61010 This kit is recommended for Highway use. REAR U-BOLTS 601ORU REAR SPRINGS WITH BUSHINGS FOR 1500 60070-5 60070-7 60070-9 60070-11 60070-13 FRONT BRAKE LINES 5” rear spring use with 2.5” front 7” rear spring use with 4” front 9” rear spring use with 6” front 11” rear spring use with 8” front 13” rear spring use with 10” front 4-24F 4-24F 4-26F 4-28F F-30F 5.5” lift 7” lift 9” lift 11” lift 13” lift REAR SPRINGS WITH BUSHINGS FOR 2500 BILSTEIN FRONT SHOCKS REAR SPRINGS WITH BUSHINGS FOR 3500 RAM ASSIST 60071-5 60071-7 60071-9 60071-11 60071-13 60072-5 60072-7 5” rear spring use with 2.5” front 7” rear spring use with 4” front 9” rear spring use with 6” front 11” rear spring use with 8” front 13” rear spring use with 10” front F4-BF5-A197-HO F4-BF5-A197-HO F4-BF5-A198-HO F4-BF5-A198-HO F4-BF5-A198-HO 5” rear spring use with 2.5” front 7” rear spring use with 4” front 60072-9 9” rear spring use with 6” front 60072-11 11” rear spring use with 8” front 60072-13 13” rear spring use with 10” front Front Sual Shock Hoops for use with 60010 kit 7” lift 9” lift 11” lift 13” lift NUT DOWN - D PREMIUM FRONT SPRINGS WITH BUSHINGS 60060+6 60061+6 60062+6 60063+6 60064+6 60020 W/GM Dana 44 or 10 bolt axle tie rod nut up 5” to 8” lift W/GM Dana 44 or 10 bolt axle tie rod nut up 9” to 13” lift FRONT SPRINGS WITH BUSHINGS ORU Ford Dana 60 ORU GM rear 14 bolt SHOCK HOOPS NUT UP - C 60330-A 60030-B ORU AXLES ORUChevy Dana 60 * Need to rotate lower shock mount on axle for proper shock length using part # 83001 † Photos shown represent steering arm or knuckle in your kit 5.5” lift 7” lift 9” lift 11” lift 13” lift 60041-A 92-99 2500/3500 GM Dana 60 60040-C 88-98 1500 ORU Dana 60 60041-B 60041-C 60040-A 60040-B FRONT U-BOLTS 612-AF 612-B 612-C 613-D GM Dana 60/factory Axle Ford Dana 60 77-79 ORU Dana 60 GM Dana 44 for 10 Bolt Axle REAR BRAKE LINES 5-28R 5-28R 5-30R 5-32R 5-34R 5” lift 7” lift 9” lift 11” lift 13” lift BILSTEIN REAR SHOCKS F4-BF5-A198-H1 F4-BF5-A198-H1 F4-BF5-A198-H1 F4-BF5-A198-H1 F4-BF5-A198-H1 5.5” lift 7” lift 9” lift 11” lift 13” lift 92-99 2500/3500 Ford Dana 60 92-99 2500/3500 ORU Dana 60 88-98 1500 GM Dana 60 88-98 1500 Ford Dana 60 www.OFFROADUNLIMITED.com 10 60011 IFS TO SOLID AXLE CONVERSION KIT 88-98 GM 1500 4X4, 88-99 GM 2500 & 3500 4X4 IFS to Solid Axle Conversion Kit for use with FORD DANA 60 AXLE with 36.5 Inch SPRING PAD WIDTH This ORU bolt-on conversion kit includes all the necessary brackets to convert independent front suspension (IFS) to a solid axle system. The solid axle system accommodates a taller lift and larger tires along with more articulation than IFS. The solid axle with locking hubs can be equipped with a limited slip or locking differential for greater off-road capabilities. Moving parts and maintenance are greatly reduced. Our new “ +6 “ kits utilize 6” longer front springs for a premium ride. Kit 60011 is a 36.5 spring pad width kit 88-98 GM 1500/2500/3500, 4X4 only. (Installation of this kit will move the front axle forward 1” and add 3” of lift to the front) (you need to include the additional 3” of lift when choosing your spring - ex. 6” spring equals 9” total lift) Follow these steps to determine the correct parts for your application 1) GM SOLID AXLE CONVERSION KIT 60011 60011+6 88-98 GM solid axle conversion kit 36.5” spring pad width 88-98 GM solid axle conversion kit 36.5” spring pad width using a 6” longer spring An exhaust modification is required with this kit. (front and rear driveshaft contact your local driveshaft specialist). 11 Axle applications for 60011 ● 86-97 Ford Dana 60 axle/36.5 spring pad width 8 lug ● ORU Dana 60 / 36.5 spring pad width / 8 Lug (86-91 axle have king pin knuckles, 92-97 axles have ball joint knuckles) 2) What size tires do you want to run? See chart for spring lift. 3) Axle and lift will determine what steering kit is required. 4) Front springs/Two different lengths/ standard or premium ride. (6” longer spring for a better ride and articulation). 5) Brake lines & U-bolts. See application guide. 6) Rear springs. See application guide 7) Trac Bar is recommended for highway use on all applications 8) Torsion Sway bar is recommended for highway use on all applications 9) Ram Assist for tires over 35” (optional) 10) Dual shock hoops (optional). 11) Front drive shaft long travel recommended (contact your local drive shaft specialist). 12) Exhaust modifications needed. PH: 818-563-1208 | Fax: 818-729-1919 60011 Add-ON’S TIRE SIZE CHART / SPRINGS / BRAKE LINES Front Springs 35” tire 2.5” spring + Kit = 5.5” lift 36” tire 4” spring + kit = 7” lift 37” tire 6” spring + kit = 9” lift 38” tire 8” spring + kit = 11” lift 40” tire 10” spring + kit = 13” lift 17609 17610 ORU AXLES ORU Ford Dana 60 ORU GM rear 14 bolt SHOCK HOOPS RAISED ARM STEERING KIT A 60021 RAISED ARM STEERING KIT B Front Sual Shock Hoops for use with 60011 kit STEERING KITS †(Allsteeringkitsincludepitmanarm,draglink,draglinkendsandsteeringarmorknuckle) 60030-B 60330-A 60030-E 60330-E 60030-F 60330-F W/Dana 60 King pin 5” to 8” lift W/Dana 60 King pin 9” to 13” lift 92-94 Ford Dana 60 5” - 8” lift (slider caliper) 92-94 Ford Dana 60 9” - 13” lift (slider caliper) 95-97 Ford Dana 60 5” - 8” lift (bolt-on caliper) 95-97 Ford Dana 60 9” - 13” lift (bolt-on caliper) TORSION SWAY BAR 60093 60093-A 60093-B 60093-C † Photos shown represent steering arm or knuckle in your kit FRONT SPRINGS WITH BUSHINGS 60060 60061 60062 60063 60064 2.5” front spring = 5.5” total lift 4” front spring = 7” total lift 6” front spring = 9” total lift 8” front spring = 11” total lift 10” front spring = 13” total lift PREMIUM FRONT SPRINGS WITH BUSHINGS 60060+6 60061+6 60062+6 60063+6 60064+6 2.5” front spring = 5.5” total lift 4” front spring = 7” total lift 6” front spring = 9” total lift 8” front spring = 11” total lift 10” front spring = 13” total lift REAR SPRINGS WITH BUSHINGS FOR 1500 60070-5 60070-7 60070-9 60070-11 60070-13 5” rear spring use with 2.5” front 7” rear spring use with 4” front 9” rear spring use with 6” front 11” rear spring use with 8” front 13” rear spring use with 10” front REAR SPRINGS WITH BUSHINGS FOR 2500 60071-5 60071-7 60071-9 60071-11 60071-13 5” rear spring use with 2.5” front 7” rear spring use with 4” front 9” rear spring use with 6” front 11” rear spring use with 8” front 13” rear spring use with 10” front REAR SPRINGS WITH BUSHINGS FOR 3500 60072-5 60072-7 60072-9 60072-11 7” lift 9” lift 11” lift 13” lift 5” rear spring use with 2.5” front 7” rear spring use with 4” front 9” rear spring use with 6” front 11” rear spring use with 8” front 60072-13 13” rear spring use with 10” front TRAC BAR KIT 61011 This kit is recommended for Highway use. FRONT U-BOLTS 612-D Ford Dana 60 86-97 factory axle FRONT BRAKE LINES 4-24F 4-24F 4-26F 4-28F F-30F 5.5” lift 7” lift 9” lift 11” lift 13” lift BILSTEIN FRONT SHOCKS F4-BF5-A197-HO F4-BF5-A197-HO F4-BF5-A198-HO F4-BF5-A198-HO F4-BF5-A198-HO 5.5” lift 7” lift 9” lift 11” lift 13” lift REAR U-BOLTS 601ORU REAR BRAKE LINES 5-28R 5-28R 5-30R 5-32R 5-34R 5” lift 7” lift 9” lift 11” lift 13” lift BILSTEIN REAR SHOCKS F4-BF5-A198-H1 F4-BF5-A198-H1 F4-BF5-A198-H1 F4-BF5-A198-H1 F4-BF5-A198-H1 5.5” lift 7” lift 9” lift 11” lift 13” lift RAM ASSIST 60041-B 60041-C 60040-B 60040-C 92-99 2500/3500 Ford Dana 60 92-99 2500/3500 ORU Dana 60 88-98 1500 Ford Dana 60 88-98 1500 ORU Dana 60 * Need to rotate lower shock mount on axle for proper shock length using part # 83001 www.OFFROADUNLIMITED.com 12 60009 IFS TO SOLID AXLE CONVERSION KIT 88-98 GM 1500 2WD to SOLID AXLE 4WD CONVERSION KIT This ORU bolt-on conversion kit includes all the necessary brackets to convert two wheel drive to a four-wheel drive solid axle system. The solid axle with locking hubs can be equipped with a limited slip or locking differential for greater off-road capabilities. Kit 60009 is a 32.5 spring pad width kit 88-98, 2WD 1500 ONLY. (Installation of this kit will move the front axle forward 1” and add 2” of lift to the front) (you need to include the additional 3” of lift when choosing your spring - ex. 6” spring equals 9” total lift) Follow these steps to determine the correct parts for your application 1) 2) 3) 4) 5) 6) 7) Axle applications for 60009 ● 73-87 Chevy Dana 44 or 10 bolt front / 32.5 spring pad width / 6 lug ● 73-91 Chevy Dana 60 / 32.5 spring pad width / 8 lug ● ORU Custom Dana 60 / 32.5 spring pad width / 8 lug What size tires do you want to run? See chart for spring lift. Axle and lift will determine what steering kit is required. Front springs/Two different lengths/ standard or premium ride. (6” longer spring for a better ride and articulation). Brake lines & U-bolts. See application guide. Rear springs. See application guide Ram Assist for tires over 35” (optional) GM SOLID AXLE CONVERSION KIT 60009 60009-A+6 60009-D 60009-D 88-98 GM solid axle conversion kit 32.5” spring pad width using DANA 44 or GM 10 Bolt axle 88-98 GM solid axle conversion kit 32.5” spring pad width using 6” longer spring with DANA 44 or GM 10 Bolt axle 88-98 GM solid axle conversion kit 32.5” spring pad width using GM Factory DANA 60 88-98 GM solid axle conversion kit 32.5” spring pad width using 6” longer spring with Factory GM DANA 60 An exhaust modification is required with this kit. (front and rear driveshaft contact your local driveshaft specialist). 13 TRANSFER CASE CROSSMEMBER 60009-16 Fits 205 or 208 transfer case PH: 818-563-1208 | Fax: 818-729-1919 60009 Add-ON’S TIRE SIZE CHART / SPRINGS / BRAKE LINES Front Springs 35” tire 4” spring + Kit = 7” lift 37” tire 6” spring + kit = 9” lift 38” tire 8” spring + kit = 11” lift 40” tire 10” spring + kit = 13” lift 17606 17610 ORU AXLES ORU Chevy Dana 60 ORU GM rear 14 bolt RAM ASSIST 60040-A RAISED ARM STEERING KIT A RAISED ARM STEERING KIT B Nut Up - C Nut Down - D STEERING KITS †(Allsteeringkitsincludepitmanarm,draglink,draglinkendsandsteeringarmorknuckle) 60030-B 60330-A 60030-C 60330-C 60030-D 60330-D W/Dana 60 King pin 5” to 8” lift W/Dana 60 King pin 9” to 13” lift W/Dana 44 or 10 bolt axle tie rod nut up 5” - 8” lift W/Dana 44 or 10 bolt axle tie rod nut up 9” - 13” lift W/Dana 44 or 10 bolt axle tie rod nut down 5” - 8” lift W/Dana 44 or 10 bolt axle tie rod nut down 9” - 13” lift FRONT SPRINGS WITH BUSHINGS 60061 60062 60063 60064 60040-C 4” front spring = 7” total lift 6” front spring = 9” total lift 8” front spring = 11” total lift 10” front spring = 13” total lift 88-98 1500 GM Dana 60 88-98 1500 ORU Dana 60 FRONT U-BOLTS REAR U-BOLTS FRONT BRAKE LINES REAR BRAKE LINES 612-AF 612-C 613-D 4-26F 4-28F 4-30F F-32F GM Dana 60 / Factory axle ORU Dana 60 GM Dana 44 or 10 bolt axle 7” total lift 9” total lift 11” total lift 13” total lift BILSTEIN FRONT SHOCKS F4-BF5-A197-HO F4-BF5-A197-HO F4-BF5-A198-HO F4-BF5-A198-HO F4-BF5-A198-HO 5.5” lift 7” lift 9” lift 11” lift 13” lift 601ORU 5-28R 5-30R 5-32R 5-34R with 7” Rear Spring with 9” Rear Spring with 11” Rear Spring with 13” Rear Spring BILSTEIN REAR SHOCKS F4-BF5-A198-H1 F4-BF5-A198-H1 F4-BF5-A198-H1 F4-BF5-A198-H1 F4-BF5-A198-H1 5.5” lift 7” lift 9” lift 11” lift 13” lift * Need to rotate lower shock mount on axle for proper shock length using part # 33001 PREMIUM FRONT SPRINGS WITH BUSHINGS 60061+6 4” front spring = 7” total lift 60062+6 6” front spring = 9” total lift 60063+6 8” front spring = 11” total lift 60064+6 10” front spring = 13” total lift REAR SPRINGS WITH BUSHINGS FOR 1500 60070-7 7” rear spring use with 4” front 60070-9 9” rear spring use with 6” front 60070-11 11” rear spring use with 8” front 60070-13 13” rear spring use with 10” front † Photos shown represent steering arm or knuckle in your kit www.OFFROADUNLIMITED.com 14 LEVELING KITS AND SHOCKS GM IFS LEVELING KITS ORU has designed a proper way to level 1500 and 2500 series trucks. Cranking up the factory torsion bars and cogs overloads the adjusters and limits suspension travel, creating a harsher ride and accelerating front-end wear. The ORU system uses special re-indexed torsion-bar adjusting cogs that level the vehicle without compromising suspension performance and Bilstein 5100 Series shocks for ultimate ride quality and front end wheel travel. With the kit installed, you can use up to 33” diameter tires*. Installation is straight forward and can be accomplished in less than two hours (excluding the required professional alignment). (*On a stock wheel or up to an 8” wide wheel) ORU 99-06 Chevy/GM HD Leveling Cogs and 4 Shock Kit The ORU leveling kit is the proper way to level your trucks factory height without overloading the torsion bars, which causes a harsh ride and accelerated front end wear. These cogs level the truck, allowing the installation of 33” tires. Installation must be accompanied by a professional alignment. CHEVY/GM HD LEVELING KITS 60007 60007-CF 60007-CFR 60007-F 60007-R 15 Chevy/GMC 2500 HD Leveling cogs only Chevy/GMC 2500 HD Leveling cogs & front shocks only Chevy/GMC 2500 HD Leveling cogs w/Front & Rear Shocks Chevy/GMC 2500 HD Leveling kit front shocks only Chevy/GMC 2500 HD Leveling kit rear shocks only ORU 99-06 Chevy/GM 1500 Leveling Cogs and 4 Shock Kit The ORU leveling kit is the proper way to level your trucks factory height without overloading the torsion bars, which causes a harsh ride and accelerated front end wear. These cogs level the truck, allowing the installation of 33” tires. Installation must be accompanied by a professional alignment. CHEVY/GM 1500 LEVELING KITS 60006-CF 60006-CFR 60006-F 60006-R Chevy/GMC 1500 Leveling cogs & front shocks only Chevy/GMC 1500 Leveling w/Front & Rear Shocks Chevy/GMC 1500 Leveling kit front shocks only Chevy/GMC 1500 Leveling rear shocks only Note: Cogs not available separately for 1500 PH: 818-563-1208 | Fax: 818-729-1919 HYDRAULIC RAM ASSIST Low speed maneuvering in tight spaces with large tires, can require more input at the steering wheel than most are able, (or willing) to give. ORU’s Ram-Assist system puts additional hydraulic force on the tie rod, which alleviates stress at the steering box and frame. With our ram-assist installed, you’ll be able to turn 44” tires at a dead stop! The system retains all your factory steering linkage, which makes it legal for street use in all states. Most kits require minor welding and a steering box core charge. FORD 70040-E Hydraulic Ram Assist 05-10 Super Duty w/Gas engine (100% bolt-on) 70040-ED Hydraulic Ram Assist 05-10 Super Duty w/Diesel engine (100% bolt-on) 70040-D Hydraulic Ram Assist 03-04 Super Duty Diesel 6.0 engine 70040-C 70040-CD 70040-B 70040-BD 70040-A 70040-E Hydraulic Ram Assist after March 99-04 F250/F350 w/Gas engine Hydraulic Ram Assist after March 99-04 F250/F350 w/Diesel engine Hydraulic Ram Assist 99-March 99 F250/F350 w/Gas engine Hydraulic Ram Assist 99-March 99 F250/F350 w/Diesel engine Hydraulic Ram Assist 86-97 F350, 80-97 F250 w/Dana 60 Solid Axle Conversion and Gas engine 70040-AD Hydraulic Ram Assist 86-97 F350, 80-97 F250 w/Dana 60 Solid Axle Conversion and Diesel engine CHEVY 88-98 1/2 TON .725 30 SPLINE 3-3/4 BORE HOUSING 60040-A 60040-B 60040-C Hydraulic Ram Assist for IFS Conversion 88-98 1/2 Ton GM using GM Dana 60 axle Hydraulic Ram Assist for IFS Conversion 88-98 1/2 Ton GM using Ford Dana 60 axle Hydraulic Ram Assist for IFS Conversion 88-98 1/2 Ton GM using ORU Dana 60 axle 88-98 3/4 TON & 1 TON .725 30 SPLINE 4-1/8 BORE HOUSING 60041-A 60041-B 60041-C 60042-B Hydraulic Ram Assist for IFS Conversion 92-99 3/4 & 1 Ton GM using GM Dana 60 axle Hydraulic Ram Assist for IFS Conversion 92-99 3/4 & 1 Ton GM using Ford Dana 60 axle Hydraulic Ram Assist for IFS Conversion 92-99 3/4 & 1 Ton GM using ORU Dana 60 axle 01-06 2500 HD and 3500 PICK UP 07-10 2500 HD and 3500 PICK UP NEW STYLE STEERING BOX (INCLUDES 4 BLIND SECTOR SHAFT) 60042-B Hydraulic Ram Assist for IFS Conversion 01-06 2500/3500 HD pickup using a Ford Dana 60 Axle 60042-BD Hydraulic Ram Assist for IFS Conversion 01-06 2500/3500 HD pickup Dana using a Ford Dana 60 Axle Diese engine 60042-C Hydraulic Ram Assist for IFS Conversion 01-06 2500/3500 HD pickup using ORU’s custom Dana 60 axle 60042-CD Hydraulic Ram Assist for IFS Conversion 01-06 2500/3500 HD pickup using ORU’s custom Dana 60 axle Diesel engine 80-87 1500, 80-91 2500 and 3500 PICK UP 60040-A Hydraulic Ram Assist for GM 80-91 1/2, 3/4 & 1 Ton GM using GM Dana 60 Axle www.OFFROADUNLIMITED.com 16 CROSS OVER STEERING KITS STEERING KITS Stock steering components are inadequate for trucks with raised suspension. Severe angle creates reduced turning radius and can result in binding and broken rod ends. ORU’s Crossover Steering Kits solve these problems and keep you in control! CROSSOVER STEERING COMPONENTS FLAT ARM RAISED ARM PITMAN ARM SHORT & LONG STUDS DANA 44 KNUCKLE SUPER DUTY KNUCKLE CROSSOVER STEERING KITS - INDIVIDUAL COMPONENTS 60032 60033 60030-1 Left drag link end with jam nut Right drag link end with jam nut A.R.P. Studs for Ford, Chevy, Dodge using Dana 60 King Pin w/no Block Nut Up - C A.R.P. Studs for Ford, Chevy, Dodge using Dana 60 King Pin 2-1/2” Block 60031-A GM 68-91 with 2WD gear box - pitman arm GM 88-00 IFS factory gear box - pitman arm 60036-A Dana 60 raised steering arm only 60036-B Dana 60 flat arm only Nut Down - D 60036-C GM Dana 44 or 10 bolt nut up - knuckle only 60036-D GM Dana 44 or 10 bolt nut down - knuckle only 70031-B Ford 80-Feb 99 F250/F350 pitman arm for crossover steering 70031-D Ford March of 99-04 F250/F350 pitman arm for crossover steering 70030-G2 Ford 99-04 Super Duty steering knuckle only 60030-2 FORD CROSSOVER STEERING COMPONENTS FORD CROSSOVER STEERING KITS 70030-A Ford 86-91 F350 Dana 60 with 10”-12” lift 70230-A Ford 78-79 F250/F350 using Dana 60 with 10”-12” lift 70030-B Ford 86-91 F350 Dana 60 with 6”-8” lift 70230-B Ford 78-79 F250/F350 using Dana 60 with 6”-8” lift 70030-E † Ford 92-94 F350 with 6”-12” lift 70030-G Ford F250/F350 After March 99 - 2004 with 8”-13” lift 70030-G1 Ford 99 F250/F350 Up to March 99 with 8”-13” lift 70030-F † Ford 95-97 F350 with 6”-12” lift 70230-H † Ford 78-79 F250 using Dana 44 with 6”-10” lift † Requires Core Charge RAISED ARM - STEERING kIT A FLAT ARM - STEERING kIT B D60 SLIDER - STEERING KIT E D60 BOLT ON - STEERING KIT F DANA 60 STEERING BLOCK 60037-A † 17 2 1/2” Steering Block for King Pin Knuckle with A.R.P. Studs FORD SUPER DUTY KNUCKLE STEERING KIT G PH: 818-563-1208 | Fax: 818-729-1919 Photos shown represent steering arm or knuckle in your kit D44 FORD KNUCKLE STEERING KIT H GM CROSSOVER STEERING COMPONENTS RAISED ARM - STEERING kIT A FLAT ARM - STEERING kIT B CROSSOVER STEERING DIAGRAM D60 SLIDER - STEERING KIT E D60 BOLT ON - STEERING KIT F Nut Up - C DANA 44 KNUCKLE STEERING KIT C OR D Nut Down - D D44 FORD KNUCKLE STEERING KIT H * All Steering Kits include our Cross Over Steering Assembly ORU’s Cross Over Steering Assembly kit includes: pitman arm, drag link, drag link ends and jam nuts. GM CROSSOVER STEERING KITS 60330-A I.F.S. Conversion using GM Dana 60 or 79-91 Ford Dana 60 w/9”-13” lift 60230-A** 68-87 Pickup & 68-91 Blazer / Suburban 10”-12” lift Dana 60 60030-B I.F.S. Conversion using GM and 79-91 Ford Dana 60 w/5”-8” lift 60130-B** 68-87 Pickup & 68-91 Blazer / Suburban 6”-8” lift Dana 60 60030-C I.F.S. Conversion GM Dana 44 Tie Rod 5”-8” lift (Nut Up) 60330-C I.F.S. Conversion GM Dana 44 Tie Rod 9”-13” lift (Nut Up) 60130-C** 68-87 & 68-91 Blazer and Suburban Dana 44 6”-8” lift (Nut Up) 60230-C** 68-87 & 68-91 Blazer and Suburban Dana 44 10”-12” lift (Nut Up) 60030-D I.F.S. Conversion GM Dana 44 Tie Rod 5”-8” lift (Nut Down) 60330-D I.F.S. Conversion GM Dana 44 Tie Rod 9”-13” lift (Nut Down) 60130-D** 68-87 & 68-91 Blazer and Suburban Dana 44 6”-8” lift (Nut Down) 60230-D ** 68-87 & 68-91 Blazer and Suburban Dana 44 10”-12” lift (Nut Down) 60030-E † I.F.S. Conversion using Ford 92-94 Dana 60 with 5”-8” lift 60330-E † 60030-F † 60330-F † 60030-H † I.F.S. Conversion using Ford 92-94 Dana 60 with 9’-13” lift I.F.S. Conversion using Ford 95-97 Dana 60 with 5”-8” lift I.F.S. Conversion using Ford 95-97 Dana 60 with 9”-13” lift I.F.S. Conversion with 78-79 Ford 3/4 ton Dana 44 with 5”-8” lift 60330-H † I.F.S. Conversion with 78-79 Ford 3/4 ton Dana 44 with 9”-13” lift ** Requires 2WD Gear Box † Requires Core Charge www.OFFROADUNLIMITED.com 18 99-06 FORD SUPER DUTY FORD SUPER DUTY Since 1999, the Ford Super Duty has been one of the most popular trucks in America. ORU manufactures several products to enhance this already capable truck. From vehicle-specific air overload systems, multiple shock systems, guards and traction bars, to steering and braking upgrades, ORU is your Super Duty accessory source. FRONT DUAL SHOCK HOOPS ORU’s front dual shock hoops are available in black powder coating. They are made from .120 wall, 1.5” tubing, with tri-point mounting for added strength. Shocks not included. 70022 19 99-04 Ford F250/F350/Excursion REAR DUAL SHOCK SYSTEMS Our rear dual shock systems are made from heavy duty 1 3/4” diameter tubing with a black powder coat finish. Shocks not included. Note: Not for Dually’s 71020 71021 99-04 Ford F250/F350 05-06 Ford F250/F350 (lower mount needs to be welded) PH: 818-563-1208 | Fax: 818-729-1919 CROSSOVER STEERING KIT Kit includes: pitman arm, drag link, drag link ends, jam nuts. (requires relocation of trac bar). CHEVY/GM HD LEVELING KITS 70030-G 70030-G1 F-250 / F-350 Mfg after March 99-04 with 8-13” lift F-250 / F-350 Mfg 99-March 99 with 8-13” lift HYDRAULIC RAM ASSIST Kit Complete kit. 99-04 some welding. 05-06 is 100% bolt-on 70040-C 70040-CD 70040-B 70040-BD 70040-E 70040-ED After March 99-04 Ford F-250 / F-350 gas engine After March 99-04 Ford F-250 / F-350 diesel engine 99-March 99 Ford F-250 / F-350 gas engine 99-March 99 Ford F-250 / F-350 diesel engine 05-06 Ford Super Duty gas engine 05-06 Ford Super Duty diesel engine DIFFERENTIAL COVERS TRAC BAR KIT This kit relocates the trac bar to provide proper steering angle when used with ORU’s crossover steering system. It can also be used as an upgrade to existing crossover steering systems. Constructed of welded, laser-cut, heavy steel. The kit consists of: lower spring plates with raised bumpstop pads, extended length polyurethane bumpstops, dual shock mounting plates, trac bar bracket, adjustable trac bar, and grade 8 hardware. CHEVY/GM HD LEVELING KITS 70000-B 70001 For 8” to 13” lifted trucks 99-04 F250/F350 and Excursion with Trac Bar Factory replacement trac bar 4” - 8” lift DUALLY SPACERS This Made of machined billet steel for strength, our heavy duty spacers accommodate tire sizes up to 37”. (12.50 max tire width) Heat-Treated aluminum differential covers provide extra oil capacity to keep gears cooler for longer life. Reinforcing fins aid in dissipating heat and provide additional protection off road. Complete with heavy duty silicone sealer and plated bolts. 6063-P Polished Cover for Dana 60 67-79 Ford F250, 67-79, 86-97 and 99-06 Ford F350 and F250 front 6063-B Black Cover for Dana 60 67-79 Ford F250, 67-79, 7086-P 7086-B 6065-P Polished Cover for Sterling 10.25 & 10.50 83-06 F250/F350 Black Cover 9for Sterling 10.25 & 10.50 83-06 F250/F350 Polished Cover for Dana 80 99-06 F350 Dually Rear 86-97 and 99-06 Ford F350 and F250 front REAR AIR OVERLOAD KIT This kit is designed to regain the load carrying capabilities that are lost when installing softer “non-overload” type rear lift springs on ‘99-2006 Super Dutys with single rear wheels*. The mounting plates are made from 1/4” laser cut steel and powder coated black for great looks and corrosion resistance. The dual bellow airbags are rated at over 2000 lbs. each! Use the diagram above to determine which spacer kit (required) to order with your airbag kit. Must have aftermarket lifted springs. * Will not work with factory u-bolts/see diagram for required exposed threads to install lower mounting plate. 70080 99-Current Ford Super Duty with single rear wheels AIR BAG SPACER KIT CHEVY/GM HD LEVELING KITS 89002 89003 89004 99-02 Super Duty 8 on 170mm 14x2.0 studs 02-04 Super Duty 8 on 170mm 14x1.5 studs 05-06 14mm x 1 1/2 8 on 200mm wheel spacer Required Spacer Kits for Air Overload Kit 70081 1” Spacer Kit 70082 2” Spacer Kit 70083 3” Spacer Kit 70084 4” Spacer Kit www.OFFROADUNLIMITED.com 20 86-97 FORD F350 REPLACEMENT SPRING BUSHINGS 4-2121 Replacement factory polyurethane spring bushings 86-97 Ford F250/F350 PITMAN ARM 70031-A R86-1/2 - 97 Ford pitman arm for reverse shackle kit FRONT SHOCKS F4-BE5-6245-H5 86-1/2 - 97 Ford front Bilstein shocks RS999007 86-1/2 - 97 Ford front Rancho shocks REAR STOCK REPLACEMENT SHOCKS F4-BE5-6244-H5 86-1/2 - 97 Ford rear Bilstein shocks RS999112 86-1/2 - 97 Ford rear Rancho shocks REVERSE SHACKLE KITS ORU’s Shackle Reversal Kit for 1986-1997 Ford F-350 relocates the front spring shackles to the rear of the springs. This allows the spring to move freely as it articulates without the opposing force encountered with the shackle located in the factory position at the front of the spring. The kit provides approximately 2 1/2” of lift and significantly improves ride quality. Longer front shocks & pitman arm (not included) are required - see application below. (Will not work with IFS suspension). REVERSE SHACKLE KITS 70010 70011 7011-D* 86.5-91 Ford F350 4WD 92-97 Ford F350 4WD 92-97 Ford F350 4WD equipped with Intercooler *Trucks equipped with aftermarket intercooler, front cross member is lower for clearance 21 REAR REPLACEMENT SHOCKS FOR USE WITH 6” BLOCK F4-BE5-6246-H5 86-1/2 - 97 Ford rear Bilstein shocks with 6’ Block RS999012 86-1/2 - 97 Ford rear Rancho shocks with 6’ Block REAR LIFT BLOCK KIT ORU’s heavy-duty rear lift blocks are made from cast iron. The kit includes 2 blocks, zinc plated u-bolts, lock nuts and washers. This kit is the ideal way to level the rear of a truck when using our reverse shackle kit. the kit does not affect ride quality and fits most trucks with a 3” wide rear spring 80060 80-04 Ford F250 - F350 2WD & 4WD PH: 818-563-1208 | Fax: 818-729-1919 FRONT DUAL SHOCK HOOPS ORU’s front dual shock hoops are available in black powder coating. They are made from .120 wall, 1.5” tubing, with tri-point mounting for added strength. Shocks not included. 70020 HYDRAULIC RAM ASSIST Low speed maneuvering in tight spaces with large tires, can require more input at the steering wheel than most are able, (or willing) to give. ORU’s Ram-Assist system puts additional hydraulic force on the tie rod, which alleviates stress at the steering box and frame. With our ram-assist installed, you’ll be able to turn 44” tires at a dead stop! the system retains all your factory steering linkage, which makes it legal for street use in most states. Most kits require minor welding and a steering box core charge. 80-97 Ford F-250 / F-350 STEERING KITS Stock steering components are inadequate for trucks with raised suspension. Severe angle creates reduced turning radius and can result in binding and broken rod ends. ORU’s Crossover Steering Kits solve these problems and keep you in control. All Steering kits include pitman arm, drag link, drag link ends, and jam nuts. 70040-A 86-97 Ford F350, 80-97 F250 with Dana 60 Solid Axle Conversion 70040-AD 86-97 Ford F350 Diesel, 80-97 F250 Diesel with Dana 60 Solid Axle Conversion DIFFERENTIAL COVERS STEERING KIT A STEERING KIT E 70030-A 70230-A 70030-B 70230-B 70030-E † 70030-F † 70230-H† STEERING KIT B STEERING KIT F STEERING KIT H 86-91 Ford F350 Dana 60 with 10”-12” lift 78-79 Ford F250 - F350 with Dana 60 with 10”-12” lift 86-91 Ford F350 Dana 60 with 6”-8” lift 78-79 Ford F250 - F350 with Dana 60 with 6”-8” lift 92-94 Ford F350 with 6”-12” lift 95-97 Ford F350 with Bolt-On Caliper and 6?-12” lift 78-79 Ford F250 with Dana 44 and 6” lift † Requires Core Charge Heat-treated aluminum differential covers provide extra oil capacity to keep gears cooler for longer life. Reinforcing fins aid in dissipating heat and provide additional protection off road. Complete with heavy duty silicone sealer and plated bolts. 6063-P POLISHED COVER for Dana 60 67-79 Ford F-250, 67-79, 6063-B BLACK COVER for Dana 60 67-79 Ford F-250, 67-79 7086-P POLISHED COVER for Sterling 10.25 & 10.50 83-06 F250 7086-B BLACK COVER for Sterling 10.25 & 10.50 83-06 F250 86-97 and 99-06 Ford F350 86-97 and 99-06 Ford F350 and F350 rear and F350 rear www.OFFROADUNLIMITED.com 22 DIFFERENTIAL COVERS FORD STERLING 9.75 7097-P & 7097-B 97-06 F-150 FORD STERLING 12 BOLT 10.25 & 10.50 RING GEAR 7086-P & 7086-B 83-06 F-250 and F-350 FORD 8.8 RING GEAR DIFFERENTIAL COVERS Heat-treated aluminum differential covers provide extra oil capacity to keep gears cooler for longer life. Reinforcing fins aid in dissipating heat and provide additional protection off road. Complete with heavy duty silicone sealer and plated bolts. Available fully polished or black with satin fins. 23 PH: 818-563-1208 | Fax: 818-729-1919 7064-P & 7064-B Bronco 83-95 Explorer 90 & Up Ranger with 4.0L 90 & Up F-150 83-01 DANA 44 DANA 60, 61 & 70 REAR DANA 60 FRONT HUMMER H2 6057-P & 6057-B Chevrolet K10, 25 Front 60-80 Chevrolet C10, 5 Rear 60-70 Chrysler W100, 150, 200, 300 & 3500 64-69 Ford Bronco Front 72-79 Ford F100,F150 Front 58-79 Ford F250 Front 58-79 IHC Scout Front 72-80 IHC Scout Rear 68-80 IHC 100, 150, 200, 1100 6059-P Ford f250 Rear 67-92 Ford F350 Rear 78-92 Chevrolet 3/4 & 1 Ton Rear 57-91 Chrysler W200/W250 Rear 69-99 Jeep J10 Rear 66-93 Ford E250/E350 Rear 75-06 6063-I Chevrolet C30/C35 Front 77-92 Chrysler W200/W250 Front 69-93 Ford F250 Front 67-79 Ford F350 67-79, 86-97 Ford S.D. 99-06 6070-HP & 6070-HB H2 9.5” Rear Axle H2 02-06 GM CORPORATE 12 BOLT GM CORPORATE 10 BOLT FRONT DANA 80 6058-P 1/2 Ton Truck 64-82 G10, G15 64-81 K10, K15, C10, C15 64-82 6077-P C10, K10 & K20 Front 77-87 Blazer Front 77-91 Suburban 77-91 6063-I Chevrolet C30/C35 Front 77-92 Chrysler W200/W250 Front 69-93 Ford F250 Front 67-79 Ford F350 67-79, 86-97 Ford S.D. 99-06 GM CORPORATE 14 BOLT 10.5 RING GEAR FULL FLOATING AXLES GM 11.5 RING GEAR DANA 50/60 FRONT 6050-P & 6050-B GM 2500 & 3500 HD 00-06 Dodge W350 Diesel 04-06 6063-P & 6063-B Chevrolet C30/C35 Front 77-92 Chrysler W200/W250 Front 69-93 Ford F250 Front 67-79 HD Only Ford F350 67-79, 86-97 Ford Super Duty 99-06 Nodular cast iron differential cover. Heavy Duty design for extreme abuse and rock crawlers. GM CORPORATE 14 BOLT 9.5 RING GEAR SEMI FLOATING AXLES 6070-P & 6070-B C10, C15, C20 88-96 C30, C35 83-96 K10, K15 88-04 K20, K25 81-04 3/4 Ton, 1 Ton 81-92 www.OFFROADUNLIMITED.com 6060-P & 6060-B 3/4 Ton, 1 Ton 73-05 G30, G35, C20, C25, C35, K20, K25, K30, K35 73-05 Suburban 73-05 GM CORPORATE 10 BOLT REAR 6082-P & 6082-B C10, K10 & Blazer Rear 78-04 some S-10 (Typhoon) 24 DUALLY SPACERS DUALLY SPACERS Heat-treated Made of machined billet steel for strength, our Heavy Duty spacers accommodate tire sizes up to 37”. (12.50 max tire width) 89000 89001 89002 89003 89004 25 9/16 stud 8 on 6 1/2 bolt pattern 14mm stud 8 on 6 1/2 bolt pattern 01-06 GM Super Duty 8 on 170mm 14x2.0 studs 99-02 Super Duty 8 on 170mm 14x1.5 studs 03-04 Super Duty 14mm stud 8 on 200mm 05-06 PH: 818-563-1208 | Fax: 818-729-1919 WELD-ON SHOCK & LIGHT BRACKETS Design your own custom shock & light mounts with our universal brackets. Brackets are for fabrication purposes and do not come with instructions or hardware. Sold in Pairs. 81001 81002 2 3/16” 2 3/4” 83001 Shock Tab 81003 83002 Shock Tab 81006 YOKES Stock New yokes are available when upgrading to a new bigger and better U-Joint. 81001 Spicer 1410 Yoke for NP 250 32 Spline front and rear 81002 Spicer 1410 Yoke for NP 205 front 10 Spline Output 81003 Spicer 1410 Yoke for Dana 60 81006 Spicer 1410 Yoke for GM 10.5 14 Bolt 3 5/8” 2 1/4” 83003 Shock Tab 1 3/4” 83004 Shock Tab 1 3/4” 83005 Universal The HD 1.5” 35 Spline Stub Axles are 46 % stronger than the stock forgings and will fit through the stock spindles. 60050 Chevy & Dodge Dana 60 HD 70050 79-97 Ford Dana 60 HD KING PIN REBUILD KIT Complete rebuild king pin kit for Dana 60 Axles. 86004 Includes Upper Seal, Lower Bearing, Cup Bearing, Race Bearing, Lower Seal 73-91 Chevy Dana 60 77-79 Ford Dana 60 86-91 Ford Dana 60 1” 1 3/8” STUB AXLES 83006 Universal 83007 Light Tab 83008 Seat Tabs STUB AXLE SLINGER AND SPINDLE SEAL KIT Both include a V-seal, Inner Spindle Bearing Thrust Washer and Inner Seal fits all open knuckle Full-Size Ford, Chevy and Factory Dodge. 86008 86009 All Dana 60 Front open knuckle Dana 60 HD LEAF SPRING PADS Heavy Duty, boxed construction, leaf spring pads are designed for custom leaf spring installation or to replace worn out factory pads. Sold in pairs, Welding Required. 84001 84002 84004 2” X 3” Spring Tube 2.5” X 3” Spring Tube 2.5” X 6” Made from 1/4” Heavy Duty Steel www.OFFROADUNLIMITED.com 26 PH: 818-563-1208 | Fax: 818-729-1919 | OFFROADUNLIMITED.com