MA TERIAL A VAILABILITY AIR OPERA TED DIAPHRAGM VALVES
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MA TERIAL A VAILABILITY AIR OPERA TED DIAPHRAGM VALVES
A i r O p e r a t e d V a l v e s ENGINEERING DATA AIR OPERATED DIAPHRAGM VALVES B M a n u a l l y O p e r a t e d V a l v e s u d l e U l e . i S t i n . n A t 1 h 0 0 MANUALLY OPERATED DIAPHRAGM VALVES a MATERIAL AVAILABILITY M e . TTV DIAPHRAGM VALVES “The Best of the Best” Compact Diaphragm Valves have a face to face that is interchangeable with most solid wedge, double disc and resilient wedge gate valves as well as most short pattern plug and ball valves using ANSI B16.10 as a standard. These valves are the best for O.E.M.’s and other usage on new projects. Straight Thru valves are referred to as Tru-Flow and Weir valves as Tru-Trol. Standard Diaphragm Valves have a face to face that is interchangeable with most other brands of diaphragm valves using MSS SP-88 as a standard. These valves are used on replacement projects where existing piping integrity must be maintained. Straight Thru valves are referred to as Maxi-Flow and Weir valves as Maxi-Trol. TRU-TECH valves were designed on “CAD”, and into each and every valve is incorporated the latest available state-of-the-art engineering technology. This insures TTV customers that valves installed in their system will provide the maximum degree of performance and the longest possible service life. TRU-TECH valve parts are manufactured on the latest state-of-the-art CNC machining and turning centers. This assures our customers of the highest possible quality parts. Parts manufactured today are 100% interchangeable with parts manufactured many years ago and far into the future. TRU-TECH “Diaphragm Valves” are quality checked, assembled and tested by skilled technicians who take pride in their ability to integrate old world craftsmanship into modern high-tech products. 1 Manufacturers of TRU-TECH Diaphragm Valves MANUALLY OPERATED DIAPHRAGM VALVES TYPICAL APPLICATIONS Industrial/Municipal Water & Wastewater Treatment TRU-TECH ENHANCED WEIR Diaphragm Valves provide an inexpensive means of fluid control for reverse osmosis, deionization, filtration, chemical feeders, and demineralizers. STRAIGHT THRU valves are used in slurry and/or abrasive applications. Installations include manual, pneumatically, and electrically actuated valves. Power TRU-TECH ENHANCED WEIR Diaphragm Valves are commonly utilized in chemical and demineralizers systems. TTV STRAIGHT THRU rubber lined valves are used for flue gas desulfurization. Installations include both manual and pneumatically actuated valves. Chemical TRU-TECH ENHANCED WEIR Diaphragm Valves are available in a wide variety of body linings and diaphragm materials. This versatility makes them suitable for handling a wide variety of acids and other corrosive fluids. Installations include both manual and pneumatically actuated valves. Mining TRU-TECH STRAIGHT THRU, rubber lined Diaphragm Valves are normally used for handling abrasive and/or slurry applications. ENHANCED WEIR valves are normally utilized for chemical and process feed lines. Pulp & Paper TRU-TECH ENHANCED WEIR Diaphragm Valves are normally used in clean fluid service such as bleaching and coating process, chemical, and water treatment. Tru-Tech STRAIGHT THRU Diaphragm Valves would normally be used for slurry services like lime mud and titanium dioxide lines. Installations include both manual and pneumatically actuated valves. Manufacturers of TRU-TECH Diaphragm Valves 12 DIAPHRAGM VALVE STANDARD FEATURES & ADVANTAGES All brands of diaphragm valves have common design features that are unavailable in other type valves. These unique advantages include in-line maintenance, positive bubble-tight closure, bonnet isolation, no packing glands, and a streamlined flow passage without recesses or pockets. A pliable rubber diaphragm, seals, leak-tight against the valve body and at the same time completely isolates all the mechanical working parts of the valve’s operating mechanism from the fluid. This total separation between the media passing through the valve and the bonnet also eliminates troublesome stem seal and packing gland problems as well as providing “fugitive emission” protection. A wide range of rubber and plastic body linings and diaphragm materials provides a cost-effective solution to readily handling corrosive and abrasive liquids as well as liquids with suspended solids. Providing simplified in-line maintenance has become increasingly more important in valve selection. All sizes and types of diaphragm valves provide this important feature. Diaphragm valves do not seize up like eccentric plug valves and are excellent for replacing problem valves in the field. TO SELECT THE PROPER DIAPHRAGM VALVE FOR YOUR APPLICATION, THE FOLLOWING QUESTIONS MUST BE ADDRESSED: 1. SERVICE CONDITIONS? What is the fluid being handled? It could be hydrochloric acid, tap water or something in between. Note also that it could be a combination of two or more things. 2. CONCENTRATION OF FLOWING FLUID? The concentration affects the proper choice of body lining and diaphragm material. 3. SYSTEM OPERATING TEMPERATURE? Many chemicals are more aggressive at elevated temperatures. Plus, body linings and diaphragm materials are pressure/temperature rated. 4. SYSTEM OPERATING PRESSURE? Most diaphragm valves are pressure limited. Consult manufacturers recommendations for system compatibility. 3 Manufacturers of TRU-TECH Diaphragm Valves MANUALLY OPERATED DIAPHRAGM VALVES TTV DIAPHRAGM VALVE EXTRA FEATURES & ADVANTAGES In addition to the many features found in all diaphragm valves, TRU-TECH has some extra advantages of its own. TTV diaphragm valves are available in two (2) face to face configurations. TTV meets MSS SP-88 standards permitting direct replacement of most other brands of diaphragm valves to be used where customers are upgrading existing systems utilizing diaphragm valves. TTV also meets ANSI B16.10 standards, permitting direct replacement of most brands of gate, plug and ball valves. TTV STRAIGHT THRU valves are available with a TFE faced diaphragm which expands the range of applications that can be handled. This is a feature not offered by other brands of diaphragm valves. All TTV manual valves are furnished standard with travel stops. Travel stops help to prevent the No. 1 cause of failure and reduced life in diaphragm valves, mainly “over-closure by overzealous operators.” All pneumatically operated valves are available with optional travel stops and are furnished as standard where our engineering department feels the operator may be oversized. All diaphragms are double studded providing an extra margin of performance, especially in vacuum service. Stud pull out is the No. 2 cause of failure in other brands of diaphragm valves. All TTV “manual valve operators” are supplied with “heavy duty acme threads” capable of providing heavy thrusts and thousands of operations. Some other brands use limited duty v-threads not recommended for a great numbers of operations. All TTV valves can be “rodded out” where clogging occurs. On other brands only STRAIGHT THRU valves can be rodded out. TTV manufactures its own pneumatic actuators providing our customers with one source responsibility for the total package. All TTV valves are furnished with position indicators showing whether the valve is open, closed or throttling. Unlined valve bodies and all operators are powder epoxy coated inside and out with a hybrid flex/epoxy powder formulated for maximum chemical as well as weather resistance. Plastic lined valves are furnished with bodies completely encapsulated with the latest state of the art fusion-bonded liner. Each and every valve body lining is spark tested in wetted areas to ensure lining thickness and integrity. Why Do TTV Diaphragm Valves Last Longer? The TTV valve reduces diaphragm flex by contracting the vertical height of the flow area and by expanding the width. The resultant body shape provides the laminar flow characteristics of a venturi and less turbulence to the flow media. In addition, the reduced flex results in longer diaphragm life. Manufacturers of TRU-TECH Diaphragm Valves 4 ENHANCED WEIR DIAPHRAGM VALVES VALVE SIZE 1 3 /2, /4,1 “C” A B 4 11 BODY LENGTH “C” D E BRONZE WEIGHT LBS BODY PRESSURE RATING 7 /4 7 1/4 5 1 7/8 3 1/2 200 PSI 1 CAST STEEL 304 ST.ST. 316 ST.ST. ALLOY 20 4 /16 1 7 /4 1 7 /4 1 7 /4 1 1 1 /2 1 5 /2 1 6 /8 1 8 /2 1 8 /2 1 8 /2 1 8 /2 1 8 /2 13 3 /4 5 175 PSI 2 5 1/2 6 1/8 8 1/2 8 1/2 8 1/2 8 1/2 8 1/2 13 3 1/4 5 175 PSI D E BODY PRESSURE RATING SCR. ENDS SCR. ENDS SCREWED END - VALVE GENERAL DIMENSIONS VALVE SIZE A B 1 /2, 3/4,1 4 1 1/2 2 5 /2 1 C MAXI-TROL (MSS LENGTH) C TRU-TROL (ANSI LENGTH) PLASTIC LINED RUBBER LINED WEIGHT LBS. 5 5 6.5 31/2,37/8,4 1/4 3 1/2 200 PSI 14 7 7 12 5 5 175 PSI 7 /4 19 7 7 15 6 5 175 PSI 8 /8 3 8 /4 34 8 8 30 7 7 150 PSI 9 10 1/4 10 1/4 55 8 8 35 7 1/2 7 150 PSI 10 1/2 12 7/8 12 3/4 80 9 9 60 9 9 150 PSI 80 11 12 125 PSI 1 14 100 PSI PLASTIC LINED RUBBER LINED WEIGHT LBS. 4 11/16 5 3/4 5 3/4 7 5 1/2 6 1/8 6 7/8 6 3/4 1 1 6 /8 7 7 /8 3 2 /2 1 7 /4 9 7 3 7 1/4 4 8 3/8 3 3 1 1 6 13 14 8 7 17 /8 7 17 /8 20 /8 20 /8 231 11 /2 11 /2 165 13 /2 10 17 7/8 17 7/8 25 3/8 25 3/8 265 NA NA NA 16 1 TROHUDQFHV XQOLQHGOLQHGȳµ /16 16 /8 UNLINED 16 /8 7 7 104 10 /2 1 10 /2 1 $OOGLPHQVLRQVLQLQFKHV 14 FLANGED ENDS FLANGED ENDS MAXI-TROL AND TRU-TROL VALVE GENERAL DIMENSIONS 65 PSI 1$1RW$YDLODEOH *ANSI face to face dimension does not apply to screwed (NPT) or SW ends. The use of gaskets for plastic lined valves is strongly recommened. Note: ANSI face to face valves interchange with most gate, plug, and ball valves. MSS face to face valves interchange with most other brands of diaphragm valves like: ITT, Saunders, McCanna, etc. B MAX. E DIA. E DIA. D DIA. B MAX. C D DIA. C 5 Manufacturers of TRU-TECH Diaphragm Valves A MANUALLY OPERATED DIAPHRAGM VALVES STRAIGHT THRU DIAPHRAGM VALVES VALVE SIZE A 1 /2, 3/4,1 4 1 1/2 2 “C” B BODY LENGTH “C” D E BRONZE WEIGHT LBS BODY PRESSURE RATING 7 1/4 7 1/4 5 1 7/8 3 1/2 200 PSI 8 1/2 8 1/2 8 1/2 13 3 1/4 5 175 PSI 8 /2 1 8 /2 1 8 /2 1 8 /2 13 1 3 /4 5 175 PSI 10 1/2 10 1/2 10 1/2 10 1/2 10 1/2 30 4 1/2 9 150 PSI 10 1/2 10 1/2 10 1/2 10 1/2 10 1/2 35 4 1/2 9 150 PSI D E BODY PRESSURE RATING CAST STEEL 304 ST.ST. 316 ST.ST. ALLOY 20 4 11/16 7 1/4 7 1/4 7 1/4 5 1/2 6 1/8 8 1/2 8 1/2 1 5 /2 1 6 /8 1 8 /2 1 2 1/2 8 3/8 10 1/2 3 8 3/8 10 1/2 SCREWED ENDS SCREWED ENDS SCREWED END - VALVE GENERAL DIMENSIONS MAXI-FLOW AND TRU-FLOW VALVE GENERAL DIMENSIONS 1 3 / , / ,1 2 4 A B 4 11 C MAXI-FLOW (MSS LENGTH) 11 5 5 10 31/2,37/8,41/4 3 1/2 200 PSI 3 WEIGHT LBS. 3 3 4 15 4 / 1 PLASTIC LINED WEIGHT LBS. RUBBER LINED 5 / 16 5 / 4 C TRU-FLOW (ANSI LENGTH) RUBBER LINED PLASTIC LINED UNLINED 1 1 /2 7 /4 9 6 /16 6 /4 21 7 7 22 5 5 175 PSI 2 1 7 /4 9 15 7 /16 3 7 /4 27 7 7 25 6 5 175 PSI 2 1/2 8 3/8 10 1/2 8 7/8 8 3/4 35 8 8 40 7 9 150 PSI 3 8 3/8 10 1/2 10 3/8 10 1/4 52 8 8 45 7 1/2 9 150 PSI 80 9 9 70 9 12 150 PSI 145 11 14 125 PSI 4 13 6 7 17 /8 14 22 15 12 /16 7 3 12 /4 3 16 /16 16 /8 1 TROHUDQFHV XQOLQHGOLQHGȳµ /16 160 1 10 /2 1 10 /2 $OOGLPHQVLRQVLQLQFKHV FLANGED ENDS FLANGED ENDS VALVE SIZE 1$1RW$YDLODEOH $16, face WR face GLPHQVLRQ does QRW apply WR screwed 137 or 6: ends. 7KH use of JDVNHWV for SODVWLF lined YDOYHV is VWrRQJO\UHFRPPHQGHG 1RWH $16, face WR face YDOYHV LQWHrFKDQJH ZLWK PRVW JDWH plug & EDOO YDOYHV 066 face WR face YDOYHV LQWHrFKDQJH ZLWK PRVW RWKHUEUDQGVRIGLDSKUDJPYDOYHV like: ,7T, 6DXQGHUV McCanna, HWF E DIA. E DIA. B MAX B A D D C C Flanged Body Screwed End Body and Socket & Butt Weld Body Manufacturers of TRU-TECH Diaphragm Valves 6 PNEUMATIC ACTUATOR FEATURES Position Indicator furnished standard. Accessories easily field mounted. Diaphragm: Molded of nylon inforced oil-resistant elastomer to provide longer life and high operating pressures. Shaft (Stem): Precision machined from stainless steel for corrosion and wear esistance. Unique collar controls opening stroke and extends cycle life under high load. Shaft Seal: Furnished standard with two (2 each) O-Rings for longer trouble free performance. 7 Diaphragm Plates: Manufactured from heavy section cast iron or steel plate to with stand higher air pressure. Diaphragm Case: Rugged high strength cast iron with bosses and pads to facilitate the mounting of accessories. Bonnet: Designed of high strength cast iron with generous area flat top for precision/super high strength coupling between actuator and valve. Shaft Bearing: Precision machined from non-metallic self-lubricating material. Manufacturers of TRU-TECH Diaphragm Valves PNEUMATIC ACTUATOR OPERATION AIR SUPPLY (ON - OFF Control) EXH. REGULATOR This actuator/accessory package is designed to normally position the valve open. The valve will close when compressed air is admitted into the upper actuator chamber and the actuator spring will open the valve when the air is exhausted. SOL 3-WAY SOLENOID TTI AIR OPERATED DIAPHRAGM VALVES “SO” SPRING TO OPEN “AA” AIR-AIR, DOUBLE ACTING AIR SUPPLY (ON - OFF Control) REGULATOR EXH. This actuator/accessory package is designed to open the valve when compressed air is admitted into the lower chamber and closes the valve when compressed air is admitted into the upper chamber. SOL 4-WAY SOLENOID T R A N S D U C E R FILTER/REG. W/ GAUGE “AA” AIR-AIR, DOUBLE ACTING (AUTOMATIC THROTTLING) AIR SUPPLY OPTIONAL This actuator/accessory package is provided with a positioner to accurately throttle the valve for pressure, liquid level, flow, temperature, and other control requirements. A transducer is generally supplied to provide valve modulation proportional to an electric signal (most often 4-20 ma). REGULATOR TTI “SC” SPRING TO CLOSE (ON - OFF Control) AIR SUPPLY EXH. REGULATOR SOL 3-WAY SOLENOID Or Automatic Throttling (not shown) This actuator/accessory package is designed to normally position the valve closed. The valve will open when compressed air is admitted into the lower actuator chamber and the actuator spring will close the valve when the air is exhausted. Manufacturers of TRU-TECH Diaphragm Valves 8 DIAPHRAGM VALVE BODY PATTERN AVAILABILITY STRAIGHT THRU DESIGN WEIR DESIGN NOTE: All valves designed and manufactured by TTV are guaranteed for satisfactory and durable service. All designs are the property of this company. The material specifications shown herein conform to the most recently published standards. We reserve the right to substitute materials, which in our opinion, are of equal or superior quality in the construction of any valve. ENHANCED WEIR 1/2 3/4 A A A A A A 1 11/2 2 A A A A A A A A A A A A 21/2 A SO SO SO SO A 3 4 6 ANSI FLANGE BODIES DUCTILE IRON CAST STEEL 316 SST ALLOY 20 BRONZE CAST IRON MSS FLANGE BODIES NA CAST IRON DUCTILE IRON NA SCREWED END BODIES 316 SST CAST STEEL ALLOY 20 BRONZE A A A A A A A A A A A A A A A A A A A A SO SO SO SO SO SO SO SO NA NA NA NA NA NA NA NA SOCKET WELD BODIES 316 SST CAST STEEL ALLOY 20 BRONZE A A A A A A A A A A A A A A A A A A A A SO SO SO SO SO SO SO SO NA NA NA NA NA NA NA NA SO SO SO SO SO SO SO SO SO SO SO SO 8 1/2 3/4 1 11/2 2 A A A A A A A A A A A 21/2 3 4 6 8 SO SO SO SO NA NA NA NA NA NA DUCTILE IRON CAST STEEL 316 SST ALLOY 20 BRONZE CAST IRON A A A A A A MSS FLANGE BODIES CAST IRON DUCTILE IRON A A NA NA NA NA SCREWED END BODIES 316 SST CAST STEEL ALLOY 20 BRONZE A A A A A A A A A A A A A A A A A A A A A A A A A A A A NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA SOCKET WELD BODIES 316 SST CAST STEEL ALLOY 20 BRONZE A A A A A A A A A A A A A A A A A A A A A A A A A A A A NA NA NA NA NA NA NA NA NA NA NA NA SO SO SO SO A A A=AVAILABLE - but does not meet std. face to face. SO=SPECIAL ORDER =BODIES AVAILABLE, MEETS STANDARDS NA=NOT AVAILABLE STRAIGHT THRU ANSI FLANGE BODIES A A A A AA SO SO SO SO NA NA A=AVAILABLE - but does not meet std. face to face. SO=SPECIAL ORDER =BODIES AVAILABLE, MEETS STANDARDS NA=NOT AVAILABLE VALVE BODY MATERIAL AVAILABILITY ASTM A-126 Class B CAST IRON A general purpose material suitable for water, air, petroleum products, most solvents, dry powders, and a wide variety of chemicals when used in the unlined state. Can be lined with a wide variety of rubbers and plastics to handle almost any process media. (low cost) DUCTILE IRON ASTM A-536-GR 65-45-12 A general purpose material with usage similar to cast iron. Ductile iron however is much stronger and more capable where there may be high pipeline stresses, danger from impact, or concern from leakage upon line or valve fracture. Normally ductile iron can be used as a direct replacement for steel valves. Can be lined with a wide variety of rubbers and/or plastics to handle almost any process media. (medium cost) CAST STEEL ASTM A-126, GR WCB Another general purpose material somewhat less resistant to corrosion than cast iron especially where water is the media. Steel is much stronger and like ductile iron much more capable where there may be high pipeline stresses, danger from impact or concern from leakage upon line or valve fracture. Steel valves are expensive and normally only used where specified by the end user. Can be lined with a wide variety of rubbers and/or plastics to handle almost any process media. 316 STAINLESS STEEL ASTM A-351 GR CF8M An alloy of iron, carbon, nickel and chromium. Suitable for most foods, beverages, pharmaceuticals, solvents, sea water, oils, and some acids and alkalies. ALLOY 20 ST.ST. ASTM A-351 GRADE CN-7M Has higher amounts of nickel and chromium than 300 series stainless steels. It is more resistant to sulfuric acid and is used widely in chemical processing and water treatment. Note: Other “Body Materials” are available as an option; call our Sales Department for details. 21 Manufacturers of TRU-TECH Diaphragm Valves DIAPHRAGM VALVE BODY LININGS AVAILABLE BODY LININGS AVAILABLE POLYPROPYLENE LINED VALVES (PPL) -10 degrees to +200 degrees F A general purpose plastic lining with good chemical and temperature resistance. Utilized for water treatment, chemical processing, most plating fluids, steel mill pickling lines, food stuff and drinking water. Generally polypropylene should not be used in contact with strong oxidizing acids, chlorinated hydrocarbons and aromatics. TEFZEL ® LINED VALVES (ETFE) -10 degrees to +300 degrees F (Ethylene-Tetrafluorethylene) Outstanding resistance to chemicals and strong acids. Also has high abrasion resistance for tough services. Below 350 degrees F has no known solvent. KYNAR (PVDF) Polyvinylidene Fluoride -10 degrees to +275 degrees F Offers very low permeability. A strong tough abrasion resistant fluorocarbon material resistant to most acids, bases and organic solvents. It is ideally suited to handling wet or dry chlorine, bromine and other halogens. RUBBER LINED VALVES Metal bodies can be lined with soft natural rubber, hard natural rubber, neoprene, ethylene propylene, or hypalon. Typical service and temperature range would be similar to that for diaphragms of the same material. DIAPHRAGM MATERIALS AVAILABLE ETHYLENE PROPYLENE (EPDM) -30 degrees to +300 degrees F The most popular general purpose material. Excellent chemical resistance to a wide variety of corrosive elements including acids, caustics and hot water. It is abrasion resistant and good for high temperature service. EPDM has poor oil resistance. It is also satisfactory for intermittent steam sterilization. NEOPRENE (CR) -20 degrees to +200 degrees F Widely used in wastewater applications. A good choice for general purpose chemical resistance where the media contains entrained oils. It also resists aldehydes, certain alcohols, fertilizers, explosives, petroleum, air, acids, alkalies and is abrasion resistant. SOFT NATURAL RUBBER (NR) -30 degrees to +180 degrees F The most abrasion resistant diaphragm. Good in either wet or dry abrasive service, water, some acids and alkalines. HYPALON ® (CSM) 0 de grees to +225 degrees F Has good resistance to strong oxidizing agents including sulfuric acid. General chemical resistance is similar to neoprene but with only moderate oil resistance. Also good in certain chlorine service, for alkalies and is abrasion resistant. VITON ® (FKM) -20 degrees to +300 degrees F Offers exceptional resistance to oils, most chemicals and many solvents at elevated temperatures. It can be used in most applications involving mineral acids, salt solutions and chlorinated hydrocarbons. Viton is not recommended for ammonia, its derivatives or polar solvents, E.G. Acetone. Very costly, but sometimes works where others fail. MATERIAL AVAILABILITY TEFLON ® TFE/EPDM -30 degrees to +300 degrees F TFE is simply the most chemical resistant of all the diaphragm materials. It is good for handling strong acids, alkalies (caustics) and solvents. Because of its greater stiffness, it significantly increases required closing/sealing forces and on automatic valves may require a larger size actuator and has a shorter working life than elastomer diaphragms. BUTYL -20 degrees to +250 degrees F A good choice for gases because it has very low vapor and gas permeability. Also good for many acids and alkalies. Good for applications involving steam sterilization. Note: R – Registered Trademarks of E.I. Dupont Corporation Note: Other “Body Lining Materials” are available as an option; call our Sales Department for details. Note: Other “Diaphragm Materials” are available as an option; call our Sales Department for details. Manufacturers of TRU-TECH Diaphragm Valves 22 High Performance Solution Valves P.O. Box 361 577 West Pike Street Canonsburg, PA 15317 724.916.4805 (f) 724.916.4806 info@ttvlv.com www.ttvlv.com