RX Series Products Phoseon FireFly™ User Manual

RX Series Products
Phoseon
FireFly™
User Manual
March 2011
PN 18928 Rev. 2.1
© Phoseon Technology
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Phoseon
FireFly™
SOLID STATE UV CURING SYSTEM
USERS MANUAL
PN: 18928
_________________________________________________________
All rights reserved. No part of this document may be stored in a
retrieval system, transmitted, or used in any form or by any means,
electronic, mechanical, photocopying, recording or otherwise without
the prior permission of the copyright holder.
Phoseon Technology, Inc.
7425 NW Evergreen Parkway
Hillsboro, OR 97124-5845
USA
For Technical Assistance Contact:
Phone +1 503 439 6446 • Fax +1 503 439 6408
Email: customerservice@phoseon.com
Home Page: www.phoseon.com
Phoseon reserves the right to change specifications and other product information without
notice. Product offered by Phoseon is covered by US Patent(s) and additional pending US and
foreign patents. Phoseon™ and Radion™ are registered trademarks of Phoseon Technology.
Copyright© 2011 Phoseon Technology
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TABLE OF CONTENTS
1 INTRODUCTION ............................................................................................... 2 1.1 RX SERIES UV CURING SYSTEM COMPONENTS ............................................. 2 2 RX FIREFLY SAFETY ....................................................................................... 4 2.1 2.2 2.3 2.4 2.5 2.6 PROTECTIVE GUARDS................................................................................... 4 SAFETY NOTICES ......................................................................................... 5 UV SAFETY ................................................................................................. 6 INTEGRATION OF RX SERIES SYSTEM ............................................................ 7 RESTRICTION OF HAZARDOUS SUBSTANCES (ROHS) ...................................... 7 REGISTRATION, EVALUATION, AUTHORIZATION AND RESTRICTION OF CHEMICALS
(REACH) .................................................................................................... 7 2.7 PRODUCT RECYCLING (WEEE)..................................................................... 7 3 SITE REQUIREMENTS ..................................................................................... 9 3.1 3.2 3.3 3.4 3.5 3.6 4 SETUP & OPERATION ................................................................................... 13 4.1 4.2 4.3 4.4 5 RX FIREFLY SETUP.................................................................................... 14 DC POWER CABLE CONNECTIONS FOR THE RX FIREFLY .............................. 18 RX FIREFLY POWER SUPPLY SETUP ........................................................... 19 REAR PANEL INDICATORS ........................................................................... 20 LIGHT SOURCE OPERATION ....................................................................... 22 5.1 5.2 5.3 5.4 6 FOOTPRINT .................................................................................................. 9 WEIGHT....................................................................................................... 9 ELECTRICAL ................................................................................................. 9 AIR FLOW .................................................................................................. 10 ENVIRONMENTAL ........................................................................................ 11 PLC CONTROL .......................................................................................... 11 ON/OFF CONTROL ..................................................................................... 22 IRRADIANCE VS. DISTANCE .......................................................................... 23 IRRADIANCE – TOTAL UV POWER ................................................................ 23 CONNECTING AN INTERLOCK ....................................................................... 24 SERVICE ......................................................................................................... 26 6.1 CLEANING GLASS ....................................................................................... 26 6.2 RX FIREFLY – TROUBLESHOOTING GUIDE.................................................... 26 6.3 OPTIONAL TOP VENT CONFIGURATION – AIR FILTERS ................................... 27 7 WARRANTY POLICY ..................................................................................... 29 7.1 WARRANTY POLICY: ................................................................................... 29 7.2 PROCEDURE FOR WARRANTY CLAIMS: ......................................................... 30 7.3 GENERAL PACKING INSTRUCTIONS: ............................................................. 31 APPENDIX A ........................................................................................................... 33 _____________________________________________________________________________________________________________________________
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Revision History
Revision
1.0
1.1
1.2
1.3
2.0
2.1
Nature of Change
1st draft
Updated Images
Addition of Top Vent Option/Japanese
Translation of Safety Label
Include 365nm Products
Updated Chapters 4 and 5
Update Safety Section
Date
May 2007
May 2007
February 2008
November 2008
September 2010
March 2011
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Chapter
1
Introduction
Chapter Contents
1 INTRODUCTION ............................................................................................... 2 1.1 RX SERIES UV CURING SYSTEM COMPONENTS ............................................. 2 1.1.1 RX FireFly UV Light Source ............................................................ 2 1.1.2 DC Power Supply............................................................................ 2 1.1.3 Air-Cooling ...................................................................................... 2 1.1.4 Control ............................................................................................ 2 Summary
This chapter provides a general introduction of the RX FireFly and its key characteristics and
functions.
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1 INTRODUCTION
Like all RX Series products the RX FireFly utilizes SLMTM technology which combines an array
of light emitting semiconductor devices with high tech micro optics and micro cooling in a cost
effective MOEMS (micro opto electro-mechanical system). SLMTM technology offers low cost
of ownership, low energy consumption, increased productivity, long lifetime, as well as cooler
operating temperature. The product’s physical package is environmentally attractive with
mercury and ozone free operation.
1.1 RX Series UV Curing System Components
RX FireFly UV Curing System requires the following components:
1.1.1 RX FireFly UV Light Source
The RX FireFly emits a narrow band of pure UV light between 380-420nm. Since there is
no emission in the deep UV region of the spectrum, the RX FireFly does not produce
ozone making it an environmentally friendly UV Curing System. See Section 2.3 for UV
safety.
The product name which is shown on the product identification label will define the
production configuration:
Example: FireFly™ 25x25AC395
25 represents the UV emitting length in mm
x25 represents the UV emitting width in mm
AC defines unit as air cooled
395 defines wavelength in nm
1.1.2 DC Power Supply
The RX FireFly utilizes standard off-the-shelf power supplies. Since RX Series products
only require about 1/5 the electrical power of a traditional arc lamp; the power supply is
compact and energy efficient. See the Site Requirements Section 3.3 for power supply
specifications.
1.1.3 Air-Cooling
The RX FireFly is an air-cooled product. The heat generated by the semiconductor
devices is dissipated with proprietary thermal management technology with no excess
heat to the substrate. Since SLMTM technology produces 1/10 of the heat generated by
traditional arc lamps, the cooling requirements are significantly lower resulting in lower
cost of operation. See the Site Requirements Section 3.4 for air-flow specifications.
1.1.4 Control
The RX FireFly is controlled through simple voltages for easy integration. Since the
semiconductor devices utilized in SLMTM technology can be turned on and off within a few
milliseconds, there is no need for shutters and the light source can be enabled only when
needed resulting in lower energy consumption and overall cost of operation. See the
Setup Section 4.1.2 for PLC interface specifications.
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Chapter
2
Safety
Chapter Contents
2 RX FIREFLY SAFETY ....................................................................................... 4 2.1 2.2 2.3 2.4 2.5 2.6 PROTECTIVE GUARDS................................................................................... 4 SAFETY NOTICES ......................................................................................... 5 UV SAFETY ................................................................................................. 6 INTEGRATION OF RX SERIES SYSTEM ............................................................ 7 RESTRICTION OF HAZARDOUS SUBSTANCES (ROHS) ...................................... 7 REGISTRATION, EVALUATION, AUTHORIZATION AND RESTRICTION OF CHEMICALS
(REACH) .................................................................................................... 7 2.7 PRODUCT RECYCLING (WEEE)..................................................................... 7 Summary
This chapter provides information regarding safe operation of the RX Series Light source.
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2 RX FireFly Safety
It is important that you familiarize yourself with the safety features that are incorporated into
the machine to provide a safe working environment.
The ANSI Z535.4 standard (Section 4) contains the following Signal Word definitions:
The safety alert symbol indicates a possible
human injury hazard exists.
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury. This signal word is to be limited
to the most extreme situations.
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in
minor or moderate injury. It may also be used to
alert against unsafe practices."
2.1 Protective Guards
Phoseon Technology equipment is fitted with a set of protective guards that fully enclose
electrical mechanisms that may harm you or others during normal use. The fixed guards on
Phoseon Technology equipment adhere to the appropriate international safety standards.
Note: Do not operate the machine while any of the
safety guards are open, loose, damaged or missing.
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2.2 Safety Notices
Symbol
English
description
German description
French
description
Consignes de
Sécurite
Attention
Spanish
description
Notas de
Seguridad
Atención
Japanese
description
Safety Notices
Sicherheitshinweise
Attention
Vorsicht
Read manual
for safety
instructions
Bitte
Vorsichtsmassnahmen
in der
Gebrauchsanleitung
lesen
UV LICHT
Lisez les
instructions de
sécurité dans le
manuel
Lea el manual de
Instrucciones de
seguridad
安全上の注意のため
Lumière UV
Luz UV
紫外線
Read manual
for safety
instructions
Vorsichtsmassnahmen
in der
Gebrauchsanleitung
lesen
Lisez les
instructions de
sécurité dans le
manuel
Lea el manual de
Instrucciones de
seguridad
安全上の注意のため
Caution
Vorsicht
Attention.
Precaución
UV LED
RADIATION
HAZARD
Gefaehrliche UV LED
Strahlung
RISQUE UV DE
RAYONNEMENT
DE LED
Radiación UV
Peligrosa
注意
LED線照射からの紫
外光にご注意下さい
Employez
seulement avec
protéger en place
Use únicamente
con protector
presente
Protégez les yeux
et la peau contre
l'exposition à la
lumière UV
Utilice protección
de ojos y piel
para
evitar exposición
a la luz UV
UV Light
Use only with
shielding in
place
Protect eyes &
skin from
exposure to UV
Light
Verwenden Sie nur mit
der Abschirmung im
Platz
Schützen Sie Augen u.
Haut vor Aussetzung
zum UV LICHT
安全通知
注意
のマニュアルを読み
なさい
のマニュアルを読み
なさい
安全設備をちゃんと
設置してご使用下さ
い
照射機からの紫外光
を直線に目視するこ
とや皮膚に直接照ら
すことをお控え下さ
い。
Table 2-1 Safety
Figure 2-1 FireFly Safety Label Placement (395nm Label on Left, 365nm Label on Right)
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2.3 UV Safety
Phoseon makes high-intensity solid-state ultraviolet (UV) light sources for industrial curing
applications. These applications require high radiance and irradiance to initiate desired
chemical reactions.
CEI/IEC 62471 describes the photo-biological safety standards of lamps and LED systems.
The actual source classification depends on usage, however, and when equipped with the
proper interlocks and with limited viewing it is possible to make Phoseon sources safe for
workers in the immediate vicinity.
Hazard Classification:
The classification scheme indicates only the potential risk. Depending upon use factors, time
of exposure, and luminaire effects, these potential hazards may or may not actually become
real hazards. Where the light source is intended for special applications, it should be
evaluated and rated for the intended application. Distance specified in IEC 62471 for hazard
classification is 200mm.
Risk groups defined in IEC 62471
Exempt means there is no photo-biological hazard for the end points in this standard.
Risk Group 1 – Low Risk
Does not pose a hazard due to normal behavioral limitations on exposure.
Risk Group 2 – Moderate Risk
Does not pose a hazard due to aversion response to very bright light sources or due to
thermal discomfort.
Note: A portion of the RX Series UV
Light source will be visible and
will be a strong visual stimulus.
Figure 2-2 Spectral Distribution
for 395nm Products
Risk Group 3 – High Risk
May pose a hazard even for momentary or brief exposure.
Phoseon’s light sources are classified as Risk Group 3 under IEC 62471 when viewed directly
and close-up. However, when integrated into equipment, the risk is low to moderate or the
light sources are exempt depending on specific integration schemes.
Therefore, it is important that you do not look directly at the UV light source without wearing
UV safety goggles. For example: UVEX SCT-orange lens which reduces eye fatigue by
absorbing blue and green light and allows the operator to clearly view components during
curing and inspection processes absorbs 99.9% of UV radiation and visible light up to 532nm.
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Note: The RX 395nm Series products emit 90% or more of the total UV light energy between
380-420nm, and the 365nm products emit light between 345-385nm.
As with all personal protective equipment, it is the employer's responsibility to conduct an onsite or workplace hazard assessment.
2.4 Integration of RX Series System
RX Series systems are designed so that they can be professionally installed into a final
product. It is the responsibility of the installer to ensure that the final product housing the RX
Series components complies with the requirements of all applicable directives and standards
for the product.
2.5 Restriction of Hazardous Substances (RoHS)
Phoseon Technology declares to the best of our knowledge, based on available information
conducted to us, that the RX FireFly does not contain any homogeneous materials that:
 Contains lead (Pb) in excess of 0.1 weight -% (1000 ppm)
 Contains mercury (Hg) in excess of 0.1 weight-% (1000 ppm)
 Contains hexavalent chromium (Cr VI) in excess of 0.1 weight-% (1000 ppm)
 Contains polybrominated biphenyls (PBB) or polybrominated dimethyl ethers (PBDE) in
excess of 0.1 weight-% (1000 ppm)
 Contains cadmium (Cd) in excess of 0.01 weight-% (100 ppm)
2.6 Registration, Evaluation, Authorization and Restriction of Chemicals
(REACH)
Phoseon Technology has determined that their products are not subject to EU REACH
directive registration requirements.
With regards to the projected candidate list of substances of very high concern (SVHC) –
issued 10 October 2008. Phoseon Technology further declares that, to the best of our
knowledge, our products do not contain any currently listed SVHC above the level 0.1% by
weight.
2.7 Product Recycling (WEEE)
This symbol is an internationally agreed indicator that the product bearing it should not be
disposed of as general waste or garbage which might end up in landfill sites, but should
instead be returned to Phoseon for reuse or be disposed of in accordance with local laws.
Figure 2-3 Do Not Recycle Symbol
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Chapter
3
Site Requirements
Chapter Contents
3 SITE REQUIREMENTS ..................................................................................... 9 3.1 FOOTPRINT .................................................................................................. 9 3.1.1 Light source Dimensions ................................................................. 9 3.1.2 Optional Power Supply Dimensions ................................................ 9 3.2 WEIGHT....................................................................................................... 9 3.2.1 RX FireFly ....................................................................................... 9 3.2.2 Optional Power Supply ................................................................... 9 3.3 ELECTRICAL ................................................................................................. 9 3.4 AIR FLOW .................................................................................................. 10 3.5 ENVIRONMENTAL ........................................................................................ 11 3.5.1 Light Source .................................................................................. 11 3.5.2 Optional Power Supply ................................................................. 11 3.6 PLC CONTROL .......................................................................................... 11 Summary
This chapter provides an overview of the site requirements for integrating an RX FireFly solid
state curing system.
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3 Site Requirements
3.1 Footprint
3.1.1 Light source Dimensions
RX FireFly
Length (mm)
Width (mm)
Height (mm)
Size
74
48
135
Table 3-1 Light Source Dimensions
3.1.2 Optional Power Supply Dimensions
Power Supply
Length (mm)
Width (mm)
Height (mm)
60W
181
62
35
Table 3-2 Power Supply Dimensions
3.2 Weight
3.2.1 RX FireFly

RX FireFly: 0.37 kg (0.8 lb)
3.2.2 Optional Power Supply

60W: 0.5 kg (1.1 lb)
3.3 Electrical
The RX FireFly requires a switching power supply with constant voltage output. The power
supply tested by Phoseon for use with the RX FireFly system is the Mean Well PLN-60-27
(see Appendix A). The Mean Well specs can be used as a guideline for selecting a switching
power supply with the following critical specs:
 27VDC +/- 1V delivered to the light source from constant voltage output source
 60W minimum delivered to the light source based on configuration (see Table 3-3)
 Maximum ripple should be on the order of 0.2V peak-to-peak
Product
Power
Requirement
Voltage at the Light
Source
Optional Mean Well
Power Supply
RX FireFly
Up to 62W
+27±1VDC
PLN-60-27 (60W)
Table 3-3 RX FireFly Power Requirements for 395nm and 365nm
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3.4 Air Flow
The RX FireFly has an internal cooling fan to properly cool the components. Do not restrict the
airflow, it may be necessary to exhaust air to maintain proper air flow if the system is
integrated.

Minimum clearance of 50mm should be maintained for main air inlet and exhaust ports
Ambient Air Temp < 40°C
Air Exhaust
Air Inlet
Air Exhaust
Air Exhaust
Air Inlet
Air Exhaust
Air Inlet
Figure 3-1 Airflow direction for RX FireFly
The RX FireFly has two air inlet configurations. The standard product has air inlet locations on
the side adjacent to the air exhaust. An alternative air inlet with filter configuration is available
that draws air in from the top of the unit as shown in Figure 3-1. An optional air filter assembly
is also available for the side air inlet configuration. The air filter assembly consists of three
components: Retainer, Filter, and Guard as shown in Figure 3-2.
Figure 3-2 Optional Air Filter Assembly
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3.5 Environmental
3.5.1 Light Source
Light Source
Operating Environment
Operating Temp (°C)
Storage (°C)
Humidity RH non-condensing for
temperatures up to 30°C
Operation Altitude
RX FireFly
Indoor Use Only
0 to 40
-20 to 85
20 to 95%
Up to 3000m*
Table 3-4 RX FireFly Environmental Specifications
* Power supply selected for integration should be consistent
with intended altitude requirements.
This instrument has been designed for use in harsher industrial manufacturing
environments with pollution degree 3.
3.5.2 Optional Power Supply
If using the optional Mean Well power supply, environmental specifications are shown below.
Please refer to Appendix A for additional Mean Well power supply specifications.
Power Supply Model
PLN-60-27
Operating Environment
Indoor Use Only
Operating Altitude
Up to 2000m*
Description
60W
Operating Temp (°C)
-30 to 50**
Storage (°C)
-40 to 80
Humidity RH non-condensing
20 to 95%
Table 3-5 RX FireFly Optional Power Supply Environmental Specifications
* Note the power supply rated altitude is lower than the light source.
** When operated above 50°C, see de-rating curve in Appendix.
Power supply pollution degree rating should be consistent with end user’s environmental
conditions.
3.6 PLC Control
The light source can be controlled via a PLC (Programmable Logic Controller) using the DB-9
connection. For more information please refer to section 4.1.2 of this manual.
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Chapter
4
Light Source Setup
Chapter Contents
4 SETUP & OPERATION ................................................................................... 13 4.1 RX FIREFLY SETUP.................................................................................... 14 4.1.1 Mounting: ...................................................................................... 14 4.1.2 PLC Interface ................................................................................ 16 4.2 DC POWER CABLE CONNECTIONS FOR THE RX FIREFLY .............................. 18 4.3 RX FIREFLY POWER SUPPLY SETUP ........................................................... 19 4.3.1 Example Installation of Power Supply: .......................................... 19 4.4 REAR PANEL INDICATORS ........................................................................... 20 Summary
This chapter of the manual will cover the steps required to setup the RX FireFly UV Light
System.
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4 Setup & Operation
The diagram below shows an overview of the components that will need to be setup for proper
operation of the RX FireFly UV Light Source System.
DC Power Cable*
(See Section 4.2)
PLC Interface through DB-9
(See Section 4.1.2)
Air Inlet (See Site
Requirements Section 3.4)
Optional ¼-20 Mounting
(See Section 4.1.1)
RX FireFly Mounting
(See Section 4.1.1)
Air Exhaust (See Site
Requirements Section 3.4)
Figure 4-1 Diagram for RX FireFly System Setup
*Components shown with purple outline are options that are sold separately and are
available from Phoseon.
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4.1 RX FireFly Setup
An overview of the steps required to setup the RX FireFly UV Light System are shown below
with detailed instructions for each step in the following sub-sections:
4.1.1
4.1.2
4.1.1
Mounting
PLC/Power Interface
Mounting:
The RX FireFly can be mounted using the mounting holes located on the back of the unit
as shown in the diagram below:
Optional
¼-20
Mounting
4X M3x0.5
Mounting
Positions
Figure 4-2 RX FireFly Mounting Holes
In order to assist users with process development, Phoseon offers an optional RX FireFly
adjustable arm as shown below. The RX FireFly has a standard ¼-20 mounting hole as
shown in the functional layout diagram (Figure 4-4) for ease of mounting with standard
camera connections or optical bench.
Figure 4-3 RX FireFly Adjustable Arm Option
Phoseon also offers optional RX FireFly reflectors and c-mount adaptors. Contact your
local Phoseon representative for additional information.
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Figure 4-4 Design Layout of the RX FireFly
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4.1.2 PLC Interface
The DB-9 connector is used to control the light source via a PLC. The connector, as
shown below, is numbered with Pins 1-5 on the top row (right to left) and Pins 6-9 on the
bottom row (right to left).
Figure 4-5 DB-9 Connection Pin Number Diagram
The DB-9 female connector on the RX FireFly has the following interface:
Pin
Function
Input/
Output
Range
(min/max)
Comments
TTL (transistor-transistor logic) Input:
0.0V to +0.4V = OFF (Open input will default to OFF)
+3.5V to +5.0V = ON
(Zin = 11kΩ)
1
Enable
I
0.0V / +5.0V
2
Do Not Use
---
---
DO NOT USE; Except to connect directly to Pin 1 if no
controller is attached
3
Interlock A
---
---
4
Interlock B
---
---
O
0.0V - +2.3V
---
0.0V
5
6
Current
Monitor
Ground
7
Temperature
Fault
I/O
0.0V / +5.0V
8,9
Do Not Use
---
---
Connect to Interlock B (pin 4) for operation.
For use with external customer defined interlock
system.
Connect to Interlock A (pin 3) for operation.
For use with external customer defined interlock
system.
Voltage Output = Current
Maximum Current Load: 10mA
Ground
Open Collector TTL Output:
0.0V to +0.4V (ground) = Fault
+3.5V to +5.0V (open) = No Fault
Sink Current Maximum = 5mA
See Figure 4-6 for details
Do Not Use
Table 4-1 Pin Connections for the DB-9 Connector
Note: All input and output control signals; i.e. voltages, from the light
source, must be referenced to the same common ground as the
27VDC input power.
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The diagram below illustrates the circuitry involved if a fault should occur (pin 7).
Figure 4-6 Fault (Open Collector Output) Diagram
The light source can be enabled at full intensity without connecting through a PLC
interface by using the inputs/outputs available through the light source’s DB-9. An
optional DB-9 enable connector is also available that does the following:


Enable light source: On/Off toggle switch connects Pin 1 to Pin 2
Disable interlock feature: Connects Pin 3 to Pin 4
Figure 4-7 Optional Enable Switch for RX FireFly
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4.2 DC Power Cable Connections for the RX FireFly
The RX FireFly light source is connected to the power supply through the DC cable harness.
Connect the DC input cable to the light source at the DC power connector following the voltage
specifications shown below.
DC Power
Connector
DB-9 Data
Connector
Figure 4-8 RX FireFly DC Connector
The RX FireFly light source has a M12 circular connector (Binder PN 99-3441-202-05 ACoded) five pin male receptacle pin-out:
2
Pin Number
Assignment
1
+27VDC Return
2
Ground
3
Ground
4
Ground
5
+27VDC
1
5
3
4
Figure 4-9 RX FireFly 5-Pin DC Connector
Table 4-2 DC Power Connector Pin Diagram
DC power cable with mating female connector is available from Binder Series 763 PN 783440-35-05.
A DC Power Cable connects the RX FireFly light source to the power supply. If the optional
power supply was purchased from Phoseon without the DC Cable, connect the DC Cable to
the power supply connecting the black wire from the power supply (V-) to Pins 1-4 on the DC
Connector and the red wire (V+) from the power supply to Pin 5 on the DC Connector as
shown in Figure 4-10.
Figure 4-10 RX FireFly DC Connector Pin Diagram
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4.3 RX FireFly Power Supply Setup
Warning: Only trained, qualified installers and service mechanics
should install, start-up, and service this equipment.
An example power supply system setup using the Mean Well power supply is shown for
illustrative purposes. Because of the many variables and requirements associated with any
particular installation, Phoseon Technology cannot assume responsibility or liability for actual
use based on the examples and diagrams.
Note: If supplying your own power supply, please ensure it meets the
specifications in the Site Requirements Section 3.3
4.3.1
Example Installation of Power Supply:
The power supply used in this example has been functionally tested for use with
Phoseon’s RX Series products. Specific product specifications for this power supply are
provided in Appendix A for convenience. This example will cover the following:
4.3.1.1 Mounting
4.3.1.2 AC Power Cable Connection
4.3.1.3 Verify DC Voltage
4.3.1.1 Mounting Mean Well Power Supply
Mount the power supply in a position where both the AC and DC power cords will not be
stressed.
Mounting information for the 60W power supply from Mean Well is provided by the vendor
and shown in Appendix A.
4.3.1.2
Connecting AC Power Cable to Mean Well Power Supply
If the optional power supply was purchased from Phoseon, 2m long DC power cable
(Binder Series 763 PN 78-3440-35-05 A-coded) and AC connector will be provided (US
connector shown).
Figure 4-11 RX FireFly 60W Optional Power Supply with Cables
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If the optional Mean Well PLN-60-27 power supply was purchased from Phoseon without
DC cable and AC connector, ensure the following AC connections are made:
 Protective Earth (Green/Yellow)
 AC/L (Brown)
 AC/N (Blue)
Please refer to Appendix A for more details.
Figure 4-12 RX FireFly 60W Optional Power Supply with No Cables
4.3.1.3 Verify DC Voltage
If a power supply is used that has an adjustable voltage level, check the voltage output of
the power supply and verify it is set correctly (+27VDC). Adjust if necessary.
Note: Do not connect or disconnect the DC
cable harness while the power supply is
plugged in.
4.4 Rear Panel Indicators
The RX FireFly is designed with an indicator to tell the user when the unit is plugged in and UV
light source is enabled.
Green LED indicates DC OK
Blue LED indicates UV ON
Figure 4-13 RX FireFly Indicator Lights
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Chapter
5
Light Source Operation
Chapter Contents
5 LIGHT SOURCE OPERATION ....................................................................... 22 5.1 5.2 5.3 5.4 ON/OFF CONTROL ..................................................................................... 22 IRRADIANCE VS. DISTANCE .......................................................................... 23 IRRADIANCE – TOTAL UV POWER ................................................................ 23 CONNECTING AN INTERLOCK ....................................................................... 24 Summary
This chapter of the manual will cover the steps required to operate the RX FireFly UV Light
System.
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5 Light Source Operation
This section describes tips for operating the light source when integrated into equipment and
covers the following:
5.1
5.2
5.3
5.4
On/Off Control
Irradiance vs. Distance
Irradiance – Total UV Power
Connecting an Interlock
5.1 On/Off Control
The RX FireFly is controlled through simple voltages. Since the semiconductor devices
utilized in SLMTM technology can be turned on and off in less than 5ms, there is no need for
shutters and the light source can be enabled only when needed.
RX FireFly can be turned on/off through the PLC enable circuitry Pin 3 or 4; see Section 4.1.2.
Figure 5-1 Instant On/Off
Note: When the light source is not needed (when not actively curing), turn off the light source
to avoid the build-up of heat. Even if the surface of the light source is not heating up,
the area around the light source (for example - any material held in close proximity to
the emitting window without moving and surrounding air) can reach very high
temperatures.
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5.2 Irradiance vs. Distance
Phoseon RX Series light sources use optics to capture and direct the light to the work surface,
but unlike arc lamps, Phoseon’s light sources are area sources. Therefore, the optimum
placement for the highest intensity will be closest to the UV emitting window. A typical
distance from the RX FireFly to the substrate is 3-5mm. Phoseon does not use reflectors that
require positioning the light source several inches away from the material.
The UV light from the emitting window of the RX FireFly does diverge with distance, so the
peak irradiance will decrease as a function of distance from the protective glass.
Figure 5-2 Irradiance as a Function of Distance
5.3 Irradiance – Total UV Power
Phoseon’s RX Series products utilizing SLMTM technology deliver high peak irradiance over a
large area generating the highest total UV Power. The total UV power produced by the RX
FireFly is a function of the area of the emitting window and peak irradiance. An RX FireFly
395nm system will output up to 9W of UV Power between the wavelength range of 380420nm.
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5.4 Connecting an Interlock
The RX FireFly has the capability to support a customer supplied interlock circuit. This is
useful for situations where the function of the light source is tied to an enclosure or distance
above a conveyor, where the UV emission should be stopped when a door is opened or if the
light source is raised a specified distance above a conveyor. An external interlock circuit is not
required for light source operation. If no interlock is present, simply connect Pin 3 to Pin 4 to
disable this feature.
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Chapter
6
Service
Chapter Contents
6 SERVICE ......................................................................................................... 26 6.1 CLEANING GLASS ....................................................................................... 26 6.2 RX FIREFLY – TROUBLESHOOTING GUIDE.................................................... 26 6.3 OPTIONAL TOP VENT CONFIGURATION – AIR FILTERS ................................... 27 Summary
This chapter describes service items associated with the RX FireFly light source
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6 Service
For further details contact Phoseon Technology by phone at +1.503.439.6446 or email at
customerservice@phoseon.com
6.1 Cleaning Glass
The emitter glass on the light source should be cleaned on an as needed basis. For light
cleaning please use general purpose glass cleaner or Isopropyl Alcohol and a soft cloth. DO
NOT submerge the light source or spray cleaning solution directly onto the light source.
If the material cannot be removed with glass cleaner or Isopropyl Alcohol, then a ceramic utility
scraper (similar to the one shown below) can be used to carefully scrape the material off of the
glass.
Figure 6-1 - Ceramic Utility Scraper for Glass Cleaning
Please note, it is the employer’s responsibility to provide proper PPE (personal protective
equipment) when working with hazardous chemicals or sharp equipment.
6.2 RX FireFly – Troubleshooting Guide
Symptom
Component
Power Supply
No Light is emitted
from Light Source
Light Source with
PLC Control
Over-temp
Action or Cause
Check that AC and DC cables are wired correctly to power
supply:
- See Appendix A in User Manual
- Check that power supply is plugged in to AC outlet
Check wiring to DB-9 connection (see Table 4-1):
- Green light on and fans running
- Pins 3, 4 must be tied together (interlock)
If light source has thermally tripped, no light will be emitted
until the light source returns to a safe operating
temperature. (See Air Flow Section 3.4)
Table 6-1 Troubleshooting Guide
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6.3 Optional Top Vent Configuration – Air Filters
Clean the fan filter on an as needed basis. The time interval will vary depending on the
environment where the unit is installed.
1. Turn off the power to the fan by disconnecting the
main power cord.
2. Remove the cover and filter (no tools required) and
soak the filter in hot soapy water.
Remove Fan Guard
to Replace Filter
No Tools Required
Note: Do not use abrasive scouring powders to
clean the fan's parts. Never spray liquid into the fan
itself or onto electrical parts.
3. If needed, wipe the fan unit down with dry paper
towels.
4. After drying the filter, place it back into the fan guard
and secure the filter in place with the plastic cover.
5. Reconnect main power cord.
6. Power up the unit
Figure 6-2 RX FireFly Fan Filter
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Chapter
7
Warranty Policy
Chapter Contents
7 WARRANTY POLICY ..................................................................................... 29 7.1 WARRANTY POLICY: ................................................................................... 29 7.2 PROCEDURE FOR WARRANTY CLAIMS: ......................................................... 30 7.3 GENERAL PACKING INSTRUCTIONS: ............................................................. 31 Summary
Phoseon Technology warranties our product under normal use. See Warranty Policy for further
details.
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7 Warranty Policy
7.1 Warranty Policy:
Thank you for purchasing a quality Phoseon Technology product. Supplier warrants that all
equipment shall be free from defects in material and workmanship if properly installed, stored,
maintained and operated by Buyer under normal use with competent supervision for a period
of one (1) year from date of shipment to Buyer (see Terms & Conditions for full warranty
specifications). Phoseon Technology will repair or replace, at its option, any defective parts
when returned freight pre-paid by Buyer to Phoseon. Equipment damaged in transit, abused,
misused, operated on incorrect power sources, or on which the factory seals have been
broken (evidencing unauthorized intrusion), shall be excluded from warranty coverage.
Determination of the suitability of the product or fitness to a particular purpose lies solely with
the Buyer. Phoseon assumes no liability for any incidental or consequential damages or
expense.
Equipment may not be returned, whether for warranty or other purposes, without prior
authorization and issuance of a Returned Material Authorization Number by Phoseon
Technology.
Phoseon Technology assumes no expense or liability for repairs made outside its facility
without written consent or for any labor costs which are incurred.
If repair of equipment is required but return of such equipment to Phoseon Technology is not
feasible, then by mutual consent of Phoseon and purchaser, an authorized Phoseon service
representative will be sent to the purchaser’s plant to effect necessary repairs. The purchaser
will be charged for the representative’s time and expenses.
Any repairs or alternations, including use of non-Phoseon parts, made by the user of this
product without Phoseon’s prior written consent shall void all warranties provided by Phoseon
Technology and such warranties shall cease to be in effect. No allowance will be granted for
such repairs or alterations. No person, agent, representative, or distributor is authorized to
give any warranties on behalf of Phoseon Technology, or to accept for Phoseon Technology
any other liability in connection with any Phoseon products.
This warranty excludes consumables such as fuses without regard to whether any claimed
defects were discoverable or latent on the date of shipment.
The following are the standard product specifications unless otherwise agreed upon:
Measurements to be taken at the output of the protective glass while operating continuously
(maximum (peak) over output area):
RX FireLine: 125, 150, 225, 300 - 8W/cm2
RX FireFly: 1.5W/cm2 - 4W/cm2
RX StarFire MAX: 75, 150, 300 - 4W/cm2
RX StarFire: 100 - 2W/cm2
RX StarFire: 150 - 1.75W/cm2
RX FireFlex: 75 - 8W/cm2
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Note: If the equipment is used in a manner not specified by the
manufacturer, the protection provided by the equipment may be
impaired. If the equipment is not used in a manner as explicitly
stated in the manual, then this shall be deemed to be misuse
and will invalidate any warranty claim.
7.2 Procedure for Warranty Claims:
1. Obtain RMA Number from Phoseon Technology.
Equipment may not be returned, whether for warranty or other purposes, without prior
authorization and issuance by Phoseon Technology of a Returned Material Authorization
Number.
Please call +1.503.439.6446 or send email to info@phoseon.com to request an RMA
number.
Serial number of unit is required.
2. All Products being returned for warranty repair must be sent back to Phoseon Technology
in original or comparable packaging (see below). Phoseon Technology shall not be
responsible for items being exchanged that are lost or damaged in transit. Postage and
handling charges both to and from Phoseon Technology must be paid the customer. We
strongly recommend that you FULLY INSURE THE PACKAGE.
3. Phoseon will inspect non-functioning product to determine cause of failure. Loss of or
damage to the covered product due to abuse, mishandling, improper packaging by you,
alteration, accident, electrical current fluctuations or failure to follow operating,
maintenance or environmental instructions prescribed in the covered product's User
Manual is subject to a fee.
4. Replacement components are functionally tested before shipping.
5. A new or refurbished component, at Phoseon Technology’s sole discretion, will be sent to
the customer at the customer’s expense.
6. Replacement components will be covered by the balance of the time remaining on the
customer's original limited warranty or 90 days whichever is longer (unless otherwise
specified).
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7.3 General Packing Instructions:
If possible, original packaging materials should be reused for return shipment to Phoseon
Technology. If Phoseon Technology’s packaging materials are not used, equivalent
packaging, as outlined in the following sections, is to be used.
Power Supply:
Box: Bursting Test: 24kg/cm2 (350lbs/sq in)
Gross Weight Limit: 70kg (155lbs)
Fills: Rigid high density Styrofoam or cardboard fills as required to ensure power supply does
not shift in box during shipment. Note: Packaging materials should not push against
connectors or controls.
RX Series UV Light Source:
Box: Bursting Test: 24kg/cm2 (350lbs/sq in)
Gross Weight Limit: 70kg (155lbs)
Fills: Rigid high density Styrofoam as required ensuring power supply does not shift in box
during shipment. Note: Packaging materials should not push against glass or connectors or
controls.
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Appendix
Appendix Contents
APPENDIX A ........................................................................................................... 33
Summary
The appendix provide data specifications to related items of the RX FireFly
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Appendix A
Mean Well USA Model PLN-60-27
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