Conventional Lathes
Transcription
Conventional Lathes
Conventional Lathes Universal lathes with toolmaking precision for industrial applications MAT 14 S/14 D MAT 17 S MAT 17 D MAT 20 D EMCOMAT 14 S/14 D EMCOMAT 17S/17D/20D The Technology The EMCOMAT 14 S/14 D Technical data The EMCOMAT 14 is the smallest machine in the EMCOMAT series. Spindle nose CAMLOCK DIN 55029 S4 Distance between centers 650 mm (25.6“) Center height 140 mm (5.5“) Power 7,5 kW (10.1 hp) Speed control Stepless Digital read out at EMCOMAT 14D It takes the place of the EMCO classic Maximat Super 11CD. The EMCOMAT 14 is a lathe for the most demanding needs: with infinite speed adjustment, constant cutting speed (14 D) and an impressive 7,5 kW (10.1 hp) of drive power. This high performance machine has the highest precision in a small space, including optical, electrical and automobile workshops, in laboratories and also in the Formula 1. Diagonally ribbed, induction-hardened machine bed with 3-point support 3-axis digital display with color monitor (EMCOMAT 14D) Chuck protection with limit switch. Drive spindle with 40 mm (1.6“) spindle bore. Tail stock made of top-quality, vibration-absorbing, heavilyribbed cast iron, based on its own guide prism. The tail stock can be set eccentrically for cutting tapers. Lead and tension spindle with partial cover The electronics comply with the latest technical standards (CE). Machine column EMCOMAT 14D The technology. The headstock is made of vibration absorbing, heavily ribbed cast iron. The rigid, large main spindle runs in high-precision adjustable taper roller bearings with Camlock DIN 55029 S4 short taper connection. Reverse gear unit in a totally closed construction. Scraped cogs and the axial motion when reversing increase operational reliability and reduce vibration. Slides: longitudinal slide with no-play prismatic guide. Optimum guide ratio with the long guide. The cross slide runs in a dove-tail guideway. Adjustment via pressure plate. Feed automatic or with handwheel. Both the longitudinal and cross slides can be clamped. The upper slide with dove-tail guideway can be pivoted 360°. A feed lever Camlock DIN 55029 S4, 40 mm (1.6“) spindle bore with safety lock prevents longitudinal and axial feed switch-through. Infinite speed adjustment. The EMCOMAT 14 does not have a gear box. Electronic speed adjustment, constant cutting speed on the 14D and an impressive 7,5 kW (10.1 hp) drive performance ensure the right speed and most suitable torque throughout the entire torque range. Options The new EMCOMAT 14 comes with the following options: chip protection door, machine case, multifax fast change holder, jaw chuck, live center, high-pressure coolant device. 3 Precise placement using the large handwheel with graduated collar Safety 3 For the safety of the operator, the chuck protection and wheel caps are monitored by an electric switch. EMCOMAT 14S Long parts are processed with tail stock and live center Long parts are drilled with a steady rest Inside turning Machine case for the clean storage of tools (Option) 2 3 EMCOMAT 17 S/17 D/20 D EMCOMAT 14S/14D The Technology The EMCOMAT 17S, 17D and 20D We have made one of the best conventional lathes even better. The new EMCOMAT 17 S/17 D/20 D. The ease of use and ergonomics have been enhanced. On the D-versions the highly modern 3-axis digital display has 99 tool positions, 99 contour points, constant cutting-speed and infinite variable speeds. The quality and precision 50 mm (2“) spindle bore of these machines are unchanged. KW Technical data Spindle nose Distance between centers Center height Power Speed control Digital read out EMCOMAT 17S EMCOMAT 17D EMCOMAT 20D CAMLOCK DIN 55029 S5 700 mm (27.6“) 170 mm (6.7“) 3,2 kW (4.3 hp) Mechanical - CAMLOCK DIN 55029 S5 700 mm (27.6“) 170 mm (6.7“) 5,3 kW (7.1 hp) Electric Variable yes CAMLOCK DIN 55029 S5 1000 mm (39.37“) 200 mm (7.9 hp) 5,3 kW (7.1 hp) Electric Variable yes 6 Motor power 40 %DC; 5,3kW A1 B1 A2 B2 5 Motor power 100 %DC; 4kW 3 2 1 0 0 600 1200 1800 2400 3000 3000 rpm Speed range main spindle EMCOMAT 17/20D High-performance drive with infinite speed adjustment (17/20D) Chuck protection with limit switch. Drive spindle with 50 mm (2“) spindle bore 3-axis digital display with color monitor (17/20D) Rigid, shared lead and tension-spindle cover Single-lever operation for axial and longitudinal feed Diagonally ribbed, inductionhardened machine bed with 3-point support Vibration-free base with 3-point support EMCOMAT 20D 3 The perfect machine for small-series production. Excellent ergonomics and high repeat accuracy are key issues when you machine small series. Our customers appreciate EMCOMAT's automatic spindle brake, its infinite variable speed control, and its constant cutting speed. We ensure the best cutting performance and high drive efficiency – very helpful when things have to go fast (17D/20D). A mechanical collet chuck provides additional comfort. And anyone who has ever used the special positioning display function ”99 tool store“ will never want to go without it again. Headstock The headstock quality is tested using a 3-D Zeiss gauge. The drive spindle runs in adjustable precision bearings. The diameter in the front bearing is 70 mm (2.8“). Machining with a fixed steady rest Centering drill bit for live center Machine bed The diagonal ribbed machine bed ensures good chip fall and top machine stability. The guide rails are hardened and ground. 3-point support on the machine base. EMCOMAT 17D 3 EMCOMAT 17S Machine base 3 The machine base is low-vibration. Slanting catcher sheets make cleaning easy and allow the coolant to run off. Safety The chuck protection and wheel cap are monitored by an electric switch for the safety of the operator. 3 Machine structure Bed and cross slide have a manual central lubricant supply. The X and Y axis are equipped with safety handwheels. 4 5 3 The Technology EMCOMAT 17S/17D/20D EMCOMAT 14S/14D The Technology Digital display EMCOMAT 14 D/17 D/20 D The D models have a permanent position display on the TFT screen for the bed, axial and upper slides. The bed-slide position is monitored by a high-precision rack on the encoder. The cross-slide position is monitored by a glass gauge with 0,001 mm precision, enabling the diameter to be set with extremely high precision. The position of the upper slide is monitored by the direct drive of the encoder via the adjusting spindle. The features: constant machining speed, 99 tools, 99 reference positions, basing point, remaining path, empirical/metric, radius/diameter display, single or total display for Z and Z0, languages: German, English, Spanish, Italian, Dutch, French, screen size 6.5“ color-TFT, 640 x 480 (VGA). 3 Clear control panel with speed control, emergency stop and 4-color digital display (Option) Performance and torque diagram main spindle EMCOMAT 14 S/14 D Basic Configuration q q q q q (Nm) 40 35 S6 = 40% ED 30 Machine including base Single steel holder (tension claw) Electrical chuck protection Belt drive for feed gear box 3 sheering pins q One fixed center punch in both the drive spindle and tail stock q Operating and servicing tools q Documentation 25 20 S1 = 100% ED Options 15 10 q q q q q 5 0 0 1000 2000 3000 5000 50 0 4000 Speed (rpm) Fast-change tool holder Foot brake Tapered-bar feed Tool case Chip protection door q q q q Machine lamp High-pressure coolant device Collet chuck Steady rests Performance and torque diagram main spindle EMCOMAT 17S/17D/20D Fast Facts (Nm) 700 q q q q 600 500 400 A1 300 200 q q q q 100 A2 80 60 40 B1 20 B2 0 1000 2000 1350 750 1070 500 400 465 300 360 165 200 130 100 60 0 3000 Speed (rpm) q q q Guide rails, cogs and sleeves hardened and ground Speed-gear box via 2 levers (EMCOMAT-17D/20D) 3-point support of the machine bed Diagonally ribbed, induction-hardened machine bed Rigid, shared leading and tension spindle cover Long cross slide (for second tool system) Integrated overload clutch for feed Infinite speed adjustment/constant cutting speed. (EMCOMAT-14D/17D/20D) Electromechanic spindle brake Vibration-reducing machine base 2-year EMCO quality guarantee Technical data EMCOMAT 14 S EMCOMAT 14 D EMCOMAT 17 S EMCOMAT 17 D EMCOMAT 20 D 650 mm (24.6”) 650 mm (24.6”) 700 mm (27.6“) 700 mm (27.6“) 1000 mm (39.4”) 140 mm (5.5”) 140 mm (5.5”) 170 mm (6.7“) 170 mm (6.7”) 200 mm (7.9”) Ø 280 mm (11.0”) Ø 280 mm (11.0”) Ø 340 mm (13.4“) Ø 340 mm (13.4“) Ø 400 mm (15.7”) Ø 170 mm (6.7”) Ø 170 mm (6.7”) Ø 190 mm (7.5“) Ø 190 mm (7.5“) Ø 250 mm (9.8”) 155 mm (6.1”) 155 mm (6.1”) 260 mm (10.2“) 260 mm (10.2“) 260 mm (10.2”) 590 mm (23.2”) 590 mm (23.2”) 600 mm (23.6“) 600 mm (23.6“) 900 mm (35.4”) Travel of cross slide 135 mm (5.3”) 135 mm (5.3”) 220 mm (8.7“) 220 mm (8.7“) 220 mm (8.7”) Travel of top slide 100 mm (3.9”) 100 mm (3.9”) 110 mm (4.3“) 110 mm (4.3“) 110 mm (4.3”) 12 x 12 mm (0.5 x 0.5”) 12 x 12 mm (0.5 x 0.5”) 20 x 20 mm (0.8 x 0.8”) 20 x 20 mm (0.8 x 0.8”) 20 x 20 mm (0.8 x 0.8”) CAMLOCK DIN 55029 S5 Workspace Distance between centers Height of centers Swing over bed Swing over cross slide Bed width Travel of longitudinal slide Cross-section of cutting tool Spindle Spindle nose size CAMLOCK DIN 55029 S4 CAMLOCK DIN 55029 S4 CAMLOCK DIN 55029 S5 CAMLOCK DIN 55029 S5 Spindle bore Ø 40 mm (1.6”) Ø 40 mm (1.6”) Ø 50 mm (2”) Ø 50 mm (2”) Ø 50 mm (2”) Spindle diameter in front bearing Ø 54 mm (2.1”) Ø 54 mm (2.1”) Ø 70 mm (2.8”) Ø 70 mm (2.8”) Ø 70 mm (2.8”) Face plate diameter (maximum) Ø 152 mm (5.9”) Ø 152 mm (5.9”) Ø 200 mm (7.9”) Ø 200 mm (7.9”) Ø 260 mm (10.2”) Chuck diameter (maximum) Ø 140 mm (5.5”) Ø 140 mm (5.5”) Ø 200 mm (7.9”) Ø 200 mm (7.9”) Ø 200 mm (7.9”) 60 – 4000 rpm 60– 4000 rpm 55 – 2350 rpm 40 –3000 rpm 40 –3000 rpm Stepless Stepless Mechanical Stepless Stepless 2/60–2000 2/60–2000 8/55, 95, 160, 280, 470 4/40–130, 110–360 4/40–130, 110–360 2000–4000 rpm 2000–4000 rpm 800, 1320, 2350 rpm 310– 1070, 870 – 3000 rpm 310–1070, 870 – 3000 rpm 7,5 kW (10.1 hp) 7,5 kW (10.1 hp) 3,2 kW (4.3 hp) 5,3 kW (7.1 hp) 5,3 kW (7.1 hp) 20* 0,045 – 0,787 mm/U Spindle speeds Speed control Speeds/speed ranges Speed range Drive motor Power Feed Longitudinal feeds Cross feeds 14* 0,03–0,3 mm/U 14* 0,03– 0,3 mm/U 20* 0,045 – 0,787 mm/U 20* 0,045 – 0,787 mm/U 14* (0.001–0.01”/rev) 14* (0.001– 0.01”/rev) 20* (0.002– 0.031”/rev) 20* (0.002– 0.031”/rev) 20* (0.002– 0.031”/rev) 14* 0,015 – 0,15 mm/U 14* 0,015 – 0,15 mm/U 20* 0,023 – 0,406 mm/U 20* 0,023– 0,406 mm/U 20* 0,023– 0,406 mm/U 14* (0.0006–0.006”/rev) 14* (0.0006 – 0.006”/rev) 20* (0.0009 –0.0016”/rev) 20* (0.0009– 0.0016”/rev) 20* (0.0009 – 0.0016”/rev) 14 (0,25–2,5 mm) 14 (0,25 –2,5 mm) 20 (0,4–7,0 mm) 20 (0,4–7,0 mm) 20 (0,4–7,0 mm) 14 (0.009– 0.09”) 14 (0.009 – 0.09”) 20 (0.016 – 0.28”) 20 (0.016 – 0.28”) 20 (0.016 – 0.28”) Thread cutting Metric threads Inch threads 9 (96 –12 Gg/Zoll) 9 (96–12 Gg/Zoll) 9 (96 –12 threads/inch) 9 (96–12 threads/inch) - - - 13 (0,125 – 5 mm) 13 (0,125 –5 mm) 28 (0,4 –7 mm) 28 (0,4 –7 mm) 28 (0,4 –7 mm) 13 (0.005 – 0.2”) 13 (0.005 – 0.2”) 28 (0.02– 0.3”) 28 (0.02– 0.3”) 28 (0.02– 0.3”) 29 (76 – 4 threads/inch) 29 (76– 4 threads/inch) 32 (4 – 56 threads/inch) 32 (4 – 56 threads/inch) 32 (4 – 56 threads/inch) 12 (0.25 –2.5) 12 (0.25 –2.5) 28 (0.2– 3.5) 28 (0.2– 3.5) 28 (0.2– 3.5) 25 (96 –11) 25 (96–11) 32 (8 –112) 32 (8 –112) 32 (8 –112) 30 mm (1.2”) 30 mm (1.2”) 50 mm (2”) 50 mm (2”) 50 mm (2”) MT 2 MT 2 MT 3 MT 3 MT 3 80 mm (3.1”) 80 mm (3.1”) 120 mm (4.7”) 120 mm (4.7”) 120 mm (4.7”) +10/– 8 mm (+ 0.4/– 0.3”) +10/– 8 mm (+ 0.4/– 0.3”) +/–13 mm (+/– 0.5“) +/–13 mm (+/– 0.5“) +/–13 mm (+/– 0.5“) 77 dB(A) 77 dB(A) 79 dB(A) 79 dB(A) 79 dB(A) With gear set option, add. Metric thread Inch thread Module thread Diam. pitch thread Tailstock Quill diameter Internal taper of quill Quill travel Lateral adjustment Sound pressure level Maximum sound pressure level to DIN 45635 Permissible workpiece weights Floating With tailstock 45 kg (99.2 lb) 45 kg (99.2 lb) 50 kg (110.2 lb) 50 kg (110.2 lb) 50 kg (110.2 lb) 80 kg (176.4 lb) 80 kg (176.4 lb) 150 kg (330.7 lb) 150 kg (330.7 lb) 150 kg (330.7 lb) Digital read out Basic machine No Standard No Standard Standard Constant cutting speed No Integrated No Integrated Integrated 400 V/3 PE/50 Hz 400 V/3 PE/50 Hz 400 – 440 V/3 PE/50 Hz 400 – 440 V/3 PE/50 Hz 400 – 440 V/3 PE/50 Hz Length of machine 1280 mm (50.3”) 1280 mm (50.3”) 1650 mm (65”) 1650 mm (65”) 1950 mm (76.8”) Width of machine 730 mm (28.7”) 730 mm (28.7”) 1060 mm (41.7”) 1060 mm (41.7”) 1060 mm (41.7”) Height of machine 1480 mm (58.3”) 1480 mm (58.3”) 1290 mm (50.8”) 1635 mm (64.4”) 1635 mm (64.4”) Height of spindle center above floor 1100 mm (43.3”) 1100 mm (43.3”) 1130 mm (44.5”) 1130 mm (44.5”) 1130 mm (44.5”) Total weight 243 kg (535.7 lb) 243 kg (535.7 lb) 725 kg (1598.3 lb) 755 kg (1664.5 lb) 865 kg (1907 lb) CE-compliant CE-compliant CE-compliant CE-compliant CE-compliant Electrical connection Power supply Dimensions Safety equipment *The number of feeds and the feed range can be extended with the change gears (Option). 6 7 HEADQUARTERS: E M C O M A I E R G e s . m . b . H . . S a l z b u r g e r S t r a s s e 8 0 . A - 5 4 0 0 H a l l e i n - Ta x a c h Phone +43-62 45-8 91-0 . Fax +43-62 45-8 69 65 . email: info@emco.at EMCO has a global sales network. You can find the addresses at: www.emco.at EN3381 . 06/07 © dassel & schumacher, munich. Subject to change due to technical progress. Errors and omissions excepted. Submitted by:
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