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Access all the diagrams in PDF format
FOREWORD This wiring diagram has been prepared to provide information on the electrical system of the 1987 TOYOTA COROLLA FR AE86L series. All information in the manual is based on the latest product information at the time of publication. However, specifications and procedures are subject to change without notice. TOYOTA MOTOR CORPORATION 1987 TOYOTA COROLLA FR ELECTRICAL WIRING DIAGRAM INTRODUCTION ...•......... • •........ .• ....•.. HOW TO USE THIS MANUAL ... ..... . ..•..•..•..• TROUBLESHOOTING ..•........•. ; • .. ... ...• . .. GLOSSARY OF TERMS AND SYMBOLS • .••• •• •..••• POWER SOURCE .•..•.. . .. . ... • ..•. . ••. . .. • .•.. STARTING AND IGNITION SySTEM ..•..•.. •••...• CHARGING SYSTEM ...•........ •..•..•..••...•• EFI SYSTEM ••••.. • ••..•••••...•..•.•...••.•.•• EMISSION CONTROL •... ... ...•••.. . ....• •• . ..• . IDLE·UP •.••.•.•.•...•..•....•••. .• ..•• • .•.••. HEADLIGHTS . .... .. . ........ . .......... . ....•. STOP LIGHTS ...•• . ...........•................ TAILLIGHTS AND ILLUMINATION ............... . BACK·UP LIGHTS . ... . . . .. . .. . . ................ . INTERIOR LIGHTS . . .. . .. . . ....•.. . .. . . . . . .. .... TURN SIGNAL AND HAZARD WARNING LIGHTS .... LIGHT AUTO TURN OFF SYSTEM . ...... ... • ...... FRONT WIPERS AND WASHER ....... ...... .•.... REAR WIPER AND WASHER ....•• . ...... .. • . ... •. OVERDRIVE ... • .. . .. •...•. .. . . .... . . ... .. ... • . SEAT BELT WARNING ... . ; ... : .............•... POWER WINDOW .... • ...•......•............... REAR WINDOW DEFOGGER .... . ......•.......... REMOTE CONTROL MIRRORS ................... . CRUISE CONTROL .. ..• . . • .............. • ....... CIGARETTE LIGHTER AND CLOCK ........ . .. . .. . SUN ROOF .... . ......... ..... ....... .•........ .. .. .. .. -.. = .. -.-. -. ... -... ... .. .. .. .. .-. RADIO AND HORN ............................. . . © 1.986 TOYOTA MOTOR CORPORATION All rights reserved. This book may not be reproduced or copied, in whole or in part, without the written permission of Toyota Motor Corpora- COMBINATION METER. . . ... .. . . .. . . . .. . . . . . . .. . .. AIR CONDITIONER. . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. GROUND POINTS .......................... . .. " .. RELAY LOCATIONS. . . .. . . . . . . . .. . . .. . .. . . .. . .. _ ELECTRICAL WIRING ROUTING. . . . . • . . . . . . . . . . .. _ OVER ALL ELECTRICAL WIRING DIAGRAM. . . . . ... _ tion. - 1- A INTRODUCTION This manual is co~posed of the fo ll owing 5 elements. System Circuit Power Source each fuse . & Wiring Routing Relation between Each ci reu it classified by system Circuit from battery to Relay & Connector location ground points of each component EE3QIm ~I Illustral:ion ® ~ ~ ~ ® ® g ® @- d:b ® ®-- i @ . ."-'-,-_- .....''''-'- ~ liILJ')illi1 Shows relation between each system Connector System Circuit 0- Over all Wiring Diagram Relay Location Ground Points J;;:~-- lID r---o . 1m ® - --'--- I I ! i Circuit Components ~ I I ·1 2 Connector Location @ @ ® Headlight LH Wiring routing com- ) ponents listed in ( alphabetical order HEADLIGHT lH I (Wire Harness Side) 1 I i ® ~'~~~2~2C : I I . 2C <m I I I , % Engine Room Main Wire & Junction Block No. 2 I I Junction Block. No.2 1 I (Wire Harness Side) Note: The number indicates the number of the junction block. ~ Male Male II] • E Female Wire to Wire Connector -2- Female Male Engine Room Main Wire & Cowl Wire A 14 ~ REAR HINDDH DEFDGGER '" DEfOG OEFDGGER RELAY CB CLOSED NITH IGttITICIN SIll AT 1& POSITIClH AMO OEfOGGff'l SI lt ON ".-- --@ @-- -----i> ""<~-------© @@SLACK @---"""'" ®-@PinNumber Numbered in order from upper left to "lower right ~ ~ @Indicates circuit in Junction Block No.3. Numbered in oder from upper right to lower left Example: ~ 1C indicates that it is inside Junction Block No.1 . ) .D:E Female Male @Male & female connectors distinguished by shape of their internal pins. • All connectors are shown from the open end, and the lock is on top. @Troubleshooting Hints & Components Operation ®Wire Color Wire colors are indicated by an alphabetical code. B © Connector Color Connectors not indicated are milky white in color. R ; Red BR; Brown LG; Light Green V ; Violet G ; Green 0 Orange W ; White GR; Grey P Pink Y ; Yellow ; Black L Light Blue ; The first letter indicates the basic wire color and the second letter indicates the color of the stripe. Example: R-G I$) I Red ABBREVIATIONS I Green I{ The following abbreviations are used in this manual. AIC ; Air Conditioner IIA ; Integrated Ignition Assembly RH ; Right-hand AfT ; Automatic Transmission JIB ; Junction Block S/W ; Switch CB ; Circuit Breaker LH ; Left·hand VSV ; Vacuum Switching Valve CMH Cold Mixture Heater OlD ; Overdrive WI ; With FL Fusible Link OVCV ; Outer Vent Control Valve WIO ; Without -3 - B HOW TO USE THIS MANUAL To better understand how to use this manual, let's assume that the headlights will not light, and go through an actual troubleshooting procedure. CONFIRMATION OF TROUBLE Turn on the headlight switch and check for yourself that the headlights do not come on . READ THE CIRCUIT DIAGRAM 1. Locate the headlight system number in the index and open the manual to the page indicated. (The system number is written in bold at the top corner of each page). 2. Read the circuit diaQram to learn how it works. 3. Unfold the ELECTRICAL WIRING ROUTING page at the back of the manual. . . 1- ~ PINPOINT THE TROUBLE I"t1NEfI SOURCE ~,,, """S1 i~', .J..:"" ~r9"""" If the circuit is in common with others (power circuit or ground point), problems will occur in some of the others also. Please refer to POWER SOURCE (System No, 1-2) . Since the headlights are related to the HAZ-HORN, check this circuit. ")';"'~'" Okay . .. . .. Trouble lies within the headlight circuit. Bad ........ Check circuits in common. ''1b~! -::l:I , 1;<1..,- _ 11:/0•• •, 1. JIB No.2 Inspection ot' Headlight Circuit (Return to HEADLIGHT page.) (a) Check Headlight Fuse lOA HE .... O lH <D Accoriding to @ of t he circuit, the headlight fuse is in JIB NO. 2. ® The location of JIB No_ 2 can be found by referring Inside to the RELAY LOCATIONS page just before the ELECTRICAL WIRING ROUTING page_ ® Check if either fuse is blown_ (b) Check if there is power to pin No.8 of @ . <D Turn the light control switch to HEAD. ® Using a voltmeter, check for voltage as shown below. . -4- Negative (-) Probe ... . . Good ground point or negative battery terminal. { Positive (+) Probe ... _ . . Pin No.8 of @ . B Battery Voltage ... . .. Trouble is past pin NO.8 of ®. No Battery Voltage ... Trouble is before pin No_ 8 of ®. rtl .., L-tJNfAn lH I CAUTION: I nsert the tester probes from the · wi re harness side of the connector. Consequently, note that the pin- numbers will be in reverse order of that shown in the illustration . + .~ eATTOIT 10 II (c) Check if there is power to the headl ights. <D From the circuit we can see that © is the headlight ~. •~;, r--->-f--"'-''-------i connector and that there is power from pin No.3 to 2 when the headlights are at high beam . @ Turn the light control switch to HEAD. »' ® Place the dimmer switch at HI. ® Using a voltmeter, check for voltage as shown 12 l IU-CI 2 ~ I~._IZCJ · below. ,-. @ 20~3~ " .. TAil ~ ~'"'~ "11;11 c;;;;~ FLASH CIIIHML "ElAT ~~ • 9~P 1 .... - - ,$:~~ ----- LOI< •, IIUIlAU •~ '" ~ - , , .• . .-, © . © . Voltage ....... Trouble is in the headlight. No Voltage .. . . Probable defective ground past pin No.2 so make contact with negative lead to a good ground point or battery negative terminal and check for voltage. " Voltage ........ Trouble is past pin No.2 of © No Voltage ... . Trouble is before pin No. 3 of © '1' "j Negative (-) probe . . . Pin No.2 of connector { Positive (+) probe ... . Pin No.3 of connector " ," . CAUTION: Do not check for continuity while voltage is applied or it may result in damage to the tester . (d) To check th'e low beam, place the dimmer switch at LOW and perform the check in the same sequence. ©@ (e) Check ground point 1 The ground point is indicated by the SET BOLT in the circuit. W JIB No. 1 2 The location of the ground point on the vehicle can be found by referring to the same symbol W in ELECTRICAL WIRING ROUTING. -5- B HOW TO USE THIS MANUAL " ,-, ~ . . 2. POWER SOURtE (Power-load Refe J I B No.2 (Engine Room) p,- ''''' L.... HEAD LH ''''' HEAO RH 'M ENGINE 'M RADIO NO. 1 H~ldlighl LH Hudlight RH Alt~niltOr. C/w'ge lit,Jht Rel~ 14A-C1 Fuel Cui Solenoid, Emissoion Cotmul Com E8CV, CUH ReI.,-, ~ S100r Cui Radio and T""e Player Horn 'M HAZ·HORN Inspection of Common Circuits (a) Check battery and fusible Iink (b) Check related systems Check how the HEAD FUSE is related to the system. In system No. 1-1 (POWER SOURCE), you will find a chart listing the relationship between the fuses and components. Here we can see that the HEAD fuses are related only to their respective headlights. Haza...:1 SIW, Tum Signa! FIWo« (c) Check the circuit from the battery to the HEAD FUSE. CD In system No. 1·2 (POWER SOURCE), tha power circuits for all fuses are listed. The circuit between the battery and HEAD fuse branches off with fuses : • HAZ·HORN lOA etc. ___ m ® Turn on the HAZARD switch Okay ... . No trouble in circuit up to HAZ·HORN junction. Bad .... . . Trouble lies between fusible link and JIB No.2. ..--_... r I .~ (d) Check the HEADLIGHT RE LAY (Return to HEADLIGHT page) 1 The circuit shows that the HEADLIGHT RELAY is in JIB No. 2. " , " 2 Installation of the relay can be found by referring to the RELAY LOCAT.IONS. The HEADLIGHT RELAY is located in JIB No.2 in the engine com· partment as shown. 3 Check for power to the headlight relay coil. CD Turn the headlight switch to HEA~ . ® Using a voltmeter, check for voltage as showm RELAY LOCATIONS below. Nagative (-) Probe . . .. Pin No.4 of ® . { Positive (+) Probe .... . Pin No . 5 of <ill . Confirm that there is voltage ,---------"...r---... JIB NO.2 -6- B 4 Next, check if the headlight relay points are closed and there is power to the pin No. B of ® See step l-(b) If no voltage, trouble lies in the headlight relay. "8 2~ l , © ~ADlI&lll ~OUND PClINTS . . 27 ::'1" ."" - (e) Check which systems (components) have the same ground point. The ground points are listed in system No. 27 (GROUND POINTS). As shown, GROUND POINT W is used for other components besides the HEADLIGHT SYSTEM, and it also connected to GROUND POINT W. 't:" SYSTEM INDEX =-,--- -if""" ._'" ----. .. -- COROLLA FR ~~ ::;0;::.- ,~ -'l., ~ .... ,. A-~ (!til -. - 1967_,PoQe,,,,roge., SYST .... & '-OC ~1 "'" n_ ... '_ ........ C'j;ll ., §l. ,. ,. (f) Check how the HEADLIGHT SYSTEM is connected to the other systems. 1 From the EWD SYSTEM INDEX (facing the first EWD), we can find the location of the headlight within the ELECTRICAL WI RING system DIAGRAM at the back of the book (Page 3 of 4, grid 7 and B) . H ~ ",., 2 By referring to the ELECTRICAL WIRING DIAGRAM, we can see that the HEADLIGHT SYSTEM is related to the TAIL and ILLUMINA· TION SYSTEM. NOTE: The relationship between system circuits is not shown so always confirm with the overall wiring diagram. (g) Re-check After repair, check that the circuit functions normally. Always follow the steps described above to narrow down the possible range of the trouble. -7- C TROUBLESHOOTING VOLTAGE CHECK To Ignition S/W (a) IG Terminal - r ( '- Fuse ~ @ L 0 SIW , Voltmeter @ : SIW2 l±:: ,/ ,--, Relay @Ve ;;~ / Example : @- Ignition SNJ on @- Ignition SNJ and SNJ 1 on © - Ignition SNJ, SNJ 1 and Relay on (SNJ 2 off) (b) Using a voltmeter, connect the negative lead to a good ground point or negative battery terminal, and the positive lead to the connector or com· ponent terminal. This check · can be done with a test light instead of a voltmeter. T © ~ Establish conditions in which vo ltage is present at the check point. Solenoid '-t- '-I ~ -:?- --= CONTINUITY AND RESISTANCE CHECK Ohmmeter ~ + SIW ~-, n (a) (b) e ~ r Ohmmeter~~~ EEl Diode kn e If the circuit has diodes, reverse the two leads and check again. When contact ing the negative lead to the diode positive side and the.positive lead to the negative side, there shou ld be continuity. When contacting the two leads in reverse, there should be no continuity. '-I-~--I-' Digital Type Analog Type 1'OoOU ....<-..0 ",,,. !" a· I <§~: ~ I~@'-~ - . - ~II ~ -8- Disconnect the battery terminal or wire so t here is no voltage between the check points. Contact the two leads of an ohmmeter to each of the check points. D{~+@ ~ ~ 10 -@. (c) Use a volt/ohmmeter with high impedance (10 knl V minimum) for troubleshooting of the electrical circuit. c To Ignition SIW tG Terminal Test Light Fuse Case Short@ SIW 1 Short@ Disconnect ,-----..., \ ~Disconnect r---1o, Light FINDING A SHORT CIRCUIT (a) Remove the blown fuse and disconnect al l loads of the fuse. (b) Connect a test light in place of the fuse. (c) Establish conditions in which the test light comes on. Example : @ - Ignition SIW on @- Ignition SIW and SIW 1 on @- Ignition SIW, SIW 1 and Relay on (Connect the Relay) and SIW 2 off (or Disconnect SIW 2) (d) Disconnect and reconnect the connectors while watching the test ligh t. The short Iies between the connector where the test light stays lit and the connector where the light goes out. (e) Find the exact location of the short by lightly shaking the problem wire a long the body. Relay Short@ = Disconnect SIW 2 Solenoid = -9- D GLOSSARY OF TERMS AND SYMBOLS ,-lEE---H- BATTERY Stores chemical energy and $ HEADLIGHTS 1. SINGLE FILAMENT convertsit into electrical energy. Provides DC current for the auto's various electr ical circuits. CAPACITOR (Condenser) A smal'! holding unit for temporary storage of electrical voltage Capacitors with a ground connection are frequently called Condensers. ~ fi lament to heat up and emit light. A headlight m ay have either a single (1) filament o r a double (2) filament. 2. DOUBLE c p ,FILAMENT CIGARETTE LIGHTER An electric resistance heating element. Current flow causes a headlight HORN Ch An electric device which sounds a loud audible signal. CIRCUIT BREAKER ~ Basically a reusable fuse. a circuit breaker will-heat and open if too much current flows through it. Some units automatically reset when cool, others must be manual ly reset_ IGNITION COIL ~ + DIODE I~ DIODE, ZENER + LW A semiconductor whicl:l allows current flow in on ly one direction. A diod e which allows current flow in one direction but blocks reverse flow only up to a specific voltage. Above that potential, it passes the excess voltage. This acts as a simple voltage regulator. ~ g e LIGHT -Q-' ~ ~ ~ II© Channels high-voltage current from the igni tion coil to the individual spark plugs. Upon current flow, these diodes em it light without producing the heat of a comparable light. Used in instrument displays. ® FUSE ---O\..J>---- METER, ANALOG A thin metal strip which burns through when too much current flows through it, thereby stopping rurrent flow and protecti ng a circuit from damage, 0) Current flow activates a magnetic coil which causes' a needle to move, thereby providing a relative display against a background ca libration. FUSIBLE LINK ~ A heavy -gauge wire placed in high ampe rage circuits which burns through on overloads, thereby protecting the circuit_ Current flow through a filament ca uses the filament to heat up and emit light. LED ( L1GI:lT EMITTING DIODE) DISTR I BUTOR, IIA - Converts low-voltage DC current into high-voltage ignition current for firing the spark plugs_ METER. DIGITAL I FUEl I Current flow activates one or many LEO's, LC~' s , o r flourescent displays, which provide a relative or digital display . GROUND ..L ---10- The point at which wiring attaches to the chassis, thereby provid ing a return path for an electrical circuit; without a ground, current cannot flow. c8J MOTOR A powe r un it which converts electrica l energy into mechanical e nergy, es pecially rotary motion. o liD ' RELAY '0""" . CLOSED rtZl '. 0._'" . OPEN Basically. an electrically operated switch which may be normally closed 11) or open 12). Current flow through a small coil creates a magnetic field which either opens or closes an attached switch . SPEAKER ~ An electromechanical device which creates sound waves from current flow. +~ I I RELAY, DOUBLE THROW ~ ~\ A relay which passes current through one set of-contacts or the other. ++ SWITCH, MANUAL Opens and close, circuits, thereby 1. NORMALLY stopping (1) or OPEN allOl.1'ing 12) current flow. 2. NORMALLY CLOSED T I RESISTOR ---A,/\/'v-- .-yyy- An electrical component with a fi xed resistance. placed in a circuit to reduce voltage to a specific value. RESISTOR, TAPPEO . or more different non-adjustable RESISTOR, VARIABLE or RHEOSTAT A controllable resistor with a variable rate of resistance. Also called a potentiometer or rheostat. SENSOR IThermistor) I (/\/V ) I A resistor which varies its resistance with temperature. A switch which continuously pas"ses current thro ugh one set of contacts or the other. SWITCH, IGNITION A resistor which suppl ies two resistance values. -yfv- fi SWITCH, DOUBLE THROW t ~ . A key operated switch with several positions which a llow various circuits, Particularly the primary ignition circu it, to become operational. ~. ~J SWITCH, WIPER PARK Automatically returns wipers to the stop position w hen the wipe r sw itch is turned off. SENSOR, ANALOG SPEED ·-E>+ Uses magnetic impulses to open and close a switch to create a signal for activation of other components. SHORT PIN --8 8- Used to provide an unbroken connection within a junction block. SOLENOID -f--'ooo+ An electromagnetic coil which crestes a magnetic field upon current flow. to move a plunger. etc. QJ-1- + TRANSISTOR A so lidstate device typically used as an electronic re lay; stops or passes current depending on the applied voltage at "base" . WIRES 1. NOT CONNECTEO 2. SPLICEO Wires are a lways drawn as st raight lines on wiring diagrams. Crossed wires (1) w ithout a black dot at the junction are not joined; crossed wires (2) with a black dot at the junction are spliced (join. ed) connections. - 11 - 1-1 ~. POWER SOURCE (Power-Load Reference) JIB No.1 (Left kick Panel) Power 7.5A System No. Digital Clock 22 Interior Light, Map Light, Door Warning Light, Luggage Room Light 11 Light Retainer Relay 13 Unlock Warning S/W, Seat Belt Relay 17 Sun Roof Motor 23 Radio and Tape Player 24 Remote Contro I Mirrors 20 30A ECU-IG 7.5A RADIO NO_ 2 15A CIG Cigarette Lighter, Digital Clock 22 7.5A TURN Turn S ignal Flasher, Turn Signal Light, Turn Signal S/W 12 Combination Meter 25 Back-up Light S/W, Back-up Light 10 OlD Relay, OlD Off Indicator 16 Defogger S/W, Defogger Relay 19 Light Retainer Relay 13 Heater Relay 26 Cruise Control S/W 21 Seat Belt Warning Relay, Seat Belt Warning Light 17 Engine Main Relay 1 EFI Main Relay 4 Charge Warniflg Light 3 Washer Motor, Wiper Motor 14 Rear Wiper Motor, Rear Washer Moto r 15 Stop Light S/W, Stop Light 8 Cruise Control Computer 21 ECU 4 Retract Control Relay 7 Clearance Light, Taillight, Licence Plate Light, Radio Light, Cigarette Lighter Light, Heater Control Light, Combination Meter Light, A/T Indicator Light, Side Marker Light OlD Main S/W Light, Wiper S/W Light, Defogger S/W Light 9 Digital Clock 22 7.5A 7.5A 20A 15A lOA 15A - 12- DOME Load GAUGE IGN WIPER STOP RTR TAIL 30A DEFOG CB Rear Window Defogger 19 30A PWR Power Window Relay 18 1-1 JIB No.2 (Engine Room) Power Load System No. lOA HEAD LH Headlight LH 7 lOA HEAD RH Headlight RH 7 Alternator, Charge Light Relay (4A·C) 3 lOA ENGINE lOA RADIO NO.1 lOA HAZ·HORN 7.5A Fuel Cut Solenoid, Emission Control Computer, OVCV, . EBCV, CMH Relay, Secondary Slow Cut 5 Radio and Tape Player 24 Horn 24 Hazard SIW, Turn Signal Flasher 12 Charge Warning Light, Charge Light Relay 3 Choke Heater 5 CHARGE 30A FL RTR Retract Relay 7 15A EFI EFI Main Relay, ECU, Circuit Opening Relay 4 JIB No.4 (Right Kick Panel) lOA A/C A/C SIW, A/C Amplifier 26 30A HEATER CB Heater Relay, Blower Motor 26 Fusible Link Box (Battery aOA (4A· GEC) 60A (4A·C) EEl Terminal) Engine Main Relay, Ignition SIW (AM 1) 1 Alternator 3 Defogger Relay 19 Taillight Relay 9 FLAMl 30A FLAM2 Ignition SIW (AM2) 1 40A FL CMH CMH, CMH Relay 5 Fusible Link (Near the Battery) I F L O.5G I Headlight Relay 7 I -13- POWER SOURCE 1- 2 0FUSIBLE :1-1' w LINK DUX 2 I ~ BATTERY -- L ~l ;;; 1 0 < ~ ~ ~ N r r 5 u < r. .10 • 5 6 , z , ~ ~ m z~z B-R B-R © HEATER RELAY .... , ~ ~ W H ® 30A , m z ~ I H .!!. 6 .. HEATER C:B 21 \. I 1 H z H H A II SHORT PIN I H ..!!. r l!. .~. 3' @IOA A/C 11 L-R ,0 ENGINE "AIN RELAY ..!!!. ~ W-B 2. iDA r---® I , ~ ENGINE - m J I IB SHORT PIH(j) 5 2E z 2 IB I ISA SHIP HA- 1 12 I . -r DEFOGGER RELAY ........ 30'\.OEF~ CB 1.. SADt!"E 30'\ fL ATR IDA fnR lOA HAZ-HaRN lOA flAOld NC.1 7 IF , ISA EFl ~ , m z ~ J ,HEADLIGHT RELAY ® , Z ~ ( I 2E z N ;;; • r < TAILLIGHT RELAY • -- < z T ->- m E ~ EFI "AIN RELAY z ~ LEFT FENDEA A ~ u u<> < 1 3 2 , ~~ D m ::- @ N ;: 15,\ TAIL ~ ~fJ. z ~ 2 16 ~ I 2C '"r D 3 IF 2 IF 30A PHR ~ 30'\ fCU-IG , D 7.SA TURN m 20A WIPER I DA H~ lH IDA HEAD RH 7.sA GAUGE • IC 7.SA RADIO NrI.2 15,\ eIG 7 .SA I6N I. - I 1-2 ®BLACK ® FUSIBLE LINK BOX AtU ; 6OU4A-CI.80Al4A-GECJ A"2 : 50A CrtH: 40 A TAILLIGHT RELAY CLOSED WIT~ LIGHT .CONTROL S/W AT TAIL OR HEAD POSITION ENGINE "AIN RELAY CHANGED HITH IGNITION SIN AT IG OR Sf POSITION HEADLIGHT RELAY CLOSED NITH LIGHT CONTROL SIN AT HEAD POSITION OR DInMER SIN AT FLASH POSITION JIB NO.,[B]BROWN EFI "AIN RELAY CLOSED NITH IGNITION SIN ON © HEATER RELAY 4-5. CLOSED NITH IGNITION SIN ON AND BLOWER SIN ON DEFOGGER RELAY CLOSED MITH IGNITION SIN AT IG POSITION AND DEfOGGER SIN ON ffJ=!=n- ® IGNITION SIN o © 4-31 CLOSED HITH IGNITION KEY AT ACe OR 16 POSITION 4-2: CLOSED HITH IGNITION KEY AT IG OR ST POSITION 8-7: CLOSED HITH IGNITION KEY AT IG OR ST POSITION @ @ ®BLACK @BLACK ® @'RANG£ @BLACK - 15 - STARTING AND IGNITION SYSTEMS Ae N B-R (" A-GEt ) IG. STl " A" l B-N r------, UtlTJ I GH ITHIN CO I L IG 7 8 A"2 D o m IGNITIGN SIN ® . FAO" tAU I Sf CONTfUll _""""" ,.-::.B-+ COMPUTER m r2f-"~® 1\' STARTER . 1\ RELAY (HITI __ • .B 8-N B (A/Tl 8-M 'H/TI • )J "A-GEe) 3 ~ o D o m • B-a I © ® I I u o < 14[C] UVT) m / m o m etc] (All) '"m I J.J o'+-~-~~-(ID---; D ~ ~I B @ .--'-- • :5 I- - ;::! I- -, ~ I ~ I GNITER --, L-r----,,-I ~ ~ 2 8-N 3 2 ~ m ,:, ~ D Z o ( HIT) 8 3E @2 • 3F .[B] 600 S L I(L) EF I fCU e calD STAAT INJECTOR m (4A-GEC) ENGINE o ~ IIA(4A-C) LEft r---- 9 . A I I 2 E ®' o '" m m JIB NO . 4 (4A-GEt) • I I I D 0' START INJECHIA TIHE SIN SET BlJlT 6 I I ® FUSI BLE LINK ~ BOX o m ------, IGNITUIN COIL SERVICE CI:INNECTGR ),J I I I I I I I -0 F • E B 1/ ..L - 16 - L I'---II-@- -'- l T o DISTRIBUTOR BATTERY STARTER \ I '---1-- ----..-.I TO TACH""ETER. Alt "HPLIFIER • "= EHISSION CGNTROl CGHPU1ER 2 ® IGNITlIIN SIN 4-1: HITH @ ClllD START INJECTIIR (4A-GEt) SIH AT ST 8-7: CUJSED HITH IGNITIrIN S/H AT IG aft Sf PtiSITI"" 1-2: 12 VOLTS HHI LE START INJECTOR TI"E S/W POI NT 15 CLOSED AND srATER CRANK I NG @ fUS I BlE LI NK BIIX ® START INJEtTIlR TInE SIN (4A-GEt) CL~SEO IGHIT I~ N P~SITION Att l: BOAl4"'-C). 80 "(4A -GEe ) POINT OPEN "ORE THAN 35·C (95°FI Att2: 30A 2-1 : 20-40/\ BElON 30°C 18SoF) 40-80.(1. ABOVE 40·C (104 OF J 2-GROUNO: 20-801\ © NEUTRAL START SIN IAlT! CLOSED WITH AIT SHIFT LEVER IN P OR H POSITION STARTER ® POI NTS CLOSED HITH NEUTRAL START SIN aN IAITI AND 2-4:. CLOSED NITH CLUTCH START SIN aN AND STARTER RELAY IGNITION SIN AT ST POSITION IGNITION SIH AT S1 paSITION ® CLUTCH START SIN 1-2: CLOSED HITH CLUTCH PEDAL fULLY DEPRESSED @ @BLACK (DGREEN ®BROHN ® @BLUE @BLACK =@, "~!§lI~" ['III:] ® © @BLACK ®BLACK @BLACK Q)GREEN ~ ®GREEN ® ® YELLO" <DYELLO" ® @ORANG€ 1liliJl. ~ (£)BLACK ® ® - 17 - 3 ~ CHARGING SYSTEM H H - r-7.SA wz ;; 7.5" z w CHARGE IGN '- I- - ) < e -- f- - lICA-C) set; • IE .., .", % 9 20 3 2C 7 20 ., ~ ~ ~ ~ % % 6 ,...;;-@ ~D 3[D] 14A-GECI 14~l~ 14A-C) CHARGE WARNING LIGHT (trlflB.rtETER) o .. FUSIBLE LINK , .ox 1(0 2(0 s L ~ -- ~ - 3(0) IG ~ , ALTERNATtiR 1 E) • , , , I Ie REGULA-HIR y ~. 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S8°FI (f) 6-0) 7: 0-2YOLTS (IDLING) 0.9-1.3Kn 140°C. 104°f) 0.4-0.7 • .0. 160·C. l:CO°Fl O.2-0.4KJ"l. 180°C. l?aoF) RESISTANCE AT Ca"PUTER WIRING CaNNECTIIR 1-21 18-20Kn (-20·C. _4°f) OVtlLT [CHECK CnNNECTtlR T.El SHOAl) 4-?Kn 10·C. 52-F) 10-14VOLTS (HORE THAN '3S0RPI1) (DISCONNECT WIAING CONNECTtlRI Q) THRIITTLE PIISITIIIN SENSIIR ® 6-® 2-4 ' O.2-0.8Kfl. NITH CLEARANCE 8ETWEEN LEVER AND SltlP SCREN Dftft (DIN) 3-41 LESS THAN 2.3Kn WITH CLEARANCE BETNEEN LEYER AND STtlP SCREW 0.35ftft (0.0138 IN) ron WITH 0.58ft" (0.0232 IN) 2-4' 3.3-IOKfl. WITH THRIHTlE VALVE FULLY arEN 1-4 1 3-1Kn @BlACK ['Itl ] - 22 - UNIT) ®BLACK ~ 141 ro n HHRtlTTLE ·VAL VE tlPEN) LESS THAN 2.3KIL (THROTTLE VALVE FULLY CLOSED) ® 11-® 14~ 3.3-IOKI1. (THROTTLE VALVE fULLY tlPEN] O.2-0.8KIl (THRnTTLE VALVE FULLY CltlSEOJ ® 4-@ ® 5-® 14. 100-300 J">. 14; 2O-400n (I1EASURING PLATE FULLY CLnSEOl 20-300011. (ftEASURING PLATE FULLY OPEN) ® 12-® 14. 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(DUTER VENT CaNTRDL VALVE) @BLUE @GREEN ®BLACK FUEL ' CUT SaLENaID 4-GROUND: 80.n. SECDNDARY SLaN CUT 1-3: &On CIIH RELAY @ 1- @ 2: CLOSED NITH ENGINE RUNNING AND COOLANT TEMP BElON 43·C flog-F) ~ 2 @ THERlla SIN <D VACUUII SIN ~ w < w OPEN AeOVE 55·C r ~(V w ~ D @BLUE ® (151~FJ I-GROUND: CLOSED ABOVE 95"I'IH& 15.74 IN.HG) OPEN OflON 80 ""HG (3w 15 IN. HG) ~ U 7 <DGREEN S @GREEN @) CANADA <DGREEN GDYELL.H ®BLACK @GREEN ® @GREEN @.RANGE @) [flBLACK • 3 IU B " U2 • 5 11 10 - 25 - IDLE-UP - ,-7.SA 15A '-- 6 IJ 2 IH .., @ ELECTRICAL IDLE-UP VSV I APPRClX 421). 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" ~ RIGHT TURN OFF LEfT OFF HAZARD 0" 9 7 2 3, 8 , m ~ I G-" .!. co 3 G-R 13 31. 2 3A • ® ~~~~H~~ GNAl ~ 21 38 , , , m m ~ % co co • IH I IH 2 IC 9 IC , 2~ , , lOt • 38 ~ co , 3~ ! , m m ~ ~ m ~ co , % '" @ '" '" '" '" ~ ® , , ~ , m m m 13 % % % m , , "-8 ., , m , m m % % 5 IG 0 BACK PANEL G CENTER - - , % 22' , m A LEFT FENDER I 6 % % % ~ m • 3E m 2 :; . c ::: I 6 , ~( D ( ~LH 33 "-8 9 3. ® ~~ V :~ D ~( ~ - 3. , ~ co m © JIB N0.1 SET BOLT 13 3C RHG ~ INOICAH'R LIGHT (COttB . nETEA! ® 12 @ TURN SIGNAL AND HAZARD SIN I-GRflUNO I ALWAYS 12 VOLTS 2-GROUNDI 12 vallS WITH IGNITION SIN tiN ® TURN SIGNAL FLASHER 3-GRI!IUNOI 12 VOLTS WITH IGNITI(:IN SIN aN OR HAZARD SIH ON 1-GROUNDI. CHANGES FROM 12 TO 0 VOLTS WITH IGNITION SIH ON AND TURN SIGNAL SIH LEfT OR RIGHT. OR WITH HAZARD SIN ON ® @SLACK @ ® @ e ~~+IIIII r&~ IIII H(b @ @® ©® ® e e @) D ~ ® i @ 8!I:Qm ® ® DO - 39 - ,.,. 13 ~ LIGHT AUTO TURN OFF SYSTEM -HEADLlGHT RELAY • 2C 5 2E 2 IB -- , TAILLIGHT 7.5'\ _.... 6 IE 7.5" DOME RELAY GAUGE -I- '-- 5 IJ 6 IJ • 3. 5 3• % 10'~IiJ '" ~ 14 38 j • rr- ® fUSIB LE LINK "I < J 93A .OX • 30 21 3C '", '" • - l GD LIGHT '--- • 7 RETAINER RELAY BATTERY 2 T 3 6 , ~ -t '" S[E] , m '" ~ © • • , ~ '" I~ @ Off LH TAIL -4 -? HEAD DCOR C(tuRTESY 51" HOLD 9 , m % 53A 9 3. , m % 5 IG o - 40 - JIB NIL 1 SET eOl T 13 ® LIGHT RETA I NER RELAY 2-GFltlUND.3 - GROUND r APPROX. 12 VOLTS WITH LIGHT CONTROL SIN OFF 2-GROUNO (HEADLIGHT . TA ILLIGHT OFF] 10 VOLT WITH LIGHT caNTHal S/W AIT HEAD POSITIONITAILLl&HTS ON) 3-GFIOUND 1 0 vall WITH LIGHT CONTROL S/W All TAIL PriSITltlN(lAIlLlGH1S ONI (HEADLIGHTS ClNI 2- GROUND.3-GROYNOID VOLT HITH LIGHT CONTROL SIN AIT HEAD.TAIL POSITION AFTER IGNITION SIN TURNED OFF AND LH DOOR OPEN (HEADLIGHT. TAIL LIGHT OFF) ~EAOLJGHT . TAIlLIGHT TURN OFF AUTOMATICALLY WHEN THE IGN ITION SI) liS TURNED OFF AND LH DOOA OPEN @BLACK @BLACK ® @ © ® @) H e ® ~ !I 1,,!50 <W ® ea:a i @BLACK n)iJ\ ® j jBj9! ~ ~ - 41 - 14 ~ FRONT WIPERS AND WASHER 20A HIPER -r 14A-C l 3~ ~ D r D r ~ 3 lH ~ 14A-GEe) 2 ®~ w " 16 38 '"% < r ~ 1 , ~ 5~ ~ 14 30 ("A-GEe) ® 14A.-C) WIPER AND HASHER SIH (WI INTI ;.. L ~~S L "'-'" l"A -GEe ) r~ , ;:; ~.:, ~ ~ w '"< e'" '" ~ % % D ~ :! 12 3C ... - ... r Z D 7 3 L-Y r 1 L ® ("A- GEe) 1 W- B . r r < ~ w 5 L ~ .. L-O ~ ! w ~ % r r ! ! 7 L-B 2 L-W i 6 3A 14[C~-- ! - 3E ~-- -- - - - 9~ 9 3B ., .., , D % ~ ~ , % ~ ~ 5 lG 2 I JI B NO .1 SET DaL T 0 -=- 42 - C WIPER © i "OTOR • 3 a ~ -'- I'A -GEe) 14 @ IUPER AND WASHER S/W 5-GROUND: 12VOLTS HITH IGNITION SIN ON 7-GROUNO I t2VOLTS EVERY''' SECONDS INTERItITTENTLY NITH HIPER SIN AT JNT POSITUN 2-GROUND: 12YOlTS WITH IGNITION SIN 13N UNLESS HIPER HOT OR AT STOP POSITION 7-GAtmNOI 12VOLTS HITH IGNITION SIN ON AND AfTER HIPER SIN OFF UNTIL HIPER ItO TOR STOPS © WIPER "OTOR 3-4: CLOSED UNLESS HIPER ItO TOR AT STap POSITION @eLUE ® © BLACK ~ ~ ® ® (.A-GECI~YELL"" DU - ·43 - 15 ~ REAR WIPER AND WASHER u, •< L (.A-GEC) 2 13~ ~ UA-GECJ 6[D~ UA-CI L , m ~ 6 3. , II!! m ~ 9 3. , , m m % ~ 3 5 10 o - 44 - JIB NO. 1 SET BOL T • 1~ ~ REAR WIPER HalaR 1-41 CLOSED UNLESS REAR HIPER HalOR AT STOP POSITION ® ~ ® II) @ ffi!m @) @ @) a e @ a ~ ! !! ! ,:, ! 11 1~ 9 ® '''-CI (g) IlIIi1l ~~ ~~ 14A-GECI@ [[JYELLOW "A-GECI ~YELLOW DO - '5 16 leNI CJVERDRIVE - ® CliO RELAY 7.SA GAUGE 1-2: OPEN NITH IGNITION SIN ON AND WATER THERHO SIN CL~SED - r- 2-4; APPROX . 71 J'\ © CliO "A1N SIN 1-41 CLOSED WITH 010 S/W aH ftPEN WITH 010 SIN OFF 6 1J , ~ @ CliO SCILENCI I 0 '" l-GACIUNOI APPAax. ' 5 38 13 J"'t. ® NATER THER"CI SIN I-GfUIUNDI CLOSED BEUIN '3"C dPEN ABOVE sS"c (loa- f) (131· F) 15 3C ® ©8lUE 2 1 11!!!d6~111111 4 '", '"'" © ® ~ 1 ~ z < ~ c ;; 3 (£)BLAC< '", '"'" @ '", '" ® ,'" ~ 1 c ~ '"x ~ ~ '" ~ ~-:;- '" - 46 - E JIB NC.4 SET BtJLT @ ®GREEN SEAT BELT WARNING 1.51. 7.5" DartE GAUGE ¥J 17 © SEAT BELT WARNING RELAY 2-GROUNO: 12VOLTS WITH IGNITION SIN AT IG POSITION (POHER AND SIGNAL OF BELT HARNING BUZZER FOR 4-8 SECONDS) S- GAOUNOI OVDLT FOR 4-8 SECONDS WITH IGNITION SIN ON AND 12 VOL T5 THEREAfTER 6- GftOUNDI CONTINUITY UNLESS DRIVER'S LAP BELT IN USE (SIGNAL Of BELT .."RtUNG BUZZER) @ BUCKLE SIW 1-2: OPEN WITH DRIVER'S LAP BELT IN USE @8lUE d~ IIII IIr~~ IHII I(~ 21 3C 3 3E © ® , C> ~ ® ,'"o IIIII I(b I C> ~z u_ DZ ~~ Z< ~'" 2 5 @ ® ® 3 2 ® • 6 , % ~ ~ 5 E ., , ~ % ® 8 E , % ~ @ 2 ., % ., % E JIB NO.4 SE T BOLT - 41 - 18 /1~~ POWER WINDOW ~ 30A PHR - I- 10 16 ~ H ~ I[~ I [CJ @rONER WINDOW MASTER SIN H 2 ASSISTANT z ~ ~ b I z c c 3 8 6 " ~ ~ • H 2 9 RMA1 , a z I S ~ , z ~ ~ 8 ® ~~~~~ 3 HI NOON • , H-B , z S[G , ~ z ~ ~ ,rC I co c c ~ ~ LOCK .~G S b z ~ LOCK SIN tAUTO) ~ , WINDON stc, ~ ~ @rOHER HINOOW ~8~YOERI , , a z 8~G , ~ z ~ ~ 3 S 2 ~ / I , \ ~ "c ~ ~ 6 a z 2 I ~~ 1 'A ©P:HER WINDOW ?m~STANTI E - 48 - JIB NO." SET BtJL T H ®~~~ER WINDflW 18 o PIIIIER II I NOliN "ASTER SIN 2-GROUNOI 12 VOLTS WITH IGNITION SIN AT IG OR S1 POSITION (-GROUND: ALWAYS CONTINUITY ® PIINER NINDIIN RELAY 2-GRClUHO; 12 VOLTS WITH IGNITION S/M AT 1G OA 51 POSITION 3-GRDUND: ALWAYS CClNHNU!TY S-GADUNO I 12 VOLTS WITH IGNITION SIH AT IG CIA ST POSITION AND HASTER SIH CDRIVER '"S WINOClWI AT UP POSITHIN B-GRClUND: 12 VClLTS WITH IGNITION SIH AT IG OA Sf POSITION AND HASTER S/M IOAIVER·S WINDOW) AT DOWN AUTO POSITION 9-GAOUNO: 12 ·VClLTS WITH IGNITION SIN AT IG OR ST POSITION AND MASTER SIH (DRIVER'S WINDOW) AT DONN NINDIIN LIICK SIN OPEN WITH WINDOW LOCK SIH AT LOCK POSITION 0 ® D~ ~ ® 5 B 9 @) & ~ © ® C® ~ rn@J ~ D - 49 - 19 W. REAR WINDOW DEFOGGER " ® fUSIBLE LINK BIIX 7.S" GAUGE ""1z60AI4A - CI. 60A(4A-GEC) DEfllGGEII IIELAY ® CLOSED WITH IGNITION SIN AT IG POSITION AND DEFOGGER SIH ON DEfllG CB • OPEN ABOVE 30 A ® ®BLACK DEFOGGER SIN 2 8 BATTERY l ® @BLACK 30A DEfOG CB 7 IE , m B '" IIIYELL"" m, '" I C I C REAR MINOON REAR WINDOW DEFaGGER I 0 DEFOGGER I I 0 fQ) F BACK DOOR LEFT [3DrHIR LIB) - 50 - f LEFT REAR PILLAR 12000R C/P) ©®BLACK REMOTE CONTROL MIRRORS ~ 2( @ RE"IITE CIINTRIIL "IRRIIR SIN 7.5A I-GRaUND: 12VOLTS WITH IGNITION SIN AT Ace OR RADHJ NO.2 IG POSITlflH 3-2 : CONTINUITY WITH OPERATION SIN AT UP OR 1-3 I LEFT POSITION CONTINUITY WITH OPERATION SIN AT DOWN OR RIGHT POSITUIN , m -' @ REn~TE CONTRaL "IRROR SIN z ~ ~ ® [Q I~I 4 56? ~ ~ ~ ~ -' CO~ < ~ ~z ~ D ~c ~ u w lH ftH 7 5 -' ~ ftH lH ~ • 2 3 ® . , ~ ~ , ~ ~ , ~ m -' co -' ~ ~ z m ! ] ! 1~111191] ® ., , ~ ~ e B ~ co @ ® ~ _D 6 @ !&1m ~ , m z lH ® "IRROA "OTORS I]]IID e @ ftH D JIB NO.1 SET BOLT -, 21 ~44a.>- CRU I SE CONTROL ~ 9-GROUNO: CONTINUI TY HITH ENGINE CRUISE CaNTRaL CaHPUTER VACUUM BEUIH 170 ""HG (DISCONNECT THE COMPUTER CONNECTOR) IO-GROUND l 12 VOLTS NITH IGNITION SIN AND HAIN SI N ON (POWER) 13-GROUNO ' CONTINUITY (GROUND) 7-GflOUND: 1 PULSE EACH 40Ctt (15. 75IN) 16.89 IN-HG. 22.7KPAI ( - 14:30[\ (ACTUATOR CONTROL VALVE) 2- 14;68iL (ACTUATOR RELEASE VALVE) WRIVE VEHICLE SlOWl VI ® CRUISE CaNTRaL SIN S-GAOUNDICONTINUITY MI TH SET COAST SIN ON 17-GROUNO; CONTINUITY NITH RESUHE . ACCEl SI N ON 7.5A 3-8.3-5 ' CLOSED WITH IGNITlaN SIN aN. "AIN SIN PUSHED IN aPEN NITH IGNITIaN SIN aN. MAIN SIN PUSHED AGAIN I6-GROUND: ALWAYS 12 VDLTS GAUGE lS-GfUJUND * 12 VOLTS WITH BRAKE PEDAL DEPRESSED {ONE OF THE CANCEL 5/1011 II - GROUND I CONTINUITY HITH CLUTCH PEDAL DEPRESSED (USA H/TI 12-GAOUNO : CONTINUITY HITH PARKING BRAKE LEVER PULL UP (ONE OF THE CANCEL S/H] '- 6 lJ @CflUISE caNTRal caMPUTER • 10 6 5 17 7 12 , 11 ( 'A-C) USA , , ~ % m ~ ~ ~ , 6-L • IE (.A-GEe) ® -' 1/ m • 2 u m , m % ~ % '" , 9 , u 5 .6 ~ •; (Lr~ °, 12 10 (.A-GEe) , m u < ~ 5 .0 • , m % ~ % , m -' ~ , ~ ~ m • :;;- 5 6 ~ Q~ ;r- 2 6 ~ f ~~----.J~ ~ G~ ~ 7 , , w x m 2 j 1'0 1© '"zx ~ < ~ @ , CRUISE CaNTRl!ll ®ACTUAT"" , ® m 9 .6 - 52 - 2 -' D W~ n~ • 7" ________________________________-"m=t________________-' NO . 1 SET BIRT ~ 1 Z% , I Y , '" % • ~ % ~ JIB , m ~ D' U~ ®CRUISE caNTRal SIN =W_-B~ ~ '" m , ____ S[oJ 11!0) 1 O~ , % ~ m ~+- ~ < ~ % % '", ~ -= -~ ~u ~::: ® 21 ®BLOCK ® ~ 5 6 7 B IS. STOP @ © TO aID RELAY IAITI ® m ; ~~ 1IIIIIt&~ IHIIIII rb 6 ® BLOCK 15 . '" , % '" .. O-GECl@ '.O-GECl@ u ill, < 3 L ~ 2 0 U, .< ~ m:a , ~ % c , " 2 Q) ~ " 2 > , ~ % % J, , % " ~ ~ , , " % % " ® I II d~~nBI 9 11 ij ® ® ~ m ~ ~ ~ ""u < ~ ® SHIP LIGHT - S/H ~ ® ® rFPCcrn CD ~ Q) @ ® @ J, CD BLUE ® m~ + m• E9 • e a 16 % ® @] I 0 0 11 ~ ~ D "O-GECl III ("A-C) I!1YElLflN ~ ~ D ~ 0 -= lEFT FENDER ~ ~%R~ ~ ~~~ 3 • - 53 - 22 ~ ~ CIGARETTE LIGHTER AND CLOCK DIGITAL CLOCK 7.5/1 15A DaME TAIL ® 3-GRtJUNO ALWAYS 12 VOLTS(POHER FOR CLOCK) ® 4-GR OUNO 12 VOLTS WITH IGNITItlN S/W AT IG OR Ace POSITION (POWER FORINDICATIONI ® 2-GAOUNO 12 VOLTS WITH LIGHT CONTROL S/W AT TAIL OR HEAD raSITHIN (SIGNAL OF DIM INDICATION) ® @ @ "3F " 3C '", ~ ® CIGARETTE 2 LIGHTEFI ~_.::J4L.,® DIGITAL ~'IIII CLaCK 4 i:-r--""2,..J m , m % % , ® ® o - 54 - JIB NtI.l SET BOLT C111"!91 ~ - - - .- - ---- - - - - - -- - - - ® 30. ECU IG @BLUE I ~D 1 H 3 @SUN ROOF SIH • 5 , m m '" o JIB NO . 1 SET BaLT - 55 - 24 ~ (;) RAD I CJ AND HCJRN IDA HAl-HORN IDA ?SA NO . 1 NO . 2 RACtO RAOHI , ~ ~ , C • 2 D P C 6 V C LH ®~~2~~E" I C LG HORN ~ w ~ < ~ ~ , ~ w " < 5 L C ~ ~ c < '" ;; "< ~ 9 0 2 D B 2 E B S B (3000") 5 D Y • E Y 2 5 Y 1300(lR) , ®~~~~KER ~ " I 0 10 ® , HORN SIN- . 0 I' , ~ I E " E 7 C '" ~ , ~ '" '" , JIB NO.1 SET BOLT - 56 - R JIB NO.4 SET BCllT , R " 24 ® ® I I o g ® e I ® @ BLACK ® @ a m I © BLUE ® BLACK @BLUE rnGrn I ~ motl§] I - 57 - ~ " r .. nm m> zn ~" m > z m q ~- "" o>z r · m' ~m "'L 0 q" m ~ '" i ~ H-B BA H-B ®t: w I '" _® n ~ .,., ~~ zrn ., 'I --d- qrF;OOil- (4O\-C J A- B B H-8 '-G BA '- A '-l ' -B - (4A-GECI §)t: ,-., ::0 A-B T.. BEE . I~ @ PARKING BRAKE SIH H-B"I ' @BRAKE FLU I D lEVEL S/H el"l • HATEA TEMP. SENDEA r < m or m "r m '" q all PRESSURE SENDER IGNITER e ® @ 'o,J -, ~ "CH"AGE "fUSE ("A-GEe I RELAY 14A-CI OR CHARGE BRAKE TACH WATER TEMP . FUEL FUEL m ~ rn '" I I" z ;; > ~ "~"z n > :; ~ ..-"----,-<cEll I'" 1""\ ~ B ;;; .. '-G -> m ~ m m (11 > Y-A .. Y- L Y-B Tt!! CHARGE LIGHT ('"". ;;; rnl" n "m rn ~ "n al l A-l a-a n ~ • m 5i ." " <: ~,, "" ." ~> >. "" c'" > ", :lJ ", -t :% Z a -t Z tD :% n a I - IN til @ FUEL LEVEL SENDER @eLUE I-GROUND: APPRI!IX . 3.11. WITH FUEL FULL d~ 1111+H£l1~ 1+"" II ~~ APPROX . 32.Sn WITH FUEL HALF FULL APPAOX. 110.n. ,toll TH FUEL EMPTY ® NATER TEHP. SENDER l-GROUND: APPAIlX . , 22sn AT SD'"C (122"FI APPROX. 26 .... n AT 115"C @ BRAKE FLUID LEVEL SIN I 239'"FJ ® 1- 2: CLOSED WITH flOAT DOWN · ® ~~ II+H If~~ 1111 H?b PARKING BRAKE SIN I- GROUND: CLOSED WITH PARKING BRAKE LEVER PULLED UP © ==1l gl "A - GEC)@ ~ @ ® 00 m "A - GEC)@ m2w ® GIlEEN @ ® @ ® ® (ill) HOD· e ~ i i "SGo !j9j ~ ® (£IeLAC. "A-C) lEI - S '"c .I i'" I '. ~ '" (tUG HEA TER) 8VOLUME 5'" ~I " .., Y-G ... B-W ~ ® THERMISTOR 'ILl ., 1 @MAGNET CLUTCH "-G W-R ~8 i~ TO EFI EC U IGNITER "'I VSV :J ® IDLE-UP '" ~ @LO" PRESSURE 5'" , Ii" ,, ..:...." 8-W ~. B-M ~. -tJ::/4 ,, , , ,, , ,, ~ ~iil 'W-A , ~iil ~ ,, ,, » ~~ » ~~ II I , f" ~. \ \I \I , 'f'i" '- ;::.:!... II 8 M-G ,, ,, M-A ~ '- "-R I , n ~' ~ " \I \ \ ~. ...m, 'i"f" ,, ,, ,, ~ ... r, . L-R [101/0 HEATER) Y (WI HEATER) '" , oo I,N 8 H-L Y-8 Y- G CD ~ '" H-G .. M-R B-W '", '" '" ;;: > ..:;;...'" ,>n @ '" oo 1 ...., ...'", H-8 l-W 1101 1 HEATEfU W,,:,B "'''' "'''' ~~ "'''' » """ ix "" "'oo ..... ', '" I l-A 110110 HEATER ) '" Y '"oo, '" ., ~ B-Iot ... I"" G HEATER) Y -n .::-. ..... ~ c ... .. '" ~-<~;;6t .. ~ n n> >"'l"Im I >r-n .. me,..·· _::a_m 8 D-L \;:;I ~ .. I .-- ' IOEL-UP vsv TO ELECTR ICAL ~ "~® ,:;., ~ 8-L ~~~ .... ., ~ 0 "" ""'" > "'" '"~ '" e -> ,n bn > ~';:; HEATER I It:,'=' ~ ~ -A VI '"I L-R (101/0 HEATER) L-R L- R - , . 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BRONN = ~ g~J!.I[J~2~ D p=':;;:=:5::q 111' 2 K % Q) [jJ © BLOWER I1IHO" ® BU'WEA L RES 1STaR 3 , N-B @ © • 2 , m, D 2P , m ~ ~ ~ D , m ~ ~ 6 5 "' , '" ® "I U 3 ®GREEN (4A-GEt) ("A-C) ® HEATER BLOWER SIN @ ® JIB N".l SET BOLT - 61 - 26-1 ~ AlA CHNDITIHNEA ' HI" HEATEA' CD CD (4A-C AND 4A-GEC NITHnUT PIS) ® ® @ ffiB ~ E@ .... 3 S 6 ® s II ® ! IllsO i !! I ~ Q ® 9 @ ~ 8 II] 1II0lACK "A-C' Q] 00lUE '.A-C,1hl ,<A-GEc,1B "A-GEC'~ - 62 - • AI R CCJND I T ICJNER (4A-GEC WITH PIS) . . 26-2 © ® @ ~ ffi8 ~ ®@® (j) GREEH m 3 5 6 ® ~ I i 11 0 Iii H 5 III lIIaLAcK I lEI aLuE I mrml] I I I mm I ass:~ ~W512?ij I I &~ ~47@dij - 63 - m • 0 '"r- = 0 r- ~- ' ~ .. ~ .... H-L I ~ '" '" B-W TO EFI Eeu ~ 'II-! " 6M'GNET CLUTCH ~ B W-G W-R - ~ .... ~, - - ~. ..... ...i "ili, <0 .. I " 0 < ~ i'" "'~ '" 0 .. B-W w;n - U) ;; Y-8 ... H-L L-Y c:;: " B UI ~. H-A H-G :: W-R '", = :::", ..... ..... ~ - - ;;", .... 8-H ;:..,. r-G W B W-G W-R W-R 'OLUME S/W ~ (IUD HEATER) > ~ @) ~ :;., .... ~ (gCOMPRESSOR SENSOR F ~ - '5' ~ @ THERM ISTOR W-L IGNITER '" ® IDLE-UP '" @)LOW PRESSURE S/W l-R IloilO HEATER) Y (HI HEATEFll r- 0 = .. = ;;: ~ ~ > ~ .. > ....... (3 '. H-B ,:::, '" ~ . N '" L ~ ~ .... 0 .'" = m > ~ % m " ... "i 0 < ~m ore", <= r- "'<....> ~ ...... -- 11011 HEATER I L-H 0 r- = • '" B t:"\~ ~ ~ :;.., L-N .. ~ ~. 1 R-L L-W - l- W ;;,. 11 ~\J~~~ I~\J "'" ~ " .~'" ~ ~ oa ./ B-R RELAY • - ~@) L-R r 0 = r- =, '" , '" = I .......> ...L ,..,-.1I ~ m ~ '" "'" > "'''' "'... ....... -> @) '" • '" @)fbEPR~C'L m l -U CUT RELAY '" ~ e2t~~~ ~ :;!." , '" = W-8 B-W L-R IloilO HEATER I r 11011 HEATER} (WI HEAlER) G L-R IIUO HEATER) r (HI HEATER) l-R IloilO HEATER) Y 11011 HEATER) ~ ... I! I~ ! 0 , ~ % I ~ no~ I~ " , no> i , ...= 0 r- (I) % .,. ..." -t ...z n ~ I > -... fT1 :lJ z a -I Z C a n :lJ > ~ , -- en I\) 26-2 ® @ HAGNET CLUTCH RELAY HEATER 2-4~ 30. 7.SA GAUGE CB CLOSED WITH IGNITION SIN. Ale SIN AND LON PRESSURE SIN ON (POHER FOR MAGNET CLUTCH) ® ELECTRICAL IDLE-UP CUT RELAY 3-4: OPEN WITH MAGNET CLUTCH ON @ LCIN PRESSURE SIN 1-2: OPEN WITH PRESSURE LESS THAN 2.1KG/C"2 (SOPSI.20BKPA) ® IDLE-UP VSV 1-2: APPROX ... ® IS R-L 3C on THERHISTCIR 1-2: APPROX. 4.8KJ1.AT ODe (52°F) APPROX. 4.41<.n.AT 2°C (3SoF) APPf\OX. 4.0KnAT .. " c (39· Fl <D HAGNET CLUTCH i - GROUND: APPAOX. 3.7.n. ® ® "-B HEATER RELAY ® BLClNER RESISTCIR 1- 21 APPRrJX. 2.1.n. 2 - .1 APPRax. O.73.n. 3-41 APPRtlX. 0.2 J'1. 4 6 HEATER RELAY 4-5: CLOSED WITH IGNITION SIN ON AND BLONER S/W ON L-R 4. © ® W- B @ , m ~ @ 1"1 BUlHEA MCITOR 2 ®BLOWER RESISTOR ® ~~~L__~3+-~VVVVVV~~____-+~L~-B~. 4 2 ® rI' [;12 JIB Na.4 ® BRONN @ill D 4 5 ., 2 P % 6 " 5 '" III UI '3 @ HEATER BUJNEfI SIN ® 123 7 8 9 10 ® ® 456 111 1 JIB NO . 1 SET SOL T - 65 - 27 -L GRCJUND PCJINTS CRUISE CONTROL VACUUM PUItP CIRCUIT OPEN ING I BUCKLE SIN J'B NO •• SET BOLT SECDNDARY StOW CUT y .'i;;~ RELAY OA ---- -- - IHEATER RELAY I SEAT BElT WARNING RELAY 7 FRONT TURN ILH) .~ -,------ RADIO AND ~ SIDE MARKER IftH) I~ -------- TAPE PLAYER 0 SIDE MARKER ILH) ~LEARANCE UGHT - IAHI ~~Ei.RANCE liGHT - - 3 ~. ' 0- ______ @ Ale AMPLIFIER I ••• C"" 1PONER WINDOW RELAY 0 'i;;- " ILH) BLOWER RESI5H'A ~ RETRACT RELAY EttISSlc:lN CONTROL C"tlPUTER 2 ~ t~EFT -=- FENDER FRONT TURN IAHI I I OVCY OVER DRIVE ItAIN SIN RETRACT nOlOR IAH) 2 Efl MAIN RELAY 10- ENGINE MAIN RELAY -f,::. .CHARGE LIGHT RELAY ~ • fa- - 2 ~ 7 ..g. • 3G .CRUISE CONTROL SIN 1 0$.• RETRACT "tlTdR ( LH ) WIPER SIN ~ 5 ~ I HAP LIGHT 'fA- f--- - - - - 5 SUN ROOF SIN • 'i'ii- OA COIt8. "ETEA 5 -'i'G> .-= 'i'ii~ REAR COHB. LIGHT IAHI ~EAA COHB.""'iiGHT - - • 10 LIGHT C"NTAIK 5'N I RHEOSTAT ~ .~ t LClOCK • --® JIB NO.1 SET BOLT (LHI LICENCE LIGHT (RHI t ·ICENCE LIGHT (LHI • -®t- ~ 5 OA SPEED SENSOR BRAKE FLUID LEVEL SIN ICIGARETTE LIGHTER IS --<ID - FUEL SENDER , • ~O'CK P.NEL CENTER ''iE- _I HEATER BLGNER SIN I AEAR NIPER S/W 0 'iE- I- fUEL punp (4A-GECI IDEFOGGER SIN ~ TURN SIGNAL FLASHER I STARTER RELAY 0 IRETRACT CONTROL RELAY .~ • ~ HnRN SIN 401""EA SIN CRUISE CONTROL COI'tPUTER REMOTE CONTROL I'tIRRCJR S/W - 66 - BA I. 22 ~ .~ 10 ® 10 ,~ conDo I'tElER 7 ~-IOEfOGGEA RELAY 27 B. ~ B LACK B. IECUIEOll B. IE(UIE021 IEFI SERVICE Q]) B. - ICONNECTOR (CHECK) IIOlE-UP VSV H INTAKE AlA CHAMBEf! BA lAIR fLON METER IEttlSSHIN CHECK ICONNECTOR 14A-CI ® @) B. BR ~ ,~ B 14A-GEI SA t4A,-L1 BR ,~ 'If ,.,f" B B B IOEFOGGER t ENGINE LEFT LEFT REAR PILLAR 12000R C/P) BACK DOOR LEf T (3000R LIB ) @I:IRANGE ® ~ !! ! !I~ i i"I'41 ® ® ® @) ~ le ~ gf§ m [[J ~ ~ 78" ~ JIB HO . 4tE1BROWN 0 [=!I] - - 67 - RELAY LOCATIONS I \ :::;p '& f \ (9 Q) I \ \ ~~ CMH Relay (OA·GEC) J /B No.2 ~ 'E7 ~~ ~ I\ ' h\ ~ R etractor R elay -~ IF J = '/ ~ Electrical Idle..up Cut Re lay Magnet Clutch Relay Charge Light Seat Belt Relay (4A·C) Warning Relay Circuit Opening Relay (OA.GEC) Emission i - - -- Control Computer (4A· C) 0' EFIECU (4A ·GEC) JIB No.4 010 Relay (AfT) Light Retainer Relay -68- lOA Ale Fuse C4A·GECl 30A RTR l§JD ~ ENGINE MAIN RelAY HEAD l H lOA I C HARGE 7.5 A I SHORT PIN (2) HAZ· HORN l OA 1 5A ENGI NE RAOIONO.l I ~I--'11 HEAD RH I l OA II II EFI II l OA II I lOA JIB NO.2 JIB NO.1 J IB NO. 3 t,;,;» (LIGHT ~ ~ Irl @ ·1 I V 1,1 I I I 1 1 1 L.J. 1 1 1 ® 14 H-+++--li" vVI 1),..../.. 1 ® IY1 1 It 1n. .."I '( = It ® G = r· If 1 I )J P" It 1 h...fll JLIr. GID V1I I I U n lEttfBJ V JLIr. dID =® ® l' 11 ?f4 r 11 ~ J I I -69- SYSTEM INDEX COROLLA FR 1987 Model (Page 1 to Page 4) SYSTEMS LOCATION SYSTEMS LOCATION 2-1 Radio and Tape Player ~ 4-3 ~ 2-5 Rear Window Defogger ~ 2-6 ~ 1-6 Rear Wiper and Washer ~ 3-3 Cigarette Lighter t& 4-2 Remote Control Mirrors Clock ~ 4-2 Combination Meter ~ Cru ise Control Air Conditioner, Cooler and Heater Back-up Lights Charging ~ +ral 4-4 Starting 6 1-1 2-3 Stop Lights ~ 3-2 ~ 3-1 Sun Roof I [ll (Il 0II 1-3 Taillights and Illumination ~ 3-6 ~ 1-7 Turn Signal and Hazard ~ 2-7 A- 3-4 Unlock and Seat Belt Warn ing ~ 2-5 ~ 3-8 ~ 2-8 Idle-up L], 4-5 Ignition ~ 1-5 ~ 4-1 Overdrive l[otNI 2-6 Power Source G:l 1-1 11~J 4-6 EFI Emission Control Front Wiper and Washer Headlights Horn Interior Lights Power Windows ~ 2-7
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