stationary - Tudor Baterias

Technical Catalogue 2015 - 2016
STATIONARY
Batteries for professional
Technical Catalogue 2015 - 2016
HISTORY
Tudor Industries Ltd. was founded in Brazil in 1993 by a group of
highly experienced Brazilian entrepreneurs withexpertise of more
than 40 years in the battery business. Production facilities are
strategically located to supply Brazilian and International markets
with agility and efficiency. One facility is located in Governador
Valadares in the state of Minas Gerais – Tudor MG – which supplies
north, northeast and northwest regions of Brazil. The other plant
is located in Bauru, in the state of Sao Paulo – Tudor SP – supplying
the markets of south, southeast, southwest regions as well as
exports to international markets.
MISSION
“To be recognized by the quality of our products and services,
respect to environment, with focus on to increase satisfaction of
our customers and collaborators.”
PRINCIPLES OF QUALITY
• Promote continuous improvement of quality management in
compliance with customers standard requirements.
• Make and develop partnerships with customers and suppliers,
encouraging improvement of Tudor quality management and
innovation of products and services.
CERTIFICATIONS
Bauru unit - SP - Brazil
We aim excellence in manufacturing and distribution of our
products with high technology and quality standards. Our facilities
are certified with NBR ISO 9001:2008 (Quality Management).
TUDOR – SP located in Bauru is also certified with NBR ISO
14001:2004 (Environmental Management) by Bureau Veritas
Certification, an international agency recognized by ANAB from the
USA and UKAS from UK and by our national agency INMETRO. Our
operations including development, manufacturing, delivery and
reverse logistics are certified in compliance with environmental
requirements.We have also obtained ISO TS16949 certification, an
international norm of auotomotive segment, which qualifies our
company to supply batteries as original equipment in the OE
markets. Our product lines have been approved by INMETRO – the
National Standard RegulatoryAgency – Certificates 301/2011 and
299/2012.
UNIDADE BAURU - SP
Governador Valadares unit - MG - Brazil
2
UNIDADE BAURU - SP
ENVIRONMENT
Tudor Industries and its distributor network are in compliance
with CONAMA resolution Nr.401/08 which regulates adequate
treatment, handling, storage, disposal, recycling and transport
of used batteries. The recycling plant located in Governador
Valadares, Minas Gerais as well as suppliers are duly certified by
authorized national agencies, featuring commitment of Tudor
Industries and the environment.competentes o que destaca o
comprometimento das Indústrias Tudor com o meio ambiente.
STATIONARY
APRS-V TECHNOLOGY
Tudor Stationary batteries have been developed in order to
provide excellent electrical performance associated to high
reliability and strength. Internal components have been
dimensioned to overcome the hardest use conditions. By using
the APRS (Acid Particles Retention System) - V Technology
A.G.A. FILTER
Composed of two layers of filters
with porosities and functions the
A.G.A. Filter retains acid particles
which are pulled by oxygen and
hydrogen molecules emitted in the
process of simultaneously inhibit
electrolysis and passage of sparks
that could cause the battery to
explode. For this reason, the filter
A.G.A. allows usage of Tudor
Stationary batteriesin the same
environment for people and
electronic equipment.
(Ventilated) Tudor Stationary batteries have AGA filter (Acid
Gas Arrester). This feature allows to differentiation of this
technology from VRLA (Valve Regulated Lead Acid) or
Ventilated, making possible for the user to specify technology
that is useful for requirements.
A.G.A. FILTER (Acid Gas Arrester)
External
Medium
External
Medium
Internal Medium of Cover
Condensation Chamber
Internal Medium of Cover
Condensation Chamber
A.G.A.
Filter
Gases
Gases
Acid
Droplets
Acid
Droplets
A.G.A.
Filter
Gases
Gases
Electrolyte Level
Condensate
Liquid
Electrolyte Level
Condensate
Liquid
Condensate
Liquid
Condensate
Liquid
Element Nr 1 (2.1 Volts)
Element Nr 1 (2.1 Volts)
APPLICATIONS
Long service life
Vibration
Electrolyte leakage
Acid gases
Ripple frequency
Fluctuation
Internal Short Circuit
External short circuit
Secure connections
Constant cycling
Review the operating condition where
the batteries are installed and identify
the set of technical solutions ensure its
reliable performance system.
The indicated solutions are not limited
to marked adversity. The set technical
solutions is that it allows good operation
a n d c o n s e q u e n t l y, o p t i m u m
performance of the assembly.
High temperature
SOLUTIONS x ADVERSITIES
Compatibility with electronic equipment
Telephone Central - Radio Base Stations - Office - Outdoor Street Offices - Hospitals - Micro BTS - BTS Mini - Wireless
Networking - Fiber Optic Networks - GSM Networks - Wireless
Networking - Microwave Repeaters of - Sheters / URA’s Signalling - UPS / UPS - Alarms and surveillance electronics
- Emergency Lighting - Solar System / Wind - Substations
Energy - Telecommunications.
Ca-Ca alloy high tin content
Free electrolyte
A.G.A. filter
Grid fillets with alternating wires
Enveloped separator
Condensation chamber
Poles with external or protected thread
Screws, nuts and washers in stainless steel
Sealing resin or ring O-ring
If different operating conditions listed, contact Tudor for directions.
3
Technical Catalogue 2015 - 2016
AVALANCHE THERMAL AND RIPPLE
GRIDS AND PLATES
Learn more about the benefits and limitations of V-PACU batteries
Tudor Stationary withA.G.A. technology.
Grades: They are produced with laminated / expanded technology,
and prepared in automated and continuous system where the coils
rolled lead are expanded or, depending on the model and
application, casted grid.
Manufactured to a high standard and lead alloy with Lead-Calcium
High tin content providing low electrical resistance, minimum water
consumption, higher corrosion resistance at high and high
temperatures resistance to cycling. Signs: Produced with highdensity active material and additives of last generation which
facilitate chemical reactions optimizing power supply.
LEAD-CALCIUM ALLOY WITH
CONTENT OF TIN
Manufactured to a high standard and lead alloy with Lead-Calcium
High tin content providing low electrical resistance, minimum water
consumption, higher corrosion resistance at high and high
temperatures resistance to cycling.
This alloy allows excellent performance in a wide range of
temperature range (-20 ° C to +70 ° C) and at different schemes
operation, such as cycling and float. This alloy allows.
Although the equalization voltage is reduced in comparison
Calcium-calcium alloy with low tin content, which results in minimal
water consumption, maximizing battery lifeTudor Stationary.
ELECTROLYTE FREE
The free electrolyte, or in liquid form has the characteristic to
dissipate the temperature rise in the external environment or by
fluctuations of the power grid (ripple). The electrolyte technology
allows free battery operation in high temperature environment or
where power quality is low and subject to constant change. However
Iit prevents the use of different positions than the usual (poles up).
HIGH TEMPERATURES
The VRLA batteries, that use oxygen recombination technology
are extremely sensitive to temperature when compared with the
V-APRS batteries and thus require more attention in managing the
temperature.Technology VRLA undergoes reduction to 50% of life
for every 10 ° C above 25 ° C, compared to2%V-APRS technology.
(See comparison chart).
EFFECT OF TEMPERATURE ON
ESTIMATED LIFETIME
VRLA
V-SRPA
100%
% of lifetime
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
4
25º
35º
Temperature in ºC
45º
THERMAL AVALANCHE
One of the main consequences of the operation at high temperatures
is the phenomenon called “ThermalAvalanche”. It is the thermal
runaway condition in which the heat generation exceeds battery
capacity and installation nvironment dispel it. If this condition
persists for a long period, the battery will suffer accelerated loss
of water, increasing the load current, and deformation of the
container. The V-APRS battery Tudor technology AGA stationary
filter allows for greater heat dissipation through free electrolyte (in
liquid form) and system retention of the particles entrained acid
during electrolysis (Condensation chamber and filter A.G.A.). In
VRLA batteries, reduced volume of the electrolyte and oxygen
recombination process accelerate heat generation. If operated in
conditions abnormal (high ambient temperature, overload, etc.),
VRLA batteries raise the temperature to levels at which the battery
is unable to dispel it. Under these conditions, the battery
temperature VRLA increase as to deform the containers and tear
them, disabling the battery.
RIPPLE
Variation of current and voltage is called ripple. Depending on the
ripple frequency battery internal temperature will rise and must be
dissipated failing to take the battery to come into “ThermalAvalanche”.
In this case again the technology free electrolyte has an advantage
because it is able to dissipate the rise ripple caused by the
temperature instead of technology electrolyte absorbed or
immobilized in general. Besides it has optional system for
channeling the gases generated in these conditions.
STATIONARY
DETAILS OF TERMINALS AND ANCHORAGE
Terminal Type T / M (external thread)
Terminal Type X
Terminal Type T / M (external thread)
1 - Reinforced Post
2 - Polypropylene lid without vent plugs
3 - Polypropylene overcap (sealed to the lid)
4 - Hexagon bolt RW3 / 8 “- Inox
5 - 6mm hex screw RM - Inox
6 - Flat Washer - Stainless
7 - Hex nut - Stainless
8 - Pressure Washer - Stainless
Sealing System terminals
9 - Direct Seal - injected Polypropylene
10 - Seal - Epoxy finish ring or Lapel
5
Technical Catalogue 2015 - 2016
EXPANDED VIEW
1 - Monoblock / Box - Polypropylene
2 - Label
3 - Polyethylene Separator
4 - Positive Active Material
5 - Grade
6 - Positive Reinforced Post
7 - Negative Active Material
8 - Reinforced Connector
9 - Reinforced Strap
10 - Reinforced Post Negative
11 - Element 2 Volts (nominal)
12 - Terminal Type T / M R. E. RW3 / 8 “
13 - Condensation Chamber
14 - Cavity to Epoxy finish
15 - Polypropylene Cover
(Sealed in Monoblock)
16 - Back Orifice
Condensate Liquid
17 - Strap
18 - Densimeter
“Magic Eye”
6
19 - Hex Nut RW3 / 8 “ - Inox
20 - Smooth washer - Stainless
21 - Pressure washer - Stainless
22 - Arrester (allows gas installation kit)
23 - Filter A.G.A. layer 1
24 - Filter A.G.A. layer 2
25 - Overcap - Polypropylene without stoppers
or valves (the sealed cap)
26 - Label
STATIONARY
ELECTRICAL AND DIMENSIONAL FEATURES
Models
12TE25
12TE36
12TE45
12TE65
12TE86
12TE105
12TE150
12TE180
12TE220
Voltage
(V)
12
12
12
12
12
12
12
12
12
Capacity (Ah) to 1,75V/Cel @ 25 ºC
10h
20h
100h
22
25
27
32
36
40
40.5
45
50
57
65
70
76
86
94
93
105
115
138
150
165
165
180
200
195
220
240
Weight 4%
(kg)
10
11
11,6
16,8
24,5
26,7
42,9
55,5
60,9
Dimensions 3 (mm)
Terminals
Lenght
Width
Height*
Configuration
Type
196
128
187
X
205
175
175
X
205
175
175
X
287
174
175
X
330
174
242
T/M r.e.**
330
174
242
T/M r.e.**
508
215
250
T/M r.e. (Externo)
515
275
245
T/M r.e.**
515
275
245
T/M r.e.**
Voltage floating @ 25 ºC:
13,40 a 13,80V
Load voltage @ 25 ºC: 14,40 a 14,80V
Equalization voltage @ 25 ºC: 15,20 a 15,80V
Apply voltage equalization for two hours at intervals of 4 months.
- 0,03V para cada 1 ºC acima de 25 ºC
Temperature compensation:
+ 0,03V para cada 1 ºC abaixo de 25 ºC
* * With ** r.e.: terminals: external thread (screw) or internal thread (Bespoke)
12TE25
12TE36
12TE45
12TE65
12TE86
12TE105
12TE150
12TE180
12TE220
TERMINAIS
Type X
Type T/M
External Thread
(Screw)
Type T/M
External Thread
(External)
Recommended torque: X Terminal: 7 N.m to 10 N.m and Terminal Type T/M 20 N.m to 25 N.m
NOTE. Washers (pressure and smooth) should not be between the battery terminal and the connecting cable but between the connecting cable and the fastening nut.
7
Technical Catalogue 2015 - 2016
CONSTRUCTIVE DETAILS
Technology
V-APRS Technology (Ventilated, Acid particles retention System).
Designed Lifetime
5 Years.
Warranty
2 Years.
Configuration
12V sealed monoblock without electrolyte maintenance.
Grids
Produced with laminated / expanded technology, being prepared for automated and continuous system where the rolled lead coils are expanded, or
depending on model and application casted grid. With design developed to support demanding applications. Manufactured to a high standard and lead
alloy Lead-Calcium with high content of tin, providing a low electrical resistance, lower water consumption, higher corrosion resistance at high
temperatures and high resistance to cycling.
Plates
Produced with active material of high density and high-end additives that facilitate chemical reactions, optimizing the power supply.
Active Material
High density generating greater accumulation of energy per plate.
Free electrolyte
In a liquid state consisting of demineralized water and sulfuric acid.
Separators
In microporous polyethylene separators type “envelope” of minimum electrical resistance and high mechanical strength.
Box
Polypropylene with high mechanical strength copolymer.
Condensation chamber
Large volume, with labirynths, incorporated into the cover, retain, decanted and reuses acid droplets and supports small slopes, maximizing battery life.
Cover
Sealed cover by melting material, prevents access to any internal part of the battery. It contains no valves or plugs.
Sealing the Posts
Through resin with high penetrating power for maximum protection against leakage by the poles acid.
Posts
External thread or type “X” for perfect system connection.
Screws, Nuts and Washers
Stainless steel.
A.G.A. filter
Dual system of retention of acid particles.
Gas uptake
* All gases are directed to two cylindrical vents with easy connection option and plumbing (Kit Gas), allowing conducting
gases to thermetically closed systems to the external environment (optional).
Transport handle
Available in all models.
Charge Indicator
Identification system for charge status check
* except model 12TE25
AMPERE-HOURS AT 25 ºC
HOURS
MINUTES
Models
10020 10 9 8 7 6 5 4.5 4 3.5 3 2.5 2 1.5 1 45 30 15
End voltage per cell: 1.75 Volts
12TE25 27 25 22 21.921.520.820.119.4 19 18.818.117.416.7 16 15 14.613.2 11 8.25
12TE36 40363231.53130292827.527262524232221191612
12TE45 504540.54039383736 3534333231 30282623 20 15
12TE65 706557565453524948.548474543413937353124
12TE86 94867679787674706867666564616054504532
12TE105 11510593 9190898785 8381797572 69646054 48 37
12TE150 165150138135132130127123118115112108104 99 93 85 77 66 50
12TE180 200180165162157152148145142140138134128122114104 96 84 66
12TE220 240220195192189184180175171166160156150143134120111 96 73
WATTS-HOURS AT 25 ºC
HOURS
MINUTES
Models
10020 10 9 8 7 6 5 4.5 4 3.5 3 2.5 2 1.5 1 45 30 15
End voltage per cell: 1.75 Volts
12TE25 3 1524 2529323543 4546496263 7288115138163278
12TE36 5 223539424650626566718990103
126165198234400
12TE45 6 28435053606578818492115116132
159208249292504
12TE65 8 40 52 70 76 82 90 110 113117130160161 183222290350 425 710
12TE86 10 54 78 95 102110121125 129134148159164 186223292348 445 740
12TE105 115 64 103 115124137154184 190199216269266 307369486580 6901200
12TE150 19 92 155 169181198220265 268282306370377 435521682810 9781625
12TE180 23 110180 201215234255310 315340365440455 52062580499812002002
12TE220 28 138217 240262284314372 380405440536547 640765991118514232370
8
STATIONARY
DISCHARGE (A) 25 ° C IN DIFFERENT PROCEDURES
HOURS
Models
MINUTES
1002010987654.543.532.521.51453015
End voltage per cell: 1.75 Volts
12TE25 0.271.252.202.432.682.973.353.884.224.705.175.806.688.0010.0014.6017.7022.0033.00
12TE36 0.401.803.203.503.874.284.835.606.116.757.428.339.6011.5014.6621.0025.3332.0048.00
12TE45 0.50 2.25 4.05 4.44 4.87 5.42 6.16 7.20 7.77 8.50 9.42 10.6612.4015.0018.6626.0030.6640.0060.00
12TE65 0.70 3.25 5.70 6.28 6.75 7.57 8.66 9.80 10.7712.00 13.4215.0017.2019.5020.5037.0046.6662.0096.00
12TE86 0.94 4.30 7.60 8.30 9.10 10.5011.6214.0015.1716.65 18.5420.5223.6328.3034.9850.0059.0079.00168.00
12TE105 1.15 5.25 9.30 10.1011.2512.7114.5017.0018.4420.25 22.5725.0028.8034.5042.6660.0072.0096.00148.00
12TE150 1.65 7.50 13.8015.0016.5018.5721.1624.6026.2228.7532.0036.0041.6049.5062.0085.00102.66132.00200.00
12TE180 2.00 9.00 16.5018.0019.6220.8524.6629.0031.5535.0039.4244.6651.2061.0076.00104.00128.00168.00264.00
12TE220 2.4011.0019.5021.3323.6226.2830.0035.0038.1041.5045.7152.0060.0071.5089.33120.00148.00192.00292.00
RECHARGE CURVES
Recharging Current at 25ºC
0,25C
Recharging Current
0,20C
0,15C
0,10C
0,05C
0,00
02 4 6 8 1012 14
Hours
C=Battery capacity at nominal rate
Recharging Tension at 250C
2,40
Volts per Eement
0,20C
0,15C
0,10C
2,30
2,20
2,10
0 2 4 6 8 1012 14
Hours
C=Battery capacity at nominal rate
9
Technical Catalogue 2015 - 2016
FEATURE OF LIFE IN USE CYCLIC
Stationary Tudor Battery
3500
120
3000
100
80
Lifetime (%)
Cycles
2500
2000
1500
1000
60
40
20
500
0
0
15
20
25
30
35
40
45
50
55
60
65
70
75
20
80
30
40
12,5
12
12
0,60C
Voltage (V)
Voltage (V)
12,5
0,83C
60
70
80
90
Operating Temperature (ºC)
% Discharge Percentage (C20)
11,5
50
0,23C
11
11,5
0,16C
0,09C
0,05C
11
10,5
10,5
0
15
30
45
60
75
90
105
120
135
150
165
0
180
5
10
15
20
Hours
Minutes
In order to obtain discharging current replace “C” by nominal capacity of battery at 20 Hours Rate and make multiplication.
SELF DISCHARGE
VOLTAGE x STATUS OF CHARGE
30C
20C
105
100
95
90
85
80
75
70
65
Recharge Point
60
55
50
45
40
0 1 2 3 4 5 6 7 8 9 1011121314151617 1819 202122 2324
Storage (Month)
Volts per Battery
% Nominal Capacity (C20)
40C
110
12.6
12.5
12.4
12.3
12.2
12.1
12.0
11.9
11.8
11.7
11.6
11.5
10080 60 40 20
Self Discharge depends on temperature
and moisture conditions
Status of charge %
ACCESSORY
Kit-Gas
Connections in PP and crystal hoses (Plastic).
ADDITIONAL INFORMATION
Quality certificate
Environment
10
ISO 9001
Industries Tudor SP and MG Ltda Batteries. and its network of wholesale distributors meet the CONAMA resolutions 401/08 through
appropriate treatment in the handling, storage, collection, transportation and recycling of scrap batteries in of scrap batteries in its awardwinning unit metallurgical Governador Valadares in Minas Gerais and third, duly certified by the competent organs nacioinais.
STATIONARY
DANGER YOU SHOULD TAKE PRECAUTIONS WITH BATTERY AND THE ENVIRONMENT
“Avoid”
“Explosive Gases”
Protect your eyes and face when handling the battery.
Do not charge or use electrical cords without prior knowledge.
Cigarettes, flames or sparks can cause battery explosion.
“Installing the equipment”
“Contains Sulfuric Acid”
Causes burns.
Avoid contact with skin, eyes and clothing.
After fixing the battery in support, first connect the positive cable and
then the positive pole, the negative. To pull it off, simply performing
the reverse process, ie to disconnect the negative lead and soon after
the positive. Thus, it avoids the sparking these operations.
“Antidotes - First Aid”
Skin contact: Carefully remove the clothing and footwear
contaminated and wash the affected area with running water Plenty
for 15 minutes.
Eye contact: Immediately flush eyes with running wa-ter for 15
minutes, lifting eyelids to allow of product. After these precautions
forward immediately to the ophthalmologist.
Ingestion: Never give anything by mouth to an unconscious person
or convulsive state. The conscious injured can drink water, always
slowly to not induce vomiting. Do not induce vomiting. Forward to
the doctor stating the product’s features.
“No discard the batteries in the trash”
The improper disposal can pollute water, soil and harm the health. As
CONAMA resolution 401/08, can the even be framed in the
Environmental Crimes Law. Basic composition: lead, plastic and
dilute sulfuric acid.
“The battery is a recyclable”
Dispose of the same in a Service Desk.
OBS.: See addresses of main stations on Customer TUDOR the
Warranty Certificate.
KEEP AWAY FROM CHILDREN REACH.
The data and information contained in this catalog are not contractual commitment, and can be modified without notice
preliminary, subject to normal manufacturing tolerances. Illustrative images.
11
NOSSA
Indús t rias Tudo r
SP de Bat e rias L t da.
2 - 13 0 Jo sé Pin e lli Str e e t
Distr ito In d u str ia l II
C E P 1 7 0 3 9 -7 4 1
B a u r u . SP
0 8 0 0 -1 3 5 5 3 0
Indús t rias Tudo r
MG de Bat e rias L t da.
2 0 4 Str e e t 2
Distr ito In d u str ia l
C E P 3 5 0 4 0 -6 0 0
G ove r n a d o r Va la d a r e s . MG
0 8 0 0 -7 2 4 1 4 8 0
w w w.tu d o r.co m .b r