Parts Catalog Atlas - Factory Cleaning Equipment
Transcription
Parts Catalog Atlas Models: Gasoline, Lpg & Diesel PowerBoss, Inc. A Member Of The Hako Group PB# 4100053 Rev. A 08/11 PREFACE PREFACE Thank you for your purchase of the now industry standard for sweepers. PowerBoss takes great pride in offering the most dependable, reliable and best value in industrial power sweepers and sweeper / scrubbers. We set the standard. Our Publishing Department would like to hear from you. If you see any errors, omissions or something that needs clarification in this Spare Parts Catalog please let us know. We are working hard toward perfection in our corner of the process to bring you the best you can buy. Please copy the form below, fill out and comment on how you found our catalog. Thank you. *Name______________________________________________________________________ *Title: ______________________________________________________________________ *Company Name: _____________________________________________________________ *Address: ____________________________________________________________________ *Country: ____________________________________________________________________ Type of equipment or model number: ______________________________________________ Comments: *Information is optional. Please return to: Manager, Publishing Department, International PowerBoss, Inc. 175 Anderson Street Aberdeen, North Carolina 28315 USA Phone (800) 982-7141 Toll Free (910) 944-2105 Local E-Mail - techsupport@powerboss.com Page 2 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PREFACE This is the Spare Parts Catalog for the PowerBoss Atlas Sweeper. This catalog covers all Standard Atlas machine variations beginning February 2011. We believe this machine will provide excellent service for many years. However, the best results will be obtained if: • The machine is operated with reasonable care. • The machine is maintained regularly per the maintenance schedule provided in the User Manual. • The machine is maintained with PowerBoss Inc. supplied or equivalent parts. All right side and left side references to the machine (except for engine) are determined by facing the direction of forward travel. The front of the engine or engine fan faces the rear of the machine. Some hardware considered to be common or locally available has been omitted from the parts section to make this manual clear. Be sure to use equivalent hardware when replacement becomes necessary. The Model and Serial Number of your machine is shown on the I.D. name plate. This information is needed when contacting Technical Support or when ordering parts. The I.D. plate is mounted on the console of the machine left of the operator. Adjacent the main broom adjustment access door. Example I.D Plate; Parts may be ordered by phone,fax or e-mail from any PowerBoss parts and service center. Before ordering parts or supplies, be sure to have your machine model number and serial number handy. For your convenience Fill out the data block below for future reference. MACHINE DATA Fill out at installation Serial Number: ___________________________________ Engine Serial Number: ____________________________ Sales Rep.: ______________________________________ Date of Install: ___________________________________ *Note* Where No Part Number Is Listed In The Right Column Part Number Is The Same As The Left Column All information contained in this catalog is current at the time of printing However, PowerBoss reserves the right to make changes at any time without notice. ©2011, PowerBoss, Inc., Printed in USA Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 Page 3 TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS Model Atlas Sweeper Model No. PB620DSL, PB620LP, PB620GAS, PB620DSL-DSB, PB620LP-DSB, PB620GAS-DSB GENERAL MACHINE SPECIFICATIONS SWEEPING SYSTEM Length:. . . . . . . . . . . . . . . . . . . . . . . . . . .99.75 in productivity . . . . . . . . . . . . . . . . . . . . . . . Width without side broom . . . . . . . . . . . .63.38 in Main broom diameter: . . . . . . . . . . . . . . .14.0 in Rear frame width: . . . . . . . . . . . . . . . . . .60.00 in Main broom length: . . . . . . . . . . . . . . . . .48.0 in Height to steering wheel . . . . . . . . . . . . .60.38 in Side broom diameter: . . . . . . . . . . . . . . .26.0 in Height w/ overhead guard . . . . . . . . . . . .82.25 in Sweeping path w/ side broom . . . . . . . . . . . . . . . . . . . . .62.75 in Height wo/ overhead guard . . . . . . . . . . .60.50 in Wheelbase: . . . . . . . . . . . . . . . . . . . . . . .47.75 in Aisle width U-turn: . . . . . . . . . . . . . . . . . .10.0 ft (120 in) (contact clearance = 113 in) Empty vehicle weight . . . . . . . . . . . . . . .3500 lbs Gross vehicle weight . . . . . . . . . . . . . . . .4700 lbs Sound level target:. . . . . . . . . . . . . . . . . .83 dBa Maximum forward speed: . . . . . . . . . . . .9.8 mph Maximum reverse speed: . . . . . . . . . . . .3 mph Maximum climb angle empty hopper: . . . . . . . . . . . . . . . . . . . . .14 degrees Maximum climb angle Page 4 Optimum main broom pattern width: . . . . . . . . . . . . . . . . . . . . . .2.0 in – 2.5 in Hopper weight capacity: . . . . . . . . . . . . .1200 lbs. Hopper volumetric capacity (less filter box): . . . . . . . . . . . . . . . . . . . .16.0 cu ft Hopper dump height: . . . . . . . . . . . . . . . .to clear 60 in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(approx 62 in) Min. ceiling height for 60” hopper dump: . . . . . . . . . . . . . . . .8 ft – 6 in Filter type: . . . . . . . . . . . . . . . . . . . . . . . .Treated synthetic panel filter Filter area: . . . . . . . . . . . . . . . . . . . . . . . .95 sq ft Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 TABLE OF CONTENTS TABLE OF CONTENTS PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 TECHNICAL SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 FRAME ASSEMBLY - FRAME, SKIRTS, SEALS, RETAINERS, AND COUNTER WEIGHTS . . . . . . . . 8 FRAME ASSEMBLY - HOSE SUPPORT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 FRAME ASSEMBLY - SKIRTS, ROLLERS, SHIELD, AND HOSE SUPPORT . . . . . . . . . . . . . . . . . . . 12 BRAKE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 FRONT AXLE AND WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 STEERING COLUMN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 DRIVE MOTOR STEERING CYLINDER AND FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 REAR WHEEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 INSTRUMENT PANEL - SWITCHES, DECALS AND LAMPS GAS AND LPG . . . . . . . . . . . . . . . . . . . 24 INSTRUMENT PANEL - SWITCHES, DECALS AND LAMPS DIESEL. . . . . . . . . . . . . . . . . . . . . . . . . 26 INSTRUMENT PANEL - FUSES, CIRCUIT BREAKER, AND TERMINAL BLOCK . . . . . . . . . . . . . . . . 28 DIRECTIONAL CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 PUMP CENTERING AND DIRECTION CONTROL LINKAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 SPEED RESTRICTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 SPEED RESTRICTION CABLE CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 MAIN BROOM LIFT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 MAIN BROOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 MAIN BROOM IDLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 BROOM DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 SIDE BROOM LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 SIDE BROOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 HOPPER LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 HOPPER SAFETY ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 HOPPER SKIRTS AND SEALS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 HOPPER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 HOPPER DUMP DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 HOPPER COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 HOPPER FILTER, SHAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 BUMPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 IMPELLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 HYDRAULIC RESERVOIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 OIL COOLER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 HYDRAULIC PUMP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 HYDRAULIC VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 Page 5 TABLE OF CONTENTS COVER FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 TOP COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 SIDE DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 ENGINE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 PUMP COVER AND DRIVERS SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 HYDRAULIC HOSE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 HOSE CLAMP - GAS, LPG AND DIESEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 HOSE CLAMP - DIESEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 LPG TANK MOUNT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 FUEL TANK - DIESEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 ENGINE DIESEL KUBOTA V1505 - FUEL LINES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 ENGINE DIESEL KUBOTA V1505 - THROTTLE SOLENOID. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 ENGINE DIESEL KUBOTA V1505 - ENGINE MOUNT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 ENGINE DIESEL KUBOTA V1505 - AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 ENGINE DIESEL KUBOTA V1505 - RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 ENGINE DIESEL KUBOTA V1505 - RADIATOR OVERFLOW BOTTLE . . . . . . . . . . . . . . . . . . . . . . 108 ENGINE DIESEL KUBOTA V1505 - EXHAUST GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 ENGINE DIESEL KUBOTA V1505 - ALTERNATOR, WATER PUMP, FAN, AND OIL PAN . . . . . . . . . 112 ENGINE DIESEL KUBOTA V1505 - FLYWHEEL, STARTER, HEAD COVER, AND EXHAUST . . . . 114 ENGINE DIESEL KUBOTA V1505 - FUEL SYSTEM AND SPEED CONTROL . . . . . . . . . . . . . . . . . 116 ENGINE DIESEL KUBOTA V1505 - FUSE BOX DETAILS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 ENGINE DIESEL KUBOTA V1505 - BLOCK AND FREEZE PLUGS . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 ENGINE DIESEL KUBOTA V1505 - HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 ENGINE DIESEL KUBOTA V1505 - MAIN BEARING CASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 ENGINE DIESEL KUBOTA V1505 - CAMSHAFT AND IDLE GEAR SHAFT . . . . . . . . . . . . . . . . . . . 126 ENGINE DIESEL KUBOTA V1505 - PISTON AND CRANKSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . 128 ENGINE GM 1.6L LPG - ENGINE MOUNT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 ENGINE GM 1.6L LPG - AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 ENGINE GM 1.6L GAS - ENGINE MOUNT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 ENGINE GM 1.6L GAS - FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 ENGINE GM 1.6L GAS - FUEL COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 ENGINE GM 1.6L GAS - INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 ENGINE GM 1.6L LPG AND GAS - RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 ENGINE GM 1.6L LPG AND GAS - RADIATOR OVERFLOW BOTTLE . . . . . . . . . . . . . . . . . . . . . . . 144 ENGINE GM 1.6L LPG AND GAS - EXHAUST GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 ENGINE GM 1.6L LPG - OIL FILTER, PLUG WIRES & WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . 148 Page 6 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 TABLE OF CONTENTS ENGINE GM 1.6L LPG - FAN, ALTERNATOR BELT & STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 ENGINE GM 1.6L - LPG FUEL SYSTEM T2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 ENGINE GM 1.6L - LPG FUEL SYSTEM T2 (CONTINUED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 ENGINE GM 1.6L - GASOLINE FUEL SYSTEM T2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156 ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 1. . . . . . . . . . . . . . . . . 158 ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 1 (CONTINUED) . . . . 160 ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 1 (CONTINUED) . . . . 162 ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 2. . . . . . . . . . . . . . . . . 164 ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 2 (CONTINUED) . . . . 166 ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 2 (CONTINUED) . . . . 168 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 Page 7 PARTS BREAKDOWN FRAME ASSEMBLY - FRAME, SKIRTS, SEALS, RETAINERS, AND COUNTER WEIGHTS 23 15 8 23 7 21 4 16 7 2 18 5 6 3 14 1 20 17 9 2 1 3 6 9 5 11 12 19 19 12 11 22 13 10 Page 8 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 PART NUMBER 11038254 12040259 12310041 3300379 3307286 3307287 3400273 3400384 600221 600222 600223 600251 600288 600412-1 600511 600821 600901 600902 600916 600934 600935 600965 717024 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY 4 5 4 1 2 2 2 2 2 1 2 2 1 1 4 1 1 1 6 2 4 5 3 DESCRIPTION BOLT, M8-125 X 30 HH NUT, M8-1.25 ESN SS WASHER, M8 HORN, 12V FLAP, BROOM CHAMBER CORNER STRAP, BROOM CORNER FLAP WASHER, STAR, .31, INT. ZP WASHER, 5/16 BELLEVILLE SKIRT, SUPPORT SKIRT, MB CHAMBER TOP SKIRT, WHEEL WELL RETAINER, WHEEL WELL SKIRT RETAINER, BC TOP SEAL WELDMENT, FRAME COUNTERWEIGHT CHANNEL, CLAMP STAND SEAL, BROOM DOOR, LH SEAL, BROOM DOOR, RH SCREW, M8-1.25 X 16 FHMS SS NUT, M8-1.25 FLNG NUT, M20-2.50 ESN FASTENER, PRESS-IN BOLT, M8-1.25 X 20 HH Page 9 PARTS BREAKDOWN FRAME ASSEMBLY - HOSE SUPPORT 22 19 11 13 15 2 12 6 12 3 5 5 14 14 16 3 17 20 2 21 10 9 18 1 1 7 4 8 4 2 Page 10 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 PART NUMBER 11038098 12040044 12040051 12347027 3301437 3305398 3307658 3343539 3400385 3402005 600820 600822 600918 620041 620042 620046 620120 713041 717021 REF REF REF Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY 2 4 3 2 2 1 1 1 1 1 1 2 2 2 1 1 1 1 2 - DESCRIPTION BOLT, M6-100 X 20 HH NUT, M6-1.00 ESN NUT, M8-1.25 ESN WASHER, M6 FENDER RETAINER, HOSE, SYM, 8 RETAINER, HOSE, OFFSET, 8 CHAIN, GROUND CLAMP, 2" WASHER, 3/8. BELLEVILLE CLAMP, 2" BOLT, M8-1.25 X 45 HH RETAINER, HOSE, SYM, 6 BOLT, M8-125 X 35 HH SLEEVE, AS-B-17 X 24.5" SLEEVE, AS-B-27 X 20.0" EDGING, 3/16 X 4.75" EDGING, 4" SCREW, 3/8-16 X .750 HHC BOLT, M6-100 X 30 HH ENGINE CAM MOUNT HOPPER Page 11 PARTS BREAKDOWN FRAME ASSEMBLY - SKIRTS, ROLLERS, SHIELD, AND HOSE SUPPORT 11 7 17 1 12 18 14 7 3 23 8 17 24 22 12 16 16 19 25 20 5 21 2 6 4 9 15 4 13 10 Page 12 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 PART NUMBER 11038049 11039567 12040036 12040259 12332011 3307658 3400086 3400384 600224 600225 600258 600514-1 600515 600516 600517 600565 600569 600814 600816 600913 600933 600934 600999 717024 REF. Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY 4 4 4 9 1 1 2 2 1 1 4 2 1 1 1 6 2 1 1 1 1 2 1 2 - DESCRIPTION BOLT, M5-0.8 X 16 HHB BOLT, M8-125 X 25 HH SS NUT, M5 - 0.8 ESN NUT, M8-1.25 ESN SS WASHER, FENDER, M6 CHAIN, GROUND WASHER, 1/2, 1.063 X .531 X .094 WASHER, 5/16 BELLEVILLE SKIRT, REAR SKIRT, RECIRC TIRE, 6 X 1.5 ASSEMBLY, TAIL LIGHT STRAP, RECIRCULATING FLAP SHAFT, ROLLER WELDMENT, REAR SKIRT RETAINER SEAL, MB ARM RETAINING RING, EXT .50 HD PAD, STEP SHIELD, RUBBER BOLT, M6-100 X 20 HH SS NUT, M6-1.00 ESN SS NUT, M8-1.25 FLNG SUPPORT, WM HOSE BOLT, M8-1.25 X 20 HH WELDMENT, FRAME Page 13 PARTS BREAKDOWN BRAKE ASSEMBLY 1 10 20 12 24 20 1 10 17 21 14 26 22 23 23 26 3 5 11 8 9 5 1 2 4 16 23 13 9 8 19 7 8 25 18 2 15 5 7 26 1 6 Page 14 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PART NUMBER 12040051 3400075 3400117 3400118 3400125 450034 600113 600114 600115 600116 600117 600118 600121 600124 600126 600127 600315 600338 600339 600570 600809 600813 600918 600921 600938 600940 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY 11 2 1 1 4 2 7 7 6 2 1 1 1 1 1 1 1 1 1 2 1 1 7 4 1 7 DESCRIPTION NUT, M8-1.25 ESN NUT, HEX JAM 3/8-24 PIN, CLEVIS 3/8 X 1.125 PIN, CLEVIS, .313 X .88 RUE-RING, .375 PIN, CLEVIS, .313 X .75 PULLEY, .50 B, 2.00 D, .44 T SPACER, .328 B .498 OD .500 T RETAINER, CABLE BLOCK, BRAKE PIVOT BUMPER, 1.00 X .339 T WELDMENT, BRAKE PEDAL CLEVIS, BRAKE PULLEY PEDAL, PARKING BRAKE CABLE, BRAKE, RH SPRING, EXT, .105 W .75 OD 3.50 L SPACER, .344 B .485 OD .425 T TURNBUCKLE, .375 CABLE, BRAKE, LH E-RING, .88 SPRING, TORSION CLEVIS, 3/8-24 BOLT, M8-125 X 35 HH BOLT, M8-1.25 X 65 HH NUT, 3/8-24 LH WASHER, M8 FENDER Page 15 PARTS BREAKDOWN FRONT AXLE AND WHEEL 13 11 17 14 12 4 10 5 3 9 16 15 1 21 7 22 20 6 19 8 Page 16 2 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM PART NUMBER QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 3300369 3300411 3300467 3307238 3307242 3307253 3307254-W 3307255-W 3307352 3318288 3334058 3334059 3400006 3400030 3400076 3400120 3401570-9 600387 600904 711380 713042 PART OF 3307254/5-W 2 10 2 2 10 2 2 2 2 2 2 2 8 8 2 2 8 - Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 2 24 24 2 DESCRIPTION GREASE CAP NUT, LUG BEARING, BALL, 6206-2RS BEARING, BALL, 6208-2RS STUD, WHEEL TUBE 650-10 RIM, FRONT INNER, SW/A PNTD WHITE RIM, FRONT OUTER, SW/A PNTD WHITE WASHER HUB, MACHINED WELDMENT, SPINDLE ASSEMBLY, BRAKE, RH-LH SCREW, 5/8-11 x 1.00 BUTTON HD CAP SCREW, HEX, 3/8-16 X 1.00 ZP NUT, SLOTTED 1-14 PIN, COTTER 3/16 X 1.50 ZP WASHER, NORD-LOCK, 3/8 ZP ASSEMBLY, TIRE, 650-10 TIRE, PNEUMATIC, 650-10 (23.2" T-800) NUT, FIBER INSERT 3/8-16 SCREW, 3/8-16 X 1.000 HHC LINER, FRONT Page 17 PARTS BREAKDOWN STEERING COLUMN 3 8 12 13 6 11 5 2 15 2 7 9 4 1 14 10 11 Page 18 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM PART NUMBER QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 11038072 12310058 3338215 3400383 3400635 600260 600368 600389 600465 600516 600569 620057 PART OF 3338215 REF REF 4 2 1 4 4 1 1 1 1 1 2 1 1 1 1 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 DESCRIPTION BOLT, M6-100 X 16 HH WASHER, M10 STEERING WHEEL WASHER, 1/4 BELLEVILLE FITTING, STR, 6 JIC - 6 O-RING KNOB, LEVER STEERING UNIT STEERING RING WELDMENT, STEERING MNT SHAFT, ROLLER RETAINING RING, EXT .50 HD NUT, JAM, M16-1.50 STL ZP COVER, STEERING WHEEL FRAME FRAME Page 19 PARTS BREAKDOWN DRIVE MOTOR STEERING CYLINDER AND FORK 1 15 19 19 22 31 18 3 28 8 23 25 4 30 9 24 12 9 27 20 23 5 21 11 29 14 16 6 24 2 13 10 25 26 7 Page 20 17 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM PART NUMBER QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 12040077 3300470 3300472 3305108 3400012 3400020 3400119 3400122 3400153 383194 600105 600177 600178 600186 600252 600328 600329 600587 600588 600807 600808 600928 600932 600939 620059 620066 711376 711377 713003 PART OF 3305108 PART OF 3305108 4 1 1 1 1 4 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 4 2 2 2 1 4 2 2 1 1 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 DESCRIPTION NUT-NYLOC M12-1.75 STL ZINC BEARING, PIVOT BEARING - CUP BEARING, PIVOT THRUST MOTOR, HYD. WHEEL GREASE ZIRK BOLT, 1/2-13 X 2.00 HH PIN, COTTER 3/16 X 1.50 ZP COTTERPIN .125 X 2.00 FITTING, 90, 6 JIC - 6 O-RING BEARING - CONE W/SEAL CYLINDER, STEERING ROD END, MALE, 3/4-16 ROD END, FEM, 3/4-16 W/ZERK WELDMENT, FORK WELDMENT, FORK MNT SPACER, .766 B 1.50 OD .438 T SPACER, .766 B 1.75 OD 1.03T FITTING, STR, 4 JIC - 4 O-RING FITTING, STR, 8 JIC - 12 O-RING PLATE, HOSE GUIDE CLAMP, WM HOSE BOLT, M12-1.75 X 40 HH BOLT, 3/4-16 X 3.25 HH NUT, 3/4-16 JAM NUT,3/4-16 FIBER INSERT STL ZP NUT, SLOTTED, 1-1/4-12 NUT, FIBER INSERT 1/2-13 NUT, FIBER INSERT 1/4-20 SCREW, 1/4-20 X 1.00 HH NUT 1.25-18 KEY .44 SQ X 1.25 Page 21 PARTS BREAKDOWN REAR WHEEL 4 8 6 12 7 9 1 5 3 11 2 Page 22 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM PART NUMBER QTY 1 2 3 4 5 6 7 8 9 10 11 12 11038353 12022067 3300411 3307348 600255 600256 600257 600335 600336 600388 600945 PART OF 600255/6 5 5 5 5 1 1 1 1 1 - Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 5 1 DESCRIPTION BOLT, M10-1.50 X 20 HH NUT, M10-1.50 HEX NUT, LUG STUD, WHEEL RIM, OUTER, 500-8 RIM,INNER, 500-8 TUBE, TIRE, 500-8 HUB, REAR WHEEL TIRE, PNEUMATIC, 500-8 ASSEMBLY, TIRE, 500-8 LOCK WASHER, M10 LINER, REAR Page 23 PARTS BREAKDOWN INSTRUMENT PANEL - SWITCHES, DECALS AND LAMPS GAS AND LPG 28 17 4 3 18 17 17 17 21 19 27 9 10 22 6 5 2 11 24 10 20 14 11 7 23 15 25 26 12 16 16 8 12 23 13 1 Page 24 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 PART NUMBER 12040044 3300441 3301669 3301822 3316100 3323529 3335114 3336094 3342703 3342705 3344038 3400384 600474 600560-1 600912 600934 620069-1 620070-1 715922 715934 715936 715937 717024 PART OF 3300441 PART OF 3316100 PART OF 3316100 REF REF Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY 4 1 1 1 1 3 1 1 1 2 2 4 1 1 4 4 4 1 1 1 1 1 4 1 1 1 5 - DESCRIPTION NUT, M6-1.00 ESN SWITCH, MOMENTARY COVER, HOLE PLUG, PLASTIC, 2.00 KEYSWITCH COVER SWITCH, MOMENTARY HOUR METER SWITCH, 3-POSITION SWITCH, DPST SWITCH CAP WASHER, 5/16 BELLEVILLE WELDMENT, CONSOLE PLATE, WEAR BOLT, M6-1.00 X 16 AHCS NUT, M8-1.25 FLNG LIGHT ASSY, INDICATOR RED - LED LIGHT ASSY, INDICATOR AMBER - LED DECAL, VALVE, ATLAS DECAL, BROOMS, ATLAS DECAL, WARNING LIGHTS, ATLAS DECAL, ENGINE, ATLAS BOLT, M8-1.25 X 20 HH CAP, HORN SWITCH KEY NUT, KEYSWITCH SEAL FOR LED INDICATOR LIGHT FRAME Page 25 PARTS BREAKDOWN INSTRUMENT PANEL - SWITCHES, DECALS AND LAMPS DIESEL 28 17 4 3 18 17 17 17 21 19 27 9 10 22 6 5 2 11 24 10 20 14 11 7 23 15 25 26 12 16 16 8 12 23 13 1 Page 26 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 PART NUMBER 12040044 3300441 3301669 3301822 3316100 3323529 3335114 3336094 3342703 3342705 3344038 3400384 600474 600560-1 600912 600934 620069-1 620070-1 715922 715934 715936 715937 717024 PART OF 3300441 PART OF 3316100 PART OF 3316100 REF REF Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY 4 1 1 1 1 3 1 1 1 2 2 4 1 1 4 4 4 1 1 1 1 1 4 1 1 1 5 - DESCRIPTION NUT, M6-1.00 ESN SWITCH, MOMENTARY COVER, HOLE PLUG, PLASTIC, 2.00 KEYSWITCH COVER SWITCH, MOMENTARY HOUR METER SWITCH, 3-POSITION SWITCH, DPST SWITCH CAP WASHER, 5/16 BELLEVILLE WELDMENT, CONSOLE PLATE, WEAR BOLT, M6-1.00 X 16 AHCS NUT, M8-1.25 FLNG LIGHT ASSY, INDICATOR RED - LED LIGHT ASSY, INDICATOR AMBER - LED DECAL, VALVE, ATLAS DECAL, BROOMS, ATLAS DECAL, WARNING LIGHTS, ATLAS DECAL, ENGINE, ATLAS BOLT, M8-1.25 X 20 HH CAP, HORN SWITCH KEY NUT, KEYSWITCH SEAL FOR LED INDICATOR LIGHT FRAME Page 27 PARTS BREAKDOWN INSTRUMENT PANEL - FUSES, CIRCUIT BREAKER, AND TERMINAL BLOCK 15 9 9 12 9 14 2 1 8 14 13 7 6 10 5 3 9 Page 28 4 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NUMBER 12040044 12310033 3322599-2 3322601 3335329 3400044 3400204 710556 711350 742748 748900 748904 90264672 90286238 REF. Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY 4 4 1 6 4 2 1 4 8 1 1 1 1 2 - DESCRIPTION NUT, M6-1.00 ESN WASHER, M6 FUSE BLOCK FUSE, 15A FUSE, 10A #10-32 X .75 SERHXFLGSCRZ SCREW, #10-32 X .625 PAN HD ZP SCREW, FHMS, 10-32 X .75 ZP NUT, 10-32, ESN BOOT, CIRCUIT BREAKER HARNESS, MAIN CIRCUIT BREAKER, 40A RELAY TERMINAL BLOCK FRAME Page 29 PARTS BREAKDOWN DIRECTIONAL CONTROL 12 11 21 18 22 22 21 5 13 20 10 6 14 19 16 17 2 20 9 6 20 6 6 20 1 15 7 4 3 8 15 Page 30 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM PART NUMBER QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 11038072 12012019 12040044 12310033 3400180 3400384 600125 600128-1 600133 600134 600135 600136 600175 600578 600934 620027 620033 711377 713003 717024 PART OF 600136 PART OF 60136 2 1 2 2 1 8 1 1 1 1 1 1 1 1 4 1 1 1 1 8 2 2 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 DESCRIPTION BOLT, M6-100 X 16 HH NUT, M8-1.25 JAM NUT, M6-1.00 ESN WASHER, M6 NUT, 1/4-28 WASHER, 5/16 BELLEVILLE CATCH, PARKING BRAKE WELDMENT, FLOOR PAD, FLOOR BRACKET, F/R PEDAL PEDAL, F/R CABLE, DIR CONTROL ROD END, FEM 1/4-28 RUE-RING, .50 NUT, M8-1.25 FLNG PIN, CLEVIS 1/2 X 4.50 BOLT, M8-1.25 X 65 HH NUT, FIBER INSERT 1/4-20 SCREW, 1/4-20 X 1.00 HH BOLT, M8-1.25 X 20 HH NUT, 5/8-18 JAM LOCK WASHER Page 31 PARTS BREAKDOWN PUMP CENTERING AND DIRECTION CONTROL LINKAGE 26 28 15 12 21 1 21 13 3 11 11 22 14 4 5 9 19 10 2 3 6 17 25 8 20 23 24 18 7 16 27 Page 32 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM PART NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 11038247 11038395 12040051 12040069 3300465 3400087 3400180 3400384 600140 600141 600144 600145 600148 600149 600150 600151 600153 600175 600363 600895 600941 600942 711377 713003 713043 PART OF PUMP REF 600136 REF. 1 3 2 3 3 2 1 1 1 1 2 1 1 1 1 1 1 1 3 1 2 1 1 1 2 1 - BLT-HH M8-125 X 25 STL ZINC BOLT, M10-1.50 X 40 HH NUT, M8-1.25 ESN NUT, M10-1.50 ESN ISOLATOR, VIB WASHER, 3/8 NUT, 1/4-28 WASHER, 5/16 BELLEVILLE ARM, DIR CONT WELDMENT, DIR CONT HUB BEARING, BRONZE .75 B 1.00 OD .75L WELDMENT, CENTERING ARM BEARING, BALL, 38PP CAM, CENTERING SPRING, EXT, .12 W 1.00 OD 5.00 L GROMMET, .63 ID .88 OD .25 T WELDMENT, CAM MOUNT ROD END, FEM 1/4-28 WASHER, ISOLATOR BOLT, 5/16-24 X .75 SHCS WASHER, .328 B .500 OD .05 THK WASHER, .81 B 1.25 OD .03 T NUT, FIBER INSERT 1/4-20 SCREW, 1/4-20 X 1.00 HH SCREW, 3/8-16 X 1.25 HH KEY CABLE, DIR CONTROL PUMP, PROPULSION Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 Page 33 PARTS BREAKDOWN SPEED RESTRICTION 2 3 11 7 8 14 11 10 1 6 4 13 12 12 13 5 9 Page 34 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM PART NUMBER QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 11038247 12040051 12310041 3400180 3400742 3400932 600137 600138 600139 600176 600940 PART OF 600139 PART OF 600139 REF. 1 1 1 1 1 1 1 1 1 1 2 2 2 - Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 DESCRIPTION BLT-HH M8-125 X 25 STL ZINC NUT, M8-1.25 ESN WASHER, M8 NUT, 1/4-28 RUE-RING, .25 PIN, CLEVIS, .25 X .88 BRACKET, PEDAL STOP SPACER, .328 B .500 OD .188 T CABLE, SPEED LIMIT CLEVIS, FEM, 1/4-28 WASHER, M8 FENDER LOCK WASHER NUT, 5/8-18 JAM FLOOR PANEL Page 35 PARTS BREAKDOWN SPEED RESTRICTION CABLE CONNECTION 2 5 3 4 1 6 7 Page 36 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 PART NUMBER 3400180 3400742 3400932 600176 REF REF REF 600139 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY 1 1 1 1 - DESCRIPTION NUT, 1/4-28 RUE-RING, .25 PIN, CLEVIS, .25 X .88 CLEVIS, FEM, 1/4-28 HOPPER LIFT ARM FRAME CABLE, SPEED LIMIT Page 37 PARTS BREAKDOWN MAIN BROOM LIFT 12 21 14 26 17 28 20 2 29 16 25 3 18 24 27 25 1 9 8 6 2 1 15 2 4 24 10 13 19 23 11 9 5 1 30 8 7 Page 38 22 31 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 PART NUMBER 11038247 12040051 12040069 12310041 3400075 3400115 3400117 3400125 3400384 600114 600172 600260 600261 600264 600464 600528 600545 600548 600549 600550 600552-1 600813 600918 600934 600940 600998-1 717024 REF REF REF REF QTY 4 3 1 3 1 1 1 2 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 2 1 1 - DESCRIPTION BLT-HH M8-125 X 25 STL ZINC NUT, M8-1.25 ESN NUT, M10-1.50 ESN WASHER, M8 NUT, HEX JAM 3/8-24 PIN, CLEVIS, .375 X 3.00 PIN, CLEVIS 3/8 X 1.125 RUE-RING, .375 WASHER, 5/16 BELLEVILLE SPACER, .328 B .498 OD .500 T CABLE, 18.56 OAL KNOB, LEVER PULLEY, .50 B. 3.00 D, .44 T HANDLE GRIP, CONTOURED BRACKET, MB PULLEY SPACER, .344 B .496 OD .189 T WELDMENT, MB LEVER MB LEVER ARM RETAINER, 3.0 CABLE WELDMENT, MB LOCK MB ADJ PLT CLEVIS, 3/8-24 BOLT, M8-125 X 35 HH NUT, M8-1.25 FLNG WASHER, M8 FENDER PLATE, SLIDE BOLT, M8-1.25 X 20 HH PLATE, WEAR CONSOLE FRAME MB ARM REV Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 Page 39 PARTS BREAKDOWN MAIN BROOM 7 6 6 14 15 19 12 8 22 4 23 5 10 20 3 9 9 13 21 23 21 16 2 19 13 1 16 9 3 17 25 20 18 11 24 Page 40 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN MAIN BROOM ITEM PART NO. 1 11038346 2 BOLT, M10-1.50 X 25 HH 2 12040069 2 NUT, M10-1.50 ESN 3 3300432 2 BUSHING, FLANGE 4 3301050 1 HUB, MAIN BROOM DRIVE 5 3301285 1 RETAINER, MAIN BROOM DRIVE HUB 6 3304899 2 FITTING, STR, 8 JIC - 8 O-RING 3305818 1 MAIN BROOM-48"HIGH DEN FIBER & WIRE 3305812 1 MAIN BROOM-48" NYLON 3305665 1 MAIN BROOM-48" HIGH DENSITY NYLON 3305814 1 MAIN BROOM-48" NYLON CHEVRON (PATROL) 3315315 1 MAIN BROOM-48"STIFF NYLON 3305663 1 MAIN BROOM-48" PROEX & WIRE 3305824 1 MAIN BROOM-48" CRINKLE WIRE 3332456 1 MAIN BROOM-48" STIFF POLY & WIRE 8 3330338 1 KEY, WOODRUFF .25 X .5 9 3400086 4 WASHER, 1/2, 1.063 X .531 X .094 10 3400383 3 WASHER, 1/4 BELLEVILLE 11 3400384 4 WASHER, 5/16 BELLEVILLE 12 3400385 4 WASHER, 3/8. BELLEVILLE 13 3400761 2 BOLT, 1/2-13 X 3.25 HHC 14 600267 1 MOTOR, 2.8 DISP 15 600290 1 WELDMENT, MAIN BROOM ARM 16 600520 2 SPACER, .531 B 1.25 OD 1.31 T 17 600561 1 ARM, MB LIFT 18 600562 1 GUARD, MB SHAFT 19 600962 2 BOLT, M10-1.50 X 40 HH FULL THRD 20 711376 2 NUT, FIBER INSERT 1/2-13 21 713001 3 SCREW, 1/4-20 X .625 HHC 22 713041 4 SCREW, 3/8-16 X .750 HHC 23 717014 2 NUT, M10-1.50 JAM 24 717024 4 BOLT, M8-1.25 X 20 HH 25 REF. 1 FRAME 7 REQ'D DESCRIPTION Main Broom User’s Guide Proex & Wire - Slightly encrusted soilage & dusty conditions. High heat. Nylon - General purpose broom with long life bristles. Poly Proex - All purpose broom that stands up well on rough surfaces. High Density Nylon - Highly effective for small particle soilage. Severe dust environments. Crinkle Wire - Stiff bristles for compacted grime, oil, grease or mud. Fair to good broom life. Natural Fiber & Wire - Good all around broom. Good for high heat applications. Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 Page 41 PARTS BREAKDOWN MAIN BROOM IDLER 1 11 5 3 4 2 9 8 5 10 6 7 Page 42 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 PART NUMBER 12040069 3305642 3305666 3305667 3400047 3400387 3400748 600298 600544 600925 712768 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY 1 1 1 1 2 1 1 1 1 1 1 DESCRIPTION NUT, M10-1.50 ESN IDLER, MAIN BROOM RING, RETAINING, INT BEARING, BALL, 207PP BOLT, 5/16-18 X .75 SHCS WASHER, .50 CONICAL KNOB WELDMENT, MB IDLER ARM MOUNT, BEARING BOLT, M10-1.50 X 60 HH WSR-FLT .406 X 1.875 SS Page 43 PARTS BREAKDOWN BROOM DOOR 2 11 5 14 7 4 15 6 7 4 1 1 15 6 10 14 5 12 9 9 13 8 15 6 3 6 15 12 8 Page 44 13 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NUMBER 11038247 3307246 3307247 3307248 3400383 3400384 3400394 600227 600259 600307-1 600311-1 600314 600316-1 713001 717024 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY 6 1 1 2 4 12 2 2 2 1 1 2 2 4 12 DESCRIPTION BLT-HH M8-125 X 25 STL ZINC LATCH, LH LATCH, RH STRIKER-LATCH WASHER, 1/4 BELLEVILLE WASHER, 5/16 BELLEVILLE NUT, 7/16-14 FLNG SKIRT, SIDE DOOR HINGE, MB ASSEMBLY, MB DOOR, RH ASSEMBLY, MB DOOR, LH BAR, COVER ASSEMBLY, DOOR SKIRT RETAINER SCREW, 1/4-20 X .625 HHC BOLT, M8-1.25 X 20 HH Page 45 PARTS BREAKDOWN SIDE BROOM LIFT 23 3 22 20 13 11 11 4 10 11 10 21 1 24 11 2 4 6 19 20 9 12 7 15 8 14 6 5 18 17 16 Page 46 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 PART NUMBER 11038254 11038395 12012019 12040051 12040069 12310058 3400075 3400125 600113 600114 600115 600173 600264 600525 600555 600558 600573 600813 600815 600918 600940 600959 620086 717024 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY 1 1 1 4 1 2 1 1 4 4 5 1 1 1 1 1 1 1 1 2 2 1 1 1 DESCRIPTION BOLT, M8-125 X 30 HH BOLT, M10-1.50 X 40 HH NUT, M8-1.25 JAM NUT, M8-1.25 ESN NUT, M10-1.50 ESN WASHER, M10 NUT, HEX JAM 3/8-24 RUE-RING, .375 PULLEY, .50 B, 2.00 D, .44 T SPACER, .328 B .498 OD .500 T RETAINER, CABLE CABLE, 81.88 OAL HANDLE GRIP, CONTOURED SPACER, .406 B .50 OD .57 T WELDMENT, SB LEVER BRACKET PIN, CLEVIS, 3/8 X 1.50 CLEVIS, 3/8-24 SPRING, COMP BOLT, M8-125 X 35 HH WASHER, M8 FENDER LOCK WASHER, M8 BAR, WIRE RETAINER BOLT, M8-1.25 X 20 HH Page 47 PARTS BREAKDOWN SIDE BROOM 18 18 20 20 24 27 25 7 19 9 21 4 10 21 20 18 11 1 1 20 4 18 13 3 3 14 8 15 4 16 5 3 6 26 17 22 12 23 2 Page 48 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN SIDE BROOM ITEM PART NO. REQ'D DESCRIPTION 1 12040069 2 NUT, M10-1.50 ESN 2 12040259 4 NUT, M8-1.25 ESN SS 3 12310058 3 WASHER, M10 4 3400086 6 WASHER, 1/2, 1.063 X .531 X .094 5 3400385 4 WASHER, 3/8. BELLEVILLE 6 3401051 1 BOLT, M10-1.50 X 30 HH 7 600217 1 MOTOR, 17.9 DISP 8 600260 1 KNOB, LEVER 9 600300 1 WELDMENT, SB PIVOT 10 600303 1 WELDMENT, SB TRAILING ARM 11 600318 1 WELDMENT, SB ADJ 12 600322 1 WELDMENT, SB FLANGE 13 600325 1 SB LINK 14 600326 1 SB MOTOR MNT 15 600327 1 SPACER, .406 B .50 OD .280 T 16 600330 1 STRING GUARD 17 600566 1 PIN, WIRE LOCK, .313 18 600571 4 PIN, CLEVIS 1/2 X 6.00 19 600572 1 SPRING, EXT, .14 W 1.25 OD 6.50 L 20 600578 4 RUE-RING, .50 21 600592 2 FITTING, 90, 6 JIC - 10 O-RING 22 600820 4 BOLT, M8-1.25 X 45 HH 23 600900 1 SIDE BROOM, 26" 24 600926 1 BOLT, M10-1.50 X 80 HH ALL-THRD 25 600993 1 SPACER, .516 B .625 OD .375 T 26 713041 4 SCREW, 3/8-16 X .750 HHC 27 717014 1 NUT, M10-1.50 JAM Side Broom User’s Guide Poly - Stiff bristles for aggressive sweeping of mainly heavy litter. Not suited for high heat. Nylon - Provides longest life. Recommended for tough sweeping jobs. Wire (flat) - For areas of heavy grease build up or scarifying action. Used in high heat applications. Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 Page 49 PARTS BREAKDOWN HOPPER LIFT 2 5 14 16 2 5 11 15 1 28 23 11 29 3 22 16 16 9 10 4 24 26 18 27 20 19 7 6 9 13 18 16 21 25 8 17 12 17 Page 50 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 PART NUMBER 11038353 12040036 12040069 12040077 12310025 3301370 3302407 600104 600109 600270 600276 600331 600332 600445 600530-1 600575 600576 600577 600598 600801 600802 600803 600911 600950 600966 620034 620088 620211 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY 2 4 2 6 4 1 1 1 2 1 2 1 1 1 1 4 2 2 1 1 1 1 2 6 1 6 1 1 DESCRIPTION BOLT, M10-1.50 X 20 HH NUT, M5 - 0.8 ESN NUT, M10-1.50 ESN NUT-NYLOC M12-1.75 STL ZINC WASHER, M5 CLEVIS FITTING, 90, 4 JIC - 4 O-RING CYLINDER, HOPPER LIFT BEARING, SPHERICAL ARM, HOPPER LIFT WELDMENT, PIVOT PIN PIN, LOWER CYLINDER PIN, UPPER CYLINDER W/D, FRAME, PIVOT PLT, LH SWITCH, LIMIT RING, RETAINING INT, 2.00 RING, RETAINING EXT, 1.25 HD RETAINING RING, EXT, 1.00 HD FITTING, TEE, 4 JIC - 4 JIC - 4 O-RING BEARING, FIBERGLIDE 1.00 ID .75 T WASHER, HOPPER PIVOT, THIN WASHER, HOPPER PIVOT, THK BOLT, M5-0.8 X 14 HH WASHER, M12 RESTRICTOR .047 BOLT, M12-1.75 X 35 HH BOLT, 3/8-24 X .50 HH ZP BRACKET, SWITCH Page 51 PARTS BREAKDOWN HOPPER SAFETY ARM 10 7 4 6 5 2 8 3 1 9 Page 52 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 PART NUMBER 600117 600196 600481 600886 600910 600929 600935 600947 REF. REF. Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY 1 1 1 1 1 1 1 1 - DESCRIPTION BUMPER, 1.00 X .339 T SAFETY ARM AXLE CAP NUT, .313 WELDMENT, SAFETY ARM LIFT CAP BOLT, M20-2.50 X 55 HH NUT, M20-2.50 ESN WASHER, .313 CURVED SPRING FRAME FRAME Page 53 PARTS BREAKDOWN HOPPER SKIRTS AND SEALS 12 3 2 14 10 11 6 3 15 5 13 7 1 4 9 1 8 Page 54 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NUMBER 12040259 3400102 600220 600230 600231 600344 600345 600346 600390-1 600521 600563 600564 600917 711319 717030 000710 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY 9 2 2 1 1 1 1 1 1 1 1 1 5 2 4 - DESCRIPTION NUT, M8-1.25 ESN SS LOCK WASHER, 5/16 HS MED BUMPER, 1.00 X .625 T SKIRT, HOPPER LIP SKIRT, HOPPER SIDE RETAINER, HOPPER SIDE SKIRT RETAINER, HOPPER FLAP ANGLE, HOPPER LIP ASSEMBLY, HOPPER SEAL, HOPPER EXHAUST EDGING, HOPPER ACCESS EDGING, HOPPER COVER SCREW, M8-1.25 X 25 BUTTON HD CAP SS NUT, HEX 5/16-18 BOLT, M8-1.25 X 20 HH SS ADHESIVE 3M #847 (USED ON 600521) Page 55 PARTS BREAKDOWN HOPPER ASSEMBLY 7 14 8 12 3 9 4 3 13 1 4 5 5 11 2 6 13 10 15 REV C Page 56 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NUMBER 11132065 3307248 3400045 3400082 3400090 3400394 600355 600522 600568 600581 600810 600913 600933 600965 REF. Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY 1 1 4 4 2 1 1 1 1 9 1 2 3 6 - DESCRIPTION BOLT, M6-100 X 16 HH STRIKER-LATCH SCREW, #8-32 X .625 PAN HD ZP NUT, FIBER INSERT #8-32 WASHER, FENDER, 1/4 ZP NUT, 7/16-14 FLNG RETAINER, DOOR BAR SEAL FLAP, FILTER SEAL SWITCH, THERMOSTAT, 130 CLAMP, WIRE CLIP PRE-FILTER PLATE BOLT, M6-100 X 20 HH SS NUT, M6-1.00 ESN SS FASTENER, PRESS-IN HOPPER Page 57 PARTS BREAKDOWN HOPPER DUMP DOOR 24 10 9 5 22 5 24 6 28 25 23 1 4 8 2 15 18 3 29 11 27 27 16 20 21 16 11 14 31 29 18 8 1 19 26 26 27 13 17 20 14 7 30 26 12 Page 58 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 PART NUMBER 11038346 12040036 12040259 12310025 3302407 3308225 3400384 3400385 3400788 600106 600174 600233 600234 600235 600236 600262 600347 600350 600353 600354 600355 600529 600530-1 600578 600911 600913 600933 600934 600936 717024 717030 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY 4 2 6 2 2 1 4 4 1 1 2 1 1 2 1 2 1 2 1 2 1 2 1 2 2 14 14 4 4 4 6 DESCRIPTION BOLT, M10-1.50 X 25 HH NUT, M5 - 0.8 ESN NUT, M8-1.25 ESN SS WASHER, M5 FITTING, 90, 4 JIC - 4 O-RING PIN, CLEVIS 1/2 X 2.00 WASHER, 5/16 BELLEVILLE WASHER, 3/8. BELLEVILLE PIN, CLEVIS 1/2 X 3.50 CYLINDER, HOPPER DOOR BEARING, FIBERGLIDE 1.00 ID 1.25 T BULB, HOPPER DOOR SEAL, DUMP DOOR LIP SEAL, DUMP DOOR SIDE SEAL, DUMP DOOR BAR SEAL, LIP WELDMENT, DOOR, DUMP WELDMENT, PIVOT, HOPPER DOOR RETAINER, DOOR LIP SEAL RETAINER, DOOR SIDE SEAL RETAINER, DOOR BAR SEAL ARM, CYLINDER SWITCH, LIMIT RUE-RING, .50 BOLT, M5-0.8 X 14 HH BOLT, M6-100 X 20 HH SS NUT, M6-1.00 ESN SS NUT, M8-1.25 FLNG NUT, M10-1.50 FLNG BOLT, M8-1.25 X 20 HH BOLT, M8-1.25 X 20 HH SS Page 59 PARTS BREAKDOWN HOPPER COVER 9 6 19 13 8 16 3 7 14 8 10 1 11 5 18 11 7 15 2 Page 60 4 17 5 16 12 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NUMBER 11038346 12040051 12040069 12310041 3300376 3307246 3400086 3400170 3400383 3400385 3401028 600237 600238 600249 600250 600509 600523 711374 713001 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY 4 2 4 2 4 1 2 2 2 4 2 1 1 1 1 2 1 4 2 DESCRIPTION BOLT, M10-1.50 X 25 HH NUT, M8-1.25 ESN NUT, M10-1.50 ESN WASHER, M8 STUD, 10MM BALL LATCH, LH WASHER, 1/2, 1.063 X .531 X .094 BOLT, SHOULDER .500 X .500 WASHER, 1/4 BELLEVILLE WASHER, 3/8. BELLEVILLE NUT, FIBER INSERT 3/8-16 JAM SEAL, HOPPER ACCESS DOOR WELDMENT, HOPPER COVER PIVOT, COVER, LH PIVOT, COVER, RH GAS STRUT, 23.0 EXT X 9.8 STK COVER, SEAL NUT, FIBER INSERT 5/16-18 SCREW, 1/4-20 X .625 HHC Page 61 PARTS BREAKDOWN HOPPER FILTER, SHAKER 17 2 9 3 7 2 6 13 2 11 8 15 6 3 3 14 2 2 3 12 15 6 12 16 11 5 6 3 16 5 15 10 18 Page 62 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NUMBER 000710 11038098 12040044 12040069 12310058 12332011 3301053 3342894 3400826 600152 600228 600229 600269 600340 600343 600559 REF. REF. Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY 1 9 9 4 4 8 2 1 2 1 2 2 1 1 2 4 - DESCRIPTION ADHESIVE-3M #847 (USED ON 600229) BOLT, M6-100 X 20 HH NUT, M6-1.00 ESN NUT, M10-1.50 ESN WASHER, M10 WASHER, FENDER, M6 WEIGHT, ECCENTRIC PNTD MOTOR, SHAKER FILTER SETSCREW FILTER - PANEL HANGER, SHAKER PAD, DAMPER STRAP, MOTOR WELDMENT, SHAKER FRAME RETAINER, FILTER KNOB, 3-FINGER, M10 X 30 HOPPER COVER HOPPER Page 63 PARTS BREAKDOWN BUMPER 12 5 9 5 5 6 7 7 5 3 11 13 8 8 1 4 7 7 10 10 2 Page 64 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NUMBER 11038254 12040051 12040077 12310041 3342287 600151 600226 600268 600280 600581 600950 600951 600956 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY 2 2 6 2 4 1 4 2 1 2 6 16 6 DESCRIPTION BOLT, M8-125 X 30 HH NUT, M8-1.25 ESN NUT-NYLOC M12-1.75 STL ZINC WASHER, M8 LIGHT, HELA LAMP GROMMET, .63 ID .88 OD .25 T BUMPER SHIM, BUMPER WELDMENT, FRONT BUMPER CLAMP, WIRE CLIP WASHER, M12 SCREW, M5-0.8 X 15 SHCS BOLT, M12-1.75 X 25 HH Page 65 PARTS BREAKDOWN IMPELLER 16 2 16 5 11 16 31 7 3 9 27 27 22 16 25 29 32 5 26 15 7 31 10 8 24 21 12 18 30 14 23 17 3 5 16 13 5 6 6 20 16 33 3 4 12 7 31 2 4 19 28 Page 66 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM PART NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 000710 11038395 12040069 3300351 3300465 3304899 3400384 3400420 600100 600101 600202 600203 600204 600205 600206 600363 600366 600469 600574 600587 600903 600918 600954 600958 600959 620028 620031 620037 66-431-A 711374 717024 748922 PART OF 600366 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY - 3 6 2 10 2 10 1 1 1 1 2 1 1 1 12 1 1 1 1 1 4 3 4 4 1 2 1 4 4 10 4 1 DESCRIPTION ADHESIVE 3M #847 (USED ON 600903) BOLT, M10-1.50 X 40 HH NUT, M10-1.50 ESN CLAMP, HOSE, 4.50 ISOLATOR, VIB FITTING, STR, 8 JIC - 8 O-RING WASHER, 5/16 BELLEVILLE NUT, 5/16-24 ESN SHROUD, IMPELLER ASSY, IMPELLER BRACKET, SHROUD, UPPER BRACKET, SHROUD, LOWER PLATE, SHROUD PLATE, MOTOR MNT WELDMENT, DIFFUSER WASHER, ISOLATOR MOTOR, IMPELLER SEAL, DUST HOSE, 4.00 IMPELLER FITTING, STR, 4 JIC - 4 O-RING SEAL, IMPELLER BOLT, M8-125 X 35 HH SCREW, M10-1.50 X 35 FHMS BOLT, 5/16-18 X 1.00 BUTTON HD CAP LOCK WASHER, M8 GASKET, OUTLET ROD, GUARD CABLE TIE, .35 X 34 WASHER, .77 B 1.25 OD .075 T NUT, FIBER INSERT 5/16-18 BOLT, M8-1.25 X 20 HH SPACER, .368 ID .500 OD .06 T BRASS KEY, .125 SQ X .75 Page 67 PARTS BREAKDOWN HYDRAULIC RESERVOIR 8 9 15 15 5 10 12 14 7 11 6 1 3 2 4 16 13 Page 68 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NUMBER 11038346 3343836 3400164 3400385 3400792 3402002 600180 600182 600183 600184 600185 600531 600585 600586 600596 600936 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY 4 1 1 4 1 1 1 1 1 1 1 1 1 1 2 4 DESCRIPTION BOLT, M10-1.50 X 25 HH STRAINER, HYDRAULIC, 20 FITTING, PLUG, 8 O-RING WASHER, 3/8. BELLEVILLE FITTING, STR, 16 JIC - 16 O-RING FITTING, STR, 12 JIC - 12 O-RING TANK, HYD RESERVOIR FILTER ELEMENT, 10 MIC GAUGE, 0-60 PSI FILLER-BREATHER, 10 MIC STRAINER, 12 SIGHT GAUGE FITTING, STR, 20 JIC - 20 O-RING FITTING, STR, 10 JIC - 10 O-RING FITTING, 90, 4 JIC - 6 O-RING NUT, M10-1.50 FLNG Page 69 PARTS BREAKDOWN OIL COOLER 3 1 2 Page 70 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 PART NUMBER 600591 600593 REF Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY 1 1 - DESCRIPTION FITTING, 90, 16 JIC - 16 O-RING FITTING, 90, 12 JIC - 16 O-RING RADIATOR - OIL COOLER Page 71 PARTS BREAKDOWN HYDRAULIC PUMP 7 4 13 10 12 2 5 1 13 3 9 10 6 11 8 Page 72 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NUMBER 3303711 3400101 3400155 3400385 600215 600216 600519 600590 600592 600594 600595 620058 713043 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY 1 2 1 2 1 1 1 1 1 2 1 1 4 DESCRIPTION O-RING LOCK WASHER, 3/8 HS MED FITTING, 90, 8 JIC - 10 O-RING WASHER, 3/8. BELLEVILLE PUMP, PROPULSION PUMP, AUX TUBE, PUMP DRAIN FITTING, 90, 20 JIC - 20 O-RING FITTING, 90, 6 JIC - 10 O-RING FITTING, 90, 8 JIC - 12 O-RING FITTING, 90, 10 JIC - 8 O-RING FITTING, 90,12 JIC - 8 O-RING SCREW, 3/8-16 X 1.25 HH Page 73 PARTS BREAKDOWN HYDRAULIC VALVE 10 12 13 11 5 17 4 25 17 29 27 24 21 7 22 1 28 28 28 1 26 23 16 9 5 3 6 14 20 15 2 8 18 19 Page 74 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM PART NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 12040044 3302408 3304899 3338185 3400264 3400635 600214 600218 600219 600263 600532 600535 600537 600539 600541 600589 600597 600952 600953 600967 600996 600997 620045 620140 620141 620142 620143 711504 PART OF 620142 5 1 1 1 2 1 1 3 3 3 1 1 1 1 3 1 2 3 2 1 1 1 3 3 3 3 3 18 3 NUT, M6-1.00 ESN FITTING, REDUCER, 8 JIC FEM SWIVEL - 4 JIC FITTING, STR, 8 JIC - 8 O-RING FITTING, RUN TEE, 6 JIC- 6 JIC - 6 O-RING FITTING, STR, 4-6 FITTING, STR, 6 JIC - 6 O-RING HYDRAULIC VALVE. 3-SPOOL ISOLATOR, MALE ISOLATOR - FEMALE HANDLE GRIP, .50 LEVER, SWEEP CONT LEVER, HOPPER DOOR LEVER, HOPPER PLATE, VALVE MNT SPACER, .245 B .375 OD .625 T FITTING, STR, 6 JIC - 8 O-RING FITTING, RUN TEE, 10 JIC - 10 JIC - 10 JIC FEM SWIVEL BOLT, M6-1.00 X 35 HH BOLT, M6-1.00 X 50 HH FITTING, RUN TEE, 8 JIC - 8 JIC - 8 JIC FEM SWIVEL FITTING, ADAPT, 12 JIC - 10 JIC FEM SWIVEL FITTING, STR, 10 JIC - 8 O-RING WASHER, .25 ID X 1.25 OD X .063 T CLEVIS, STEEL CLEVIS PIN, 3/16 X 3/4 CHAIN LINK W/SPRING CLIP COTTERPIN, 5/64 X 1/2 WASHER, .56 OD .253 ID .048 T SS CHAIN LINK PLT Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 Page 75 PARTS BREAKDOWN COVER FRAME 13 6 9 5 1 1 5 8 14 3 11 3 2 4 12 12 7 2 7 15 12 16 10 2 7 12 Page 76 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NUMBER 11038098 11038346 12040044 12310033 3300526 3400384 3400385 600356 600362 600367 600934 600936 717024 REF REF REF Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY 3 6 3 2 2 2 6 1 1 1 2 6 2 - DESCRIPTION BOLT, M6-100 X 20 HH BOLT, M10-1.50 X 25 HH NUT, M6-1.00 ESN WASHER, M6 BUMPER, .25 ID .125 T WASHER, 5/16 BELLEVILLE WASHER, 3/8. BELLEVILLE WELDMENT, COVER FRAME HINGE LOCK CHANNEL, SUPPORT NUT, M8-1.25 FLNG NUT, M10-1.50 FLNG BOLT, M8-1.25 X 20 HH CONSOLE FRAME FRAME Page 77 PARTS BREAKDOWN TOP COVER 2 4 7 3 9 5 5 6 8 1 3 9 1 10 11 Page 78 8 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 PART NUMBER 3300376 3300380 3400384 600165 600369 600508 600934 711374 717024 REF. REF. Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY 2 1 8 1 2 1 4 2 8 - DESCRIPTION STUD, 10MM BALL LATCH ASSY WASHER, 5/16 BELLEVILLE WELDMENT, TOP COVER HINGE, 4" GAS STRUT NUT, M8-1.25 FLNG NUT, FIBER INSERT 5/16-18 BOLT, M8-1.25 X 20 HH CONSOLE FRAME Page 79 PARTS BREAKDOWN SIDE DOOR 11 5 3 9 10 2 7 4 3 10 2 1 6 8 6 9 10 Page 80 3 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 PART NUMBER 3300380 3300526 3400384 600170 600364 600377 600380 600383 600934 717024 REF. Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY 1 2 10 1 1 2 1 1 8 10 - DESCRIPTION LATCH ASSY BUMPER, .25 ID .125 T WASHER, 5/16 BELLEVILLE WELDMENT, DOOR STRIKER SIDE DOOR WELDMENT, HINGE, FEM WELDMENT, HINGE, MALE WELDMENT, HINGE, MALE, LG NUT, M8-1.25 FLNG BOLT, M8-1.25 X 20 HH FRAME Page 81 PARTS BREAKDOWN ENGINE COVER 8 2 13 15 14 2 22 7 19 10 18 12 5 19 6 20 16 7 9 20 6 12 3 17 4 16 23 21 17 4 11 1 Page 82 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM PART NUMBER QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 12040051 3300376 3307719 3400082 3400102 3400384 600220 600370 600380 600383 600470 600484 600507 600567 600582 600934 710230 711319 711374 717024 PART OF 3307719 REF REF 4 2 1 4 3 8 3 1 1 1 1 2 1 1 1 8 4 3 2 8 1 - Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 DESCRIPTION NUT, M8-1.25 ESN STUD, 10MM BALL DRAW LATCH NUT, FIBER INSERT #8-32 LOCK WASHER, 5/16 HS MED WASHER, 5/16 BELLEVILLE BUMPER, 1.00 X .625 T WELDMENT, ENGINE COVER WELDMENT, HINGE, MALE WELDMENT, HINGE, MALE, LG WELDMENT, GRILL WELDMENT, HINGE, FEM GAS STRUT, 30.9 EXT X 13.8 STK EDGING, ENG COVER EDGING NUT, M8-1.25 FLNG SCREW, #8-32 X .62 PAN HD NUT, HEX 5/16-18 NUT, FIBER INSERT 5/16-18 BOLT, M8-1.25 X 20 HH KEEPER FRAME COVER FRAME Page 83 PARTS BREAKDOWN PUMP COVER AND DRIVERS SEAT 4 14 15 21 3 18 20 17 5 11 19 8 6 22 7 12 7 11 13 6 15 9 24 10 2 16 25 Page 84 1 26 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM PART NUMBER QTY DESCRIPTION 1 2 3 4 5 11038098 12040044 3316891 3343778 3400102 2 2 1 1 2 BOLT, M6-100 X 20 HH NUT, M6-1.00 ESN SEAT SLIDE KIT 6 7 8 9 10 11 12 13 14 15 16 3400172 3400204 600155 600193 600194 600220 600265 600524 600819 600948 600963 4 4 1 1 2 2 1 1 1 1 2 NUT, 10-32 ESN SCREW, #10-32 X .625 PAN HD ZP WELDMENT, PUMP COVER RETAINER, COVER LATCH, COVER BUMPER, 1.00 X .625 T LATCH, T-HANDLE AXLE CAP NUT, .500 EDGING, HOPPER ACCESS WASHER, .50 CURVED SPRING WASHER, M6, CURVED SPRING 17 18 19 20 711228 711319 711374 713003 4 2 4 4 SCREW, 5/16-18 X .750 HHC NUT, HEX 5/16-18 NUT, FIBER INSERT 5/16-18 21 22 23 24 25 26 PART OF 3316891 PART OF 600265 PART OF 600265 REF. REF. REF. 4 1 1 1 1 1 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 SEAT, (MICHI V-2805 SERIG) LOCK WASHER, 5/16 HS MED SCREW, 1/4-20 X 1.00 HH SPACER, SEAT KEEPER LATCH BASE FRAME FRAME FLOOR Page 85 PARTS BREAKDOWN HYDRAULIC HOSE 25 24 9 15 8 14 18 11 17 7 13 20 19 4 12 16 21 3 5 23 2 6 1 10 22 Page 86 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 PART NUMBER 600968 600969 620084 600971 600972 600973 600974 600975 600977 600978 600979 600980 600981 600982 600983 600984 600985 600986 600987 600988 600989 600990 600991 620121 620122 QTY DESCRIPTION 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 HOSE, 20 STR - 20 STR SUC (RES TO AUX) HOSE, 12 STR - 12 STR SUC (RES TO CASE) HOSE, 16 90 - 16 90 RET (COOLER TO RES) HOSE, 12 STR - 12 90 RET (VALVE TO COOLER) HOSE, 10 STR - 10 STR MALE RET (CASE TO RES) HOSE, 8 STR - 8 STR MED (AUX TO VALVE) HOSE, 8 STR - 8 90 MED (MB TO IMP) HOSE, 8 STR - 8 90 MED (SOLENOID TO MB) HOSE, 8 STR - 10 90 MED (IMP TO VALVE RET) HOSE, 6 STR - 6 STR MED (AUX TO STR PRESS) HOSE, 6 STR - 6 STR MED (STR TO VALVE RET) HOSE, 6 STR - 6 STR MED (STR TO CYL F) HOSE, 6 STR - 6 STR MED (STR TO CYL R) HOSE, 6 STR - 6 90 MED (SB TO MB THRU VALVE) HOSE, 6 STR - 6 90 MED (VALVE TO SB) HOSE, 4 STR - 4 90 MED (VALVE TO DOOR CYL F) HOSE, 4 STR - 4 STR MED (VALVE TO DOOR CYL R) HOSE, 4 STR - 4 90 MED (VALVE TO LIFT CYL L) HOSE, 4 STR - 4 90 RET (IMP TO LIFT CYL U) HOSE, 4 STR - 4 STR RET (LIFT CYL U TO RES) HOSE, 4 STR - 4 STR RET (WM CASE TO RES) HOSE, 8 STR - 8 STR SPCL (VDP R TO WM R) HOSE, 8 STR - 8 STR SPCL (VDP F TO WM L) HOSE, 6 STR - 8 90 MED (VALVE OUT TO SOLENOID) HOSE, 8 STR - 10 STR MED (SOLENOID TO VALVE RET) Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 Page 87 PARTS BREAKDOWN HOSE CLAMP - GAS, LPG AND DIESEL 7 4 10 4 18 14 7 9 7 15 3 9 4 7 10 16 4 8 3 17 11 6 3 3 10 2 3 5 18 17 11 1 13 12 12 Page 88 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NUMBER 3400999 12040044 12040051 3301437 3305398 3402005 600820 600822 600823 600918 600940 620038 620039 620040 620043 717021 717024 REF Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY DESCRIPTION 1 1 9 4 1 1 4 1 2 3 2 2 1 1 1 1 2 - CLAMP, HOSE NUT, M6-1.00 ESN NUT, M8-1.25 ESN RETAINER, HOSE, SYM, 8 RETAINER, HOSE, OFFSET, 8 CLAMP, 2" BOLT, M8-1.25 X 45 HH RETAINER, HOSE, SYM, 6 RETAINER, HOSE, OFFSET, 8 BOLT, M8-125 X 35 HH WASHER, M8 FENDER EDGING, 3/16 X 15.0" EDGING, 3/16 X 5.75" EDGING. 5/16 X 7.0" SLEEVE, AS-B-33 X 28.0" BOLT, M6-100 X 30 HH BOLT, M8-1.25 X 20 HH WELDMENT, FRAME Page 89 PARTS BREAKDOWN HOSE CLAMP - DIESEL 18 16 9 11 13 2 10 6 10 3 12 5 5 12 14 3 15 2 17 1 1 7 4 2 Page 90 4 8 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NUMBER 11038098 12040044 12040051 12347027 3301437 3305398 3307658 3343539 600820 600822 600918 620041 620042 620046 620120 717021 REF. REF. Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY DESCRIPTION 2 4 3 2 2 1 1 1 1 2 2 2 1 1 1 2 - BOLT, M6-100 X 20 HH NUT, M6-1.00 ESN NUT, M8-1.25 ESN WASHER, M6 FENDER RETAINER, HOSE, SYM, 8 RETAINER, HOSE, OFFSET, 8 CHAIN, GROUND CLAMP, 2" BOLT, M8-1.25 X 45 HH RETAINER, HOSE, SYM, 6 BOLT, M8-125 X 35 HH SLEEVE, AS-B-17 X 24.5" SLEEVE, AS-B-27 X 20.0" EDGING, 3/16 X 4.75" EDGING, 4" BOLT, M6-100 X 30 HH CAM MOUNT HOPPER Page 91 PARTS BREAKDOWN BATTERY 6 2 3 19 17 18 11 5 12 16 1 15 13 14 7 13 8 7 10 10 10 7 Page 92 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NUMBER 3300440 3301076 3301079 3400085 3400087 3400089 3400384 600512 600513 600934 600946 713041 717024 748901 748902 PART OF 748901 PART OF 748901 PART OF 748902 REF. Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY 1 1 2 2 1 2 5 1 1 5 1 1 5 1 1 1 1 1 - DESCRIPTION BATTERY, 12V HOLD DOWN, BATTERY ROD, BATTERY TIE DOWN WING NUT, 1/4-20 ZP WASHER, 3/8 WASHER, 1/4 .625 X .281 X .063 WASHER, 5/16 BELLEVILLE CLIP BATTERY TRAY NUT, M8-1.25 FLNG LOCK WASHER, 3/8 INT STAR SCREW, 3/8-16 X .750 HHC BOLT, M8-1.25 X 20 HH CABLE, BATTERY, POS CABLE, BATTERY, NEG BOOT, TERM, RED BOOT, BATTERY, RED BOOT, BATTERY, BLACK ENGINE Page 93 PARTS BREAKDOWN LPG TANK MOUNT 21 600710 26 7 24 15 25 19 15 15 11 29 7 21 23 2 17 28 18 1 8 16 13 9 12 20 6 14 3 5 4 16 27 22 Page 94 10 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM PART NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 11038346 220131 3316511 3334037 3335375 3342097 3400384 3400385 3400860 3400862 3400999 600459 600906 600908 600934 600936 600949 600961 600994 620036 717024 PART OF 3316511 PART OF ENGINE REF REF REF REF REF REF 4 1 1 1 1 1 3 4 1 1 1 1 1 1 6 4 1 1 1 1 3 1 1 - BOLT, M10-1.50 X 25 HH BUCKLE BOD, VALVE MOUNT FITTING, 90, BRASS, LPG HOSE, LPG, TO TANK FTG SAE 5/8-18 45 DEGREE FLARE WASHER, 5/16 BELLEVILLE WASHER, 3/8. BELLEVILLE FTG-LP TANK CONNECT LPG RELIEF VALVE CLAMP, HOSE WELDMENT, LPG MNT HOSE, LPG, TO ENG FITTING, 45, BRASS, LPG NUT, M8-1.25 FLNG NUT, M10-1.50 FLNG NUT, M12-1.75 LOCK WASHER, M12 MOUNT, VAPORIZER BOLT, M12-1.75 X 60 HH FULL THREAD BOLT, M8-1.25 X 20 HH NUT, VALVE MOUNT HOSE, WATER RETURN SOLENOID VAPORIZER COVER FRAME FRAME FRAME TANK, LPG Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 Page 95 PARTS BREAKDOWN FUEL TANK - DIESEL 6 2 14 8 13 12 3 7 11 9 10 5 4 1 Page 96 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM PART NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 11038346 3337019 3343413 3400256 3400385 3401579 3402022 600179 600181 600936 600965 620052 PART OF 84-2041 PART OF 84-2041 748937 4 1 1 1 4 1 1 1 1 4 1 1 1 4 1 BOLT, M10-1.50 X 25 HH SEAL, #10 CAP, FUEL TANK PLUG, 1/4 NPT WASHER, 3/8. BELLEVILLE SCREW, HEX, STANDOFF, 2X #10-32 X .50 FITTING, 90, 1/4 NPT X .184 BARB SENDING UNIT, FUEL LEVEL FUEL TANK NUT, M10-1.50 FLNG FASTENER, PRESS-IN FITTING, STR, 1/4 NPT - 5/16 BARB GASKET SCREW #10-32 X .50 WIRE ASSY - FUEL SENDING UNIT Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 Page 97 PARTS BREAKDOWN ENGINE DIESEL KUBOTA V1505 - FUEL LINES 5 9 3 1 6 8 7 1 9 2 1 4 1 Page 98 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM PART NUMBER QTY 1 2 3 4 5 6 7 8 9 3302338 620001 620061 620062 620063 PART OF ENGINE REF. REF. REF. 6 1 1 1 1 - Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 DESCRIPTION CLAMP, HOSE, .50 HOSE,FUEL, 5/16 ID 12.00 LG, SAE30R7 HOSE,FUEL, 5/16 ID 18.00 LG, SAE30R7 HOSE, FUEL, 5/16 ID 26.00 LG SAE30R7 HOSE, FUEL, 1/8 ID 32.00 LG SAE30R7 FUEL FILTER ASSEMBLY BOLT, M10-1.50 X 25 HH LOCK WASHER, M10 ENGINE, DIESEL Page 99 PARTS BREAKDOWN ENGINE DIESEL KUBOTA V1505 - THROTTLE SOLENOID 19 2 12 1 8 16 13 5 10 17 4 3 9 15 6 7 11 18 Page 100 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NUMBER 11038247 11038353 12040051 3335303 3335358 3335364 3342225 3400089 3400180 3400373 3401071 3401458 600918 600959 711374 711377 713002 713027 REF. Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY DESCRIPTION 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 4 4 1 - BLT-HH M8-125 X 25 STL ZINC BOLT, M10-1.50 X 20 HH NUT, M8-1.25 ESN SOLENOID, THROTTLE BRACKET, THROTTLE SOLENOID PLT, KBA V1505 DSL SOLENOID THROTTLE BALL JOINT, 1/4-28 STD LG WASHER, 1/4 .625 X .281 X .063 NUT, 1/4-28 NUT, LOW HEIGHT 1/4-20 ESN BUSHING, FLNG, .312 ID X .50 OD X .375 LOCK WASHER, M10 BOLT, M8-125 X 35 HH LOCK WASHER, M8 NUT, FIBER INSERT 5/16-18 NUT, FIBER INSERT 1/4-20 SCREW, 1/4-20 X .750 HHC SCREW, 5/16-18 X 1.000 HHM ENGINE, DIESEL Page 101 PARTS BREAKDOWN ENGINE DIESEL KUBOTA V1505 - ENGINE MOUNT 10 7 8 5 6 9 16 4 15 14 16 11 14 17 1 19 11 13 18 12 3 11 17 19 2 20 Page 102 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NUMBER 11038247 12040051 12040069 12310058 3301720 3304040 3305640 3313288 3316969-1 3400194 600212 600333 600881 600882 600899 600925 600945 620081 620082 REF. Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY 6 6 3 1 1 1 1 1 1 1 3 3 1 1 1 3 12 1 12 - DESCRIPTION BLT-HH M8-125 X 25 STL ZINC NUT, M8-1.25 ESN NUT, M10-1.50 ESN WASHER, M10 FTG, BRASS ELBOW, 1/8 FEMALE NPT SWITCH, OIL PRESSURE SW 75 FITTING, NIPPLE SWITCH, WATER TEMP SHUTDOWN KBA ENGINE, DSL, KUBOTA V1505-1AAR8 PIPE PLUG, BRASS, 3/8 ISOLATOR, VIBRATION WASHER, SAFETY MOUNT, REAR OUTER DIESEL ENG MOUNT, REAR INNER DIESEL ENG MOUNT, FRONT DIESEL ENG BOLT, M10-1.50 X 60 HH LOCK WASHER, M10 MOUNT, HARNESS BOLT, M10-1.25 X 25 HH ZP FRAME Page 103 PARTS BREAKDOWN ENGINE DIESEL KUBOTA V1505 - AIR CLEANER 21 2 12 5 11 10 17 14 9 9 6 9 8 4 7 18 15 3 19 13 9 16 1 20 Page 104 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 PART NUMBER 11038098 11038254 12040044 12040051 12310041 3300396 3303991 3305640 3312189 3317917 3321143 3322572 3400384 600385 600866 600877 600883 600934 717024 REF. REF. Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY 2 2 2 2 2 1 1 1 4 1 1 1 2 1 1 1 1 2 2 - DESCRIPTION BOLT, M6-100 X 20 HH BOLT, M8-125 X 30 HH NUT, M6-1.00 ESN NUT, M8-1.25 ESN WASHER, M8 ADAPTER, 2" 90 INDICATOR, FLTR SERVICE FITTING, NIPPLE CLAMP, HOSE, 2.00 HOUSING, AIR FLTR ELEMENT, FLTR, PRIMARY ELEMENT, FLTR, SAFETY WASHER, 5/16 BELLEVILLE MOUNTING BAND, AIR CLEANER HOSE, DIESEL INTAKE WELDMENT, AIR INTAKE, DIESEL MOUNT, AIR CLEANER, DIESEL NUT, M8-1.25 FLNG BOLT, M8-1.25 X 20 HH COVER FRAME DIESEL ENGINE Page 105 PARTS BREAKDOWN ENGINE DIESEL KUBOTA V1505 - RADIATOR 3 4 20 13 23 2 13 6 12 19 3 15 14 18 12 16 9 21 8 19 22 26 17 2 24 7 3 13 11 1 3 5 10 25 Page 106 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PART NUMBER 12040069 3300465 3302193 3332643 3332644 3336679-1 3344231 3400087 3400383 3400385 3402005 600198 600363 600820 600867 600875 600884 600959 620064 711380 713001 713044 PART OF 3336679 REF REF. REF. Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY 2 3 4 1 1 1 1 1 4 1 1 2 4 2 1 1 2 2 2 1 4 1 1 - DESCRIPTION NUT, M10-1.50 ESN ISOLATOR, VIB CLAMP, HOSE, .75 - 1.25 HOSE, UPPER RAD, DIESEL HOSE, LOWER RAD, DIESEL RADIATOR - OIL COOLER FITTING, RADIATOR WASHER, 3/8 WASHER, 1/4 BELLEVILLE WASHER, 3/8. BELLEVILLE CLAMP, 2" SPACER, SHROUD WASHER, ISOLATOR BOLT, M8-1.25 X 45 HH MOUNT, UPPER SHROUD, DIESEL WELDMENT, FAN SHROUD, DIESEL WASHER, ISOLATOR LOCK WASHER, M8 SEAL, SHROUD NUT, FIBER INSERT 3/8-16 SCREW, 1/4-20 X .625 HHC SCREW, 3/8-16 X 1.500 HHC RADIATOR CAP FRONT ENGINE MOUNT BOLT, ENGINE MOUNT ENGINE, DIESEL Page 107 PARTS BREAKDOWN ENGINE DIESEL KUBOTA V1505 - RADIATOR OVERFLOW BOTTLE 5 8 4 2 7 3 6 1 Page 108 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM PART NUMBER QTY 1 2 3 4 5 6 7 8 3318752 3400384 600934 717024 PART OF 3318752 PART OF 3318752 REF. REF. 1 2 2 2 1 1 - Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 DESCRIPTION OVERFLOW BOTTLE WASHER, 5/16 BELLEVILLE NUT, M8-1.25 FLNG BOLT, M8-1.25 X 20 HH HOSE,OVERFLOW BRACKET, BOTTLE FAN SHROUD, DIESEL RADIATOR Page 109 PARTS BREAKDOWN ENGINE DIESEL KUBOTA V1505 - EXHAUST GROUP 10 3 9 2 1 4 9 6 5 7 8 Page 110 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 PART NUMBER 3301641 3400070 3400102 3400385 600885 620203 620205 620207 711328 REF. Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY DESCRIPTION 3 6 6 1 1 1 1 1 2 - CLAMP, EXHAUST NUT, 5/16-15 HEX LOCK WASHER, 5/16 HS MED WASHER, 3/8. BELLEVILLE HEAT SHIELD, DIESEL EXHAUST HANGER, UPPER FRONT EXHAUST ISOLATOR WELDMENT, EXHAUST PIPE, DIESEL NUT, HEX 3/8-16 DIESEL ENGINE Page 111 PARTS BREAKDOWN ENGINE DIESEL KUBOTA V1505 - ALTERNATOR, WATER PUMP, FAN, AND OIL PAN Page 112 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN KUBOTA V1505 SUB ASSEMBLY BOM ITEM PART NO. REQ'D DESCRIPTION 1 3336919 1 COVER-THERMOSTAT KUBOTA V1505 2 3350446 1 THERMOSTAT-KUBOTA V1505 & V2203 3 3336918 1 GASKET-THERMOSTAT KUBOTA V1505 4 3341070 1 SENDER-TEMPERATURE 12V KUBOTA V1505 5 3336939 1 HOUSING-THERMOSTAT KUBOTA V1505 6 3336915 1 GASKET-WATER FLANGE KUBOTA V1505 7 3336947 1 PLUG-THERMOSTAT HSG KUBOTA V1505 8 3336931 1 PIPE-WATER RETURN THERMOSTAT HSG 9 3336946 1 PIPE-WATER KUBOTA V1505 10 3330793 1 GASKET - KUBOTA V1505 WATER PUMP 11 3330792 1 PUMP - WATER, KUBOTA V1505 12 3336932 1 PIPE-WATER PUMP KUBOTA V1505 13 3329875 1 ALTERNATOR-KUBOTA V1505 14 3336067 1 STAY-DYNAMO 15 3331935 1 COVER-BELT 16 3330210 1 FAN - KUBOTA V1505 ENGINE (SP) 1 17 3336933 1 SPACER-FAN 10MM KUBOTA V1505 18 3336937 1 BOLT-PULLEY KUBOTA V1505 19 3336934 1 PULLEY-ENGINE KUBOTA V1505 20 3329867 1 BELT-KUBOTA V1505V 21 3336920 1 PAN-OIL KUBOTA V1505 22 3336936 1 GASKET-DRAIN PLUG KUBOTA V1505 23 3331586 1 PLUG-DRAIN 24 3333377 1 GASKET-DAIN PLUG 25 3337571 1 SEAL OIL KUBOTA V1505 26 3336921 1 PLUG-OIL PAN KUBOTA V1505 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 Page 113 PARTS BREAKDOWN ENGINE DIESEL KUBOTA V1505 - FLYWHEEL, STARTER, HEAD COVER, AND EXHAUST Page 114 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN GASKET MOUNT ASSEMBLY ITEM PART NO. REQ'D DESCRIPTION 1 3334041 1 MANIFOLD-EXHAUST KUBOTA V1505 2 3333964 1 GASKET-EX-MANIFOLD KUBOTA V1505 3 3334278 1 GASKET - VALVE COVER KUBOTA V1505 4 3336910 1 COVER-CYLHEAD KUBOTA V1505 5 3337572 4 GASKET KUBOTA V1505 6 3336916 4 NUT-CYLHEAD COVER KUBOTA V1505 7 3337573 1 O-RING KUBOTA V1505 8 3336926 1 PLUG-OIL FILLER KUBOTA V1505 9 3337574 1 COVER, BREATHER KUBOTA V1505 10 3337575 1 VALVE BREATHER KUBOTA V1505 11 3337576 1 TUBE BREATHER KUBOTA V1505 12 3336911 1 MANIFOLD-INLET KUBOTA 1505 13 3337577 1 GASKET INTAKE MANIFOLD KUBOTA V1505 14 3336935 1 COMP-FLYWHEEL KUBOTA V1505 15 3329956 1 COUPLING-KUBOTA DIESEL V1505/D905 16 3329957 1 BELL HOUSING KUBOTA V1505 DIESEL 17 3336938 6 BOLT-FLYWHEEL KUBOTA V1505 18 3339628 1 ASSY-COCK DRAIN V1505 19 3324129 1 FILTER - OIL, 1505/905 KUBOTA DIE 20 3330402 1 STARTER - KUBOTA V1505, 12V 21 3301720 1 FTG-90 EL 1/8 FPT 22 3341069 1 SENDER-OIL PRESSURE 12V 23 3305640 1 FTG-NIPPLE 1/8BPT-1/8NPT BRASS 24 3336917 1 PLATE-REAR END V1505 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 Page 115 PARTS BREAKDOWN ENGINE DIESEL KUBOTA V1505 - FUEL SYSTEM AND SPEED CONTROL Page 116 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN ENGINE PAN, HYDRAULIC HOSE RETAINER & LATCH ITEM PART NO. 1 3330106 REQ'D DESCRIPTION 4 INJECTOR-KUBOTA V1505 DIESEL 2 3333567 1 FUEL LINE-KBA 1505 LEAK OFF LINE 3 3334998 1 PIPE INJECTION-KUBOTA V1505 4 3334997 1 PIPE INJECTION-KUBOTA V1505 5 3334996 1 PIPE INJECTION-KUBOTA V1505 6 3334995 1 PIPE INJECTION-KUBOTA V1505 7 3330693 1 KUBOTA 1505-FUEL PUMP GASKET 8 3330692 1 PUMP - FUEL, KUBOTA V1505 DIESEL 9 3336924 1 GASKET-CONTROL PLATE KUBOTA V1505 10 3336943 1 PLATE-SPEED CONTROL KUBOTA V1505 11 3336944 3 BOLT-ADJUSTING SPEED CONTROL KUBO 12 3336976 3 HUT-HEX JAM 6MM 13 3336948 1 SHAFT-LEVER STOP SPEED CONTROL KU 14 3336942 2 LEVER-SPEED CONTROL KUBOTA V1505 15 3336945 1 LEVER-ENGINE STOP KUBOTA V1505 16 3336969 2 WASHER-PLAIN 15MM OD X 6MM ID X 1 17 3336970 2 NUT-HEX LOCK 6MM 18 3336941 1 LEVER-SPEED CONTROL KUBOTA V1505 19 3336949 1 LEVER-GOVERNOR KUBOTA V1505 20 3305882 1 MOUNT, FUEL FILTER KUBOTA PNTD 21 3303324 1 FILTER - FUEL KUBOTA DSL (SP) 22 3400293 5 SCR-HEX 10MMX1.25PX20MM ZP 23 3401458 5 WSH-LOCK, 10 MM ZP 24 3336912 1 BRACKET-FUEL FILTER KUBOTA V1505 25 3400390 1 NUT-FLANGE LOCK 5/16-18 26 3350331 1 MOUNT-THROTTLE KBA 1505 DSL 27 3400384 1 WASHER CONICAL SPRING 5/16 28 3400034 1 SCR-HEX,5/16-18X1.25 ZP 29 3330795 4 GLOW PLUG KUBOTA V1505 30 3337578 1 CORD GLOW PLUG KUBOTA V1505 31 3336927 1 PLUG-ENGINE KUBOTA V1505 32 3334549 1 KIT-SOLENOID FUEL SHUT-OFF W/ JUMPER 33 3336925 1 COVER HYDRAULIC PUMP-ENGINE KUBOTA V1505 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 Page 117 PARTS BREAKDOWN ENGINE DIESEL KUBOTA V1505 - FUSE BOX DETAILS Page 118 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN ENGINE KUBOTA V1505 DIESEL - FUSE BOX DETAILS ITEM PART NO. 1 3335664 REQ'D DESCRIPTION 1 KIT-PANEL EPS3901X-V1505 W/WIRING HARNESS (Includes Items 8-11) 2 3336073 1 WELD- FUSE BOX 3 3336077 1 PLT-COVER FUSE BOX 4 3336079 1 FTG-CONDUIT 1” FLEX CONNECTOR 5 3400095 4 WASHER-FLAT #10 6 3400172 4 NUT-HEX JAM #10-32 ES 7 3500246 8 3334051 1 BREAKER-40 AMP V1505 DIESEL 9 3334052 1 BREAKER-30 AMP V1505 DIESEL 10 3335329 2 FUSE - 10 AMP V1505 11 3344053 2 RELAY-SPDT V1505 DIESEL 12 3342910 2 BOOT-INSULATOR-RED FOR CIRCUIT BREAKER 2.375’ GASKET-OPEN CELL, 1/8x3/4 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 Page 119 PARTS BREAKDOWN ENGINE DIESEL KUBOTA V1505 - BLOCK AND FREEZE PLUGS Page 120 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 1 (CONTINUED) ITEM PART NO. 1 3337579 REQ'D DESCRIPTION 5 CAP SEALING KUBOTA V1505 2 3337580 1 CAP SEALING KUBOTA V1505 3 3337581 1 PLUG EXPANSION KUBOTA V1505 4 3337582 2 PLUG EXPANSION KUBOTA V1505 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 Page 121 PARTS BREAKDOWN ENGINE DIESEL KUBOTA V1505 - HEAD Page 122 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 2 (CONTINUED) ITEM PART NO. 1 3337583 REQ'D DESCRIPTION 14 BOLT CYCLINDER HEAD KUBOTA V1505 2 3337584 4 GUIDE INLET VALVE KUBOTA V1505 3 3337585 4 GUIDE EXHAUST VALVE KUBOTA V1505 4 3337586 4 BOLT CYCLINDER HEAD KUBOTA V1505 5 3337587 1 CAP SEALING KUBOTA V1505 6 3337588 1 GASKET CYCLINDER HEAD KUBOTA V1505 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 Page 123 PARTS BREAKDOWN ENGINE DIESEL KUBOTA V1505 - MAIN BEARING CASE Page 124 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 2 (CONTINUED) ITEM PART NO. REQ'D DESCRIPTION 1 3337589 1 SEAL OIL KUBOTA V1505 2 3337590 1 ASSY BEARING CASE WHEEL KUBOTA V1505 3 3337591 1 ASSY BEARING CASE MAIN KUBOTA V1505 4 3337592 1 ASSY BEARING CASE MAIN KUBOTA V1505 5 3337593 1 ASSY BEARING CASE MAIN KUBOTA V1505 6 3337594 4 BOLT BEARING CASE KUBOTA V1505 7 3337595 3 BOLT BEARING CASE KUBOTA V1505 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 Page 125 PARTS BREAKDOWN ENGINE DIESEL KUBOTA V1505 - CAMSHAFT AND IDLE GEAR SHAFT Page 126 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 2 (CONTINUED) ITEM PART NO. 1 3337596 REQ'D DESCRIPTION 1 GEAR CAM KUBOTA V1505 2 3337597 8 TAPPET KUBOTA V1505 3 3337598 8 PUSH ROD KUBOTA V1505 4 3337599 1 ASSY CAM SHAFT KUBOTA V1505 5 3337600 1 COMP GEAR IDLER KUBOTA V1505 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 Page 127 PARTS BREAKDOWN ENGINE DIESEL KUBOTA V1505 - PISTON AND CRANKSHAFT Page 128 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 2 (CONTINUED) ITEM PART NO. REQ'D DESCRIPTION 3337601 4 ASSY PISTON RING STD KUBOTA V1505 3337602 4 ASSY PISTON RING +0.50MM KUBOTA V1505 3337603 4 PISTON STD KUBOTA V1505 3337604 4 PISTON +0.50MM KUBOTA V1505 3 3337605 4 ASSY ROD CONNECTING KUBOTA V1505 4 3337606 1 COMP CRANKSHAFT KUBOTA V1505 3337607 1 METAL CRANKSHAFT STD KUBOTA V1505 3337608 1 METAL CRANKSHAFT +0.20MM KUBOTA V1505 3337609 1 METAL CRANKSHAFT +0.40MM KUBOTA V1505 3337610 3 METAL CRANKSHAFT STD KUBOTA V1505 3337611 3 METAL CRANKSHAFT +0.20MM KUBOTA V1505 3337612 3 METAL CRANKSHAFT +0.40MM KUBOTA V1505 3337613 1 METAL CRANKSHAFT STD KUBOTA V1505 3337614 1 METAL CRANKSHAFT +0.20MM KUBOTA V1505 3337615 1 METAL CRANKSHAFT +0.40MM KUBOTA V1505 1 2 5 6 7 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 Page 129 PARTS BREAKDOWN ENGINE GM 1.6L LPG - ENGINE MOUNT 12 14 7 9 8 6 10 21 5 16 20 19 21 22 15 2 13 11 17 18 1 4 17 23 3 Page 130 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM PART NUMBER QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 11038247 11038346 12040051 12040069 12310058 3332826 3342304_35_degree 3343611 3343623 3343634 3400021 3400027 3400098 3400101 600210 600211 600212 600333 600832 600833 600925 600945 REF. 6 4 6 3 1 1 1 1 1 1 2 3 2 3 1 1 3 3 1 1 3 4 - Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 DESCRIPTION BLT-HH M8-125 X 25 STL ZINC BOLT, M10-1.50 X 25 HH NUT, M8-1.25 ESN NUT, M10-1.50 ESN WASHER, M10 ENGINE, GM 1.6 FAN, GM_1.6L , PUSHER, 35-DEGREE FAN-1.6 GM PULLEY (SP) SPACER, GM_1.6L FAN, PUSHER BELT-1.6 GM FANPOLY 6-V 39" SCREW, 1/2-13 X 1.25 HH SCREW, 3/8-16 X 1.75 GRD5 LOCK WASHER, 1/2 HS MED LOCK WASHER, 3/8 HS MED MOUNT, REAR ENGINE MOUNT, FRONT ENGINE ISOLATOR, VIBRATION WASHER, SAFETY FITTING, 90, ENGINE OIL DRAIN FITTING, CAP BOLT, M10-1.50 X 60 HH LOCK WASHER, M10 FRAME Page 131 PARTS BREAKDOWN ENGINE GM 1.6L LPG - AIR CLEANER 5 6 1 7 3 8 13 7 15 11 7 20 9 10 2 4 18 14 7 12 16 17 19 Page 132 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NUMBER 11038254 12040051 12310041 3300535 3303991 3305640 3312189 3317917 3321143 3322572 600385 600463 600580 600811 600873 600961 620032 PART OF ENGINE REF. REF. Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY DESCRIPTION 2 2 2 1 1 1 4 1 1 1 1 1 1 2 1 2 2 1 - BOLT, M8-125 X 30 HH NUT, M8-1.25 ESN WASHER, M8 CLAMP, HOSE, .50 INDICATOR, FLTR SERVICE FITTING, NIPPLE CLAMP, HOSE, 2.00 HOUSING, AIR FLTR ELEMENT, FLTR, PRIMARY ELEMENT, FLTR, SAFETY MOUNTING BAND, AIR CLEANER MOUNT, AIR FLTR HOSE, 2.00 X 2.50 SPACER, .50 B .75 OD .33 T WELDMENT, INTAKE TUBE, LPG LOCK WASHER, M12 BOLT, M12-1.75 X 70 HH HOSE, PCV ENGINE COBRA AIR INTAKE 1 Page 133 PARTS BREAKDOWN ENGINE GM 1.6L GAS - ENGINE MOUNT 6 16 13 6 15 8 10 9 7 11 23 5 18 22 21 23 24 2 17 14 12 19 20 4 1 19 25 3 Page 134 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM PART NUMBER QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 11038247 11038346 12040051 12040069 12310058 3302193 3343324 3342304_35_degree 3343611 3343623 3343634 3400021 3400027 3400098 3400101 3500656 600210 600211 600212 600333 600832 600833 600925 600945 REF. 6 4 6 3 1 2 1 1 1 1 1 2 3 2 3 1 1 1 3 3 1 1 3 4 - Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 DESCRIPTION BLT-HH M8-125 X 25 STL ZINC BOLT, M10-1.50 X 25 HH NUT, M8-1.25 ESN NUT, M10-1.50 ESN WASHER, M10 CLAMP, HOSE, .75 - 1.25 ENGINE, GM 1.6 FAN, GM_1.6L , PUSHER, 35-DEGREE FAN-1.6 GM PULLEY (SP) SPACER, GM_1.6L FAN, PUSHER BELT-1.6 GM FANPOLY 6-V 39" SCREW, 1/2-13 X 1.25 HH SCREW, 3/8-16 X 1.75 GRD5 LOCK WASHER, 1/2 HS MED LOCK WASHER, 3/8 HS MED HOSE, WATER, .75 ID MOUNT, REAR ENGINE MOUNT, FRONT ENGINE ISOLATOR, VIBRATION WASHER, SAFETY FITTING, 90, ENGINE OIL DRAIN FITTING, CAP BOLT, M10-1.50 X 60 HH LOCK WASHER, M10 FRAME Page 135 PARTS BREAKDOWN 16 ENGINE GM 1.6L GAS - FUEL TANK 9 8 3 13 4 15 5 14 2 10 2 1 6 11 7 12 Page 136 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NUMBER 11038346 3300526 3337019 3343413 3400256 3400385 3401445 3401579 600179 600181 600505 600936 600965 620052 PART OF 84-2041 PART OF 84-2041 748937 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY 4 2 1 1 1 4 1 1 1 1 1 4 1 1 1 4 1 DESCRIPTION BOLT, M10-1.50 X 25 HH BUMPER, .25 ID .125 T SEAL, #10 CAP, FUEL TANK PLUG, 1/4 NPT WASHER, 3/8. BELLEVILLE FITTING, 90, 1/4 NPT X 5/16 BARB SCREW, HEX, STANDOFF, 2X #10-32 X .50 SENDING UNIT, FUEL LEVEL FUEL TANK OVERFLOW PLT NUT, M10-1.50 FLNG FASTENER, PRESS-IN FITTING, STR, 1/4 NPT - 5/16 BARB GASKET SCREW #10-32 X .50 WIRE ASSY - FUEL SENDING UNIT Page 137 PARTS BREAKDOWN ENGINE GM 1.6L GAS - FUEL COMPONENTS 14 15 23 14 5 19 4 4 5 22 13 1 9 18 3 8 16 7 4 2 5 5 4 20 4 5 9 5 11 12 4 5 17 3 4 6 21 4 5 2 10 4 11 Page 138 20 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 PART NUMBER 11038247 12040044 12040051 3302338 3342207 3342209 3343082 3343536 3343539 3343617 3401088 3401089 3401090 600151 600213 600913 600940 600953 620001 620002 620003 620004 717024 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY DESCRIPTION 2 3 6 10 8 1 1 1 4 1 2 1 1 2 1 1 4 2 1 2 1 1 4 BLT-HH M8-125 X 25 STL ZINC NUT, M6-1.00 ESN NUT, M8-1.25 ESN CLAMP, HOSE, .50 FITTING, ADAPTER, FUEL FILTER, FUEL CLAMP, HOSE PUMP, FUEL CLAMP, 2" MANIFOLD, FUEL PRESS/TEMP FTG-ADAPTER, FUEL 1/2-20 W/O-RING FTG-ADAPTER, FUEL 3/8-24 W/O-RING FITTING & GASKET FOR FUEL PUMP GROMMET, .63 ID .88 OD .25 T MOUNT, FUEL FILTER BOLT, M6-100 X 20 HH SS WASHER, M8 FENDER BOLT, M6-1.00 X 50 HH HOSE,FUEL, 5/16 ID X 12.00 LG, SAE30R7 HOSE,FUEL, 5/16 ID X 10.00 LG, SAE30R7 HOSE,FUEL, 5/16 ID X 17.00 LG, SAE30R7 HOSE,FUEL, 5/16 ID X 36.00 LG, SAE30R7 BOLT, M8-1.25 X 20 HH Page 139 PARTS BREAKDOWN ENGINE GM 1.6L GAS - INSTRUMENT PANEL 600636 26 24 25 2 31 17 17 17 17 4 21 19 18 30 9 10 6 5 22 3 11 27 10 11 20 14 15 7 29 28 23 12 16 16 8 12 23 13 1 Page 140 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 PART NUMBER 12040044 3300382 3300441 3301669 3316100 3323529 3335114 3336094 3342703 3342705 3344038 3400384 600474 600560-1 600912 600934 620069-1 620070-1 715922 715934 715936 715937 717024 PART OF 3300382 PART OF 3300382 PART OF 3300382 PART OF 3300441 PART OF 3316100 PART OF 3316100 PART OF LED REF. 3301345-1 748936 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY 4 1 1 1 1 3 1 1 1 2 2 4 1 1 4 4 4 1 1 1 1 1 4 2 2 1 1 1 1 5 1 1 DESCRIPTION NUT, M6-1.00 ESN GAUGE, FUEL SWITCH, MOMENTARY COVER, HOLE KEYSWITCH COVER SWITCH, MOMENTARY HOUR METER SWITCH, 3-POSITION SWITCH, DPST SWITCH CAP WASHER, 5/16 BELLEVILLE WELDMENT, CONSOLE PLATE, WEAR BOLT, M6-1.00 X 16 AHCS NUT, M8-1.25 FLNG LIGHT ASSY, INDICATOR RED - LED LIGHT ASSY, INDICATOR AMBER - LED DECAL, VALVE, ATLAS DECAL, BROOMS, ATLAS DECAL, WARNING LIGHTS, ATLAS DECAL, ENGINE, ATLAS BOLT, M8-1.25 X 20 HH LOCKWASHER, EXT #8 NUT, #8-32 RETAINER, GAUGE CAP, HORN SWITCH NUT, KEYSWITCH KEY SEAL FOR LED INDICATOR LIGHT FRAME WIRE ASSY, FUEL GAUGE LIGHT HARNESS, FUEL GAUGE Page 141 PARTS BREAKDOWN ENGINE GM 1.6L LPG AND GAS - RADIATOR 22 23 15 13 6 2 12 15 19 3 12 1 9 11 20 24 4 17 19 3 7 14 10 3 21 18 5 2 3 8 3 15 20 16 Page 142 25 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 PART NUMBER 11038346 3300465 3302193 3303255 3336081 3336679-1 3341793 3344231 3400087 3400383 3400385 600198 600199 600200 600363 600510 600812 620030 620064 711380 713001 713044 PART OF 3336679 REF REF. Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY 2 3 5 1 1 1 1 1 1 4 2 2 1 1 4 1 1 2 2 3 4 1 1 1 - DESCRIPTION BOLT, M10-1.50 X 25 HH ISOLATOR, VIB CLAMP, HOSE, .75 - 1.25 CLAMP, HOSE, .88 - 1.38 TEE. BARB RADIATOR - OIL COOLER HOSE, ENG OUTLET FITTING, RADIATOR WASHER, 3/8 WASHER, 1/4 BELLEVILLE WASHER, 3/8. BELLEVILLE SPACER, SHROUD SUPPORT, RADIATOR WELDMENT, SHROUD, 1.6 GM WASHER, ISOLATOR RADIATOR HOSE, LOWER HOSE, RADIATOR, UPPER, ATLAS WASHER, TAPPED SEAL, SHROUD NUT, FIBER INSERT 3/8-16 SCREW, 1/4-20 X .625 HHC SCREW, 3/8-16 X 1.500 HHC RADIATOR CAP PLUG MOUNT, FRONT ENGINE Page 143 PARTS BREAKDOWN ENGINE GM 1.6L LPG AND GAS - RADIATOR OVERFLOW BOTTLE 9 5 2 6 4 3 8 7 1 Page 144 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM PART NUMBER QTY 1 2 3 4 5 6 7 8 9 3318752 3400384 600581 600934 717024 PART OF 3318752 PART OF 3318752 REF. REF. 1 2 1 2 2 1 1 - Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 DESCRIPTION OVERFLOW BOTTLE KIT WASHER, 5/16 BELLEVILLE CLAMP, WIRE CLIP NUT, M8-1.25 FLNG BOLT, M8-1.25 X 20 HH HOSE,OVERFLOW BRACKET, BOTTLE SHROUD, RADIATOR RADIATOR Page 145 PARTS BREAKDOWN ENGINE GM 1.6L LPG AND GAS - EXHAUST GROUP 600670 31 20 11 30 30 11 16 29 20 12 6 29 14 13 4 10 25 21 27 19 15 21 2 23 8 7 18 5 9 22 1 28 5 14 29 3 12 29 17 26 2 27 3 14 REV C Page 146 24 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN Parts List ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 PART NUMBER 11038353 11038395 12022067 3301640 3333656 3343069 3343630 3350056 3400102 3400291 3400384 3400385 3401051 3401458 600495 600497 600501 600503 600504 600805-1 600934 600945 620197 620199 620203 620204 620205 711319 711328 717024 REF Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 QTY 1 4 4 1 2 1 1 1 2 2 4 2 2 6 1 1 1 1 1 2 4 1 1 1 1 1 2 2 4 4 - DESCRIPTION BOLT, M10-1.50 X 20 HH BOLT, M10-1.50 X 40 HH NUT, M10-1.50 HEX CLAMP, 1.75 GASKET, EXHAUST GASKET, EXHAUST RING O2 SENSOR MUFFLER - CONVERTER LOCK WASHER, 5/16 HS MED BOLT, M8-1.25 X 16 HH WASHER, 5/16 BELLEVILLE WASHER, 3/8. BELLEVILLE BOLT, M10-1.50 X 30 HH LOCK WASHER, M10 EXHAUST PIPE HEAT SHIELD WELDMENT, TAILPIPE HEAT SHIELD BRACKET, HEAT SHIELD ASSEMBLY, SHIELD MNT NUT, M8-1.25 FLNG LOCK WASHER, M10 WELDMENT, EXHAUST HANGER, FRONT WELDMENT, EXHAUST HANGER, REAR EXHAUST HANGER, UPPER FRONT EXHAUST HANGER, UPPER REAR EXHAUST ISOLATOR NUT, HEX 5/16-18 NUT, HEX 3/8-16 BOLT, M8-1.25 X 20 HH ENGINE Page 147 PARTS BREAKDOWN ENGINE GM 1.6L LPG - OIL FILTER, PLUG WIRES & WATER PUMP Page 148 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN ENGINE GM 1.6L LPG - OIL FILTER, PLUG WIRES & WATER PUMP ITEM PART NO. REQ'D DESCRIPTION 1 3342078 1 ADAPTER-1.6L GM OIL SENDER 5 3341069 1 SENDER-OIL PRESSURE 12V 8 3343864 1 SHIELD EXHAUST MANIFOLD 12 3343657 1 MANIFOLD-GM 1.6L EXHAUST 13 3342410 1 WIRE-SPLG #1CYL GM 1.6L 14 3342354 1 COVER-CM/SHF HSG GM 1.6L 19 3342201 1 FILTER-OIL (AC-DELCO) 21 3342356 1 GASKET-CAM/SHAFT HSG COVER GM 1.6L 22 3343656 1 FRONT COVER FOR TIMING BELT GM 1.6L 23 3342385 1 BELT-TMG (111 TEETH) GM 1.6L (Behind Cover Not Shown On Drawing) 24 3343668 1 WATER PUMP GM 1.6 Kit (Behind Cover Not Shown On Drawing) 25 3342411 1 WIRE-SPLG #2CYL GM 1.6L 26 3342412 1 WIRE-SPLG #3CYL GM 1.6L 27 3342413 1 WIRE-SPLG #4CYL GM 1.6L 28 3343660 1 CYLINDER HEAD-GM 1.6L 29 3342365 1 GASKET KIT FOR GM 1.6L CYLINDER HEAD Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 Page 149 PARTS BREAKDOWN ENGINE GM 1.6L LPG - FAN, ALTERNATOR BELT & STARTER Page 150 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN ENGINE GM 1.6L LPG - FAN, ALTERNATOR BELT & STARTER ITEM PART NO. REQ'D DESCRIPTION 2 3343866 1 BOX-FUSE, 1.6 TIER 2 3 3343627 1 THROTTLE BODY-GM 1.6L BOSCH 40 (See Fuel System) 4 3343865 1 BRACKET-FUSE BOX, 1.6 TIER 2 6 3343633 1 ALTERNATOR-GM 1.6L 7SI (DF SUR-BELT) 7 3343611 1 PULLEY FOR FAN-GM 1.6L 9 3343645 1 KIT-GM 1.6L INTAKE MANIFOLD 10 3343662 1 PAN-GM 1.6L OIL 11 3342333 1 STARTER-(2.041) GM 1.6L Before Engine SN1P6L13151 and Earlier 11 3336742 1 STARTER After Engine SN1P6L13151 and Later 15 3342304 1 FAN-PUSHER 16" GM 1.6L 16 3343623 1 SPACER-GM 1.6L FAN PUSHER .85" 17 3339848 1 REGULATOR/EPR (See Fuel System) 20 3343634 1 BELT-GM 1.6L FAN POLY-6V 39" 22 3343656 1 GM 1.6L TIMING BELT FRONT 30 3342317 1 PULLEY-CR/SHF GM 1.6L 33 3339844 1 BRACKET, EPR - 3343519 1 ECU-GM1.6L, LP TIER 2 (NOT SHOWN) Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 Page 151 PARTS BREAKDOWN ENGINE GM 1.6L - LPG FUEL SYSTEM T2 Page 152 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN ENGINE GM 1.6L - LPG FUEL SYSTEM T2 ITEM PART NO. REQ'D DESCRIPTION 1 3339831 1 PLUG-M16 INTAKE MANIFOLD GM T2 2 3339843 3 CLAMP-WORM DRIVE (1/2" WIDTH) HOSE CLAMP (SAE 10) 9/16 3 3339844 1 *INTENTIONAL NUMBER SKIP* 4 3339845 1 LOOM-SPLIT 1" GM T2 5 3339832 1 HOSE-VACUUM 7/32" GM T2 6 3339846 1 GASKET-ADAPTER GM T2 7 3339833 2 CLAMP-WORM DRIVE (1/2" WIDTH) HOSE CLAMP (SAE 12) 11/16 8 3339847 1 NIPPLE-1/4 NPT X 1-3/8 HEX GM T2 9 3339822 1 THROTTLE BODY-40MM GM T2 10 3339834 1 GASKET-4 BOLT, TB GM T2 11 3339848 1 HOSE-FUEL 3/8 DIA. GM T2 12 3339849 1 VALVE-LOCK-OFF GM T2 13 3339835 1 FTG-VAC M16-1.5-6H GM T2 14 3339850 1 ADAPTER- GM T2 15 3339851 1 O-RING-MXR ADPTR 40MM/100 GM T2 16 3343629 1 SENSOR,02 @ MANIFOLD 17 3339852 2 FTG-KIT, EPR GM T2 18 3339853 1 CLAMP-5/8, HOSE (SPRING TYPE) GM T2 19 3343630 1 SENSOR,02 POST CAT 20 3339854 1 BRKT-WELDMENT, REGULATOR MOUNT GM T2 21 3339855 1 CLAMP-3/4, HOSE (SPRING TYPE) GM T2 22 3339856 1 HOSE-MOLDED FUEL GM T2 23 3339857 1 HOSE-MOLDED FUEL GM T2 #2 24 3339858 1 REGULATOR-ELECT PRESS 2007 UL GM T2 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 Page 153 PARTS BREAKDOWN ENGINE GM 1.6L - LPG FUEL SYSTEM T2 (CONTINUED) Page 154 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN ENGINE GM 1.6L - LPG FUEL SYSTEM T2 (CONTINUED) ITEM PART NO. REQ'D DESCRIPTION 25 3339859 1 PLUG-1/8NPT X 3/16 INTERN HEX GM T2 26 3339860 1 FTG-1/4NPT X 1/4-18 CONNECTOR GM T2 27 3339836 1 SENSOR-T MAP GM T2 28 3339861 2 ISOLATOR-EPR GM T2 29 3339862 1 SEAL-QUAD MXR ADPTR 40MM/100 GM T2 30 3339837 1 GASKET-INTAKE MANIFOLD/ADAPTER GM T2 31 3339838 1 ADAPTER-INTAKE/THROTTLE BODY GM T2 32 3339839 1 HOSE-BREATHER GM T2 33 3339840 4 BOLT-M6 X 1.0 X 25, SKT HD BOLT, GR 12.9 V GM T2 34 3339841 1 BOLT-1/4-20 X 3/4 HX HD BOLT GR5 GM T2 35 3339863 1 BOLT-M8 X 1.25 X 15 HX HD BOLT GR 8.8 GM T2 36 3339864 1 NUT-M8 X 1.25 , HX NUT FLANGED GM T2 37 3339865 1 BOLT-3/8-16 X 3/4 HX HD BOLT, GR 5 GM T2 38 3339866 1 WASHER-5/16 FLAT WASHER (HARDENED) GM T2 39 3339842 1 WASHER-1/4 FLAT WASHER (HARDENED) GM T2 40 3339867 1 WASHER-3/8 FLAT WASHER (HARDENED GRL9)BOLT-M6 X 1/0 X 70 41 3339868 4 BOLT-M6 X 1.0 X 70, SKT HD BOLT GM T2 42 3339869 4 BOLT-M5-0.8 X 35 SKT HD BOLT GM T2 43 3339870 1 MIXER-CERTIFIED GM T2 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 Page 155 PARTS BREAKDOWN ENGINE GM 1.6L - GASOLINE FUEL SYSTEM T2 Page 156 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN ENGINE GM 1.6L - GASOLINE FUEL SYSTEM T2 ITEM PART NO. REQ'D DESCRIPTION 1 3339821 1 PLUG-M16 INTAKE MANIFOLD GM T2 2 3339825 1 HOSE-VACUUM 7/32" GM T2 3 3339827 1 CLAMP-WORM DRIVE 1/2" WIDTH HOSE CLAMP (SAE 12) 11/16 TO 1-1/4 4 3339828 2 CLAMP-2.25" GM T2 5 3339830 1 THROTTLE BODY-40MM GM T2 6 3339831 1 KET-4 BOLT, TB GM T2 7 3339834 1 FTG-VAC M16-1.5-6H GM T2 8 3342209 1 FUEL FILTER 9 3343536 1 FUEL PUMP 10 3339835 1 FTG-FITTING & KET FOR FUEL PUMP GM T2 11 3339837 1 MANIFOLD-FUEL TEMP/RETURN GM T2 12 3339839 2 FTG-(-6) STOR 5/16 SAE J2044 GM T2 13 3339840 1 FTG-(-3) STOR 5-16 SAE J2044 GM T2 14 3343629 1 SENSOR O2 @ MANIFOLD 15 3339843 1 RAIL-FUEL GM T2 16 3343630 1 SENSOR O2 POST CAT 17 3339849 2 BOLT-ECIAL FUEL RAIL GM T2 18 3339852 1 SENSOR-T MAP GM T2 19 3339855 1 LABEL-UL RECOGNIZED FOR PART 32501263 GM T2 20 3339856 1 KET-INTAKE MANIFOLD/ADAPTER GM T2 21 3339857 1 ADAPTER-INTAKE/THROTTLE BODY GM T2 22 3339858 1 HOSE-BREATHER GM T2 23 3339859 4 BOLT-M6 X 1.0 X 25, SKT HD BOLT, GR 12.9 V GM T2 24 3339860 1 BOLT-1/4-20 X 3/4 HX HD BOLT GR5 GM T2 25 3339865 4 WASHER-1/4 FLAT WASHER (HARDENED) GM T2 26 3339867 4 SCR-M6 X 1.0 X 45 SKT HD GM T2 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 Page 157 PARTS BREAKDOWN ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 1 Page 158 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN DRIVE MOTOR STEERING CYLINDER AND FORK ITEM PART NO. REQ'D DESCRIPTION 1 3338733 4 RING KIT, PISTION (STD) 2 3338734 1 PISTON WFPIN (STD) (INELS 1,5,6) 3 3338735 1 BEARING KIT, CONNECTING ROD (STD) 5 3338736 1 ROD, CONNECTING (ALSO PART OF 2) 6 3338737 8 BOLT, CONNECTING ROD (ALSO PART OF 2) 7 3342317 1 PULLEY, CRANKSHAFT 8 3338738 1 WASHER, CRANKSHAFT PULLEY 9 3338739 1 BOLT, CRANKSHAFT PULLEY 13 3338740 1 DIPSTICK 14 3338741 1 TUBE, DIPSTICK 16 3338742 AR 17 3338743 6 20 3338744 AR 21 3338745 1 ENGINE, SERVICE 22 3343659 1 SEAL, CRANKSHAFT REAR OIL 23 3338746 10 BOLT, CRANKSHAFT BEARING CAP 24 3338747 5 BOLT, OIL PUMP COVER (ALSO PART OF 106) 25 3338748 1 COVER, OIL PUMP (ALSO PART OF 106) 26 3338749 1 GEAR, OIL PUMP DRIVE (ALSO PART OF 106) 27 3337397 1 GEAR, OIL PUMP DRIVE (ALSO PART OF 106) 28 3342329 1 SEAL, OIL PUMP HOUSING 29 3338750 1 PLUG. OIL PUMP HOUSING 3338751 1 BAFFLE, OIL PAN 3338752 1 BAFFLE, OIL PAN 31 N/A - PART OF ITEM 41 32 3338754 1 BAFFLE, OIL PAN (ALSO PART OF 41) 33 3338755 2 CLAMP, PCV HOSE 34 3343669 1 HOSE, PCV 35 3338756 1 TUBE, PCV 36 3338757 2 BOLL, PCV TUBE 30 SEALER, CAMSHAFT BEARING HOLD PLUG PLUG, ENG BLOCK COOL DRAIN HOLE PLUG, ENG BLOCK CORE HOLE Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 Page 159 PARTS BREAKDOWN ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 1 (CONTINUED) Page 160 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN ENGINE DIESEL KUBOTA V1505 - AIR CLEANER ITEM PART NO. 37 3342331 1 GASKET, PCV TUBE 38 3338758 1 GASKET, OIL PAN 41 3343662 1 PAN, OIL (INCLS 31, 113,114,115) 42 3338759 15 BOLT, OIL PAN 3342333 1 STARTER (BOSCH TYPE), BEFORE S/N 1P6L1315 3336742 1 STARTER (DELCO TYPE), AFTER S/N 1P6L1315 44 3343613 1 BOLT, STARTER 45 3343612 1 STUD, STARTER 60 3338760 1 CRANKSHAFT 3338761 4 BEARING KIT, CRANKSHAFT (POSN#1,2,4,5) (.25MM GREEN) 3338762 4 BEARING KIT, CRANKSHAFT (POSN#3) (STD BROWN) 3338763 4 BEARING KIT, CRANKSHAFT (POSN#1,2,3,4,5) (STD BRN/BLUE) 3338764 4 BEARING KIT, CRANKSHAFT (POSN#4) (.50MM GREEN/BLUE) 3338765 4 BEARING KIT, CRANKSHAFT (POSN#3) (STD GREEN) 43 62 REQ'D DESCRIPTION 3338766 4 BEARING KIT, CRANKSHAFT (POSN# 1,2,4,5) (STD BROWN) 66 3338767 1 VALVE, OIL FILTER BYPASS 80 3342201 1 FILTER, OIL 81 3343655 1 FITTING, OIL FITTER 82 3338768 1 SPROCKET, WATER PUMP 91 3338769 6 BOLT, FLYWHEEL 97 3338770 2 PIN, TRANS LOCK 99 3338771 1 FLYWHEEL 101 3338772 3 BOLT, WATER PUMP COVER 102 3343668 1 PUMP KIT, WATER 103 3338773 1 SEAL, WATER PUMP COVER 104 3338774 2 PIN, OIL PUMP HOUSING LOCK 105 3337396 1 GASKET, OIL PUMP 106 3338775 1 PUMP, OIL (INCLS: 24,25,26,27,121,125) 107 3338776 6 BOLL. OIL PUMP 108 3338777 1 SEAL, OIL PAN DRAIN PLUG 109 3338778 1 SEAL, OIL PUMP SUE PIPE Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 Page 161 PARTS BREAKDOWN ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 1 (CONTINUED) Page 162 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 1 (CONTINUED) ITEM PART NO. 110 3338779 1 PIPE, OIL PUMP SUE (PART OF 130) 111 3338780 2 BOLL, OIL PUMP SCREEN 112 3338781 1 BOLT, OIL PUMP SCREEN BRACKET 3338782 1 BAFFLE, OIL PAN 3338783 1 BAFFLE, OIL PAN 114 3338784 1 SEAL, OIL PAN DRAIN PLUG (ALSO PART OF 41) 115 3343651 1 PLUG, OIL PAN DRAIN (ALSO PART OF 41) 120 3338785 1 SPRING. OIL PRESSURE RELIEF VALVE (ALSO PART OF 106) 121 3338786 1 PLUG, OIL PRESSURE RELIEF VALVE BORE (PART OF 106) 122 3338787 1 SEAL, OIL FILLER CAP (PART OF 13) 123 3343661 1 SWITCH, ENG OIL PRESSURE INDICATOR 124 3338788 1 VALVE, OIL PRESSURE RELIEF 125 3338789 1 GASKET, OIL PRESSURE RELIEF VALVE BORE PLUG (PART OF 106) 126 3338790 2 PIN, CAMSHAFT HOUSING LOCK 128 3338791 1 BRACKET, OIL PUMP SCREEN 129 N/A 130 3338793 1 SCREEN, OIL PUMP (INCLS: 110,129) 131 3338794 1 BOLT. CRANKSHAFT POSN SENSOR BRACKET 132 3342351 1 SENSOR, CRANKSHAFT POSN 133 3338795 1 BRACKET, CRANKSHAFT POSN SENSOR LEAD CLIP 134 3338796 3 BOLT, CRANKSHAFT POSN SENSOR 136 3337398 1 SEAL, OIL PUMP 113 REQ'D DESCRIPTION PART OF ITEM 130 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 Page 163 PARTS BREAKDOWN ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 2 Page 164 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN HOPPER FILTER, SHAKER ITEM PART NO. REQ'D DESCRIPTION 1 3342352 1 CAP, OIL FILLER (INCLUDES ITEM 2 SEAL) 2 3338688 1 SEAL, OIL FILLER CAP 3 PART OF ITEM 4 4 3342354 1 COVER, CAMSHAFT HOUSING 5 3338689 8 BOLT, OIL 6 3342356 1 GASKET, CAMSHAFT HOUSING COVER 7 3338690 2 BALL. CAMSHAFT OIL RSTR (ALSO PART OF 10) 8 3338691 1 RETAINER, CAMSHAFT 9 3342363 2 BOLT, CAMSHAFT RET. 10 3338692 1 CAMSHAFT (INCLS: 7,55) 11 3342361 1 SEAL, CAMSHAFT 12 3338693 1 COVER, CAMSHAFT HOUSING 13 3338694 3 BOLT, CAMSHAFT REAR COVER 14 3342364 1 SEAL, CAMSHAFT HOUSING COVER BOLT 15 3343658 10 BOLT, CYLINDER HEAD 16 3338695 1 WASHER, CAMSHAFT SPROCKET 17 3338696 1 HOUSING, CAMSHAFT 18 3338697 1 TUBE.PCV 21 3342368 5 STUD, INTAKE MANIFOLD 22 3342365 1 GASKET KIT. CYLINDER HEAD 23 3343660 1 HEAD. CYLINDER 3343664 4 SEAT, EXHAUST VALVE 3343665 4 SEAT, EXHAUST VALVE (0.2MM OS) 3343666 4 SEAT. EXHAUST VALVE (O.4MM OS) 26 3343667 4 SEAT, EXHAUST VALVE 27 3338698 2 PIN, CAMSHAFT HOUSING LOCK 29 3342371 ARM, VALVE ROCKER 3338699 8 SEAT, VALVE ROCKER ARM VALVE 3338700 8 SEAT, VALVE ROCKER ARM VALVE (CUP SHAPE 19X29X7) 31 3343663 16 KEY, VALVE STEM 32 3342374 4 CAP, VALVE SPRING 33 3338701 8 ADJUSTERM, HYDRAULIC VALVE LASH 34 3338702 8 SPRING, VALVE (INTAKE AND EXHAUST) 35 3343670 8 SEAL, VALVE STEM OIL 36 3338703 4 ROTATOR, VALVE 30 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 Page 165 PARTS BREAKDOWN ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 2 (CONTINUED) Page 166 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN FUEL TANK - DIESEL ITEM PART NO. REQ'D DESCRIPTION 3338704 8 SEAT, VALVE ROCKER ARM VALVE 3338705 8 SEAT. VALVE ROCKER ARM VALVE (CUP SHAPE 19X29X7) 38 3342379 4 VALVE, EXHAUST 39 3342380 1 VALVE, INTAKE 40 3343656 1 COVER, TIMING BELT FRONT 41 3342382 1 SPROCKET, CAMSHAFT 42 3338706 1 WASHER, CAMSHAFT SPROCKET 43 3338707 1 BOLL, CAMSHAFT SPROCKET 44 3342385 1 BELT, TIMING (111 TEETH) 45 3342389 1 COVER, TIMING BELT FRONT 46 3338708 6 BOLT, ENG FRONT COVER 48 3342386 1 COVER, TIMING BELT FRONT 49 3343650 1 SPROCKET, CRANKSHAFT 50 3338709 1 BOLL, CAMSHAFT SPROCKET 51 3338710 1 TENSIONER, TIMING BELT 52 3338711 4 BOLT, TIMING BELT REAR COVER 55 3338712 2 PIN, CAMSHAFT HOUSING LOCK 56 3338713 1 THERMOSTAT {INCLS: 58} 57 3338714 2 BOLT, GENERATOR FRONT BRACKET 58 N/A - PART OF ITEM 56 60 3338716 1 ENGINE 62 3338717 8 NUT, INTAKE MANIFOLD 65 3343657 1 MANIFOLD, EXHAUST 66 3343652 1 GASKET, EXHAUST MANIFOLD 67 3343864 1 SHEILD, EXHAUST MANIFOLD 68 3343654 1 GASKET, INTAKET MANIFOLD 69 3343645 1 INTAKE MANIFOLD 85 3338720 1 RETAINER, SPARK PLUG WIRE HARNESS 86 3338721 1 RETAINER, SPARK PLUG WIRE HARNESS 87 3338722 1 RETAINER, SPARK PLUG WIRE HARNESS 88 3338723 1 BRACKET, SPARK PLUG WIRE RET 89 3338724 1 BRACKET, SPARK PLUG WIRE RET 90 3338725 1 BRACKET, SPARK PLUG WIRE RET 37 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 Page 167 PARTS BREAKDOWN ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 2 (CONTINUED) Page 168 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 PARTS BREAKDOWN ENGINE GM 1.6L - ENGINE COMPONENT BREAKDOWN ILLUSTRATION 2 (CONTINUED) ITEM PART NO. REQ'D DESCRIPTION 91 3338726 3 BOLT, IGNITION COIL BRACKET 92 3342408 1 COIL, IGNITION 93 3342409 4 SPARK PLUG 94 3342410 1 WIRE, SPARK PLUG CYLINDER #1 (435MM) 95 3342411 1 WIRE, SPARK PLUG CYLINDER #2 (365MM) 96 3342412 1 WIRE, SPARK PLUG CYLINDER #3 (275MM) 97 3342413 1 WIRE, SPARK PLUG CYLINDER #4 (185MM) 98 3338727 3 BOLT, IGNITION COIL BRACKET 100 3338728 2 CLAMP, PEV HOSE 101 3338729 1 HOSE, PEV 102 3338730 1 TUBE, PCV 103 3338731 2 BOLT, PEV TUBE 104 3338732 1 GASKET, PEV TUBE Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 Page 169 WARRANTY WARRANTY Revision G Effective September 2010 PowerBoss Made Simple Industrial Limited Warranty Minuteman International owner of PowerBoss warrants to the original purchaser/user that the product is free from defects in workmanship and materials under normal use. PowerBoss will, at its option, repair or replace without charge, parts that fail under normal use and service when operated and maintained in accordance with the applicable operation and instruction manuals. All warranty claims must be submitted through and approved by factory authorized repair stations. This warranty does not apply to normal wear, or to items whose life is dependent on their use and care. Parts not manufactured by PowerBoss are covered by and subject to the warranties and/or guarantees of their manufacturers. Please contact Minuteman International for procedures in warranty claims against these manufacturers. Special warning to purchaser -- Use of replacement parts not manufactured by PowerBoss or its designated licensees, will void all warranties expressed or implied. A potential health hazard exits without original equipment replacement. All warranted items become the sole property of Minuteman International or PowerBoss or its original manufacturer, whichever the case may be. PowerBoss disclaims any implied warranty, including the warranty of merchantability and the warranty of fitness for a particular purpose. PowerBoss assumes no responsibility for any special, incidental or consequential damages. This limited warranty is applicable only in the U.S.A. and Canada, and is extended only to the original user/purchaser of this product. Customers outside the U.S.A. and Canada should contact their local distributor for export warranty policies. PowerBoss is not responsible for costs or repairs performed by persons other than those specifically authorized by PowerBoss. This warranty does not apply to damage from transportation, alterations by unauthorized persons, misuse or abuse of the equipment, use of non-compatible chemicals, or damage to property, or loss of income due to malfunctions of the product. If a difficulty develops with this machine, you should contact the dealer from whom it was purchased. This warranty gives you specific legal rights, and you may have other rights, which vary from state to state. Some states do not allow the exclusion or limitation of special, incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you. Travel* Labor Parts Engine Extended Warranty Costs Walk behinds 2% 2% 2% Battery sweepers Ninety days One year One year N/A 2 years Parts + Labor (or 2000 Hours IC sweepers Ninety days One year One year Through manufacturer 2 years Parts + Labor (or 2000 Hours Battery scrubbers Ninety days Two years Three years N/A 3 Years Parts + Labor (or 3000 Hours) Battery scrubbers Ninety days Two years Three years/2000 hrs N/A IC sweeper/scrubbers Ninety days Six months Two years/2000 hrs Two years/3000 hrs** 2 years Parts + Labor (or 2000 Hours 2% 3% IC sweepers Ninety days Six months Four years/3000 hrs Five years/3000 hrs** 4 Years Parts + 2 Years Labor (or 4000 Hours) 3% Apex series sweeper Ninety days One year One year/1000 hrs** 2 years Parts + Labor (or 2000 Hours) 6X sweeper Ninety days Six months Two years/2000 hrs Two years/2000 hours** 2 years Parts + Labor (or 2000 Hours) 3% 3% Ninety days Six months Two years/2000 hrs Two years/3000 hours** 2 years Parts + Labor (or 2000 Hours) 3% Riders 3 Years Parts + Labor (or 3000 Hours) Exceptions One year/1000 hrs Other Products QRE-3001A Tank Bladders Eight years/ no additional labor Polyethylene plastic tanks Ten years/ no additional labor Batteries 0-3 months full replacement, 4-12 prorated credit Chargers One-year replacement Replacement parts Ninety days *Two-hour cap **Through engine manufacturer. See section 3 of warranty manual for engine warranty exceptions *** Based upon dealer’s certification status Extended Warranty MUST be signed up within 30 days of delivery to End User (Dealer has 1Year from Receiving Machine to Sign up extended Warranty) Extended Warranty Cost is based on Invoice Price multiplied by the Percentage listed in the Extended Warranty Column All above labor and travel reimbursed at 65 or 75% of the published shop rate. Page 170 Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 NOTES NOTES Atlas Sweeper PB# 4100053 Rev.A 08/11 PowerBoss, Inc. Copyright 2011 Page 171 “The Power of Clean” PowerBoss Is A Full Line Manufacturer Of Sweepers and Scrubbers For Industrial Facilities. PowerBoss,Inc 175 Anderson Street P.O. Box 1227- Aberdeen North Carolina 28315 Phone: 800-982-7141 - Fax: 1-800-277-7141 Local: 910-944-2105 Fax: 910-944-7409 e-mail:techsupport@powerboss.com A Member Of The Hako Group
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