katalog produktow POL
Transcription
katalog produktow POL
CP PORT UK V7.qxd:Maquetación 1 28/7/09 14:07 Página 1 06 Mecalux Easy, management software system integrating body of storage and distribution systems. 08 conventional pallet racking the universal system for direct access to each pallet. 10 drive-in pallet racking storage by accumulation: optimal use of available space. 12 live storage pallet racking optimal product turnover thanks to displacement of the load. 14 self-suporting warehouses great works of engineering: the racking forms the structure of the building. 16 automated warehouses for pallets automation for maximum efficiency. Contents 18 stacker cranes for pallets machines created for the automated storage of loads. 20 conveyor system for pallets combine the efficiency of stacker cranes with the entry and exit of the pallets. 22 mobile pallet racking increase usable space in the warehouse by eliminating individual access corridors. 24 push-back system for pallet racking optimal use of available space. 26 Radio-Shuttle cart optimization of the accumulation storage system. 28 M3 shelving for picking manual storage and archive for light loads. 30 M7 shelving for picking multiple possibilities for picking of medium duty loads. 32 live storage for picking perfect turnover within reach. 34 miniload warehouse application of the “product to man” principle. 36 stacker cranes for boxes designed to achieve a high productivity and an accurate load management. 38 conveyor system for boxes integrates stacker cranes with order preparation and picking. 40 Clasimat, vertical lift module (VLM) ideal for the automated storage of boxes. 42 Movibloc mobile shelving storage cabinets and shelving for optimal use of space. 44 Simplos shelving robust, highly versatile and easily assembled. 46 mezzanines floors industrial raised flooring used to multiply original surface area. 48 cantilever racking the perfect system to store long loads. 50 slotted angle shelving a simple and economical system for numerous applications. 52 modular safety enclosures useful to enclose different work areas. 54 lockers wide range of cabinets, lockers and accessories for changing rooms. 56 special projects our customised storage service. CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 12:11 Página 4 Quality Standards ISO 9001 ISO 14001 Mecalux has obtained the ISO 9001, the quality control management system which applies to the desing, producction, installation and aftersales service of its stora-ge products. The ISO 9001 certificate has been awarded to the production plants in Spain, Mexico and Argentina for all our metal racking for static, mobile and live storage, light duty shelving, mezzanines, lockers and office partitioning. Mecalux is aware of the environmental issues and of the environmental repercussions of the work done at its plants. Applying the Environmental Management System (EMS) to our activities guarantees that all our organizational, productive and technical work which could have an effect on the environment is palnned, managed and controlled in order to comply with the established require-ments in the ISO 14001. CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 12:12 Página 5 TÜV-GS EN 15512 REGULATION In October 2000, the world renowned German company, TÜV Product Service GMBH, awarded Mecalux its quality certificate after auditing and testing the material handling instructions and the design, production and assembly processes of our products. Conscious of the need to apply the most advanced security techniques on their racking and shelving, Mecalux has been incorporating the recommendations for the new system of calculation, design and testing of metal shelving from the European Federation of Maintenance since 1995. These recommendations are now a European standard, the EN 15512, which specifically adapts to the existing EU directive on the calculation of metal structures for conventional shelving, also regulating the process and the tolerances in the assembly and control of materials. Its objective is focused on the global analysis of the stability and resistance of the shelving, applying calculation methods of second order by means of models with finite elements. CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 Mecalux Easy, Warehouse Management Software 12:13 Página 6 > > > > > Absolute control over the management of the warehouse. Elimination of errors in shipments and increased reliability of deliveries. Increase of speed in preparation and dispatch of orders. High parameters for the customization and adaptation to a multitude of needs. Reduction of logistics costs. Mecalux Easy is a computer program designed to manage warehouse operations. The warehouse management software, as the integrating body of storage and distribution systems, consists of a set of integrated applications and tools that interact with each other by means of permeability mechanisms and communication protocols. Together with the ERP (Enterprise Resource Planning) system, the warehouse management software manages and directs all operations that take place in the warehouse. 6 www.mecalux.com CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 12:14 Página 7 Mecalux Easy defines a standard of six predetermined levels to suit the specific requirements of each client. The implementation of a certain level depends on the warehouse characteristics, procedures and operation. The various levels meet all the functionality required to manage automatic identification elements (bar codes, radio frequency tags, pick/put to Iight viewer, voice picking systems, RFID, etc.), automated maintenance miniloads, stacker cranes for pallets, rotating cabinets, roller lanes, etc.) and all operational management of conventional warehouses manually managed by radio frequency. 7 CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 Conventional Pallet Racking 15:55 Página 8 > The universal system for direct access to each pallet. > It maximises space available for storage. > Can be adapted to any size or weight of pallet. Conventional pallet racking is the best solution for warehouses where it is necessary to keep a wide range of articles in pallets. The wide range of profiles and accessories provides optimal adaptation to each load and height requirement. The layout and height of the racking are determined by the characteristics of the forklifts, pallets to be stored and the dimensions of the premises. 8 www.mecalux.com CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 12:21 Página 9 11 1 20 18 2 19 3 13 23 12 10 5 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) 14) 15) 16) Frame Beam Beam safety pin Row spacer Wall tie Floor anchor bolts Levelling shims Upright protector Lateral protection barrier Cross bracing set Top portal tie Pallet support bar Stillage container support bar Chipboard deck support Chipboard or melamine shelf Galvanised picking shelf panel 17 8 21 15 22 14 4 16 6 9 7 17) 18) 19) 20) 21) 22) 23) Mesh shelf panel Drum support Back stop rails Anti-collapse mesh guarding Raised pallet support bar Load safety notice Aisle identification plate COMBINATION WITH LONGSPAN PICKING Conventional pallet racking can incorporate longspan beams for manual selection of goods since orders are often prepared in the access corridors or aisles. 9 CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 Drive-in Pallet Racking 15:56 Página 10 > It allows products of a single SKU to be stored in the same lane. > It only requires a minimum number of aisles to operate and enables maximum use of space. > Ideal for homogeneous products with a large number of pallets per SKU. This storage concept consists of a set of racking units which form an internal lane with support rails for the pallets. The forklift enters the lane with the load elevated above the support rail that it will be placed upon. Guide rails facilitate forklift manoeuvres, thereby aiding movement and minimising the possibility of accidental damage. 10 www.mecalux.com CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 12:23 4 GP-4 rail and pallet centraliser. Página 11 5 C-rail section. 9 Guide rail and protector. 7 Cross bracing set. 8 2 1 3 4 6 11 12 10 9 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) Frame Drive-in beam Cartela GP-4 Rail C-rail section Upright footplate Upper cross bracing Back cross bracing Guide rail protector Guide rail Levelling plates Anchor bolts 11 CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 Live Storage Pallet Racking 15:57 Página 12 > > > > Perfect product turnover (FIFO system). Time saved in pallet handling. Loading and unloading corridors eliminate interference while making up orders. Optimum stock control. Each loading lane refers to one product range. Live storage racking features roller tracks on a sloped lane to allow the pallets to slide over them. The pallets are placed at the highest part of the rolling section which then move by the force of gravity at a controlled speed to the other end, ready to be removed. 12 www.mecalux.com CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 12:24 Página 13 2 11 1 6 10 5 9 3 4 7 Structure 1) Frame 2) Beam 3) Levelling plates 4) Anchor bolts Rolling sections 5) Rails 6) Rollers 7) Brake drums 8) Brake rollers 9) Centralising strips 10) Braking ramps 11) Pallet retainers (optional) 12) Roller protection Brake drum. 10 Braking ramps. 8 Brake roller. 11 Pallet retainers. 9 Centralising strips. 12 Roller protection. 13 CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 Self-Supporting Warehouses 12:27 Página 14 > Great works of engineering enable the racking to form the structure of the building. > Enables maximum use of available surface area without wastage of space. > Allows a wide range of goods to be stored: pallets, containers, bulky packages and very heavy loads. The self-supporting warehouse is the ideal solution for stacking goods high, since its design ensures that the racking structure will form a compact unit along with the roofing and the cladded walls of the warehouse, which therefore removes the need for building work. the only limitation to the height of these buildings is either governed by local authority regulations or the handling devices to be used. These warehouses allow for differing degrees of automation to guarantee optimal performance. In these works of engineering the racking structure supports not only the actual goods and the different building elements but also the thrust of the handling devices and external elements: winds, heavy snowfalls, seismic movements, etc. Furthermore, 14 www.mecalux.com CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 12:27 Página 15 6 8 4 9 1 2 7 5 3 1) Frame 2) Beam 3) Footplates and anchor bolts 4) Roof trusses 5) Guide rails 6) Roof joist 7) Wall joist 8) Roof 9) Cladded walls 15 CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 Automated Warehouses for Pallets 12:29 Página 16 > Automation of product entry and exit operations. > Efficiency: elimination of any possible errors arising from manual operation. > Control and update of warehouse management. Mecalux identifies in conjunction with their clients the requirements and the flow of goods in order to design the overall number of installations that are needed to carry out. In addition, Mecalux prepares the preliminary project and manages the whole process of design, legal requirements, planning, assembly and commissioning of the installation. In this way the client has just one interlocutor for the overall completion of the project. 16 www.mecalux.com CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 12:30 Página 17 9 1 6 2 8 5 10 4 7 3 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) Shelving Stacker crane Conveyors of rollers Conveyors of chains Cross transfer with rollers and chain conveyors Turning conveyors Chain conveyor at the warehouse entry and exit Dimensional control Pallet lift Control room 17 CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 Stacker Cranes for Pallets 12:30 Página 18 > Easily adaptable to the needs of every warehouse in terms of load capacity, dimensions, design and cycle times. > Guided by management software that coordinates all the movements in the warehouse. Stacker cranes are machines designed for the automated storage of materials by means of automated mechanical movements. Materials are entered and extracted in the same movement (this is known as a combined cycle). This increases the productivity of the installation at the same time as reducing the resources required for it to function. At the top they are guided by a profile placed on the racking and at the bottom by a track that is anchored into the ground. 18 www.mecalux.com CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 12:31 Página 19 2 2 3 5 1 3 2 3 1 4 5 10 7 11 6 4 5 7 9 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) Column Top guide base Maintenance platform Mounted cabin Lifting cradle Lifting engine Electric box Drive engine Bottom guide base Ladder Safety railing 10 11 6 7 8 9 19 CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 Conveyor Systems for Pallets 12:32 Página 20 > Wide range of items related to the transport of cargo units. > Maximum standardization of the measures and components of the conveyors. This conveyor system represents an ideal combination between the efficiency of the stacker cranes and the entry, dispatch and handling processes of the load units. It can be seen as a set of elements designed for transporting, accumulating and/or distributing goods to specific positions required by the logistics operations. It's ideal for communicating different production areas. 20 www.mecalux.com CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 1 3 12:34 Página 21 4 1) 2) 3) 4) 5) 6) 7) Roller conveyor Chain conveyor Pallet check unit (PCU) Pallet lift Turntable conveyor Conveyor for half pallets Cross transfer with rollers and chain conveyors 8) Shuttle car 2 5 6 8 7 21 CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 Mobile Pallet Racking 16:03 Página 22 > Ideal for increasing the capacity of the warehouses. > Optimal system for cold chambers, for both refrigeration and freezing. > Bases are equipped with motors, displacement devices, electronic equipment and a number of security systems which guarantee safe and efficient operations. The shelving system does not require aisles, as the units are mounted atop a mobile base on rails. This feature increases the general storage capacity of the system. The mobile pallet racking system makes maximum use of available space and provides direct access to each of the pallets stored within the system. 22 www.mecalux.com CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 12:35 Página 23 2 1 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) Guide/rolling rail Rolling rail Outer rail Central rail Motor Drive axle Cable channel Fixing beam Support beam Base reinforcement Safety cells and stops Individual control panel Motor cover 14) Frame 15) Beam 16) Fixing of the vertical cross bracing 17) Vertical cross bracing 18) Support and anchoring footplates 19) Frame joint Rails 14 15 19 17 16 13 5 8 6 4 2 10 12 7 9 1 3 18 11 23 CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 Push-back System for Pallet Racking 12:36 Página 24 > > > > Optimal use of available space. Ideal for storing medium turnover products, with two or more pallets per SKU. The specially designed system means that very little height space is wasted. Unlike other compact systems, each level can be used to store a different SKU. Push-back is an accumulative storage system that allows you to store up to four pallets deep per level. All of the pallets on each level, except the last, are placed on a set of trolleys that are pushed along the rolling rails. These rails are built on a slight incline, lower at the front, so that the pallets at the back move forward when the pallet closest to the aisle is removed. All the pallets placed on a particular level must contain the same SKU and are managed using the Last In First Out (or LIFO) system. 24 www.mecalux.com CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 16:31 Página 25 5 8 7 Rails and PB rail supports. PB safety devices. 9 Trolley control. 5 3 Pallet centraliser. 4 Sliding rails. 1 2 6 11 10 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) Frame PB front beam PB middle beam PB top beam Rail PB trolley PB rail support PB safety devices Trolley control Levelling plates Anchors 25 CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 Radio-Shuttle System 12:42 Página 26 > > > > Allows accumulation storage of different references by level. Efficient and very accurate system of loading and unloading. Reduces the time of the unloading of stored goods in a channel. Ideal for cold storage warehouses. This is a storage system for high density pallets which facilitates the loading and unloading of goods from an electric cart called the Radio-Shuttle. The operator guides all the movements of the Radio-Shuttle through a remote control which transfers commands. One transmitter can command several units at once. Trucks lift the load on to he Radio-Shuttle which moves along the rails to place it on its location. Different sensors control the movement of stored cargo with high accuracy. 26 www.mecalux.com CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 12:43 Página 27 SEQUENCE OF THE MOVEMENT OF THE RADIO-SHUTTLE AND THE PALLET OVER RAILS 3 2 1 Position 1. The pallet rests on top of the rails and the cart remains underneath. Position 2. The cart lifts the pallet up to start its movement. In this position, the pallet rests on the rails and the cart is underneath. 5 4 Position 3. The cart moves the pallet along the rails to its location. Position 4. The cart returns to its original position without the pallet. Here, the lifting tray of the cart lifts the pallet on the rails to then let it rest on its location. 1) 2) 3) 4) 5) Upright Beam Rail Radio-Shuttle Command bar 27 CP UK V7.qxd:CP ESPANYA es.qxd 29/7/09 M3 Picking Shelves 10:29 Página 28 > > > > Basic system of manual storage and archiving for light and medium loads. Multiple modules that adapt to the most demanding requirements. It is possible to install one or more gangways to gain access to upper levels. Easy to assemble. Made up of vertical structures and panels or horizontal shelves that permit the storage of sectionalized products or small boxes. Various accessories allow for the division of levels and placement of boxes to classify individual products, folders, etc. 28 www.mecalux.com CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 12:44 Página 29 3 1 1) 2) 3) 4) 5) 6) 7) Frames (5 models) Shelves (2 models) Shelf supports Cross bracing sets Frame joints Footplates (2 models) Back panels (insheet metal or mesh) 8) Frontpieces 9) 10) 11) 12) 13) 14) 15) 16) Skirting boards Vertical dividers Drawers Doors Suspension file fitting Garment rail set Side hooks Magnetic label holder 14 5 2 4 13 10 15 12 6 11 7 16 8 9 HM metal shelves. HL metal shelves. 29 CP UK V7.qxd:CP ESPANYA es.qxd 29/7/09 M7 Picking Shelves 10:30 Página 30 > Optimal solution for manual storage and archiving for different references. > Ideal for storing voluminous or heavy items. > Adjustable loading levels. Longspan shelving is designed for warehouses where goods are deposited and removed manually from shelves. This system also makes optimal use of warehouse height, as the higher levels can be accessed mechanically by devices that lift the operator to required height (stacker cranes or order picking forklift trucks) or via gangways located between shelves. It is also common practice to set up a mixed warehouse of picking and palletizing, where the top of the shelves is used to keep palletized stock reserve and the bottom is intended for picking. 30 www.mecalux.com CP UK V7.qxd:CP ESPANYA es.qxd 1) 2) 3) 4) 5) 6) 7) Frame Beam Z-shaped beam profile Galvanised picking panel Chipboard shelf Melamine chipboard Chipboard Z clamp 28/7/09 8) 9) 10) 11) 12) 12:46 Página 31 Mesh panel Frame union Chipboard support bar Levelling shims Upright footplate 5 2 Units for hanging products. There are two solutions for hanging garments or other articles, one formed by hanger tube beams and another in which shelf levels are combined with supports and hanger tubes. 10 8 1 4 9 11 12 3 6 7 7 Chipboard Z clamp. White melamine shelf. Chipboard shelf. 31 CP UK V7.qxd:CP ESPANYA es.qxd 29/7/09 Live Storage for Picking 10:42 Página 32 > > > > FIFO System (the first box in is first box out) enabling perfect product turnover. Higher number of SKUs at the front of the racking. Reduction in the time needed for order preparation. Higher product capacity in the facility. Live storage for picking stores the goods on roller platforms which are designed on a sloping lane to allow items to move by the force of gravity. The goods are fed in and slide down by the force of gravity to the other end which leads to the exit aisle. The goods slide down roller lanes, which guarantee perfect product turnover, prevent interference in the replenishment of stock, and increase the speed of order preparation. To speed up the collection of material, pick to light devices managed by Mecalux Easy software can be incorporated. Installing devices to pick ligth. 32 www.mecalux.com CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 12:49 Página 33 9 10 5 Mini-rails. 2 6 1 4 3 9 8 7 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) Frame and upright Beam Standard beds Beds with displays trays Rail supports PD3 Safety pins Anchor bolts Levelling shims Mini-rails PKD mini-rail clips 33 CP UK V7.qxd:CP ESPANYA es.qxd 29/7/09 Miniload Warehouses 10:32 Página 34 > > > > > Applies "product to man" principle. Total automation. Permanent inventory. Optimal use of available space. Maximum comfort and easy access to the stored boxes. The Miniload or AAC warehouses apply the “product to man” principle: the units to be loaded (boxes) located on the racking are handled automatically by a stacker crane which brings them to the operator’s post so that he can either remove or position the product. The boxes are then returned to their place on the level using the same procedure. The workplace, located at the end of the aisle, may be fitted with all the elements required to optimise operator performance: terminal, printer, scanner, boxes, bags, etc. 34 www.mecalux.com CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 14:20 Página 35 1) 2) 3) 4) Stacker Crane. This robotic element is responsible for carrying out the positioning and extraction of the boxes in the racking, as well as transport them and place them on the table of the head of the warehouse. It can perform two movements: longitudinal over the rail along the aisle, and vertical to place the boxes on the different levels of the racking. Racking Stacker crane P&D Station Computer system Racking. Designed to coincide perfectly with the movement of the stacker crane and intended for the storage of boxes in height. Its design allows for a better use of space and increased storage capacity, by optimizing the movements of the robot. 2 1 3 P&D Station. The P&D Station of the warehouse (picking and handling area) is located at the side or at the front of the racking. It deals with the mechanical movements needed to bring either the boxes closer to the operator or the stacker crane, so that they can be picked up and returned to their position in the warehouse. Warehouse Management System. It runs all the storage operations, optimising the time and use of warehouse space. Its Mecalux Easy software facilitates the control of processes and enables a simple access to all the information. 4 35 CP UK V7.qxd:CP ESPANYA es.qxd 29/7/09 Stacker Cranes for Boxes 10:34 Página 36 > > > > Swift and reliable handling. Automation of product entry and exit operations. Elimination of errors resulting from the manual management of the warehouse. Control and update of warehouse management. Stacker cranes for boxes are designed basically to achieve a high level of productivity and manage loads with boxes or trays. The design of the stacker cranes enables the forces transmitted to the structure which supports them to be minimised, thus preventing damage to the racking or the structure of the warehouse in the long run. Mecalux has also equipped its machines with essential ergonomic and safety systems necessary to carry out work orders and maintenance as easily as possible. 36 www.mecalux.com CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 14:23 Página 37 3 3 9 1) 2) 3) 4) 5) 6) 7) 8) Bottom guide base Columns Top guide base Lifting cradle Electric box Lifting mechanism Drive mechanism Cable-free electrical conduction 9) Ladder 9 2 8 2 8 4 4 Close-up of the contrast wheels and drive unit. 5 5 6 7 1 6 1 7 37 CP UK V7.qxd:CP ESPANYA es.qxd 29/7/09 Conveyors System for Boxes 10:37 Página 38 > Robust system designed to withstand daily high-performance operations. > Ergonomic and compact design which facilitates interactions between the machine and the operator. > Low maintenance and orders easily carried out. > Reduced operating cost. The transport of light loads is commonly associated with high requirements of functionality and frequency that can only be achieved with a perfect integration of all components that are part of the installation. Transport system, continuous and scalable according to the needs for growth raisedby its users. 38 www.mecalux.com CP UK V7.qxd:CP ESPANYA es.qxd 1) 2) 3) 4) 5) 6) 7) 8) 9) 28/7/09 14:25 Página 39 Roller conveyor Inclined belt conveyor Switch 90° turn Cross transfer Lift P&D station Conveyor belt Exit and entrance conveyor 6 2 8 4 5 3 7 9 1 Straight conveyors. These allow the load units to be moved in a straight line and can also perform accumulating functions. Cross transfers. These offer high-performance solutions to problems of cross-tracks and adaptations in the design of installations of any degree of complexity. Curved conveyors. In order to integrate a continuous transport system in areas with multiple operations in which priority is given to the profitability of the space and the resources used, it is essential to install curved conveyors. Lifts stations. Essential when the distribution of transport units over various levels is needed without affecting the operational activities of the facility. Shuttle cars. This noncontinuous system for delivering handled units to different reception stations can form an important part of an operational environment which needs multiple resources. 39 CP UK V7.qxd:CP ESPANYA es.qxd 29/7/09 Clasimat, Vertical Lift Module (VLM) 10:44 Página 40 > > > > Computer-managed warehouse. Space-saving. The overall height of the warehouse is taken up. Time-saving. The operator does not need to leave his place to prepare an order. Products are stored safely. Clasimat is an automated warehouse with a vertical lifting system. Product entry and exit is done automatically by a shuttle elevator and extractor mechanism. This system applies the “product to man” principle, ideal for order preparation. System operation is very simple. The operator selects the required product on the control panel. Automatically, the shuttle moves vertically up to the level where the product is stored, extracts the corresponding tray and returns it to the picking area or output table. 40 www.mecalux.com CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 14:37 Página 41 7 1 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) 14) 15) 16) 17) 18) 19) 20) Lifting structure Tray Exit table Elevator motor Shuttle Reinforced strap Elevation pulley Vertical guide Inner security device Control panel Electrical control panel with frequency variator Outer panelling Height position device Aisle limits Tray sensors Merchandise height pattern barrier Optical security barrier Emergency stop button Outer door Operation indicator beacon 12 6 8 14 13 5 2 15 10 11 9 3 4 16 18 14 17 19 20 41 CP UK V7.qxd:CP ESPANYA es.qxd 29/7/09 Movibloc Mobile Shelving 10:45 Página 42 > > > > Great use of space as it is a compact storage system. Can be adapted to any available space. Total safety of filed materials. Ideal for the storage of all types of books and documents. The Movibloc - Mobile shelving system consists of a set of shelves mounted on mobile bases that slide along rails. They enable a better use of space and ensure orderly, safe storage of filed materials. Aesthetically designed, the light tones of the finishing enable the system to be perfectly suited to any environment. 42 www.mecalux.com CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 14:42 Página 43 9 10 6 12 3 11 4 13 5 14 8 1) 2) 3) 4) 5) 6) 7) 8) 9) Mobile bases Rail tracks Frames S-cross bracing Panel Shelf support clip Wheel mechanisms File suspension panels Vertical divider 1 2 10) 11) 12) 13) 14) Manual sliding mechanism. This system is designed for light-weight storage and is particularly suitable for archives, offices, light material, etc. Traction is carried out via the handles, which are located on the exterior side of each unit. Card index Mobile unit outer panel Static unit outer panel Operating handle Rubber seal Manual-mechanical driving mechanism. This mechanism consists of a mechanical driving system, based on cogs, pinions and chains that transmits the required direction of rotation to the driving wheels, by way of the drive arm (crank), thus considerably reducing the amount of force required. 7 Automatic sliding mechanism. Movement of the shelving unit is activated by pressing a power switch, automatically repositioning the units to allow access to the bays. The traction systems consists of a reducer-unit gear motor which keeps itself maintenance-free thanks to its continual oil dip-coating system. The unit is equipped with a security system to prevent the accidental displacement of shelving when personnel are present between the aisles. 43 CP UK V7.qxd:CP ESPANYA es.qxd 29/7/09 Simplos Shelving 10:47 Página 44 > > > > Manual loaded shelving, robust and highly versatile. Easily assembled, excellent loading capacity and perfect stability. Multiple combinations and levels. Totally adaptable to available space. The Simplos system is the best solution for the widest possible storage requirements of medium and light loads, provided they are handled manually. The areas of application of this system are varied, ranging from a small unit to the most complex industrial installation. Its wide range of accessories (drawers, partitions, side plates, bottoms, skirting boards...) multiplies its features. 44 www.mecalux.com CP UK V7.qxd:CP ESPANYA es.qxd 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) Uprights Cross tie Cross bracing Lateral panel Back panel Shelf panel Shelf support clip Foot Beam Plinth Slotted panel Shelf retainer 28/7/09 13) 14) 15) 16) 17) 18) 14:44 Página 45 Slotted shelf divider PR Drawers Drawer guides Door panels Drawer divider Decorative end panel Chipboard flooring. Striate metallic flooring. Perforated metallic flooring. Melamine chipboard flooring. Slotted metallic flooring. Grid flooring. 6 16 13 5 2 3 11 4 14 1 15 17 18 7 9 10 12 8 45 CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 Mezzanine Floors 16:13 Página 46 > Industrial raised floors to multiply the original surface area. > Quick and easy to assemble. > Can be adapted to specific client requirements thanks to the wide range of accessories, decking types, building systems, etc. The installation of a mezzanine is the ideal solution in order to take full advantage of the surface area of industrial premises or any other premises, since if the height of a building can be put to full use the investment in land will be reduced. Mecalux mezzanine floors are totally dismountable, which means that all elements are recoverable, and their structure, dimensions and location can easily be modified. 46 www.mecalux.com CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 14:48 Página 47 4 3 5 2 1 9 6 4 7 10 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 1 8 Wooden flooring. Wooden flooring 38 MA-ML. Wooden flooring with steel sheet. Slotted Metal. Corrugated Metal. Perforated Metal. Column Main girder Secondary girder Decking Clamp Column base plate Anchor bolts Staircase Handrail Hinged handrail Metal Grid. 47 CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 Cantilever Racking 14:49 Página 48 > Cantilever racking is ideal for the storage of long loads such as beams, profiles, pipes, timber, etc. A highly simple and rugged system designed for the storage of long loads. The height and weight of the product determine the criteria of the Cantilever racking between light duty and heavy duty. Both offer the possibility of locating storage levels on one side or both sides of the structure. 48 www.mecalux.com CP UK V7.qxd:CP ESPANYA es.qxd 1) 2) 3) 4) 4 1 2 28/7/09 14:51 Página 49 Upright Arms Feet Cross bracing Single and Double sided versions. The warehouse is laid out with a combination of single sided Cantilever, normally placed against the walls with access from one side only, and double sided Cantilever which can be accessed from both sides. 3 49 CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 Slotted-Angle Shelving 14:53 Página 50 > > > > A simple and economic system for the most varied applications. Solutions for all storage requirements. Excellent versatility. Easy to assemble. Slotted Angle shelving covers all storage requirements, ranging from totally planned requirements to the most immediate. They are totally dismountable, which means they can be modified or expanded height- and lengthwise. The system is ideal for the manual storage of light loads and even relatively heavy ones. Its versatility of applications allows for both the straightforward assembly of shelves plus, the inclusion of a broad range of other elements, such as benches, tables, etc. 50 www.mecalux.com CP UK V7.qxd:CP ESPANYA es.qxd 28/7/09 14:54 Página 51 1 2 4 5 1) 2) 3) 4) M angles MS shelves Metal footplates Staircase corner plates 5) M bolts 6) Plastic feet 3 6 51 Modular Safety Enclosures > Modular system, adjustable to each area. > Designed according to European workplace safety standards. > Easy and quick assembly. These create a protected space in the work area with automatic installations and manufacturing robots. They also keep the area free of possible materials shed by the action of machines. There are numerous combinations to enclose different areas: manufacturing processes with moving machinery, chemical products area, roller path surface protection, separation and internal divisions of the various areas within a company, enclosure of control and maintenance zones, etc. 52 www.mecalux.com 4 3 2 1 5 6 8 1) 2) 3) 4) 5) 6) Metal enclosure Pillar Hinged pillar Safety switch Anchoring Access gate Accessories 7) Anti-panic 8) Power-off switch 9) Hinged panel 10) Push-pad 11) Plastic finish 9 7 10 11 53 Lockers > New compact design. > Extremely easy, boltless assembly. > Modular system permitting a wide variety of combinations. Mecalux lockers embrace a new concept in compact, aesthetic design that can suit any type of environment: dressing rooms, offices, schools among many others. A carefully thought out and appealing design, simple assembly and a manufacturing process using only the highestquality materials are the main features of this product. The Mecalux range of lockers offers multiple possibilities around a standard combination: different widths; one, two or four doors; multiple inside layouts; differents colours to suit. These combinations can be expanded using optional elements. 54 www.mecalux.com 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) Side panels Back panel Shelf Cross tie Door Hanging bar Front footplate Rear footplate Interior divider Padlock & key Legs 1 2 3 Plinth 6 6 9 Hanging bar. 10 5 Lock with key. Lock for padlock. 4 8 7 Slanted roof. 55 Special Projects > Consulting, analysing, developing, programming and executing custom projects. > Vast experience in adapting to a wide variety of specific requirements. Based on standard and customised elements. > Rapid, effective and guaranteed solutions. Mecalux studies, develops and installs any customised storage system to suit the characteristics or special difficulties of the warehouse in question. Mecalux provides a solution for all storage requirements. 56 www.mecalux.com Racking for reels. Racking for reels is designed to provide a simple and safe solution for the storage of these elements. 57 Plant in Cornellà (Barcelona), Spain. Plant in Gijón, Spain. Plant in Palencia, Spain. Plant in Gliwice, Poland. Plant in Chicago, EE UU. Plant in Pontiac, EE UU. Plant in Sumter, EE UU. Plant in Middletown, EE UU. Plant in Matamoros, Mexico. Plant in Tijuana, Mexico. Plant in São Paulo, Brazil. Plant in Buenos Aires, Argentina. International Presence Offices Distributors Plants Visit our web for more information: www.mecalux.com CENTRALA ul. L. Wyczółkowskiego 125 44-109 Gliwice Tel.: (+48) 32-331 69 66 Fax: (+48) 32-331 69 67 e-mail: gliwice@mecalux.com BIURA HANDLOWE WARSZAWA Tel.: (+48) 22-654 56 81 Fax: (+48) 22-654 56 82 e-mail: warszawa@mecalux.com KRAKÓW Tel.: (+48) 12-686 38 70 (71) Fax: (+48) 12-686 17 89 e-mail: krakow@mecalux.com WROCŁAW Tel.: (+48) 71-793 88 29 Fax: (+48) 71-793 88 31 e-mail: wroclaw@mecalux.com GDYNIA Tel.: (+48) 58-761 80 80 Fax: (+48) 58-761 80 81 e-mail: gdynia@mecalux.com POZNAŃ Tel.: (+48) 61-665 97 87 Fax: (+48) 61-665 97 88 e-mail: poznan@mecalux.com MK-049431-10/09 www.mecalux.pl - e-mail: gliwice@mecalux.com