1 - AXYZ International

Transcription

CNC Router Manual v1.1
1
COVER PAGE
2
VERSION AND CONTACT INFORMATION
CNC Router Manual
Safety – Machine Overview – Operations - Maintenance
Version 1.1
July 12th 2016
Original Instructions in ENGLISH
5330 South Service Road, Burlington, ON, Canada L7L 5L1
Call: 905-634-4940 Fax: 905-634-4966
www.axyz.com
3
INTRODUCTION
 IMPORTANT
Read and understand these instructions for use
before you operate this automated equipment.
About the Documentation
Viewing Options
Attributes
Declarations
Use of Machine
Materials Suitable for Cutting
4
About the Documentation
Information contained in this manual is subject to change
without notice. Please visit the AXYZ website to verify
that you are viewing the most recent version.
Publications

Pre-install Guide (PDF)

CNC Router Manual (PDF + extended content)

Maintenance Log (printed booklet)

Warranty Information (printed booklet)

OEM Literature (as received)
Disclaimer
Purpose of this publication

To help you safely and effectively
operate the machine

A training support tool
About its use
It takes about an hour to read through this entire publication.
Doing so will help ensure your understanding
of the machine operations.
AXYZ International Inc. makes every effort to provide
accurate information about the CNC Router. However,
since each machine configuration varies considerably,
AXYZ International Inc. cannot guarantee the accuracy
or completeness of this manual or accept responsibility
for any errors or omissions.
Copyright
This manual contains proprietary information that is protected by
copyright. All rights are reserved. No part of this manual may be
repurposed by any means without prior consent
from AXYZ International Inc.
Viewing Options
Notebook or Desktop

Use the arrow keys or mouse
to step through the pages.
No scrolling required.

Scan the page thumbnails.
Click the ICON to display them.

Navigate via the bookmarks.
Shown in the example

Use the “Find” function
for searching the text.

Navigate via strategically
placed hyperlinks.
Tablets
Optimized for the iPad Air
These examples show the manual
being displayed with the Acrobat Reader.
Other viewers may offer different options.



Tap the center of the screen
to toggle the menus ON or OFF.
Use the slider to scan the pages.
Tap and select from the menu.
Printing the PDF

Select “Scale/Fit to Page” when printing specific pages or the entire document.
5
Attributes
Graphics
The drawings and illustrations in this documentation help to expand and enhance the text. They are representations only and are not
drawn to scale. For accurate drawings, refer to the mechanical and electrical drawings provided by AXYZ International.
Style Conventions

Specific text styles indicate various types of information.

Bullets indicate listed items where the specific order is not significant.

Numbered items indicate a systematic procedure, process, or an ordered list.

Bolded text emphasizes important information.
OEM Literature
AXYZ International provides copies of OEM (Original Equipment Manufacturer) literature as received from suppliers.

Select information about OEM devices may be incorporated. For more detailed information, refer to the OEM literature.

If the OEM literature for a specific device is not included, please contact that manufacturer directly for the information.

Suppliers often revise and update their publications. Contact the manufacturer directly for the most current information.
Extended Content

The onscreen version of this publication offers links to web-based content.
6
7
Warnings and Notations
This document uses five types of warning messages and two levels of notation.
Indicates a hazardous situation that
if not avoided, will result in serious injury or death.
if not avoided could result in serious injury or death.
if not avoided could result in minor or moderate injury.
Indicates a condition that if not avoided
could result in equipment or property damage.
Provides additional information about
known situations that require special attention.
8
Declarations
Conformity
Noise Emissions
Use of Machine
Environmental Considerations
Climate Control

DO NOT expose the machine to extreme variations in temperature
and humidity as this could decrease both performance and longevity.

Operate and/or store the machine at room temperature
and in a dry, contaminant free environment.
Lighting

Ensure the entire working area of the machine is well lit.
Ventilation

Consider the ventilation system requirements
according to the type and amount of material being processed.

Consult the SDS and MSDS to determine any special requirements.
Clean Working Conditions

Keep the machine and the working area clean and clear of obstructions.
Corrosion

Some of the machine components are subject to corrosion in an unfavorable environment.

DO NOT expose the machine to free flowing water-based fluids or lubricants.

DO NOT expose the machine to acidic or alkaline substances.
9
Intended Use
Machines are designed to machine or cut:
wood, engineered wood, plastics, aluminum and non-ferrous metals,
metal composite materials, steel using a plasma cutting head, vinyl,
paper, cardboard, foam, fabric, rubber, and similar materials.
Foreseeable Misuse
These machines are NOT designed to cut or machine:
stone or similar products, glass, phenolic, and related materials.
If you are uncertain, contact AXYZ International or a qualified support service.
DO NOT process hazardous materials or products
including any substance that is or contains a flammable,
toxic, explosive, corrosive, infectious, oxidizing, or reactive agent.
Doing so could result in equipment damage,
serious injury, or even death.
Disposal
The majority of the machine components can be recycled.
Only qualified persons should disassemble the machine.
Recycle or dispose of the components according to your municipal guidelines.
10
Materials Suitable for Cutting
The following is a brief overview of some commonly processed materials.
If you are uncertain about processing a specific material, consult your supervisor or an AXYZ representative.
Do not use the machine to cut extremely hard material, such as carbides.
Doing so could damage the machine and/or injure you.
Plastics – All plastics, including the “hard” plastics such as polycarbonate, cast or extruded acrylics, corrugated, and UHMW
Wood – Most natural types of wood, other wood-based materials, including MDF, plywood, and other composite boards
Non-Ferrous Metals – Such as aluminum, brass, copper, and derivatives
ACM - Most types of ACM, including those with stainless steel or titanium
Composites and Laminates – Many types of composites and laminates
Foams – Most foam-based materials
Rubber – Hard and soft rubber and neoprene
Leather – Both natural and imitation
Card Stock – Thick, multiple layers, and single layer carton
Other – Cork, foil, vinyl, felt, textiles, and more
11
12
SAFETY
 IMPORTANT
Read and understand this entire section
Rules and Guidelines
Operator Qualifications
Processing Materials
Protective Features
Personal Protective Equipment
Dust and Debris Collection Systems
Hazard Placards
Rules and Guidelines
It is your responsibility to read, understand, and follow all of the safety rules and guidelines.
Rules of Operation
Follow these rules to help ensure your safety when operating the machine.
Failure to comply with these Rules of Operation could result in death or serious injury.

DO NOT remove any of the machine-mounted warning labels
or the mandatory signs in the work area.

DO NOT disable or remove any safety devices or guarding.

DO NOT operate the machine after the consumption of alcohol or the use of narcotics.

DO NOT operate the machine if you have taken medications or drugs
that could cause drowsiness or loss of attention.

DO NOT operate the machine while wearing rings, watches, chains,
loose clothing, neckties, or untied long hair.

DO NOT use the machine as a workbench or hammer on the tabletop.

DO NOT stand or lean on the machine while it is in operation.

DO NOT remove any cut material while the machine is running.

DO NOT adjust any tooling, misters, or extractor hoses during operation.

DO NOT attempt to brake or slow down the machine with your hands or any foreign device.

DO NOT attempt to repair the machine, unless you are qualified.

DO NOT open the electrical enclosure(s) while electrical power is enabled.

DO NOT use pressurized air, washers, or free flowing liquids to clean the machine.
13
Guidelines
These guidelines will help you to operate the machine safely.

Ensure that all operators have access to and understand these instructions.

Read, understand, and comply with the warning labels on the machine
and the mandatory signs posted in the work area.

Wear the required PPE (personal protective equipment) at all times.

Ensure that anyone near the machine knows how to perform an emergency stop.

Only authorized persons should enter the working area while the machine is in operation.

Look for and remove any loose parts, work pieces, or tools left in the operating area,
before starting the machine.

Keep the working area clean and free of obstructions, such as waste material.

When machining combustible material, keep the correct type of fire extinguisher accessible.

Keep chemicals and flammable material away from electrical equipment and moving components.

Verify that the machine is in good working order for production.

Verify that the emergency stop pushbuttons, machine guarding, and all other safety devices
are functioning correctly.

Ensure that the cutters, knives, and/or engraving tools are in good working condition.

Verify that the mister(s) are functioning correctly.

Ensure material to be processed is securely held.

Stay clear of moving parts when the machine is in operation.
14
Operator Qualifications
It is your responsibility to ensure that only qualified persons operate this CNC router.
Operation of this machine by an unqualified operator
could result in serious injury or death.
The following operator qualifications apply:

Complete a course of training that is acceptable to and approved by AXYZ International and your company.

Be knowledgeable about the basic design, operation, cleaning, and maintenance of the CNC router.

Be knowledgeable about the types of material that are processed with the CNC router.

Be knowledgeable about the specific tools and configuration of the machine.

Be knowledgeable about the control devices, such as the warning lights, visible and audible signals, and safety systems.

Be able to disconnect the main electrical power supplied to the machine.

Be able to disconnect the main pressurized air supplied to the machine.

Be able to operate the CNC router in a safe manner, according to the safety rules and guidelines,
and to maintain the required operational logs and records.
You must:

Operate the equipment by following the instructions contained in this manual.

Follow all WARNINGS, CAUTIONS, and other notices.

Ensure the machine is properly maintained before commencing with operation.
15
Processing Material
It’s important to understand the potential hazards associated with processing certain materials.
Read and understand the following information concerning the varied conditions.
Combustibles
When processing materials such as cardboard, MDF, or other wood products,
the risk of a fire exists. Ensure access to a suitable fire extinguisher.
Refer to the SDS or MSDS to determine the specific requirements.
Dust Explosion
Processing materials such as MDF or other wood products creates dust.
The risk of a dust explosion exists. Use a suitable dust collection system.
Toxic Fumes and Dust
Processing materials such as MDF, plastics, and some composites
may cause exposure to toxic fumes, gases, or dust.
Refer to the SDS or MSDS to determine any potential risks
and take appropriate measures to control these risks.
16
Sharp Edges and Splinters
Materials such as metals, natural wood, and some composites may have sharp edges
and/or splinters that could cut or pierce your hands, arms, or other parts of your body.
Wear cut-resistant gloves and protective clothing.
Hot Materials and Waste
Processing plastics and metals generates heat in both the material being cut
and the debris. This increases the risk of skin burns.
Use heat resistant gloves when handling hot material after cutting.
Heavy or Awkward Sheets of Material
When loading/unloading heavy or awkward material onto the table,
consider working with an assistant.
Also consider the use of appropriate lifting gear and rigging,
including suitable panel lifters and similar equipment.
Material Hold-down
When processing porous or irregular-surface materials,
alternate methods of hold-down are required.
Use clamps or fixtures to secure the material.
17
18
Protective Features
Emergency Stop Pushbuttons
The machine is equipped with Emergency Stop pushbuttons that, when pressed, halt all motion.
Familiarize yourself with the location of these pushbuttons.
The CONTROLS and INDICATORS section provides more information.
Fixed Machine Guards
The machine is equipped with several protective covers that
prevent you from coming into contact with hazardous components.
DO NOT operate the machine without these guards.
A tool is required for their removal.
Without the guards, you may come into contact with
components that could seriously injure or even death.
Carriage
This plate covers the drive and electrical components.
Devices
These covers are unique to each type of device.
Refer to the OEM literature for more information.
Gantry Legs
These covers restrict access to the X-axis drive components.
19
Pressure Foot
The pressure foot and bellows are attached to the spindle.
They help prevent accidental contact with the cutter.
Retraction of the pressure foot and/or bellows may be required
during cutter inspection or manual tool replacement.
DO NOT operate the machine without
the pressure foot and bellows properly installed.
Coming into contact with rotating cutter bits
or debris could seriously injure you.
Spindle
Bellows
Pressure Foot
Personal Protective Equipment - PPE
Operators and other persons working near the machine must wear protective equipment
in accordance with the machine configuration, material, and process requirements.
Hearing Protection
Wear hearing protection when machining noise is excessive.
Examples: When cutting some metals, plastics, or hard materials.
Eye Protection – Face Shield
Wear eye/face protection during all machining operations.
Special eye protection must be worn during Plasma cutting.
Mask or Respirator
Processing some materials may create airborne toxins.
Wear an appropriate mask or respirator.
Refer to the SDS or MSDS for specific information.
Suitable Gloves
Wear suitable gloves when handling sharp edged or hot materials.
Cutters are sharp and may also be hot during changeover procedures.
Clothing
Wear protective clothing when working with sharp edged or hot materials.
You may also come into contact with contaminants, such as dust, debris, or lubricants.
Footwear
Wear safety rated footwear when working with material over 20 kg. or 40 lbs.
or where a cut hazard exists.
20
Dust and Debris Collection Systems
During the machining process, dust and debris may be produced.
Cutting certain materials, such as MDF and other wood products,
creates dust that could explode. Ensure that the machine
is equipped with a properly functioning extraction system.
Failure to comply with this warning could result in,
property damage, serious injury, or even death.
Each pressure foot is equipped with an outlet
for the connection of an extraction hose.
Ensure each extraction hose is attached directly to a collection system
or to the corresponding outlet on the vacuum manifold.
The hose must be connected to a suitable extraction system.
Before starting the machine, ensure the extraction system
is free of obstructions and in optimal working order.
Failure to do so could result in material or tool damage.
21
22
Hazard Labels
Ensure that all of the hazard labels are displayed according
to the direction provided in this segment of the manual
and that they are in legible condition.
Electrical Enclosure
All operators must be aware of the implications of these labels.
Failure to do so could lead to serious injury or even death.
On the Table
Located on both front sides of the table.
23
On the Carriage(s)
24
Specific Devices
On the Router
25
On the Knife
26
27
MACHINE OVERVIEW
 Important
Learn about the major components
before operating the machine.
Machine Identification
Major Components and Function
Device Options
Machine Identification
What model of machine are you working with
and where the serial number is
Serial Number
Also located on a label on the electrical enclosure.
Identifies the specific machine
AXYZ International tracks information about the machine,
including ownership and location, based on the serial
number.
Please report any modifications or change of ownership.
Doing so helps AXYZ to provide you with pertinent support.
Model Number
A combination of the table series and length of the table
The first digit denotes the nominal table width in feet.
The last two digits signify the table length in feet.
E.g. this 5010 table is 5-feet wide and 10-feet long.
Automatic Tool Changer
“ATC” shows that the machine is equipped
with a tool changer.
28
Major Components and Function
Determine the devices and configuration of your specific machine.
Carriage
Your machine is equipped with either single or dual carriages.
Devices are mounted to the carriage.
Devices
Router spindles, pressure feet and options, knives, drills, engravers,
misters, vision system, braille, print head, and more.
ATC Automatic Tool Changer
This optional unit is mounted to the gantry leg.
It allows automatic selection and installation of cutting tools.
Gantry
The beam, support by two legs, spans the width of the table.
Your machine may be configured with the dual gantry option.
Material Hold-down System
The spoil board on the tabletop protects the machine surface
from cutter damage and is a part of the vacuum hold-down system.
Table
The rigid steel frame is fitted with an aluminum deck.
29
Table Overview
Popup Pins
These optional pins help you to quickly
and accurately align the material for processing.
They are usually located across the front
and along the left side of the tabletop. (Not shown)
Tool Tip Sensor
If there’s no ATC, a tool tip sensor
is installed at this corner of the tabletop.
Hold-down System Manifold
Located near the front of the machine
under the tabletop.
Linear Bearing Rails
Mounted on either side of the table frame.
Guide the gantry along the length of the table.
Linear Gear Rack
Mounted below the bearing rail,
it provides drive motor engagement.
30
Material Hold-down System
Material for processing can either be held by vacuum
or it can be manually clamped to the deck.
Vacuum Source
The table’s vacuum system is connected to either a pump or blower.
Refer to the OEM literature for information about your equipment.
Spoil Board
Use either a standard MDF or precision board.
Fasteners secure the board to the tabletop.
“T” Slot Deck
Used for securing clamps or fixtures to the tabletop.
Hold-down Vacuum Manifold
Supplies vacuum to the various zones in the tabletop.
May be fitted with manual valve handles (as shown).
Zone Diagram
Identifies the table’s vacuum zone configuration.
Corresponds with the numbers on each valve or switch.
31
Gantry
The gantry beam is supported above the tabletop by two legs that
move along linear bearing rails attached to either side of the table.
The gantry beam guides the Y-axis carriage motion.
The beam may have a cantilever at either or both ends,
depending on the carriage configuration and/or
the automatic tool changer option.
Dual gantry systems allow separate processing
at either end of the table.
Drive System
The gantry legs contain the X-axis drive system.
There are two drive motor options:

Stepper motor with a drive belt and pulley system

Servo drive system with a planetary gearbox
There are two gear rack options:

Spur gear (usually for stepper drive)

Helical (angled) gear (usually for servo drive)
32
Automatic Tool Changer
This optional device allows for seamless, multiple-router-tool processing.
There are three capacities: 7, 21, and 33 tools,
as identified by the number on the cover.
Router Spindle
Equipped with a quick tool release feature, the HSD spindle
releases the tool onto the raised tool cup.
Tool Tip Sensor
Determines the exact position of the tool in the spindle.
Automatic Cover
Opens to allow the actuator to raise the tool cup.
Closes after the tool change to help prevent contamination.
Tool Carousel
Machine controlled to receive and deliver
the appropriate tool for the process.
Actuator
Raises the cups to either receive a tool from the spindle
or insert the selected tool from the carousel into the spindle.
33
Carriage(s)
The machine is either equipped with one or two carriages.
On dual carriage machines, Carriage #1 is on the right side
and Carriage #2 is on left.
Device Connectors
There are up to four positions and the corresponding connectors
for cutting devices such as routers, knives, and drills.
Each position is numbered sequentially from right to left.
Options
Such as the AVS, misters, and printers
are mounted directly to the carriage and
are not assigned a numbered position.
Linear Gear Rack
Mounted to the top of the gantry
to provide drive motor engagement.
Z-Plate
Ball screw driven assemblies are fitted to positions
where routers or knives are mounted. They allow
the cutting device to be raised and lowered.
Linear Bearing Rails
Mounted on either side of the gantry to guide the carriage.
34
Device Options
Various devices cut and shape the material.
Other devices assist in that process.
This section provides information about:
Routers – Spin a bit that cuts the material
Pressure Feet – Help reduce the risk of contact with cutting tools,
may help in material hold-down, and dust and debris collection
Knives – Slice or crease material
Drills – Make holes in material
Engraver – Marks/cuts into the material
Mister – Lubricates the cutter
Vision System – Locates registration marks on prints
Print Head – Prints on the material
Braille System – Installs braille characters
Dust and Chip Collection – Removes dust and debris from the cutting area
If a device on your machine is not described in the section,
refer to the OEM literature or installer instructions.
35
36
Routers
There are two basic types of cutting tool attachment,
as shown and described below.
Learn more about changing the cutter bit
in the OPERATING PROCEDURES chapter
Cutting Tool Change section.
Routers vary in horsepower and operating speed.
Refer to the OEM literature for more information
about your specific the router(s).
ELTE - Collet Spindle
The collet is compressed by a covernut
to hold the cutter bit (tool) in the spindle.
Routers are equipped with sharp cutting bits
that may not stop spinning immediately.
Always ensure the router spindle has completely stopped
and use approved gloves to handle the cutter.
Coming into contact with the sharp cutting tools
could seriously injure you.
HSD - Quick Release Spindle
The cutter bit is secured to a cone.
The spindle captures the cone.
A pneumatically actuated quick release
can be manually activated by pressing
the button or is automatically activated
by the tool changer (ATC).
Spindle
Cone
Collet
Covernut
Cutter
Covernut
Collet
Cutter
37
Pressure Feet
The assembly is fitted to bottom of the spindle and helps
to prevent operator contact with the router bit.
Both types of pressure feet are part of an effective dust and debris
collection system and may assist in material hold-down.
High Capacity
This assembly rides on the surface of the material being cut.
The cutter depth is determined by the spindle’s Z-plate position.
With the optional Nose Rider Collar (not shown)
The assembly rides on the surface of the material being cut
to ensure a consistent cutting depth independent
of variances in material thickness.
This option is primarily used for processing ACM.
Universal 5Y
This assembly rides on or just above the surface
of the material being cut. It does not compensate
for variances in material thickness.
Manually set the fixed height.
DO NOT operate the machine without the pressure foot
and bellows (if applicable) properly installed.
Coming into contact with rotating cutter bits
or debris could seriously injure you.
There are two types of pressure feet and
they can be equipped with various options.
High Capacity
This assembly rides on the material during processing.
Video Overview
Pressure Foot Assembly
This assembly is pneumatically raised for tool change
and then lowered during processing.
Bellows
Helps to prevent accidental contact with the cutting tool
and assists in effective dust and debris extraction.
Extraction hose
Connected to the dust and debris collection system.
Interface
Various options such as a donut or brush are attached to the base.
Raised position
Provides cutter access for inspection and replacement.
Lowered position
Uses the weight of the spindle and foot to assist in material hold-down.
Processing position
The interface rides on the surface of the material while processing
to ensure a consistent cut depth despite variations in thickness.
38
Universal 5Y
Rides at a fixed height either on or just above the material
Video Overview
Fixed stop
Raises and lowers the pressure foot with Z-plate/spindle motion.
Bellows
Helps to prevent accidental contact with the cutter.
Contains the dust and chips and enhances extraction.
Extraction hose
Connected to the dust and debris collection system.
Interface
Various options, such as a donut or brush, are attached to the base.
Ride height adjustment
Use this knob to set/lock the processing position of the pressure foot.
Clearance position
With a raised Z-plate/spindle, obstacles can be cleared.
Ride height position
Set the position of the pressure foot when it is lowered for processing.
Processing position
The spindle/cutter can independently raise and lower while processing.
39
Options
The following parts enhance the performance
and capabilities of the pressure foot.
Nose Rider Assembly
The collar and ring are placed between the
pressure foot assembly and the bottom of the spindle.
Manually adjust the collar ring to set the cutting depth.
The foot/collar is pressed against the bottom of the spindle.
An optional reducer bushing is required for some spindles.
Bellows Seal
Helps prevent accidental exposure to the cutting tool
and significantly assists in dust and debris extraction.
Donut and Brush
Help prevent marking of the material
and assists in dust and debris extraction.
40
41
Knives
There are two basic types of precision knives,
Knives are equipped with sharp cutting blades.
Learn more about installing cartridges and knives
in the OPERATING PROCEDURES section
Knife Blades segment.
Tangential
Use extreme caution when handling the blades.
Coming into contact with the sharp edges
of the blades could seriously injure you.
Oscillating
The blade or wheel follows
a determined cut path.
Various types of cartridges hold
the knife blade, cutting wheel,
or creasing wheel.
The blade moves up and down
while following a path to cut through
materials such as foam or cardboard.
Blades are manually installed.
42
Drills
There are two basic types of drills,
Drills are equipped with sharp cutting bits.
Use caution when handling them.
The edges could cut you.
Single pneumatic or electric drill
The photo shows two drill units
mounted beside each other.
The unit is pneumatically actuated
and is either pneumatically
or electrically driven.
The manual drill chuck
secures the bit.
Multi-spindle drilling head
The pneumatically actuated unit
is either configured with 5 or 9 bits.
Activate any combination of bits.
Refer to the device specific
documentation
for more information.
Cold Air Gun
Mounted beside the router spindle,
this pneumatic unit directs cold air at the cutter.
Used to improve edge quality and prolong cutter life,
when processing acrylics and plastics.
Engraver
Mounted to the carriage, this assembly
engraves a pattern into the material.
Pressurized air keeps the tip cool.
Mister
Pneumatically dispenses
a microfine lubricant.
Lubricant is added
to the reservoir.
Used to lubricate and cool the
router bit when processing
non-ferrous metals.
43
AXYZ Vision System (AVS)
The system recognizes conventional registration marks
and automatically adjusts the machine’s cutting path
to align with printed shapes.
An APP is required to configure and operate the AVS.
Print Head
(Not shown)
This inkjet unit prints a single colour image on parts.
It is typically raised and lowered by a pneumatic cylinder.
Braille System
(Not shown)
Uses the spindle, with a specific tool, to create a hole in the material.
A dispensing unit then inserts a ball into the hole.
Special fonts are required for this process.
Contact AXYZ International for more information.
44
Dust and Chip Collection
These components represent a typical system configuration.
Jib Base and Arm
Guides the extraction hose clear
of the moving carriage and gantry.
It is mounted to the table frame.
Dust and Debris Extraction Manifold
When there are multiple routers, this manifold automatically
switches extraction vacuum to the active router.
It is mounted to the rear of the carriage.
Canister
Collects and contains the dust and debris.
It is connected to a vacuum blower or pump.
Blower
Generates the vacuum used for extraction.
Refer to the OEM literature to learn more about your device.
Pressure Foot and Bellows
Contains the dust and debris at the base of the spindle for extraction.
45
46
CONTROLS AND INDICATORS
 Important
Emergency Stop Buttons
SmartConsole
Hold-down System
Carriage Indicators
Pressurized Air Gauge
Pressure Foot Switches
X & Y Home Indicator
Popup Pins
Emergency Stop Buttons
Located on the gantry ends, the electrical enclosure door
and optionally on the SmartConsole.
47
48
Usually located at the back of the machine under the tabletop,
the enclosure is either equipped with a single or double door.
Avoid coming into contact with the live electrical components
in this enclosure. Keep the door(s) closed and locked.
Failure to comply with this warning
could result in serious injury or even death.
Main Power Disconnect switch
Enable or disable the main electrical power
supplied to the machine.
Power OFF and ON pushbuttons
Enable and disable electrical power to the machine.
Data Connectors
Both a network and a USB port
Pressurized Air inlet
Connect the supply hose to this inlet.
The pneumatic disconnect may unexpectedly be
disengaged, causing hose whip. If not avoided,
this could result in minor or moderate injury.
49
Smart Console
This device allows you to control and monitor machine operations.
It rests in a holder mounted to the gantry.
This video provides you with
a basic overview of the console.
Display
The various fields display information
about position, speed, rotation,
origin, and tooling.
Soft keys
The relative function is shown
in the tab above each key.
Control keys
Refer to the Operational Overview
to learn more about using the console.
Use them to initiate functions,
control devices and processing,
and display pertinent information.
View/Download
Emergency Stop pushbutton
(optional)
Press to stop processing and
turn OFF the electrical power.
50
Hold-down System
Your table is either equipped with automatic or manual vacuum zone control.
Automatic Zone Control
Zone Switches
Each vacuum zone is automatically
enabled and disabled throughout
the processing sequence.
The optional pneumatic toggle switches
function just like the manual valves,
to enable or disable vacuum
to a select zone.
This video provides an overview
Manual Valves
Zone Layout
Turn to enable or disable
vacuum to a select zone.
Corresponds with
the valve numbers.
Carriage Indicators
Left - ON during a drill cycle.
Middle - Flashes during Z-axis homing.
Right - Flashes during knife homing.
Pressurized Air Gauge
Usually located on the right side of the carriage.
Displays the supply pressure.
Normally it should read about 100psi.
Pressure Foot Switches
Each pressure foot has it’s own control switch.
Located either on the end of the gantry or on the leg.
X and Y Home Indicator
Flashes when either the X or Y-axis sensor
activates during the homing sequence.
Popup Pins
Toggle the switches up or down
to raise or lower the popup pins.
51
52
OPERATING PROCEDURES
 Important
Operational Overview
Stopping and Starting the Machine
Using the Basic Applications
Cutting Tool Change
Functions
Processing Considerations
Pre-start Inspection
Machine Setup Procedures
Operational Overview
A “NC” Numeric Control file, for each job, is transferred to the machine.
Operators control and monitor the machine’s production.
53
54
Stopping and Starting the Machine
The three methods of stopping and starting the machine: emergency, controlled, and complete.
Emergency Stopping


Press a red Emergency Stop pushbutton
Restarting after an Emergency Stop
1. Correct the condition that caused the emergency stop
2. Ensure the machine is ready for operation
or …
3. Pull to reset any pressed Emergency Stop pushbutton
Press the black Stop pushbutton
on the electrical enclosure
4. Press the white Power ON pushbutton
5. Initialize the Machine
The following conditions apply:

All processing/motion stops immediately
(Gantry, carriage, and Z-plate)

Router spindles come to a controlled stop
(They may continue to spin for up to 10 seconds)

Electrical power to the devices is turned OFF

The pressurized air supply remains ON

Pneumatic drills complete their cycle and stop
Depending on the configuration:
Depending on the configuration:
6. Restart the dust and debris collection system
7. Restart the material hold-down system
If an Emergency Stop button was pressed during processing,
also do the following:
8. Select the job being processed
9. Select the appropriate origin
(i.e. G55 or G56 etc.)
10. Press the Start key once

The dust and debris collection system may turn OFF
11. As applicable, select the shape

The material hold-down system may turn OFF
12. Press the Start key again to continue processing
Pausing the Process

Press one of the red Stop keys
on the Smart Console

All of the processing devices come to a controlled stop
(Gantry, carriage, and Z-plate motion stops)

The spindles come to a controlled stop and raise
(They may continue to spin for up to 10 seconds)

The angled knife remains in position

If the lift-on-pause option is enabled,
all other knives raise and retain orientation
55
Restarting the Process

Press the green Start key
on the Smart Console
The machine continues processing
from where it was stopped.
Aborting the Process

Press the Abort soft key

The machine stops all processing

The spindles raise

All of the knives automatically retract

Drills complete their cycle and stop

Electrical power to the devices remains ON


The material hold-down system remains ON

Electrical power to the devices remains ON

The dust and debris collection systems remain ON


The Smart Console displays the message:
“continue or abort”

The material hold-down system remains ON

The dust and debris collection systems remain ON
You now have the option to either restart the processing,
when you are ready, or you can abort the job completely.
56
Complete Shutdown
Complete Power-up Procedure
The Machine:
Connected Equipment:

Complete all processing

Press the black Stop pushbutton

Turn the Main Power Disconnect switch
to the OFF position

Disconnect the pressurized air supply

Turn ON/ENABLE the electrical power
to the vacuum hold-down system *

Turn ON/ENABLE the electrical power
to the dust and debris collection system *

Turn ON/ENABLE any other sources
of energy supplied to the system *
Connected Equipment:



Turn OFF/DISABLE the electrical power
to the vacuum hold-down system *
Turn OFF/DISABLE the electrical power
to the dust and debris collection system *
Turn OFF/DISABLE any other sources
of energy supplied to the system *
As required by your company, perform a hazardous
energy lockout/tagout on the specified control devices.
* Refer to the OEM literature and/or installer information
The machine:

Ensure the machine and all of the connected
equipment are ready for operation

Perform the Pre-start Inspection

Turn the machine’s Main Power Disconnect switch
to the ON position

Connect the machine’s pressurized air supply

Press the white Start pushbutton
on the machine’s electrical enclosure

Initialize the Machine
57
Using the Basic Applications
Detailed instructions for use of these applications
are available in the APP’s help system.
File Manager
Origins Manager
Manage and transfer job files
to and from the A2MC (controller).
Set the user and programmable origins and
the G54 surface offset, in consideration
of spoil board thickness.
Navigate your list of job files and select a file to process.
View and edit the NC code, run a simulation in 2D or 3D,
and provide information about the job file.
Provides a visual representation of each origin.
Tools Manager
Vision System (AVS)
Set up, configure, and manage your devices and tools.
Perform tasks like “print to cut”.
Add and remove tools, view, load,
delete, and save configurations.
The machine scans the registration marks
on your printed material and then
precisely cuts the parts.
Configuration Manager
Zone Manager
Modify, save, and load motion profiles and filters.
Manage and monitor the software-controlled
vacuum hold-down zones.
Other parameters are restricted
and are for authorized use only.
Monitor and manually control the dust and debris
collection system and the popup pins.
58
Cutting Tool Change
Removing and replacing router bits,
cartridges, and knife blades
Router Bits
How to change the router bit VIDEO
HSD Spindle
To remove the bit assembly from the router spindle:
1. Ensure the spindle has completely stopped rotation
and that it is in the raised position.
2. Remove or raise the pressure foot.
3. Carefully hold the cone to prevent it from falling when released.
Either use protective gloves or avoid contact with the bit.
4. Press the green button on the spindle to release the bit assembly.
5. Lower the bit assembly clear of the spindle/pressure foot.
Sharp-edge cutters.
Wear protective gloves or avoid coming into contact
with the cutting edges of the bit.
Coming into contact with these sharp-edge blades
could injure you.
59
Router Bit Replacement – HSD Spindles
Procedure continued from the previous page
To replace the bit:
1. Depress the cone lock-in plunger.
2. Place the bit assembly into the holder,
aligning an orientation flat at the top.
3. Release the plunger and verify that
the assembly is locked in place.
4. Use the wrench to loosen and
remove the cover nut.
5. Remove the collet and the cutter bit.
6. Inspect/clean the cone,
collet, and cover nut.
Refer to Servicing the Tools
7. Place/snap the collet into the cover nut.
8. Insert the bit into the collet.
Expose about a ¼” or 7mm of the shank.
9. Install the sub-assembly into the cone.
10. Use the wrench to tighten the cover nut.
To attach the bit assembly to the spindle:
11. Ensure the machine is stopped.
12. The pressure foot should be raised or removed.
13. Press and hold the green button to open the spindle clamp.
14. Insert the bit assembly into the spindle.
15. Release the green button to engage the clamp.
16. Install/position the pressure foot.
Sharp-edge cutting tools/bits.
60
ELTE Spindles
Sharp-edge knife blades.
To remove the bit assembly from the router spindle:
1. Ensure the spindle has completely stopped rotation
and that it is in the raised position.
2. Remove or raise the pressure foot.
3. Rotate the spindle while pressing the lock button
until the pin engages and locks the shaft.
Continue to press and hold the button.
4. Use the wrench to loosen the cover nut.
5. Remove the cover nut, collet, and cutter.
6. Inspect/clean the collet and cover nut.
Refer to Servicing the Tools
To replace the cutter bit:
1. Place/snap the collet into the cover nut.
2. Insert the bit into the collet.
Expose about a ¼” or 7mm of the shank.
3. Rotate the spindle while pressing the lock button
until the pin engages and locks the shaft.
Continue to press and hold the button.
4. Install the sub-assembly into the cone.
5. Use the wrench to tighten the cover nut.
6. Release the spindle lock button.
7. Install/position the pressure foot.
with the cutting edges of the bit.
could injure you.
61
Knife Blades
Removing and replacing cartridges and knife blades
with the cutting edges of the blades.
Tangential
To remove the cartridge from the shank:
1. Ensure the knife unit has completely stopped.
2. If applicable, remove the pressure foot/guard.
3. Carefully hold the cartridge.
4. Loosen the lock knob.
5. Remove the cartridge.
To replace the cartridge:
1. Place the cartridge onto the shank
ensuring orientation of the pin.
2. Tighten the lock knob.
3. Replace the pressure foot/guard.
To replace the knife blade:
1. Loosen the setscrew.
2. Replace the blade.
3. Tighten the setscrew.
could injure you.
Oscillating
with the cutting edges of the blades.
could injure you.
To remove the knife blade:
1. Ensure the knife unit has completely stopped.
2. If applicable, remove the pressure foot/guard.
3. Carefully hold the blade.
4. Loosen the setscrew.
5. Remove the blade.
To install the knife blade:
1. Carefully insert the blade into the shank.
2. Tighten the setscrew.
3. Replace the pressure foot/guard.
62
63
Oscillating Knife Air Supply
This factory set regulator restricts the pressurized air supply to 100 PSI.
Adjusting this regulator does NOT
change the speed of the knife.
DO NOT adjust this regulator,
unless you are directed to do so
by a qualified service technician.
Changing this setting could cause adverse
processing results and/or damage the device.
64
Functions
Use them to configure the machine parameters
Consider posting the following two pages in the work area.
Basic Machine Operation
For more detailed information, visit the AXYZ website.
Function Description
F1
Displays information about the A2MC (controller)
F7
Use to reset the servo motors
F9
Abort an existing job or delete the current job
F10
Set the user X and Y origin and the G55 origin
F11
Select between six user origins
F12
Seek the machine origins
and set the user origin to G54
F13
Function Description
F26
Automatically measures all valid tools in the
ATC
F27
Set the user Z origin
F28
Set a new, or plane an existing, spoil board
F31
Change the active tool
F32
Use to load or unload the ATC
F34
Unload the spindle
Move the carriage to the active origin
F39
Initiate the spindle warm-up routine
F16
Set and enable the machine’s parked position
F40
Displays the run time of the last job
F20
Set the material thickness (PanelBuilder)
F41
Set the maximum feed rate
F24
Used to manually set the tool height
(Alternative to F25 and generally used for knives)
F42
Set the spindle speed or knife angle
F45
Set the maximum Z axis plunge speed
F25
Set the height of a specific tool
F46
Program a traverse/cut move
Processing Considerations
Operator Qualification
Ensure that the machine operators are trained and that they have access to the AXYZ support services.
Type of Tool
Select and properly install the optimal bit or blade for the type of material you intend to process.
For production, do not use adaptor bushings to reduce the collet size.
Excessive Heat

Heat can destroy the router bit.

The denser the material, the faster the feed rate to help minimize heat.

If the feed rate is too slow, the friction causes bit burning.

To help prevent excessive heat, do not allow the bit to dwell in the cut.

Use a mister or cold air gun when possible.
Condition of the Machine

The condition of the machine directly impacts its ability to perform.

Maintain the machine according to AXYZ recommendations.
65
Pre-Start Inspection
Perform the following safety checks before starting and operating the machine:

The prescribed maintenance has been performed
and the machine is authorized for operation.

No tools, equipment, or foreign materials are left on or near the machine.

All of the OEM equipment is ready for operation.

The cutters, drills, and other tooling are ready for operation.

All of the safety guards are in place and correctly positioned.

The spoil board is in good condition and correctly positioned.

Ensure that the gantry and carriage movement is not impeded.

The area around the machine is clean and free of obstructions.

Only qualified personnel are in the working area of the machine.
66
Machine Setup Procedures
Unique to your type of machine, tooling, and other options
If you don’t find your specific configuration described, please
contact an authorized AXYZ service representative.
Machine Configurations
Oscillating Knife & HSD Spindle/ATC
One carriage and two Z axes plates equipped with
an oscillating knife, router, and an automatic tool changer.
Tangential Knife & HSD Spindle/ATC
One carriage and two Z axes plates equipped with
a tangential knife, router, and an automatic tool changer.
ATC – Automatic Tool Changer
The automatic tool changer option
67
68
FAULT RECOVERY
What to do when a fault occurs
Select a link or scan this section to help find a solution.
Overview
Select Messages
69
Overview
Message Display
When a machine fault occurs, a message is presented on the SmartConsole screen.
The fault message, with the associated error code, appears in the “Information Display” field.
Onscreen Help
When available, select to view the instructions
Fault Recovery Flow
Use this diagram to guide your course of action.
Fault
occurs
Check the display
for the fault message
and error code
View the onscreen
or online help
Acknowledge
the fault
Perform
corrective
action
Initiate the machine
If the same fault
reoccurs ...
Contact AXYZ
customer service
Select Messages
Below are select fault messages, the error code, and a brief description of the condition.
For more detailed information, visit the AXYZ website.
FAULT MESSAGE
ECODE
CONDITION
Seek X Failed
E103
Seek Y Failed
E104
Seek Z Failed
E105
Sensor Detected
E300
Indicates that a limit sensor was detected during the running of a job.
Servo Alarm
E312
One of the servo drives is in an alarm state.
Inverter Failed
E504
The machine cannot detect the inverter to operate the spindle.
Inverter Tripped
E505
Inverter Trip Error
E508
Separation Failed
E706
Occurs if you try to separate carriages and your system does not have dual Y or dual carriages enabled,
or if you try to separate the carriages too far and one of the carriages would run off the end of the gantry.
ATC Low Pressure
E708
The automatic tool changer detected low air pressure.
ATC Cylinder Error
E709
The automatic tool changer detected a problem with the air cylinder that raises the tool into the spindle.
ATC Spindle Clamp
E710
The automatic tool changer detected a problem with the spindle clamp.
Tool Not Qualified
E714
A tool is not qualified.
Servo Error
E756
Occurs during the set up or programming of the servo drives, if something does not match up.
Drill Fire Error
E757
Occurs if the setup assigned a drill to an output other than fire 1 or fire 2.
Vacuum Pressure
E762
Only occurs if you have the vacuum pressure monitor set up on your Modbus vacuum control board.
AVS Camera
Communication
E766
Occurs if either the license is not valid or the program is not running when you try to run an AVS job.
The limit sensor cannot be detected when seeking the origin.
Some inverters have trip codes that help explain why an inverter stopped operating.
70
71
TROUBLESHOOTING
What to do when there’s a problem
Select a link or scan this segment to help find a solution:
Machine will not start
Edge Deterioration and Bit Breakage
Conditions
Machine will not start
1 Possible cause: Pressed (activated) Emergency Stop pushbutton.
Solution: Check for and reset any pressed Emergency Stop pushbutton(s).
2 Possible cause: The Main Power Disconnect switch is in the OFF position.
Solution: Turn the switch to the ON position and press the ON pushbutton.
3 Possible cause: The main electrical power supply is OFF.
Solution: Turn the supply power ON.
4 Possible cause: Blown fuse
Solution: Have a qualified service technician check and/or replace
the main power disconnect fuses and fuses 21 & 22.
If you have verified that none of the conditions listed above are causing the problem,
please contact an AXYZ authorized service technician.
72
Edge Deterioration and Bit Breakage
These conditions apply to both router bits and engraving tools.
1 Possible cause: Incorrect bit selection/installation
Conditions: Bits are designed to cut particular materials and to perform specific types of cuts.
Selecting an incorrect type of bit could lead to unfavourable results.
Bits must be selected according to the desired results.
Solution: Ensure that you select a suitable bit for processing the material and that you install it correctly.
2 Possible cause: A dull bit
Condition: A dull bit causes friction, which results in excessive heat that burns the bit.
Solution: Ensure that you are using a sharp bit. Replace (DO NOT sharpen) dull bits.
3 Possible cause: Defective collet
Condition: The collet and covernut may be contaminated or defective/out of balance,
which causes the bit to slip, be askew, and/or vibrate in the holder.
Solution: Clean and inspect the collet. If it’s worn or damaged, replace it.
4 Possible cause: Lack of cooling and/or lubrication
Condition: Excessive friction/heat causes bit degradation and leads to tool failure.
Solution: Ensure that you are providing adequate cooling and/or lubrication to the bit.
73
5 Possible cause: Incorrect feed rate or spindle RPM
Condition: If the feed rate is incorrect in relationship to the spindle RPM,
the friction causes excessive heat and burns the bit.
Solutions: Adjust the feed rate and/or spindle RPM
according to the bit manufacture’s recommendations.
6 Possible cause: Material hold-down
Condition: The material vibrates or shifts during processing.
Solution: Ensure that the material is properly secured to the tabletop
and that the vacuum pressure is adequate.
7 Possible cause: Machine condition
Condition: Rounded corners could be an indication that there is
a mechanical problem in the motor drive or transmission system.
Out-of-square parts could indicate that the gantry is out-of-square.
Solution: Ensure that the machine is in optimal working condition.
If you require further assistance,
please contact an AXYZ authorized service technician.
74
75
CLEANING AND MAINTENANCE
Responsibilities
Select a link or scan this segment to learn more about:
Schedule and Reporting
HAZARDOUS ENERGY
Disable and lockout/tagout
(as directed by your company)
electrical power, pneumatic supply,
and any other sources of hazardous
energy, before cleaning, maintaining,
or servicing this machine.
Failure to comply could result in
property damage, serious injury, or
death.
General Cleaning
Follow the prescribed cleaning
and maintenance procedures.
Servicing the Tools
Failure to comply could result in
equipment and/or property damage
and void your machine warranty.
Vacuum Pump and/or Blower
Electrical Enclosure Fan
Pneumatic Supply Filter
Lubricating the Machine
Changing the Spoil Board
76
Schedule and Reporting
AXYZ APP
Available for Apple, Android and Blackberry
An AXYZ service technician must perform
the bi-annual machine maintenance.
Failure to comply with this notice
could void your warranty.
Maintenance Log Book
Contains the following:

Welcome Message

Maintenance Overview

How to fill out your Maintenance Log

Daily, Weekly, and Monthly Inspection Forms

Bi-annual Inspection Form
Operating Hours
Record the value daily.
Use Function 1 to display the hours.
77
78
General Cleaning
Daily or if the dust and debris are interfering with production
DO NOT use compressed air
to “clean-off” yourself or the machine.
Disable and lockout/tagout the electrical power,
pressured air supply, and any other sources
of hazardous energy, before cleaning
Follow your company’s procedures
Coming into physical contact with pressurized air or
airborne debris could seriously injure or even kill you.
Use vacuums, brushes, cloths, and cleaners to remove
dust, debris, and other contaminants from the machine.
Carriage, Gantry, and Table
What to do:
1. Use a vacuum or soft brush to remove the debris
from the carriage and gantry.
2. Wipe the components with a damp cloth.
Use a 50/50 mix of Isopropyl alcohol and water to dampen a soft cloth.
3. Manually move the carriage and gantry to gain access for cleaning.
4. Then use a vacuum or soft brush to remove the dust and debris
from the tabletop, side rails, and frame.
5. Wipe the structural components with a damp cloth,
dampened with the 50/50 mix.
If you remove the lubrication from the gear rail(s)
during the cleaning process, the rail(s) must be
lubricated again before commencing with operations.
Failure to comply with this notice
could result in equipment damage.
79
Oil Oscillating Knife
Every 4 hours of use
Disable the machine according
to your company’s procedures.
Lubricating oil can cause skin and eye irritation.
Wear gloves and protective eyewear.
Refer to the SDS for more information.
1. Remove the stem.
2. Apply 1 or 2 drops
of pneumatic lubricant (oil)
3. Replace the stem.
DO NOT over oil.
Leakage and seal damage may
occur.
Apply only the recommended amount.
Air Pressure Gauge
Daily, record the reading
Optimal supply pressure of 100 PSI
Operating range of 90-95 PSI
DO NOT operate the machine
without optimal pressurized air.
Ensure a qualified service person
corrects the condition, or …
Contact AXYZ Service
for assistance.
80
Servicing the Tools
Daily, perform these inspection procedures and clean the tooling.
Disable the machine according to your company’s procedures
Clean and inspect the cone (tool holder)
and spindle tapers, collets, and covernuts -- daily.
Refer to the tooling OEM literature for
instruction.
Failure to comply with this notice could
result in tool damage and affect the cut quality.
HSD Spindle Taper and Cone
Inspect both the spindle taper and the outside of the cone.
Contamination or damage can allow inconsistent gripping of the cone,
which results in slippage that causes excessive tooling wear.
This affects both the cut quality and reduces tool life.
Premature spindle failure may also occur.
Remove the contamination.
Collet, Inside Cone, Covernut
Resin accumulates on the collet and the inside of the cone and covernut,
which affects the concentricity of the tool and causes poor cut edge quality.
To avoid this condition, remove the resin build-up.
ELTE Spindle, Collet, Covernut
Resin build-up causes the collet to grip inconsistently in the ELTE spindle taper, resulting in slippage.
The slippage causes wear, which affects the cut quality and reduces tool life.
Premature spindle failure may also occur.
To avoid this condition, remove the resin build-up.
Wear and Damage
Check the collet and covernut for wear and damage.
Replace as required.
Collet life span is 3 months,
based on an 8-hour production day.
Covernut
Inspect the inside taper and threads to ensure it is clean
and free of burrs and that there is no wear or damage.
Remove the resin or replace the nut, as required.
A faulty covernut can cause the collet to be skewed,
which results in poor cut quality and could
damage the collet and/or bit.
81
Vacuum Pump
Weekly, check the oil level through the sight glass.
Viewed from the side
of the pump unit.
Refer to the OEM literature
for more detailed information
about your specific unit.
Blower
Yearly, lubricate and replace specific bearings
according to the manufacturer’s recommendations.
More often in harsh environments
for more detailed information.
82
83
Electrical Enclosure Fan
Monthly, service the filter
Disable the electrical power
Remove the grill
Clean or replace the filter
Disconnect the pneumatic supply coupler
Empty and clean the filter cup
DO NOT operate the machine
without a clean filter, properly installed.
A clogged filter restricts the airflow
and no filter allows contaminants
into the enclosure. Both conditions
could cause equipment failure.
Pneumatic Supply Filter
Monthly, clean the cup
Disable/disconnect the supply
Firmly grasp the coupler
when disconnecting
the pneumatic supply hose.
Failure to securely hold the coupler
could result in hose whip, which
could result in minor or moderate
injury.
84
Lubricating the Machine
Monthly, clean, inspect, and lubricate the following components
Gear Racks

Clean the rack with a brass wire brush.

Wipe the rack with a damp cloth.
Use a 50/50 mix of Isopropyl alcohol and water to dampen a cloth.

Manually move the carriage or gantry to expose the entire rack.
Coming into contact with the grease
could cause skin and/or eye irritation.
Wear protective gloves and eyewear.
Refer to the SDS for more information.
Apply grease to the Y-axis rack
Apply grease to the X-axis rack
85
Lubricating the Machine … continued
See segment cover
Linear Bearing Blocks
Grease the Z-plate blocks
Monthly, clean the rails and lubricate the bearing blocks

Wipe the rails with a soft brush and/or cloth.

Use a grease gun to lubricate all of the bearing blocks.
Usually two blocks per rail. Use Multi-Purpose Bearing
Grease or Synthetic Bearing Grease.
You may need to move the device, carriage, or gantry.
Grease the four carriage blocks (Y-axis)
Grease the four gantry blocks (X-axis)
86
Z-plate Ballscrew
See segment cover
Monthly, clean the screw and lubricate the bearings

Lower the Z-plate and manually lift and support the spindle,
to gain access to the grease fitting.

Wipe the screw with a soft brush and/or cloth.

Use a grease gun to lubricate the ball bearings in the nut.
Use Multi-Purpose Bearing Grease or Synthetic Bearing Grease.
Heavy lifting is required to raise the spindle.
Use proper/approved-lifting techniques.
Failure to do so could cause you serious injury.
Grease the bearings
87
Trident Knives
See segment cover
Monthly, clean and lubricate the gear racks

Lower the two Z-plates (knives) and wipe clean
the gear racks with a brass brush and/or a cloth.

Use a clean brush to apply grease to the exposed racks.
Use white lithium grease.

Raise the Z-plates and clean and grease the racks.
Raised Z-plate
Sharp blades on the knives can cut you.
Use caution when working near the knives.
Failure to do so could cause you injury.
Lowered Z-plate
Changing the Spoil Board
The condition of the spoil board directly affects the performance
of the vacuum hold-down system.
1. Use your machine to cut (and drill if required) the replacement spoil board.
2. Disable the machine.
3. Turn OFF the power to the vacuum hold-down system.
4. For a Precision Grid,
remove the screws that fasten the existing board to the tabletop.
5. Remove the existing spoil board.
6. Vacuum and wipe the tabletop to ensure it is clean.
7. Inspect and replace the vacuum zone gaskets, as required.
8. Position the new spoil board onto the tabletop.
9. For a Precision Grid,
install the fastening screws.
88
89
SUPPORT
Contact AXYZ Customer Service:
Burlington
5330 South Service Road
Burlington, ON, L7L 5L1
Phone: 905 634 4940
Toll Free: 1 800 361 3408
Cincinnati
2844 East Kemper Road
Cincinnati, OH, 45241
Phone: 513 771 7444
Toll Free: 1 800 527 9670
Online: Send service request
Telford
Telford 54 Business Park
Nedge Hill
Telford, England, TF3 3AL
Phone: 44 1952 291600
CNC Router Manual R0 – Table of Contents
TABLE OF CONTENTS
This Table of Contents is included for the printed version of the manual.
It is recommended that it be inserted at the front of the hardcopy manual
(after the cover) or used as a separate document for quick reference.
For online viewing, open the “Bookmarks” pane in the PDF viewer.
For more information, refer to your PDF viewer’s help files.
Page: 90
COVER PAGE....................................................................................1
VERSION AND CONTACT INFORMATION.......................................2
INTRODUCTION ................................................................................3
ABOUT THE DOCUMENTATION............................................................4
Purpose of this publication ..........................................................4
About its use ...............................................................................4
Publications ................................................................................4
Disclaimer ...................................................................................4
Copyright ....................................................................................4
VIEWING OPTIONS ............................................................................5
Notebook or Desktop ..................................................................5
Tablets ........................................................................................5
Printing the PDF .........................................................................5
ATTRIBUTES .....................................................................................6
Graphics .....................................................................................6
Style Conventions .......................................................................6
OEM Literature ...........................................................................6
Extended Content .......................................................................6
Warnings and Notations ..............................................................7
DECLARATIONS ................................................................................8
Conformity ..................................................................................8
Noise Emissions .........................................................................8
USE OF MACHINE .............................................................................9
Environmental Considerations ....................................................9
Climate Control ................................................................................... 9
Lighting ............................................................................................... 9
Ventilation ........................................................................................... 9
Clean Working Conditions .................................................................. 9
Corrosion ............................................................................................ 9
Intended Use ............................................................................10
Foreseeable Misuse..................................................................10
Disposal ....................................................................................10
MATERIALS SUITABLE FOR CUTTING ................................................11
Page: 91
SAFETY ...........................................................................................12
RULES AND GUIDELINES..................................................................13
Rules of Operation ....................................................................13
Guidelines .................................................................................14
OPERATOR QUALIFICATIONS ...........................................................15
PROCESSING MATERIAL ..................................................................16
Combustibles ............................................................................16
Dust Explosion ..........................................................................16
Toxic Fumes and Dust ..............................................................16
Sharp Edges and Splinters .......................................................17
Hot Materials and Waste ...........................................................17
Heavy or Awkward Sheets of Material.......................................17
Material Hold-down ...................................................................17
PROTECTIVE FEATURES ..................................................................18
Emergency Stop Pushbuttons ...................................................18
Fixed Machine Guards ..............................................................18
Pressure Foot ...........................................................................19
PERSONAL PROTECTIVE EQUIPMENT - PPE .....................................20
Hearing Protection ........................................................................... 20
Eye Protection – Face Shield........................................................... 20
Mask or Respirator ........................................................................... 20
Suitable Gloves ................................................................................ 20
Clothing ............................................................................................ 20
Footwear .......................................................................................... 20
DUST AND DEBRIS COLLECTION SYSTEMS .......................................21
HAZARD LABELS .............................................................................22
Electrical Enclosure ..................................................................22
On the Table .............................................................................23
On the Carriage(s) ....................................................................24
Specific Devices........................................................................25
On the Router................................................................................... 25
On the Knife ..................................................................................... 26
MACHINE OVERVIEW.....................................................................27
MACHINE IDENTIFICATION ...............................................................28
Serial Number ...........................................................................28
Model Number ..........................................................................28
MAJOR COMPONENTS AND FUNCTION ..............................................29
Table Overview .........................................................................30
Material Hold-down System ......................................................31
Gantry .......................................................................................32
Drive System ............................................................................32
Automatic Tool Changer ...........................................................33
Carriage(s) ................................................................................34
DEVICE OPTIONS ............................................................................35
Routers .....................................................................................36
Pressure Feet ...........................................................................37
High Capacity ................................................................................... 38
Universal 5Y ..................................................................................... 39
Options.............................................................................................. 40
Knives .......................................................................................41
Drills..........................................................................................42
Cold Air Gun .............................................................................43
Engraver ...................................................................................43
Mister ........................................................................................43
AXYZ Vision System (AVS) ......................................................44
Print Head .................................................................................44
Braille System ...........................................................................44
Dust and Chip Collection...........................................................45
Jib Base and Arm ............................................................................. 45
Dust and Debris Extraction Manifold ................................................ 45
Canister............................................................................................. 45
Blower ............................................................................................... 45
Pressure Foot and Bellows ............................................................... 45
CONTROLS AND INDICATORS ......................................................46
EMERGENCY STOP BUTTONS ..........................................................47
ELECTRICAL ENCLOSURE ................................................................48
SMART CONSOLE ...........................................................................49
Page: 92
HOLD-DOWN SYSTEM .....................................................................50
CARRIAGE INDICATORS ...................................................................51
PRESSURIZED AIR GAUGE...............................................................51
PRESSURE FOOT SWITCHES ...........................................................51
X AND Y HOME INDICATOR ..............................................................51
POPUP PINS ...................................................................................51
OPERATING PROCEDURES ..........................................................52
OPERATIONAL OVERVIEW ...............................................................53
STOPPING AND STARTING THE MACHINE ..........................................54
Emergency Stopping .................................................................54
Restarting after an Emergency Stop .........................................54
Pausing the Process .................................................................55
Restarting the Process ..............................................................55
Aborting the Process .................................................................55
Complete Shutdown..................................................................56
Complete Power-up Procedure .................................................56
USING THE BASIC APPLICATIONS .....................................................57
File Manager .............................................................................57
Tools Manager ..........................................................................57
Configuration Manager..............................................................57
Origins Manager .......................................................................57
Vision System (AVS) .................................................................57
Zone Manager ..........................................................................57
CUTTING TOOL CHANGE .................................................................58
Router Bits ................................................................................58
HSD Spindle..................................................................................... 58
ELTE Spindles ................................................................................. 60
Knife Blades..............................................................................61
Tangential ........................................................................................ 61
Oscillating......................................................................................... 62
OSCILLATING KNIFE AIR SUPPLY .....................................................63
FUNCTIONS ....................................................................................64
Basic Machine Operation ..........................................................64
PROCESSING CONSIDERATIONS ......................................................65
Operator Qualification ....................................................................... 65
Type of Tool ...................................................................................... 65
Excessive Heat ................................................................................. 65
Condition of the Machine .................................................................. 65
PRE-START INSPECTION .................................................................66
MACHINE SETUP PROCEDURES .......................................................67
Oscillating Knife & HSD Spindle/ATC........................................67
Tangential Knife & HSD Spindle/ATC .......................................67
ATC – Automatic Tool Changer ................................................67
FAULT RECOVERY .........................................................................68
OVERVIEW .....................................................................................69
Message Display.......................................................................69
Onscreen Help ..........................................................................69
Fault Recovery Flow .................................................................69
SELECT MESSAGES ........................................................................70
TROUBLESHOOTING .....................................................................71
CONDITIONS ...................................................................................72
Machine will not start ................................................................72
Edge Deterioration and Bit Breakage ........................................73
CLEANING AND MAINTENANCE ...................................................75
SCHEDULE AND REPORTING ............................................................76
AXYZ APP ................................................................................76
Maintenance Log Book .............................................................76
Operating Hours .......................................................................77
GENERAL CLEANING .......................................................................78
Carriage, Gantry, and Table ......................................................78
OIL OSCILLATING KNIFE ..................................................................79
AIR PRESSURE GAUGE ...................................................................79
SERVICING THE TOOLS ...................................................................80
HSD Spindle Taper and Cone ...................................................80
Collet, Inside Cone, Covernut ...................................................80
ELTE Spindle, Collet, Covernut.................................................81
Wear and Damage............................................................................ 81
Covernut ...................................................................................81
Page: 93
VACUUM PUMP ...............................................................................82
BLOWER ........................................................................................82
ELECTRICAL ENCLOSURE FAN .........................................................83
PNEUMATIC SUPPLY FILTER ............................................................83
LUBRICATING THE MACHINE ............................................................84
Gear Racks ...............................................................................84
Linear Bearing Blocks ...............................................................85
Z-plate Ballscrew ......................................................................86
Trident Knives ...........................................................................87
CHANGING THE SPOIL BOARD .........................................................88
SUPPORT ........................................................................................89
TABLE OF CONTENTS ...................................................................90

1 - AXYZ International

Transcription

Similar documents

Summit sCs series cnc Lathes

Equipment List Brochure PDF - Integrated Wood Components

eCabinet Systems Software Expands and Diversifies

Multi- Purpose Series

our Tri-fold Brochure click here. - 3D

Summit Smartcut Big Hole CNC Lathes

Plaza Machine Tool Company, Inc.

CNC Router Project - Home Metal Shop Club

4-page pdf brochure - Babin Machine Tool

PRODUCTIVITY - eCabinet Systems