PRESENTATION »ZASTAVA SPECIJALNI AUTOMOBILI« doo

»Zastava Specijalni Automobili« doo
u restrukturiranju – Sombor
Dana : 05.03.2012. god.
PRESENTATION
»ZASTAVA SPECIJALNI AUTOMOBILI« doo SOMBOR
I ENTERPRISE GENERAL DATA
The company is the only producer of special purpose multifunctional vehicles in Serbia primarily
intended for the transport of all sorts of cargo up to 800 kg and with cargo space volume up to 4,5 m³,
and special purpose vehicles produced on the basis of passenger automobiles.The company started
producing in 1969 as a part of the » Zastava Kragujevac« system. »Zastava specijalni automobili«
owns every production capacity needed for car production as well as the expert workforce and the
International Certificate of Quality Management System ISO 9001 : 2008.
The total area comprised by the factory is 94.138 m² of which 23.980m2 is under roof. There is a
railway track used for delivering primary products and manufacturing components as well sending
finished goods to buyers. The factory possesses energy capacities of every sort needed. The existing
annual production capacity is 10.000 vehicles in two shifts. The annual capacity can be expanded to
30.000 and more vehicles by investing in new technology and enlargement of the varnishing plant.
The largest production volume was in 1989 - 9000 vehicles. In total, 120.000 vehicles have been
produced so far.
The factory is located in Sombor, in Serbian northern province Vojvodina which is a member of
European regions. The distance between Sombor and Belgrade is 186 km. The capital of Hungary,
Budapest is 200km away, and the river Danube only 15km. Sombor is well connected to European
road and railway network.
II OWNERSHIP STRUCTURE
The Sombor factory is in the process of privatization, restructuring and search for a strategic partner,
with regard to the existing programme's shutting down in 2011.
The majority shareholder and owner is »Zastava vozila« Group a.d. Kragujevac Group – in the
restructuring process, owning 89,52%, and other shareholders are the state (The Republic of
Serbia)- The Development Fund, owning 9,71% and factory dealers, owning 0,77%. The process of
privatization and strategic partner search manages teh Ministry of Economy and Regional
Development – The Privatization Agency of the Republic of Serbia.
The Republic of Serbia, Provincial Government of Vojvodina and local government of Sombor are
providing significant perks for potential strategic partners , for investing, purchasing of the company,
greenfield investments and employment.
III ORGANIZTION AND EMPLOYEES.
Zastava specijalni automobili has an efficient organization, with the following sectors/units:
 Sector for Product and Technology Development
 Sector for Procurement and Supply
 Sector for Marketing and Sale
 Sector for Quality Management
 Sector for Finance and Accounting
 Sector for Human Resources, Legal and General Affairs
 Information Technology Bureau
 Tranbsportation Department
 Production Working Unit
General Manager is responsible for monitoring of each sector manager.
The Production Unit is a core of the company. It consists of :
Components Production Sector
 Compressor Hall
 Machanical Processing Unit
 Tool workshop
Vehicle Production Sector
 Body-part Unit - body-parts assembling
 Varnishing Unit – painting and varnishing of body-parts
 Assembly Unit – assembly of all parts and complexes
 Maintenance Unit
There are 175 employees.
We had the highest production level of 9000 vehicles in 1989 and we had that time 850 employees.
The workers are qualified for production of vehicles, processing of vehicles for special purposes,
production of parts and products made for metal and polyester for widespread use.
The Tehnical High School in Sombor has a long tradition in educating metal processing staff and
operators on CNC machines.
1500 qualified workers (metalprocessing and toolmaker staff) are unemployed and registered at the
Branch office of the National Employment Service in Sombor.
IV MANUFACTURING PROGRAMME
1. Vehicles
1.1. 1969 – 1989
In this period, 57.000 Vehicles were designed in Suzzara, Italy, according to the Contract signed with
Fiat.
FIAT delevered all parts made of thin metal plate-pressed part in lots for 100 vehicles, while the rest
of the parts (engine, gear-shift etc.) were produced locally. Delivery vehicles for passengers and
cargo transport were produced, as well as special – purpose vehicles.
DELIVERY VEHICLES
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ZASTAVA 850 AF – Furniture Van – for cargo transport up to 530 kg and 2 people;
ZASTAVA 850 AK – Van – 9 people transport
ZASTAVA 850 AT – Pick-up truck – Cargo transport
ZASTAVA 850 AP – Exended cabin – 4 people and cargo up to 343 kg transport
ZASTAVA 850 AFP – Panorama – Universal vehicle for passenger and cargo
transport
SPECIAL VEHICLES
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ZASTAVA 850 AS – Medical – For transport od sick and injured people;
ZASTAVA 850 AFM – Police – Police vehicle for people transport
In the beggining, petrol engines of 848 cm3 (25.74 kW) locally produced were buit in the vehicles, and
od 900 cm3 in later years. When the production of basic models in Italy stopped, it also stopped in
Yugoslavia (Serbia)
1.2. 1989 – 2010
In cooperation with the Zastava factory in Kragujevac – factory in Sombor designed and produced
new models od vehicles for cargo and special purposes, based on passengers vehicles YUGO
KORAL; YUGO SKALA and YUGO FLORIDA
1.2.1. SPECIAL VEHICLES BASED ON YUGO KORAL / SKALA MODELS
The complete production of vehicles has been realized in Sombor, but majority parts (body, gear-shift
...) have been delivered from Kragujevac in lots, and other parts have been delivered by local subcontractors.
The models prduced are:
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YUGO KORAL SUP – for polices forces;
YUGO KORAL HLI – Medical vehicle;
YUGO KORAL PTT – for post offices
YUGO KORAL SPI – for drivers aid on the road;
YUGO KORAL AS – for driver training
YUGO KORAL ED – for power distribution organisations
YUGO SKALA SUP – for polices forces;
YUGO SKALA HLI – Medical vehicle
1.2.2. BASIC CARS OF SKALA PICK-UP and FLORIDA PICK UP
The Development Department of the factory independently designed cargo vehicles SKALA
PICK-UP and FLORIDA PICK – UP (futher developed into special purposes vehicles( on the basis of
the existing passengers model SKALA / FLORIDA.
The vehicles are primarily intended for the transport of all sorts of cargo up to 690 kg and with
sargo space volume up to 4,5 m³. These vehicles belong to the group of lightweight commercial cars.
Functionally speaking, they are similar to PEUGEOT PARTNER; RENAULT KANGOO; W-CADDY;
FIAT DOUBLO; CITROEN BERLINGO; OPEL COMBO, FORD CONNEKT.
Cabin and loading space are separated with the front wall, which is in the lower part made out of
metal and in the top part out of glass. Cabin space includes driver's and co-driver's space. Loading
space includes crate, on which polyester superstructure is positioned and a back door.
The representative models are: SKALA 1,1 POLI, FLIORIDA 1,3 PICK-UP, FLORIDA 1,3 POLI
TRAFFIC i FLORIDA 1,3 POLI MAX TRAFFIC.
On the basis of Zastava's passenger cars Skala and Florida specialized types of vehicles are being
produced: FLORIDA 1,3 BAKERY for transport of bread and pastry; FLORIDA 1,3 AMBULANCE
for health institutions; FLORIDA 1,3 COOLER for perishable food and FLORIDA 1,3 FUNERAL for
public utilities. The production process is flexible and is not only limited to these types of special
purpose vehicles. The installation of equipment necessary for power gas engines is also available
(TNG).
This production programme will be cancelled in 2010 due to the cancelling of the SKALA and
FLORIDA basic units.
2. MANUFACTURING COMPONENTS
The technology of producing polyester components, vehicle components and other metal
products is also being applied.
Parts made of polyester are: cargo cabin with a door and bumpers. Parts made of metal are: seat
frames, reservoirs and other parts.
3. GENERAL PURPOSE PRODUCTS
The production capacities are flexible and it is possible to organize production of other products:
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Multi purpose trailers for cars, tractors, buses
Transporters for damaged vehicles transport
Mobile kiosk
Electric water – heater – 50l, 60l, 80l
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Electric boilers for central and storey heating (12kW, 18kW, 24kW, 180kW)
Expansion containers for heating systems
Metal furniture (chairs, tables, cupboards)
Computers table
Wheel – barrows
Billboards.
Also there is a possible of manufacturing polyester products such as boats, camping trailers
and other.
V POSSIBLE MODELS OF COOPERATION WITH FOREIGN PARTNERS
1. Development of a mixed enterprise between a foreign partner (majority owner) and the
Republic of Serbia with the implementation of contemporary technology for production of
multifunctional vehicles and special purpose vehicles as well as spare parts, on the basis of
the passenger cars of famous brand names, according to the Serbia – Fiat system.
2. Joint investment in production of component parts and other products Zajedničko ulaganje u
proizvodnju delova za vozila i ostalih proizvoda (billboards, metal goods, caravans, bus
trailers, trailers for vehicle transport, tractor trailers, polyester boats, hose trailers etc.).
3. Greenfield investment
 Production of multifunctional vehicles and special purpose vehicles as well as spare parts,
on the basis of the passenger cars of famous brand names.
 Buses and mini-buses production.
 Tractors and tractor trailers production.
4. A joint venture company for processing of passenger and multipurpose cars of world famous
brands.
VI CONTACT
Ministry of Economy and Regional
Development of the Republic of Serbia
Bulevar Kralja Aleksandra 15
11000 Beograd (Belgrade)
Zastava Specijalni Automobili d.o.o
25000 Sombor, Konjoviceva 86
Republic of Serbia
BRANKO LUKOVIC
Tel: + 381(0) 112855168
Fax + 381(0)112855171
Leka Boro
Tel: +381 (0) 25 22071
Mobile: +381 (0) 63 665850
Fax: +381 (0) 29320
E-mail: direktor@zastavasa.co.rs
E-mail BLUKOVIC@priv.RS
Director
Detailed information on capacity and vehicle programme on www.zastavasa.co.rs
ATTACHMENTS:
 Capacity
 Location of the company and satellite image
 Company capacity global scheme
 Multifunctional and special purpose vehicles programme
 General purpose products programme
CAPACITY
Assembly lines:
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a hanging transportation line with 31 vehicle-carrying
device
a wheel convergence device
a device for testing brakes and waste gases control
a four - post jack
Body Line:
The basic facilities of the auto body producing line:
- hanging apparatus for electric welding (185 KW) 11 pieces
- stable electric welding apparatus 1 pc
- hanging apparatus for electric welding (85 KW) 23 pc
- stable electric apparatus (60 KW) 2 pc
Line VARNISHING:
Facilities:
- the oxidation and degreasing cabin
- a post - chemical preparation drying furnace
- a basin with water soluble colour
- a furnace for water soluble colour
- a primary colour cabin
- a vestibule and a furnace for primary colour
- a floor protection cabin
- drying furnace
- a cabin for applying final layer of colour
- a vestibule and a furnace for final layer of colour
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
1 pc
SAWMILL AND PRESSBOAR
№
Machine name and marking
1
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
2
Excentric press AR-25 t
Excentric press AR-40 t
Excentric press AR-63 t
Excentric press AR-80 t
Excentric press AR-100 t
Excentric press EPK-125 t
Excentric press EPK-160 t
Excentric press EP-160 t
Excentric press ARS-160 t
Excentric press DE-160 t - double impact
Excentric press AR-200 t
Excentric press DE-315 t - double impact
Hydraulic press HP-25 t
Centric press AP-110 t
Centric press AP-80 t
Mechanical scissors M 2,5/2500
Hydraulic mechanical scissors HMM 5/2500
Automatic tin snips DM 2
Mechanical scissors MM 1/1000
One-arbour automatic apparatus PF 25
One-arbour automatic apparatus PF 25
Universal lathe SN 20
Number of
units
3
1
3
7
1
6
1
1
1
1
2
1
1
1
1
1
2
1
1
1
2
1
3
Table dimensions
(mm)
4
460 x 380 x 400
560 x 480 x 280
610 x 260 x 315
850 x 200 x 400
850 x 700 x 400
800 x 630 x 380
1000 x 700 x 400
1000 x 775 x 360
800 x 650 x 455
1100 x 800 x 380
1100 x 800 x 520
2500 x 1400 x 700
500 x 450 x 450
2500 x 180
2500 x 180
2500
2500
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
Universal lathe SN 20
Universal lathe SN 20
Universal lathe SN 55
Universal lathe PA 30
Universal lathe - “Prvomajska”
Three - arbour derrick
Mechanical hacksaw
Universal willing machine 3 A-u
Vertical willing machine VG-22
Numeric lathe
Fritz-Werner willing machine
Revolving automatic device
1
1
1
2
2
1
1
1
1
1
1
1
2
PLANT WITH PRESSES
It houses two hydraulic presses of 1000 t with table dimensions of 3500 x 2800 x 1500
mm and triple impact. Large elements are produced here (sides, roof, flooring parts etc.).
there presses were bought 15 years ago and since then the production of specialized vehicles
in Sombor has been fully established.
POLYESTER ELEMENTS MANUFACTURING PLANT
It is a new hind of production in the factory. Produced elements:
- super structural parts for Pick-up trucks
- mud flaps
- windscreens - bumpers
- fenders
- inlays
- protective masks
WORKSHOP BUILDING
This building houses machines for special tools manufacturing and maintenance. The
majority of new tools is connected to pressing - derived units of small dimensions. A wide
range of auxiliary tools, sub - assembly forming tools and framework forming tools is also
produced here.
№
1
1.
2.
3.
4.
5.
Machine name and mark
2
Universal lathe TES-3-250-2000
Universal willing machine UF-231
Horizontal - vertical willing machine
Universal horizontal willing machine HH-6
Milling machine ALG-200
Number of
units
3
3
1
1
1
2
Table
dimensions
(mm)
4
400 x 1600
300 x 1210
200 x 1000
250 x 1030
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
Vertical willing machine FV 2 DB
Hydro copying willing machine HAD-400
Universal willing machine FAZA-U-VC
Buffing machine (circular buffing) HB
Buffing machine (straight-line buffing) UB-300
Buffing machine (inner and outer circular
buffing) AFC-1000
Buffing machine AB-100
Buffing machine AB-50
Buffing machine (arbour) BST-4
Radial buffing machine VR-4
Plane KR-500
Plane RS 65-TV
Dent machine VG-200
Hacksaw SV-4
One-chamber furnace for thermal processing
Two-chambers furnace for thermal processing
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
425
400 x 400
300 x 1370
250 x 1100
450 x 560
900 x 1470
330 x 420
360 x 650
250 x 650
670 x 670
ENERGY CAPACITIES
There is an auxiliary transformer on the factory premises. Its power is 4 x 630 KVA
and represents no obstacle to enlargement of the production capacities. Factory is connected
to the water piping system of the city and has its own water for industrial needs. Its water tower is of the capacity of 200 m3. Water supply doesn’t represent bottleneck for higher level
of production.
An air - compressing station consists of 4 compressors of 3.620 m3/h capacity.
Heating plant consists of 4 boilers with the capacity of steam production: 26 t/h.
Location of the company
Satellite image of the comapny capacities
Company global scheme
Special purpose and multifunctional vehicles programme
“Zastava Specijalni Automobili” d.o.o Sombor
* Basic modell Skala / Florida – Pick Up / Poly *
Florida 1.3 Pekar
V …………….. 4.5 m3
Carrying capacities …… 550
kg
Florida 1.3 Hladnjača
V …………….. 4.5 m3
Carrying capacit …… 550 kg
* Thermoking (+6 C) ÷ (-18 C)
Skala 1.1 Poli
V …………….. 2.4 m3
Carrying capacit …… 515 kg
Florida 1.3 Poli Max Traffic
V …………….. 4.5 m3
Carrying capacit …… 585 kg
Florida 1.3 Sanitet
V ……………….. 4 m3
Carrying capacit …… 575 kg
Florida 1.3 Pogrebno
V …………….. 2.5 m3
Carrying capacit …… 600 kg
Florida 1.3 Pick Up
V …………….. 1.14 m3
Carrying capacit…… 690 kg
Florida 1.3 Poli Traffic
V …………….. 3.48 m3
Carrying capacit …… 630 kg
* Each vehicle has a gas power equipment installed (TNG) beside petrol engine.