TRUCK LIGHTSHOW
Transcription
TRUCK LIGHTSHOW
TRUCK LIGHTSHOW www.hella.com/truck 02 LIGHT FOR ROADS, TERRAIN AND MORE In this brochure, we present the range of product series for auxiliary lights, worklights, beacons and daytime running lights, as well as original HELLA accessories for specific applications. In addition, we offer you a glimpse of the HELLA research and development department and explain – in terms of light distribution and radiation intensity – why understanding the application is so important when choosing the right headlight. We hope you enjoy reading! Your HELLA Team LUMINATOR from page 06 RALLYE from page 22 JUMBO from page 28 03 CONTENTS WORK LIGHTS from page 36 BEACONS from page 44 06 08 10 11 12 16 18 AUXILIARY LIGHTS Luminator LED Luminator Xenon Luminator Metal Luminator Chromium Luminator Compact Chromium Luminator Compact Metal 24 25 27 Rallye 3003 Celis Rallye 3003 Rallye 3003 Compact 30 31 33 Jumbo 320 Xenon Jumbo 320 FF Jumbo 220 36 44 50 WORKLIGHTS BEACONS DAYTIME RUNNING LIGHTS 58 ACCESSORIES 72 HELLA EXPERTISE 76 78 80 82 SYSTEMS COMPARISON Placement suggestions Mounting examples Mounting examples You have a long way ahead of you. Look further ahead. Driving safety on long journeys is basically about two things: seeing and being seen. Both are decisive safety factors that can be improved effectively by optimising lighting and visibility, using the latest lighting solutions that you can simply rely on. The new HELLA auxiliary light range puts highly developed lighting technology into headlights that have been specially designed for trucks. All the models deliver a long service life, durability and – of course – optimum light output to increase you driving safety. In short: HELLA brings target light power to the street for you. 06 LUMINATOR – ENERGY IN ITS BRIGHTEST FORM "Made in Germany" quality. The Luminator delivers intense light output. The metal housing and high quality manufacturing can withstand the toughest conditions. The Luminator has made history. The Luminator is always used under the most difficult conditions worldwide when the best possible illumination, maximum stability and resistance are in demand. For a long time, the name has been a benchmark of what is possible. The Luminator is a full-metal headlight. The housing, bracket, glass retaining ring and reflector are all made of metal. Special high-boost reflectors provide maximum light output. As one of the truck auxiliary light series with the largest number of variants, the Luminator family comes with a large number of headlight models in a range of different lighting technologies. Regardless of who you want to take on your trips, the Luminator is there as your companion through thick and thin. Come what may. 08 LUMINATOR / LED LUMINATOR LED First in its class The first Luminator auxiliary light with 100% LED technology – equipped with high-performance LED for high beam and LED position light in Kartoval lenses. When switched on, the clear, cool white LED light reveals a distinctive light design by day and by night. The high efficiency of the HELLA triple reflector and computeroptimised fine tuning between the LED light source and the freeform technology delivers homogeneous light distribution and outstanding road illumination. Ø 22 cm Luminator LED Auxiliary light with triple reflector LED high beam and 3 Kartoval-lens LED position light; Weight: 2,800g Spotlight (ECE Ref. 40) LED position light LED high beam 1F8 011 002-001 View from rear 10 LUMINATOR / XENON LUMINATOR XENON Equipped for extremes Light in a new dimension: Compared to conventional incandescent or halogen bulbs, xenon technology achieves improved visibility thanks to increased lighting power. HELLA supplies the xenon model variants optionally with either integrated or external electronic ballast. The housing, bracket and ring are manufactured from the standard Luminator-quality metal. The chrome-plated or redpainted design ring has a distinctive style. Ø 22 cm Luminator Xenon Black xenon spotlight with chrome design ring including D1S gas discharge lamp and integrated 24V ballast; Weight: 3,800g Spotlight (ECE Ref. 37.5) 1F8 007 560-731 With external ballast Luminator Xenon Black xenon spotlight with red design ring including D1S gas discharge lamp and external 24V ballast; Weight: 3,800g Spotlight (ECE Ref. 37.5) 1F8 007 560-631 LUMINATOR / METAL LUMINATOR METAL Robust to meet demanding requirements Luminator Metal Celis Black H1 spotlight with round Celis LED position light; Weight: 2,800g Spotlight (ECE Ref. 17.5) 1F8 007 560-201 Luminator Metal Black H1 spotlight with position light (W5W); Weight: 2,600g Spotlight (ECE Ref. 50) Spotlight (ECE Ref. 37.5) Spotlight (ECE Ref. 17.5)* *not illustrated; with profiled lens Luminator Metal Black H3 fog light with classic profiled fog lens; Weight: 2,600g Fog light 1N8 007 560-031 1F8 007 560-401 1F8 007 560-301 1F8 007 560-011 11 12 LUMINATOR / CHROMIUM LUMINATOR CHROMIUM Stable and elegant The chrome line combines the stability of the robust metal housing with the cool elegance and clarity of a clear and shiny chrome surface. To meet the high requirements of the Luminator classification, the surface finish of all chromium models is particularly durable and corrosion-resistant. Ø 22 cm Luminator Chromium Celis H1 spotlight with Celis LED position light; Weight: 2,800g Spotlight (ECE Ref. 17.5) 1F8 007 560-211 Luminator Chromium LED position light H1 spotlight with LED position light; Weight: 2,600 g Spotlight (ECE Ref. 25) 1F8 007 560-451 LUMINATOR / CHROMIUM Luminator Chromium H1 spotlight with position light (W5W); Weight: 2,600g Spotlight (ECE Ref. 50) Spotlight (ECE Ref. 37.5)* Spotlight (ECE Ref. 17.5)* 1F8 007 560-411 1F8 007 560-311 1F8 007 560-341 Luminator Chromium Blue H1 spotlight with position light (W5W) and blue cover lens; Weight: 2,600 g Spotlight (ECE Ref. 50) Spotlight (ECE Ref. 37.5) Spotlight (ECE Ref. 17.5) *not illustrated Luminator Chromium H3 fog light with classic profiled fog lens; Weight: 2,600g Fog light 1N8 007 560-021 1F8 007 560-421 1F8 007 560-321 1F8 007 560-331 13 THE HIGHEST GOALS ARE ALWAYS THE BEST! We have always been inspired by ideas that suddenly make the impossible possible. 16 LUMINATOR / COMPACT CHROMIUM LUMINATOR COMPACT CHROMIUM Elegantly small The chrome design of the medium Luminator series is as impressive as its big brother thanks to enhanced elegance with standard Luminator light output. To meet the high requirements of the Luminator classification, the surface finish, as in all Chromium models, is particularly durable and corrosion-resistant. Luminator Compact Chromium Celis Front view Ø 17 cm Side view LUMINATOR / COMPACT CHROMIUM Luminator Compact Chromium Celis H1 spotlight with Celis LED position light; Weight: 1,600 g Spotlight (ECE Ref. 37.5) Spotlight (ECE Ref. 17.5) 1F1 009 094-051 1F1 009 094-091 Luminator Compact Chromium H1 spotlight; Weight: 1,500g Spotlight (ECE Ref. 37.5) Spotlight (ECE Ref. 17.5) 1F3 009 094-031 1F3 009 094-071 Luminator Compact Chromium Blue H1 spotlight with position light (W5W) and blue cover lens; Weight: 1,500 g Spotlight (ECE Ref. 37.5) 1F3 009 094-171 17 18 LUMINATOR / COMPACT LUMINATOR COMPACT For limited installation space The Compact version of the Luminator is a response to the limited installation space on some vehicle models. Technologically just as advanced as the larger models, the smaller series delivers the same stability and resistance and comparable light output. The Luminator Compact variants can be mounted upright. Ø 17 cm Luminator Compact Metal Celis Black H1 spotlight with round Celis LED position light; Weight: 1,600 g Spotlight (ECE Ref. 37.5) 1F1 009 094-041 Luminator Compact Metal Black H1 spotlight; Weight: 1,500g Spotlight (ECE Ref. 37.5) Spotlight (ECE Ref. 17.5) 1F3 009 094-021 1F3 009 094-061 LUMINATOR / IN COMPARISON THE LUMINATOR FAMILY Outstanding in every size Ø 22 cm Ø 17 cm Luminator Luminator Compact Size is not a matter of format, but of performance. And in terms of both light output and manufacturing quality, no one is going to outstrip the HELLA Luminator any time soon. Available in three different formats, the Luminator has no fear of comparison. Whether the 220, 170 or 127 version, the members of the Luminator family set their own standards in every size undaunted by the centimetre measurements. If there are limits on space or mounting options, HELLA engineers are not satisfied with compromise – they develop new technical possibilities so that even the smallest scion of the family is still incredibly powerful. The Luminator is simply in a class of its own. Typically HELLA. 19 EVERY TOUR HAS ITS PARTICULARITIES HELLA auxiliary lights are equal to every challenge. Regardless of the length of the route or how variable the conditions may be. 23 RALLYE – MASTERS ANY ROUTE WITH EASE HELLA Rallye is a true master of the trade – maximum light performance with significantly reduced weight. The Rallye headlight differs from the Luminator series primarily in terms of its housing material. Instead of metal, the housing of the Rallye headlight uses high-quality plastic with superb material properties. Not only does this material make the headlight significantly lighter, it is also resistant to corrosion and is maintenance-free. The reinforced housing structure increases stability and the real glass lens ensures durable resistance to scratches. The Rallye series provides perfect solutions for different vehicles and mounting situations using the same technology but in different sizes. If the headlight is going to be mounted on a more delicate part of the vehicle, smaller housing with lower weight has definite advantages. If you are looking for maximum light output, you may prefer the larger Rallye 3003. 24 RALLYE / 3003 LED RALLYE 3003 with Celis position light Distinctive light design by day and night, optimum road illumination up to 500 metres thanks to high-boost reflectors, computeroptimised fine tuning of the light source and free-form technology. The Rallye 3003 headlight comes with a powerful halogen light source and a round Celis LED position light. Ø 22 cm NEW Rallye 3003 Celis Chrome design ring and H1 spotlight with round Celis LED position light; Weight: 1,500 g Spotlight (ECE Ref. 17.5) 1F8 009 797-451 RALLYE / 3003 LED Rallye 3003 with LED position light Light output and durability are what make a real professional headlight stand out from the crowd. The clear, cold-white LED position light generates a striking LED look in the lower reflector segment at any time of day or night. Ø 22 cm Rallye 3003 H1 spotlight with LED position light and chrome design ring; Weight: 1,350 g Spotlight (ECE Ref. 25) 1F8 009 797-431 Rallye 3003 H1 spotlight with LED position light and silver-grey design ring; Weight: 1,350 g Spotlight (ECE Ref. 25) 1F8 009 797-421 25 26 RALLYE / 3003 RALLYE 3003 A real classic Rallye 3003 H1 spotlight with position light (W5W) and chrome design ring; Weight: 1,350g Spotlight (ECE Ref. 50) Spotlight (ECE Ref. 37.5)* 1F8 009 797-341 1F8 009 797-101 with silver-grey design ring Spotlight (ECE Ref. 50) Spotlight (ECE Ref. 37.5)* Spotlight (ECE Ref. 17.5)* 1F8 009 797-321 1F8 009 797-021 1F8 009 797-121 Ø 22 cm Rallye 3003 Blue H1 spotlight with position light (W5W), blue cover lens and chrome design ring; Weight: 1,350g *not illustrated Spotlight (ECE Ref. 50) Spotlight (ECE Ref. 37.5)* 1F8 009 797-351 1F8 009 797-111 with silver-grey design ring Spotlight (ECE Ref. 50) Spotlight (ECE Ref. 37.5)* Spotlight (ECE Ref. 17.5)* 1F8 009 797-331 1F8 009 797-031 1F8 009 797-131 RALLYE / 3003 COMPACT RALLYE 3003 COMPACT Powerful flyweight At just 585g, this is a flyweight that delivers maximum power. The Compact class of the Rallye 3003 series comes with the same housing design, but with very compact external dimensions. Intense light output is still available even though the space constraints are limited. Ø 17 cm Rallye 3003 Compact H1 spotlight; Weight: 585 g Spotlight (ECE Ref. 37.5) Spotlight (ECE Ref. 17.5) 1F3 010 119-011 1F3 010 119-001 Rallye 3003 Compact Blue H1 spotlight with blue cover lens; Weight: 585 g Spotlight (ECE Ref. 37.5) 1F3 010 119-021 27 28 JUMBO – VISIBLE AT FIRST GLANCE Either you have it or you don’t. The Jumbo is a real character – distinctive, direct, and convincing. The Jumbo series is characterised by its slightly rounded rectangular shape. This housing shape makes the series ideal for the front of the vehicle; especially where mounting a large round headlight might adversely affect engine cooling. In addition to this functional advantage, the angular external shape also has an aesthetic background. Flattered whether mounted upright or suspended, the shape of the housing underlines the line of the vehicle in an impressive manner. 30 JUMBO / 320 XENON JUMBO 320 Distinctively convincing The Jumbo does not just have an impressive external appearance, but its technical specifications and material properties more than make up for its appearance. The housing of the Jumbo is made from robust plastic. The high-boost reflectors specially developed for the rectangular shape deliver maximum light output. Jumbo headlights can be mounted in upright or pendant and the model variants cover a range of possible applications and design requirements. Jumbo 320 Xenon Side view Front view JUMBO / 320 FF With external ballast Jumbo 320 Xenon Xenon spotlight with D2S gas discharge lamp and position light in LED technology; with external 24V ballast; Weight: 2,200 g Spotlight (ECE Ref. 37.5) 1FE 008 773-051 Jumbo 320 FF H7 spotlight with position light (W5W) consisting of 6 high-performance LEDs with blue-white light; Weight: 1,200 g Spotlight (ECE Ref. 37.5) 1FE 008 773-081 Jumbo 320 FF H7 spotlight with position light (W5W); Weight: 1,200 g Spotlight (ECE Ref. 37.5) 1FE 008 773-041 31 32 JUMBO / 320, 220 Jumbo 320 FF H7 spotlight; Weight: 1,200 g Spotlight (ECE Ref. 37.5) Spotlight (ECE Ref. 17.5) 1FE 008 773-001 1FE 008 773-011 Jumbo 320 Blue H7 Spotlight with blue cover lens; Weight: 1,200 g Spotlight (ECE Ref. 37.5) 1FE 008 773-061 Jumbo 320 FF H7 fog light; Weight: 1,200 g Fog light 1NE 008 773-031 JUMBO / 220 JUMBO 220 Corners and edges Jumbo 220 Blue H3 spotlight with chrome-plated glass retaining frame and classic blue cover lens; Weight: 1,200 g Spotlight (ECE Ref. 37.5) 1FE 006 300-261 Jumbo 220 H3 spotlight in black plastic housing with chrome-plated glass retaining frame; Weight: 1,200 g Spotlight (ECE Ref. 37.5) 1FE 006 300-001 Jumbo 220 H3 fog light in black plastic housing with chrome-plated glass retaining frame; Weight: 1,200 g Fog light 1NE 006 300-011 33 WE START WHERE OTHERS GAVE UP LONG AGO Anyone who frequently works in the dark really appreciates light. 36 WORKLIGHTS – MORE POWER FOR LONG NIGHTS Worklights such as the Power Beam 3000 allow you to work efficiently at dawn, twilight and in darkness. Anyone working in the dark has to rely on good lighting to work productively and safely. Standard vehicle equipment cannot be designed for each and every application, but HELLA worklights can be. HELLA worklights have been developed for tough, daily use on terrain. Even the materials meet the stricter requirements for dirt and moisture resistance and brand-specific high-quality production and workmanship guarantee durable functionality at the highest professional level. 38 WORKLIGHTS WORKLIGHTS Premium class HELLA worklights are particularly sophisticated and are intelligently designed. Sturdy yet lightweight housing, resilient yet flexible brackets, and reflectors and cover lenses specifically developed for the intended purpose guarantee a high and enduring level of productivity. The thermal protective circuit also extends the service life. In short: Working is significantly easier when using these worklights. Mega Beam LED Generation III Extremely durable and maintenance-free LED worklight (9 - 33 V), 800 lumen, made from aluminium with 4 LEDs and power consumption of just 13 W. Thanks to impact-resistant LEDs, it is ideally suited for mounting locations prone to vibration and demanding loads. Weight: 820 g for upright mounting for pendant mounting 1GM 996 136-311 1GM 996 136-361 Module 70 LED Generation III Extremely durable and maintenance-free LED worklight (9 - 33 V), 800 lumen, made from aluminium with 4 LEDs and power consumption of just 13 W. Thanks to impact-resistant LEDs, it is ideally suited for mounting locations prone to vibration and demanding loads. Weight: 520 g for upright mounting for pendant mounting 1G0 996 276-451 1G0 996 276-461 WORKLIGHTS Oval 100 LED 8 high-performance LEDs in oval design, 1500 lumen light output, multi-volt electronics (9 - 33 V), impactresistant plastic cover lens, overheating protection: high-quality aluminium heat sink and thermal sensors, maintenance-free, waterproof and dustproof system (withstands high pressure cleaning and submersible), Weight: 820 g Close-range illumination Long-range illumination 1GA 996 661-001 1GA 996 661-011 Oval 90 LED 10 high-performance LEDs in oval design, 1700 lumen light output, multi-volt electronics (9 - 33 V), impact-resistant plastic cover lens, overheating protection: highquality aluminium heat sink and thermal sensors, maintenance-free, waterproof and dustproof system (withstands high pressure cleaning and submersible), Weight: 1,000 g Close-range illumination Long-range illumination Power Beam 1000 LED 6 high-performance LEDs, close-range illumination, 850 lumen light output, DT connector, upright and pendant mounting, multi-volt electronics (9 -33 V), resistant to strong vibrations; impact-resistant plastic cover lens, overheating protection: high-quality aluminium heat sink and thermal sensors, maintenance-free, waterproof and dustproof system (withstands high pressure cleaning and submersible), Weight: 610 g Standard Version Heavy-Duty Version 1GA 996 188-001 1GA 996 188-011 1GA 996 386-001 1GA 996 386-021 39 40 WORKLIGHTS Power Beam 1500 6 high-performance LEDs, 1300 lumen light output, upright and pendant mounting, multi-volt electronics (9 - 33 V), resistant to strong vibrations; impactresistant plastic cover lens, overheating protection: high-quality aluminium heat sink and thermal sensors, maintenance-free, waterproof and dustproof system (withstands high pressure cleaning and submersible), Weight: 660 g Long-range illumination Close-range illumination 1GA 996 288-021 1GA 996 288-031 Power Beam 2000 and 3000 16 high-performance LEDs, 2200 or 3000 lumen light output, connection cable (2 m) and open cable heads, upright mounting, multi-volt electronics (9 - 33 V), resistant to strong vibrations, impactresistant plastic cover lens, overheating protection: high-quality aluminium heat sink and thermal sensors, maintenance-free, withstands high pressure cleaning and submersible, Weight: 1,590 g Power Beam 2000 Power Beam 3000 Power Beam 5000 23 high-performance LEDs, 4500 lumen light output, upright and pendant mounting, multi-volt electronics (9 - 33 V), for extreme applications - resistant to strong vibrations, cover lens made from impactresistant plastic, maintenance-free, waterproof and dustproof system (withstands high pressure cleaning and submersible), Weight: 3,100 g Deutsch plug connection Cable connection 1GB 996 194-001 1GB 996 194-011 1GA 996 189-001 1GA 996 192-001 WORKLIGHTS Flat Beam 1000 LED 60 LEDs (efficiency line), connection cable (2 m) + open cable heads, mounting (extremely flat and light), multi-volt electronics (9 - 33 V), maintenance-free, waterproof and dustproof system (withstands high pressure cleaning and submersible), Weight: 450 g Flat Beam 1000 Flat Beam 1000 45° 1GD 996 193-001 1GD 996 193-051 Ultra Beam H3 Compact worklight with black, reinforced fibreglass housing. Suitable for upright and pendant mounting. Weight: 570 g, with handle and switch 800 g Standard with handle and AMP connector and switch Module 70 H9 Blue H9 worklight with compact dimensions and clear blue cover lens for high-contrast light. Weight: 325 g Module 70 H9 1G0 996 176-671 1GA 007 506-001 1GA 997 506-631 41 42 REVERSING SPOTLIGHT / COMET 450, COMET 550 REVERSING SPOTLIGHT Everything in sight HELLA reversing spotlights increase productivity. The robust quality of the housing and the lighting specifically tuned to reversing make it easier to work and takes the stress out of manoeuvring. Side mounting is possible and an advantage in many cases. But no worklights or fog lights may be used as reversing spotlights, although they look similar. HELLA reversing spotlights have a typical light distribution and are specially type-tested. The abbreviation “00 AR” on the cover lens stands for reversing spotlight. Comet 450 Reversing spotlight suitable for upright and pendant mounting. With black housing; Weight: 550 g 2ZR 005 860-151 Comet 450 Comet 550 Reversing spotlight suitable for upright and pendant mounting. With black housing; Weight: 700 g Comet 550 2ZR 005 700-191 REVERSING SPOTLIGHT / POWER BEAM 1000 REVERSING SPOTLIGHT, ULTRA BEAM, ECO 21 145,3 Power Beam 1000 reversing spotlight 6 high-performance LEDs. Upright and pendant mounting. Just 18W power consumption. Ideal for battery-driven vehicles or vehicles with heavily loaded alternator. Multi-volt electronics (9 - 33 V), Weight: 660 g DT connectors Cable and AMP connector 61,6 112,3 120,2 2ZR 996 188-061 2ZR 996 188-091 Ultra Beam Compact headlight with black housing; Weight: 600 g Ultra Beam 12° inclination angle Ultra Beam 15° inclination angle Eco 21 Small reversing spotlight, e.g. for lighting the trailer coupling; Weight: 300 g Eco 21 2ZR 996 179-701 2ZR 997 506-391 2ZR 996 506-501 43 45 KL 7000 LED – RECOGNISED IN ALL APPLICATIONS Luminous, flat and compact design, long service lift and high degree of efficiency. Existing halogen versions can be converted to LED. When professionals have to rely on technology, beacons and warning systems from HELLA are first choice. Depending on the colour, the beacons warn drivers of danger or signal alone or in combination with acoustic signals that an emergency vehicle is on the road. As the supplier with the broadest modular product portfolio, HELLA supports current and future drivers of emergency vehicles as well as public authorities and organisations worldwide with emergency equipment and system solutions that can be adapted to meet individual requirements and that ensure maximum safety. 46 BEACONS BEACONS Always on the safe side HELLA beacons are used because of the large number of variants available for a great range of applications. HELLA currently has a complete range of more than 800 products for specific emergency-vehicle target groups. The current HELLA range includes beacons and roof beams as well as various auxiliary light systems and attractive accessory products. K-LED FO LED beacons with intelligent and efficient electronics and all the advantages of LED technology: low energy consumption, long service life of the light source, extremely short response times and high vibration resistance. Multi-voltage; Weight: 722g (fixed) / 795g (flex) / 957g (magnet) K-LED FO F, fixed, amber K-LED FO FL, flex, amber K-LED FO M, magnet, amber 2XD 010 311-001 2XD 010 311-011 2XD 010 311-021 KLX 7000 The advantage of xenon: the light intensity is significantly higher than in traditional beacons. Not only is the aluminium housing durable and stable, it also efficiently shields the electronics. The light is low-maintenance and very easy to clean. The flex version absorbs shocks and is therefore suitable for rough conditions; it comes with two bolt holes (130mm/107mm) so that the connector system is compatible with standard attachments; available in 12 V and 24 V; Weight: 1119g (fixed) / 1382g (flex) / 1481g (magnet) KLX 7000 F, fixed, amber, 24V KLX 7000 FL, flex, amber, 24V KLX 7000 M, magnet, amber, 24V 2RL 008 181-111 2RL 008 183-111 2RL 008 182-111 The beacons are reserved in some countries for special vehicles. BEACONS KL 7000 LED The KL 7000 LED is the result of ongoing development of the widely used KL 700 and KL 7000 series. The beacon is characterised by its slim and compact design, long service life and a very high degree of efficiency when converting electric power into light. It allows you to change from Halogen to LED with ease. Multi-volt 10 – 32 V; Weight: 650g (fixed) / 815g (pipe socket) / 1072g (magnet) KL 7000 LED F, fixed, amber KL 7000 LED R, pipe socket, amber KL 7000 LED M, magnet, amber Rota LED The Rota LED with rotating LED light function delivers high efficiency, a flat and compact design and a rotating LED light function. Thanks to the shock-absorbing rubber feet, it is very resistant to high vibrations and is therefore suitable for demanding applications. Multi-volt 10 - 32V; Weight: 850g (fixed) / 970g (flex) / 930g (magnet) Rota LED F, fixed, amber Rota LED FL, flex, amber Rota LED M, magnet, amber 2RL 010 979-001 2RL 010 979-011 2RL 010 979-021 2RL 011 484-001 2RL 011 484-011 2RL 011 484-021 47 48 BEACONS KL 7000 The KL 7000 delivers an optimum signal thanks to high quality technology and maximum light intensity. The robust dome with special optics guarantees efficient light output. Maximum smooth operation is delivered by a maintenance-free drive bearing and twin belt technology. Available in 12V and 24V; Weight: 843g (fixed) / 983g (flex) / 1382g (pipe socket) / 1481g (magnet) KL 7000 F, fixed, amber, 24V KL 7000 FL, flex, amber, 24V KL 7000 R, pipe socket, amber, 24V KL 7000 M, magnet, amber, 24 V 2RL 008 061-111 2RL 008 063-111 2RL 008 060-111 2RL 008 062-111 KL Rotaflex / Rotafix The KL Rotaflex / Rotafix is a compact and durable rotating beacon. It delivers excellent light intensity and comes with an impact-resistant light dome and extremely high resistance to vibration. Weight: 682g (fixed) / 814g (flex) / 1501g (magnet) KL Rotafix F, fixed, amber, 12 V KL Rotafix F, fixed, amber, 24 V KL Rotaflex FL, flex, amber, 12 V KL Rotaflex FL, flex, amber, 24 V KL Rotafix M, magnet, amber, 12 V KL Rotafix M, magnet, amber, 24 V 2RL 007 337-001 2RL 007 337-011 2RL 006 846-001 2RL 006 846-011 2RL 007 337-021 2RL 007 337-031 BEACONS OWS 7 The OWS 7 combines innovative technology with modern design. It delivers excellent light output, a very long service life, a high degree of efficiency and comprehensive modularity. It is available in widths between 900 mm and 2,000 mm, as well as in 12 V and 24 V and can be used in a wide range of applications. OWS-E The OWS-E is available with Halogen single reflector system, Halogen multi-reflector system or Xenon double flash system in 4 different varieties for 12 V and 24 V. For more information: www.hella.com/municipal 49 Daytime running lights: safe signals The highly developed daytime running light range from HELLA provides the ideal solution for every type of vehicle. HELLA supplies a comprehensive range of models for passenger cars, commercial vehicles and caravans. Sometimes discreet and refined, sometimes strikingly different. But always with proven HELLA quality. Daytime running lights offer compelling advantages. They significantly improve visibility during the day and avoid the consumption disadvantages of driving with standard low beam – thanks to their significantly lower power requirement. Guarantee optimum safety around the clock. As of 2011, all new vehicles in the ECE registration area must be equipped with daytime running light to reduce the risk of an accident. From August 2012, all new commercial vehicles in the ECE registration area must also be equipped with daytime running lights. Legislators have recognised the advantages of daytime running lights: accidents are avoided and road traffic safety is rising significantly. Many countries therefore require lights to be used even during the day – and in other countries it is strongly recommended. HELLA daytime running lights are the perfect solution for anyone who does not want to compromise. For drivers with high demands in terms of safety and a keen sense of personal style. 52 DAYTIME RUNNING LIGHT / LED LEDayLine 15 and 30 Functionality in compact design Thanks to low installation depth, the LEDayLine 15 and 30 comes with various mounting options for vehicles with 15° or 30° slope at the installation position. The daytime running lights are persuasive thanks to low energy consumption and simple installation. After attaching the mounting frame to the front of the vehicle, the daytime running light is simply "snapped" into the mounting frame jig. LEDayLine 15 Suitable for vehicles with a 15° slope at the installation position. Set includes: Two LED daytime running lights with 8 LEDs each, ECE and SAE type approval, including mounting frame, pre-wired cable harness and a changeover relay. Power consumption 2W; Weight: 160 g Daytime running light set, 24 V 15° 2PT 980 860-851 30° DAYTIME RUNNING LIGHT / LED LEDayLine 30 Suitable for vehicles with 30° slope at the installation position. Set includes: Two LED daytime running lights with 8 LEDs each, ECE and SAE type approval, including mounting frame, pre-wired cable harness and a changeover relay. Power consumption 2W; Weight: 180 g Daytime running light set, 24 V 2PT 980 850-851 2. 1. LED daytime running lights, rod-shaped LED daytime running light set for horizontal installation, with 2.5m connecting cable and separate changeover relay to automatically turn the lights on and off. Set includes: 2 lights each with 12 LEDs, attachment screws and changeover relay. Power consumption 2W; Weight: 280 g 1. Mounting frame is included in the delivery. Frame is screw-connected from above. Light is snapped on. Daytime running light set, 24V 2PT 980 680-861 2. Attached using lateral screw attachment points Daytime running light set, 24 V 2PT 980 680-851 53 54 DAYTIME RUNNING LIGHT / LED LEDayLine Functionality in compact design LEDayLine LED daytime running light set with integrated relay in black plastic housing and fastening springs for mounting in the front apron. Set includes: two lights each with 5 LEDs, professional harness with AMP Superseal connector, fastening springs. Power consumption 8 W; Weight: 260 g Daytime running light with position light, 24 V, left Daytime running light with position light, 24 V, right 2PT 010 043-031 2PT 010 043-041 For more information: www.daytime-running-light.com When the LEDayLine is used as a position light, the standard position light must be permanently disabled in accordance with ECE-R 48. Check online for further legal stipulations and mounting requirements or ask at a qualified garage. DAYTIME RUNNING LIGHT / LED HELLA Daytime Running Lights Advanced technology LED daytime running lights, 90mm LED daytime running light set with black aluminium housing and integrated relay for upright and pendant mounting in or on the front apron. Power consumption 11 W at 24 V. Set includes: 2 lights each with 3 LEDs, professional harness with AMP Superseal plug, bracket; Weight: 390 g Daytime running light set, round design, 12V/24V multi-voltage 2PT 009 599-811 LED daytime running light set, rectangular LED daytime running light set with silver-grey aluminium housing and integrated relay for upright and pendant mounting in or on the front apron. Power consumption 11 W at 24 V. Set includes: 2 lights each with 3 LEDs, professional harness with AMP Superseal plug, bracket. Weight: 640 g Daytime running light set, rectangular 2PT 009 496-801 55 GOOD TO KNOW THAT YOU HAVE THOUGHT OF EVERYTHING. The importance of appropriate accessories is not something you want to realise when you have forgotten something. 58 ACCESSORIES LIGHT ACCESSORIES Always fitting Even the strongest and most stable headlights can be damaged in rough condition by falling rocks or by unintentionally scraping obstacles. Protective caps are effective protection. But please note: In some countries, protective caps are not permitted by law. Before use on public roads, please check with your competent government agency. (1) Protective caps Luminator (except xenon with integrated ballast and Luminator LED)* Luminator Xenon (with integrated ballast) and LED Luminator Compact* Luminator Compact Xenon* (with integrated ballast) Rallye 3003* Rallye 3003 Compact* Jumbo 320 FF* Jumbo 220* Classic 210* 8XS 147 945-021 8XS 147 945-011 8XS 165 048-001 8XS 165 048-011 8XS 168 664-001 8XS 170 457-001 8XS 160 353-001 8XS 138 127-001 8XS 115 298-001 Luminator Xenon (with integrated ballast) and LED *not illustrated (1) On public roads in Germany, headlights must be functional at all times in accordance with the German Road Traffic Licensing Regulations (StVZO). Violation constitutes a regulatory offence. ACCESSORIES 70A high-frequency charger The 70A high-frequency charger is a fully automatic 8-stage charger, perfect to attach to the vehicle during repair and servicing to compensate for power output. This ensures that the battery is always fully charged. The charging current can be set to between 70A for 12V batteries (battery capacity of 40 1500Ah) and 35A for 24V batteries (battery capacity of 20 - 750Ah). 70A high-frequency charger 8ES 004 417-251 Bracket for two-point mounting Stainless steel bracket for additional stabilisation of large auxiliary lights. Can be shortened, bent or twisted depending on the mounting position. Length: 80 - 240 mm. 2-point bracket, set (2 pieces) 8HG 116 741-801 Relays, control units, switches NO relay without fuse link, 4-pole NO relay with fuse link, 4-pole* NO relay with dual output for paired consumers, 5-pole, 12 V* NO relay with dual output for paired consumers, 5-pole, 24 V* Trailer connection unit/voltage converter* Flasher Unit 24 V / 3+1 x 21 W (8 x 21 W)* Flasher Unit 24 V / 4+1 x 21 W (10 x 21 W)* Timers 12 V / 24 V* Main battery switch* Module switch* 4RA 965 400-031 4RA 003 530-051 4RA 933 791-061 4RA 933 791-071 5DS 008 125-011 4DW 004 513-021 4DW 004 513-031 5HE 996 152-131...-161 6EK 002 843-111 - 151 6FH 354 100-... For more information: www.hella.com/lightshow | www.hella.com/switchshop *not illustrated 59 60 ACCESSORIES HELLA bulbs Perfect light quality As a technology leader for intelligent light distribution and halogen, xenon, and full-LED headlights and as a partner of well-known international automotive manufacturers, HELLA constantly meets the highest requirements and quality standards. We have also applied these standards to our bulb range – top technology with uncompromisingly high and extensively tested quality. XENON: FOR MORE PERFORMANCE STANDARD: FOR GREATER ECONOMY With a colour temperature of up to 4,100 Kelvin, the light output is approximately three times that of halogen bulbs. The particularly broad and wide illumination delivers maximum safety and relaxed driving. HELLA xenon bulbs stand out as innovations in environmental protection. Standard bulbs for passenger cars are the cost effective solution for all standard requirements. HELLA’s proven quality stands out thanks to excellent light output, reliability, durability and outstanding value for money. More safety with 200% light output Great diving comfort with visibility similar to that of daylight About 50% lower energy consumption Significantly longer service life ECE/DIN standard Volt Watt Socket Specifications Part No. D1S 12/24 35 Pk32d-2 - 8GS 009 028-021 D2S 12/24 35 P32d-2 - 8GS 007 949-101 D2R 12/24 35 P32d-3 - D3S 12/24 35 P32d-5 D4S 12/24 35 P32d-5 Comprehensive range of standard requirements Long service life Optimum price-performance ratio ECE/DIN standard Volt Watt Socket Part No. H1 24 70 P14.5s 8GH 002 089-251 H3 24 70 PK22s 8GH 002 090-251 8GS 007 001-121 H7 24 70 PX26d 8GH 007 157-241 without mercury 8GS 009 028-201 H11 24 70 PGJ19-2 8GH 008 358-241 without mercury 8GS 007 949-301 W5W 24 5 W2,1x9,5d 8GP 003 594-251 ACCESSORIES LIFETIME: FOR LONGER SERVICE LIFE The special design of Long Life for passenger cars guarantees a longer service life, more light performance and reduced energy consumption, making it suitable for frequent drivers and continuous use in daylight. Heavy Duty means bright but non-blinding light for extreme conditions such as are typical for construction machinery and offroad vehicles. With convincing brightness and a long service life, Heavy Duty is exceptionally robust and resistant to vibration. The single-coil technology generates non-blinding and extremely bright Double Power for trucks. The longer service life also halves the costs for spare parts and standing times. Double Power More light performance Long service life Reduced energy consumption ECE/DIN standard ECE/DIN standard Volt Watt Socket Specifications Part No. H1 24 70 P14.5s Double Power 8GH 002 089-491 H3 24 70 PK22s Double Power 8GH 002 090-471 H7 24 70 PX26d Double Power 8GH 007 157-231 H11 24 70 PGJ19-2 Double Power 8GH 008 358-251 Volt Watt Socket Specifications Part No. 8GH 002 089-361 Heavy Duty H1 24 70 P14.5s Heavy Duty H4 24 75/70 P43t Heavy Duty 8GJ 002 525-281 P21W 24 21 BA15s Heavy Duty 8GA 002 073-251 PY21W 24 10 BAU15s Heavy Duty 8GA 006 841-251 P21/5W 24 21/5 BAY15d Heavy Duty 8GD 002 078-011 R5W 24 5 BA15s Heavy Duty 8GA 002 071-261 R10W 24 10 BA15s Heavy Duty 8GA 002 071-271 T4W 24 4 BA9s Heavy Duty 8GP 002 067-261 BOXES OF SPARES ECE/DIN standard You can find an even wider selection at www.hella.com/bulbs Volt Part No. H4 24 8GJ 002 525-941 H7 24 8GH 007 157-931 61 62 ACCESSORIES Voltage reduction device The reduction devices with output of 28 W - 112 W are required to operate the camera system with 24 V electrical system. Of course, they can also be used to operate other 12 V devices with low power consumption such as radios. 2A voltage reduction device 4A voltage reduction device 8A voltage reduction device 8ES 006 658-001 8ES 006 658-011 8ES 006 658-021 Conventional truck wiper blade For more information: www.hella.com/wiperblades Professional hand lamp Magnetic bracket Practical bracket for hand lamps if there are no available clamps or suspension options. The strong magnet keeps the lamp in the optimum position. Magnetic bracket 8HG 861 918-001 Oil and petrol resistant, 1.12m-long professional hand lamp (T5/21W) with electronic ballast Handle, cap and hook made of blue plastic. Comes with electronic fuse, interference suppression, shut-off and anti-shattering film Protection class: IP64, class II. Professional hand lamp HL 21-1120, 5 m cable 2XM 001 974-111 ACCESSORIES 63 Extra light in the interior Useful auxiliary light for reading routes, charts and documents. Can be permanently attached or used with cigarette lighter and power socket. SpotLED reading light, 15 cm long White cap Black cap Silver cap 2JA 343 720-011 2JA 343 720-021 2JA 343 720-291 SpotLED reading light, 40 cm long White cap Black cap Silver cap 2JA 343 720-111 2JA 343 720-121 2JA 343 720-191 SpotLED reading light for cigarette lighter/power socket White cap, 15cm long Black cap, 15cm long Silver cap, 15cm long 2JA 343 720-071 2JA 343 720-081 2JA 343 720-091 Reading light with 5W halogen bulb Black, 50cm long Black, 19.5cm long Surface-mounted LED lights Surface-mounted interior lights with a height of 35mm. With integrated ON/OFF switch. Multi-volt 10 - 30V. With 12 LEDs With 24 LEDs 2JA 007 373-151 2JA 007 373-161 2AB 004 532-001 2AB 004 532-011 64 ACCESSORIES Front with 2 white LEDs, each 24 V/0.5 W, current consumption = approx. 0.02 A LED position light (mounting position 10-20°) 2PF 009 514-001 LED position light (mounting position 20-30°) 2PF 009 514-011 with 1 white LED, each 24 V/0.9 W, current consumption = approx. 0.04 A LED position light with reflector (50 cm cable) LED position light with reflector (500 cm cable) 2PG 008 645-971 2PG 008 645-961 Side with 1 amber LED for vertical installation, each 24 V/1.2 W, current consumption = approx. 0.05 A LED side marker light with reflector (150 cm cable) 2PS 008 645-991 with 1 amber LED for horizontal installation, each 24 V/1.2 W, current consumption = approx. 0.05 A LED side marker light with reflector (150 cm cable) 2PS 008 645-001 ACCESSORIES Rear with 1 red LED, each 24 V/1.2 W, current consumption = approx. 0.05 A LED clearance light reflector (50 cm cable) LED clearance light with reflector (500 cm cable) 2TM 008 645-951 2TM 008 645-941 LED clearance light 2XS 008 078-001 24 V/1.4 W, current consumption = approx. 0.06 A *not illustrated Safety hazard warning light Combined safety light, hazard warning light and worklight with 6V bulb: Amber hazard warning light, white worklight. Variable worklight beam angle; stable up to wind force 9. For 5 x 1.5V single cells (not included). Battery status indicator. Approved for vehicles according to GGVS/ADR. Model 3003 Model 3003 ACCU (includes battery and charger kit) 2XW 007 146-001 2XW 007 146-011 65 66 ACCESSORIES Horns and trumpet horns Thanks to more than 100 years of experience working with leading German luxury brands, we know the meaning of power. You can rest assured that each HELLA horn has been individually tuned to ensure optimum sound quality. Trumpet horns Compressed air trumpet horns for vehicles with pneumatic brake systems. With two sound funnels for 300 and 320 Hz, chromeplated cap and sound funnel, and mat black foot. Highway compressed air twin-tone trumpet horn 3PB 005 411-001 Trumpet horns For vehicles with pneumatic brake system. Sound pressure level at 2 m distance: 118 dB (A) Compressed air range: 6 – 8.3 bar. Suitable for 10 mm diameter compressed air tube made of stable die cast, grey sound funnel made of plastic, 2 holes for M10 fastening screws, 6.3 mm blade-terminals, 24 V, 400 Hz. Compressed air trumpet horns 3PA 004 206-011 ACCESSORIES Supertone horn DL50 with 6.3 mm blade-terminals Sound pressure level at 2 m distance: 114 dB(A) Black, painted metal housing with protective grid Bracket on horn for M8 fastening screw 24 V, 310 Hz Supertone horn DL50 3CA 004 811-021 Supertone horn B133 2-pole plug-in Deutsch connector, sound pressure level at 2 m distance: 118 db(A) 24 V, 500 Hz Supertone horn B133 Signal horns 24 V signal horn: Galvanised metal housing, black membranes, with flat plugs. Bracket on the horn for M8 fastening screw. Sound pressure level at 2 m distance: 116 dB(A). Signal horn 335 Hz woofer 3BA 002 768-382 For more information: www.hella.com/horns 3AF 003 399-357 67 68 ACCESSORIES Fuses Midi high voltage fuses pink green red amber brown white blue orange grey 30A 40A 50A 60A 70A 80A 100A 125A 150A Midi high voltage fuse holder Load capacity: 30A - 150A 8JS 742 901-061 8JS 742 901-001 8JS 742 901-011 8JS 742 901-021 8JS 742 901-031 8JS 742 901-041 8JS 742 901-051 8JS 742 901-071 8JS 742 901-081 8JD 743 136-001 (Examples) Mega high voltage fuses amber green red white blue brown pink grey dark green violet ochre dark brown 100A 125A 150A 175A 200A 225A 250A 300A 350A 400A 450A 500A 8JS 742 902-001 8JS 742 902-011 8JS 742 902-021 8JS 742 902-031 8JS 742 902-041 8JS 742 902-051 8JS 742 902-061 8JS 742 902-071 8JS 742 902-081 8JS 742 902-091 8JS 742 902-101 8JS 742 902-111 Mega high voltage fuses Load capacity: 100A - 250A 8JD 743 135-001 with flexible cover for custom cabling, Load capacity: max. 500A 8JD 743 135-011 ACCESSORIES Connectors Plugs/sockets 24 V 7-pole plug, metal, ISO 1185, contact 31 with sleeve* 8JA 003 831-001 7-pole plug, metal, ISO 3731, contact 1 with pin* 8JA 003 832-001 Plugs/sockets 24 V 7-pole plug, metal, ISO 1185, contact 31 with pin* 8JB 003 833-001 7-pole plug, metal, ISO 3731, contact 1 with sleeve* 8JB 003 834-001 15-pole plug, plastic, ISO 12 098* 8JA 007 241-021 * with screw connections 69 70 ACCESSORIES Plugs/sockets 24 V 15-pole socket, plastic, ISO 12 068 8JB 007 242-011 Park socket 8HG 007 647-001 Combined ABS/EBS plug, plastic, ISO 7638* (not illustrated) 8JA 007 644-051 Combined ABS/EBS socket, plastic, ISO 7638* 8JB 007 645-031 15/2x7-pole cable adapter, polyurethane, 50mm coil, working length: 4m 8JA 005 952-041 Short adapter, 15/2x7-pole 8JA 005 952-061 * with screw connections ACCESSORIES Coiled connection cables 24 V ABS coiled connection cable, 5-pole, Hytrel, plastic plug 8KA 007 648-001 EBS coiled connection cable, 7-pole, Hytrel* EBS coiled connection cable, 7-pole, polyurethane* 8KA 007 648-021 8KA 007 648-031 Coiled connection cable, 7-pole, N type, waterproof 8KA 004 797-031 Coiled connection cable, 7-pole, S type, waterproof, polyurethane plastic plug* N type, polyurethane, plastic plug* Coiled connection cable, 15-pole, Hytrel, plastic plug 8KA 004 797-051 8KA 004 797-041 8KA 007 648-041 Power sockets 24 V Power socket with green threaded sleeve and cover, without lighting, load capacity of 15A at 24 V 8JB 008 023-001 Power socket mounted with hexagon nut, without lighting* 8JB 008 023-051 Coil extension cable with safety universal plug* Twin socket connector with safety universal plug* 8KA 007 589-091 Adapter cable to connect standard sockets 8JA 007 589-111 to cigarette lighter plug* 8JB 008 032-001 Adapter cable to connection standard sockets to cigarette lighter sockets 8KA 007 589-101 *not illustrated 71 72 EVERY PRODUCT HAS OUR FEATURES We don't just talk about quality, we live it. And we are always attempting to perfect it all over again. We monitor quality as strictly and rigorously as we can in every product of every series of every day. With the latest technology, advanced testing methods in accordance with the type approval requirements of the ECE approval process and our own high standards, we are simply better than all the others. And it will stay that way. Heat, humidity and cold test In temperature cycle tests, HELLA products are exposed to temperature fluctuations from - -40 to +100 degrees Celsius in climatic exposure test cabinets with volumes of 600 to 1000 litres. Condensation and de-condensation tests are performed up to a maximum humidity of 95% and up to +80°C. In the aptly named "shock cabinet", the temperature varies between -40 °C and +100 °C in a matter of seconds. These tests put intense stress on every material, from the lighting to the individual electronic components. The heat and cold tests last up to 48 hours. Test reports are archived at HELLA for a period of 15 years. Vibration test This test simulates the behaviour of the products on a “rough-road track" and measures, for example, how the vehicle responds to potholes, gravel and dirt roads and farm tracks. Special rally profiles are tested for selected products such as auxiliary lights. Mechanical endurance is tested in the wide band random vibration test. The frequency range is 10 to 1000Hz. All products undergo function testing for up to 24 hours. A mechanical shock test is also performed to simulate the behaviour on impact (for example, boxed products during shipping) at an acceleration of 300 to 500 m/s2. Spray water test HELLA products are tested under real environmental conditions in universal spray booths. The booths are equipped with equipment to simulate rain, flood water, water jets and spray mist. The test products are tested for leaks at a pressure of up to 5 bar in the dripping and spray water test and at a pressure of up to 10 bar in the water jet test. www.hella.com/quality 74 KNOWLEDGE OF LIGHT AND POWER Innovations from HELLA. With HELLA, you opt for products with uncompromising quality. We work every day to make our lighting solutions even better and even safer. As a result of our relentless innovative energy, we are among the first, best and even the sole suppliers or manufacturers in many areas of vehicle and lighting technology. We are currently pleased to be playing a particularly strong pioneering role with our Luminator LED using 100% LED technology. Research and development. As in the field of stress testing where we test our products on the durability of the material and light source, HELLA headlights undergo continuous quality and performance tests for light distribution and radiation intensity. They are granted approval under the type approval requirements of the EU approval process. Different tasks require different headlights. The result is Headlights of the highest quality – perfectly matched to the most diverse requirements under extreme conditions. The Lux unit As a unit of illuminance, Lux defines the luminous flux from a light source that hits a specified surface. For example, an office should be illuminated with at least 500 Lux and with just 1 Lux the human eye can read a newspaper without any problem. The values along the Lux bar show where the respective illuminance is achieved in the light distribution diagrams. degree of efficiency with improved light output. This is achieved by vapour-coating the reflective side of the reflector in pure aluminium under a high vacuum. A protective layer of just a few nanometres on the reflector guarantees high headlight performance permanently. Installed in the new Luminator LED series, the HELLA triple reflector has proven to be particularly effective in terms of efficiency and road illumination. The high-boost reflector High-boost reflectors are specially developed by HELLA to provide maximum light output. Compared to standard commercial auxiliary lights of similar size, HELLA auxiliary lights with highboost reflectors deliver a much higher The "Ref." reference number The reference number is a value applicable to spotlights. According to the ECE Regulation in effect since 2009, the sum of the reference numbers of all the installed headlights must not exceed the upper limit of 100 per vehicle. The two values of the standard high beam (left and right main headlights) plus the values of any other extra spotlights are added together. The reference number of HELLA spotlights as well as the E-type approval mark can be found in the catalogue for each model. A high beam with a 17.5 reference number emits a wide and full beam, but not as much as a high beam with a 37.5 reference number. A high beam Ref. 37.5 is therefore ideal for long, straight distances, while a high beam Ref. 17.5 can illuminate curved routes (especially mountainous areas) better. Attention: In some countries, a maximum high beam power of only 75 (reference value) may be connected. In those countries, the high beam integrated into the vehicle must be inoperative when 75 using the Ref. 37.5 high beam; however, the Ref. 17.5 high beam can generally be connected in addition. The right light source Light sources are always installed in all xenon headlights. Light Power lamps achieve maximum light output in the halogen range, whereas the Lifetime series is particularly durable. In Celis (Central Lighting Systems) technology, either fibre-optic cables or small plastic rods bring the light from a central light source to the desired area. LED headlights mark a revolutionary innovation in the field of automotive lighting as the current culmination of rapid development. Spotlights – Illumination and Isolux diagrams Comparison of light distributions. The red-orange colour indicates of high intensity illumination; the illuminance falls from yellow to green to blue depending on the distance from the light source. Luminator LED with Ref. 40 Luminator with Ref. 50 Luminator with Ref. 37.5 Luminator with Ref. 25 76 SYSTEMS COMPARISON AUXILIARY SPOTLIGHT Standard lighting with auxiliary light Test 1: The light from standard series halogen headlights on a heavy lorry. The light sits low. The driver sits high. Standard lighting plus Halogen auxiliary light Test 2: H1 halogen auxiliary lights on roof bracket. Type: HELLA Luminator Chromium Celis. Halogen (Luminator Chromium CELIS position light) Xenon (Luminator Xenon) LED (Luminator LED LED position light) 77 Standard lighting plus Xenon auxiliary light Standard lighting plus LED auxiliary light Test 3: Xenon auxiliary lights on roof bracket. Type: HELLA Luminator Xenon. Test 4: LED auxiliary lights on roof bracket. Type: HELLA Luminator LED. [m] 40 30 20 10 0 -10 -20 -30 -40 [m] 0 100 200 300 400 500 600 78 AUXILIARY SPOTLIGHTS: PLACEMENT SUGGESTIONS The examples show some of the many combination options. Please observe applicable local regulations. 79 According to ECE Regulation No. 48, a maximum of four auxiliary spotlights (including standard high beam) may be lit up simultaneously. If you place two pairs of spotlights on the roof, the standard high beam must disconnect. A maximum of six auxiliary spotlights may be attached to vehicles over 12 t. 80 AUXILIARY SPOTLIGHTS: MOUNTING EXAMPLES 1. 2. 1. Luminator LED with LED position light 100 % LED technology – for high beam and for position light. High-boost reflector and aluminium housing. 2. Rallye 3003 with LED position light Six quadratic LEDs. High-boost reflector. Plastic housing with chrome ring. 81 3. 4. 3. Jumbo 320 FF with LED position light Six quadratic LEDs. High-boost reflector. Plastic housing. 4. Luminator Chromium with CELIS position light Position light with circular LED light guide. High-boost reflector. Metal housing. 83 ASSEMBLY INSTRUCTIONS FOR BRACKET PROFESSIONALS 2 3 4 5 6 7 1 The vehicle must be level to avoid errors during fixing and adjustment. Assembly on the vehicle should be carried out by two persons on a stable, secured frame because of the weight involved. 5 – 6 At the plug connection, 24 V + and - can be tapped for the relays and headlights at a suitable point. The relay signal for high beam and parking light can be tapped at the headlight. 2 – 3 Pre-cabling and mounting headlights on a workbench makes subsequent mounting on the vehicle easier. After the auxiliary lights have been fastened to the bracket (here, HSSchoch), the entire unit is then placed on the roof. Measure the mounting area accurately – ensure the bracket is centred. Mark drill holes cleanly – drill with care – use rivet nuts. If there is no original wiring diagram available, you must carry out measurement. A signal line can then be soldered onto the cable for the relays. Ensure the work is performed cleanly – avoid risk of corrosion and any possible short circuits in all cases! 4 You can now trial-mount the bracket. Before finally mounting the bracket, fill the rivets with silicone sealing compound to prevent ingress of water. 7 Test that the auxiliary lights and the rest of the lighting system is functioning correctly. Check the on-board computer for any error messages. As all mounting work is relevant to safety and errors can have a negative impact on type approval and/or insurance cover, brackets and auxiliary lights should be attached by a specialist garage. Important safety notice: auxiliary lights are ideally mounted on a roof bracket. HELLA does not recommend attached sun visors. Approval Upright mounting Pendant mounting • (LED) 12 / 24 V 30 W 40 E1 3161 ECE • • • Luminator Xenon (internal ballast) 1F8 007 560-731 • 3,800 g Spotlight/xenon D1S • (D1S) 24 V 43 W 37.5 E1 2554 ECE • • • Luminator Xenon (external ballast) 1F8 007 560-631 • 3,800 g Spotlight/xenon D1S • (D1S) 24 V 43 W 37.5 E1 2554 ECE • • Luminator Metal Celis 1F8 007 560-201 • 2,800 g Spotlight/LED position light H1 + Celis-LED 17.5 E1 1753 ECE/ SAE • • Luminator Ref. 50 1F8 007 560-401 • 2,600 g FS/PO H1 + W5W 12 / 24 V 50 E1 3099 ECE • • Luminator Metal 1F8 007 560-301 • 2,600 g FS/PO H1 + W5W 12 / 24 V 37.5 E1 1928 ECE • • Luminator Metal 1F8 007 560-011 • 2,600 g FS/PO H1 + W5W 12 / 24 V 17.5 E1 303 ECE • • Luminator Metal 1N8 007 560-031 NS H3 12 / 24 V - E1 18245 ECE • Luminator Chromium Celis 1F8 007 560-211 • 2,800 g Spotlight/LED position light H1 + Celis-LED • (LED) 12 / 24 V 17.5 E1 1753 ECE/ SAE • • Luminator with LED position light 1F8 007 560-451 • 2,600 g Spotlight/LED position light H1 + LED • (LED) 12 / 24 V 25 E1 3047 ECE • • Luminator Ref. 50 1F8 007 560-411 • 2,600 g FS/PO H1 + W5W 12 / 24 V 50 E1 3099 ECE • • Luminator Chromium 1F8 007 560-311 • 2,600 g FS/PO H1 + W5W 12 / 24 V 37.5 E1 1928 ECE • • Luminator Chromium 1F8 007 560-341 • 2,600 g Spotlight/ position light H1 + W5W 12 / 24 V 37.5 E1 1928 ECE • • Luminator Ref. 50 1F8 007 560-421 • 2,600 g Spotlight/position light/Blue H1 + W5W 12 / 24 V 50 E1 3099 ECE • • Luminator Chromium Blue 1F8 007 560-321 • 2,600 g Spotlight/position light/Blue H1 + W5W 12 / 24 V 37.5 E1 1928 ECE • • Luminator Chromium Blue 1F8 007 560-331 • 2,600 g Spotlight/position light/Blue H1 + W5W 12 / 24 V 17.5 E1 44484 ECE • • Luminator Chromium 1N8 007 560-021 NS H3 12 / 24 V - E1 18245 ECE • Luminator Chromium Compact Celis 1F1 009 094-051 • 1,600 g Spotlight/ position light H1 + Celis-LED 12 / 24 V 37.5 E1 1901 ECE • • Luminator Chromium Compact Celis 1F1 009 094-091 • 1,600 g Spotlight/ position light H1 + Celis-LED 12 / 24 V 17.5 E1 1902 ECE/ SAE • • Luminator Chromium Compact 1F3 009 094-031 • 1,500 g FS H1 12 / 24 V 37.5 E1 1901 ECE • • Luminator Chromium Compact 1F3 009 094-071 • 1,500 g FS H1 12 / 24 V 17.5 E1 1902 ECE/ SAE • • Luminator Chromium Compact Blue 1F3 009 094-171 • 1,500 g Spotlight/Blue H1 12 / 24 V 37.5 E1 1928 ECE • • Luminator Compact Metal Celis 1F1 009 094-041 • 1,600 g Spotlight/LED position light H1 + Celis-LED • (LED) 12 / 24 V 37.5 E1 1901 ECE • • Luminator Compact Metal 1F3 009 094-021 • 1,500 g FS H1 12 / 24 V 37.5 E1 1901 ECE • • Luminator Compact Metal 1F3 009 094-061 • 1,500 g FS H1 12 / 24 V 17.5 E1 1902 ECE/ SAE • • Rallye 3003 CELIS 1F8 009 797-451 • 1,600 g Spotlight/LED position light H1 + Celis-LED • (LED) 12 / 24 V 17.5 E1 1753 ECE/ SAE • • Rallye 3003 with LED position light 1F8 009 797-431 • 1,350 g Spotlight/LED position light H1 + LED • (LED) 12 / 24 V 25 E1 3047 ECE • • Rallye 3003 with LED position light 1F8 009 797-421 • 1,350 g Spotlight/LED position light H1 + LED • (LED) 12 / 24 V 25 E1 3047 ECE • • Cap available Test mark LED Cap included Reference Spotlight LED/ LED position light Volt 2,800 g Light source • Set 1F8 011 002-001 Lighting function Watt Light source included Weight (individual headlight) / Length Spotlight Luminator LED Fog light Part number Product Name LUMINATOR • 2,600 g • 2,600 g • (LED) 12 / 24 V • • • • RALLYE 50 E1 3099 ECE • • Rallye 3003, with chrome design ring 1F8 009 797-101 • 1,350 g Spotlight/ position light H1 + W5W 12 / 24 V 37.5 E1 1928 ECE • • Rallye 3003 Ref. 50 1F8 009 797-321 • 1,350 g Spotlight/ position light H1 + W5W 12 / 24 V 50 E1 3099 ECE • • Rallye 3003 1F8 009 797-021 • 1,350 g Spotlight/ position light H1 + W5W 12 / 24 V 37.5 E1 1928 ECE • • 1,350 g Spotlight/ position light H1 + W5W 12 / 24 V 17.5 E1 2254 ECE • • 1,350 g Spotlight/position light/Blue H1 + W5W 12 / 24 V 50 E1 3099 ECE • • H1 + W5W 12 / 24 V 37.5 E1 1928 ECE • • Cap available Upright mounting 12 / 24 V Cap included Approval H1 + W5W Pendant mounting Test mark Spotlight/ position light Watt 1,350 g Volt Reference Light source included Lighting function • Light source Weight (individual headlight) / Length 1F8 009 797-341 Set Spotlight Rallye 3003 Ref. 50 Fog light Part number Product Name RALLYE Rallye 3003 Rallye 3003 Ref. 50 1F8 009 797-121 1F8 009 797-351 • • Rallye 3003 blue, with chrome design ring 1F8 009 797-111 • 1,350 g Spotlight/position light/Blue Rallye 3003 Ref. 50 1F8 009 797-331 • 1,350 g Spotlight/position light/Blue H1 + W5W 12 / 24 V 50 E1 3099 ECE • • Rallye 3003 Blue 1F8 009 797-031 • 1,350 g Spotlight/position light/Blue H1 + W5W 12 / 24 V 37.5 E1 1928 ECE • • Rallye 3003 Blue 1F8 009 797-131 • 1,350 g Spotlight/position light/Blue H1 + W5W 12 / 24 V 17.5 E1 2254 ECE • • Rallye 3003 Compact 1F3 010 119-011 • 580 g FS H1 12 / 24 V 37.5 E1 1901 ECE • • Rallye 3003 Compact 1F3 010 119-001 • 580 g FS H1 12 / 24 V 17.5 E1 1902 ECE/SAE • • Rallye 3003 Compact Blue 1F3 010 119-021 • 580 g Spotlight/Blue H1 12 / 24 V 37.5 E1 1928 Jumbo 320 Xenon 1FE 008 773-051 • 2,200 g LED position light Jumbo 320 FF with LED position light 1FE 008 773-081 • 1,200 g Spotlight/LED position light H7 + LED 12 / 24 V 37.5 Jumbo 320 FF 1FE 008 773-041 • 1,200 g Spotlight/ position light H7 + W5W 12 / 24 V 37.5 Jumbo 320 FF 1FE 008 773-001 • 1,200 g FS H7 12 / 24 V Jumbo 320 FF 1FE 008 773-011 • 1,200 g FS H7 Jumbo 320 Blue 1FE 008 773-061 • 1,200 g Spotlight/Blue Jumbo 320 FF 1NE 008 773-031 1,200 g Jumbo 220 Blue 1FE 006 300-261 • Jumbo 220 1FE 006 300-001 • Jumbo 220 1NE 006 300-011 ECE • • ECE • • • ECE • • • E1 1655 ECE • • • 37.5 E1 1655 ECE • • • 12 / 24 V 17.5 E1 1655 ECE • • • H7 12 / 24 V 37.5 E1 1655 ECE • • • NS H7 12 / 24 V - E1 1689 ECE • • • 1,200 g Spotlight/Blue H3 12 / 24 V 37.5 E1 44444 ECE • • • 1,200 g FS H3 12 / 24 V 37.5 E1 44444 ECE • • • 1,200 g NS H3 12 / 24 V - E1 18231 ECE • • • • JUMBO Spotlight/xenon/ • • D1S • (D1S + LED) 24 V 43 W 37.5 LED position light: E1 1741 LED position light: E1 1741 WORKLIGHTS Mega Beam LED Generation III 1GM 996 136-311 820 g AS LED • 9 - 33 V 13 W - ECE-R10 Mega Beam LED Generation III 1GM 996 136-361 820 g AS LED • 9 - 33 V 13 W - ECE-R10 Module 70 LED Generation III 1G0 996 276-451 520 g AS LED • 9 - 33 V 13 W - ECE-R10 Module 70 LED Generation III 1G0 996 276-461 520 g AS LED • 9 - 33 V 13 W - ECE-R10 • Oval 100 (LED) close-range illumination 1GA 996 661-001 820 g AS LED • 9 - 33 V 25 W - ECE-R10 • • • • Volt Watt Reference Approval Upright mounting Pendant mounting 9 - 33 V 25 W - ECE-R10 • • Oval 90 (LED) close-range illumination 1GA 996 386-001 1,000 g AS LED • 9 - 33 V 28 W - ECE-R10 • • Oval 90 (LED) long-range illumination 1GA 996 386-021 1,000 g AS LED • 9 - 33 V 28 W - ECE-R10 • • Power Beam 1000 LED Standard Version 2ZR 996 188-001 610 g AS LED • 9 - 33 V 18 W - E1 003249, E1 10R 036160, GGVSE/ADR Power Beam 1000 LED Heavy-Duty Version 2ZR 996 188-011 610 g AS LED • 9 - 33 V 18 W - E1 003249, E1 10R 036160, GGVSE/ADR Power Beam 1500 (LED) long-range illumination 1GA 996 288-021 660 g AS LED • 9 - 33 V 22 W - ECE-R10 • • Power Beam 1500 (LED) close-range illumination 1GA 996 288-031 660 g AS LED • 9 - 33 V 22 W - ECE-R10 • • Power Beam 2000 1GA 996 189-001 1,590 g AS LED • 9 - 33 V 43 W - ECE-R10 • Power Beam 3000 1GA 996 192-001 1,590 g AS LED • 9 - 33 V 43W - ECE-R10 • Power Beam 5000 Deutsch plug connection 1GB 996 194-001 3,100 g AS LED • 9 - 33 V 70 W - ECE-R10 • • Power Beam 5000 cable connection 1GB 996 194-011 3,100 g AS LED • 9 - 33 V 70 W - ECE-R10 • • Flat Beam 1000 LED 1GD 996 193-001 450 g AS LED • 9 - 33 V 11 W - ECE-R10 Surfacemounting Flat Beam 1000 LED 45° 1GD 996 193-051 450 g AS LED • 9 - 33 V 11 W - ECE-R10 Surfacemounting Ultra Beam H3 1GA 007 506-001 570 g AS H3 - Ultra Beam, with handle and switch 1GA 997 506-631 800 g AS H3 - Module 70 H9 Blue 1G0 996 176-671 325 g AS H9 • 12 V 65 W - Comet 450 reversing spotlight 2ZR 005 860-151 550 g RF H3 • (H3) 24 V 70 W - Comet 550 reversing spotlight 2ZR 005 700-191 700 g RF H3 • (H3) 24 V 70 W Power Beam 1000 LED reversing spotlight with Deutsch connector 2ZR 996 188-061 660 g RF LED • 9 - 33 V Power Beam 1000 LED Reversing spotlight with cable 2ZR 996 188-091 660g RF LED • 9 - 33 V Ultra Beam reversing spotlight 12° 2ZR 997 506-391 600 g RF H3 • 24 V Ultra Beam reversing spotlight 15° 2ZR 996 506-501 600 g RF H3 • 24 V Eco 21 reversing spotlight 2ZR 996 179-701 300 g RF P21 W • 24 V K-LED FO F, fixed, amber 2XD 010 311-001 722 g LED • K-LED FO FL, flex, amber 2XD 010 311-011 795 g LED K-LED FO M, magnet, amber 2XD 010 311-021 957 g KLX 7000 F, fixed, amber 2RL 008 181-111 1,119 g ECE-R23, ECE-R10 ECE-R23, ECE-R10 GGVSE/ADR • • ECE Surfacemounting E1 2186 ECE • - E1 2185 ECE • 18 W - E1 003249, E1 10R 036160, GGVSE/ADR ECE-R23, ECE-R10 18 W - E1 003249, E1 10R 036160, GGVSE/ADR ECE-R23, ECE-R10 - E12 23005, GGVSE/ADR ECE-R23 • • 70 W - E12 23006, GGVSE/ADR ECE-R23 • • 21 W - E4 23262 ECE-R23 • 12 / 24 V - 1) 1) • • 12 / 24 V - 1) 1) • LED • 12 / 24 V - 1) 1) • Xenon • 24 V - 2) 2) • BEACONS Flashing beacon Flashing beacon Flashing beacon Flashing beacon • FS=Spotlight NS=Fog light PO=Position light DRL=Daytime running light RF=Reversing spotlight KL=Beacon AS=Work light • Cap available Light source included • WORKLIGHTS Cap included Light source LED Test mark Lighting function AS Set Weight (individual headlight) / Length 820 g Fog light 1GA 996 661-011 Part number Spotlight Oval 100 (LED) long-range illumination Product Name Luminator Compact (Ref. 37.5) page 17 Luminator Chromium (Ref. 37.5) page 13 Luminator Chromium (Ref. 50) page 13 Luminator Chromium (Ref. 25) page 12 Luminator Xenon (Ref. 37.5) page 10 Luminator LED (Ref. 40) page 8 LIGHT DISTRIBUTION Rallye 3003 Compact (Ref. 17.5) page 27 Rallye 3003 Compact (Ref. 37.5) page 27 Rallye 3003 (Ref. 37.5) page 26 Rallye 3003 (Ref. 50) page 26 Rallye 3003 (Ref. 25) page 25 Luminator Compact (Ref. 17.5) page 17 Jumbo 220 (Ref. 37.5) page 33 Jumbo 220 Blue (Ref. 37.5) page 33 Jumbo 320 FF (Ref. 17.5) page 31 Jumbo 320 FF (Ref. 37.5) page 31 Jumbo 320 Xenon (Ref. 37.5) page 30 FREE INFORMATION, APPS AND SERVICES ON THE WEB HELLA ADDLIGHT IS HERE! Search and select auxiliary lights and install them virtually on your vehicle The new HELLA app lest you test your favourite auxiliary lights directly on a photo of your vehicle. Our online tool, ELIVER 3.0, lets you compare different headlights directly. All modules can be tested in a realistic 3D environment. ELIVER 3.0 also provides headlight information for download. All information, all headlights, all just a click away! You will find XXL photos and 360° views of the products in the range on the HELLA Offroad microsite. www.hella.com/truck For more information: www.hella.com/lightshow It’s easy: 1. Install the app on your smartphone using the QR code. 2. Download the free HELLA app to your smartphone or tablet using the QR code above from www.hella.com/apps or directly from iTunes and Google Play (Apple iOS or Android) and you are set to go. • 2) 2) • Cap available 2) Cap included 24 V 2) Pendant mounting • Upright mounting Xenon Approval 24 V Test mark Volt • Reference Light source included Xenon Watt Light source Set Lighting function Weight (individual headlight) / Length Fog light Part number Spotlight Product Name BEACONS Flashing beacon Flashing beacon Rotating beacon Rotating beacon Rotating beacon Rotating beacon Rotating beacon Rotating beacon KLX 7000 FL, flex, amber 2RL 008 183-111 1,382 g KLX 7000 M, magnet, amber 2RL 008 182-111 1,481 g KL 7000 LED F, fixed, amber 2RL 011 484-001 650 g KL 7000 LED R, pipe socket, amber 2RL 011 484-011 815 g KL 7000 LED M, magnet, amber 2RL 011 484-021 1,072 g Rota LED F, fixed, amber 2RL 010 979-001 850 g Rota LED FL, flex, amber 2RL 010 979-011 970g Rota LED M, magnet, amber 2RL 010 979-021 930 g KL 7000 F, fixed, amber 2RL 008 061-111 843 g Rotating beacon H1 • 24 V 983 g Rotating beacon H1 • H1 KL 7000 FL, flex, amber 2RL 008 063-111 - LED • 12 / 24 V 3) 3) • LED • 12 / 24 V 3) 3) • LED • 12 / 24 V 3) 3) • LED • 12 / 24 V 4) 4) • LED • 12 / 24 V 4) 4) • LED • 12 / 24 V 4) 4) • - 5) 5) • 24 V - 5) 5) • • 24 V - 5) 5) • KL 7000 LED R, pipe socket, amber 2RL 008 060-111 1,382 g Rotating beacon KL 7000 M, magnet, amber 2RL 008 062-111 1,481 g Rotating beacon H1 • 24 V - 5) 5) • KL Rotafix F, fixed, amber 2RL 007 337-001 682 g Rotating beacon H1 • 12 V - 6) 6) • KL Rotafix F, fixed, amber 2RL 007 337-011 682 g Rotating beacon H1 • 24 V - 6) 6) • KL Rotaflex FL, flex, amber 2RL 006 846-001 814 g Rotating beacon H1 • 12 V 6) 6) • KL Rotaflex FL, flex, amber 2RL 006 846-011 814 g Rotating beacon H1 • 24 V - 6) 6) • KL Rotafix M, magnet, amber 2RL 007 337-021 1,501 g Rotating beacon H1 • 12 V - 6) 6) • KL Rotafix M, magnet, amber 2RL 007 337-031 1,501 g Rotating beacon H1 • 24 V - 6) 6) • LEDayLine 15° 2PT 980 860-851 160 g Daytime running light LED • 24 V 2W - E24 5862 ECE/SAE LEDayLine 30° 2PT 980 850-851 180 g Daytime running light LED • 24 V 2W - E24 5863 ECE/SAE LED daytime running light 24V, universal 2PT 950 680-861 280 g Daytime running light LED • 24 V 2W - E24 0001 ECE LED daytime running light 24V, universal 2PT 980 680-851 280 g Daytime running light LED • 24 V 2W - E24 0001 ECE LEDayLine daytime running light, left 2PT 010 043-031 260 g Daytime running light LED • 24 V 8W - E1 2578 ECE/SAE LEDayLine daytime running light, right 2PT 010 043-041 260 g Daytime running light LED • 24 V 8W - E1 2578 ECE/SAE LED daytime running light set 90mm 2PT 009 599-811 390 g Daytime running light • LED • 24 V 11 W - E1 2372 ECE/SAE • • LED daytime running light set, rectangular 2PT 009 496-801 640 g Daytime running light • LED • 24 V 11 W - E1 2344 ECE • • DAYTIME RUNNING LIGHT Flushmounting* Flushmounting* Flushmounting* Flushmounting* Flushmounting* Flushmounting* * horizontal 1) 2) 3) Approval and EMC protection: TA1 E1 002738 / e1 035517 - ADR ECE-R10 035517 Approval and EMC protection: E1 1399 / e1 031889 - ECE Approval and EMC protection: TA1 E1 003397 / e1 036194 – ADR ECE-R10 036194 4) 5) 6) Approval and EMC protection: TA1 E1 003109 / e1 036194 – ADR ECE-R10 036194 Approval and EMC protection: E1 1241 / e1 031740 - ECE Approval and EMC protection: E4 6509 / e1 032181 - ECE HELLA KGaA Hueck & Co. Rixbecker Straße 75 59552 Lippstadt, Germany Tel.: +49 2941 38-0 Fax: +49 2941 38-7133 Internet: www.hella.com HELLA Limited Wildmere Industrial Estate Banbury, Oxon OX16 3JU Tel.: (01295) 225600 Fax: 0800 7832571 E-mail: hella.sales@hella.com Website: www.hella.co.uk © HELLA KGaA Hueck & Co., Lippstadt 9Z2 999 132-656 SCH/10.12/1.7 Subject to technical and price modifications. Printed in Germany
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