NGS PlantOne Sistema per la diagnosi predittiva dei guasti per

New Generation Sensors srl
Claudio Salvadori, CEO
claudio.salvadori@ngs-sensors.it
Who are we?
Spin-off of
Why?
Smart factory matters
• Security & Safety
• Monitoring
• Predictive
Maintenance
• Cost Containment
What about predictive maintenance…
Early
Failure
Detection
Repair
Costs
Reduction
Costs
Containment
Energy
saving
Downtime
reduction
What is missing...
Q1:What about secondary and lower cost machineries?
Q2:Are there some sensors monitoring them?
Low cost sensors
and gateway
Predictive
maintenance
PlantOne
Standard and
interoperable
communications
NGS PlantOne
Predictive fault
analytics…
Capable to
acquire and
process:
1. Bursts of
acceleration
samples
… and to
dispatch data…
… using the
standard IoT
wireless
protocols.
2. Contact
temperature
values
Strength of NGS PlantOne
1. Plug&Play
systems
2. Scalable
systems
6. Data
collection
adaptivity
automatisation
3. Compliance
with standard
protocols
7. Energy
optimisation
and harvesting
4. On board
logic
8. Remote
management
5. On-line reconfigurability
9. Optimal
value-formoney
NGS PlantOne architecture
NGS PlantOne SensNode
IPv6
compliant
wireless
Energy
harvester
network
stack
IP66
protection
Battery
powered /
5V power
supply
NGS PlantOne SensNode
Contact temperature sensor
functionalities:
Operative range: -25°C, 125°C
Minimum precision: 1°C
Default sampling period: 5 min (Reconfigurable)
Proactive and adaptive: adaptive sampling
rate as a function if a threshold (remotely
re-configurable) is exceeded
Vibration sensor functionalities:
3 axis
12 bits resolution
Acquisition of bursts (bursts length 5s
@200Hz)
On board logic: P2P and RMS
Default bursts acquisition period: 5 min.
NGS MultiMAC Gateway
5V
supplied
Distributed communication
management
• Management of the sensor network
• Data management and local processing
• Message management toward the control
room
Network stacks
Remote Control and Service Room
Web interface
• Visualisation
• Configuration
Data Storage and
analysis
OPC Server
Other applications
Agricolture
In-vehicle
sensors
network
What next
6LoWPAN over IEEE802.15.4g (@868MHz)
LoRaWAN integration
Network Security
Sensor Nodes Energy Harvesting
Multi-MAC Gateway (sub-GHz connectivity)
ATEX Compliancy