brochure - Old Federal Millworks

Wood Specifications
The infinite variety in color, grain and texture is what gives wood its rich character and natural warmth. Along with all of the
differences among varying wood species, no two trees are alike. Climate, light, rainfall, and minerals in the soil all create diverse
and unique grain and color patterns in each piece of wood. Because of all the variables and options available in choosing a wood
species, we’ve prepared the guidelines below to assist you in selecting the right wood for the desired end result.
Alder
The color tones of alder consist of a range of red to brown. Burl and pin knots are acceptable. Panel rips
are arranged to form a reasonable blend of grain matching and wood color tones.
Ash
The color tones of ash consist of a wide range of cream to light brown with some dark streaks. Burl and
pin knots are acceptable. Ash is not selected for color. Panel rips are arranged to form a reasonable blend
of grain matching and wood color tones.
Basswood
The color tones of basswood consist of a range of cream to light brown with some dark streaks. Panel rips
are arranged to form a reasonable blend of grain matching and wood tones.
Cherry
Cherry may contain some sapwood (white wood from the other section of the log). Grain and color are
matched to form a reasonable blend. Exposure to light causes cherry to darken with age, revealing a deep
reddish brown tone. Gum pockets are a natural characteristic of cherry.
European Beech
The color tones of European beech consist of a range of red to brown. This grade will be uniform in color
and grain matched.
Hickory
Unlike most other wood species, hickory has a unique grain pattern and variety of color tones all of its own.
Our standard hickory has a lot of character and is not selected for color.
Knotty Pine
Our knotty pine has brownish-red tight knots and is suitable for rustic style cabinetry.
Mahogany
Mahogany’s color varies from golden brown to light reddish color tones. It has occasional pin knots or
burl.
Paint Grade Maple
Paint grade maple is used mostly for drawers and paint grade doors. Color is not selected.
Red Oak
Red oak is selected for color. Defects such as knots and splits are removed. Character, such as burl and
pin knots are acceptable. Panel rips are arranged to form a reasonable blend of grain matching and color
tones.
Rustic Alder
Rustic alder is a unique species that allows for many variations. Pitch, mineral, sap and knots are common.
Color may vary from light tan sapwood to reddish brown heartwood blended throughout. Knot size, the
percentage of mineral, sapwood and heartwood are not allowed to be specified by the customer. All
material will be structurally sound. We recommend that you order a sample door to avoid confusion.
Rustic Cherry
Rustic cherry is a unique species that allows for many variations. Pitch, mineral, sapwood, heartwood and
knots are common. Color variations may range from white in the sapwood area to a deep red in the
heartwood area. Knot size, the percentage of pitch, sapwood, heartwood and number of knots are not
allowed to be specified by the customer. All material will be structurally sound. We recommend that you
order a sample door to avoid confusion.
Stain Grade Maple
Stain grade soft maple ranges from creamy white to brown to gray color tones. Some mineral is
acceptable. It is suitable for medium to dark stains.
Walnut
Walnut may have up to 15% sapwood. Burl and pin knots are acceptable.
White Maple
White soft maple is light brown to a creamy tan wood with a subtle grain pattern and is suitable for natural
finish as well as light to dark stains.
Page 1
How to Measure
the cost of Doors and Drawer Fronts
The following example is based on a Square Raised Panel Door.
1. Round the dimensions of the door to the next highest inch.
Example: 11 1/2” x 23 1/2” = 12 x 24
Height
2. Find the total square inches for the door.
Example: 12” x 24” = 288”
(2 sq. ft min. for doors & 1 ½ sq. ft. min. for drawer fronts)
Width
3. Multiply the sq. inches and the material cost.
(See Material Cost Chart)
Example: Material Cost for Basswood is .0431
.0431 x 288 square inches = $12.41
4. Add the design cost (per panel)
Example: Material cost plus design cost equals
$12.41 + $12.75 = $25.16
Height
Width
Height
Width
5. Any additional features.
End Panels:
Add 8%
Panels over 37” tall:
Add $ 10.00 for each oversized panel
All panel ends will have a design cost per panel.
All doors measuring over 24” wide will be made as a double panel
unless specified as a single panel. Single panel doors over 24”
wide will not be guaranteed.
All doors over 41” in height will be made as double panel doors
unless specified as single panel. Single panel doors over 41” high
will not be guaranteed.
All items such as non-standard stiles and rails, or special panel
spacing, etc., will be considered end panels and charged the additional 8%.
Refer to Panel End brochure page for pricing and ordering details.
Please order all doors “Width x Height”
Please order all drawer fronts, Raised Panel & Slab, “Width x Height”
Page 2
Flat Panel & Shaker Doors
Square Flat Panel
¼” Plywood Design* Cost: $9.00
Plus Material Cost
Minimum Size: 7” x 7”
Shaker Door
¼” Plywood Panel
Design Cost: $9.00
Plus Material Cost
Minimum Size: 7” x 7”
½” Backcut Design* Cost: $12.75
Plus Material Cost
Minimum Size: 8”x8”
French Arch
Please call for maximum width
¼” Plywood Panel*
Design Cost: $15.00
Minimum Size: 7” x 9”
½” Backcut Panel*
Design Cost: $18.75
Minimum Size: 8 1/8” x 10”
Plus Material Cost
Shaker Door
½” Backcut Panel*
Design Cost: $12.75
Plus Material Cost
Minimum Size: 8” x 8”
Roman Arch
Please call for maximum width
¼” Plywood Panel*
Design Cost: $15.00
Minimum Size: 7” x 9”
½” Backcut Panel*
Design Cost: $18.75
Minimum Size: 8 1/8” x 10”
Plus Material Cost
Shaker Door 2Pnls. L/R
¼” Plywood Panel*
Design Cost: $17.00
Plus Material Cost
Minimum Size: 14” x 8”
½” Backcut Panel*
Design Cost: $24.50
Plus Material Cost
Minimum Size: 15” x 9”
Cathedral Arch
Please call for maximum width
¼” Plywood Panel*
Design Cost: $15.00
Minimum Size: 7” x 9”
½” Backcut Panel*
Design Cost: $18.75
Minimum Size: 8 1/8” x 10”
Plus Material Cost
Shaker Door
¼” Beaded Plywood Panel**
Design Cost: $10.00
Plus Material Cost
Minimum Size: 7” x 7”
½” Backcut Beaded Panel*
Design Cost: $18.75
Plus Material Cost
Minimum Size: 8” x 8”
2 Square Foot Minimum Material Cost
*¼” Veneered MDF available in most species, ask for details.
**¼” Beaded Plywood available in Oak, Maple, & Pine.
*½” Backcut Beaded available in all materials.
Page 3
Arched & Square Raised Pnl. Doors
Square Raised Panel Door
Design Cost: $12.75
Plus Material Cost
Minimum Size: 8 1/8” x 8 1/8”
Square Raised Panel
2 Panel, Side by Side
Design Cost: $24.50
Plus Material Cost
Minimum Size: 14” x 8 1/8”
Cathedral Raised Panel Door
Please call for maximum width
Design Cost: $18.75
Plus Material Cost
Minimum Size: 8 1/8” x 10”
Dbl. Cathedral Raised Panel
Please call for maximum width
Design Cost: $24.75
Plus Material Cost
Minimum Size: 8 1/8” x 12”
Roman Raised Panel Door
Please call for maximum width
Design Cost: $18.75
Plus Material Cost
Minimum Size: 8 1/8” x 10”
Dbl. Roman Raised Panel
Please call for maximum width
Design Cost: $24.75
Plus Material Cost
Minimum Size: 8 1/8” x 12”
French Raised Panel Door
Please call for maximum width
Design Cost: $18.75
Plus Material Cost
Minimum Size: 8 1/8” x 10”
Dbl. French Raised Panel
Please call for maximum width
Design Cost: $24.75
Plus Material Cost
Minimum Size: 8 1/8” x 12”
2 Square Foot Minimum Material Cost
Page 4
Pantry & Saloon Raised Panel Doors
Square over Square
Pantry Door
Design Cost $25.50
Plus Material Cost
Minimum Size: 8 1/8” x 14”
Cathedral over Square
Pantry Door
Design Cost $31.50
Plus Material Cost
Minimum Size: 8 1/8” x 15 7/8”
French Arch Saloon Doors
Design Cost: $21.25 per door
Plus Material Cost
Maximum Width: 18”
Roman over Square
Pantry Door
Design Cost $31.50
Plus Material Cost
Minimum Size: 8 1/8” x 15 7/8”
French over Square
Pantry Door
Design Cost $31.50
Plus Material Cost
Minimum Size: 8 1/8” x 15 7/8”
Roman Arch Saloon Doors
Design Cost: $21.25 per door
Plus Material Cost
Maximum Width: 15”
· Panels will be equal sizes unless ordered otherwise.
· For non-standard spacing, please refer to end panel pricing.
· All solid wood raised panels and 1/2” backcut panels
that are over 37” high will not be guaranteed against warping
issues.
Cathedral Arch Saloon Doors
Design Cost: $21.25 per door
Plus Material Cost
Maximum Width: 18”
· All solid wood raised panels and solid wood 1/2” backcut panels
that are over 37” high will have an additional
$10.00 charge per panel.
Page 5
Miter Door and Drawer Rail Profiles
Minimum Sizes for 2
” & 3”
Minimum Sizes for 1 ¾” & 2"
2 3/8” Rails, Raised Panel - Min. 8 5/8”
1 ¾” Rails, Raised Panel - Min. 7 3/8”
2 3/8” Rails , ¼” Plywood Panel - Min. 5 1/4”
1 ¾” Rails , ¼” Plywood Panel - Min. 4 ”
2 3/8” Rails, ½” Backcut Panel - Min. 6 3/4”
1 ¾” Rails, ½” Backcut Panel - Min. 5 1/2”
3” Rails, Raised Panel - Min. 9 7/8”
2” Rails, Raised Panel - Min. 7 7/8”
3” Rails , ¼” Plywood Panel - Min. 6 1/2”
2” Rails , ¼” Plywood Panel - Min. 4 1/2”
3” Rails, ½” Backcut Panel - Min. 8”
2” Rails, ½” Backcut Panel - Min. 6”
Design Costs
½” Solid Wood Panel = $19.25
¼” Plywood Beaded Panel = $16.50
½” Solid Beaded Panel = $25.25
¼” Plywood Panel = $15.50
Raised Panels = $19.25
** Rope mould is an additional $20.00 per panel **
** 1 ½ square foot minimum material cost on all drawer fronts. **
1 3/4” Addison Rope
1 3/4” Addison
2” Nash
2 3/8” Addison Rope
1 3/4” Jamison Rope
2 3/8” Jamison Rope
2 3/8” Addison
1 3/4” Jamison
2 3/8” Jamison
2 3/4” Nash
2 3/8” Vermont
Page 6
Miter Door and Drawer Rail Profiles
2” Savannah w/ 1/4” RWR 3” Savannah w/ 1/4” RWR
2” Savannah w/ Addison
1 3/4” Linux
2” Colonial
3” Savannah w/ Addison
2 3/8” Linux
3” Colonial
2” Windsor
2” Savannah w/ Sq. Roll
2” Franklin
2” Douglas
1 3/4” Heritage
3” Savannah w/ Sq. Roll
3” Franklin
3” Douglas
2 3/8” Heritage
3” Windsor
Page 7
Miter Doors
Addison
Jamison
Minimum Sizes for 2 3/8” & 1 ¾”
2 3/8” Rails, Raised Panel - Min. 8 5/8”
1 ¾” Rails, Raised Panel - Min. 7 3/8”
2 3/8” Rails , ¼” Plywood Panel - Min. 5 1/4”
1 ¾” Rails , ¼” Plywood Panel - Min. 4 ”
1 ¾” Rails, ½” Backcut Panel - Min. 5 1/2”
2 3/8” Rails, ½” Backcut Panel - Min. 6 3/4”
Design Costs
½” Solid Wood Panel = $19.25
½” Solid Beaded Panel = $25.25
Raised Panels = $19.25
¼” Plywood Beaded Panel = $16.50
¼” Plywood Panel = $15.50
Applied Moulding = $18.50
** 1 ½ foot minimum material cost on all drawer fronts. **
Applied Moulding
Cove with Reveal
P.W. Panel
Design Costs
Cope & Stick
Miter
Cove Panel with Reveal = $30.75
½” Solid Wood Panel = $30.75
½” Solid Beaded Panel = $36.75
Cove Panel with Reveal = $37.25
½” Solid Wood Panel = $37.25
½” Solid Beaded Panel = $43.25
Page 8
Glass Doors
Square Full Glass Door
Design Cost: $1.00
Plus Material Cost
4 Square Foot Minimum
Miter Full Glass Door
Design Cost: $6.50
Plus Material Cost
4 Square Foot Minimum
Applied Moulding
Full Glass Door
Design Cost: $19.00
Plus Material Cost
4 Square Foot Minimum
Arched Sash Door
Design Cost: $23.75
Plus Material Cost
and $5.00 Per Light
2 Square Foot Minimum
9-Lite Border Sash
Design Cost: $93.75
Plus Material Cost
3 Square Foot Minimum
Miter 9-Lite Border Sash
Design Cost: $94.25
Plus Material Cost
2 Square Foot Minimum
Cope & Stick Sash Doors
Design Cost: $18.75
Plus Material Cost
and $5.00 Per Light
3 Square Foot Minimum
Miter Sash Doors
Design Cost: $19.25
Plus Material Cost
and $5.00 Per Light
2 Square Foot Minimum
Page 9
Panel Ends
4”
4”
36”
4”
Height
3”
3”
6”
Width
60”
When Ordering Panel Ends, Please Include All of The Information Listed Below
Material - Paint Grade Maple
Type of Panel End - Square Raised Panel, 3 Panels Left to Right
Panel Type - Bevel Panel End
Edge Type - No Edge
Width - 60”
Height - 36”
Stiles and Rails measurements - Top = 4,” Bottom = 6,” Left = 4,” Right = 4,” Vertical Mullions = 3”
Pricing Panel Ends
Width x Height = Square Inches -
60” x 36” = 2160
Square Inches x *Square Inch Material Cost* = Material Cost -
2160 x $ 0.0320 = $ 69. 12
Number of Panels x **Design Cost** = Panel End Design Cost -
3 x $12.75 = $ 38. 25
Material Cost + Panel End Design Cost = Total Panel End Cost -
$ 69.12 + $ 38. 25 = $ 107.37
Total Panel End Cost x 8% = Design Charge Total Panel End Cost + Design Charge = Invoice Price for Panel End
* Please call for Square Inch Material Cost
** Refer to Pages 5 - 8 for Design Cost
$ 107.37 x .08 = $ 8.59
$107.37 + $8.59 = $ 115. 96
Page 10
Drawer Fronts
Slab
Design Cost: See pricing Sheet
Minimum Size: 8” x 4”
Raised Panel
Design Cost: $12.75
Minimum Size: 8 1/8” x 6 ½”
Shaker
Design Cost: $12.75
Minimum Size: 8” x 5 ¼”
Flat Panel
Design Cost: $9.00
Minimum Size: 7” x 5 ¼”
**Drawer Fronts under 8 1/8” tall will require the rails to be cut down.
Panel Profiles Available
Cove
Bevel
Ogee
1/2” Backcut
P. W.
1/2” Backcut Beaded
Plywood Panel Styles
Plywood
Beaded Plywood
Door & Drawer Front Edge Profiles
3/8” Cove
3/8” Roundover w/ 1/16” Reveal
Square Eased Edge
1/4” Roundover w/ Reveal
Square Ogee
Roundover
Ogee
Patton
12 Degree Edge
Page 11
Ordering Information
Orders can be placed by:
•
•
•
•
A.
B.
C.
D.
Fax
Phone
Email
Mailing Address
(770) 967-1913
(770) 967-4086
oldfedmillworks@bellsouth.net
Old Federal Millworks
6031 Jim Crow Road,
Flowery Branch, GA 30542
All orders placed by E-Mail, fax, or postal mail will be guaranteed by Old Federal Millworks
to be shipped as ordered.
All telephone orders will be read back to the customer when placed. Since telephone order
errors cannot be traced, all telephone orders will be acknowledged and guaranteed by Old
Federal Millworks to be shipped ONLY as acknowledged, not ordered.
Costly errors and delays can be avoided by mailing, E-Mailing, or faxing your orders.
Please request order forms for your convenience.
When placing orders, please specify:
1. Wood Species
2. Rail Design (Standard, Shaker, Miter, Applied Moulding, etc..)
3. Door Shape (Square, Roman, Cathedral, etc..)
4. Panel Type (Raised Panel, 1/2” Backcut, Glass, Beaded, MDF, etc..)
5. Outside Edge Profile
6. Door / Drawer Front Sizes (Do not give us opening sizes)
Payment Terms
First Order – 50% Deposit, balance is COD, Company checks are accepted.
After First Order – COD by means of a company check, cash, money order, or credit card. Bad
Checks – There is a $30.00 service charge for all returned checks and all orders will be put on hold
until the entire unpaid balance is paid in full.
Cancellations / Changes
All orders are made to the customer’s specifications and most orders are in production within 24 hours
of receipt. Therefore any changes or cancellations to orders in production are subject to an additional
charge.
Shipping
Old Federal Millworks provides shipping to local businesses and most deliveries are not subject to a
charge. It is the customer’s responsibility to count all items and sign each of the delivery tickets.
Your signature is only confirming that the correct numbers of items were delivered, so please do not
delay our drivers to measure each item. You will have 5 days from receiving shipments to report any
damages, shortages, or discrepancies.
Page 13
Warranty
All doors are guaranteed by Old Federal Millworks to be of good materials and
workmanship, free from defects that render them unserviceable or unfit for the use for which
they are intended for twelve months from the purchase date. Because of the nature of wood,
it will expand and contract. Changes in temperature, humidity and other conditions produce
wood movement. Because wood is like a sponge, even after it is finished, it will pick up
moisture and easily expand in mountain and coastal regions causing the wood to warp, twist
or crack. It will also dry out and easily shrink in desert regions causing the wood to warp,
twist or crack. Consequently, proper precautions must be taken during the storage, handling
and finishing operations. We monitor the level of moisture in the material we receive. A
proper moisture level reading should be at or below 8%. Doors with moisture content above
8% will not be covered by our warranty.
Under no circumstances should unfinished millwork be delivered to a job or site that
is under construction or open to the elements. Doors must NOT be stored in areas subject to
abnormal heat, cold, dryness or humidity. Raw doors have not been sealed and therefore
must be sealed immediately upon receipt. Sealing the doors with equal coats of finish on
both sides and all edges within one week from delivery is necessary to minimize moisture
absorption. Cherry products require special care. Due to the natural photosensitivity
darkening process, cherry products must be finished immediately upon receipt. Doors
finished with water based products will not be warranted. Natural variation in color or
texture of plywood and solid wood is not considered to be defective.
To view details about rustic descriptions, colors, and grain variation for each material, please
refer to the “Wood Specifications” page in our brochure.
Old Federal Millworks will not be responsible for improper handling or finishing of
raw doors. Old Federal Millworks will not be liable for problems with doors that have been
left unfinished for more than one week after delivery.
Products must be inspected upon receipt. Our guarantee covers the replacement of
doors and drawer fronts in an un-finished state and in good condition, as originally delivered.
A warp or twist of 3/16" of an inch or less is not considered a defect. A twist is measured by
placing the face of the door against a true plane surface.
Maximum sizes guaranteed for doors are 24” wide and/or 40” tall. Maximum sizes
guaranteed for drawer fronts are 24” wide and 12” tall. In order for solid wood panel doors
that are over 24” wide or 40” tall to be warranted, they must be made with multiple panels.
Glass frame and mullion doors are not warranted against warpage. Door sizes are guaranteed
+/- 1/16.”
Our warranty does not cover damage caused by our customer or the consumer.
Warranty covers replacement of product only. Warranty does not cover labor, removal or
installation of any product, or damage associated with improper handling, alteration or
storage. All items claimed to be defective must be returned before credits are issued. All
returns are subject to an inspection of the product. There are no other warranties of any kind
expressed or implied.
Page 14
Applied Mouldings
OFM - 001
OFM - 003
OFM - 006
OFM - 009
OFM - 002
OFM - 004
OFM - 007
OFM - 010
OFM - 005
OFM - 008
OFM - 011
Page 15
Back Bands
OFM - 012
OFM - 013
OFM - 014
OFM - 015
Brick Moulding
OFM - 016
Page 16
Base Caps
OFM - 024
OFM - 027
OFM - 026
OFM - 025
OFM - 028
Page 17
Base Caps
OFM - 102
OFM - 032
OFM - 029
OFM - 030
OFM - 031
Page 18
Base Mouldings
OFM - 021
OFM - 022
OFM - 023
Page 19
Base Mouldings
OFM - 017
OFM - 018
OFM - 019
Stemware Mouldings
OFM - 020
Page 20
Cabinet Light Rails
OFM - 033
OFM - 034
OFM - 035
OFM - 036
Page 21
Chair Rail Mouldings
OFM - 039
OFM - 037
OFM - 040
OFM - 038
OFM - 041
OFM - 042
Page 22
Crown Mouldings
OFM - 043
OFM - 045
OFM - 044
OFM - 046
OFM - 047
Page 23
Crown Moulding
OFM - 048
Available in 3,” 4,” and 5.”
OFM - 051
Available in 3,” 4,” and 5.”
OFM - 052
Available in 3,” 4,” and 5.”
Page 24
Crown Mouldings
OFM - 055
Available in 3,” 4,” and 5.”
OFM - 056
Available in 3,” 4,” and 5.”
Page 25
Door Casings
OFM - 058
OFM - 059
OFM - 060
OFM - 061
OFM - 062
OFM - 063
Page 26
Fluted and Reeded
OFM - 064
OFM - 065
OFM - 066
OFM - 067
OFM - 068
Page 27
Mull Mouldings
OFM - 069
OFM - 070
OFM - 071
OFM - 072
OFM - 073
Window Stools
OFM - 074
OFM - 075
Page 28
Panel Mouldings
OFM - 076
OFM - 077
OFM - 078
OFM - 079
OFM - 080
OFM - 081
Page 29
Cove Moulds
OFM - 082
Quarter Rounds
OFM - 085
Half Rounds
OFM - 093
Page 30
Stop Moulding
OFM - 094
OFM - 098
Bullnose
OFM - 101
Page 31
Old Federal Millworks
Quote Only
Place Order
*All 5-piece drawer fronts that are wider than they are tall will
have horizontal grain on the panels unless otherwise specified.*
Doors:
Shape:
Square
Roman Arch
French Arch
Cathedral Arch
Applied Moulding
Standard
Shaker
Stiles &
3" Franklin Miter
3" Colonial Miter
Rails:
3" Savannah Miter
3" Windsor Miter
2 3/8" Addison Miter 2 3/8" Jamison Miter
Panels:
Qty.
1/4" Plywood
1/2" Backcut
1/2" V-Groove
Cove
Bevel
Width
x
1/4" Bead Board
1/2" Beaded
Cove w/ Reveal
Ogee
PW
Height
Customer Name:
Material:
Edge:
Job:
Edge:
Drawer Fronts:
Applied Moulding 5-Piece
Standard 5-Piece
Shaker 5-Piece
2" Franklin Miter
2" Colonial Miter
Stiles &
Rails:
2" Savannah Miter
2" Windsor Miter
1 3/4" Addison Miter 1 3/4" Jamison Miter
Slab
Panel Cut
Panels:
1/4" Plywood
1/2" Backcut
1/2" V-Groove
Cove
Bevel
1/4" Bead Board
1/2" Beaded
Cove w/ Reveal
Ogee
PW
Grain:
Horizontal
Vertical
Special Instructions
Qty.
Width
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Height
To release a quote into production, please sign and date.
(Signature)
Phone: 770-967-4086
Email: oldfedmillworks@bellsouth.net
Fax: 770-967-1913
(Date)