Planetary gears.

Planetary gears.
Standard series & customized solutions.
TÜRKIYE
- Our motto Customers trust us as their preferred partner for gear and drive engineering.
We stand for quality, innovation, efficiency and reliability.
2
Design
Short delivery time
The selection of an appropriate planetary gear for your
individual application. Contact us by phone or via the query
form on www.framo-morat.com
Standard delivery for medium quantities is 14 days.
Delivery time may vary with larger quantities or special
requests
CAD drawings
Construction kit
All popular data formats in 2D and 3D are available for you
to download from our website
For customized solutions we revert to a large range of single
components. Depending on demand they may be combined
for you in a flexible way
Your satisfaction is our ultimate goal.
Our services in every aspect of the planetary gear.
Framo Morat is not only known for its comprehensive manufacturing
Reliability
expertise. Our customers also esteem us as experienced partners in
Our planetary gears accomplish reliable performance in their nume-
drive technology. This expertise is the foundation of our planetary gear
rous applications. Being your reliable partner and supplier is our con-
series.
stant driving force.
We place great importance on your flexibility in the configuration and
Flexibility
application of our planetary gears. Being faithful to our motto customer
We offer you the highest form of flexibility in engine integration through
satisfaction is always a priority.
our versatile product range with mounting flanges and adapter sleeves.
The results are drive solutions for branches like mechanical engineering,
Quality
medical technology, energy generation or building technology.
We perform all work steps that are decisive for quality on our own
premises. Our standard series boast especially high toothing quality,
Or do you require an individual solution? Together we will develop inno-
low circumferential backlash and long service life.
vative drive solutions of tomorrow.
Innovation
Fast response to customer requests and constant further development of our planetary gears is our driving force. Do you have special
What can we do for you?
requirements? We will gladly elaborate with you innovative solutions
We are glad to be personally there for you and we look
and drive concepts.
forward to common challenges and projects:
Profitability
Phone +49 7657 88-303
Planetary gears are known for their high efficiency. Owing to the high
E-Maildrives@framo-morat.com
manufacturing quality of our series we offer you an excellent priceperformance ratio.
For further information visit www.framo-morat.com
Custom solutions
Repair service
We will accompany you from the specification to the series!
We will revert to decades of experience in development of
custom drives
We will take over inspection and maintenance for you
Production
Personal contacts
We constitute the entire process chain - metalworking, quality control & assembling - all on our own premises
We support you internationally! We look forward to receiving questions about planetary gears via phone or email
3
Planetary gears PS
• Large variety of transmission ratios i = 3 up to i = 512 (24 transmission ratios possible)
• High power density
• Low running noise
• High overload capacity
• Low weight
Planetary gears PS
Diameter
Gearbox (mm)
40
60
80
Nominal output torque (Nm)
14 – 16
26 – 39
64 – 92
Acceleration torque (Nm)
23 – 25
52 – 68
128 – 184
Emergency stop torque (Nm)
Transmission
34 – 36
70 – 88
172 – 236
1-st.
4, 5, 7, 8
3, 4, 5, 7, 8
3, 4, 5, 7, 8
2-st.
16, 20, 25, 28, 32, 35, 40, 49, 56, 64
12, 15, 16, 20, 25, 32, 40, 49, 56, 64
12, 15, 16, 20, 25, 32, 40, 49, 56, 64
3-st.
Backlash (arcmin)
80, 100, 125, 160, 200, 256, 512
80, 100, 125, 160, 200, 256, 512
1-st.
<=15
<=10
<=7
2-st.
<=19
<=12
<=9
<=15
<=11
3-st.
4
Minimum backlash
High efficiency
allows highest positioning
accuracy
efficient energy use is increasingly
gaining importance
High output torques
Lifetime lubrication
durably high load capacity throughout
the whole service life
maintenance-free throughout the
whole service life
Planetary gears PL
• High torsional rigidity
• Robust output bearings, high permissible radial and axial forces
• Long product life time
• Short design
Planetary gears PL
Diameter
Gearbox (mm)
50
70
90
120
155
Nominal output torque (Nm)
7
23 - 24
37 – 60
75 – 130
220 – 340
Acceleration torque (Nm)
14
46 – 48
74 – 120
150 – 260
440 – 680
Emergency stop torque (Nm)
Transmission
Backlash (arcmin)
21
69 - 72
111 - 180
225 - 390
660 - 1020
1-st.
5, 7, 10
3, 5, 7, 10
3, 5, 7, 10
3, 5, 7, 10
3, 4, 5, 7, 10
2-st.
25, 35, 50, 70, 100
15, 25, 30, 35, 50, 70,
100
15, 25, 30, 35, 50, 70,
100
15, 25, 30, 35, 50, 70,
100
15, 20, 25, 30, 35, 40,
50, 70, 100
1-st.
<=10
<=8
<=8
<=8
<=8
2-st.
<=14
<=12
<=11
<=10
<=10
Installation in any position
Flanges & adapter sleeves
reliably ready for use whatever the
position
for the most common motors
Simple mounting
Customer-specific configuration
quick and easy mounting keeps installation and maintenance times low
regarding transmission ratio, torque, material
or specific design
5
Planetary gears PS
The special feature of the PS series is its low self-weight. This allows the achievement of high power densities.
Thus planetary gears are applicable for high weight requirements as for example in axis movements at dynamic operation.
Up to three planetary stages allow for a large selection of transmissions. You may select from transmissions from i = 3 to i = 512.
Is your installation space limited? Then you may select out of versions with 40 mm, 60 mm and 80 mm outer diameter.
6
Planetary gears PS040
Clamping screw
Clamping torque
deep
deep
Planetary gears PS040
Dimension according to the gear stages
a
Weight
1-stage
45,5 mm
0,3 kg
2-stages
67 mm
0,4 kg
Performance data PS040
i tot. Stages
4
5
7
8
16
20
25
28
32
35
40
49
56
64
1
1
1
1
2
2
2
2
2
2
2
2
2
2
Nominal
input
speed
n1
[rpm]
Max.
input speed
Nominal
torque
Max. Acceleration torque
Emergency
stop torque
Backlash
Efficiency
Torsional
rigidity
Mass moment of inertia
n1 max.
[rpm]
T2N *1
[Nm]
T2B *2
[Nm]
T2NOT *3
[Nm]
jt
[arcmin]
η
[%]
ct
[Nm/arcmin]
J1 *4
[kgcm2]
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
8000
8000
8000
8000
8000
8000
8000
8000
8000
8000
8000
8000
8000
8000
16
14
14
14
16
16
14
16
16
14
14
14
14
14
25
23
23
23
25
25
23
25
25
23
23
23
23
23
36
34
34
34
36
36
34
36
36
34
34
34
34
34
<= 15
<= 15
<= 15
<= 15
<= 19
<= 19
<= 19
<= 19
<= 19
<= 19
<= 19
<= 19
<= 19
<= 19
> 97
> 97
> 97
> 97
> 94
> 94
> 94
> 94
> 94
> 94
> 94
> 94
> 94
> 94
1
1
1
1
1,1
1,1
1,1
1,1
1,1
1,1
1,1
1,1
1,1
1,1
0,022
0,019
0,018
0,017
0,022
0,019
0,019
0,017
0,017
0,017
0,016
0,018
0,017
0,016
*1 Service life: 20.000 h, n2 = 100 rpm
*2 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time)
*3 (max 1000 cycles over the gear service life)
*4 related to the input shaft
Lubrication: liquid grease (lifetime-lubricated)
Mounting position: any
Sound pressure level at 1m distance, measured for an input speed of 3000 RPM < 65 db(A)
Max. axial force on the axis of the output shaft: 200 N, n2 = 100 rpm
Max. radial force on the axis of the output shaft: 200 N, n2 = 100 rpm
Temperature range: -25°C to +90°C
7
Planetary gears PS060
Clamping screw
Clamping torque
deep
deep
Planetary gears PS060
Dimension according to the gear stages
a
Weight
1-stage
58 mm
0,9 kg
2-stages
83 mm
1,2 kg
3-stages
108 mm
1,6 kg
Performance data PS060
i tot.
3
4
5
7
8
12
15
16
20
25
32
40
49
56
64
80
100
125
160
200
256
512
Stages
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
Nominal
input
speed
n1
[rpm]
Max.
input speed
Nominal
torque
Max. Acceleration torque
Emergency
stop torque
Backlash
Efficiency
Torsional
rigidity
Mass moment of inertia
n1 max.
[rpm]
T2N *1
[Nm]
T2B *2
[Nm]
T2NOT *3
[Nm]
jt
[arcmin]
η
[%]
ct
[Nm/arcmin]
J1 *4
[kgcm2]
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
30
39
28
26
27
30
30
39
39
28
39
28
26
26
27
39
39
28
39
28
39
27
60
68
56
52
54
60
60
68
68
56
68
56
52
52
54
68
68
56
68
56
68
54
80
88
74
70
72
80
80
88
88
74
88
74
70
70
72
88
88
74
88
74
88
72
<= 10
<= 10
<= 10
<= 10
<= 10
<= 12
<= 12
<= 12
<= 12
<= 12
<= 12
<= 12
<= 12
<= 12
<= 12
<= 15
<= 15
<= 15
<= 15
<= 15
<= 15
<= 15
> 97
> 97
> 97
> 97
> 97
> 94
> 94
> 94
> 94
> 94
> 94
> 94
> 94
> 94
> 94
> 91
> 91
> 91
> 91
> 91
> 91
> 91
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
0,17
0,13
0,11
0,1
0,1
0,17
0,11
0,13
0,11
0,11
0,1
0,1
0,1
0,1
0,1
0,11
0,11
0,11
0,1
0,1
0,1
0,1
*1 Service life: 20.000 h, n2 = 100 rpm
*2 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time)
*3 (max 1000 cycles over the gear service life)
*4 related to the input shaft
Lubrication: liquid grease (lifetime-lubricated)
Mounting position: any
Sound pressure level at 1m distance, measured for an input speed of 3000 RPM < 65 db(A)
Max. axial force on the axis of the output shaft: 500 N, n2 = 100 rpm
Max. radial force on the axis of the output shaft: 400 N, n2 = 100 rpm
Temperature range: -25°C to +90°C
8
Planetary gears PS080
Clamping screw
Clamping torque
deep
deep
Planetary gears PS080
Dimension according to the gear stages
a
Weight
1-stage
75 mm
1,9 kg
2-stages
104 mm
2,6 kg
3-stages
133 mm
3,4 kg
Performance data PS080
i tot.
3
4
5
7
8
12
15
16
20
25
32
40
49
56
64
80
100
125
160
200
256
512
Stages
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
Nominal
input
speed
n1
[rpm]
Max.
input speed
Nominal
torque
Max. Acceleration torque
Emergency
stop torque
Backlash
Efficiency
Torsional
rigidity
Mass moment of inertia
n1 max.
[rpm]
T2N *1
[Nm]
T2B *2
[Nm]
T2NOT *3
[Nm]
jt
[arcmin]
η
[%]
ct
[Nm/arcmin]
J1 *4
[kgcm2]
3500
3500
3500
3500
3500
3500
3500
3500
3500
3500
3500
3500
3500
3500
3500
3500
3500
3500
3500
3500
3500
3500
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
70
92
67
65
64
70
70
92
92
67
92
67
65
65
64
92
92
67
92
67
92
64
140
184
134
130
128
140
140
184
184
134
184
134
130
130
128
184
184
134
184
134
184
128
190
236
181
175
172
190
190
236
236
181
236
181
175
175
172
236
236
181
236
181
236
172
<= 7
<= 7
<= 7
<= 7
<= 7
<= 9
<= 9
<= 9
<= 9
<= 9
<= 9
<= 9
<= 9
<= 9
<= 9
<= 11
<= 11
<= 11
<= 11
<= 11
<= 11
<= 11
> 97
> 97
> 97
> 97
> 97
> 94
> 94
> 94
> 94
> 94
> 94
> 94
> 94
> 94
> 94
> 91
> 91
> 91
> 91
> 91
> 91
> 91
5,8
6
5,6
5,5
5,5
6
5,8
6
6
5,6
6
5,6
5,5
5,5
5,5
6
6
5,6
6
5,6
6
5,5
0,7
0,53
0,44
0,39
0,37
0,7
0,45
0,53
0,44
0,44
0,37
0,37
0,39
0,39
0,37
0,45
0,44
0,44
0,37
0,37
0,37
0,37
*1 Service life: 20.000 h, n2 = 100 rpm
*2 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time)
*3 (max 1000 cycles over the gear service life)
*4 related to the input shaft
Lubrication: liquid grease (lifetime-lubricated)
Mounting position: any
Sound pressure level at 1m distance, measured for an input speed of 3000 RPM < 65 db(A)
Max. axial force on the axis of the output shaft: 1000 N, n2 = 100 rpm
Max. radial force on the axis of the output shaft: 750 N, n2 = 100 rpm
Temperature range: -25°C to +90°C
9
Planetary gears PL
The PL series distinguishes itself by a very solid construction. The applied gear rings and drive shafts are designed in a way to allow high
torsional stiffness. The planetary gears are ideally applicable even at high radial or axial load.
Thanks to the ratio of i=10 in the first planetary stage the 2-stage version may reach transmissions of up to i=100.
10
Planetary gears PL050
Clamping screw M6x6 DIN913 45H
Clamping torque MA 6 Nm SW3
deep
Planetary gears PL050
Dimension according to the gear stages
a
Weight
1-stage
48 mm
0,6 kg
2-stages
64 mm
0,8 kg
Performance data PL050
i tot.
5
7
10
25
35
50
70
100
Stages
1
1
1
2
2
2
2
2
Max.
Nominal
input speed input speed
Nominal
torque*4
Max. Acceleration
torque
Emergency Backlash
stop torque
Efficiency
Torsional
rigidity
Mass moment of inertia
n1
[rpm]
n1 max.
[rpm]
T2N *1
[Nm]
T2B *2
[Nm]
T2NOT *3
[Nm]
jt
[arcmin]
η
[%]
ct
[Nm/arcmin]
J1 *4
[kg cm2]
4000
4000
4000
4000
4000
4000
4000
4000
8000
8000
8000
8000
8000
8000
8000
8000
7
7
7
7
7
7
7
7
14
14
14
14
14
14
14
14
21
21
21
21
21
21
21
21
<= 10
<= 10
<= 10
<= 14
<= 14
<= 14
<= 14
<= 14
> 97
> 97
> 97
> 95
> 95
> 95
> 95
> 95
0,9
0,9
0,75
0,9
0,9
0,9
0,9
0,75
0,06
0,06
0,06
0,052
0,052
0,052
0,052
0,052
*1 Service life: 20.000 h, n2 = 100 rpm
*2 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time)
*3 (max 1000 cycles over the gear service life)
*4 related to the input shaft
Lubrication: liquid grease (lifetime-lubricated)
Mounting position: any
Sound pressure level at 1m distance, measured for an input speed of 3000 RPM < 68 db(A)
Max. axial force on the axis of the output shaft: 700 N, n2 = 100 rpm
Max. radial force on the axis of the output shaft: 650 N, n2 = 100 rpm
Temperature range: -25°C to +90°C
11
Planetary gears PL070
Clamping screw M8x8 DIN913 45H
Clamping torque MA 10 Nm SW4
deep
Planetary gears PL070
Dimension according to the gear stages
a
Weight
1-stage
70 mm
1,8 kg
2-stages
91,5 mm
2,3 kg
Performance data PL070
i tot.
3
5
7
10
15
25
30
35
50
70
100
Stages
1
1
1
1
2
2
2
2
2
2
2
Max.
Nominal
input speed input speed
Nominal
torque
Max. Acceleration
torque
Emergency Backlash
stop torque
Efficiency
Torsional
rigidity
Mass moment of inertia
n1
[rpm]
n1 max.
[rpm]
T2N *1
[Nm]
T2B *2
[Nm]
T2NOT *3
[Nm]
jt
[arcmin]
η
[%]
ct
[Nm/arcmin]
J1 *4
[kg cm2]
3700
3700
3700
3700
3700
3700
3700
3700
3700
3700
3700
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
23
24
23
23
24
24
23
24
24
23
23
46
48
46
46
48
48
46
48
48
46
46
69
72
69
69
72
72
69
72
72
69
69
<= 8
<= 8
<= 8
<= 8
<= 12
<= 12
<= 12
<= 12
<= 12
<= 12
<= 12
> 97
> 97
> 97
> 97
> 95
> 95
> 95
> 95
> 95
> 95
> 95
3,30
3,30
3,30
2,80
3,30
3,30
3,30
3,30
3,30
3,30
2,80
0,029
0,029
0,029
0,029
0,026
0,026
0,026
0,026
0,026
0,026
0,026
*1 Service life: 20.000 h, n2 = 100 rpm
*2 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time)
*3 (max 1000 cycles over the gear service life)
*4 related to the input shaft
Lubrication: liquid grease (lifetime-lubricated)
Mounting position: any
Sound pressure level at 1m distance, measured for an input speed of 3000 RPM < 70 db(A)
Max. axial force on the axis of the output shaft: 1550 N, n2 = 100 rpm
Max. radial force on the axis of the output shaft: 1450 N, n2 = 100 rpm
Temperature range: -25°C to +90°C
12
Planetary gears PL090
Clamping screw M10x12 DIN913 45H
Clamping torque MA 24 Nm SW5
deep
Planetary gears PL090
Dimension according to the gear stages
a
Weight
1-stage
84 mm
3,7 kg
2-stages
110 mm
4,6 kg
Performance data PL090
i tot.
3
5
7
10
15
25
30
35
50
70
100
Stages
1
1
1
1
2
2
2
2
2
2
2
Max.
Nominal
input speed input speed
Nominal
torque
Max. Acceleration
torque
Emergency Backlash
stop torque
Efficiency
Torsional
rigidity
Mass moment of inertia
n1
[rpm]
n1 max.
[rpm]
T2N *1
[Nm]
T2B *2
[Nm]
T2NOT *3
[Nm]
jt
[arcmin]
η
[%]
ct
[Nm/arcmin]
J1 *4
[kg cm2]
3400
3400
3400
3400
3400
3400
3400
3400
3400
3400
3400
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
60
50
50
37
60
50
60
50
50
50
37
120
100
100
74
120
100
120
100
100
100
74
180
150
150
111
180
150
180
150
150
150
111
<= 8
<= 8
<= 8
<= 8
<= 11
<= 11
<= 11
<= 11
<= 11
<= 11
<= 11
> 97
> 97
> 97
> 97
> 95
> 95
> 95
> 95
> 95
> 95
> 95
9,00
9,00
9,00
7,50
9,00
9,00
9,00
9,00
9,00
9,00
7,50
1,73
1,73
1,73
1,73
1,48
1,48
1,48
1,48
1,48
1,48
1,48
*1 Service life: 20.000 h, n2 = 100 rpm
*2 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time)
*3 (max 1000 cycles over the gear service life)
*4 related to the input shaft
Lubrication: liquid grease (lifetime-lubricated)
Mounting position: any
Sound pressure level at 1m distance, measured for an input speed of 3000 RPM < 72 db(A)
Max. axial force on the axis of the output shaft: 1900 N, n2 = 100 rpm
Max. radial force on the axis of the output shaft: 2400 N, n2 = 100 rpm
Temperature range: -25°C to +90°C
13
Planetary gears PL120
Clamping srew M12x16 DIN913 45H
Clamping torque MA 45 Nm SW6
deep
deep
Planetary gears PL120
Dimension according to the gear stages
a
Weight
1-stage
104 mm
8,2 kg
2-stages
120 mm
10,2 kg
Performance data PL120
i tot.
3
5
7
10
15
25
30
35
50
70
100
Stages
1
1
1
1
2
2
2
2
2
2
2
Max.
Nominal
input speed input speed
Nominal
torque
Max. Acceleration
torque
Emergency Backlash
stop torque
Efficiency
Torsional
rigidity
Mass moment of inertia
n1
[rpm]
n1 max.
[rpm]
T2N *1
[Nm]
T2B *2
[Nm]
T2NOT *3
[Nm]
jt
[arcmin]
η
[%]
ct
[Nm/arcmin]
J1 *4
[kg cm2]
2600
2600
2600
2600
2600
2600
2600
2600
2600
2600
2600
4800
4800
4800
4800
4800
4800
4800
4800
4800
4800
4800
130
125
100
75
130
125
130
125
125
100
75
260
250
200
150
260
250
260
250
250
200
150
390
375
300
225
390
375
390
375
375
300
225
<= 8
<= 8
<= 8
<= 8
<= 10
<= 10
<= 10
<= 10
<= 10
<= 10
<= 10
> 97
> 97
> 97
> 97
> 95
> 95
> 95
> 95
> 95
> 95
> 95
24,00
24,00
24,00
20,50
24,00
24,00
24,00
24,00
24,00
24,00
20,50
5,5
5,5
5,5
5,5
4,6
4,6
4,6
4,6
4,6
4,6
4,6
*1 Service life: 20.000 h, n2 = 100 rpm
*2 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time)
*3 (max 1000 cycles over the gear service life)
*4 related to the input shaft
Lubrication: liquid grease (lifetime-lubricated)
Mounting position: any
Sound pressure level at 1m distance, measured for an input speed of 3000 RPM < 74 db(A)
Max. axial force on the axis of the output shaft: 4000 N, n2 = 100 rpm
Max. radial force on the axis of the output shaft: 4600 N, n2 = 100 rpm
Temperature range: -25°C to +90°C
14
Planetary gears PL155
1-stage
2-stage
Clamping srew M16x20 DIN913 45H M12x16 DIN913 45H
Clamping torque MA 78 Nm SW8
45 Nm SW6
stage
stage
e
stag
stage
ge
stage
deep
stage
stage
sta
stage
stage
deep
stag
stage
stage
stage
e
stage
stage
Planetary gears PL155
Dimension according to the gear stages
a
Weight
1-stage
130 mm
17 kg
2-stages
159 mm
19,8 kg
Performance data PL155
i tot. Stages
3
4
5
7
10
15
20
25
30
35
40
50
70
100
1
1
1
1
1
2
2
2
2
2
2
2
2
2
Max.
Nominal
input speed input speed
Nominal
torque
Max. Acceleration
torque
Emergency Backlash
stop torque
Efficiency
Torsional
rigidity
Mass moment of inertia
n1
[rpm]
n1 max.
[rpm]
T2N *1
[Nm]
T2B *2
[Nm]
T2NOT *3
[Nm]
jt
[arcmin]
η
[%]
ct
[Nm/arcmin]
J1 *4
[kg cm2]
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
3600
3600
3600
3600
3600
3600
3600
3600
3600
3600
3600
3600
3600
3600
300
340
330
310
220
300
340
330
300
330
340
330
310
220
600
680
660
620
440
600
680
660
600
660
680
660
620
440
900
1020
990
930
660
900
1020
990
900
990
1020
990
930
660
<= 8
<= 8
<= 8
<= 8
<= 8
<= 10
<= 10
<= 10
<= 10
<= 10
<= 10
<= 10
<= 10
<= 10
> 97
> 97
> 97
> 97
> 97
> 95
> 95
> 95
> 95
> 95
> 95
> 95
> 95
> 95
50
55
55
50
44
55
55
55
44
55
55
44
44
44
15,8
13
11,9
11
10,5
9
7,2
6,3
8,7
5,4
7
6,1
5,2
4,8
*1 Service life: 20.000 h, n2 = 100 rpm
*2 (max 1000 cycles per hour. Acceleration torque proportion <5% of the total operating time)
*3 (max 1000 cycles over the gear service life)
*4 related to the input shaft
Lubrication: liquid grease (lifetime-lubricated)
Mounting position: any
Sound pressure level at 1m distance, measured for an input speed of 3000 RPM < 72 db(A)
Max. axial force on the axis of the output shaft: 6000 N, n2 = 100 rpm
Max. radial force on the axis of the output shaft: 7500 N, n2 = 100 rpm
Temperature range: -25°C to +90°C
15
Flanges
Motor flanges
for motors with...
PS040
PL050
PS060
PL070
PS080
PL090
PL120
PL155
16
Centering Ø
ØZ
Hole circle Ø
Ø Lk
Center length max.
LZ
Motor shaft length max.
L
[mm]
[mm]
[mm]
[mm]
40
60
40
60
40
60
70
80
40
60
70
80
60
70
80
80
95
60
70
80
95
95
110
130
130
63
75
63
75
63
75
90
100
63
75
90
100
75
90
100
100
115
75
90
100
115
115
130
165
165
2,8
3,5
2,8
3,5
2,8
3,5
3,5
3,5
2,8
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
4,5
4,5
4,5
4,5
23
30
20
30
20
30
40
30
20
30
40
30
30
40
30
40
40
30
40
30
40
40
50
60
60
Bore for srew
ØB
M5
M5
M5
M5
M5
M5
M6
M6
M5
M5
M6
M6
M5
M6
M6
M6
M8
M5
M6
M6
M8
M8
M8
M10
M10
Adapter sleeves
Slot 90° shifted to clamping srew
Clamping srew
Adapter sleeves
PS040
PL050
PS060
PL070
PS080
PL090
PL120
PL155
Motor shaft Ø
ØD
Motor shaft length max.
L
[mm]
[mm]
6
8
9
11
12
14
9
11
9
10
11
14
16
11
14
11
14
16
19
24
14
16
19
24
28
32
24
28
32
35
38
42
<20
25
20
23
23
30
20
23
20
23
23
30
30
23
30
23
30
35
40
50
30
35
40
50
55
58
50
55
58
79
79
115
17
Custom planetary gears.
Individually designed for your application.
Planetary gears and more – your application is our priority.
18
Project development
Application expertise
System competence
We develop the optimum technical and cost-effective solution
for the defined application based
on your specifications.
We have already developed and
produced countless drive solutions
– from worm, spur or planetary
gears to complex drive systems –
for the most varied of applications.
You profit from our great wealth
of experience gained from the
technical implementation of countless drive solutions.
Custom planetary gears
Nothing can replace competence and experience – Framo Morat has
been at home in the world of drive technology for a hundred years. So
it’s not surprising that our drive solutions impress through their excellent technical performance. The secret of our quality? We develop
Framo Morat – your planetary gear developer with
systems competence:
and produce all the components ourselves, from the individual gear to
• Individual choice of material, diameter, mounting, tooth width, etc. for each planetary stage
the complete drive solution.
• Perfect linkage at every interface
In addition to the gear technology, we handle selection of the suitable
•Integration of the drive in your complete system, taking into
account mechanics, electronics and control technology
motor and the integration of peripheral components, such as positioning and path measurement systems, brakes, ventilators or bus interfaces. We thus ensure integration of the drive in your entire system.
Quality assurance
Depth of production
Serial production
We ensure reproducible results at
the highest quality level by means
of inline measurements and visual
inspections.
Turning, milling, toothing,
squa­ring up, countersinking,
hardening, grinding – we
pro­duce all components, from
the individual gearwheel, through
the gears, to the complete drive,
in our own workshops.
After successful quality inspections, we mount the components
at separate assembly islands –
ready for delivery.
19
Planetary gear modules.
The rapid path to your drive.
Adapter, drive-side
Gear sizes and stages
• Hollow shaft
• Drive shaft
• Various shaft diameters
•40, 50, 60, 70, 80, 80, 120, 155
Customer-specific
•1-stage
•2-stage
•3-stage
Materials / type of toothing
•Steel
•Plastic
•Straight/helical
•Hardened/unhardened
•Ground/unground
Flange, drive-side
•B5
•B14
• Acc. to customer specification
Configuration example:
Hollow shaft with
centering bush
+
Flange:
B14
+
Gear size 60,
2-stage
+
1st stage: plastic / helical
2nd stage: steel / straight
Basis modular elements – preconfigured for you.
Relying on our many years of experience, we already preconfigured
the most common modular elements for you. As a result, you will get,
for a large part of the applications, a solution that will be both technically and economically mature in any respect.
Further advantages: we can ensure short delivery times for the basic
modular elements.
Benefit from Framo Morat’s extensive experience when designing your
planetary gear!
Framo Morat – our planetary gears are designed
according to the following parameters:
•Torque
•Precision
• Speed and dynamism
• Noise generation
• Type of teeth (straight / helical)
• Adaptation to existing interfaces
• Corrosion resistance / enclosure rating
• Existing space / operating temperature
20
+
Planetary gear modules
Transmission
per gear stage
Flange, output side
•B5
•B14
• Acc. to customer specification
•3:1
•4:1
•5:1
•7:1
•8:1
• 10:1
Output shaft
• Acc. to customer specification
Transmission
1 : 20
+
Wavelength: 66 mm
Diameter: 12 mm
+
Customer-specific
output flange
=
21
Planetary gears in use.
The driving force in many sectors.
“Your idea – our drive”: our drive solutions have set standards for
tary gears produced from our modular system, used for propulsion in
numerous applications and sectors according to this motto. Our cu-
automation technology, machine construction or the packaging in-
stomers appreciate us as experienced development partners who, at
dustry.
the end of the process, deliver a technically and economically convincing result.
Many innovative special systems with a planetary gear at their core
have already been created in this way – for example our watertight,
corrosion-resistant tubular motor for underwater unwinding systems
in swimming pools.
You benefit from this wealth of experience. Because no
application is so special that we would not have the right solution –
Customer-specific
variants
The modular
principle
Our development team for
customer-specific solutions
accompanies each project
from the specification to serial
production.
Planetary gear solutions
using the modular system are
technically and economically
efficient. We support you during
individual configuration.
whether a complete customer-specific new development or plane-
Application examples
Tracking drive for mirror reflectors
This drive, developed by Framo Morat, is used to enable the tracking of mirror reflectors. During
its development, great attention was paid to achieving minimum backlash and maximum torque.
The drive achieves a maximum output torque of 5,000 Nm and consists of a servomotor, a 3-stage
planetary gear, a worm gear, a position tracking system and two adapter plates.
A single drive moves a total mirror area of 330 m². One special aspect of this development was
the adapted size of the various planetary gear stages. The planetary gears achieve a transmission of 729:1.
Underwater unwinding systems for swimming pools
Unwinding systems for pool covers are installed underwater and must therefore be absolutely
watertight for years to come. For this demanding application, Framo Morat developed a special
tubular motor that is doubly sealed using AQUASEAL technology and thus offers long-term
corrosion resistance and is maintenance-free. The integrated 3-stage planetary gears consist of
differing materials and supply a transmission of 1000:1 with an output torque of 300 Nm.
22
Application examples
Application examples
Automation & handling
Planetary gears handle numerous tasks during assembly. In this application example, the 2-stage
planetary gears with a backlash of 14 arcmin and transmission of 49:1 are responsible for the
removal of parts in automatic plastic injection molding machines.
Conveyor systems
Planetary gears are an indispensable element in drum motors for conveyor belts and rollers. The
selection of 2-stage planetary gears made of plastic was mainly influenced by the need to keep
noise generation as low as possible. The conveyors are driven forward by means of the friction
between the drum motor and the belt.
Machine construction
Planetary gears that are used in machine construction must meet maximum demands regarding
precision and durability. Three single-stage planetary gears with a transmission of 7:1 directly
connected to three hydraulic motors turn the rollers in sheet-metal bending machines.
23
Your idea – Our drive.
For us, everything revolves around you.
Framo Morat is your partner for customized drive solutions. In the
areas of gearwheel technology, worm gear sets and drive systems
we supply a comprehensive range of products that cover a wide
spectrum of applications. In addition to our complete range
of standard products, we also design and implement customer-specific drive solutions.
Framo Morat is your reliable partner for worm, spur or planetary
gears; complete gearmotors; and complex drive systems – and for
your drive concept too!
Gear technology
Gearwheels with internal or external tooth
systems, rotor shafts, pinions and chain
pulleys according to individual customer
requirements.
Worm gear sets
Framo Morat is a leading international
supplier – manufacturing over 1 million gear
sets a year, a major proportion of which are
produced to customer specifications.
Drive technology
Innovative standard drives such as the Compacta slip-on gear drive motor, as well as
complete customer-specific drive solutions,
are in use in numerous applications.
Framo Morat GmbH & Co. KG
Franz-Morat-Straße 6
79871 Eisenbach
Telefon +49 7657 88-0
Telefax +49 7657 88-333
E-Mail info@framo-morat.com
Deutschland
www.framo-morat.com