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AE / AER Series Characteristic Highlights Patented planet carrier design puts the sun gear bearing directly into the planet carrier. It minimizes gear misalignment to gain higher accuracy. True helical gear design Precision helical gearing increases tooth to tooth contact ratio by over 33% vs spur gearing. The helix angle produces smooth and quiet operation with decreased backlash ( less than 8 arc-minutes and ≦ 56dB ). Equipped with solid uncaged needle roller bearings, provides maximum contact points to increase stiffness and transmit high output torque. Triple split collet with dynamic balanced set collar clamping system provides backlash free power transmission and eliminates slippage. 100% concentricity allows for smooth rotation and higher input speed capability. Lubrication by synthetic grease for smooth operation over the whole service life, regardless of mounting orientation. Sealed to IP65 standard for protection and maintenance-free performance. AER Series A high setting gear performance is achieved by using our HeliTopo technology. This eases off the tooth profile and crowns the lead of each tooth. This optimizes the gear mesh alignment and overlap to achieve maximum tooth surface contact. Our in-house plasma nitriding heat treatment process maintains the tooth surface hardness at 900Hv for superior wear-resistance and a core hardness at 30 HRC for toughness. Patented sealing system featuring a TiCN coated shaft surface that eliminates leakage and increases service life to over 20,000 hours. The high tech coating, with a surface quality of 0.2μm and hardness of 3700 Hv. Interfaces with our proprietary seal, decreasing wear and running temperature. One piece planet carrier with extended bearing design provides maximum radial load capacity and increases system reliability and stiffness. AER version with 90o input via helical bevel gear. Featuring an extremely short, light yet rigid housing and full compatibility with standard motor adapters. APEX 1 APEX 2 Emergency Stop Torque T2NOT2 Max. Radial Load F2rB3 Max. Axial Load F2aB3 -10 oC~90 oC Synthetic lubrication oils Noise Level (n1=3000rpm, No Load) dB(A) 1. Ratio ( i=Nin / Nout ) S1 service life 10,000 hrs (Consult us) 2. T2B = 60% of T2NOT 3. Applied to the output shaft center @ 100 rpm Dimension D1 D2 D3 j6 D4 h6 D5 D6 D7 D8 D9 L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 C1 4 C24 C34 C44 C54 C64 C74 C84 C94 C104 C11 4 B1 h9 H1 AE050 44 M4 x 0.7P 12 35 22 M4 x 0.7P 53 50 45.5 AE070 62 M5 x 0.8P 16 52 22 M5 x 0.8P 70 70 53.4 24.5 4 1 14 2 8 47 4.5 10 46 M4 x 0.7P ≦11 / ≦12 30 30 3.5 48 19.5 91 13.25 19.5 4 14 36 6.5 1 25 2 10 62 4.8 12.5 70 M5 x 0.8P ≦14 / ≦16 34 50 8 60 19 117 13.5 37 5 18 AE090 80 M6 x 1P 22 68 30 M8 x 1.25P 104 90 77 33.5 46 8.5 1 32 3 12 80.5 7.2 19 100 M6 x 1P ≦19 / ≦24 40 80 4 90 17 143.5 10.75 35.5 6 24.5 AE120 108 M8 x 1.25P 32 90 40 M12 x 1.75P 130 120 102 38 70 17.5 1.5 40 5 16 97 10 28 130 M8 x 1.25P ≦32 50 110 5 115 19.5 186.5 13 46 10 35 AE155 140 M10 x 1.5P 40 120 75 M16 x 2P 162 155 125 50 97 15 3 63 5 20 119.5 12 36 165 M10 x 1.5P ≦38 60 130 6 142 22.5 239 15 53.5 12 43 AE205 184 M12 x 1.75P 55 160 95 M20 x 2.5P 205 205 160 100 15 3 70 6 22 159 15 42 215 M12 x 1.75P ≦48 85 180 6 190 29 288 20.75 79.5 16 59 AE235 210 M16 x 2P 75 180 115 M20 x 2.5P 260 235 205 70 126 18 3 90 7 28 175.5 15 42 235 M12 x 1.75P ≦55 116 200 6 220 63 364.5 53.5 106.5 20 79.5 4. C1~C11 are motor specific dimensions (metric std shown). Refer to Apexdyna.com and Design Tool to view your specific motor mounting system. AE050 ratio 5, 10 offers C3≦12 option. AE070 ratio 5, 10 offers C3≦16 option. AE Series Dimensions (2-stage, Ratio i=15~100) C9 L2 L8 L3 C8 L1 D2 C11 L7 C10 C7 ØC5 ØD9 ØC3 ØD5 ØD8 ØD4h6 ØD7 45° 90° 45° ØD1 ØC1 L4 C6 C2 C4 L6 D6 L9 L5 H1 B 1 h9 L10 D 3 j6 [unit: mm] Dimension D1 D2 D3 j6 D4 h6 D5 D6 D7 D8 D9 L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 C1 5 C25 C35 C45 C55 C65 C75 C85 C95 C105 C11 5 B1 h9 H1 AE050 44 M4 x 0.7P 12 35 22 M4 x 0.7P 53 50 45.5 AE070 62 M5 x 0.8P 16 52 22 M5 x 0.8P 70 70 45.5 24.5 4 1 14 2 8 74 4.5 10 46 M4 x 0.7P ≦11 / ≦12 30 30 3.5 48 19.5 118 13.25 19.5 4 14 36 6.5 1 25 2 10 87.5 4.8 12.5 46 M4 x 0.7P ≦11 / ≦12 30 30 3.5 48 19.5 143 13.25 19.5 5 18 AE090 80 M6 x 1P 22 68 30 M8 x 1.25P 104 90 53.4 33.5 46 8.5 1 32 3 12 113.5 7.2 19 70 M5 x 0.8P ≦14 / ≦15.875 / ≦16 34 50 8 60 19 178.5 13.5 37 6 24.5 AE120 108 M8 x 1.25P 32 90 40 M12 x 1.75P 130 120 77 38 70 17.5 1.5 40 5 16 138.5 10 28 100 M6 x 1P ≦19 / ≦24 40 80 4 90 17 225.5 10.75 35.5 10 35 AE155 140 M10 x 1.5P 40 120 75 M16 x 2P 162 155 102 50 97 15 3 63 5 20 176 12 36 130 M8 x 1.25P ≦32 50 110 5 115 19.5 292.5 13 46 12 43 AE205 184 M12 x 1.75P 55 160 95 M20 x 2.5P 205 205 125 100 15 3 70 6 22 214.5 15 42 165 M10 x 1.5P ≦38 60 130 6 142 22.5 337 15 53.5 16 59 AE235 210 M16 x 2P 75 180 115 M20 x 2.5P 260 235 160 70 126 18 3 90 7 28 260 15 42 215 M12 x 1.75P ≦48 85 180 6 190 29 415 20.75 79.5 20 79.5 5. C1~C11 are motor specific dimensions (metric std shown). Refer to Apexdyna.com and Design Tool to view your specific motor mounting system. APEX 5 AER Series Specifications Gearbox Performance Stage Model No. 1 Nominal output torque T2N Nm 2 2 Emergency Stop Torque T2NOT Nominal Input Speed n1N Max. Input Speed n1B Nm rpm rpm arcmin Backlash Torsional Rigidity Nm/arcmin Max. radial load F2rB3 Service life N N hr Efficiency % Weight kg Operating temp 0 3 Max. axial load F2aB 1 2 1,2 1,2 1,2 1,2 C 1 2 1 2 1,2 dB(A) 1,2 1,2 1,2 Lubrication Degree of gearbox protection Mounting position Noise Level (n1=3000rpm, No Load) 1,2 1,2 1,2 Ratio1 AER050 AER070 AER090 AER120 AER155 AER205 AER235 1,140 3 36 342 9 90 195 588 1,040 1,680 48 120 260 520 4 12 1,200 2,000 5 15 60 150 325 650 1,100 1,900 55 310 6 18 150 600 1,100 1,800 300 7 19 50 140 550 1,000 1,600 45 260 8 120 500 17 1,500 9 40 100 230 450 900 14 1,500 230 10 40 100 450 900 14 1,100 1,800 300 140 550 14 42 1,500 230 20 40 100 450 900 15 14 20 14 1,200 2,000 325 25 15 60 150 650 1,100 1,900 55 30 310 20 150 600 1,100 1,800 35 300 19 50 140 550 1,000 1,600 45 40 120 260 500 17 1,500 45 230 40 100 450 900 14 2,000 1,200 230 50 60 100 650 14 1,100 1,900 55 310 60 20 150 600 1,100 1,800 300 70 19 50 140 550 1,000 1,600 45 80 120 260 500 17 1,500 230 90 40 100 450 900 14 1,500 230 100 40 100 450 900 14 1,100 1,900 310 120 150 600 1,100 1,800 300 140 140 550 1,000 1,600 160 120 260 550 1,500 230 180 100 450 900 1,500 230 200 100 450 900 3 times of nominal output torque 3~200 5,000 5,000 4,000 4,000 3,000 3,000 2,000 3~200 8,000 8,000 6,000 6,000 4,000 3~200 10,000 10,000 3~20 ≦10 ≦10 ≦10 ≦10 ≦10 ≦10 ≦10 25~200 ≦14 ≦14 ≦14 ≦14 ≦14 ≦14 ≦14 3~200 3 7 25 50 145 225 14 1,377 2,985 6,100 8,460 13,050 8,700 3~200 702 1,625 3,350 4,700 7,250 18,000 3~200 390 765 20,000 * 3~200 3~20 ≧95% 25~200 ≧92% 3~20 1.0 5.8 46.8 78.0 2.1 11.2 22.4 1.3 43.7 25~200 2.0 4.6 21.8 81.9 11.1 3~200 -10 oC~90 oC Synthetic lubrication oils 3~200 3~200 3~200 ≦63 ≦61 IP65 all directions ≦70 ≦65 ≦68 ≦72 ≦74 Gearbox Inertia Stage Model No. 1 Mass Moments of Inertia J1 kg‧cm2 2 1. Ratio ( i=Nin / Nout ) S1 service life 10,000 hrs (Consult us) Ratio 1 AER050 AER070 AER090 AER120 AER155 AER205 AER235 3~10 0.35 23.4 135.4 0.09 2.25 6.84 68.9 0.07 1.87 6.25 21.8 65.6 119.8 14 0.07 1.87 6.25 21.8 65.6 119.8 20 15 0.09 20 0.09 0.35 23.4 25~100 0.09 0.09 2.25 6.84 68.9 21.8 0.31 120~200 1.87 6.25 65.6 2. T2B = 60% of T2NOT APEX 3. Applied to the output shaft center @ 100 rpm 6 AER Series Dimensions (1-stage, Ratio i=3~20) L8 L2 L3 D2 L1 L7 C7 C9 45° ØD5 ØD8 ØD4 h6 ØD7 45 ° 90 ØD1 C11 ° Ø C1 C8 C2 C10 C4 C6 L4 ØC3 ØC5 B1h9 L5 H1 L6 D6 L9 ØD3 j6 L10 [unit: mm] Dimension AER050 AER070 AER090 AER120 D1 D2 D3 j6 44 M4 x 0.7P 12 35 22 M4 x 0.7P 53 50 -24.5 4 1 14 2 8 115.5 4.5 10 46 M4 x 0.7P ≦11 / ≦12 30 30 3.5 48 19.5 100.5 13.25 74 4 14 62 M5 x 0.8P 16 52 22 M5 x 0.8P 70 70 -36 6.5 1 25 2 10 146 4.8 12.5 70 M5 x 0.8P ≦14 / ≦16 34 50 8 60 19 116.5 13.5 81.5 5 18 80 M6 x 1P 22 68 30 M8 x 1.25P 104 90 33.5 46 8.5 1 32 3 12 201 7.2 19 100 M6 x 1P ≦19 / ≦24 40 80 4 90 17 159.5 10.75 107.5 6 24.5 108 M8 x 1.25P 32 90 40 M12 x 1.75P 130 120 38 70 17.5 1.5 40 5 16 252 10 28 130 M8 x 1.25P ≦32 50 110 5 115 19.5 199 13 134 10 35 D4 h6 D5 D6 D7 D8 L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 C1 4 C24 C3 4 C44 C54 C64 C74 C84 C94 C104 C114 B1 h9 H1 AER155 140 M10 x 1.5P 40 120 75 M16 x 2P 162 155 50 97 15 3 63 5 20 324.5 12 36 165 M10 x 1.5P ≦38 60 130 6 142 22.5 245.5 15 164.5 12 43 AER205 AER235 184 M12 x 1.75P 55 160 95 M20 x 2.5P 205 205 -100 15 3 70 6 22 379.5 15 42 215 M12 x 1.75P ≦48 85 180 6 190 29 316 20.75 213.5 16 59 210 M16 x 2P 75 180 115 M20 x 2.5P 260 235 70 126 18 3 90 7 28 461.5 15 42 235 M12 x 1.75P ≦55 116 200 6 220 63 398.5 53.5 268.5 20 79.5 4. C1~C11 are motor specific dimensions (metric std shown). Refer to Apexdyna.com and Design Tool to view your specific motor mounting system. APEX 7 Dimensions (2-stage, Ratio i=25~200) L8 L2 L3 D2 L1 C7 L7 C11 45 ° C9 ØD5 ØD4 h6 ØD7 C4 Ø D1 C8 ØC3 C10 L4 Ø C1 C2 C6 ° ØD8 45 ° 90 ØC5 B1 h9 L5 H1 L6 D6 L9 Ø D3 j6 L10 [unit: mm] Dimension AER050 AER070 AER090 AER120 D1 D2 D3 j6 44 M4 x 0.7P 12 35 22 M4 x 0.7P 53 50 -24.5 4 1 14 2 8 142.5 4.5 10 46 M4 x 0.7P ≦11 / ≦12 30 30 3.5 48 19.5 100.5 13.25 74 4 14 62 M5 x 0.8P 16 52 22 M5 x 0.8P 70 70 -36 6.5 1 25 2 10 167.5 4.8 12.5 46 M4 x 0.7P ≦11 / ≦12 30 30 3.5 48 19.5 109 13.25 74 5 18 80 M6 x 1P 22 68 30 M8 x 1.25P 104 90 33.5 46 8.5 1 32 3 12 207.5 7.2 19 70 M5 x 0.8P ≦14 / ≦15.875 / ≦16 34 50 8 60 19 133.5 13.5 81.5 6 24.5 108 M8 x 1.25P 32 90 40 M12 x 1.75P 130 120 38 70 17.5 1.5 40 5 16 283 10 28 100 M6 x 1P D4 h6 D5 D6 D7 D8 L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 C1 5 C25 C3 5 C45 C55 C65 C75 C85 C95 C105 C115 B1 h9 H1 ≦19 / ≦24 40 80 4 90 17 172.5 10.75 107.5 10 35 AER155 140 M10 x 1.5P 40 120 75 M16 x 2P 162 155 50 97 15 3 63 5 20 358 12 36 130 M8 x 1.25P ≦32 50 110 5 115 19.5 215 13 134 12 43 AER205 AER235 184 210 M12 x 1.75P M16 x 2P 55 75 160 180 95 115 M20 x 2.5P M20 x 2.5P 260 205 205 235 -70 126 100 15 18 3 3 70 90 7 6 28 22 422.5 506.5 15 15 42 42 215 165 M10 x 1.5P M12 x 1.75P ≦38 ≦48 60 85 130 180 6 6 142 190 22.5 29 267 343.5 20.75 15 164.5 213.5 16 20 59 79.5 5. C1~C11 are motor specific dimensions (metric std shown). Refer to Apexdyna.com and Design Tool to view your specific motor mounting system. APEX 8 Output Dimensions 100,000 If radial force F2r exert Permitted radial load F2rB [ N ] on center position of shaft 60,000 40,000 on the center of the 20,000 output shaft X=1/2 x L. 10,000 Under various AE205 / AER205 AE235 / AER235 AE155 / AER155 AE120 / AER120 6,000 4,000 operating condition the * lifetime is over 20,000 2,000 AE090 / AER090 hours. AE070 / AER070 The permitted radial AE050 / AER050 load is given on left 1,000 300 10 20 40 60 100 200 400 600 1000 diagram. 2000 Output Speed n2 [ rpm ] 1.5 If radial force F2r not 1.4 Position load factor kb 1.3 1.2 AE050 / AER050 exert on the center of AE070 / AER070 the output shaft X<1/2 1.1 AE090 / AER090 1.0 AE120 / AER120 0.9 x L or X>1/2 x L The permitted radial AE155 / AER155 0.8 0.7 AE205 / AER205 0.6 AE235 / AER235 and axial load can be calculated by the position load factor Kb 0.5 0.4 on the left diagram. 0.3 0 40 80 120 160 200 240 280 320 360 400 Position X [ mm ] *Continuous running reduces service life by 50% Front plate option L1 L3 ØD3 ØD4 h6 45° 45° Ø D1 ØD2 L2 L4 [unit: mm] Dimension AE050(AER050)-NEMA 23 AE050(AER050)-PX60 AE070(AER070)-Metric AE070(AER070)-NEMA 34 AE070(AER070)-DT90 / PX90 AE090(AER090)-IEC 63D5 B5 AE090(AER090)-NEMA 34 AE090(AER090)-DT90 / PX90 AE090(AER090)-NEMA 42 AE120(AER120)-NEMA 42 AE120(AER120)-NEMA 56 AE155(AER155)-B5 AE205(AER205)-B5 AE235(AER235)-B5 D1 66.675 70 90 98.425 100 115 98.425 100 125.73 125.73 149.225 175 230 275 D2 6 5.6 6.6 5.6 6.6 9 5.5 6.5 7 7.1 6.6 11 13 17 D4h6 38.1 50 50 73.08 80 95 73.025 80 55.58 55.499 114.3 130 180 235 D3 77 80.5 106 115 120 140 122 122 144 170 170 196 277 317 APEX 9 L1 57.2 60 80 86 90 105 92 92 107 127 127 160 210 240 L2 2 2.5 3 2.5 3 3 2.5 2.5 4 1.5 3 5 5 5 L3 8 8.5 11 8 8 10.5 12.5 12.5 14.5 21.5 17.5 20 23 23 L4 18.5 18.5 28 30.5 31 38.5 36 36 35.5 50 55.5 82 82 108 Ordering Code AE Series - AE090 - 010 Gearbox Size: MOTOR Motor Designation: AE050, AE070, AE090 Manufacturer Type AE120, AE155, AE205, AE235 And Model Ratio: 1 Stage: 3, 4, 5, 6, 7, 8, 9, 10 2 Stage: 15, 20, 25, 30, 35, 40, 45, 50, 60, 70, 80, 90, 100 Ordering Example: AE090-010 / SIEMENS 1FT6 041-4AF71 AER Series AER050 - - 010 Gearbox Size: MOTOR Motor Designation: AER050, AER070, AER090 Manufacturer Type AER120, AER155, AER205, AER235 And Model Ratio: 1 Stage: 3, 4, 5, 6, 7, 8, 9, 10, 14, 20 2 Stage: 15, 20, 25, 30, 35, 40, 45, 50, 60, 70, 80, 90, 100, 120, 140, 160, 180, 200 Ordering Example: AER050-010 / SIEMENS 1FT5 034-OAK71 Please visit our website for newest update data. APEX 10 APEX DYNAMICS, INC. No.10, Keyuan 3rd Rd., Situn District, Taichung City 407, Taiwan (R.O.C.) Tel: 886 4 23550219 / Fax: 886 4 23550218 E-mail: sales@apexdyna.com Website: www.apexdyna.com APEX-2011-09-AE / AER-2.0E-4.2V
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