pa090
Transcription
pa090
APEX DYNAMICS, INC. PA II - SERIES PLANETARY GEARBOX NEW GENERATION Planetary Gearboxes New P series - PSII / PEII / PA II / PGII PAII Series Features: Economic High efficiency Low noise Reduced backlash Optimized Inertia moment Limited temperature rise Long service life Flexible mounting diameters Minimized size and weight Your motor's perfect match!! II series. The PII The brand new APEX PII II series is an economic high precision planetary gearbox with excellent performance and quality. Our innovative PII series design features minimal size, light weight and high efficiency. Ordering Code PA II 090 - 010 - (2) / MOTOR Motor Designation: Manufacture Type And Model (1) Ratio : 1 stage: 3, 4, 5, 7, 10 2 stage: 15, 16, 20, 25, 30, 35, 40, 50, 70, 100 Gear Size: PAII : PAII II 042, PAII II 060, PAII 090, PAII II 115, PAII II 142 Ordering Example : PA II 090-010 / SIEMENS 1FT6 041-4AF71 PA II 090-010-S1 / SIEMENS 1FT6 041-4AF71 (1) Other ratios are available, please contact APEX. (2) For PSII , PE II and PGII series, the output shaft with key (S2) is standard. For PA II series, the S1 and S2 are both available. 01 APEX DYNAMICS, INC. Permitted Radial And Axial Loads On Output Shaft L X F2 r F 2a F 2 r Radial Load F 2a Axial Load The permitted radial and axial loads on output shaft of the gearbox depend on the design of the gearbox supporting bearings. Position Load Factor Kb 2.00 1.50 PAIIII 042 PAIIII 060 PAIIII 090 PAIIII 115 PAIIII 142 1.00 0.50 0.00 0 50 100 150 200 250 300 350 Position X (mm) I f radial force F2r is not exerted on the center of the output shaft X<1/2xL or X>1/2xL, the permitted radial and axial loads can be calculated by the position load factor Kb on the above diagram. Permitted Radial Load F2rB (N) On Center Position of shaft 6000 5000 4000 PAIIII 042 PAIIII 060 PAIIII 090 PAIIII 115 PAIIII 142 3000 2000 1000 0 0 500 1000 1500 2000 Output Speed n2 (rpm) Permitted radial load F 2r on center of output shaft X=1/2 x L for various output speeds. Values provided are for 20,000 hours(*) life. ( ) * For Continuous Operation(S1), the service life reduced to 50%. 02 Planetary Gearboxes New P series - PSII / PEII / PA II / PGII PAII Series Specifications PA II 042 Nominal Output Torque T 2N Nm Emergency Stop Torque T 2NOT Nm Max. Acceleration Torque T 2B Nm No Load Running Torque Backlash (3) Torsional Rigidity (8) 1-stage 2-stage Ratio (1) (2) Ratio (1) (2) 3 4 5 7 9 10 15 16 20 25 30 35 40 50 70 81 100 16 16 15 12 8 10 15 16 16 15 15 12 16 15 12 8 10 27 22 29 27 22 15 18 0.1 0.1 0.1 0.1 3 times T 2N 29 29 22 27 14 18 28 29 29 27 Nm 0.05 0.05 arcmin ≦8 ≦ 10 Nm/arcmin 0.9 0.9 Nominal Input Speed n 1N rpm 4,500 Max. Input Speed n 1B rpm 8,000 N 810 N 405 hr 20,000 ºC 0º C~ +90º C Max. Radial Load F 2rB (4) (4) Max. Axial Load F 2aB Service Life (7) Operating Temperature Lubrication Synthetic lubrication grease Degree of Protection IP65 Mounting Position Running Noise (6) (8) All directions dB(A) ≦ 60 Efficiency % ≧ 97% ≧ 94% Weight kg Ø ≦8, 11, 14= 0.7 Ø ≦8, 11, 14= 0.8 (5) (5) Ø ≦8 Moment of Inertia J 1 0.1 0.1 0.1 0.1 0.1 (5) 0.1 0.1 0.1 0.1 0.1 0.1 0.1 kg .cm 2 Ø ≦11 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 (5) Ø ≦14 0.2 0.2 0.19 0.19 0.19 0.19 0.2 0.19 0.2 0.19 0.19 0.2 0.19 0.19 0.19 0.19 0.19 (1) Ratio (i= N in / N out ) . (2) Other ratios are available, please contact APEX. (3) Backlash is measured at 2% of Nominal Output Torque T 2N . (4) Applied to the output shaft center at 100 rpm . (5) Ø = Input shaft diameter . (6) These values are measured at 3000 rpm without load. (7) For continuous operation, the service life is 10000 hrs. (8) These values are measured with ratio=10 ( 1-stage) and ratio=100 ( 2-stage) at 3000 rpm. 03 0.1 (5) APEX DYNAMICS, INC. PAII Series Dimension (3) (3) 58 (3) (3) 40 (3) (3) (3) (1)(4) 42 Ø (5)≦8 (3) (3) (2) Shaft Detail A (3) (3) (3) 60 (3) (3) (3) (1)(4) 42 Ø (5)≦11 (3) (3) Shaft Detail A (2) (3) (3) 66 (3) 60 (3) (3) (3) (3) (1)(4) 42 (5) Ø ≦14 (3) Shaft Detail A (3) (2) 2 14 15 0.2 5 h9 M4x0.7P Ø13 h6 10 Shaft Option S1 Shaft Detail 4.5 M4x0.7P Ø13 h6 4.5 1 10 Shaft Option S2 Shaft Detail A (1) This dimension refers to motor shaft diameter. (2) The maximum motor shaft length. For other Motor specific dimensions, please contact APEX. (3) Input dimensions vary according to motor flange. (4) Please contact APEX, if there is no proper dimension. (5) Ø= Input shaft diameter. 04 Planetary Gearboxes New P series - PSII / PEII / PA II / PGII PAII Series Specifications PA II 060 Nominal Output Torque T 2N Nm Emergency Stop Torque T 2NOT Nm Max. Acceleration Torque T 2B Nm No Load Running Torque Backlash (3) Torsional Rigidity (8) 1-stage 2-stage Ratio (1) (2) Ratio (1) (2) 3 4 5 7 9 10 15 16 20 25 30 35 40 50 70 81 100 42 42 40 35 24 27 40 42 42 40 40 35 43 40 35 24 27 72 63 77 72 63 43 49 0.1 0.1 0.1 0.1 3 times T 2N 76 76 63 72 43 49 72 76 76 72 Nm 0.1 0.1 arcmin ≦7 ≦9 Nm/arcmin 2.2 2.2 Nominal Input Speed n 1N rpm 4,000 Max. Input Speed n 1B rpm 6,000 N 1,150 N 575 hr 20,000 ºC 0º C~ +90º C (4) Max. Radial Load F 2rB (4) Max. Axial Load F 2aB Service Life (7) Operating Temperature Lubrication Synthetic lubrication grease Degree of Protection IP65 Mounting Position Running Noise (6) (8) All directions dB(A) ≦ 62 Efficiency % ≧ 97% ≧ 94% Weight kg Ø ≦8, 11, 14= 1 (5) Ø ≦19= 1.9 Ø ≦8, 11, 14= 1.5 (5) Ø ≦19=2.2 (5) (5) Ø ≦8 0.12 0.1 0.1 0.1 0.1 (5) 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 (5) Ø ≦11 0.19 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 Moment of Inertia J 1 kg .cm 2 (5) Ø ≦14 0.22 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 (5) 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 Ø ≦19 1.53 1.51 1.51 1.51 1.51 1.51 1.51 1.51 1.51 1.51 1.51 1.51 1.51 1.51 1.51 1.51 1.51 (1) Ratio (i= N in / N out ) . (2) Other ratios are available, please contact APEX. (3) Backlash is measured at 2% of Nominal Output Torque T 2N . (4) Applied to the output shaft center at 100 rpm . (5) Ø = Input shaft diameter . (6) These values are measured at 3000 rpm without load. (7) For continuous operation, the service life is 10000 hrs. (8) These values are measured with ratio=10 ( 1-stage) and ratio=100 ( 2-stage) at 3000 rpm. 05 APEX DYNAMICS, INC. PAII Series Dimension (3) (3) 58 (3) 40 (3) 60 (3) (3) (3) 5.5 3.5 (5) Ø ≦8 (3) (3) (2) Shaft Detail A (3) 60 (3) 60 (3) (3) (3) (3) (1)(4) 5.5 3.5 (5) Ø ≦11 (3) (3) (2) Shaft Detail A (3) (3) 66 (3) 60 (3) (3) 5.5 3.5 (3) (3) (1)(4) 60 Ø (5)≦14 (3) (3) Shaft Detail A (2) (3) (3) 92 (3) 80 (3) 60 (3) (3) (3) (1)(4) 5.5 3.5 Ø (5)≦19 (3) Shaft Detail A (3) (2) 2 25 18 0.2 5 h9 M5x0.8P Ø16 h6 4.8 12.5 Shaft Option S1 Shaft Detail M5x0.8P Ø16 h6 4.8 1 12.5 Shaft Option S2 Shaft Detail A (1) This dimension refers to motor shaft diameter. (2) The maximum motor shaft length. For other Motor specific dimensions, please contact APEX. (3) Input dimensions vary according to motor flange. (4) Please contact APEX, if there is no proper dimension. (5) Ø= Input shaft diameter. 06 Planetary Gearboxes New P series - PSII / PEII / PA II / PGII PAII Series Specifications PA II 090 Nominal Output Torque T 2N Nm Emergency Stop Torque T 2NOT Nm Max. Acceleration Torque T 2B Nm No Load Running Torque Backlash (3) Torsional Rigidity (8) 1-stage 2-stage Ratio (1) (2) Ratio (1) (2) 3 4 5 7 9 10 15 16 20 25 35 40 50 70 81 100 110 113 118 96 60 68 109 116 116 123 108 100 117 123 100 59 70 221 179 106 127 3 times T 2N 198 203 212 173 108 122 196 208 208 221 195 179 210 Nm 0.4 0.3 arcmin ≦6 ≦8 Nm/arcmin 8 8 Nominal Input Speed n 1N rpm 3,600 Max. Input Speed n 1B rpm 6,000 N 1,530 N 765 hr 20,000 ºC 0º C~ +90º C Max. Radial Load F 2rB (4) (4) Max. Axial Load F 2aB Service Life (7) Operating Temperature Lubrication Synthetic lubrication grease Degree of Protection IP65 Mounting Position Running Noise 30 (6) (8) All directions dB(A) ≦ 64 Efficiency % ≧ 97% ≧ 94% Weight kg Ø ≦14= 2.5 (5) Ø ≦19, 24, 28= 3.5 Ø ≦14= 3.4 (5) Ø ≦19, 24, 28= 4.4 (5) (5) Ø ≦14 0.36 0.24 0.22 0.21 0.2 (5) Ø ≦19 1.7 Moment of Inertia J 1 (5) 0.2 0.22 0.24 0.22 0.22 0.2 0.22 0.2 0.2 0.2 0.2 0.2 1.58 1.56 1.55 1.54 1.54 1.56 1.58 1.56 1.56 1.54 1.56 1.54 1.54 1.54 1.54 1.54 kg .cm 2 (5) Ø ≦24 2.24 2.12 2.1 2.09 2.09 2.09 2.1 2.12 2.1 (5) 2.1 2.09 2.1 2.09 2.09 2.09 2.09 2.09 Ø ≦28 2.68 2.55 2.53 2.52 2.52 2.52 2.53 2.55 2.53 2.53 2.52 2.53 2.52 2.52 2.52 2.52 2.52 (1) Ratio (i= N in / N out ) . (2) Other ratios are available, please contact APEX. (3) Backlash is measured at 2% of Nominal Output Torque T 2N . (4) Applied to the output shaft center at 100 rpm . (5) Ø = Input shaft diameter . (6) These values are measured at 3000 rpm without load. (7) For continuous operation, the service life is 10000 hrs. (8) These values are measured with ratio=10 ( 1-stage) and ratio=100 ( 2-stage) at 3000 rpm. 07 APEX DYNAMICS, INC. PAII Series Dimension (3) (3) 66 (3) 60 (3) 90 (3) (3) (3) (1)(4) 8.5 4 (5) Ø ≦14 (3) (3) (2) Shaft Detail A (3) (3) 92 (3) 80 (3) 90 (3) (3) (3) (1)(4) 8.5 4 (5) Ø ≦19 (3) (3) Shaft Detail A (2) (3) 130 (3) 90 (3) (3) (3) (3) (1)(4) 8.5 4 Ø (5)≦24 (3) Shaft Detail A (3) (2) (3) 130 (3) 90 (3) (3) (3) (3) (1)(4) 8.5 4 Ø (5)≦28 (3) Shaft Detail A (3) (2) 2 32 24.5 0.2 6 h9 M8x1.25P Ø22 h6 7.2 19 Shaft Option S1 Shaft Detail M8x1.25P Ø22 h6 7.2 1 19 Shaft Option S2 Shaft Detail A (1) This dimension refers to motor shaft diameter. (2) The maximum motor shaft length. For other Motor specific dimensions, please contact APEX. (3) Input dimensions vary according to motor flange. (4) Please contact APEX, if there is no proper dimension. (5) Ø= Input shaft diameter. 08 Planetary Gearboxes New P series - PSII / PEII / PA II / PGII PAII Series Specifications PA II 115 3 Nominal Output Torque T 2N Nm Emergency Stop Torque T 2NOT Nm Max. Acceleration Torque T 2B Nm No Load Running Torque Backlash (3) Torsional Rigidity (8) 4 217 223 1-stage 2-stage Ratio (1) (2) Ratio (1) (2) 5 7 220 9 10 15 16 20 25 391 401 396 356 225 279 383 411 413 411 381 370 417 Nm 0.8 0.4 arcmin ≦6 ≦8 Nm/arcmin 12 12 3,600 Max. Input Speed n 1B rpm 4,800 N 3,470 N 1,735 hr 20,000 ºC 0º C~ +90º C (4) (4) Max. Axial Load F 2aB (7) Operating Temperature Lubrication 50 70 81 100 228 206 131 162 370 236 291 1.6 1.6 411 Synthetic lubrication grease Degree of Protection IP65 Mounting Position Running Noise 40 3 times T 2N rpm Service Life 35 198 125 155 213 228 230 228 212 206 232 Nominal Input Speed n 1N Max. Radial Load F 2rB 30 (6) (8) All directions dB(A) ≦ 66 % Efficiency ≧ 97% ≧ 94% (5) Weight (5) Ø (5)≦19, 24, 28= 6.5 Ø (5)≦32, 35= 8.1 Ø ≦38= 12 kg (5) Ø ≦19 2.2 1.73 1.65 1.61 1.6 Ø (5)≦19, 24, 28= 8.7 Ø (5)≦32, 35= 10.3 Ø ≦38= 14.2 1.6 1.65 1.73 1.65 1.65 1.6 1.65 1.6 1.6 1.6 (5) Ø ≦24 2.74 2.27 2.19 2.15 2.14 2.14 2.19 2.27 2.19 2.19 2.14 2.19 2.14 2.14 2.14 2.14 2.14 (5) Ø ≦28 3.17 Moment of Inertia J 1 kg .cm 2.7 2.62 2.58 2.57 2.57 2.62 2.7 2.62 2.62 2.57 2.62 2.57 2.57 2.57 2.57 2.57 7.3 7.22 7.18 7.17 7.17 7.22 7.3 7.22 7.22 7.17 7.22 7.17 7.17 7.17 7.17 7.17 2 (5) Ø ≦32 7.77 (5) Ø ≦35 10.8 10.3 10.2 10.2 10.2 10.2 10.2 10.3 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 (5) Ø ≦38 14 13.5 13.4 13.4 13.4 13.4 13.4 13.5 13.4 13.4 13.4 13.4 13.4 13.4 13.4 13.4 13.4 (1) Ratio (i= N in / N out ) . (2) Other ratios are available, please contact APEX. (3) Backlash is measured at 2% of Nominal Output Torque T 2N . (4) Applied to the output shaft center at 100 rpm . (5) Ø = Input shaft diameter . (6) These values are measured at 3000 rpm without load. (7) For continuous operation, the service life is 10000 hrs. (8) These values are measured with ratio=10 ( 1-stage) and ratio=100 ( 2-stage) at 3000 rpm. 09 APEX DYNAMICS, INC. PAII Series Dimension (3) (3) (3) 10 5 (3) 80 (3) (1)(4) (3) (3) 115 92 Ø (5)≦19 (3) (3) (2) Shaft Detail A (3) (3) 130 (3) 10 115 (3) (3) (3) (1)(4) 5 Ø (5)≦24 (3) (3) Shaft Detail A (2) 40 0.2 5 Shaft Detail 1 Shaft Option S1 Shaft Option S2 Shaft Detail A (1) This dimension refers to motor shaft diameter. (2) The maximum motor shaft length. For other Motor specific dimensions, please contact APEX. (3) Input dimensions vary according to motor flange. (4) Please contact APEX, if there is no proper dimension. (5) Ø= Input shaft diameter. 10 Planetary Gearboxes New P series - PSII / PEII / PA II / PGII PAII Series Dimension (3) (3) (3) 130 (3) 10 115 (3) (3) (1)(4) 5 Ø (5)≦28 (3) (3) (2) Shaft Detail A (3) 155 (3) (3) (3) 10 115 (3) (3) (1)(4) 5 Ø (5)≦32 (3) Shaft Detail A (3) (2) 40 0.2 5 Shaft Detail 1 Shaft Option S1 11 Shaft Option S2 Shaft Detail A (1) This dimension refers to motor shaft diameter. (2) The maximum motor shaft length. For other Motor specific dimensions, please contact APEX. (3) Input dimensions vary according to motor flange. (4) Please contact APEX, if there is no proper dimension. (5) Ø= Input shaft diameter. APEX DYNAMICS, INC. PAII Series Dimension (3) (3) 176 (3) 10 (3) (3) (3) 5 (1)(4) 115 Ø (5)≦35 (3) Shaft Detail A (3) (2) (3) (3) 109.5(1-stg)/145.5(2-stg) 190 (3) (3) (3) 10 115 (3) (1)(4) 5 Ø (5)≦38 (3) Shaft Detail A (3) (2) 40 0.2 5 Shaft Detail 1 Shaft Option S1 Shaft Option S2 Shaft Detail A (1) This dimension refers to motor shaft diameter. (2) The maximum motor shaft length. For other Motor specific dimensions, please contact APEX. (3) Input dimensions vary according to motor flange. (4) Please contact APEX, if there is no proper dimension. (5) Ø= Input shaft diameter. 12 Planetary Gearboxes New P series - PSII / PEII / PA II / PGII PAII Series Specifications PA II 142 Nominal Output Torque T 2N Nm Emergency Stop Torque T 2NOT Nm Max. Acceleration Torque T 2B Nm No Load Running Torque Backlash (3) Torsional Rigidity (8) 3 4 430 440 1-stage 2-stage Ratio (1) (2) Ratio (1) (2) 5 7 9 10 435 366 273 295 15 16 20 25 774 792 783 659 491 531 763 813 817 Nm 2.5 0.8 arcmin ≦6 ≦8 Nm/arcmin 16 16 Max. Input Speed n 1B rpm 3,600 N 4,640 N 2,320 hr 20,000 ºC 0º C~ +90º C (4) Service Life (7) Operating Temperature Lubrication 70 81 100 382 285 308 555 Synthetic lubrication grease Degree of Protection IP65 Mounting Position Running Noise 50 810 759 688 827 810 688 513 2,500 Max. Axial Load F 2aB 40 3 times T 2N rpm (4) 35 424 452 454 450 422 382 459 450 Nominal Input Speed n 1N Max. Radial Load F 2rB 30 (6) (8) Efficiency All directions dB(A) ≦ 68 % ≧ 97% ≧ 94% (5) Weight (5) Ø (5)≦24, 28= 11.3 Ø (5)≦32, 35= 12.9 Ø ≦38, 42= 16.8 kg (5) Ø ≦19 - - - - - Ø (5)≦19, 24, 28= 15.4 Ø (5)≦32, 35= 17 Ø ≦38= 20.9 - 1.85 2.18 1.85 1.85 1.69 1.85 1.69 1.69 1.69 1.69 1.69 (5) Ø ≦24 4.52 2.73 2.4 2.26 2.23 2.23 2.4 2.73 2.4 2.4 2.23 2.4 2.23 2.23 2.23 2.23 2.23 (5) Ø ≦28 4.94 3.15 2.82 2.68 2.65 2.65 2.82 3.15 2.82 2.82 2.65 2.82 2.65 2.65 2.65 2.65 2.65 Moment of Inertia J 1 kg .cm 2 Ø (5) ≦32 9.7 (5) Ø ≦35 12.8 (7) Ø ≦38 (7) 16 Ø ≦42 24.5 7.91 7.58 7.44 7.41 7.41 7.58 7.91 7.58 7.58 7.41 7.58 7.41 7.41 7.41 7.41 7.41 11 10.7 10.5 10.5 10.5 10.7 11 10.7 10.7 10.5 10.7 10.5 10.5 10.5 10.5 10.5 14.2 13.9 13.7 13.7 13.7 13.9 14.2 13.9 13.9 13.7 13.9 13.7 13.7 13.7 13.7 13.7 22.7 22.4 22.2 22.2 22.2 - - - (1) Ratio (i= N in / N out ) . (2) Other ratios are available, please contact APEX. (3) Backlash is measured at 2% of Nominal Output Torque T 2N . (4) Applied to the output shaft center at 100 rpm . (5) Ø = Input shaft diameter . (6) These values are measured at 3000 rpm without load. (7) For continuous operation, the service life is 10000 hrs. (8) These values are measured with ratio=10 ( 1-stage) and ratio=100 ( 2-stage) at 3000 rpm. 13 - - - - - - - - APEX DYNAMICS, INC. PAII Series Dimension (3) 92(3) (3) 142 80 (3) 12.5 5.5 (3) (3) (1)(4) (3) Ø (5)≦19 (3) (3) (2) Shaft Detail A (3) (3) 142 130 (3) (3) (3) (3) (1)(4) 12.5 5.5 Ø (5)≦24 (3) (3) (2) Shaft Detail A (3) (3) 142 130 (3) (3) (3) (3) (1)(4) 12.5 5.5 (5) Ø ≦28 (3) (3) Shaft Detail A (2) 5 63 Shaft Detail Shaft Detail A Shaft Option S1 Shaft Option S2 (1) This dimension refers to motor shaft diameter. (2) The maximum motor shaft length. For other Motor specific dimensions, please contact APEX. (3) Input dimensions vary according to motor flange. (4) Please contact APEX, if there is no proper dimension. (5) Ø= Input shaft diameter. 14 Planetary Gearboxes New P series - PSII / PEII / PA II / PGII PAII Series Dimension (3) (3) 142 (3) 155 (3) (3) (1)(4) 12.5 5.5 Ø (5)≦32 (3) (3) (2) Shaft Detail A 287(1-stg) /334.5(2-stg) (3) 142 (3) (3) 128(1-stg)/175.5(2-stg) 176 (3) (3) (3) (1)(4) 12.5 5.5 Ø (5)≦35 (3) (3) Shaft Detail A (2) 5 63 Shaft Detail Shaft Detail A Shaft Option S1 15 Shaft Option S2 (1) This dimension refers to motor shaft diameter. (2) The maximum motor shaft length. For other Motor specific dimensions, please contact APEX. (3) Input dimensions vary according to motor flange. (4) Please contact APEX, if there is no proper dimension. (5) Ø= Input shaft diameter. APEX DYNAMICS, INC. PAII Series Dimension (3) 190 (3) (3) (3) 142 (3) (3) (1)(4) 12.5 5.5 Ø (5)≦38 (3) (3) (2) Shaft Detail A (3) (3) 241 (3) (3) 142 (3) (3) (1)(4) 12.5 5.5 Ø (5)≦42 (3) Shaft Detail A (3) (2) 5 63 Shaft Detail Shaft Detail A Shaft Option S1 Shaft Option S2 (1) This dimension refers to motor shaft diameter. (2) The maximum motor shaft length. For other Motor specific dimensions, please contact APEX. (3) Input dimensions vary according to motor flange. (4) Please contact APEX, if there is no proper dimension. (5) Ø= Input shaft diameter. 16 Planetary Gearboxes New P series - PSII / PEII / PA II / PGII Selection Start S5 Cyclic Operation YES S1 Continuous Operation ED<60% t work<20mins (Eq.1) Calculate Ratio i (Eq.2) NO Calculate Ratio i (Eq.2) Calculate the Mean Output Torque T2m (Eq.3) Calculate the Mean Output Torque T2m (Eq.3) Calculate the Max. Acceleration Torque T2max (Eq.4) Output Speed Loads on Output Shaft Output Torque Selection of the optimum gearbox Motion Profile T2a T2c T2p T2d F2ra 、F2aa F2rc 、F2ac F2rp 、F2ap F2rd 、F2ad n2c n2a 、n2d n2p ta NO T2max<T2B T2m<T2N NO Select a Larger Gearbox YES x 100%, t work = ta+ tc + td (Eq.1) d. Deceleration, p. Pause nm nwork nm Output Speed of the Motor nwork n2m<n2N ta+ tc + td tcycle Index : a. Acceleration, c. Constant, 2. i ~ Calculate the Mean Output Speed n2m and the YES Nominal Output Speed n2N of Gearbox(Eq.5) NO tp Time T2m<T2N Select a Smaller Ratio i in Larger Motor If Needed td tcycle 1. ED = Select a Larger Gearbox tc (Eq.2) Working Speed T2B 、 T2N 、n1N (refer to page 4) 3 3. T2m = 3 3 n2a x ta x T2a + n2c x tc x T2c +n2d x td x T2d n2a x ta+ n2c x tc +n2d x td YES (Eq.3) 4. T2max = TmB x i x Ks x Calculate the Mean Radial F2rm and Axial Loads F2am on Output Shaft of Gearbox (Eq.6) Calculate the Permitted Radial F2rB and Axial Loads F2am on Output Shaft of Gearbox F2rm<F2rB F2am<F2aB 3 NO where Ks is F2rB 、 F2aB (refer to page 4) Select a Larger Gearbox Ks No. of Cycles / hr 1.0 0 ~ 1,000 1.1 1,000 ~ 1,500 1.3 1,500 ~ 2,000 1.6 2.000 ~ 3,000 1.8 3.000 ~ 5,000 YES Select the Required Backlash and Shaft Option TmB Max. Output Torque of the Motor (Eq.4) Efficency of the Gearbox Order your APEX Gearbox Recommended (for S5 Cycle Operation) The general design is given for JL 4 x Jm i2 The optimal design is given for JL i2 JL 3 6. F2rm= 3 ~= J m Load Inertia J m Motor Inertia 17 5. n2a = n2d = 1 x n2c 2 n2a x ta + n2c x tc +n2d x td n2m = ta+ tc + td n1N n2N = i 3 n2a x ta x F2ra + n2c x tc x F2rc +n2d x td x F2rd 3 n2a x ta+ n2c x tc +n2d x td 3 F2am= 3 (Eq.5) 3 n2a x ta x F2aa + n2c x tc x F2ac +n2d x td x F2ad n2a x ta+ n2c x tc +n2d x td (Eq.6) 3 APEX DYNAMICS, INC. Glossary Emergency Stop Torque T 2NOT Nm The Emergency Stop Torque is the maximum permitted torque at the output of gearbox. This may happen only occasionally and may not exceed 1000 times during the whole service life. Max. Acceleration Torque T 2B Nm Under the Cyclic Operation (S5), the Max. Acceleration Torque is the maximum torque which can be transmitted only briefly to the output of gearbox up to 1000 cycles/hr. No Load Running Torque Nm The No Load Running Torque is the min. torque to overcome the internal friction of a gearbox without loading*. Nominal Input Speed n 1N rpm The Nominal Input Speed is the permitted input speed of gearbox by the Continuous Operation (S1) while the housing temperature does not exceed 90°C. This value is measured at environment temperature 25°C. Max. Input Speed n 1B rpm The Max. Input Speed is the max. permitted input speed of gearbox by the Cyclic operation (S5). This value is measured at environment temperature 25°C and serves as the absolute limit of the gearbox. The Backlash is the maximum angular measurement between two teeth of gears when the transverse operation occurs (refer to Diagram 1). The arcmin is the measurement unit for the backlash. One arcmin equals 1/ 60 degree, symbolized as 1'. Operating pitch circles Backlash arcmin Diagram 1 Backlash (transverse operation) Torsional Rigidity is the quotient (△T / △ Ø) between the applied torque and resulting torsion angle. This value indicates how many torque needed on gearbox to rotate the output shaft for 1 arcmin. The Torsional Rigidity can be determined by Hysteresis Curve. Hysteresis Curve When the input shaft is locked, increase torque at the output slowly up to T2B in both directions and then release the torque gradually. According to the measured torque and torsion angle, a closed curve will be acquired as Diagram 2. Torsional Rigidity Backlash(defired) Ø( arcmin) Nm/arcmin Ø T 50% - T(Nm) 100% T(Nm) Test torque Ø(arcmin) Diagram 2 Efficiency % The transmission efficiency of the gears inside a gearbox (without friction). Operating Temperature ºC The Operating Temperature indicates the temperature of gearbox housing. APEX uses synthetic lubrication grease. There are other grease available, please contact APEX. Lubrication Running Noise dB(A) The Running Noise is measured depends on gearbox size, the ratio and the speed*. Higher speed induces usually higher noise level, while higher ratio induces lower noise level. Moment of Inertia J 1 kg. cm 2 The Moment of Inertia J1 is a measurement of the effort applied to an object to maintain its momentary condition at rest or rotating. Breakaway Torque Nm The Breakaway Torque is the minimum torque to start the rotation from the input side of gearbox. A smaller size or a higher ratio gearbox requests less Breakaway Torque. Back Driving Torque Nm The Back Driving Torque is the minimum torque to start the rotation from the output side of gearbox. A larger size or a higher ratio gearbox requests greater Back Driving Torque. * This value is measured at environment temperature 25°C and the input speed 3000 rpm. If the Nominal Input Speed n 1N of gearbox is over 3000 rpm, this value is measured by that specific Nominal Input Speed. © 2013 by APEX DYNAMICS, INC. In terms of the continuously development of products, the modifications and copy rights of all technical specifications, illustrations and drawings in this catalog are reserved by APEX DYNAMICS, INC. For the newest data and information, please visit APEX website: www.apexdynamics.com. 18 APEX DYNAMICS, INC. No. 10, Keyuan 3rd Road, Situn District, Taichung City 407, Taiwan R.O.C TEL: 886-4-24650219 / FAX: 886-4-24650118 E-Mail: sales@apexdyna.com Website: www.apexdyna.com APEX-2014-07-PAII SERIES-1.0E-1.0V
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