90 mm modules general overview

90 MM MODULES
GENERAL OVERVIEW
www.hella.com
90 mm configurator
90 mm range overview
6-7
90 mm L 4060
8-9
90 mm L 70
10
90 mm Premium
11
90 mm Performance
12
90 mm Classic
13
Accessories for 90 mm modules
14-15
Light distributions in comparison
16-17
90 mm: Supplementary lighting functions
18-19
When installing and using our products in road traffic, please follow the appropriate legal requirements.
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90 mm configurator:
www.hella.com/90mm-modules
90 mm modules are used in almost all vehicles. They are small but powerful.
They stand for quality, practicality, safety and cost-efficiency.
Their modular construction enables an individual front design.
This tool is aimed at original equipment fitters, vehicle fleet operators and end customers in the
agricultural sector, sports cars, electric cars, mobile homes, bus companies and municipal vehicles.
It offers the following benefits:
Original Equipment
In our 90 mm configurator, you can design and put together your own front lighting.
This process is aided by a simple menu guide.
This results in a parts list, which you can then send to HELLA directly from the tool.
Upgrade to LED
HELLA is currently the only provider that can offer you conversion to LED light technology for all 90 mm single
and multifunctional modules in halogen and xenon. Existing halogen versions can easily be converted to LED
modules! Based on the currently used halogen modules, the tool can be used to show which adaptations are
necessary to convert to LED products whilst retaining the same lighting functions. This is simple with the
compatible assembly solutions.
Illumination comparison
You can compare the lighting technologies for selected main light functions. See the difference between halogen and LED with realistic images from Europe's largest light testing facility! Compare
light distribution to make the right decision for your application. You will also receive all the relevant information on the technical data. The complete range is clearly described in a PDF.
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90 mm modules - Range overview
Main light functions
Low beam
Halogen
(conventional
lighting
technology)
Xenon
LED
6
High beam
Low beam
and
high beam:
High beam
and
daytime running light
High beam
and
indicator
90 mm modules - Range overview
Auxiliary light functions
Fog light
Fog light and
cornering light
Fog light
and daytime
running light
Daytime
running light
Daytime
running light
and
position light
Position light
Indicator and
position light
Indicator
Indicator,
daytime running
light and
position light
Halogen
(conventional
lighting
technology)
Xenon
LED
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90 mm: L 4060 high beam
High-end illumination. High beam, daytime running and position lights in one module or as a separate high beam module. 40 x 60 mm PC lens in new
ew design.
desig
gn. Pattern-free and ha
hardened
ardene plastic cover lens.
Spotlight with either pre-mounted carrier frame or as a 90 mm performance module mount for a 1:1 conversion.
Integrated FEP plug and control electronics.
LED spotlight L 4060
LED spotlight L 4060, with daytime running light / position light
LED spotlight L 4060 with indicator
Modular headlight with 40 x 60 mm polycarbonate lens
Sturdy die-cast aluminium housing
Silver design cover, (black design cover on request)
Multivoltage 9-33 V,
Modular headlight with 40 x 60 mm polycarbonate lens
Sturdy die-cast aluminium housing
Silver design cover, (black design cover on request)
Multivoltage 9-33 V
Modular
odular headlight with 40 x 60 mm polycarbonate lens
Sturdy
dy die-cast aluminium housing
Silver design
multi-voltage 9-33 V
sign cover (black design cover on request)
re
With controll unit
Pre-mounted carrier frame
Pre-mounted carrier frame
1F0 011 988-021
1F0 011 988-121
Performance mount
1F0 011 988-031
1F0 011 988-131
Performance mount
arrier frame
Pre-mounted carrier
Performance mount
Without control unit
Pre-mounted carrier frame
Performance mount
*Available from May 2014
With pre-mounted carrier frame
Performance module mount for 1:1 conversion
of existing halogen versions
73.5
4
1.25
Ø5
.5
85
50
14.8
(4x
3
)
51
85
73.5
Ø90
116
117.8
52
42
96
Ø6.5
54.6
90.6
8
1F0 011 988-081*
1F0 011 988-181*
(6x)
x)
4 (4
Ø1
52
33.4
1F0 011 988-071*
1F0 011 988-171*
90 mm: L 4060 fog light
Uniform illumination similar to daylight. Fog light in various combinations as a separate module, with daytime running light, position light and turning light. 40 x 60 mm PC lens, hardened plastic cover lens,
integrated FEP plug.
LED fog light L 4060
Modular headlight with 40 x 60 mm polycarbonate lens
Sturdy die-cast aluminium housing
Silver design cover, (black design cover on request)
Multivoltage 9-33V,
1N0 011 988-001
LED fog light L 4060, with daytime running light and position
light
Modular headlight with 40 x 60 mm polycarbonate lens
Sturdy die-cast aluminium housing
Silver design cover
(black design cover on request)
Multivoltage 9-33V,
1N0 011 988-011
LED fog light L 4060, with cornering light
Modular headlight with 40 x 60 mm polycarbonate lens
Sturdy die-cast aluminium housing
Silver design cover, (black design cover on request)
Multivoltage 9-33V,
Right
Left
1N0 011 988-061
1N0 011 988-051
With pre-mounted carrier frame
9
90 mm: L 70 low beam and high beam
The light colour, which is similar to daylight, offers more safety and comfortable,
ble, fatigue-free driving. Three wh
white
hititee hi
h
high-power LEDs form the light source for each light function. The light is projected through the
70 mm DE lens homogeneously on the street. The service life of the headlight,t, normally more than 15,000* real oper
operating hours, offers major cost savings when it comes to maintenance and repair costs
compared to other light systems**. No moving parts, passive cooling, plastic cover
over lens, multi-volt
LED low beam headlight (Mono-LED)
Mono LED, right-hand traffic (LHD)
Mono LED, left-hand traffic (RHD)
1BL 010 820-001
1ML 010 820-011
Bi-LED, left-hand traffic (RHD)
ES 3159 and LES 3160,
Type approval Mono-LED
ES 3351 and LES 3352
Bi-LED
M
Mono-LED, right-hand traffic (LHD) and 12 V control unit
Mono-LED, left-hand traffic (RHD) and 12 V control unit
LED low and high beam headlight L 70 (Bi-LED)
Bi-LED, right-hand traffic (LHD)
packaging
Set pack
(One he
headlight and one 12 V control unit for functional monitoring)
1AL 010 820-021
1LL 010 820-031
Bi-LED, right-hand traffic (LHD) and 12 V control unit
Bi-LED, left-hand traffic (RHD) and 12 V control unit
Set packaging
(One headlight and one 24 V control unit for functional monitoring)
Mono LED, right-hand traffic (LHD) and 24 V control unit
Mono LED, left-hand traffic (RHD) and 24 V control unit
Bi-LED, right-hand traffic (LHD) and 24 V control unit
Bi-LED, left-hand traffic (RHD) and 24 V control unit
10
1BL 010 820-801
1ML 010 820-821
1AL 010 820-841
1LL 010 820-861
1BL 010 820-811
1ML 010 820-831
1AL 010 820-851
1LL 010 820-871
* At ambient temperature of around 50°C ** In the ECE R48 area of application, due to the legal situation, it is necessary to ensure failure control for a LED headlight in the vehicle's electrical system through suitable measures.
90 mm: Premium low beam and high beam
High-end illumination. Low
w beam and high beam from a single headli
headlight module,
ule, choice of xenon or halogen technology. 70 mm DE lens. Pattern-free
free and hardened glass cover lens. High-qua
High-quality aluminium
reflector. Preinstalled adjustment-screws. Including light source. Splashwater-proof
Connection using 0.5 metre shielded supply cable with detachable plu
plug-type connection.
oof electronic ballast for xenon variants. C
Bi-Xenon low beam and
spotlights*
12 V, right-hand traffic (LHD), D2S
12 V, left-hand traffic (RHD), D2S
12 V, right-hand traffic (LHD), D2S, USA version
24 V, right-hand traffic (LHD)
24 V, left-hand traffic (RHD)
Bi-halogen low beam and
spotlight
1AL 009 997-001
1LL 009 997-011
1AL 009 997-021
1AL 009 997-041
1LL 009 997-051
*Xenon low beam light only permitted with headlight range adjustment
and lens cleaning system.
Halogen low beam headlight
Ideal in combination with the matching spotlights and fog lights.
1AL 009 998-001
1LL 009 998-011
12 V, right-hand traffic (LHD), H7
12 V, left-hand traffic (RHD), H7
12 V, right-hand traffic (LHD), H9, USA version
1AL 009 998-021
12 V, right-hand traffic (LHD), H7, USA version
24 V, right-hand traffic (LHD), H7
1AL 009 998-041
24 V, right-hand traffic (LHD), H7
24 V, left-hand traffic (RHD), H7
1LL 009 998-051
24 V, right-hand traffic (LHD), H7,
with fording capability
1AL 009 998-201
24 V, left-hand traffic (RHD), H7,
with fording capability
1LL 009 998-221
12 V, right-hand traffic (LHD), H7
12 V, left-hand traffic (RHD), H7
24 V, left-hand traffic (RHD), H7
1BL 009 999-001
1ML 009 999-011
1BL 009 999-021
1BL 009 999-041
1LL 009 999-051
11
90 mm: Performance low beam and high beam
Optimised illumination. Modules in enhanced quality for use on long hauls. Pattern-free and hardened glass cover lens. High-quality aluminium reflector.
With splashwater-proof plug-type connector. Perfectly fitting adjustment-screws included in the scope of supply.
Including light source. 24 V versions incl. heavy-duty longlife bulbs.
Halogen low beam headlight
Halogen spotlight
Module headlight with 50 mm DE lens
12 V, right-hand traffic (LHD). H1, for premium fixing
12 V, left-hand traffic (RHD), H1, for premium fixing
24 V, right-hand traffic (LHD), H1, for premium fixing
24 V, left-hand traffic (RHD), H1, for premium fixing
24 V, right-hand traffic (LHD), H1, for classic fixing
24 V, left-hand traffic (RHD), H1, for classic fixing
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Module headlight with FF reflector
1BL 247 042-177
1ML 247 042-187
1BL 247 042-197
1ML 247 042-207
1BL 247 042-157
1ML 247 042-167
12 V, with position light, H1, for premium fixing
12 V, without position light, H1, for premium fixing
24 V, with position light, H1, for premium fixing
24 V, without position light, H1, for premium fixing
24 V, with position light, H1, for classic fixing
24 V, without position light, H1, for premium fixing
1K0 247 043-117
1K0 247 043-127
1K0 247 043-137
1K0 247 043-147
1K0 247 043-097
1K0 247 043-107
90 mm: Classic low beam and high beam light
Proven illumination. Low beam and high beam from one headlamp module, optionally xenon or halogen technology. Pattern-free and hardened glass cover lens. Magnesium reflector. Splashwater-proof
electronic ballast for xenon variants. Perfectly fitting adjustment-screws included in the scope of supply. Including light source.
Low-beam headlight,
Spotlight
Module headlight with 50 mm DE lens
Module headlight with FF reflector
Xenon low beam headlight
1BL 008 194-001
12 V, D2S, USA version
1BL 008 194-041
1LL 008 194-037
12 V, D2S, left-hand traffic
(RHD)
Xenon spotlight
Halogen low beam headlight
12 V, D2S, right-hand
traffic (LHD)
24 V, D2S, right-hand
traffic (LHD)
1BL 008 194-027
24 V, D2S, left-hand traffic
(RHD)
1LL 008 194-051
12 V, H7, right-hand traffic
(LHD)
1BL 008 193-001
12 V, H9, USA version
1BL 008 193-021
1LL 008 193-111
12 V, H7, left-hand traffic
(RHD)
12 V, D2S with P0 light
12 V, D2S without P0 light
24 V, H7, right-hand traffic
(LHD)
1BL 008 193-011
24 V, H7, left-hand traffic
(RHD)
1LL 008 193-121
24 V, D2S with P0 light
24 V, D2S without P0 light
Halogen spotlight
1K0 008 192-001
1K0 008 192-011
1K0 008 192-027
1K0 008 192-091
12 V, H7 with P0 light
12 V, H7 without P0 light
12 V, H9 with P0 light, USA version
12 V, H9 without P0 light, USA version
24 V, H7 with P0 light
24 V, H7 without P0 light
1K0 008 191-001
1K0 008 191-011
1K0 008 191-131
1K0 008 191-051
1K0 008 191-021
1K0 008 191-041
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90 mm: LED accessories
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Surplus supply LED FEP 4-pin plug
Mounting hole
Blade contact
Strand insulation 0.35-0.5mm² or
Strand insulation 0.75mm²
Blind plug
8JA 202 231-002
8KW 863 933-013
8KW 863 952-022
8KW 863 952-012
9GB 863 952-002
Surplus supply LED 4-pin German plug (only together
with adapter cable see 1)
Male connector housing
Interlock / wedgelock
Contact sleeve 0.5-1.5 mm²
Blind plug
Packaged set of dummy plugs (comprising 1 male connector housing,
1 interlock, 5 contact sleeves and 3 dummy plugs)
50 units
10 units
10 units
50 units
50 units
Headlight range adjustment systems
Headlamp leveling system
Bracket for right-side mounting of actuator
Bracket for left-side mounting of actuator
6NM 007 282-221
8HG 138 619-007
8HG 138 620-007
Headlight cleaning systems
Headlight cleaning system set with fixed nozzles
Headlight cleaning system set with telescoping single nozzles
Headlight cleaning system set with telescoping double nozzles
8WS 008 549-001
8WT 008 549-101
8WT 008 549-201
4 nozzles
Two single nozzles
Two double nozzles
Bend lighting accessories
Lead for LED module - bend lighting control unit
Bend lighting control unit
8KB 163-160-011
5DF 009 244-007
1 unit
24 units
8KA 202 117-001
8KA 202.117-011
1 unit
1 unit
Adapter lead
1)
Adapter from FEP plug to (4-pin) German plug
Adapter from FEP plug to performance module
(247.043) or DynaView (009 295)“
14
8JA 201 022-042
9NB 201 024-042
9NB 201 025-112
9NB 201 026-012
8JA 201 022-821
50 units
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High beam +
turn indicator (without
impulse) 011.988-171
10 units
50 units
50 units
High beam +
turn indicator (without
impulse) 011.988-071
8JA 746 184-032
8KW 744 837-002
9GD 746 185-002
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High beam + turn
indicator (with impulse)
011.988-181
Surplus supply LED AMP Supersealed, 3-pin
Mounting hole
Female socket connector
Strand insulation
••
High beam + turn
indicator (with impulse)
011.988-081
••
Fog light +
LED bend light
011.988-051/061
••
Highbeam + daytime
running light + position
light 011.988-131
black
Highbeam + daytime
running light + position
light 011.988-031
9AH 169 580-011
LED high beam
011.988-121
Features
LED high beam
011.988-021
Low beam
and high beam
bi-LED 010.820
Part number
Accessory components
Carrier frames
Fog light + daytime
running light + position
light 011.988-011
Low-beam LED
010 820
Legend
•) Accessories needed for proper attachment.
••) Optional accessories, tailor-made for the headlights.
•**) Required for xenon low beam lights, permitted as an option for halogen and LED.
▲) Required for xenon low beam lights and in some countries according to local approval regulations.
Permitted as an option for halogen and LED.
Fog light LED
011.988-001
LED 40/60
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Headlight cleaning system set with telescopic single nozzles 12 V
Headlight cleaning system set with telescopic single nozzles 24 V
Headlight cleaning system set with telescopic double nozzles 12 V
Headlight cleaning system set with telescopic double nozzles 24 V
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Halogen high beam
H9 with pos. light
008 191
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Halogen high beam
H9 008 191
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Halogen high beam H7
with pos. light 008 191
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Halogen high beam
H7 008 191
14
Halogen low beam
H9 008 193
14
Halogen low beam
H7 008 193
13
High beam xenon
with pos. light 008 192
13
High beam xenon
008 192
••
Halogen high beam
247 043
••
Halogen low beam
247 042
••
Bi-halogen H7
with fording capability
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Halogen low beam
H7 009 999
black
silver
13
Classic
Low beam / high beam
Bi-halogen H9
009 998-02
9AH 169 580-011
9AH 157 659-007
Low beam / high beam
Bi-halogen H7
009 998
Features
Performance
Low beam xenon
008 194
Caps
flat for angled plugs
ventilated
non-ventilated
deep for receptacle housings
ventilated
non-ventilated
Plug (vehicle side)
Surplus supply H1 / H7 / xenon
Surplus supply H9
Parking light
Toggle high beam AMP Supersealed, 2-pin
Housing
Female contact
Strand insulation
Fording-capable version
Ventilation hose
T-pieces for ventilation hose
Headlight range adjustment systems
For halogen 12 V
For xenon versions 12 V
For halogen 24 V
Mounting set for actuator
Bracket for right-side mounting of actuator
Bracket for left-side mounting of actuator
Automatic headlight range adjustment •**)
Lens cleaning systems ▲)
Headlight cleaning system set with fixed nozzles 12 V
Headlight cleaning system set with fixed nozzles 24 V
Part number
Low beam / high beam
Bi-Xenon 009 997
Product details on page
Accessory components
Carrier frame
Premium
High beam, halogen H1
with pos. light 247 043
90 mm: Halogen and
xenon accessories
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9GH 152 654-007
9GH 152 654-012
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9GH 145 943-001
9GH 145 943-012
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8JD 156 151-807
8JD 158 175-807
8JD 156 150-807
20 systems
20 systems
20 systems
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8JA 746 184-022
8KW 744 837-002
9GD 746 185-002
10 units
50 units
50 units
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9GS 190 794-002
9XL 190 733-002
50 m
10 units
6NM 007 282-221
6NM 007 282-231
6NM 008 299-501
8HG 183 586-001
8HG 138 619-007
8HG 138 620-007
8XX 010 315-001
1 Sensor
8WS 008 549-001
8WS 008 549-501
8WT 008 549-101
8WT 008 549-601
8WT 008 549-201
8WT 008 549-701
4 nozzles
4 nozzles
Two single nozzles
Two single nozzles
Two double nozzles
Two double nozzles
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Comparison between LED, halogen and xenon low beam
Classic halogen low beam
Classic xenon low beam
Performance halogen low beam
Classic Bi-Xenon® low beam
Premium halogen and Bi-Xenon® low beam
Premium Bi-Xenon® low beam
L 70 low beam
Did you know these facts about xenon?
Xenon > 2000 lumens, resulting in a generally stronger illumination.
Headlight power wash system and headlight range adjustment are required.
New applications are no longer permitted for the vehicle classes
M1 and N1
16
Comparison between LED, halogen and xenon high beam
Classic halogen high beam
Classic xenon high beam
Performance halogen high beam
Premium Bi-Xenon® high beam
Premium Bi-halogen® high beam
L 4060 high beam
Bi-LED high beam
Bi light distributions
Are created when the low beam light is switched on
and are only available as a bi version.
17
90 mm: Supplementary lighting functions
The 90 mm range is expanded with ro
round
ound LED lig
lights.
ghts. Available as either a daytime running light function or as a 3-function light. Together with the main light functions, there are many combination possibilities
that can meet
requirements
popular
format.
et all lighting requiremen
nts in the popu
pular 90 mm lens forma
LED daytime running lights
ghts set, round design
n
83 mm LED 3-function light (indicator, position and daytime running light)
2 lights including harness, universal
sal bracket,
bracket
3 high-performance LEDs per light, multi-voltage 9-33V
3V
12 V / max. 5.5 W, current consumption = 2.18 A
Pre-wired with 2.5 m sheathed four-core cable
Set for surface-mounting
Type approval
Single light 12 V
83 mm LED 2-function light
(Indicator and position light)
2PT 009 599-811
2372
Pre-wired with 2.5 m sheathed four-core cable
Optional accessories
Universal carrier frame
Harness, pre-assembled
Single light 24 V
9AH 165 968-001
8KA 165 959-001
5854 and 03 1962
Type approval
Indicator ECE-Reg. No. 6
Position light ECE-Reg. No. 7
Daytime running light ECE-Reg. No. 87
*No integrated impulse
Optional accessory - 90 mm adapter ring
The adapter ring is used to replace a
90 mm light with the 83 mm light.
This means that vehicles that have come equipped
with a HELLA 90 mm light can be
easily converted to 83 mm lights.
18
2BE 980 691-101*
9GD 980 696-001
2BE 980 690-301*
90 mm: Supplementary lighting functions
The 90 mm module
lee rrange
ange
an
ge iiss ex
expa
expanded
nded
d with the follow
following signal lights. Together with the m
main
ain
i lilight
ght
h ffunctions,
unctions,
i
th
there
here are many ccombination possibilities
ssibilities that can meet alll lighting
l
re
requirements
equirements in the pop
popular 90
mm lens format.. The pattern-free real glass or plastic co
cover lenses are the perfect fit for
or the headlights in our range.
90 mm indicator/position light
90 mm indicator / position light combination
90 mm indicator / position light combination
Modular headlight with pattern-free glass cover lens, with PY21W/12 V silver
bulb and Kartoval® LED
Modular headlight with pattern-free glass cover lens, with P 21 W P 12 V
Longlife bulb and Kartoval® LED
Indicator / position light
2BE 010 102-001
With daytime running light/position light
Type approval
Type approval
2BE 010 102-101
2586, ECE R87, ECE R7
Indicator with amber bulb, 12 V
2BA 965 039-061
Indicator with amber bulb, 24 V
2BA 965 039-141
2PF 965 039-071
2PF 965 039-151
Position light, 12 V
2586, ECE R6, ECE R7 and SAE
Position light, 24 V
Indicator/position light 12 V
2BE 010 102-001
Indicator/position light 24 V
2BE 010 102-011
Indicator/position light 24 V
with fording capability for ventilation hose
2BE 010 102-201
Daytime running/position light 12 V
Daytime running/position light 24 V
Daytime running/position light 24 V with
fording capability for ventilation hose
Plug set, 3-pin
Optional carrier frame
with 3 screws
For fording-capable version only:
25 m ventilation hose
10 T-pieces for ventilation hose
2BE 010 102-101
2PT 010 102-011
2PT 010 102-221
8JD 162 581-802
9AH 165 968-001
9GS 190 794-002
9XL 190 733-002
19
HELLA KGaA Hueck & Co.
Rixbecker Straße 75
59552 Lippstadt, Germany
Tel.: +49 2941 38-0
Fax: +49 2941 38-7133
Internet: www.hella.com
HELLA Limited
Wildmere Industrial Estate
Banbury, Oxon OX16 3JU
Tel.: (01295) 225600
Fax: 0800 7832571
E-mail: hella.sales@hella.com
Website: www.hella.co.uk
HELLA Asia Singapore Pte Ltd
Regional Headquarters Asia Pacific
Independent Aermarket
2 International Business Park
#02-12 The Strategy
Singapore 609930
Tel: +65 6854 7300
Fax: +65 6854 7302
E-mail: singapore@hella.com
Internet: www.hellaasia.com
© HELLA KGaA Hueck & Co., Lippstadt
9Z2 999 134-774 J00704/KB/12.13/1.7 Printed in Germany
Subject to technical and price modifications.