Copper alloys Aleaciones de Cobre
Transcription
Copper alloys Aleaciones de Cobre
Copper alloys Aleaciones de Cobre Isidro Bonifaz 471, Independencia Lima 28 Perú Contact Commercial Management T (511) 613 9200 F (511) 613 9201 E sales@tecnofil.com.pe www.tecnofil.com.pe Since 1975 Desde 1975 Offering the highest quality to industries worldwide Ofreciendo la más alta calidad a la industria mundial The Best Copper of the Peruvian Andes. Tecnofil is certified by ISO 9001, ISO 14001, OHSAS 18001and BASC. Our Test Reports comply with RoHS, REACH and WEEE requirements. El mejor Cobre de los Andes Peruanos. Tecnofil cuenta con certificados ISO 9001, ISO 14001, OHSAS 18001 y BASC. Nuestras certificaciones cumplen los requerimientos RoHS, REACH y WEEE. Copper alloys Aleación de Cobre Phosphor Bronze: CDA 501, 505, 507, 509, 510, 511,519, and 521 The most widely-used copper based alloy for almost every type of spring, because of its high strength, resilience, excellent corrosion and fatigue resistance. Combined with good conductivity, these alloys are used for all types of electrical devices - switches, relays, instruments, etc. Available in wire. Silicon Bronze: CDA 651, 653, 655, 656 More corrosion resistant and stronger than brass. Mainly used in electrical circuitry for swtichgears and process control equipment as well as for production of valves and fasteners. Available in wire. Copper Magnesium: CDA 18661 We make copper – magnesium alloy which is an environmentally friendly alternative to copper-cadmium alloys. Our variety considers specific chemical composition, size, quality, and temper allowing our clients to apply these to production of trolley cables & wires, conductors, semiconductor pins, and more. Available in wire and bare cable. High Copper Alloy Solder (Deoxidized Copper): CDA 189 This high quality soldering wire allows for highly conductive, non porous, copper colored welding of ETP Copper, oxygen-free copper, galvanized steel and mild steel and is widely used in the automotive industry. Available in wire and welding rods. Copper Nickel: CDA 702, 705, 707, 725 Copper nickel alloys are great corrosion resisters, are good for bending, forming and welding. These are ideal for applications in contact with salt water. Available in wire and flat wire. Nickel Silvers (Lead Free): CDA 745, 752, 757, 760, 773 Shiny silvery metal mostly used for forming applications, valves and fittings. Available in wire. EDM Electrical discharge machining – CDA 274 We provide a lineup of advanced products to satisfy the requirements of EDM. • Manufactured with a precision of wire diameter tolerance of +0 /-0.002 mm with no faws or irregularities. Copper Iron: CDA 19210, 197 These are high tempered alloys with fairly good conductivity for use when high amperage and strength are required. Available in Wire. • Annealing technology assures a stable tensile strength, prevending wire breakage. Brass (Lead free): CDA 210 up to CDA 280 We make a full range of brass wires series 200 according to ASTM B134 and international specifications. We offer materials according to customer demand for size, quality, temper, and packaging. Available in wire, flat wire, bar. Packaging Reels, carriers, coils; material and size according to demand. Available in recycled materials. Contact Bronze: CDA 425 This alloy offers better formability and corrosion resistance than copper Iron as well as good conductivity and temper; making it ideal for production of electrical springs, connectors and terminals. Available in wire. Naval Brass: CDA 464 This alloy’s properties are ideal for high speed machining, welding, threading and is corrosion resistant. Ideal for, locks, fasteners, plumbing components, hydraulic components and pneumatic components. Available in wire and bar. Manganese Brass (Nickel Free): CDA 669 These alloys are environmentally friendly alternatives to Copper Nickel. Available in wire. • Superior straightness most suitable for automatic threading. • High purity brass Cobre Magnesio: CDA 18661 Fabricamos aleación de cobre-magnesio que es una alternativa amigable al medioambiente y que reemplaza al cobre-cadmio. Nuestra variedad considera la composición química, dimensiones, calidad y temple permitiendo a nuestros clientes producir cables & alambres “trolley”, conductores, pines semiconductores y más. Disponible en alambre y cable desnudo. Bronce Fosforoso: CDA 501, 505, 507, 509, 510, 511, 519, and 521 La aleación de cobre que tiene mayor diversidad de aplicaciones por su gran fuerza y excelente resistencia a la corrosión y a la fatiga. Combinada con una buena conductividad, esta aleación es utilizada para distintos dispositivos eléctricos. Su composición química es acorde a la norma ASTM B159. Disponible en alambre. Cobre desoxigenado: CDA 189 Este alambre de soldadura de alta calidad permite soldar el cobre libre de oxígeno, acero galvanizado, y acero dulce dejando una costura altamente conductiva, no porosa, y cobriza que se utiliza ampliamente en la industria automotriz. Disponible en alambre y varillas. Bronce Silicio: CDA 651, 653, 655, 656 Más resistente a la corrosión y más fuerte que el latón. Usada en circuitos eléctricos, llaves de paso, válvulas y equipos de procesos de control. Disponible en alambre. Cobre Hierro: CDA 19210, 197 Éstas son aleaciones de temple muy duro y de buena conductividad para usos que requieren alto amperaje y resistencia mecánica. Disponible en alambre. Latón (Libre de plomo): CDA 210 a CDA 280 Fabricamos un completo rango de alambres de latón de la Serie 200, acorde a la norma ASTM B134 y especificaciones internacionales. Ofrecemos materiales acordes a la demanda del cliente: tamaño, calidad, temple y empaque. Bronce de Contacto: CDA 425 Esta aleación se deja trabajar mejor que el cobre hierro y es más resistente a la corrosión manteniendo temple y conductividad. Haciéndola ideal para la fabricación de resortes eléctricos, conectores y terminales. Disponible en alambre. Cobre Níquel: CDA 702, 705, 707, 725 Las aleaciones de cobre níquel son resistentes a la corrosión y son buenas para el doblado, forjado, y soldado. Éstas son ideales para aplicaciones en contacto con agua salada. Disponible en alambre y fleje. Alpaca (Libre de plomo): CDA 745, 752, 757, 760, 773 Es un metal brillante y plateado utilizado en aplicaciones de forjado utilizado para válvulas y piezas de grifería. Disponible en alambre. EDM Descarga eléctrica de mecanizado (electrical discharge machining) – CDA 274. Proveemos una línea de avanzados productos para satisfacer los requerimientos de EDM. • Fabricados con una precision de tolerancia de diámetro de +0 / -0.002 mm sin defectos o irregularidades. Latón Naval: CDA 464 Las propiedades de esta aleación son ideales para el maquinado de alta velocidad, la soldadura, el hilado, y es resistente a la corrosión. Ideal para, candados, tornillería, componentes de gasfitería, componentes hidráulicos, y componentes neumáticos. Disponible en alambre y barra. • Nuestra tecnología de recocido asegura una fuerza de tensión estable, previniendo las roturas de alambre. Latón Manganeso (Libre de Níquel): CDA 669 Esta aleación es una alternativa amigable con el medio ambiente al Cobre Níquel. Disponible en alambre. Empaques Carretes, carriers, rollos y bobinas. Todos acordes al material, tamaño y cliente. Disponibles en materiales reciclables. • Rectitud superior adecuada para el intercambio automático de roscado. • Alambre de aleación de alta pureza Plant capacity ranges - wire & rod Alloy Copper Magnesium Standard C18661 Diameter (mm) Diameter (in) Temper Range (ksi) Min Max Min Max Max Min soft/hard soft soft/hard soft Soft Spring 0.25 7 0.0098 0.2756 46 85 High Copper Alloy Solder (Deoxidized Copper) C189 0.25 9 0.0098 0.3543 45 80 Copper Iron C9210 0.25 8 0.0098 0.3150 43 64 C197 0.25 8 0.0098 0.3150 50 70 Brass (Lead free) C210 0.25 13 0.0098 0.5118 40 72 C220 0.25 13 0.0098 0.5118 43 84 C230 0.25 13 0.0098 0.5118 48 100 C240 0.25 13 0.0098 0.5118 55 116 C260 0.25 16 0.0098 0.6300 55 120 C270 0.25 16 0.0098 0.6300 55 120 C274 0.25 16 0.0098 0.6300 55 120 120 C280 0.25 13 0.0098 0.5118 55 Contact Bronze C425 0.50 9 0.0197 0.3543 50 80 Naval Brass C464 1.15 5 0.0453 0.1969 60 85 Phosphor Bronze C501 0.25 13 0.0098 0.5118 50 60 Silicon Bronze Manganese Brass (Nickel Free) Copper Nickel Nickel Silvers (Lead Free) C505 0.25 13 0.0098 0.5118 50 65 C507 0.25 13 0.0098 0.5118 50 70 C509 0.25 13 0.0098 0.5118 55 80 C510 0.25 13 0.0098 0.5118 60 130 C511 0.25 13 0.0098 0.5118 60 130 C519 0.50 13 0.0197 0.5118 60 130 C521 0.50 13 0.0197 0.5118 65 130 C651 1.50 22 0.0590 0.8661 55 100 C653 1.50 20 0.0590 0.7874 70 100 C655 1.50 20 0.0590 0.7874 70 130 C656 1.50 20 0.0590 0.7874 70 130 C669 2.00 8 0.0787 0.3150 70 90 C702 1.60 9 0.0630 0.3543 50 80 C705 1.60 9 0.0630 0.3543 60 80 C707 1.60 9 0.0630 0.3543 65 80 C725 1.60 9 0.0630 0.3543 70 90 C745 1.60 9 0.0630 0.3543 70 100 C752 1.60 9 0.0630 0.3543 70 85 C757 1.60 9 0.0630 0.3543 70 90 C760 1.60 9 0.0630 0.3543 60 90 C773 1.60 9 0.0630 0.3543 70 90 Note: Referential / Referencial – values are diameter dependant / valores dependen del diámetro Product availability Alloy Standard EDM Wire & Rod Flat Wire Bar Copper Magnesium C18661 • High Copper Alloy Solder (Deoxidized Copper) C189 • Copper Iron C19210 • C197 • Brass (Lead free) C210 • • • C220 • • • C230 • • • C240 • • • • • • • • • C260 Contact Bronze C270 • C274 • • • • • C280 • • • C425 • Naval Brass C464 • Phosphor Bronze C501 • • C505 • • C507 • • C509 • • C510 • • C511 • • C519 • • C521 • C651 • C653 • C655 • C656 • Silicon Bronze Manganese Brass (Nickel Free) Copper Nickel Nickel Silvers (Lead Free) C669 • • C702 • • C705 • • C707 • • C725 • C745 • C752 • C757 • C760 • C773 Note: Referential / Referencial • Standard chemical composition Alloy Standard Copper Magnesium Phosphor Tin Iron Copper Magnesium C18661 Rem. 0.10 - 0.70 0.001 - 0.02 0.20 max 0.10 max Alloy Standard Copper Manganese Tin Phosphor Silicon High Copper Alloy Solder (Deoxidized Copper) C189 Rem. 0.10 - 0.30 0.6 - 0.9 0.05 max 0.15 - 0.40 Tin Alloy Standard Copper Iron Phosphor Zinc Copper Iron C19210 98.5 min 0.05 - 0.15 0.025 - 0.04 0.2 max C197 Rem. 0.30 - 1.20 0.100 - 0.40 0.2 max 0.2 max Alloy Standard Copper Zinc Iron Lead (CDA) (Our Spec) Brass (Lead free) C210 94.0 - 96.0 Rem. 0.05 max 0.05 max 0.0001 max C220 89.0 - 91.0 Rem. 0.05 max 0.05 max 0.0001 max C230 84.0 - 86.0 Rem. 0.05 max 0.05 max 0.0001 max C240 78.5 - 81.5 Rem. 0.05 max 0.05 max 0.0001 max C260 68.5 - 71.5 Rem. 0.05 max 0.05 max 0.0001 max C270 63.0 - 68.3 Rem. 0.07 max 0.07 max 0.0001 max C274 61.0 - 64.0 Rem. 0.05 max 0.05 max 0.0001 max C280 59.0 - 63.0 Rem. 0.07 max 0.07 max 0.0001 max Alloy Standard Copper Zinc Tin Iron Phosphor Contact Bronze C425 87.0 - 90.0 Rem. 1.50 - 3.0 0.05 max 0.35 max Naval Brass C464 59.0 - 62.0 Rem. 0.50 - 1.0 0.10 max Alloy Standard Copper Tin Phosphor Zinc Iron Phosphor Bronze C501 Rem. 0.50 - 0.8 0.01 - 0.05 C505 Rem. 1.00 - 1.7 0.03 - 0.35 0.30 max 0.10 max 0.30 max 0.05 max Alloy Silicon Bronze C507 Rem. 1.50 - 2.0 0.30 max C509 Rem. 2.50 - 3.8 0.03 - 0.30 C510 Rem. 4.20 - 5.8 0.03 - 0.35 0.30 max 0.10 max Rem. 5.00 - 7.0 0.03 - 0.35 0.30 max 0.05 max C521 Rem. 7.00 - 9.0 0.03 - 0.35 0.20 max 0.05 max Standard Copper Silicon Manganese Zinc Iron 0.70 max 1.50 max C651 Rem. 0.8 - 2.0 C653 Rem. 2.0 - 2.6 0.80 max 0.80 max. C655 Rem. 2.8 - 3.8 0.5 - 1.3 1.50 max 0.80 max. C656 Rem. 2.8 - 4.0 1.50 max 1.50 max 0.80 max. Nickel Manganese Zinc Tin 11.5 - 12.5 Rem. Alloy Standard Copper C669 62.5 - 64.5 Nickel Silvers (Lead Free) 0.05 max C519 Manganese Brass (Nickel Free) Copper Nickel 0.05 max C702 Rem. 2.0 - 3.0 0.40 max C705 Rem. 5.8 - 7.8 0.15 max C707 Rem. 9.5 - 10.5 0.50 max C725 Rem. 9.5 - 10.5 0.20 max C745 63.5 - 66.5 9.0 - 11 1.8 - 2.8 Rem. C752 63.5 - 66.5 16.5 - 19.5 Rem. C757 63.5 - 66.5 11.0 - 13.0 Rem. C760 60.0 - 63.0 7.0 - 9.0 Rem. C773 46.0 - 50.0 9.0 - 11.0 Rem. Note: Referential / Referencial Plastic reel dimensions A2 SPOOL SIZE (mm) Spool Type DO DI A1 A2 d P-3R 130 mm 80 mm 110 mm 90 mm 20 mm P-5R 160 mm 90 mm 114 mm 90 mm 20 mm P-10 200 mm 90 mm 134 mm 110 mm 25 mm P-15 250 mm 110 mm 140 mm 110 mm 32 mm K125 125 mm 80 mm 125 mm 100 mm 16 mm K160 160 mm 100 mm 160 mm 128 mm 22 mm K200 200 mm 125 mm 200 mm 160 mm 22 mm Technical specifications Wire Diameter Sizes 0.200 mm, 0.250 mm & 0.300 mm Diameter Tolerance +0.000/-0.002 mm Tensile Strength Hard wire : 900-1035N/mm² Soft wire : 450-550N/mm² Brass Material Specs CDA 274 STANDARD Material Composition 63% Cu / 37% Zn d DI DO A1 Product range & specifications Diameter 0.200mm 0.200mm 0.250mm 0.250mm 0.300mm 0.300mm Product Code Tensile St (N/mm²) Grade Spool (JIS/DIN) Net Wt (kg) Wt/Ctn EDM950-20P3 900-1035 Hard P3R 3.0 kg 11.5 km 6 spls/ctn 18.0 kg 900-1035 Hard P5R 5.0 kg 19.1 km 4 spls/ctn 20.0 kg EDM950-20P10 900-1035 Hard P10 10.0 kg 38.2 km 2 spls/ctn 20.0 kg EDM950-20P15 900-1035 Hard P15 20.0 kg 76.4 km 1 spl/ctn 20.0 kg EDM950-20K125 900-1035 Hard K125 3.5 kg 13.4 km 4 spls/ctn 14.0 kg EDM950-20K160 900-1035 Hard K160 8.0 kg 30.6 km 2 spls/ctn 16.0 kg EDM950-20K200 900-1035 Hard K200 16.0 kg 61.2 km 1 spl/ctn 16.0 kg EDM450-20P3 450-550 Soft P3R 3.0 kg 11.5 km 6 spls/ctn 18.0 kg EDM450-20P5 450-550 Soft P5R 5.0 kg 19.1 km 4 spls/ctn 20.0 kg EDM450-20P10 450-550 Soft P10 10.0 kg 38.2 km 2 spls/ctn 20.0 kg EDM450-20P15 450-550 Soft P15 20.0 kg 76.4 km 1 spl/ctn 20.0 kg EDM450-20K125 450-550 Soft K125 3.5 kg 13.4 km 4 spls/ctn 14.0 kg EDM450-20K160 450-550 Soft K160 8.0 kg 30.6 km 2 spls/ctn 16.0 kg EDM450-20K200 450-550 Soft K200 16.0 kg 61.2 km 1 spl/ctn 16.0 kg EDM950-25P3 900-1035 Hard P3R 3.0 kg 7.3 km 6 spls/ctn 18.0 kg EDM950-25P5 900-1035 Hard P5R 5.0 kg 12.2 km 4 spls/ctn 20.0 kg EDM950-25P10 900-1035 Hard P10 10.0 kg 24.4 km 2 spls/ctn 20.0 kg EDM950-25P15 900-1035 Hard P15 20.0 kg 48.8 km 1 spl/ctn 20.0 kg EDM950-25K125 900-1035 Hard K125 3.5 kg 8.5 km 4 spls/ctn 14.0 kg EDM950-25K160 900-1035 Hard K160 8.0 kg 19.6 km 2 spls/ctn 16.0 kg EDM950-25K200 900-1035 Hard K200 16.0 kg 39.2 km 1 spl/ctn 16.0 kg EDM450-25P3 450-550 Soft P3R 3.0 kg 7.3 km 6 spls/ctn 18.0 kg EDM450-25P5 450-550 Soft P5R 5.0 kg 12.2 km 4 spls/ctn 20.0 kg EDM450-25P10 450-550 Soft P10 10.0 kg 24.4 km 2 spls/ctn 20.0 kg EDM450-25P15 450-550 Soft P15 20.0 kg 48.8 km 1 spl/ctn 20.0 kg EDM450-25K125 450-550 Soft K125 3.5 kg 8.5 km 4 spls/ctn 14.0 kg EDM450-25K160 450-550 Soft K160 8.0 kg 19.6 km 2 spls/ctn 16.0 kg EDM450-25K200 450-550 Soft K200 16.0 kg 39.2 km 1 spl/ctn 16.0 kg EDM950-30P3 900-1035 Hard P3R 3.0 kg 5.0 km 6 spls/ctn 18.0 kg EDM950-30P5 900-1035 Hard P5R 5.0 kg 8.4 km 4 spls/ctn 20.0 kg EDM950-30P10 900-1035 Hard P10 10.0 kg 16.8 km 2 spls/ctn 20.0 kg EDM950-30P15 900-1035 Hard P15 20.0 kg 33.5 km 1 spl/ctn 20.0 kg EDM950-30K125 900-1035 Hard K125 3.5 kg 5.9 km 4 spls/ctn 14.0 kg EDM950-30K160 900-1035 Hard K160 8.0 kg 13.4 km 2 spls/ctn 16.0 kg EDM950-30K200 900-1035 Hard K200 16.0 kg 26.8 km 1 spl/ctn 16.0 kg EDM450-30P3 450-550 Soft P3R 3.0 kg 5.0 km 6 spls/ctn 18.0 kg EDM450-30P5 450-550 Soft P5R 5.0 kg 8.4 km 4 spls/ctn 20.0 kg EDM450-30P10 450-550 Soft P10 10.0 kg 16.8 km 2 spls/ctn 20.0 kg EDM450-30P15 450-550 Soft P15 20.0 kg 33.5 km 1 spl/ctn 20.0 kg EDM450-30K125 450-550 Soft K125 3.5 kg 5.9 km 4 spls/ctn 14.0 kg EDM450-30K160 450-550 Soft K160 8.0 kg 13.4 km 2 spls/ctn 16.0 kg EDM450-30K200 450-550 Soft K200 16.0 kg 26.8 km 1 spl/ctn 16.0 kg Max. 0.18” Available in: Brass (Lead free) Copper Nickel in Ctn Pack EDM950-20P5 Flat wire range mm Length (km) Thickness Width Max 1.50 4.50 Min 0.20 1.00 Max 0.0600 0.1800 Min 0.0080 0.0400 Max. 0.06” Min. 0.008” Min. 0.04” Copper alloys Aleaciones de Cobre Isidro Bonifaz 471, Independencia Lima 28 Perú Contact Commercial Management T (511) 613 9200 F (511) 613 9201 E sales@tecnofil.com.pe www.tecnofil.com.pe Since 1975 Desde 1975 Offering the highest quality to industries worldwide Ofreciendo la más alta calidad a la industria mundial